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Technical Seminar on
“4D PRINTING”
Submitted in partial fulfilment of the award of the degree of
Bachelor of Engineering
Presented by
BALAKRISHNA R PATIL
2JI20ME419
For the academic year 2022-23
Under the guidance of
CERTIFICATE
This is to certify that the seminar entitled “4D PRINTING” is submitted by BALAKRISHNA R
PATIL (2JI20ME419) a bonafide student of Jain College of Engineering, Belagavi in partial
fulfilment for the award of Bachelor of Engineering in Mechanical Engineering department
affiliated to Visvesvaraya Technological University, Belagavi during the year 2022-23. It is
certified that all corrections/suggestions indicated have been incorporated in the report
deposited in the departmental library. The report has been approved as it satisfies the
academicrequirements in respect of seminar work prescribed for the said degree.
1.
2.
ACKNOWLEDGEMENTS
ACKNOWLEDGEMENT
ABSTRACT
LIST OF FIGURES
1. Introduction
1.1 4D Printing
2 Literature Survey
2.1 Eujin Pei
3. Processing of 4D printing
3.1 Generic Additive Manufacturing Process
4. Application
4.1 Potential Application of 4D Printing
REFERENCES
List of Figures
1.1 Schematic of 1,2,3 and 4D concepts
i
List of Tables
5.1 List of Smart Materials
ii
Title of Subject Seminar
4D PRINTING
CHAPTER 1
1 Introduction
4-dimensional printing (4D printing; also known as 4D bioprinting, active origami,
or shape-morphing systems) uses the same techniques of 3D printing through
computer programmed deposition of material in successive layers to create a three-
dimensional object. However, 4D printing adds the dimension of transformation over
time. It is therefore a type of programmable matter, wherein after the fabrication
process, the printed product reacts with parameters within the environment
(humidity, temperature, etc.,) and changes its form accordingly. The ability to do so
arises from the near infinite configurations at a micrometre resolution, creating
solids with engineered molecular spatial distributions and thus allowing
unprecedented multifunctional performance.
The term 4D printing was first coined by TED professor Skylar Tibbits in his
February, 2013 speech at the MIT Conference.
The use of a 3D printer in the creation of objects which change/alter their shape
when they are removed from the 3D printer. The objective is that objects made
self-assemble when being exposed to air, heat or water, this is caused by a
chemical reaction due to the materials utilised in the manufacturing process.
Technology has always been amazing us with its beautiful inventions in the
nature by making the life of human simpler to a greater extent. Additive
manufacturing, more popularly known as 3-Dimensional (3D) printing
technology, has been developed for more than 30 years. Recently, 3D printing
has been recognized as a disruptive technology for future advanced
manufacturing systems. With a great potential to change everything from our
daily lives to the global economy, significant advances in 3D printing
technology have been made with respect to materials, printers, and processes.
Now an innovative concept of printing technology known as 4D printing
technology has been developed. Although similar to 3D printing, 4D printing
FIG. 1.1. Schematic of 1-, 2-, 3-, and 4D concepts. A 4D structure is a structure
(x, y, z) made by 3D changes over time (t). Arrows indicate the direction of
change with respect to time.
CHAPTER 2
2. LITERATURE REVIEWS
2.2. Headrick, Dan observes that product design transform may be possible with
4D printing, the convergence of smart materials and 3D printing technology, which
promises to change not only how things get made but what they can do. Change
over time is the fourth dimension in 4D printing: programmable materials
developed for 3D printing applications have the potential to produce adaptive
products whose physical properties alter when triggered by particular stimuli or that
self-assemble or self-modify over pre-programmed periods of time. Researchers
believe this work will stimulate R&D for smart sensors, coatings, textiles, and other
structural components. Researchers hope to develop materials that can be used in
3D printing processes to build products that can transform in programmed ways in
response to specific environmental forces. One team has nearly completed its first
samples of a class of adaptive composite materials that mimic biochemical
processes to alter their shape, physical properties, or functionality multiple times in
response to external stimuli.
2.3. Al Rhodan, N investigated that the possible technological evolution in the Lean
manufacturing that concerns 4D Printing. To date there are not case studies of 4D
printing application able to demonstrate the effective use of 4D Printing, and its
results on the production cycles. The purpose of this article is to review the state of
the art of the developments in four-dimensional (4D) Printing, through a literature
review, in order to define the 4D Printing characteristics, to examine its
perspectives for the future application in manufacturing and to identify the potential
benefits and manufacturing advantages.
2.4. Tibbits, Skylar J. E stated that the increasing complexity of the physical
structures surrounding our everyday environment -- buildings, machines, computers
and almost every other physical object that humans interact with -- the processes of
assembling these complex structures are inevitably caught in a battle of time,
complexity and human/machine processing power. If we are to keep up with this
exponential growth in construction complexity we need to develop automated
assembly logic embedded within our material parts to aid in construction. In this
thesis I introduce Logic Matter as a system of passive mechanical digital logic
modules for self-guided-assembly of large-scale structures. As opposed to current
systems in self reconfigurable robotics, Logic Matter introduces scalability,
robustness, redundancy and local heuristics to achieve passive assembly. I propose
a mechanical module that implements digital NAND logic as an effective tool for
encoding local and global assembly sequences. I then show a physical prototype
that successfully demonstrates the described mechanics, encoded information and
passive self-guided-assembly. Finally, I show exciting potentials of Logic Matter as
a new system of computing with applications in space/volume filling, surface
construction, and 3D circuit assembly.
2.5. Julien Gardan examined that these technologies have other names such as 3D
printing or additive manufacturing, and so forth, but they all have the same origins
from rapid prototyping. The design and manufacturing process stood the same until
new requirements such as a better integration on production line, a largest series of
manufacturing or the reduce weight of products due to heavy costs of machines and
materials. The ability to produce complex geometries allows proposing of design
and manufacturing solutions in the industrial field in order to be ever more
effective. The additive manufacturing (AM) technology develops rapidly with news
solutions and markets which sometimes need to demonstrate their reliability. The
community needs to survey some evolutions such as the new exchange format, the
faster 3D printing systems, the advanced numerical simulation or the emergence of
new use. This review is addressed to persons who wish have a global view on the
CHAPTER 3
3. PROCESSING OF 4-D PRINTING
4D printing similar to current additive manufacturing process (3D printing). The
main difference is the programmable materials or smart materials which are used
for making the product. The 4D printing relies predominantly on four factors — ✓
The basic additive manufacturing process,
✓ Types of stimulus-responsive material, and
✓ Interaction mechanisms.
✓ Smart design.
• STL convert
• Machine setup
• Build
• Remove
• Post Process
Step 1: CAD
All AM parts must start from a software model that fully describes the
external geometry. This can involve the use of almost any professional CAD solid
modelling software, but the output must be a 3D solid or surface representation.
Reverse engineering equipment (e.g., laser scanning) can also be used to create this
representation.
The STL file describing the part must be transferred to the AM machine. Here,
there may be some general manipulation of the file so that it is the correct size,
position, and orientation for building.
Step 5: Build
Building the part is mainly an automated process and the machines can
largely carryon without supervision. Only superficial monitoring of the machine
needs to take place at this time to ensure no errors have taken place like running
out of material, power or software glitches, etc.
Step 6: Removal
Once the AM machine has completed the build, the parts must be removed.
This may require interaction with the machine, which may have safety interlocks
ensure for example that the operating temperatures are sufficiently low or that
there are no actively moving parts.
CHAPTER 4
Department of Mechanical Engineering, Jain College of Engineering,
8
Belagavi
Title of Subject Seminar
4. APPLICATIONS
3D printing has been used to create car parts, smartphone cases, fashion accessories,
medical equipment and artificial organs. Manufacturing corporations and aerospace
organizations have saved billions of dollars by using 3D printing for building parts.
3D printing has also helped save lives. One of the best ways to learn about what 3D
printing can do is by researching real
life applications on the technology. Other applications include:
Rapid prototyping
3D Printed Organs
Personal printing
Self-assembly furniture
Since 3D printing furniture is limited by the size of the printer, 4D printing
could allow to just print a flat board that will curl up into a chair by just adding
water or light to it. A future
application can be on a large scale and in a harsh environment. Individual parts can
be printed with small 3D printers and then self-assembled into larger structures,
such as space antennae and satellites. This capability can be exploited for the
creation of transportation systems for complex parts to the International space
station. Further applications include self
assembling buildings, this is especially useful in war zones or in outer space where
the elements can come together to give a fully formed building with minimum
work force. There is also the added advantage that some limitations in construction
can be eliminated by the use of 4D printing. Rigid materials can be can be 3D
printed along with smart materials to create specific areas of a part that act as joints
and hinges for bending. Revive et al argue that construction must be made smarter
and solve problems of wasting large amounts of energy, materials, money and time
for building. These issues can be solved using design programs and software to
embed information into the materials that makes the material and construction more
accurate. Self-assembly may not be efficient for every purpose, which implies
different sectors and applications must be identified that benefit most from self
assembly
Self adaptability
4D printing allows the integration of sensing and actuation directly into a
material rendering external electromechanically systems unnecessary. This
decreases the number of parts in a structure, assembly time, material and energy
costs as well as the number of failure prone devices, which is associated with
electromechanics al systems. This technology is finding use in self-adaptive 4D
printed tissues and 4D printed personalized medical devices such as tracheal stems.
Medical industry
On the other hand, imagine 4D printing being applied to a very small scale,
in sectors such as the medicinal one. 4D printed proteins could be a great
application, as the self reconfiguring protein example illustrated in the following
video. Another special material researcher is working on is self-folding protein. 4D
Printing: Self-Folding Protein from Self Assembly Lab, MIT. Another application
of 4D printing in the medical field could be designing sent. Programmed stents
would travel through the human body, and when they reach their destination, they
would open up.
Fashion
4D printing could also change the face of fashion. Self-Assembly Printing
Lab from MIT is studying potential applications of 4D technologies. One of the
ideas is that clothing could change accordingly to the weather or the activity. For
instance, shoes could change their shape when you start running to provide you
with better comfort and amortization.
Fundamentals of 4D printing
3D printing technology has been used to make static structures from digital data in
3D coordinates, 4 D printing adds the concept of change in the printed
configuration over time, dependent on environmental stimuli. The key difference
between 3D and 4D printing are the smart design and smart materials as 4D printed
structures may transform in shape or function. This implies that the 4D printed
structures should be fully programmed in detail by accounting for any anticipated
CHAPTER 5
5. SMART MATERIALS AND POLYMERS
5.1 List of Smart Materials
printing technology.
Composites in 4D printing
CHAPTER 6
6. CONCLUSION AND FUTURE WORK
6.1 Conclusion
Emerging Market Potential:
4D printing technology is expected to significantly increase the efficiency of
the manufacturing process and increase the capability to produce complex parts and
products for different industrial sectors. Expected to create a large number of
potential applications in diverse industrial sectors (for example, aerospace, defense,
automotive, health care, infrastructure, manufacturing, packaging)
Evolving Ecosystem:
4D printing technology is expected to be adopted by a range of industrial
sectors. Research laboratories, universities, and companies are also expected to
increase their 4D printing research activities, further enabling convergence
between industries and increasing the breadth of applications of 4D printing
technology.
Technology:
4D printing technology (software, hardware, 4D printing materials) is still
in early phase of S- curve. Dominant hardware/software architecture yet to be
established. IP on 4D printing smart materials is building up. 4D technology will
be getting increasingly popular as the trends toward its integration with the giant
industries like manufacturing and healthcare, have increased.
remained static and rigid (think aerospace, automotive, building industries etc) and
will soon be dynamic, adaptable and tuneable for on demand performance.
REFERENCE
1. Kurfess, T., Cass, W.J.: Rethinking additive manufacturing and intellectual
property protection. Res. Technol. Manag. 57(5), 35–42 (2014)
4. https://en.wikipedia.org/wiki/Four-dimensional_printing
5. Ge, Q., Dunn, C.K., Jerry, H.Q., Dunn, M.L.: Active origami by 4D printing.
Smart Mater. Struct. 23(9), 1–15 (2014)
8. www.asme.org/engineering-topics/articles/manufacturing-design/4d-
printing Advances-additive-manufacturing
9. https://www.sculpteo.com/en/3d-learning-hub/best-articles-about-3d-
printing/4d printing-technology/
10. Ge, Q., Dunn, C.K., Jerry, H.Q., Dunn, M.L.: Active origami by 4D
printing. Smart Mater. Struct. 23(9), 1–15 (2014)