Service Manual Ergoselect 4 5 Rev03 en PDF

ergoselect III service manual
ergoselect 4 / 5
201000443000 • Version 2019-02-20 • Rev. 03 • english

Contents
General informations to the service manual . . . . . . . . . . . . . . . . . . . . 7
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Leakage currents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Inspection according to German Medical Device Operator Ordinance. . . . . . . . . . . . . . . . 9
Preventive Maintenance / Funtional tests . . . . . . . . . . . . . . . . . . . . . 10

Functional test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electrical Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Test procedure “RPM / Load“. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Test procedure “Blood pressure (NIBP)“. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Electronic modules / Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Description of electronic and cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
abbreviations (Electronic modules / PCBs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Electronic carrier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Dismounting of the electronic assembly group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Block diagrams bike ergometer electronics ergoselect 4/5 M. . . . . . . . . . . . . . . . . . 19
Block diagrams bike ergometer electronics ergoselect 4/5 P / T. . . . . . . . . . . . . . . . . 23
Wiring diagrams bike ergometer electronics ergoselect 4/5 M / P / T. . . . . . . . . . . . . . 27
Control units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
DTU - Control unit type M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
MBU - Control unit type P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
MBU - Control unit type T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
BT - Bluetooth module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
WLAN (WiFi) - module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
HFE - Receiverboard for digital chestbelt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
EAU - ECG amplifier board (rehab). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
OSU - SpO2 board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Lastregelung und Schnittstellen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
LIU - Load regulation and interface board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
COM - Interface extension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
NIBP bloodpressure unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Placement of pressure tubes (schematic). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Block diagram of cabling of the bloodpressure unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
BPU - Bloodpressure board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Miscellaneous modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
SMU - saddle motor / handlebar height motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
SPE - Suction pump board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
-3-
Mechanical assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Mounting the Handlebar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Handlebar - Adjust fixture (inclination). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Handlebar - Dismounting / mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Dismounting the Handlebar pole housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Handlebar motor - Adjust fixture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Remove Ergometer Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Dismount pedal cranks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Remove housing ergoselect 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Remove housing ergoselect 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Saddle height mechanically . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Saddle pillar exchange (ergoselect 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
adjust saddle tube (ergoselect 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Saddle height with gasspring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Adjust saddle tube (ergoselect 4 / 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Gasspring exchange (ergoselect 4 / 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Saddle height with Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Saddle motor exchange (ergoselect 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Saddle motor exchange (ergoselect 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Load unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Exchange of the timing belt AT-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Load unit exchange AT-3 and AT-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Strain gauge module exchange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Power supply unit exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Control unit M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Dismounting the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Control unit P/T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Dismounting the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Open the control unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Service menu control unit M . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Activating service menu control unit M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Service functions control unit M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Service menu functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Contrast. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
EKG Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Baudrate 8N2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Software Update. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Dynamic Load Cal.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Reset DMS values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
NIBP Beep. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
NIBP mmHg / kPa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
System Config. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Saddle Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Handlebar Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Manual Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Error log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
NIBP Test / NIBP Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Service Date. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Analog Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Alignment / Calibration control unit M. . . . . . . . . . . . . . . . . . . . . . 93

Dynamic Load Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Calibration of Blood pressure unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
NIBP Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
NIBP Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
-4-
Service menu control unit P. . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Activating service menu control unit P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Service functions control unit P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Baudrate 8N2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Software Update. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Dynamic Load Cal.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
System Config. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Reset DMS values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Saddle Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Error log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
NIBP Test / NIBP Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
NIBP Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
PC-Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Service Date. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
ECG Startpulse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Ergometer Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
NIBP Start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Analog Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Alignment / Calibration control unit P. . . . . . . . . . . . . . . . . . . . . . 114

Dynamic Load Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Calibration of Blood pressure unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
NIBP Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
NIBP Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Service menu control unit T. . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Activating service menu control unit P . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
Special functions control unit T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Direct call of service menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Direct call touch display calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Service functions control unit T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Baudrate 8N2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Dynamic Load Cal.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Software Update. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
System Config. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Ergometer Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Service Date. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
NIBP Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
PC-Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
ECG Startpulse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Reset DMS values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Saddle Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
NIBP Test / NIBP Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Error log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
ECG Pump Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Chipcard-Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Analog Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Alignment / Calibration control unit T. . . . . . . . . . . . . . . . . . . . . . 137

Dynamic Load Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Calibration of Blood pressure unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
NIBP Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
NIBP Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
-5-
Software update M, P, T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Control unit M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
Control unit P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
Control unit T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Addendum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Errorcodes Software ergoselect 4 / 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149
Error code bits DTU (Control terminal M - PCB). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Error code bits MBU (Control terminal P/T - PCB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Error code bits LIU (Load regulation and interface PCB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Error code bits SMU (Saddle-Motor PCB) and HMU (Handlebar height motor PCB). . . . . . . . . . . . . . . . . . . . 152
Error code bits BPU (Blood pressure module). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Error code bits CEU (External Analog interface module). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Display Errorcodes control unit M ergoselect 4 / 5 . . . . . . . . . . . . . . . . . . . . . . .155
-6-
General informations to the service manual
• ergoline GmbH considers itself responsible for the effects on safety,reliability, and performance of the equipment, only
if:
- assembly operations, extensions, readjustments, modifications, or repairs are carried out by ergoline GmbH or by
persons authorized by ergoline GmbH,
- the electrical installation of the relevant room complies with the applicable national and local requirements,
- and the instrument is used in accordance with the intended use and the instructions for use.
• This manual contains service information; operating instructions are provided in the operator’s manual of the
instrument.
• This manual is in conformity with the instrument at printing date.
• This manual is valid for the following instrument types:
ergoselect 4
ergoselect 5
with control unit M / P / T and all optional modules
and software versions from EF 1.0
• All rights are reserved for instruments, circuits, techniques, and names appearing in the manual.
• This manual was written with the utmost care. Should you still find details that do not correspond with the system,
please let us know and we will correct the issue as soon as possible.
• We reserve the right to modify the design and technical features of the device and are not bound by the information
and illustrations provided in this manual.
• All trademarks appearing in this document are trademarks of their respective owners. Their protection is acknowledged.
• No part of this manual may be reprinted, translated or reproduced without the manufacturer's written permission.
• This manual is not subject to any change order service. Please contact the manufacturer for the latest document
revision.
Printed in Germany
ergoline GmbH
Lindenstrasse 5
72475 Bitz
Germany
Phone: +49-(0)-7431 - 9894 -0

Fax: +49-(0)-7431 - 9894 -128
e-mail: service@ergoline.com
http: www.ergoline.com
-7-
General Information Electrical Safety
• The products ergoselect bear the CE marking CE‑0123
(Notified Body: TÜV), indicating their compliance Warning
with the provisions of the Council Directive 93/42/ • Equipment Damage •
EEC about medical devices and fulfills the essential
requirements of Annex I of this directive. • The regulations about handling ESD sensitive components
The CE marking covers only the accessories listed in must be observed.
the Order Information chapter.
The ergometers are a MDD class IIa product.
• The device fulfills the requirements of standard

EN 60601-1 "Medical Electrical Equipment, Part 1: Hint
General Requirements for Safety" as well as the Requirements for Persons stipulated in the German
interference protection requirements of standard Medical Device Operators Ordinance
EN 60601-1-2 "Electromagnetic Compatibility –
Medical Electrical Devices". • The requirements of §11 section 6, §11 section 5
The radio-interference emitted by this product is sentence 1 and §6 section 4 of the MPBetreibV
within the limits specified in EN 55011, class B. (German Medical Device Operator Ordinance) must be
satisfied.
• The user manual is an integral part of the equipment.
It should be available to the equipment operator at
all times. Close observance of the information given
in the user manual is a prerequisite for proper device Warning
performance and correct operation and ensures • Patient Hazard, Equipment Damage •
patient and operator safety.
• IEC 60601-1 requirements must be satisfied during repair,
• Observance of the safety information protects from modifications and inspections of medical
injuries and prevents inappropriate use of the device. electrical equipment.
All equipment users and persons responsible for
assembly, maintenance, inspection and repair of the • To ensure that equipment functions faultlessly and wit-
device must read and understand the content of the hout presenting any hazard after service interventions,
user manual and this service manual, before using or it must be subjected to the test procedures stipulated for
work on it. the different device categories.
Paragraphs with special symbols are of particular
importance. • A device is considered to be unsafe, when:
- it cannot be repaired
• This manual reflects the equipment specifications - the user does not wish to have the device repaired.
and applicable safety standards valid at the time of In this case, the operator must be informed in
printing. All rights are reserved for devices, circuits, writing of the hazard presented by the device.
techniques, software programs, and names appearing The same remark must be annotated on the
in this manual. service report and on the service invoice..
• The ERGOLINE quality management system complies

with the standard EN ISO 13485: 2016. • Patient Hazard, Equipment Damage •
• Use original spareparts only.

• For information about product changes, refer to the
manufacturer’s original documentation only.
• Observe the fuses’ original ratings, characteristics and
Ampere interrupting capacity.
• Parts of the device that ensure its safe operation must be
neither damaged nor obviously unsuitable. This applies to
insulation and insulating components in particular.
• Power cords must be visually inspected for signs of
damage before connecting them to the power line.
-8-
Leakage currents
Measuring equipment
The measuring equipment used for the electrical safety
tests must be inspected and calibrated at regular intervals.
As per the German Medical Device Operator Ordinance, the
measurement results must be documented in the medical
device book.
ergoselect 4/5
These ergometers are protection class II equipment
(no connection of ergometer frame to protective ground).
The necessary electrical safety tests for these devices
together with the limit values are listed in the chapters
„Preventive maintanance“.
Inspection according to German Medical

Device Operator Ordinance
Technical Safety Inspections and Inspections of the

Measuring Systems
According to §11 and §14 of the German Medical Device Hint
Operator Ordinance, the load unit must be inspected to • §11 of the German Medical Device Operator Ordinance
the approved rules of the art at intervals of 2 years by an demands that ergometers used in medicine, i.e. ergome-
ergoline GmbH authorized service technician, and repaired ters for exercising patients with a defined and reprodu-
if necessary. cible physical load, be calibrated with a dynamic load.
Static and dynamic inspections of the ergometer must be

performed according to DIN VDE 0750-238.
Calibration instructions for the NIBP module can be found

in this Service manual. Follow these instructions to display
the BP values with the test setup according to
DIN EN 1060-1 and DIN EN1060-3.
The measurement results must be documented in the

medical device book..
According to the German Medical Device Operator

Ordinance, the next due inspection is indicated on the Test
Sticker next to the ergometer’s label.
-9-
Preventive Maintenance / Funtional tests
Hint
• ergoselect 4 / 5 are protection class II devices (no connection to protective ground)
• preventive maintenance has to be performed every 2 years
Functional test
• Check the setup for stability, adjust with leveling device if required.
Expected result: No instability Pass/Fail
• Visually inspect the device:

- inspect coat of lacquer
- inspect cables / power cord
Expected result: No damage or wear detected Pass/Fail
• Check cranks and pedals:

- pedals have no signs for damage / wear
- pedals securely fixed on cranks
- crank screws securely fixed (torque 40 Nm) on axis
Expected result: Cranks and pedals OK Pass/Fail
• ergoselect 4 / 5
- Check handlebar adjustment (angle)
- Check saddle height adjustment (mechanical)
- Check that the clamping levers (saddle (height) and handlebar (angle adjustment) are tight.
Grease the threads of the clamping levers (every 2 to 6 months, depending on applicationpurpose).
(Use of an universal high-performance lubricant such as OKS 470 is recommended)
optional
- Check saddle adjustment with gas pressure spring: adjust minimum and maximum saddle height;
then return saddle to mid-level
Expected result: Adjustments work and levers are tight, all threads properly greased Pass/Fail
• Using the power cord, connect the device to the mains power line and place the power switch in the ON position
Wait for self test to end:
- check LCD for error messages
- check the software version in the service menu for correct version
- check the “error log file“ in service menu
Expected result: Device powers on without errors, FW is correct version, no errors logged Pass/Fail
- 10 -
• Check speed indication (rpm) displayed on LCD and the additional speed indication on the patient display.
Check noise level of idling drive unit (for example, for grinding noises or noise from the bearing)
Expected result: Speed displayed on both displays and no noticeable noise Pass/Fail
• Units with NIBP module:

- Check cuff tubing and tubing connections, microphone connectors
- Check blood pressure measurement on test subject at rest
- Check blood pressure readings on LCD
Expected result: BP values are displayed and in proper range Pass/Fail
• Units with module „saddle height adjustment with motor“:

- Check electrical saddle adjustment: adjust minimum and maximum saddle height;
then return saddle to mid-level
- Check correct indication of saddle height display
Expected result: saddle height adjustment ok, height display ok Pass/Fail
• Units with module „handlebar height adjustment with motor“:

- Check electrical handlebar adjustment: adjust minimum and maximum handlebar height;
then return handlebar to mid-level
Expected result: handlebar adjustment with motor ok Pass/Fail
• Units with module „electrode application system“ (ergoselect REHA):

-check negative pressure setting for different modes (low / medium / high)
Expected result: Negative pressure is set correctly Pass/Fail
• Set manual load (service menu > manual load), change load (for example, 50 W, 100 W)
- Check load level and load indication
Expected result: Load is set and changes as expected Pass/Fail
• If ergometer is remote controlled from ECG recorder or PC-ECG system:

- Check connecting cable
- Check load control via ECG recorder or PC ECG system
- Check remote start if applicable
Expected result: Ergometer can be controlled by external unit Pass/Fail
- 11 -
Electrical Safety
Current leakage test results meet requirements?
Perform electrical safety checks when indicated.
All indicated electrical safety checks require a pass/fail indication for steps performed.
Record the measurement values in your debrief.
Step Condition UUT - ON Result Leakage

(1) (2) Current limits
Earth Leakage Current
1. Forward Polarity N/A
2. Neutral open, Forward Polarity N/A
3. Neutral open, Reverse Polarity N/A
4. Reverse Polarity N/A
Enclosure Leakage Current
1. Forward Polarity NC __________ μA Pass/Fail 100 μA
2. Neutral open, Forward Polarity SFC __________ μA Pass/Fail 500 μA
3. Ground open, Forward Polarity N/A
4. Ground open, Reverse Polarity N/A
5. Neutral open, Reverse Polarity SFC __________ μA Pass/Fail 500 μA
6. Reverse Polarity NC __________ μA Pass/Fail 100 μA
Patient Leakage Current to Ground (3)

1. Forward Polarity NC __________ μA Pass/Fail 100 μA
2. Neutral open, Forward Polarity SFC __________ μA Pass/Fail 500 μA
3. Ground open, Forward Polarity N/A
4. Ground open, Reverse Polarity N/A
5. Neutral open, Reverse Polarity SFC __________ μA Pass/Fail 500 μA
6. Reverse Polarity NC __________ μA Pass/Fail 100 μA
Ground Continuity Resistance
1. AC mains power cord ground prong to N/A

exposed metal surface (ground lug)
(1) NC = Normal Condition

SFC = Single Fault Condition
N/A = Not Applicable
(2) UUT = Unit Under Test
(3) Test applies for ergoselect with bloodpressure unit only - measuring point is the microfone connector
- 12 -
Test procedure “RPM / Load“
Note
• Unless regulatory requirements of the country define a different test procedure or test intervall, it is recommended to perform the
test “RPM / load“ at least every 2 years..
Note
• An external calibration device for dynamic load testing is needed to perfom the following test procedures
(“ergoline ergotest 550“ - order direct from Ergoline P/N 705890) or equivalent device
• Please refer to the operator manual of the used calibration device.
Test preparation
• Dismount BOTH (!) pedal cranks of the ergoselect ergometer
• Follow the operator manual of the used calibration device to connect the calibration device with the axis
of the ergoselect ergometer.
• If supported by the calibration device, connect the ergoselect ergometer interface (RS-232 or USB) with the calibration
device.
• Connect the calibration device with the PC / notebook belonging to the device.
Start the test software of the calibration device.
RPM test protocol
• Apply a load of 100 W to the ergoselect ergometer

(-either by command of the test software or manually on the ergoselect ergometer.
• Perform the following RPM tests step by step. Note the results in the table or use the printed protocol of the
calibration device to document the test.
Step Target RPM Actual RPM Deviation max. Pass / Fail
#1 30 ± 1 rpm
#2 40 ± 1 rpm
#3 50 ± 1 rpm
#4 100 ± 1 rpm
#5 120 ± 1 rpm
- 13 -
Load test protocol
• Perform the load test (RPM is set by the calibration device / load of the ergoselect ergometer is set either by command
of the test software or manually on the ergoselect ergometer (see „Manual load“) step by step.
• The actual load is measured and displayed by the calibration device software. Note the results in the table or use the
printed protocol of the calibration device to document the test.
Step RPM set Target Load Actual Load Deviation max. Pass / Fail
#1 40 25 ± 3 Watt
#2 40 50 ± 3 Watt
#3 40 100 ± 5 Watt
#4 70 200 ± 10 Watt
#5 90 300 ± 15 Watt
#6 100 500 ± 25 Watt
- 14 -
Test procedure “Blood pressure (NIBP)“
Note
• Unless regulatory requirements of the country define a different test procedure or test intervall, it is recommended to perform the
test “Blood pressure (NIBP)“ at least eevery 2 years.
Note
• A calibrated NIBP measure instrument set is needed to perfom the following test procedures
• Please refer to the operator manual of the used device.
Test preparation
• Power the ergoselect ergometer on and enter service menu / NIBP test (-see „Calibration of bloodpressure unit“)
• Connect the calibration equipment with the ergoselect ergometer cuff connector.
Leak-tightness test
• Use the connected test equipment to apply the target pressure (see table below) to the ergoselect ergometer cuff
connector, wait until the pressure in the system has stabilized (approx. 5 sec).
• After 1 min check the actual pressure and note the pressure drop in the table
Step Target Pressure Actual pressure drop Pressure drop max. Pass / Fail
#1 50 mmHg mmHg / min < 6 mmHg / min
#2 300 mmHg mmHg / min < 6 mmHg / min
Accuracy test
• Use the connected test equipment to apply the target pressure (see table below) to the ergoselect cuff connector, wait
until the pressure in the system has stabilized (approx. 5 sec).
• Check the actual pressure displayed on the ergoselect display and note the value in the table.
Step Target pressure Displayed pressure (eBike III) Deviation max. Pass / Fail
#1 0 ± 3 mmHg
#2 50 ± 3 mmHg
#3 100 ± 3 mmHg
#4 150 ± 3 mmHg
#5 200 ± 3 mmHg
#6 250 ± 3 mmHg
#7 300 ± 3 mmHg
- 15 -
Tools
The following tools (metric) are recommended to disassemble the ergoselect 4/5 devices:
Flat bladed screwdrivers: Philips screwdrivers:

1 pc. 1.0 x 0.18 mm 1 pc. PH 2
1 pc. 4.5 x 0.8 mm 1 pc. PH 3
Fork wrenches: Allan keys:

1 pc. 10 mm 1 pc. 2.5 mm straight and elbow
1 pc. 13 mm 1 pc. 3 mm straight and elbow
1 pc. 8 mm straight and elbow
1 pc. extension for Allen key 8 mm (drive unit exchange)
Socket wrenches: Pliers

1 pc. 10 mm 1 pc. side cutter
1 pc. 13 mm 1 pc. flat nose pliers
1 pc. 14 mm
1 pc. TORX T30
Special tools
1 pc. crank extractor
1 pc. round pin, max. 3 mm, minimum length 15 mm
1 pc torque wrench (10 - 100 Nm)
1 pc. calibrated NIBP measurement instrument set
1 pc. external calibration device for dynamic load testing
(“ergoline ergotest 550“ PN 705890) or equivalent device
- 16 -
Electronic modules / Assembly
Overview
Description of electronic and cabling
The electronic of the ergoselect III is based on a modular

concept.
Each module has its own processor with the appropriate
software.
To communicate between different modules, the CAN bus

is used - a stable and standardized protocol used in the
automotive industrie.
The connection between different modules is made by

direct adaptation of the different PCBs or by use of
standard shielded CAT-5 patch cables.
The direct connectors and the cables carry the power lines
(24 volt) and the CAN bus signal lines.
PCB direct connector system
abbreviations (Electronic modules / PCBs)
DTU Display terminal unit

MBU Main board unit
LIU Load regulation and interface unit
BPU Bloodpressure unit
SMU Saddle motor unit
(also used as handlebar motor unit))
OSU Oxygen Saturation Unit (SpO2) Standard connecting cablel (CAT-5 patch cable, shielded)
EAU ECG amplifier unit (rehab)
SPE Electrode suction pump unit (rehab)
HFE Heartrate belt unit
DMS Torque sensor

LCD Display
BT Bluetooth Interface module

WiFi WiFi (WLAN) interface module
RJ-45 Patchcable
PCB connector (direct)
Microfone cable
Connecting tube (cuff)
Suction tube (ECG)
- 17 -
Electronic carrier
Description
All electronic boards are mounted on a special metal

sheet integrated in the bottom plate of the ergoselect III
ergometers.
This metal sheet contains a grid of holes to mount all

possible combinations of electronic boards (e.g. LIU, SMU,
BPU).
Metal sheet carrier with mounting holes (grid)
PCB direct connector system
Metal sheet carrier, assembled (BPU, SMU, LIU)
Dismounting of the electronic assembly group
Place the ergometer on one side.
Remove 6 screws (see picture) and flip the carrier plate

carefully aside.
Remove the connecting cables from the corresponding

boards.
The PCBs are mounted on spacers, screwed from outside to

the metal sheet carrier.
After removing these screws, the PCBs can be separated.
After exchanging a board, the mounting is performed in

reverse order.
Stan
- 18 -
ergoselect
4/5M
Control unit M Brake unit + interface Power supply
patient rpm
keys for eddy current strain gauge rpm sensor 1
saddlemotor brake module
power
switch
LCD supply unit
power cable
NIBP key 24 V
LIU RS-232
USB
- 19 -
DTU
Block diagrams bike ergometer electronics ergoselect 4/5 M
patient rpm
power cable
power
switch
LCD supply unit
NIBP key 24 V
LIU RS-232
USB
DTU
- 20 -
cuff connector microfone
pressure connector
4 / 5 M with bloodpressure unit

Bloodpressure module
pump
BPU valves etc.
ergoselect
ergoselect
patient rpm
rpm sensor 2 power
switch
LCD supply unit
power cable
NIBP key 24 V
LIU RS-232
USB
DTU
Bluetooth
Motor saddle height
motor
- 21 -
saddle height
SMU
4 / 5 M with bloodpressure unit, saddle motor, bluetooth

position
sensor

pressure connector
pump
BPU valves etc.
patient rpm
power cable
push button rpm sensor 2 power
handlebar motor switch
LCD supply unit
NIBP key 24 V
LIU RS-232
USB
WLAN (WiFi)
DTU
Bluetooth
Motor saddle height
- 22 -
motor
saddle height
SMU
position
sensor
pressure connector
Motor handlebar height
motor
handlebar height
SMU
4 / 5 M with all options

position
sensor
pump
BPU valves etc.
ergoselect
ergoselect
4/5P
Control unit P Brake unit + interface Power supply
patient rpm
power
switch
P-LCD supply unit
power cable
NIBP key 24 V
LIU RS-232
USB
- 23 -
MBU-P
Block diagrams bike ergometer electronics ergoselect 4/5 P / T
Control unit P Brake unit + interface Power supply
patient rpm
power cable
rpm sensor 2 power
switch
P-LCD supply unit
NIBP key 24 V
LIU RS-232
USB
MBU-P
Bluetooth
Motor saddle height
4 / 5 P with bloodpressure unit, saddle motor, bluetooth
- 24 -
motor
saddle height
SMU
position
sensor
pressure connector
pump
BPU valves etc.
ergoselect
Control unit T Brake unit + interface Power supply
ergoselect
patient rpm
rpm sensor 2 power
switch
supply unit
power cable
24 V
colour LCD
touch foil LIU RS-232
USB
4 / 5 T with bloodpressure unit

MBU-T
- 25 -
pressure connector
pump
BPU valves etc.
Control unit P/T Brake unit + interface Power supply
patient rpm
power cable
push button rpm sensor 2 power
handlebar motor switch
P-LCD supply unit
NIBP key 24 V
colour LCD
touch foil LIU RS-232
MBU USB
WLAN (WiFi)
Vacuum system (ECG)
Bluetooth -P / -T
connector
SpO2 sensor
SPO ESU pump
HFE Motor saddle height
connector motor
EAU
- 26 -
ECG leads saddle height
SMU
position
sensor
pressure connector
Motor handlebar height
motor
handlebar height
SMU
position
4 / 5 P/T with all options

sensor
pump
BPU valves etc.
ergoselect
ergoselect
4 / 5 M/P/T
Control unit Brake unit Main switch Power supply
basic
Eddy current brake Torque module rpm module
white white
brown black
rot
blau
- 27 -
X 14 X 13 X 19 X 11
T Load regulation / interface X2
LIU PCB
RJ-45
X8
RS 232
Patch cable
USB
Wiring diagrams bike ergometer electronics ergoselect 4/5 M / P / T
X10 (3 pol) to sensor pump + valve
X 5 (2 pol) to motor
Bedieneinheit Antriebseinheit Hauptschalter Netzteil
J6 to valve
Wirbelstrombremse DMS-Einheit Drehzahl
ergoselect
J4 to pump
weiß weiß
J9
4 / 5 M/P/T
braun schwarz
P SMU PCB BPU PCB
rot
blau
Microfone cable
Saddle motor Bloodpressure module
X 14 X 13 X 19 X 11
Direct PCB connector
T Lastregelung / Interface X2
LIU Platine

RJ-45
USB
X8 X9
RS 232 Patch cable
Patch Kabel
with bloodpressure and saddle motor

RS 232
- 28 -
X9 X8
USB
RJ-45
LIU PCB
X2
Steckverbindung
Load regulation / interface T
X 11 X 19 X 13 X 14
Steckverbindung
Blutdruckmodul rot Sattelmotor

blau
BPU Platine SMU Platine P
Mikrofon Kabel
black brown
J9 white white
M
J4 zu Pumpe
J6 zu Ventil
rpm module Torque module Eddy current brake
Power supply X 5 (2 pol) zum Motor

Main switch Brake unit Control unit
Pumpe + Ventil X10 (3 pol) zum Sensor
Control unit Brake unit Main switch Power supply
Eddy current brake Torque module rpm module
ergoselect
M
white white
brown black
4 / 5 M/P/T
P
rot
blau
X 14 X 13 X 19 X 11
T
with all options

Load regulation / interface X2
LIU PCB
RJ-11 RJ-45
X8 X9
RS 232
Patch cable Patch cable
USB
- 29 -
Push button
handlebar motor
Direct PCB connector Direct PCB connector
RJ-45
Bloodpressure module Handlebar motor Saddle motor ECG vacuum system

BPU PCB SMU PCB SMU PCB ESU PCB
Microfone cable
J9
J4 to pump
J6 to valve
X 5 (2 pol) to motor X 5 (2 pol) to motor

pump + valve X10 (3 pol) to sensor X10 (3 pol) to sensor
Control units
DTU - Control unit type M
The DTU board represents the „mainboard“ of the

ergoselect III electronics with control unit M (remote unit).
The DTU together with the LC display is mounted inside

the housing of the M control unit.
Additional interface modules (depending on the options

installed) are connected directly to the DTU PCB:
BT Bluetooth module for wireless control
WiFi WiFi module Modul for wireless control Control unit M
Hint
• The housing of the control unit M CANNOT be opended!
• Upgrading of modules (e.g. bluetooth) is not possible in
the field
• For repairs / upgrades the complete control unit M has to
be sent to ergoline.
DTU board (top view) with patient rpm display
DTU with LC display
DTU with bluetooth module
- 30 -
DTU - Patient display
The patient display for rpm together with the push buttons
for service menu control are internally connected by a flat 1 2 3
cable and screwed into the housing.
DTU patient display / buttons for saddle height
1 LED for rpm zones

2 Display for rpm
3 Push buttons for saddle height (option) and
service menu control
DTU - Connector
2
1
DTU
1 RJ-45 connector (patch cable to LIU)

2 RJ-11 connector (tp switch for handle bar motor)
- 31 -
MBU - Control unit type P
The MBU board represents the „mainboard“ of the

ergoselect III electronics with control unit P and T.
Control unit type P
MBU-P board (top view)
The P display (LCD) is plugged on the MBU-P PCB and fixed

by screws.
MBU-P with LCD mounted
The P foil keyboard is plugged on the connector at the

front side of the MBU-P board.
- 32 -
MBU - Control unit type T
The MBU-T board is the same as the MBU-P board, but

assembled with additional components (memory) and a
special zero force connector to adapt the touch display
(see picture).
Control unit type T
MBU-T board (top view) - additional components
The colour touch display is glued from outside into the

cover of the housing and secured by the foil.
Hint
• Exchange of the touch display is not possible - the
complete upper part of the control unit housing has to be
replaced.
Colour touch displayed mounted in housing
The touch display is connected with a flat cable and a

special zero force connector with the MBU-T board.
- 33 -
MBU-P/T - Connectors
1
2
MBU P/T bottom view
1 RJ-45 connector (patch cable to LIU)

2 RJ-11 connector (tp switch for handle bar motor)
MBU-P/T - Patient display

1 2 3
The patient display for rpm and saddle height (optional)
together with the push buttons for the electrical saddle
height motor (and service menu control) are mounted at
the rear side of the MBU board.
MBU-P/T patient display / buttons for saddle height
1 LED for rpm zones

2 Display for rpm / saddle heigt (option saddel motor)
3 push buttons for adjusting the saddle height (option
saddle motor) and for service menu control
- 34 -
BT - Bluetooth module
An optional bluetooth module for wireless communication

is available for all ergoselect III ergometers with control
unit type P or T.
BT - Bluetooth module
WLAN (WiFi) - module
An optional bluetooth module for wireless communication

is available for all ergoselect III ergometers with control
unit type P or T.
The WLAN parameters have to be configured using the

ergoline service programm (- download from the ergoline
internet site).
WIFI - WLAN module
Hint BT / WLAN - module mounted on MBU P/T
• Only one interface module for wireless control can be

mounted on the MBU - either Bluetooth OR WiFi
- 35 -
HFE - Receiverboard for digital chestbelt
The ergoselect III ergometers with control terminal P or T

can be equipped with a digital RF receiver (heartrate from
the ergoline chestbelt).
HFE - Receiver board for digital heart rate belt
HFE - receiver mounted on MBU P/T
- 36 -
EAU - ECG amplifier board (rehab)
Ergoselect Rehab ergometers are equipped with an one

channel ECG amplifier (3 electrodes) - alternatively with
or without integrated electrode suction system (vacuum
system).
EAU board
The ECG amplifier board is mounted on the bottom of the

MBU board and fixed by screws.
EAU - ECG amplifier (mounted onto MBU)
The connector block for ECG cables and/or the suction

electrode hoses is integrated into the front panel of the
housing.
Connector block for ECG leads (backside)
Anschlussblock Elektrodenleitungen von vorne
- 37 -
OSU - SpO2 board
All ergoselect III ergometers with control unit P or T

may be extended by an additional module for measuring
oxygen saturation (Spo2).
OSU board
This modul is mounted on the bottom side of the MBU

board and fixed by screws.
SpO2 board (mounted on MBU)
The connector for the SpO2 sensors is mounted in the

front panel.
SpO2 sensor connector
- 38 -
Lastregelung und Schnittstellen
LIU - Load regulation and interface board
The elctronics of the LIU-PCB stabilizes the actual load of

the eddy current brake with the given accuracy.
The signal of the rpm sensor (non -contact hall sensor)
and the feedback signal of the strain gauge module are
analysed and the actual brake force adjusted accordingly.
In addition, the processor of the LIU board generates the

interface signals (RS-232 and USB) to external devices (e.g.
PC-ECG or ECG recorders).
Both signals (RS-232 and USB) are galvanically isolated

(opto couplers).
A remote pulse (to be used with control unit P or T only) is

addtionally available at the 9 pin DSUB jack.
The connecting cable contains a relay for maintaining the
galvanical isolation of the remote pulse.
the LIU board is mounted directly on the electronic carrier

plate in the bottom of the ergometer..
LIU board version 1
The power supply 824 Volt) is connected to the LIU and fed
into the bus system. 1 direct connector for internal BUS system (e.g. SMU,
BPU)
The connection between DTU/MBU (control unit) and LIU is 2 connector to eddy current brake
made by a patch cable (RJ-45 jacks) - the other boards are 3 RJ-45 connector for internal BUS system (MBU / DTU)
connected to the LIU by direct connectors. 4 RJ-45 connector for internal BUS system (SPE)
5 jumper for connecting the external COM module
The second RJ-45 jack is used to connect the (extended) 6 RS-232 interface connector (galv. isolated)
ESU board (ECG vaccum unit - rehab see below). 7 USB interface connector (galv. isolated)
8 connector rpm sensor
9 connector DMS module (torque sensor) - digital
10 connector POLAR® receiver (optional)
11 connector power supply 24 V (from main switch)
8 9 10 11
6
1
5 4 3 2
- 39 -
The new version of the LIU board allows a selection LIU board version 2
between an analog and a digital DMS module (torque
sensor) 1 direct connector for internal BUS system (e.g. SMU, BPU)
2 connector to eddy current brake
3 RJ-45 connector for internal BUS system (MBU / DTU)
4 RJ-45 connector for internal BUS system (SPE)
5 jumper for connecting the external COM module
6 RS-232 interface connector (galv. isolated)
7 USB interface connector (galv. isolated)
8 connector rpm sensor
9 connector DMS module (torque sensor) - digital
10 connector POLAR® receiver (optional)
11 DIP switch selector S2 (DMS analog <-> digital)
12 connector DMS module (torque sensor) - analog
13 connector power supply 24 V (from main switch)
8 9 10 11 12 13
6
1
5 4 3 2
Depending of the type of DMS module

(torque sensor module) the corresponding
connector has to be activated using
the DIP swich S2.
digital analog
- 40 -
USB interface
To use the communication via USB, a driver to generate a

virtual COM port has to be installed in the PC.
Download the driver for the used operating system from

the ergoline website and install it on the PC.
COM - Interface extension
If analogue signals (input and/or output) are required by

special ECG recorders, an optional module is available from
ergoline.
This COM module is connected with the standard 9 pin
DSUB interface connector and velcroed to the ergometer
housing.
COM Interface module (analogue)
A jumper adapter has to be placed onto the LIU board to

connect all required signals to the DSUB connector.
The COM module has to be activated in the service menu /

system configuration.
Subsequently the „ECG type“ in „Settings“ has to be
changed to „analog / digital“ or „analog“ (depending on the
ECG recorder used).
Hint
• The analog interface signals generated by the COM modu-
le are NOT galvanically isolated (separated).
• When connecting to an ECG recorder or another medical
electrical device the appropriate safety regulations and
norms have to be observed.
LIU with jumper adapter for COM-Module

(analogue interface signals)
- 41 -
NIBP bloodpressure unit
Assembly
The NIBP module consists of several components.
The complete measurement electronics, the deflating valve

and the power drivers for the pump are placed on the
BPU board (see below).
BPU Measuring electronic board
2
3
BPU Measuring electronic board
1 microphone connector (J 9)
2 measuring valve connector (J 6)
3 pump connector (J 4)
The pump and the measuring valve are placed in a separate

on a separate sound and vibration absorbing foam carrier. 1
2
3
Foam carrier for measuring valve (1) and pump (2)
(with compensating container 3)
When replacing the measuring valve, the silicon tube has

to be connected with the upper hose nipple of the valve
and the cable bended to a loop. The carefully slip the valve
back into the foam carrier.
Replacing the valve
- 42 -
Placement of pressure tubes (schematic)
foam carrier
measuring valve
filter
pump
check valve
BPU electronic board
compensating container
pressure- pressure- sound
sensor 1 sensor 2 absorber
deflating
valve cuff
connector
(in control unit)
Block diagram of cabling of the bloodpressure unit
BPU electronic board

microphone
connector J9
(in control unit) deflating valve
J6 J4
2 2
measuring pump
valve
- 43 -
BPU - Bloodpressure board
1 6 5
The BPU electronics is responsible for analysing the
microfone signals and controlling the valves and the
pump.
The input of the microphone 81) -upper left in picture- is

galvanically isolated. 4
A redundant surveillance system (with 2 pressure sensors
(2) ) continously monitores the actual cuff pressure and
the pump time.
By use of the direct bus connector (3) the BPU board is 2

connected to the other PCBs.
2
3
BDE- bloodpressure measuring board
Hint
• The BPU is ALWAYS the last module in the „PCB chain“
on the electronic carrier
• All other (opional) boards are mounted between BPU and
LIU.
Ergometer bloodpressure unit, complete
- 44 -
Miscellaneous modules
SMU - saddle motor / handlebar height motor
1 2
The control of the saddle motor is performed by the SMU
board.
The SMU has one connector for the motor (1) and another
coded connector (2) for the position sensor (actual motor
position).
Motor and sensor are connected with special cables
The SMU board is also used to control the motor for the
handlebar height - the determination of the function
(saddle or handlebar) is done by a special coding in the
connector of the position sensor (2). 3 3
The SMU boards are connected directly to the LIU (3) or
BPU.
SMU board (top view)
SPE - Suction pump board
The electrode suction unit (vacuum unit) of the ergoselect

rehab ergometers is controlled by the SPE electronic board.
This board is mounted in front of the suction pump and

regulates the negative pressure.
The connection between SPE board and LIU board is made

with a patch cable.
SPE - suction unit control (ergoselect 4/5 rehab)
SPE board, pump, compensation container are mounted

behind the saddle mechanics of the ergoselect 4/5t
SPE mounted with pump (ergoselect 4/5 rehab)
- 45 -
Mechanical assembly
Controls and Indicators
2
1 Control terminal (e.g. M) 1
3
2 Speed readout for patient (rear)
3 Connectors for blood pressure cuff 4

4 Adjustment of handlebar angle
5 Castors
6 Baseplate (small) 10
7 Leveling feet to adjust the ergometer to uneven floors 9
8 Sockets for power cord and connection cables
(underside of ergometer) 8
9 Power switch (toggle switch [ I / 0 ] )
7
10 Saddle adjustment with clamping lever 6
5
ergoselect 4
2
1 Control terminal (e.g. T) 1
3
2 Speed readout for patient
3 Connectors (e.g. for blood pressure cuff) 5 4
4 Adjustment of handlebar angle (option) 12
5 Height adjustment for handlebar 11

(by means of toggle switch, option)
10
6 Castors
7 Baseplate (large)
9
8 Leveling feet to adjust the ergometer to uneven floors
9 Sockets for power cord and connection cables 8

(underside of ergometer) 7
6
10 Power switch (toggle switch [ I / 0 ] )
ergoselect 5
- 46 -
Mounting the Handlebar
Handlebar - Adjust fixture (inclination)
• Use an Allen key to adjust the 2 screws
• Open the handlebar lever
• Start with a quarter turn clockwise for both screws
• Close the lever and check if the handlebar is fixed
• The strength of the lever can be adjusted by turning

the screw inside the lever
• Open the handlebar lever
• Fasten the screw clockwise (a quarter turn) using a flat

screwdriver
• Close the lever and check if the handlebar is fixed
Handlebar - Dismounting / mounting
• Open the handlebar lever and turn the handlebar

downwards
• Remove the Allen screw from the lever
- 47 -
• With a flat screwdriver, loose the screw inside the
handlebar lever counterclockwise
• By turning the lever counterclockwise unnscrew the

lever out of the terminal adapter
• Remove the special plastic and metal washer.
• Remove the two Allen screws and dismount the rear

part of the terminal adapter
• The handlebar can be changed
• Mounting in reverse order
- 48 -
Dismounting the Handlebar pole housing
• Remove the 2 plasic caps (handlebar fixed) or 4 plastic

caps (handlebar with motor) on both sides of the
handlebar pole housing
Handlebar fixed Habndlebar with motor
• Using a small screwdriver, cut into the plastic caps

covering the screws and remove the caps
(the caps later have to be replaced by spare ones)
• Remove 2 (4) screws with an Allen key
• The two parts of the handlebar pole housing can be

carefully removed (first lift and then separate)
- 49 -
Handlebar motor - Adjust fixture
To adjust the fixture of the handlebar pole follow these

steps.
• First, tighten the 4 Allen screws on the right side of

the guidance - start with a one eighth turn for all 4
screws
Note
• Always strengthen or loose all 4 screws simultaneously
Note
• After each adjustment step, check the fixture of the
handlebar pole by moving the handlebar with the motor
from the bottom position to the top position
• The movement should be smooth without stuttering
• If it is not possible to stabilize the handlebar with the

screws at the side (handlebar is still instable in the top
position), strengthen the 4 Allen screws on the front
side of the guidance.
These screws are locked with a nut. Use a 17mm fork
wrench or ring wrench to open the nuts and hold
them, while strengthen the inner screws for 1/16 th
only
Note
• Always strengthen or loose all 4 screws simultaneously
• If the handlebar pole is stable and smooth moving,

lock the screws by tightening the nuts
- 50 -
Remove Ergometer Housing
Dismount pedal cranks
• Carefully lift the protective cover off the crank, using a

small flat screw driver.
• Plug the puller onto the screw of the crank
• Lose the screw with an open ended wrench (17 mm)
• Remove the scre and the lock washer
• Turn the puller and screw it strongly into the winding

of the crank screw
• Use an open ended wrench (17 mm) to remove the

crank by screwing the bolt onto the axis.
- 51 -
Remove housing ergoselect 4
Remove top cover with bellow
• Move the saddle in the lowest position
• Remove the saddle
• Remove the lever for saddle fixation by turning it

counterclockwise
• Remove the 2 plastic caps (type 4) on both sides

covering the screws and remove the caps
• Remove the 2 Allen screws underneath the plastic

caps
• Remove the Allen screw at the rear side of the top

cover
- 52 -
• The top cover can be lifted and carefully removed
Remove top cover ergoselect 4 with gasspring
• Move the saddle in the top position
• Remove the saddle
• Remove the plastic handle from the gasspring-lever
• Remove all 2 plastic caps and screws as described in

the previous chapter
• Lift the top cover carefully over the gasspring lever

(lever can be flipped upwards)
• Remove the top cover
- 53 -
Remove inlays
• Using a small flat screwdriver to lift the inlay carefully

and release the fixing click system
Note
• Avoid scratching the main plastic housing!
• Flip the inlays aside and remove them
- 54 -
Remove side parts

(type 1) covering the screws and remove the caps 1
2
(see picture #1) 2
1 1
• Remove the 3 Allen screws in the main side parts (see

picture #1) and the 2 Allen screws under the inlays
(picture #2) on both sides
• Unlock the metal bracket connecting both side parts

by lifting it with a flat screwdriver
- 55 -
• The side parts of the housing can be removed:
(1) lift the parts to release the plastic fixtures from
the bottom plate (see detail)
• The two side parts can be removed
• Drive unit, saddle mechanics and power supply are

accessible
• Reassembly of the ergoselect 4 housing in reverse

order
- 56 -
Remove housing ergoselect 5
Remove top cover
• Remove the Allen screw from the front part of the top
cover
• Remove the plastic cap (type 3) by cutting it with a

flat screwdriver
• Using two Allen keys, remove the special screw fixing

the top cover on the housing brackets
- 57 -
• The top cover can be easily removed
Remove housing brackets
• Remove the two plastic caps on both sides

(top: type 2, bottom: type 1) by cutting them with a
flat screwdriver
Note
• The plastic caps #2 is not symmetric - when reassembling
the bracket housing, the mark of the cap (2 notches) has
to be positioned topwards !
- 58 -
• Use a small screwdriver or a round pin (3 mm) to
unlock the internal two plastic locks through the small
holes (front and rear of bracket top).
• Remove the two metal brackets connecting the two

parts of the housing brackets
• Separate the brackets from the side parts (click

system) starting at the bottom
- 59 -
Remove side parts
• Remove the 4 screws fixing the side parts to the metal

chassis
• Lift the side parts to release the plastic fixtures from

the bottom plate and remove them
• Drive unit, saddle mechanics and power supply are

accessible
• Reassembly of the ergoselect 5 housing in reverse

order
- 60 -
Saddle height mechanically
Saddle pillar exchange (ergoselect 4)
• Remove the housing of the ergometer.
• Loose the limiting screw for the saddle pillar with an

Allen key
• Remove the lever
• Loose the Philips screw
• Disassemble the clamping plate and the threaded

plate
• The saddle pillar can be pulled out.
• Reassembly in reverse order.
adjust saddle tube (ergoselect 5)
see the description in chapter „saddle height gasspring /

adjust saddle tube“
- 61 -
Saddle height with gasspring
Adjust saddle tube (ergoselect 4 / 5)
Hint
For saddle height adjustment with gasspring, the same saddle

module is used in ergoselect 4 und ergoselect 5.
• ergoselect 4:
Remove the top cover of the housing
• ergoselect 5:
Remove the top cover and the brackets of the housing.
• Using an open ended spanner or ring spanner, the two

screws of the saddle guidance can be adjusted
• Start with tightening both screws for 1/16 turn.
Note
• Always tightne or loose both screws simultaneously!
Note
• Check after each adjustment step that the saddle tube is
not blocked.
Using the gas spring, the saddle should move smoothly
between top and bottom position.
- 62 -
Gasspring exchange (ergoselect 4 / 5)
Hint
For saddle height adjustment with gasspring, the same saddle

module is used in ergoselect 4 und ergoselect 5.
• Move the saddle in the top position
• Remove the saddle.
• Remove saddle host - to do so, unscrew both Allen

screws at the top
• Push down the saddle tube until the gas spring lever is
completely free
• Remove the cylindrical pin (connection gas spring

with adapter plate)
• Remove clamping plate from the gas spring lever
• Loose the bottom fixation of the gas spring (see

picture):
- remove the locking ring at the mounting bolt
(accessible via a hole at the bottom)
- remove the bolt
• Pull the gas spring upwards out of the saddle tube
• Mounting of the new gas spring in reverse order
- 63 -
Saddle height with Motor
Saddle motor exchange (ergoselect 4)

Note
• Disconnect connection cables of the saddle motor Try to position the saddle at mid-level before removing the
from PCB board SMU (electronic housing underneath saddle motor
the bottom plate)
• Loosen and remove the bottom fixation of the saddle

motor; screw and nut are accessible via a hole at the
bottom.. Use a socket wrench and an Allen key from
the counter side to dismount the screw.
• Unscrew the four allen screws of the saddle guide

tube with a fork wrench (13 mm):
1
Start by removing screws (1) to (3) (see picture).
Loosen screw (4) and move the guide backwards until

the screw releases and can be removed. 3
- 64 -
• Remove the complete saddle motor unit from the
ergometer.
• Loose both TORX screws at the top
• Push the saddle motor inside the saddle tube to allow

the cylindrical pin to be removed from the saddle
shaft.
• Remove the cylindrical pin.
• Pull the saddle motor out of the saddle guide tube.
• Follow the steps in reverse order to install the new

motor.
- 65 -
Saddle motor exchange (ergoselect 5)
• Disconnect connection cables of the saddle motor

from PCB board SMU (electronic housing underneath
the bottom plate)
• Loosen and remove the bottom fixation of the saddle

motor; screw and nut are accessible via a hole at the
bottom.. Use a socket wrench and an Allen key from
the counter side to dismount the screw.
• Unscrew the four allen screws of the saddle guide

tube with a fork wrench (13 mm):
Start by removing screws (1) to (3) (see picture).
Loosen screw (4) and move the guide backwards until 1

the screw releases and can be removed.
2
4
- 66 -
• Remove the complete saddle motor unit from the
ergometer.
• Loose both TORX screws at the top
• Push the saddle motor inside the saddle tube to allow

the cylindrical pin to be removed from the saddle
shaft.
• Pull the saddle motor out of the saddle guide tube.
• Follow the steps in reverse order to install the new

motor.
- 67 -
Load unit
Assembly
The ergoselect 4/5 ergometers are equipped with a load

unit (brake unit) with an eddy current brake of 1000 Watt.
There are two different versions of this load unit (see

pictures).
The used load unit has to be selected in the ergometer

service menu under „drive unit“.
Assembly of the load unit AT-3
1 Galvanized steel housing

2 Precision bearings
3 Calibrated strain gauge module
4 Eddy current brake (1000 W )
5 Special drive belt
Assembly of the load unit AT-4
1 Cast aluminium carrier

2 Calibrated strain gauge module s
3 Eddy current brake (450 W)
4 Special drive belt
5 RPM sensor (hall sensor)
- 68 -
Exchange of the timing belt AT-4
• Remove the ergometer housing
• Shift the large timing belt off the timing belt pulley.
• Fix the new timing belt in the lower free wheel first
and then shift it onto the large timing belt pulley.
- 69 -
Load unit exchange AT-3 and AT-4
• Disconnect all cables from the electronic boards
• The load unit is fixed with 6 Allen screws at the

ergometer chassis.
Loose the screws with a ratchet - prevent the load
unit from falling down (weight approx.10 kg)
- 70 -
Strain gauge module exchange
• Disconnect the cable of the strain gauge module from

the LIU electronic (electronic housing underneath the
bottom plate)
• Remove the 2 Allen screws fixing the strain gauge

modul.
• Remove the strain gauge module (#1) and the heat

sink (#2) and carefully pull the cable through the hole
in the bottom plate.
• When reassembling the new module take care to

allign the module and the heat sink PARALLEL (!) to
the eddy current brake.
• The module is sensitive - the 2 Allen screws have to be

fixed carefully with a torque of 6Nm (do not tighten
them too fast).
• Lead the connecting cable through the hole in the

bottom plate.
- 71 -
Power supply
Power supply unit exchange
• The power supply is mounted in the rear of the
ergometer
• Remove the mounting bracket (2 screws)
• Exchange the power supply unit and fix the mounting

bracket again.
• Exchange the connecting cables at the main switch

accordingly
- 72 -
Control unit M
Dismounting the control unit
Remove the two Phillips screws at the control unit.
Carefully remove the control unit from the handlebar pole.
Disconnect the patch cable (1) from the DTU board.

1
At ergoselect III ergometers with electrical handlebar
adjustment the RJ-11 cable (2) has to be disconnected.
Note
2
• It is not possible, to open the control unit M.
For repair or installing additional modules, the control
unit has to be sent to ergoline.
Control unit P/T

Dismounting the control unit
Remove the two Phillips screws at the control unit.
Carefully remove the control unit from the handlebar pole.
Disconnect the patch cable (1) from the MBU board.
At ergoselect III ergometers with electrical handlebar 1

adjustment the RJ-11 cable (2) has to be disconnected.
- 73 -
Ergometers with NIBP option:
• control unit M
• control unit P / T
• Disconnect the 3 pole microfone connector as follows

(see picture): 1
Press the small clip on the plug downwards (1),
while removing the plug out of the counterpart (2)
Warning
2
Do NOT pull at the microfon cable to disconnect the connector -
this will damage the cable !.
• Separate the blue hose at the hose coupling (see

picture).
Ergometer with option electrode vacuum system

(REHAB):
• Separate the black hose at the hose coupling (see

picture).
- 74 -
Open the control unit
Control unit M
It is NOT possible to open control unit M!
Control unit P/T
Remove the 4 Allen screws (M2.5) at the bottom of the

control unit P housing and lift the bottom part of the
housing.
The front and rear panel are plugged in the upper part of
the housing and can easily be removed.
Control unit P
Carefullky disconnect the connecting cable of the foil

keyboard from the MBU board.
Remove 4 screws and lift the MBU board.
Control unit T
First remove the 4 screws fixing the MBU board in the

housing and flip the MBU board outside the housing.
(see picture).
ATTENTION:
The touch display is still connected with the MBU board.
- 75 -
First unlock the zero insertion force connector on the
MBU board: by shifting the 2 black sliders towards the
connecting cable.
Carefully remove the flat cable off the connector.
Before reassembling the cable, take care that the zero

insertion force connector is fully opened.
Then insert the flat cable into the connector and move the
2 sliders back to fix the cable in the connector.
- 76 -
Service menu control unit M
Depending on the type of the control unit and the actual
configuration of the ergoselect 4/5 ergometer, some Hint
service functions are not visible or activ, • The service menu in the ergometers is available in english
only.
• Leaving the service menu is only possible by switching the

device off.
• The sequence of the following descriptions does not

follow the sequence in the service menu.
Activating service menu control unit M
Turning the System On

Turn the ergometer on by pressing the power switch
marked I/O.
The ergometer runs a self-test. Subsequently, the standard
display appears.
ergoline
GmbH
selftest
Self-test screen
Note
• Do not pedal while the ergometer is being turned on and
during the self-test.
• No blood pressure cuff should be applied.
• If an error message appears immediately after the self-
test, please refer to the Addendum / Error Messages
section for advice.
- 77 -
To activate the service menu the ergometer has to be
switched off and on again.
As soon as the self test appears on the ergometer display,

press the two arrow keys (saddle motor) synchronously.
To prevent settings from being changed in error, the

service menu is “protected“ with a password.
Select “999“ with the arrow keys and confirm by pressing
NIBP.
Service Code
999
Password for service menu
The service menu together with setup functions displays.
The complete handling of the menues at the control unit

M is done using the arrow keys (saddle height) to position
the bar cursor and the NIBP key (near the display) to
confirm the selection. Hint
The control unit M is designed to work as a remote control unit
only. Therefore no setup menu for the user is available.
Necessary configurations are accessible through the

service menu. only.
Service functions control unit M
Service Menu
Contrast
ECG type
Select the desired parameter by use of the arrow keys and
Baudrate 8N2
confirm with the NIBP. key Analog Calibration
Software update
Dynamic Load Cal.
Saddle Calibration
- 78 -
Service menu functions
Hint
Modules
The order/ of
options
the function
have todescriptions
be activateddoes
in the
not
system
correspond
configura-
to
tion
the order
beforeinthe
therelated
servicefunctions
menu! appear in the service menu.
Service menu functions:
• Contrast
• EKG-Typ
• NIBP Beep
• NIBP mmHg
• B audrate 8N2
• A nalog Calibration (with option COM Module only)
• S oftware Update
• D ynamic Load Calibration
• S addle Calibration (with option saddle motor only)
• Service Date
• N IBP Calibration (with option NIBP only)
• N IBP Test (with option NIBP only)
• S ystem Config.
• E rror log
• H andle Calibration (with option handlebar motor only)
• M anual load
• R eset DMS values
• Ergometer Type
• Drive unit
Contrast
the contrast of the LC Display can be adjusted between Contrast
0 to 100 %.
Confirm with NIBP.
50 %
- 79 -
EKG Type Note
• The EKG Type needs to be selected only when the ergom-
The selected EKG Type determines the communication eter is connected to an ECG unit. The selection is part of
method with the ECG recorder, PC-based ECG system, etc. the installation procedure.
To prevent an accidental change of this setting, the menu • To use ECG Type “Analog/Digital” or “Analog IN/OUT”
is protected with a password. the COM module has to be installed and activated in the
Using the arrow keys, enter 003 and confirm the entry with system configuration.
SELECT.
EKG-Type
All ergoselect ergometers support the following 003

communication modes:
• Digital (default)
The communication with the ergometer is entirely
controlled with digital commands.
Entering the EKG Type password
• Analog / Digital
An analog voltage controls the load - blood pressure
measurements can be initiated with digital commands. EKG-Type
Digital
• Analog IN-OUT
The entire communication (load control and BP Analog / Digital
measurements) is controlled with analog signals. Analog IN-OUT
No digital data will be sent.
Select the communication mode and confirm with NIBP Selecting the ergometer communication mode
Baudrate 8N2
The baudrate can be selected between 1.200 Baud and Baudrate 8N2
115.000 Baud. 1.200
2.400
Default value for standard ergometers is 4.800 Baud.
4.800
Default value for REHAB ergometers is 38.400 Baud.
9.600
Select the desired parameter by use of the right and left 19.200
softkeys (↑ ↓) and confirm with ENTER. 38.400
76.800
Software Update
For a description of a software update of the ergometer
(firmware) see the separate chapter „software update“.
- 80 -
Dynamic Load Cal.
To perform a dynamic load calibration, a calibrated
dynamic test bench is needed.
The dynamic calibration of the load unit is described in the

separate chapter „Calibration / alignment“.
Reset DMS values

This function restores the calibration values of the DMS
module to standard values.
After exchange of the DMS module, this function should

only be used, if no calibrated load test bench is available to
perform a dynamic load calibration.
Drive Unit Drive Unit

The ergoselect III ergometers support two different load
units (AT-3 und AT-4). Unit 3
Select the mounted unit type and confirm with NIBP.

Unit 4
Selection of Load Unit Type
NIBP Beep
NIBP Beep
The tone signal for the systolic pulse (during NIBP
measurement) can be set to on or off.
On
Select the desired setting and confirm by pressing NIBP.

Off
Beep during BP measurements
NIBP mmHg / kPa

NIBP mmHg / kPa
The units for the NIBP values displayed can be changed.
mmHg kPa
Select the desired units and confirm by pressing NIBP.
Unit selection for NIBP values
- 81 -
System Config.
The hardware configuration of the ergometer is defined in
this setup.
The following modules can be activated:
• Saddle engine (motor for saddle height) System Config.

• NIBP-Module (autom. blood pressure module) Saddle engine 0 I
• Analog Interface (COM module for analog NIBP-Modul 0 I
interface signals)
Analog Interface 0 I
• Handlebar engine (motor for handlebar height)
Handlebar engine 0 I
• 450 W brake (small eddy curent brake)
• NIBP Dummy 450 W brake 0 I
• Bluetooth (Bluetooth interface) NIBP dummy 0 I
• WiFi (WiFi interface) Bluetooth 0 I
• Lean motor for ergoselect 10/12 only
• Tilt motor for ergoselect 12 only Settting of ergometer configuartion
• RPM inverse for ergoselect 10 only
Select the module / option and change the setting to I

if the module is integrated in the actual ergometer.
The last selection „EXIT“ returns to the service menue
Lean motor / Tilt motor / RPM inverse

These settings are reserved for the supine ergometers
ergoselect 8 / 10 / 12.
They have no function in bike ergometers.
NIBP Dummy
If the parameter NIBP-Dummy is set to I , a bloodpressure
value of 000/000 is sent from ergometers without
integrated NIBP module.
This enables the connection to ECG recorders which
support ergometers with NIBP module only
- 82 -
Bluetooth
This setting is used to activate an integrated Bluetooth Bluetooth Config.
module.
Default name used is ‚Ergo01‘ - the default channel
used is ‚1‘.
Bluetooth 0 I
Name and channel can be changed by using the ergoline Name Ergo01
PC service program (- the Bluetooth module has to be Channel 1
deactivated temporarily).
EXIT
Wifi
This setting is used to activate an integrated Wifi module.
Wifi Config.
IP - the actual configured IP-address IP: 192.168.200.010
of the Wifi module
Auto Reset - default setting is 1
Wifi 0 I
Reset Wifi Defaults - following an exchange of the Auto Reset 0 I
Wifi module, the actual stored Reset Wifi Defaults
configuration of the defect Module Reset
module can be restored to the EXIT
new one
Module Reset - a module reset is performed
(for test purposes only)
The configuration of the Wifi module is only possible by

using the ergoline PC service program .
the ergometer has to be connected via cable (RS-232
or USB) - the Wifi module has to be deactivated during
configuration..
(see manual of ergoline service program).
- 83 -
Saddle Calibration
(option saddle motor only)
This parameter is used to adjust the electrical saddle

motor. (display scale 1-40)
Select „TOP Position“ and confirm with „NIBP“. Saddle Calibration

SET TOP Position
SET BOTTOM Position
EXIT
By use of the arrow keys, move the saddle to the desired Saddle Calibration
top position (see picture on next page) and confirm „SET“
wth the NIBP key. TOP Position
Adjust with  
SET Height: 22
Select „SET Bottom Position“ and confirm with the NIBP Saddle Calibration
key.
SET TOP Position
SET BOTTOM Position
EXIT
- 84 -
By use of the arrow keys, move the saddle to the desired Saddle Calibration
bottom position (see picture) and confirm „SET“ with the
NIBP key. Bottom Position
Adjust with  
SET Height: 5
Select „EXIT“ and return to the service menu by confirming Saddle Calibration
with the NIBP key.
SET TOP Position
SET BOTTOM Position
EXIT
TOP: 99 cm
BOTTOM: 69 cm
- 85 -
Handlebar Calibration
(with option handlebar height motor only)
This function is used to calibrate the electrical handlebar Handlebar Calibration

height motor.
SET TOP Position
The calibration procedure is identical to the procedure
described for the saddle motor calibration (see previous
chapter). SET BOTTOM Position
EXIT
TOP Position
Adjust with  
SET Height: 22
Calibration of handlebar height TOP Position
TOP: 105 cm
BOTTOM: 86 cm
- 86 -
Manual Load
A manual load can be set between 1 - 999 Watt.
Manual load
Adjust the desired value with the arrow keys and set the
load with the NIBP. key
75 Watt
NIBP key at 0 Watt (EXIT) returns to the service menu. Manual load
0 Watt
EXIT
Error log
The software of the ergoselect II ergometers stores internal
error messages in a special memory area (error log file).
These error messages can be checked and cleared in this
menu.
To display the stored error messages select „Show Error

Error log
Log“ and confirm with NIBP.
Err. Log Quantity: 2
Show Error Logs
Show NIBP Logs
Clear Error Logs
The first error message is displayed: Clear NIBP Logs
EXIT
• Source: The unit generating the error
Err.Code: Corresponding error code of the software Error log memory
Quantity: Number of occurences of this error

Error No.: 1/3
By using the arrow keys, the following error messages can Source: HMU
be displayed.
The NIBP key (EXIT) closes the error log display Err.Code: 0100
Quantity: 1
EXIT
Displaying a single error
- 87 -
To display the bloodpressure statistics select „Show NIBP NIBP failed: 2
Logs“ and confirm with the NIBP key. Mic. level 1: 2
Mic. level 2: 5
The statistics are displayed:
Mic. level 3: 3
Mic. level 4: 9
• NIBP failed: Number of failed Mic. level 5: 7
measurements
EXIT
Mic.Level 1...5: Number of measurements with the
shown microfone signal strength Error log memory NIBP
(5 = best signal)
NIBP Test / NIBP Calibration

This menu is visible, if the ergometer is equipped with an
automatic NIBP module and this module is activated.
Test and calibration of the NIBP module is described in the

Service Date
The next inspection date can be set in this menu (the
inspection date is visible under „settings“ for the user. Service Date
08. 12. 2011
A hint „Service“ when switching the ergometer on can be
activated. Show message
NO
The operating hours represent the time, the ergometer was Operating Hours
powered on, independently from any load or activity on
127
the bike.
EXIT
Adjustment of the service date, service message

Display of operating hours
- 88 -
Analog Calibration
This function is used to allign the analog remote signals Hint
(input and output) to the corresponding ECG devices. • To allign the analog load signals, the corresponding ECG
recorder should be connected as a reference voltage
The ergoselect 4/5 ergometers have to be equipped with source.
the optional „COM-Modul“. This module is connected with • Disconnect a RS232- or USB cable, if connected.
the 9-pin DSUB connector and fixed to the chassis. • The allignment of the analog signals can be controlled
after leaving the service menu (e.g. by starting a remote
Additionally, a jumper connector has to be placed on the controlled stress test).
LIU board.
The COM module handles one analog input and 6 analog

output signals from/to external devices.
Signal assignment of analog connector (COM module)

Pin 1 : INPUT Load
Pin 2: reserved - do not connect
Pin 3: OUTPUT ECG signal (ergoselect REHA)
Pin 4: OUTPUT BP heartrate
Pin 5: OUTPUT Load
Pin 6: OUTPUT Diastole
Pin 7: OUTPUT rpm
Pin 8: OUTPUT Systole
Housing: Signal GND
Select the analog signal to be aligned and confirm Analog Calibration

with NIBP. Input 1 Load
Output 1 Load
Output 2 Heart.
Output 3 Syst.
Output 4 Diast.
EXIT
Alignment of analog input / output signals
- 89 -
Alignment „Input: Analog Loadcontrol“
IN-Volt: displays the voltage at the analog input INPUT 1 Load
IN-Volt: 0.10 V
Set the ECG recorder output to a low load value
(e.g. 20 Watt).
OFFSET 20 Watt
The according voltage is displayed (IN-Volt). GAIN 300 Watt
Wait until the voltage has settled.
Select „OFFSET“ and confirm with NIBP. EXIT
Alignment of analog input „load“
By using the arrow keys set the load value to the ECG INPUT 1 Load
recorder vaue (e.g. 20 Watt) and confirm with NIBP. IN-Volt: 0.10 V
The setting is stored in the ergometer.
OFFSET 20 Watt
GAIN 300 Watt
EXIT
Offset Alignment of analog input „load“
Set the ECG recorder output to a high load value INPUT 1 Load
(e.g.300 Watt). IN-Volt: 3.05 V
The according voltage is displayed (IN-Volt).
Wait until the voltage has settled. OFFSET 20 Watt
GAIN 300 Watt
Select „GAIN“ and confirm with NIBP.
EXIT
OFFSET 20 Watt
GAIN 300 Watt
EXIT
Setting range: Gain alignment of analog input „load“
OFFSET: range from 20 to 1000 Watt in 10 Watt steps

GAIN: range from 20 to 1000 Watt in 10 Watt steps
- 90 -
Alignment „Ouput: Analog Load value“
OUTPUT 1 Load
The output voltage representing a special load value of the
ergometer is defined with this setting.
GAIN 3000 mV
It is possible to adjust the voltage and / or the load value. GAIN 300 Watt
Select the parameter by use of the arrow keys and confirm

with NIBP EXIT
OUTPUT 1 Load
Adjust the value by using the arrow keys and store the
setting with NIBP.
GAIN 3000 mV
Setting range: GAIN 300 Watt
GAIN:(voltage) 20 mV to 10000 mV in steps of 2 mV
GAIN (load) 20 to 999 Watt in steps of 10 Watt

EXIT
Alignment of analog output „load“
Alignment „Output: Analog Heartrate“

OUTPUT 2 Heart
The output voltage representing a special heartrate is
defined with this setting.
GAIN 1000 mV
It is possible to adjust the voltage and / or the heartrate GAIN 100 ♥
value.
The setting is performed as described above under

Alignment „Ouput: Analog Load value“ EXIT
Setting range:
GAIN (voltage): 500 to 2000 mV in
2 mV steps
GAIN (heartrate): 50 to 250 bpm in
10 bpm steps
Alignment „ouput: Analog Systole“

OUTPUT 3 Systole
The output voltage representing the systolic value is
GAIN 1000 mV
It is possible to adjust the voltage and / or the systolic GAIN 100 mmHg
value.

Setting range:
2 mV steps
GAIN (systole): 50 to 250 mmHg in
5 mmHg steps
- 91 -
Alignment „ouput: Analog Diastole“
The output voltage representing the diastolic value is OUTPUT 4 Diastole
It is possible to adjust the voltage and / or the diastolic GAIN 1000 mV

value. GAIN 100 mmHg

EXIT
Setting range:
2 mV steps
GAIN (diastole): 50 to 250 mmHg in
5 mmHg steps
Alignment „ouput: RPM“

The output voltage representing the actual rpm value is OUTPUT 5 rpm
It is possible to adjust the voltage and / or the rpm value. GAIN 1000 mV
GAIN 50 rpm
Setting range: EXIT

2 mV steps
GAIN (rpm): 30 to 130 rpm in
5 rpm steps
- 92 -
Alignment / Calibration control unit M
Dynamic Load Calibration
• Dismount BOTH (!) pedal cranks of the ergometer.
• Follow the operator manual from the manufacturer

of the calibration device being used to connect the
calibration device with the axis of the ergometer.
When a dynamic calibration is performed, the measured

actual load values are entered into the ergometer software.
The ergometer calculates the exact characteristic load

curve for regulating the eddy current brake.
The following load / rpm combinations have to be

measured during the calibration process:
• offset at no load / no rotations
• 50 Watt at 50 rotations / min


press the two softkeys synchronously:
To prevent settings from being changed by chance, the

service menu is „protected“ by a password. Service Code
Select „999“ with the arrow keys and confirm with NIBP.
999
Navigate through the menus by using the arrow keys

(saddle height) to position the cursor bar.
Confirm the selection by pressing NIBP (to the right
of the LCD).
- 93 -
Select „Dynamic load calibration“ and confirm with NIBP Service Menu
Contrast
ECG Type
Baudrate 8N2
Analog Calibration
Software update
Dynamic Load Calibr.
Saddle Calibration
Selection of parameters in service menu

• The line „DMS“ shows:
stored DMS value / actual DMS value Dynamic Load Cal.
Calibration offset
The actual value should be within the following range:
Gain: 1,00
DMS (torque module) digital: 2477 - 4077
DMS (torque module) analog: 21 - 63 DMS: 3277 / 3219 [43 / 46]
RPM: 0 B 0 P
Load: 0 SW 0 AW
• Start the offset calibration process with NIBP (START)

START
Dynamic load offset calibration - waiting for START
• The actual offset value is averaged for 5 sec and Dynamic Load Cal.
stored
Calibration offset
Gain: 1,00
DMS: 3277 / 3222
RPM: 0 B 0 P
Load: 0 SW 0 AW

WAITING...
Dynamic load offset calibration - averaging
• Press NIBP (START) to start calibration step #1 Dynamic Load Cal.

Dyn. Calibration
Gain: 1,00
• Set the calibrator unit to 50 rpm
DMS: 3219 / 3219
RPM: 0 B 0 P
Load: 0 SW AW
• The line „RPM“ shows the measured rotations/min

START
(issued by the calibrator unit)
[the value „P“ is not used in the ergometer)
Dynamic load calibration step 1 - waiting for START
• The line „Load“ shows the target load in Watt-
automatically set by the ergometer (e.g. 50 Watt)
[the value „AW“ is not used in the ergometer) Dynamic Load Cal.
At 50 /50 W 51,3 W
Gain: 1,00
• Wait approx. 20 seconds, until the load display is
stable
DMS: 3219 / 3219
RPM: 50 B 0 P
Load: 50 SW AW
• By using the arrow keys, input the actual measured
load value of the calibrator (e.g. 51,3 Watt)

SET

• Store the value with SET. Dynamic load calibration step 1 - input load value
- 94 -
• Set the calibrator unit to 110 rpm. Dynamic Load Cal.
Dyn. Calibration
Gain: 1,00
• Press NIBP (START) to start calibration step #2
DMS: 3219 / 3219
RPM: 110 B 0 P
• Wait approx. 20 seconds, until the load display is Load: 50 SW AW
stable

START
• By using the arrow keys, input the actual value of the Dynamic Load Cal.
calibrator (e.g. 50,8 Watt) at the ergometer. At 110 /50 W 50,8 W
Gain: 1,00
DMS: 3219 / 3219
RPM: 110 B 0 P
Load: 50 SW AW
• Store the value with SET.

SET

Dynamic load calibration step 2 - input load value
• The ergometer automatically sets the load to 400 Watt Dynamic Load Cal.
Dyn. Calibration
stable Gain: 1,00
DMS: 3219 / 3219
RPM: 110 B 0 P
Load: 400 SW AW

START
• By using the arrow keys, input the actual value of the Dynamic Load Cal.
calibrator (e.g. 403,2 Watt) at the ergometer. At 110 /400 W 403,2 W
Gain: 1,00
• Store the value with SET. DMS: 3219 / 3219
RPM: 110 B 0 P
Load: 400 SW AW

SET

The successfull completion of the dynamic load calibration

is confirmed. Dynamic Load Cal.
• Stop the calibration unit.

Calibration successfull
• Press NIBP to exit the Calibration programm
Dismount the calibration unit and reassemble the cranks /

EXIT
pedals to the eBike.
Dynamic load calibration successfull
- 95 -
Calibration of Blood pressure unit
Recommended components:
• Calibrated pressure measuring device (mmHg)

(manometer)
• Compensating container with 500 ml volume (min.)
• Hand pump
• Adapter for ergoselect cuff connector
• Connecting tubes with t-adaptors
Calibrated pressure measuring device (mmHg)
Compensating container (example)
Hand pump
Adapter for eBike cuff connector
- 96 -
All the components are connected by tubes (one pressure Control unit
system) and connected to the cuff connector of the
ergometer control terminal (use cuff adaptor).
M P T
Connecting tubes
hand pump
compensating container manometer

500 ml
Calibration setup NIBP
NIBP Test
This function is used to check the internal pressure system

(pressure sensor, closeness, leakage etc.).
Select “NIBP Test“ in the service menu and confirm by

pressing NIBP. NIBP Test
NIBP pressure
Use the hand pump to apply a fixed pressure to the
system. 123 mmHg
The actual pressure value is displayed. CLOSE VALVE

EXIT
Compare the displayed ergometer value with the value of
the manometer. Test of the internal NIBP pressure system
The maximum allowed deviation is +/- 3mmHg.
Note
• If the applied pressure reaches 320 mmHg, the internal

safety valve is opened.
Select „Close valve“ (and confirm by pressing NIBP) to
Select EXIT (and confirm by pressing NIBP) to return to the continue with the NIBP-Test.
service menu.
- 97 -
NIBP Calibration
This function allows the calibration of the internal pressure

measurement system.
Select „NIBP Calibration“ in the service menu and confirm

by pressing NIBP.
Offset calibration
During this calibration NO pressure should be present in NIBP Calibration

the system.
The cuff connector (self closing) has to be opened (use cuff Offset: 0 mmHg
connector).
SET
1. Remove cuff. EXIT

2. Connect the cuff connector with a short tube.
Pressure calibration - offset
3. The actual pressure value is displayed.
4. Select SET and confirm by pressing NIBP.
5. The zero value is averaged and stored
Calibration with 200 mmHg
Connect the complete measurement system (hand pump, NIBP Calibration

manometer and compensating container) as described in
„NIBP test“.
Apply 200 mmHg
6. Using the hand pump, apply a fixed pressure of SET

200 mmHg to the system EXIT
(control by the external manometer).
7. Wait several seconds until the pressure is stable; Pressure calibration - gain
correct the pressure if necessary.
8. Select SET and confirm by pressing NIBP.
9. The NIBP calibration is finished
Select EXIT (and confirm by pressing NIBP) to return to the

service menu.
- 98 -
Service menu control unit P
The functions of the servicemenu are described in this Hint
chapter. • The service menu in the ergometers is available in english
only.
Depending on the actual configuration of the ergoselect
4/5 ergometer, some servce functions are not visible or • Leaving the service menu is only possible by switching the
activ, device off.

Activating service menu control unit P
Turning the System On

marked I/O.
ergoline
display appears.
GmbH
Self-test screen
Note
• Do not pedal while the ergometer is being turned on and
during the self-test.
• No blood pressure cuff should be applied.
• If an error message appears immediately after the self-
test, please refer to the Addendum / Error Messages
section for advice.
- 99 -
press and hold the two keys synchronously: Activating the service menu
ergoline
GmbH
Selftest
Activation of Service menu

service menu is „protected“ by a password.
Select „999“ with the arrow keys and confirm with SET.
Service Code
999

ENTER
The service menu displays
The service software of control unit P uses the

softkeys (↑ ↓) for selection and parameter adjustments
and softkey [SET] or [ENTER] for confirmation.
Select the desired function with the softkeys (↑ ↓) and Service Menu
confirm with [ENTER]. Baudrate 8N2
Analog Calibration
ECG-Startpulse
NIBP Parameter
NIBP Test
ENTER

Selection of functions in service menu
- 100 -
Service functions control unit P
Note
• Modules / options have to be activated in the system
configuration before the related functions appear in the
service menu.
Functions of service menu always visible:
• Baudrate 8N2
• Software Update
• Dynamic Load Calibration
• PC-Mode
• ECG-Startpulse
• System Config.
• Service date
• Error log
• Reset DMS values
• NIBP-Start
Functions of service menu dependent on actual ergometer configuration:
• H andle Calibration with option handlebar height motor only

• S addle Calibration with option saddle height motor only
• A nalog Calibration with option COM module (analogue) only
• NIBP-Parameter with option blood pressure only
• Ergometer type without option blood pressure only
• NIBP Calibration with option blood pressure only
• NIBP Test with option blood pressure only
The sequence of the functional descriptions does not reflect the sequence in the service menu of the ergometer.
- 101 -
Baudrate 8N2
The baudrate can be selected between 1.200 Baud and Baudrate 8N2
115.000 Baud.
1.200
Default value for standard ergometers is 4.800 Baud. 2.400
Default value for REHAB ergometers is 38.400 Baud. 4.800
9.600
Select the desired parameter by use of the right and left 19.200
softkeys (↑ ↓) and confirm with ENTER.
ENTER

Selection of serial baudrate
Software Update
Dynamic Load Cal.


System Config.
this setup.
The following modules can be activated:
• Saddle engine (motor for saddle height)

• NIBP-Module (autom. blood pressure module)
• Analog Interface (COM module for analog
interface signals)
• Handlebar engine (motor for handlebar height)
• 450 W brake (small eddy curent brake)
• NIBP Dummy
• Bluetooth (Bluetooth interface)
• WiFi (WiFi interface) System Config.
• Lean motor for ergoselect 10/12 only
Saddle engine 0 I
• Tilt motor for ergoselect 12 only
• RPM inverse for ergoselect 10 only NIBP-Modul 0 I
Analog Interface 0 I
Handlebar engine 0 I
Select the module / option and change the setting to I 450 W brake 0 I
ENTER
[ESC] returns to the service menue
Settting of ergometer configuartion
- 102 -
They have no function in bike ergometers.
NIBP Dummy
If the parameter NIBP-Dummy is set to I , a bloodpressure
value of 000/000 is sent from ergometers without
integrated NIBP module.
support ergometers with NIBP module only
Bluetooth
This setting is used to activate an integrated Bluetooth Bluetooth Config.
module.
used is ‚1‘.
Bluetooth 0 I
Name and channel can be changed by using the ergoline Name Ergo01
PC service program (- the Bluetooth module has to be Channel 1
deactivated temporarily).
ENTER
Wifi
Wifi Config.
IP - the actual configured IP-address IP: 192.168.200.010
of the Wifi module
Auto Reset - default setting is 1
Wifi 0 I
Reset Wifi Defaults - following an exchange of the Auto Reset 0 I
Wifi module, the actual stored Reset Wifi Defaults
configuration of the defect Module Reset
module can be restored to the
new one ENTER
(for test purposes only)

configuration..
- 103 -
Heartrate belt
The type of the heartrate belt used can be selected. Heart rate belt
POLAR receiver 0 I
POLAR - POLAR chestbelt (e.g. T31) MM5-Modul 0 I
MM5-Modul - digital ergoline belt
MM6-Modul 0 I
MM6-Modul - reserved

ENTER
Settting of heartrate belt
60Hz Power Freq

If a 60 Hz power line is used, this setting has to be
activated.
Reset DMS values


Saddle Calibration
(option saddle motor only) Saddle Calibration
This parameter is used to adjust the electrical saddle SET TOP Position
Select „TOP Position“ and confirm with [ENTER]. SET BOTTOM Position
ENTER
Saddle Calibration
Using the arrow keys, move the saddle to the top position TOP Position
(see picture on next page) and store the value with [SET].
Adjust with  
Height: 22
SET
electrical saddle adjustment (Top position)
- 104 -
Saddle Calibration
Select „SET Bottom Position“ and confirm with [ENTER]. SET TOP Position
SET BOTTOM Position
ENTER
Saddle Calibration
Using the arrow keys, move the saddle to the bottom Bottom Position
position (see picture on next page) and store the value
with [SET].
Adjust with  
Height: 5
SET
electrical saddle adjustment (bottom position)
TOP: 99 cm
BOTTOM: 69 cm
- 105 -
(with option handlebar height motor only)
This function is used to calibrate the electrical handlebar Handlebar Calibration

height motor.
SET TOP Position
described for the saddle motor (see previous chapter).
SET BOTTOM Position
ENTER
TOP Position
Adjust with  
Height: 22
SET
Calibration of handlebar height TOP Position
TOP: 105 cm
BOTTOM: 86 cm
- 106 -
Error log
The software of the ergoselect II ergometers stores internal Error log
error messages in a special memory area (error log file).
These error messages can be checked and cleared in this
Err. Log Quantity: 2
menu. Show Error Logs
Show NIBP Logs
Clear Error Logs
Clear NIBP Logs
To display the stored error messages select „Show Error
Log“ and confirm with [ENTER]. ENTER
Error log memory
The first error message is displayed: Error No.: 1/3

Source: DTU
• Source: The unit generating the error
1. Date: 02.09.2008
• Err.Code: Corresponding error code of 1. Time: 14:20
the software Err.Code: 0008
Quantity: 3
• Quantity: Number of occurences of
this error RETURN
Displaying a single error

By using the arrow keys, the following error messages can
be displayed.
The [RETURN] key closes the error log display
To display the bloodpressure statistics select „Show NIBP

NIBP failed: 2
Logs“ and confirm with [ENTER]
Mic. level 1: 2
Mic. level 2: 5
The statistics are displayed: Mic. level 3: 3
Mic. level 4: 9
• NIBP failed: Number of failed Mic. level 5: 7
measurements
RETURN
• Mic.Level 1...5: Number of measurements
with the shown microfone Error log memory NIBP
signal strength
(5 = best signal)


- 107 -
NIBP Parameter
If the ergometer load is controlled by the internal
programs, this parameter defines the start of the NIBP
module.
Leadtime
Defines the leadtime of the bloodpressure measurement to NIBP Parameter
the next load step
Leadtime
Setting range: 40 to 90 sec. in 1 sec. steps 60 sec
Resting NIBP
ON
Resting NIBP
Defines whether or not a resting bloodpressure
measurement is taken before starting the stress test.
ENTER
Setting range: OFF - ON Configuration of NIBP Parameters
PC-Mode
PC-Mode „Automatic“ PC Mode
If „YES“ is activated, the ergometer automatically switches
to remote mode (PC mode) as soon as a valid signal is
Automatic
received from the interface.
Yes
No

ENTER
Automatic Mode
Service Date
The next inspection date can be set in this menu (the Service Date
inspection date is visible under „settings“ for the user. 08. 12. 2011
A hint „Service“ when switching the ergometer on can be Show message
activated. NO
Operating Hours
The operating hours represent the time, the ergometer was 127
the bike. ENTER

Adjustment of the service date

Display of operating hours
- 108 -
ECG Startpulse
To configurate the remote start pulse for external ECG ECG - Startpulse
recorders (ergometer is controlled by internal programs).
Leadtime
Select the desired parameter by use of the right and left
softkeys (↑ ↓) and confirm with ENTER. 10 sec
Adjust the appropriate valuewith the arrow keys and store Pulsewidth
the value with ENTER. 100 msec

ENTER
Leadtime Configuration of ECG remote pulse

Remote pulse leadtime before the next load step
[Setting range: 1 to 30 sec. in 1 sec. steps]
Pulsewidth
Remote pulse pulse width
[Setting range: 100 to 1000 ms in 100 msec steps]
Ergometer Type
Ergometer Type
If in PC mode an „I“ command is received, the ergometer
sends an identification data string to the PC. / ECG
recorder. ER 900
To maintain compatibility to ergoline ergometers of the ER 800

former generation, the ergoselect ergometer identify as

Ergometrics 900 ergometers.

ENTER
The identification may be changed by use of this
parameter: Configuration of identification data string
setting ER900 identifies with: 0900P10V243 Hint

setting ER800 identifies with: V3.3
This setting is only valid with ergometers without NIBP module!
NIBP Start
Function to initiate an automatic blood pressure
measurement from the servicemenu.
Drive Unit
Drive Unit
units (AT-3 und AT-4).
Unit 3
Select the mounted unit type and confirm with ENTER.
Unit 4
ENTER
Selection of Load Unit
- 109 -
Analog Calibration
The ergoselect II ergometers have to be equipped with the source.
optional „COM-Modul“. This module is placed onto the • Disconnect a RS232- or USB cable, if connected.
9-pin DSUB connector and screwed to the chassis. • The allignment of the analog signals can be controlled
Additionally, a jummper connector has to be placed on the controlled stress test).
BKE board.


Pin 1 : INPUT Load
Pin 5: OUTPUT Load
Pin 7: OUTPUT rpm
Housing: Signal GND
Select the analog signal to be aligned and confirm Analog Calibration

with NIBP. Input 1 Load
Output 1 Load
Output 2 Heart.
Output 3 Syst.
Output 4 Diast.
EXIT
- 110 -
IN-Volt: displays the voltage at the analog input INPUT 1 Load
IN-Volt: 0.10 V
(e.g. 20 Watt).
OFFSET 20 Watt
The according voltage is displayed (IN-Volt). GAIN 300 Watt
Select „OFFSET“ and confirm with NIBP. EXIT
OFFSET 20 Watt
GAIN 300 Watt
EXIT
Offset Alignment of analog input „load“
Set the ECG recorder output to a high load value INPUT 1 Load
(e.g.300 Watt). IN-Volt: 3.05 V
Wait until the voltage has settled. OFFSET 20 Watt
GAIN 300 Watt
Select „GAIN“ and confirm with NIBP.
EXIT
OFFSET 20 Watt
GAIN 300 Watt
EXIT
Setting range: Gain alignment of analog input „load“

- 111 -
OUTPUT 1 Load
GAIN 3000 mV
It is possible to adjust the voltage and / or the load value. GAIN 300 Watt
Select the parameter by use of the arrow keys and confirm

with NIBP EXIT
OUTPUT 1 Load
Adjust the value by using the arrow keys and store the
setting with NIBP.
GAIN 3000 mV
Setting range: GAIN 300 Watt

EXIT
Alignment of analog output „load“

OUTPUT 2 Heart
GAIN 1000 mV
It is possible to adjust the voltage and / or the heartrate GAIN 100 ♥
value.

Setting range:
2 mV steps
10 bpm steps

OUTPUT 3 Systole
GAIN 1000 mV
It is possible to adjust the voltage and / or the systolic GAIN 100 mmHg
value.

Setting range:
2 mV steps
5 mmHg steps
- 112 -
The output voltage representing the diastolic value is OUTPUT 4 Diastole
It is possible to adjust the voltage and / or the diastolic GAIN 1000 mV

value. GAIN 100 mmHg

EXIT
Setting range:
2 mV steps
5 mmHg steps

The output voltage representing the actual rpm value is OUTPUT 5 rpm
It is possible to adjust the voltage and / or the rpm value. GAIN 1000 mV
GAIN 50 rpm
Setting range: EXIT

2 mV steps
5 rpm steps
- 113 -
Alignment / Calibration control unit P

When a dynamic calibration is performed, the measured


curve for regulating the eddy current brake.


ergoline
GmbH
Selftest

service menu is „protected“ by a password. Activation of Service menu
Select „999“ with the arrow keys and confirm with NIBP.
Service Code
999

ENTER
Navigate through the menus by using the arrow keys
(saddle height) to position the cursor bar. Password for service menu
Confirm the selection by pressing NIBP (to the right
of the LCD).
- 114 -
Select „Dynamic load calibration“ and confirm with ENTER Service Menu
Baudrate 8N2
Analog Calibration
Software update
Dynamic Load Calibr.
Saddle Calibration
ENTER
Selection of parameters in service menu

• Start the offset calibration process with START
Dynamic Load Cal.
Calibration offset
• The line „DMS“ shows: Gain: 1,00
stored DMS value / actual DMS value
DMS: 3277 / 3219 [43 / 46]
The actual value should be within the following range: RPM: 0 B 0 P
DMS (torque module) digital: 2477 - 4077 Load: 0 SW 0 AW
DMS (torque module) analog: 21 - 63

START
Dynamic load offset calibration - waiting for START
Dynamic Load Cal.

• By pressing START the actual value is averaged for 5
Calibration offset
sec and stored
Gain: 1,00
DMS: 3277 / 3222
RPM: 0 B 0 P
Load: 0 SW 0 AW

WAITING...
Dynamic load offset calibration - averaging
Dynamic Load Cal.

• Press START to start calibration step #1 Dyn. Calibration
Gain: 1,00
• Set the calibrator unit to 50 rpm
DMS: 3219 / 3219
RPM: 0 B 0 P
• The line „RPM“ shows the measured rotations/min Load: 0 SW AW
(issued by the calibrator unit)

START
[the value „P“ is not used in the ergometer)
• The line „Load“ shows the target load in Watt- Dynamic load calibration step 1 - waiting for START
automatically set by the ergometer (e.g. 50 Watt)
[the value „AW“ is not used in the ergometer)
Dynamic Load Cal.
At 50 /50 W 51,3 W
• Wait approx. 20 seconds, until the load display is Gain: 1,00
stable
DMS: 3219 / 3219
RPM: 50 B 0 P
• By using the arrow keys, input the actual measured Load: 50 SW AW
load value of the calibrator (e.g. 51,3 Watt)

SET

- 115 -
Dynamic Load Cal.
• Set the calibrator unit to 110 rpm. Dyn. Calibration
Gain: 1,00
• Press START to start calibration step #2 DMS: 3219 / 3219
RPM: 110 B 0 P
Load: 50 SW AW
stable
START
Dynamic Load Cal.

• By using the arrow keys, input the actual value of the At 110 /50 W 50,8 W
calibrator (e.g. 50,8 Watt) at the ergometer. Gain: 1,00
DMS: 3219 / 3219
RPM: 110 B 0 P
Load: 50 SW AW

SET

Dynamic Load Cal.

• The ergometer automatically sets the load to 400 Watt
Dyn. Calibration
• Wait approx. 20 seconds, until the load display is Gain: 1,00
stable DMS: 3219 / 3219
RPM: 110 B 0 P
Load: 400 SW AW

START
Dynamic Load Cal.

• By using the arrow keys, input the actual value of the At 110 /400 W 403,2 W
calibrator (e.g. 403,2 Watt) at the ergometer. Gain: 1,00
DMS: 3219 / 3219
• Store the value with SET. RPM: 110 B 0 P
Load: 400 SW AW

SET

The successfull completion of the dynamic load calibration Dynamic Load Cal.
is confirmed.
• Press NIBP to exit the Calibration programm Calibration successfull

Dismount the calibration unit and reassemble the cranks /
pedals to the eBike. Dynamic load calibration successfull
- 116 -

(manometer)
• Hand pump
Hand pump
- 117 -
M P T
Connecting tubes
hand pump

500 ml
NIBP Test


pressing ENTER NIBP Test
NIBP pressure
system. 123 mmHg
The actual pressure value is displayed.

CLOSE VALVE
the manometer. Test of the internal NIBP pressure system
Note

continue with the NIBP-Test.
- 118 -
NIBP Calibration

measurement system.
Select „NIBP Calibration“ in the service menu and confirm

by pressing ENTER.
Offset calibration
During this calibration NO pressure should be present in NIBP Calibration

the system.
The cuff connector (self closing) has to be opened (use cuff Offset: 0 mmHg
connector).
1. Remove cuff.

SET
4. Confirm by pressing SET
Connect the complete measurement system (hand pump, NIBP Calibration

„NIBP test“.
Apply 200 mmHg
6. Using the hand pump, apply a fixed pressure of

200 mmHg to the system
(control by the external manometer).
SET
7. Wait several seconds until the pressure is stable; Pressure calibration - gain
- 119 -
Service menu control unit T
The functions of the servicemenu are described in this Hint
chapter. • The service menu in the ergometers is available in english
only.
Depending on the actual configuration of the ergoselect
4/5 ergometer, some servce functions are not visible or • Leaving the service menu is only possible by switching the
activ, device off.

Activating service menu control unit P

marked I/O.

display appears.
PC Mode
To access a menu, touch the corresponding key on the
display. Ergometry
Confirm inputs with the [ ] key and exit menus with the Training/Test
[ ] key.
Manual
Setup
Main Menu
The [ Setup ] key opens the configuration menu

where various program functions can be defined by the Default Mode Protocols
2.
user (see operator manual).
EKG Type Training/Test
Load Change HR belt no.
Date/Time Regulation
RPM Beep Service
Software Version Language
Setup menu
- 120 -
Press [Service] to activate the service menu.
Service
To prevent settings from being changed by chance, the Standard Betrieb Programme
2.
Enter „999“ with the keyboard displayed and confirm EKG-Typ Training/Test
1 2 3
with [ ]
Laständerung HF-Gurt Nummer4 5 6
Service Code
Datum/Uhrzeit (0* ...
(0* ... 999*)
999*)
Regelung 7 8 9
Drehzahl Ton
0 Service
Software Version Sprache
The service menu displays.
Press the appropriate button on the touch display to

activate the selected function. Baudrate 8N1 PC-Mode
2.
Changes and parameter settings are confirmed by pressing Analog Calibration Saddle calibration
button [ ], to cancel a function the button [ ] is used. ECG-Startpulse Service Date
NIBP Parameter NIBP Calibration
Software Update NIBP Test
Dynamic Load Cal. ECG Pump Pressure
Special functions control unit T

Direct call of service menu
In a special ergometer setup („Chipcard only“) the access
to the main menu and the setup/service menu is disabled.
To enter the service menu press the upper right corner of

the touch display during the selftest display after power
on.
The password input for the service menu is directly called.
Direct call touch display calibration

If the touch display is working incorrect (e.g. touch
calibration is erroneous) it is not possible to activate
special functions or call the service menu.
The ergometer has to be powered off and on again.

The touch calibration function starts directly.
- 121 -
Service functions control unit T
Note
• Modules / options have to be activated in the system

configuration before the related functions appear in the
service menu.
Functions of service menu always visible:
Baudrate 8N2
Software Update
PC-Mode
ECG-Startpulse
System Config.
Service date
Chipcard mode
Touch calibration
Error log
Reset DMS values
Functions of service menu dependent on actual ergometer configuration:
Handle Calibration nur bei Option Motor Lenkerhöhe

Saddle Calibration nur bei Option Motor Sattelhöhe
Analog Configuration nur bei Option COM Modul
NIBP-Parameter nur bei Option Blutdruck
Ergometer type nur wenn Option Blutdruck nicht vorhanden / inaktiv
NIBP Calibration nur bei Option Blutdruck
NIBP Test nur bei Option Blutdruck
ECG pump pressure nur bei Option EKG mit Sauganlage (Reha)
The sequence of the functional descriptions in this manual does not reflect the sequence in the service menu of the
ergometer.
- 122 -
Baudrate 8N2
The baudrate can be selected between 1.200 Baud and
115.000 Baud.
Baudrate 8N1
Default value for standard ergometers is 4.800 Baud.
1.200 Baud 19.200 Baud
Default value for REHAB ergometers is 38.400 Baud.
2.400 Baud 38.400 Baud
Select the desired parameter and confirm with [ ].
. 4.800 Baud 57.600 Baud
9.600 Baud 115.200 Baud
Selection of serial baudrate
Dynamic Load Cal.


Software Update
- 123 -
System Config.
this setup. System Config.
Saddle engine ON
2.
NIBP-Modul ON
Analog Interface OFF
Heartrate belt ON
ECG Suction pump ON

The [
2. ] key proceeds to the next page of the
configuration menu. ECG Amplifier ON
Settting of ergometer configuartion
Select the module / option and change the setting to I

System Config.
NIBP Dummy
SpO2 Modul ON
If the parameter NIBP-Dummy is set to I , a bloodpressure 1.
value of 000/000 is sent from ergometers without SpO2 Messages OFF
3.
integrated NIBP module. 60 Hz Power Freq. OFF
support ergometers with NIBP module only 450 Watt brake OFF
NIBP Dummy OFF
NoECG in PC-Mode OFF

They have no function in bike ergometers. System Config.
Handle engine ON
2.
Bluetooth ON
4.
WiFi OFF
60Hz Power Freq Lean Motor OFF
If a 60 Hz power line is used, this setting has to be Tilt Motor OFF

activated.
ZWU OFF
No ECG in PC-Mode (REHAB only)

The ECG display on the screen is suppressed during PC
mode.. System Config.
RPM Inverse OFF

3.
N/A
N/AF
N/A
N/A
N/A
- 124 -
Bluetooth
This setting is used to activate an integrated Bluetooth
module. Bluetooth Config.
used is ‚1‘.
Name and channel can be changed by using the ergoline
Bluetooth OFF
PC service program (- the Bluetooth module has to be
deactivated temporarily). Device Name Ergo01
Operating Channel 1
Wifi
IP - the actual configured IP-address

of the Wifi module
Auto Reset - default setting is 1 WiFi Config.
Reset Wifi Defaults - following an exchange of the
Wifi module, the actual stored Static IP: 192.167.2.10
configuration of the defect WiFi OFF

module can be restored to the
new one Auto Reset ON

Reset WiFi Defaults
(for test purposes only) START
Module Reset START

configuration..
Heartrate belt
The type of the heartrate belt used can be selected.
System Config.
POLAR - POLAR chestbelt (e.g. T31)
MM5-Modul - digital ergoline belt
MM6-Modul - reserved
POLAR receiver OFF
MM5-Modul ON
MM6-Modul OFF
- 125 -
Ergometer Type
If in PC mode an „I“ command is received, the ergometer
sends an identification data string to the PC. / ECG
recorder.
To maintain compatibility to ergoline ergometers of the

former generation, the ergoselect ergometer identify as
Ergometrics 900 ergometers.
The identification may be changed by use of this

parameter:
setting ER900 identifies with: 0900P10V243

setting ER800 identifies with: V3.3
Note
• This setting is only valid with ergometers without NIBP
module!
Drive Unit
units (AT-3 und AT-4).
Select the mounted unit type and confirm with ENTER.
Service Date
- 126 -
The next inspection date can be set in this menu (the
inspection date is visible under „settings“ for the user.
A hint „Service“ when switching the ergometer on can be Service Date

activated.
116 Operating Hours
The operating hours represent the time, the ergometer was 5 10 2019
the bike. Show Message
YES NO
NIBP Parameter
If the ergometer load is controlled by the internal
programs, this parameter defines the start of the NIBP
module.
NIBP Parameter
Leadtime
Defines the leadtime of the bloodpressure measurement to
the next load step
Leadtime 60 sec
Setting range: 40 to 90 sec. in 1 sec. steps Resting NIBP ON
Resting NIBP
Defines whether or not a resting bloodpressure
measurement is taken before starting the stress test.
Setting range: OFF - ON
PC-Mode
PC-Mode „Automatic“
If „YES“ is activated, the ergometer automatically switches PC Mode
to remote mode (PC mode) as soon as a valid signal is
received from the interface. Automatic
Yes No
- 127 -
ECG Startpulse
ECG Startpulse
To configurate the remote start pulse for external ECG
Leadtime 10 sec
recorders (ergometer is controlled by internal programs).
Pulsewidth 1 msec
Select the desired parameter by use of the right and left

softkeys (↑ ↓) and confirm with ENTER.
Adjust the appropriate valuewith the arrow keys and store
the value with ENTER.
Leadtime
Remote pulse leadtime before the next load step
Setting range: 1 to 30 sec. in 1 sec. steps
Pulsewidth
Remote pulse pulse width
Setting range: 100 to 1000 ms in 100 msec steps
Reset DMS Values

Reset DMS values
Reset DMS Values Start

Saddle Calibration
This parameter is used to adjust the electrical saddle Saddle calibration
Select „TOP Position“.

Set Top Position Set Bottom Position
- 128 -
Saddle
Saddle calibration TOP
Adjust saddle height with ↑ ↓

34
Using the arrow keys, move the saddle to the correct top
position (see picture) and store the value with [SET].
SET
Next, select „SET Bottom Position“.

Saddle
Saddle calibration BOTTOM
Adjust saddle height with ↑ ↓

3
Use the arrow keys to move the saddle to the correct
bottom position (see picture) and store the value with
[SET]. SET
TOP: 99 cm
BOTTOM: 69 cm
- 129 -
This function is used to calibrate the electrical handlebar
height motor. Handlebar calibration

described for the saddle motor (see previous chapter).
Set Top Position Set Bottom Position
TOP: 105 cm
BOTTOM: 86 cm


- 130 -
Error log
The software of the ergoselect III ergometers stores
internal error messages in a special memory area Error Log
(error log file) and a statistical overview of the
bloodpressure measurements taken. Error Log Quantity: 6
Show Error Logs Clear Error Logs
To display the stored error messages select „Show Error Show NIBP Logs Clear NIBP Logs
Log“.
The first error message is displayed:
Source: he unit generating the error

Err.Code: Corresponding error code of the software
First Date: Date of first occurence of this error Error No.: 1/10
Source: LIU
2.
First Time: Time of first occurence of this error
First Date: 17.07.2015
Quantity: Anzahl, wie oft dieser Fehler seither First Time: 12:53
aufgetreten ist Error Code: 0800
Last Date: Date of last occurence of this error Quantity: 43
Last Time: Time of last occurence of this error Last Date: 14.08.2015
Last Time: 12:22
By using the arrow keys, the following error messages can
be displayed.
[ ] beendet die Fehlerdarstellung
To display the bloodpressure statistics select „Show NIBP

Logs“.
The statistics are displayed:
NIBP failed: Number of failed measurements
Mic.Level 1...5: Number of measurements with the

shown microfone signal strength
NIBP failed: 8
(5 = best signal)
Mic. level 1: 3
Mic. level 2: 6
Mic. level 3: 11
Mic. level 4: 22
Mic. level 5: 18
The functions „Clear Error logs“ and „Clear NIBP LOgs“

delete the internally stored errors/statistics.
With the ergoline service program (download from

ergoline website) the error logs and NIBP statistics can be
downloaded onto the PC , stored and printed.
- 131 -
ECG Pump Pressure
If the ergometer is equipped with an electrode application
system (vacuum system) this setting appears in the service ECG Pump Pressure
menu.
Pressure High
The negative pressure for three values can be defined:

Pressure Middle
* Connect on of the elctrodes by using a flat plate Pressure Low

(plastic with adapter for measurement tube) and a
calibrated pressure measurement device.
* Select the value for the mode to be aligned.
The vacuum pump of the system is activated, the actual

negative pressure can be checked and adjusted (arrow Pressure High
keys).
Max: 778
The pump is deactivated and the next value can be Act. value = 621
selected.
Min: 328
The default values for the negative pressure are:

Pressure Low: 90 mmHg Hint
Pressure Middle: 110 mmHg The shown values for [min. / max. / act. value ] are no pressure
Pressure High: 130 mmHg values - they serve as an alignment help.
Chipcard-Mode
Ergoselect ergometers with control terminal „T“ are
equipped with an integrated chipcard device to read and
write ergoline chipcards..
The settings define how the ergometer supports those

chipcards.
No chipcard Chipcard-Mode
The chipcard function is disabled.
No chipcard Only chipcard
Chipcard possible
Chipcard possible
„Training“ is possible with or without an ergoline chipcard.
Only chipcard Chipcard format

After power on the ergometer waits for an ergoline
chipcard to be inserted - no training is possible without a Ergoline custo med
chipcard.
The chipcard format can be selected („ergoline format“ or

„custo med format“).
- 132 -
Analog Calibration
The ergoselect II ergometers have to be equipped with the source.
optional „COM-Modul“. This module is placed onto the • Disconnect a RS232- or USB cable, if connected.
9-pin DSUB connector and screwed to the chassis. • The allignment of the analog signals can be controlled
Additionally, a jummper connector has to be placed on the controlled stress test).
BKE board.


Pin 1 : INPUT Load
Pin 5: OUTPUT Load
Pin 7: OUTPUT rpm
Housing: Signal GND
Select the analog signal to be aligned.

Analog Configuration
INPUT 1 OUTPUT 4 Diast.
OUTPUT 1 Load OUTPUT 5 rpm
OUTPUT 2 Heart OUTPUT 6 ECG
OUTPUT 3 Syst.
- 133 -
IN-Volt: displays the voltage at the analog input
INPUT 1 Load
(e.g. 20 Watt). IN-Volt: 0.10 V
OFFSET 20 Watt
Wait until the voltage has settled. GAIN 300 Watt
Select „OFFSET“, enter the appropriate load value in Watt

to the ECG recorder vaue (e.g. 20 Watt) and confirm. INPUT 1 Load
IN-Volt: 1 V
0.10 2 3
OFFSET
OFFSET Watt
Watt
20 Watt 4 5 6
GAIN 300 Watt 7 8 9
Set the ECG recorder output to a high load value

(e.g.300 Watt).

Select „GAIN“, enter the appropriate load value in Watt to

the ECG recorder vaue (e.g. 300 Watt) and confirm. INPUT 1 Load
IN-Volt: 1 V
0.10 2 3
OFFSET
GAIN Watt
Watt
20 Watt 4 5 6
GAIN 300 Watt 7 8 9

0
Setting range:

- 134 -
It is possible to adjust the voltage and / or the load value.

OUTPUT 1 Load
Select the parameter, enter the value and confirm

GAIN 3000 mV
GAIN 300 Watt
Setting range:

It is possible to adjust the voltage and / or the heartrate

value.

Setting range:
2 mV steps
10 bpm steps

It is possible to adjust the voltage and / or the systolic

value.

Setting range:
2 mV steps
5 mmHg steps
- 135 -
The output voltage representing the diastolic value is
It is possible to adjust the voltage and / or the diastolic

value.

Setting range:
2 mV steps
5 mmHg steps

The output voltage representing the actual rpm value is
It is possible to adjust the voltage and / or the rpm value.

Setting range:
2 mV steps
5 rpm steps
- 136 -
Alignment / Calibration control unit T

When a dynamic calibration is performed, the measured PC Mode

Ergometry
curve for regulating the eddy current brake. Training/Test
Manual
Setup

Main Menu

Standard
Default Mode
Betrieb Protocols
Programme
2.
• 400 Watt at 110 rotations / min EKG-Typ
EKG Type Training/Test
Laständerung
Load Change HF-Gurt
HR belt no.
Nummer
• The [ Setup ] key in the main menu opens the Datum/Uhrzeit

Date/Time Regelung
Regulation
configuration menu. Drehzahl

RPM Ton
Beep Service

Language
Setup menu
• Press [Service] to activate the service menu.

Service
• To prevent settings from being changed by chance, the Standard Betrieb Programme
2.
Enter „999“ with the keyboard displayed and confirm EKG-Typ Training/Test
1 2 3
with [ ]
Laständerung HF-Gurt Nummer4 5 6
Service Code
Datum/Uhrzeit (0* ... 999*)
Regelung 7 8 9
Drehzahl Ton
0 Service
- 137 -
• The service menu displays.
Baudrate 8N1 PC-Mode
2.
Analog Calibration Saddle calibration
• Select „Dynamic load calibration“. ECG-Startpulse Service Date
NIBP Parameter NIBP Calibration
Software Update NIBP Test
Dynamic Load Cal. ECG Pump Pressure
• The line „Calibration Offset“ shows the stored DMS

Offset Value
the line „DMS Value“ shows the actual DMS Offset
Value. Static Offset Calibration
Calibration Offset :3294 [43]

The actual value should be within the following range: Calibration Gain :0.98
DMS (torque module) digital: 2477 - 4077 DMS Value :3210
DMS (torque module) analog: 21 - 63 Rotation (brake/pedal) :0rpm / 0rpm
LIU load (target/actual) :0W / 0W
Set
• Start the offset calibration with SET
Please Wait ...
Calibration Offset :3294

Calibration Gain :0.98
DMS Value :3210
Rotation (brake/pedal) :0rpm / 0rpm
Set
• The actual value is averaged for 5 sec and stored
• Press START to start calibration step #1


• Set the calibrator unit to 50 rpm Calibration Gain :0.98
DMS Value :3218
Start
- 138 -
• The line „Rotation (brake)“ shows the measured
rotations/min (issued by the calibrator unit)
[the value „pedal“ is not used in the ergometer) Dynamic Load Calibration at 50 rpm

• The line „LIU load“ shows the target load in Watt- Calibration Gain :1.00
automatically set by the ergometer (e.g. 50 Watt) DMS Value :3218
Set
stable Dynamic Load: 55,0 W
Dynamic Load Calibration at 50 rpm
Calibration Offset :3222 1 2 3

Load Watt:3218 4 5 6
DMS Value Watt
• Input the actual measured load value of the calibrator Rotation (brake/pedal) :50rpm / 0rpm
7 8 9
(e.g. 51,3 Watt) with the keyboard an confirm LIU load (target/actual) :50W / 50W
0 Set
with [ ]
Dynamic Load: 55,0 W
• Set the calibrator unit to 110 rpm.

Dynamic Load Calibration at 110 rpm
stable Calibration Gain :1.00
DMS Value :3218
• Input the actual measured load value of the calibrator LIU load (target/actual) :50W / 50W
Set
(e.g. 54,1 Watt) with the keyboard an confirm
with [ .] Dynamic Load: 54,1 W
• The ergometer automatically sets the load to 400 Watt
• Wait approx. 20 seconds, until the load display is Dynamic Load Calibration at 110 rpm
stable
• Input the actual measured load value of the calibrator DMS Value :3218
(e.g. 403,2 Watt) with the keyboard an confirm Rotation (brake/pedal) :110rpm / 0rpm
with [ .] LIU load (target/actual) :400W / 400W
Set
Dynamic Load: 403,2 W

- 139 -
• The successfull completion of the dynamic load
calibration is confirmed.
• Press NIBP to exit the Calibration programm
• Dismount the calibration unit and reassemble the

cranks / pedals to the eBike.
- 140 -

(manometer)
• Hand pump
Hand pump
- 141 -
M P T
Connecting tubes
hand pump

500 ml
NIBP Test


pressing ENTER
NIBP Test
system. NIBP pressure 0 mmHg
CLOSE VALVE
The actual pressure value is displayed.

the manometer.

Test of the internal NIBP pressure system
Note

continue with the NIBP-Test.
- 142 -
NIBP Calibration

measurement system.
Select „NIBP Calibration“ in the service menu .
Offset calibration
During this calibration NO pressure should be present in

the system.
The cuff connector (self closing) has to be opened (use cuff

connector).
NIBP Calibration
1. Remove cuff.
Offset 0 mmHg

Set

Connect the complete measurement system (hand pump,

„NIBP test“.
6. Using the hand pump, apply a fixed pressure of NIBP Calibration

200 mmHg to the system
(control by the external manometer). Gain 200 mmHg
7. Wait several seconds until the pressure is stable; Set
Pressure calibration - gain
- 143 -
Software update M, P, T
Hint
The software update process is identical for all ergoselect
ergometers. • Always use the latest software version for the appropriate
ergometer.
To load a new version of the internal software into the The software can be downloaded from the ergoline
ergoselect III ergometers, a PC or Laptop with USB or a website (www.ergoline.com / infoportal/software) after
serial port (RS-232) is needed. LOGIN.
To use the ergoemter USB port, a special driver has to be • Use the PC update program included in the software
installed on the PC( virtual COM driver). package.
The driver software can be downloaded from the ergoline

website („Infoportal“ / „Software“) after Login.
Hint
Copy the complete software package onto the PC and
unzip it. • A software update via WiFi or Bluetooth Interface is NOT
possible.
Installed BT/WiFi modules have to be deactivated in the
service menu.
Connect the PC or Laptop with a serial cable or USB cable
with the egometer (Port 1 oder USB).
The software update is started in the service menu.
Activate the service menu in the control unit and select

„Software update“.
The actually installed software version is displayed.
- 144 -
Control unit M
Selection of „Show Software rev.“ and confirmation Software Update
with NIBP displays the installed software versions of the
different electronic modules. EF 1.1
Update
Show Software rev.
EXIT
Grp: name of the module Grp. Ap-SW X S-No.

Ap-SW: actually installed version
DTU 1.0 0 80
(if =0 no connection to module)
X: XCUT of software-version (always 0) LIU 1.0 0 105
S-No.: serial number of PCB, if electronically available)
SMU 1.0 0 19
BDE 1.1 0 0
HMU 1.0 0 98
Press the „Arrow down“ button to display the installed Grp: Op-SW: Boot-Lo:
bootloader versions of the different electronic modules. DTU 1.0 0.1
LIU 1.1 0.3
Grp: name of the module
Op-SW: required software version
(has to be equal to the Ap-SW in previous display) SMU 1.0 0.2
BootLo: actual bootloader version of PCB BDE 1.2 0.3
HMU 1.0 0.2
EXIT
Software Update
Start the software update by selecting „UPDATE“ and
confirm with NIBP. EF 1.1
Update
Show Software rev.
EXIT
- 145 -
Control unit P
Press (↓) to display the installed software versions of the Software Update
different electronic modules.

EF 1.1
UPDATE

Grp: name of the module Grp Ap-SW X S-No.

DTU 1.0 0 80
X: XCUT of software-version (always 0) LIU 1.0 0 105
S-No.: serial number of PCB, if electronically available)
Press (↓) to display the installed bootloader versions of the Grp: Op-SW: Bootlo:
different electronic modules.
DTU 1.0 0.1
Grp: name of the module
LIU 1.1 0.3
Op-SW: required software version
(has to be equal to the Ap-SW in previous display)
BootLo: actual bootloader version of PCB

Start the software update by pressing (↑) and then

„UPDATE“.
- 146 -
Control unit T
The installed software versions of the different electronic
Update
modules are displayed.
Group: SetSW: AppSw: XCUT LP-No: Boot-Sw:
MBU: 1.00 1.00 0 100 0.1
LIU: 1.00 1.00 0 105 0.1

Group: name of the module BPU 1.00 1.07 0 74 0.2
Sel-SW: required software version

(has to be equal to the Ap-SW next column)
X: XCUT of software-version (always 0)
Lp-No.: serial number of PCB, if electronically available)
Boot-Lo: actual bootloader version of PCB
Start the software update by pressing „UPDATE“.
- 147 -
Update
Activate the PC- update program.
Adjust the serial (or virtual) COM-Port used for the

connection with the ergometer.
Press CONNECT to establish the software connection.
As soon as the connection is established, the START button

becomes active (- or an error message appears).
Initiate the update by pressing „START“.
The update progress is displayed on the ergometer display

and on the PC.
After the update is performed, the ergometer has to be

- 148 -
Addendum
Errorcodes Software ergoselect 4 / 5
Every electronic module of the ergoselect 4/5 ergometers has its own error codes.
If an error occurs, a hexadecimal code is displayed on the ergometer display and internally stored with date/time of first
occurence and numbers of recurrences.
The displayed hexadecimal code is a combination of single error bits, each representing a special fault condition.
example: Displayed Error Source: DTU

Err.Code: 0018 (hexadecimal)
Bit conversion: 0 0 0 0 0 0 0 0 0 0 0 1 1 0 0 0 (0018 hex)
Bit 15
Bit 14
Bit 13
Bit 12
Bit 11
Bit 10
Bit 9
Bit 8
Bit 7
Bit 6
Bit 5
Bit 4
Bit 3
Bit 2
Bit 1
Bit 0
Error bits set: Bit 3 LCD communication error
Bit 4 +24V out of range
Note
• A service software to download Error codes and device settings from the ergoselect ergometers is available (downloadable) from
the ergoline website.
Error code bits DTU (Control terminal M - PCB)
Bit Error Reaction Display / Info Troubleshooting
0 Illegal program jump Safety shut down - restart ergometer (OFF / ON)
- if error persists:
replace control terminal
1 Wrong SW configuration Warning - perform software update
2 not used
3 LCD communication error Safety shut down - check LCD connection

4 +24V out of range Internal error - check power supply

- check connections:
power supply to switch to LIU
cable DTU <-> LIU
5 not used
6 not used
7 Safety state mode Safety shut down - restart ergometer (OFF / ON)
8 not used
- 149 -
Error code bits MBU (Control terminal P/T - PCB)
0 Illegal program jump Safety shut down - restart ergometer (OFF / ON)
replace MBU
1 Wrong SW configuration Warning - perform software update
2 not used
3 LCD communication error Safety shut down - check LCD connection

replace MBU

cable MBU <-> LIU
5 +5V out of rang Safety shut down
6 +2,5V out of rang Safety shut down
8 RAM Test error Safety shut down - restart ergometer (OFF / ON)
replace MBU
9 SpO2 out of order Internal error - restart ergometer (OFF / ON)

replace SpO2 board
10 Bluetooth error Internal error - restart ergometer (OFF / ON)

check connection Bluetooth
board to MBU
replace bluetooth board
11 WLAN (WiF) error Internal error - restart ergometer (OFF / ON)

check connection WLAN (WiFi)
board to MBU
replace WLAN (WiFi) board
12 not used
12 not used
14 not used
15 not used
- 150 -
Error code bits LIU (Load regulation and interface PCB)
0 To high rotation Warning none

- advise user to cycle less than 130 rpm
1 Load out of limit Warning - advise user to cycle between

30 and 130 rpm
- perform dyn. load calibration
2 DMS Offs. invalid Safety shut down - perform dyn. load calibration OFFSET
reset DMS default values
replace strain gauge module
3 DMS Gain invalid Safety shut down - perform dynamic calibration

replace strain gauge module

cable DTU <-> LIU
5 +5V out of range Safety shut down - restart ergometer (OFF / ON)
- if error persists: replace LIU
6 Brake not released. Safety shut down - check connections:

LIU <-> brake
LIU <-> strain gauge module
- perform dyn. load calibration
reset DMS default values
replace LIU
8 Setup not ready Internal error - restart ergometer (OFF / ON)

check cable DTU <-> LIU
- check connection between
all PCB (e.g. LIU, SMU, BPU)
- replace LIU
9 CAN zykl. Timeout Safety shut down - restart ergometer (OFF / ON)
- check connection between
all PCB (e.g. LIU, SMU, BPU)
- replace LRE
- 151 -
Error code bits SMU (Saddle-Motor PCB) and HMU (Handlebar height motor PCB)
0 Error seat sensor Module is switched off Internal error - check cable sensor <-> SMU/HMU
- check cable motor <-> SMU/HMU
check adjustment of saddle tube
replace seat motor / handlebar motor
1 Seat no movement Module is switched off Internal error - check cable sensor <-> SMU/HMU
replace seat motor
2 Wrong cabling Module is switched off Internal error - check cable sensor <-> SMU/HMU
- replace cables
3 not used
4 +24V out of range Warning - check power supply

power supply to LIU
- replace SMU/HMU
5 not used
6 not used
7 Safety state mode Module is switched off Internal error - restart ergometer (OFF / ON)
replace SMU/HMU
8 not used
9 CAN zykl. Timeout Module is switched off Internal error - restart ergometer (OFF / ON)
check connection LIU<-> SMU/HMU
- replace SMU/HMU
10 not used
11 not used
12 not used
13 not used
14 not used
15 not used
- 152 -
Error code bits BPU (Blood pressure module)
0 cuff loose Warning - check correct placement of cuff

at patient (tight)
- check cuff
1 Micro position Warning - check correct placement of

microphone (see User Manual)
- check microphone in cuff
- replace cuff
2 Leakage Warning - check cuff

- check hoses, hose connections
- check compensation container
- replace pneumatic unit
3 Errror Calibration Module is switched off Internal error - perform NIBP test
- perform NIBP calibration
- replace BPU PCB
4 Error offset Module is switched off Internal error - perform NIBP test
- perform NIBP calibration
- replace BPU PCB
5 not used
6 not used
replace BPU
8 Setup not ready Module is switched off Internal error - restart ergometer (OFF / ON)
check connection LIU <-> BPU
- replace BPU
9 CAN zykl. Timeout Module is switched off Internal error - restart ergometer (OFF / ON)
check connection LIU <-> BPU
- replace BPU
10 not used
11 not used
12 not used
13 not used
14 not used
15 not used
- 153 -
Error code bits CEU (External Analog interface module)
0 not used
1 not used
2 not used
3 not used
4 +24V out of range Warning - check mounting of COM

(DSUB connector)
- check jumper on LIU
- check power supply
power supply to LIU
- replace COM
5 not used
6 not used
- check mounting of COM
(DSUB connector)
- if error persists: replace COM
8 Setup not ready Module is switched off Internal error - check mounting of COM
(DSUB connector)
- restart ergometer (OFF / ON)
9 CAN zykl. Timeout Module is switched off Internal error - check mounting of COM
(DSUB connector)
- restart ergometer (OFF / ON)
- 154 -
Display Errorcodes control unit M ergoselect 4/5
The control unit M shows errors in a coded form:
Error description displayed code
Rotation too high !!!C01
Load out of limit !!!C02
Cuff loose !!!C03
Check NIBP microphone position !!!C04
NIBP leakage !!!C05
+24 V out of range !!!C06
NIBP malfunction !!!C30
Seat malfunction !!!C31
COM modul malfunction !!!C32
Bluetooth malfunction !!!C33
Wifi malfunction !!!C34
Handlebar malfunction !!!C35
- 155 -
- 156 -
- 157 -
ergoline GmbH
Lindenstrasse 5
72475 Bitz
Germany
Fon.: +49 (0) 7431 - 98 94 0
Fax: +49 (0) 7431 - 98 94 128
email: info @ ergoline.com
http: www.ergoline.com

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Service Manual Ergoselect 4 5 Rev03 en PDF

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ergoselect III service manual

201000443000 • Version 2019-02-20 • Rev. 03 • english

Preventive Maintenance / Funtional tests . . . . . . . . . . . . . . . . . . . . . 10

Electronic modules / Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Service menu control unit M . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Alignment / Calibration control unit M. . . . . . . . . . . . . . . . . . . . . . 93

Alignment / Calibration control unit P. . . . . . . . . . . . . . . . . . . . . . 114

Service menu control unit T. . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Alignment / Calibration control unit T. . . . . . . . . . . . . . . . . . . . . . 137

• This manual is in conformity with the instrument at printing date.

• This manual is valid for the following instrument types:

with control unit M / P / T and all optional modules

and software versions from EF 1.0

Phone: +49-(0)-7431 - 9894 -0

• The device fulfills the requirements of standard

• The ERGOLINE quality management system complies

• Use original spareparts only.

Inspection according to German Medical

Technical Safety Inspections and Inspections of the

Static and dynamic inspections of the ergometer must be

Calibration instructions for the NIBP module can be found

The measurement results must be documented in the

According to the German Medical Device Operator

• ergoselect 4 / 5 are protection class II devices (no connection to protective ground)

• preventive maintenance has to be performed every 2 years

Expected result: No instability Pass/Fail

• Visually inspect the device:

Expected result: No damage or wear detected Pass/Fail

• Check cranks and pedals:

Expected result: Cranks and pedals OK Pass/Fail

• Units with NIBP module:

Expected result: BP values are displayed and in proper range Pass/Fail

• Units with module „saddle height adjustment with motor“:

Expected result: saddle height adjustment ok, height display ok Pass/Fail

• Units with module „handlebar height adjustment with motor“:

Expected result: handlebar adjustment with motor ok Pass/Fail

• Units with module „electrode application system“ (ergoselect REHA):

Expected result: Negative pressure is set correctly Pass/Fail

Expected result: Load is set and changes as expected Pass/Fail

• If ergometer is remote controlled from ECG recorder or PC-ECG system:

Expected result: Ergometer can be controlled by external unit Pass/Fail

Step Condition UUT - ON Result Leakage

Earth Leakage Current

1. Forward Polarity N/A

2. Neutral open, Forward Polarity N/A

3. Neutral open, Reverse Polarity N/A

4. Reverse Polarity N/A

Enclosure Leakage Current

1. Forward Polarity NC __________ μA Pass/Fail 100 μA

2. Neutral open, Forward Polarity SFC __________ μA Pass/Fail 500 μA

3. Ground open, Forward Polarity N/A

4. Ground open, Reverse Polarity N/A

5. Neutral open, Reverse Polarity SFC __________ μA Pass/Fail 500 μA

6. Reverse Polarity NC __________ μA Pass/Fail 100 μA

Patient Leakage Current to Ground (3)

2. Neutral open, Forward Polarity SFC __________ μA Pass/Fail 500 μA

3. Ground open, Forward Polarity N/A

4. Ground open, Reverse Polarity N/A

5. Neutral open, Reverse Polarity SFC __________ μA Pass/Fail 500 μA

6. Reverse Polarity NC __________ μA Pass/Fail 100 μA

Ground Continuity Resistance

1. AC mains power cord ground prong to N/A

(1) NC = Normal Condition