Electric Tow Tractor PDF

Original instructions
Electric tow tractor
CX-T-40
1066
51048070007 EN - 00-10/2013
Table of contents
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1 Foreword
Your industrial truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 2
CE labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 2
EC declaration of conformity in accordance with Machinery Directive . . . . . . . . . . . . ... 3
Information about documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... ... 4
Documentation scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... ... 4
Date of edition and latest update of this manual . . . . . . . . . . . . . . . . . . . . . . . ..... ... 6
Issue date and topicality of the instructions . . . . . . . . . . . . . . . . . . . . . . . . . . ..... ... 6
Copyright and trademark rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... ... 6
Explanation of symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... ... 7
Explanation of the cross-references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... ... 7
Defining directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... ... 8
Sample graphics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... ... 8
Environmental considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Disposal of components and batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 Introduction
Use of the tow tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. 12
Intended use of the trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. 12
Approved applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. 12
Unintended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. 12
Place of use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. 13
Residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............... .. 14
Residual dangers, residual risks . . . . . . . . . . . . . . . . . . . . . . . . ............... .. 14
Special risks associated with using the truck and attachments . . ............... .. 15
Overview of hazards and countermeasures . . . . . . . . . . . . . . . . ............... .. 16
Hazards to employees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............... .. 18
3 Safety
Definition of terms used for responsible persons . . . . . . . . . . . . . . . . . . . . . . . .... . . 22
Operating company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... . . 22
Specialist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... . . 22
Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... . . 23
Basic principles for safe operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Insurance cover on company premises . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Warning regarding non-original parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Modifications and retrofitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
51048070007 [EN] I
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Medical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Safety tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Regular safety inspection of the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Electrical insulation test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Safety regulations for handling consumable materials . . . . . . . . . . . . . . . . . . . . . . . . . 29
Permissible consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Hydraulic fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Battery acid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Disposal of consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Location of safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Damage, defects and misuse of safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Battery connection cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4 Overviews
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Operating devices and display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
View of controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Tiller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Marking positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 43
Location of plates and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 43
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 44
Chassis frame labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 46
Data plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 46
Options and variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Overview of options and models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Battery electrolyte level indicator LED (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5 Operation
Pre-shift-checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ...... 52
Visual inspections . . . . . . . . . . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . ...... 52
Check the operation and security of the trailer coupling .. . . . . . . . . . . . . . . . . ...... 53
Connecting the battery plug (charging station) . . . . . . ... . . . . . . . . . . . . . . . . ...... 53
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Turning on the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Entering the user code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
II 51048070007 [EN]
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Starting with FleetManager (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 56

Hour meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 56
Battery charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 57
Display of time to next servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 57
Operating the horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 58
Check of brake and presence area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 58
Checking the emergency brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 59
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. ............... .. 60
Driving safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. ............... .. 60
Visibility when driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. ............... .. 60
Before driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. ............... .. 61
Behaviour in emergency situations . . . . . . . . . . . . . . . . . . . . .. ............... .. 62
Different driving modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. ............... .. 62
Driving, stand-on mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. ............... .. 63
Selecting the driving mode . . . . . . . . . . . . . . . . . . . . . . . . . . .. ............... .. 64
Driving, pedestrian mode with cockpit, slow speed with throttle . ............... .. 65
Driving, pedestrian mode with traction button . . . . . . . . . . . . .. ............... .. 67
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. ............... .. 68
Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. ............... .. 68
Emergency stop brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. ............... .. 70
Parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. ............... .. 70
Automatic shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. ............... .. 70
Handling trailers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............... .. 71
Approved towing applications . . . . . . . . . . . . . . . . . . . . . . . . . . ............... .. 71
Coupling trailers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............... .. 73
Single-position or multi-position trailer coupling . . . . . . . . . . . . . ............... .. 74
Automatically closing trailer coupling . . . . . . . . . . . . . . . . . . . . ............... .. 76
ROCKINGER trailer coupling . . . . . . . . . . . . . . . . . . . . . . . . . . ............... .. 78
Towing a trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............... .. 79
Digicode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... .. 80
Digicode control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... .. 80
Adding the master code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... .. 81
Deleting a master code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... .. 82
Adding a driver’s code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... .. 84
Deleting a driver’s code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... .. 86
Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Error code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Handling the truck in specific operating conditions . . . . . . . . . . . . . . . . . . . . . . .... . . 89
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... . . 89
Towing procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... . . 89
Hoisting the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .... . . 90
51048070007 [EN] III

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Handling the battery . . . . . . . . . . . . . . . . . . . . . . . ............... ............ 90

Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............... ............ 90
Battery weight and dimensions . . . . . . . . . . . . . . . ............... ............ 91
Opening/closing the battery compartment . . . . . . . ............... ............ 91
Battery replacement . . . . . . . . . . . . . . . . . . . . . . . ............... ............ 94
Battery replacement with crane . . . . . . . . . . . . . . . ............... ............ 95
Replacing the battery laterally on battery trolley . . . ............... ............ 95
Servicing the battery . . . . . . . . . . . . . . . . . . . . . . ............... ............ 96
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Leaving the truck unattended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Measures when taking the truck out of service for a long period . . . . . . . . . . . . . . . . . . 97
Recommissioning after taking out of service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
6 Maintenance
General maintenance information . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............ 100
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............ 100
Staff training and qualifications for maintenance and repairs . . . . . . . . ............ 101
Maintenance personnel for batteries . . . . . . . . . . . . . . . . . . . . . . . . . . ............ 101
Services not requiring special qualifications . . . . . . . . . . . . . . . . . . . . ............ 101
Maintenance and inspection intervals . . . . . . . . . . . . . . . . . . . . . . . . . ............ 102
Ordering spare parts and wear parts . . . . . . . . . . . . . . . . . . . . . . . . . . ............ 103
Maintenance data table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............ 104
Safety regulations for maintenance . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . ..... 104
Safety measures for maintenance and repair . . . . . . . . . . . . . . . . . . . . . . . . . . ..... 104
Work on the electrical equipment . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . ..... 104
Safety devices . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . ..... 105
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . ..... 105
Preparatory tasks for maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Lifting and jacking up the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Clean the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Maintenance as required . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 109
Service the wheels and rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 109
Servicing the battery . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 109
Charging the lead battery . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 111
Charging the gel battery . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 111
Fuses . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 113
IV 51048070007 [EN]
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Maintenance every 500 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 115

Other tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 115
Checking the gearbox oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 115
Checking the gearbox for leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 115
Service the electric motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 116
Service the electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 118
Service the braking system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 119
Annual maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Work that must also be carried out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Insulation resistance check (earthing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Maintenance every 2000 hours . . . . . . . . . . . . . . . . . . . . . . . . . ............... .. 123
Other tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............... .. 123
Checking and cleaning the battery . . . . . . . . . . . . . . . . . . . . . . ............... .. 123
Servicing the battery according to the manufacturer’s instructions .............. .. 123
Insulation resistance check (earthing) . . . . . . . . . . . . . . . . . . . . ............... .. 123
Maintenance every 5000 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Other tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Servicing the gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
7 Technical data
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Technical data (VDI) CX-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Wheels and tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
51048070007 [EN] V
1
Foreword
1 Foreword
Your industrial truck

General
The truck described in these operating instruc-
tions corresponds to the applicable standards
and safety regulations.
If the truck is to be operated on public roads, it
must conform to the existing national regula-
tions for the country in which it is being used.
The driving permit must be obtained from the
appropriate office.
The trucks have been fitted with state-of-the-
art technology. All that remains is to handle
the truck safely and maintain its functionality.
These operating instructions provide the
necessary information to do this. Read and
observe the information provided before
commissioning the truck. This will prevent
accidents and ensure that the warranty
remains valid.
CE labelling
The manufacturer uses CE labelling to indi-
cate that the truck complies with the standards
and regulations valid at the time of marketing.
This is confirmed by the issued EC declaration
of conformity. The CE labelling is attached to
the nameplate.
An independent structural change or addition
to the truck can compromise safety, thus
invalidating the EC declaration of conformity.
The EC declaration of conformity must be
carefully stored and made available to the
responsible authorities.
CE-Symbol
2 51048070007 [EN]
Foreword 1
EC declaration of conformity in accordance with Machinery Directive
Declaration
STILL GmbH
Berzeliusstraße 10
D-22113 Hamburg Germany
We declare that the
Industrial truck according to these operating instructions

Model according to these operating instructions
conforms to the latest version of the Machinery Directive 2006/42/EC.
Personnel authorised to compile the technical documents:
See EC compliance declaration
STILL GmbH
51048070007 [EN] 3
1 Foreword
Information about documentation

Documentation scope
• Operating instructions
• Operating instructions for attachment parts
(special equipment)
• Spare parts list
• VDMA rules for the proper use of industrial
trucks
These operating instructions describe all mea-
sures necessary for the safe operation and
proper maintenance of the truck in all possible
variants at the time of printing. Special de-
signs to meet customer requirements are doc-
umented in separate operating instructions. If
you have any questions, please contact your
service centre.
Enter the production number and the year
of production located on the nameplate
⇒ Chapter "Data plate", P. 4-46 in the field
provided:
Production no. ...........................................
Year of production
...................................................
Please quote these numbers for all technical
enquiries.
Operating instructions are provided with each
truck. These instructions must be stored
carefully and must be available to the driver
and operator at all times.
If the operating instructions are lost, the oper-
ator must immediately request a replacement
from the manufacturer.
The operating instructions are included in the
spare parts list and can be reordered there as
a spare part.
Personnel responsible for operating and
maintaining the equipment must be familiar
with these operating instructions.
The operating company (see ⇒ Chapter "Def-
inition of terms used for responsible per-
sons", P. 22) must ensure that all operators
have received, read and understood these
instructions.
4 51048070007 [EN]
Foreword 1
Thank you for reading and complying with

these operating instructions. If you have any
questions or suggestions for improvements,
or if you have found any faults, please contact
your service centre.
51048070007 [EN] 5
1 Foreword
Date of edition and latest update of

this manual
The publication date of these operating
instructions is printed on the cover sheet.
The manufacturer makes continuous efforts
to improve its industrial trucks, and therefore
reserves the right to implement changes and
to accept no claims concerning the information
provided in this manual.
To receive technical assistance, please
contact the service centre authorised by your
closest manufacturer.
Issue date and topicality of the

instructions
The issue date of these instructions can be
found on the title page.
STILL is constantly working to improve its
trucks. These instructions are subject to
change and claims cannot be validly asserted
against the statements and images found in
these operating instructions.
If you require technical support for the truck,
please contact your service centre.
Have a good trip, your partner
STILL GmbH
Berzeliusstr. 10
22113 Hamburg, Germany
Copyright and trademark rights

These instructions must not be reproduced,
translated or made accessible to third par-
ties—including as excerpts—except with the
express written approval of the manufacturer.
6 51048070007 [EN]
Foreword 1
Explanation of symbols used
DANGER
Compulsory procedure that must be followed to
avoid danger to life or physical harm.
WARNING
Compulsory procedure that must followed to avoid
injury.
CAUTION
Compulsory procedure that must be followed to
avoid material damage and/or destruction.
NOTE
For technical requirements that require
special attention.
ENVIRONMENT NOTE
To prevent environmental damage.
Explanation of the cross-references

Cross references are used to direct the reader
to the appropriate section or chapter.
Examples:
• Cross reference to a section: ⇒ Chap-
ter "Explanation of the cross-refer-
ences", P. 1-7
• Cross reference to a chapter: ⇒ Chap-
ter "Definition of terms used for responsible
persons", P. 22
51048070007 [EN] 7
1 Foreword
Defining directions
Terms used in the text: forward travel (1),
reverse travel (3), to the right (2) and to the
left (4) refer to the installation position of
the components in relation to the driver’s
compartment, with the load positioned at the
rear.
Sample graphics
This documentation explains the cycle (usu-
ally sequential) of certain functions or opera-
tions. Schematic diagrams of a truck are used
to illustrate these cycles.
NOTE
These schematic diagrams are not represen-
tative of the constructed state of the docu-
mented truck.
1050_003-002
8 51048070007 [EN]
Foreword 1
Environmental considerations
Packaging
During delivery of the truck, certain parts
are packaged to provide protection during
transport. This packaging must be removed
completely prior to initial start-up.
ENVIRONMENT NOTE
The packaging material must be disposed of
properly after delivery of the truck.
Disposal of components and

batteries
The truck is composed of different materials. If
components or batteries need to be replaced
and disposed of, they must be:
• disposed of,
• treated or
• recycled in accordance with regional and
national regulations.
NOTE
The documentation provided by the battery
manufacturer must be observed when dispo-
sing of batteries.
ENVIRONMENT NOTE
We recommend working with a waste mana-
gement company for disposal purposes.
51048070007 [EN] 9
1 Foreword
10 51048070007 [EN]
2
Introduction
2 Introduction
Use of the tow tractor

Intended use of the trucks
CAUTION
This machine is designed to tow industrial trailers
and for the storage of loads packed on pallets or in
industrial containers designed for this purpose.
The dimensions and capacity of the trailers, pallets
or containers must be adapted to the load being
transported and must ensure stability.
The table of characteristics and performance
attached to this user manual gives you some of the
information you need to check that the equipment
is suitable for the work being carried out.
Any specific usage must be authorised by the
site manager; an analysis of the potential risks
associated with this usage will enable him to put in
place any necessary additional safety measures.
Approved applications
The truck is suitable for carrying and transport-
ing loads in a way described and shown in this
manual.
If the truck is to be used in a way other than
established in the operating instructions, the
written approval of the manufacturer and,
if necessary, of the responsible authorities
must be obtained beforehand to prevent any
potential dangers.
The maximum load that can be towed is
specified on the drawbar pull plate. Do not
exceed the maximum load capacity.
Unintended use
Any danger due to unauthorised use becomes
the responsibility of the operator or driver and
not of the manufacturer (also see ⇒ Chap-
ter "Definition of terms used for responsible
persons", P. 22).
Use for purposes other than those described
in these operating instructions is prohibited.
12 51048070007 [EN]
Introduction 2
WARNING
There is a risk of accident!
Passengers are not allowed.
The forklift truck may not be operated in areas

where is a risk of fire, explosion or corrosion,
or areas that are particularly dusty.
Stacking or unstacking is not permissible on
inclined surfaces or ramps.
Place of use
The truck can be used in buildings and,
occasionally, outside. The truck cannot be
used outside during bad weather! Operation
on public roads is only permitted if the special
equipment specified in the Road Traffic
Licensing Regulations is installed.
The various regulations applicable in different
countries for driving the truck on public roads
must be observed.
The sites on which the truck is used must
comply with the current regulations (condition
of the ground, lighting, etc.).
The ground must have sufficient load capacity
(concrete, asphalt). The driveways, work
areas and working widths must correspond
with the specifications in the operating manual
(see ⇒ Chapter "Before driving", P. 5-61).
The truck can be operated on a slope in
compliance with the data and specifica-
tions indicated (see ⇒ Chapter "Before driv-
ing", P. 5-61).
The truck is suitable for mainly indoor use.
Your truck is not suitable for use in a refriger-
ated storage area.
The operator (see ⇒ Chapter "Definition of
terms used for responsible persons", P. 22)
must ensure adequate fire protection in the
vicinity of the truck for its use. If necessary,
additional fire protection must be provided
on the truck. If in doubt, contact the relevant
authorities.
51048070007 [EN] 13
2 Introduction
Residual risks
Residual risks
Residual dangers, residual risks
Despite careful working and compliance with
standards and regulations, the occurrence
of other risks when using the truck cannot be
entirely excluded.
The truck and all other system components
comply with current safety requirements.
Nevertheless, even when the truck is used
for its proper purpose and all instructions
are followed, some residual risk cannot be
excluded.
Even beyond the narrow danger areas of the
truck itself, a residual risk cannot be excluded.
Persons in this area around the truck must
exercise a heightened degree of awareness,
so that they can react immediately in the event
of any malfunction, incident or breakdown etc.
WARNING
All persons that are in the vicinity of the truck
must be instructed regarding these risks that arise
through use of the truck.
In addition, we draw attention to the safety regulati-
ons in these operating instructions.
The risks can include:

• Escape of consumables due to leakages,
rupture of lines and containers etc.
• Risk of accident when driving over difficult
ground such as gradients, smooth or
irregular surfaces, or with poor visibility
etc.
• Falling, tripping etc. when moving on
the truck, especially in wet weather, with
leaking consumables or on icy surfaces
• Fire and explosion risks due to batteries and
electrical voltages
• Human error resulting from failure to
observe the safety regulations,
• Unrepaired damage or defective and worn
components,
• Insufficient maintenance and testing
• Use of incorrect consumables
• Exceeding test intervals
14 51048070007 [EN]
Introduction 2
Residual risks
The manufacturer is not held responsible for

accidents involving the truck caused by the
failure of the operating company to comply
with these regulations either intentionally or
carelessly.
Stability
The stability of the truck has been tested to
the latest technological standards and is
guaranteed if the truck is used properly and
according to its intended purpose. These
standards only take into account the static
and dynamic tipping forces that can arise
during specified use in accordance with the
operating rules and intended purpose. The
risk of exceeding the moment of tilt that arises
from improper use or incorrect operation
cannot be excluded in extreme cases, and
will impact stability.
The risks can include:
• loss of stability due to unstable or sliding
loads etc.
• cornering at excessive speeds,
• moving with the load raised,
• moving with a load that is protruding to the
side (e.g. sideshift),
• turning and driving diagonally across
slopes,
• driving on slopes with the load on the
downhill side,
• loads that are too wide,
• swinging loads,
• ramp edges or steps.
Special risks associated with using

the truck and attachments
Approval from the manufacturer and attach-
ment manufacturer must be obtained each
time the truck is used in a manner that falls
outside the scope of normal use, and in cases
where the driver is not certain that he can use
the truck correctly and without the risk of acci-
dents.
51048070007 [EN] 15
2 Introduction
Residual risks
Overview of hazards and counter-

measures
NOTE
This table is intended to help evaluate the
hazards in your facility and applies to all drive
types. It does not claim to be complete.
NOTE
Observe the national regulations for your
country!
Hazard Measure Check note Notes
√ actioned
- not applicable
Truck equipment does Test O If in doubt, consult
not comply with local competent factory
regulations inspectorate or
employers’ liability
insurance association
Lack of skills and Driver training (sit-on O BGG 925
qualification of driver and stand-on) VDI 3313 driver permit
Usage by unautho- Access with key only O
rised persons for authorised persons
Truck not in a safe Recurrent testing and O BetrSichVO
condition rectification of defects (Workplace Safety
Ordinance)
Risk of falling when Compliance with O BetrSichVO
using working national regulations (Workplace
platforms (different national Safety Ordinance)
laws) and employer’s
liability insurance
associations
Impaired visibility due Resource planning O BetrSichVO
to load (Workplace Safety
Ordinance)
Contamination of Assessment of diesel O TRGS 554 and
respiratory air exhaust gases BetrSichVO
(Workplace Safety
Ordinance)
Assessment of LPG O MAK (Maximum
exhaust gases Workplace
Concentrations) list
and BetrSichVO
(Workplace Safety
Ordinance)
16 51048070007 [EN]
Introduction 2
Residual risks

√ actioned
- not applicable
Impermissible usage Issuing of operating O BetrSichVO
(improper usage) instructions (Workplace Safety
Ordinance) and
ArbSchG (Health and
Safety at Work Act)
Written notice of O BetrSichVO
instruction to driver (Workplace Safety
Ordinance) and
ArbSchG (Health and
Safety at Work Act)
Observe BetrSichVO O
(Workplace Safety
Ordinance), operating
instructions and
VDMA (German
Engineering
Federation) rules
When fuelling
a) Diesel Observe BetrSichVO O
(Workplace Safety
Ordinance), operating
instructions and
VDMA (German
Engineering
Federation) rules
b) LPG Observe BGV D34, O
operating instructions
and VDMA rules
When charging the Observe BetrSichVO O VDE 0510: In
traction battery (Workplace Safety particular
Ordinance), operating - Ensure ventilation
instructions and - Insulation value
VDMA (German within permissible
Engineering range
Federation) rules
When using battery Observe BetrSichVO O BetrSichVO
chargers (Workplace Safety (Workplace Safety
Ordinance), BGR Ordinance) and BGR
104 and operating 104
instructions
When parking LPG Observe BetrSichVO O BetrSichVO
trucks (Workplace Safety (Workplace Safety
Ordinance), BGR Ordinance) and BGR
104 and operating 104
instructions
51048070007 [EN] 17
2 Introduction
Residual risks

√ actioned
- not applicable
With driverless transport systems
Roadway quality Clean/clear driveways O BetrSichVO
inadequate (Workplace Safety
Ordinance)
Load carrier Reattach load to pallet O BetrSichVO
incorrect/slipped (Workplace Safety
Ordinance)
Drive behaviour Employee training O BetrSichVO
unpredictable (Workplace Safety
Ordinance)
Driveways blocked Mark driveways O BetrSichVO
Keep driveways clear (Workplace Safety
Ordinance)
Driveways intersect Announce right-of- O BetrSichVO
way rule (Workplace Safety
Ordinance)
No person detection Employee training O BetrSichVO
during depositing and (Workplace Safety
retrieval Ordinance)
.
Hazards to employees
In accordance with the operating safety ordi-
nance (BetrSichVO) and the German law on
health and safety at work (ArbSchG), the oper-
ator (see ⇒ Chapter "Definition of terms used
for responsible persons", P. 22) must iden-
tify and assess hazards during operation and
establish health and safety measures at the
workplace necessary to protect employees
(BetrSichVO). The operator must therefore
draw up appropriate operating instructions (§
6 ArbSchG) and make them available to the
driver. A person responsible for health and
safety must be appointed.
Truck construction and equipment is regulated
by the Machines Directive 2006/42/CE and
therefore bears the CE mark. On account of
their own CE mark, the attachment parts are
not included in the hazard assessment. The
operator must, however, select the type and
equipment of the trucks so as to comply with
local regulations relating to deployment.
18 51048070007 [EN]
Introduction 2
Residual risks
The results must be documented (§ 6 Arb-

SchG). In the case of truck deployment involv-
ing similar hazard situations it is permitted to
summarise the results. This overview (see
⇒ Chapter "Overview of hazards and coun-
termeasures", P. 2-16) is designed to assist
in satisfying the conditions of this regulation.
The overview specifies the main causes of
accidents in the event of non-compliance. If
other major operational hazards are involved,
these must also be taken into consideration.
The conditions of use for trucks are broadly
similar in many plants, so that the hazards
can be summarised in one overview. Follow
the information provided by the relevant
employers’ liability insurance company in this
regard.
51048070007 [EN] 19
2 Introduction
Residual risks
20 51048070007 [EN]
3
Safety
3 Safety
Definition of terms used for responsible persons

Operating company
The operating company is the natural or legal
person or group who operates the truck or on
whose authority the truck is used.
The operating company must ensure that the
truck is only used for its proper purpose and in
compliance with the safety regulations set out
in these operating instructions.
The operating company must ensure that
all users read and understand the safety
information.
The operating company is responsible for the
scheduling and correct performance of regular
safety checks.
We recommend that the national performance
specifications are adhered to.
Specialist
A qualified person is defined as a mechanic
working for the manufacturer or a person who
fulfils the following requirements:
• A completed vocational qualification that
demonstrably proves their professional
expertise. This proof should consist of
a vocational qualification or a similar
document.
• Professional experience indicating that
the qualified person has gained practical
experience of trucks over a proven period
during their career. During this time, they
have become familiar with a wide range of
symptoms that require checks to be carried
out, for example from the results of a hazard
assessment or from a daily inspection.
• Recent professional involvement in the field
of the truck test in question and an appropri-
ate further qualification are essential. The
qualified person must have experience of
carrying out the test in question or of car-
rying out similar tests. Moreover, such a
person must also be aware of the latest
technological developments regarding the
22 51048070007 [EN]
Safety 3
truck to be tested and the risk being as-

sessed.
Driver
This truck may only be driven by suitable per-
sons who are at least 18 years of age, have
been trained in driving, have demonstrated
their skills in driving and handling loads to
the operating company or an authorised rep-
resentative, and have been specifically in-
structed to drive the truck. Specific knowledge
of the truck to be operated is also required.
The training obligations under §3 of the Health
and Safety at Work Act and §9 of the plant
safety regulations are deemed to have been
satisfied if the driver has been trained in
accordance with BGG (General Employers’
Liability Insurance Association Act) 925.
Comply with the national regulations in force
in the country.
Driver rights, duties and rules of be-

haviour
The driver must be trained in his rights and
duties.
The driver must be granted the required rights.
The operator must wear appropriate protec-
tive equipment (protective clothing, safety
footwear, safety helmet, industrial goggles
and safety gloves) suited to the operating con-
ditions, the job and the load to be lifted. The
driver must wear safety footwear for driving
and braking in complete safety.
The drive must be familiar with the operating
instructions, which must remain accessible at
all times.
The driver must:
• Have read and understood the operating
instructions
• Know how to operate the truck in complete
safety
• Be physically and mentally capable of
driving the truck safely
51048070007 [EN] 23
3 Safety
DANGER
The use of drugs, alcohol or medications that have
an effect on reactions impair a person’s ability to
drive the truck!
Individuals under the influence of the aforementio-
ned substances are not permitted to perform any
work on or with an industrial truck.
Prohibition on use by unauthorised

persons
The operator is responsible for the truck during
working hours. He must prohibit any operation
of the machine by unauthorised persons.
When leaving the truck, the driver must secure
it against any unauthorised use.
24 51048070007 [EN]
Safety 3
Basic principles for safe operation

Insurance cover on company
premises
In many cases, company premises are
restricted public traffic areas.
NOTE
The business liability insurance should be
reviewed to ensure that, in the event of any
damage caused in restricted public traffic
areas, there is insurance cover for the truck in
respect of third parties.
Warning regarding non-original parts

Original parts, attachments and accessories
are specially designed for this truck. We
specifically draw your attention to the fact that
parts, attachments and accessories supplied
by other companies have not been tested and
approved by STILL.
CAUTION
Installation and/or use of such products may there-
fore have a negative impact on the design features
of the truck and thus impair active and/or passive
driving safety.
We recommend that you obtain approval from the
manufacturer and, if necessary, from the relevant
regulatory authorities before installing such parts.
The manufacturer accepts no liability for any da-
mage caused by the use of non-original parts and
accessories without approval.
Modifications and retrofitting

If the truck is used for work not listed in the
directives or in these instructions and has to
be converted or retrofitted accordingly, be
aware that any modification to its structural
state can affect the handling and stability of
the truck, which in turn can cause accidents.
You should therefore contact your service
centre beforehand.
51048070007 [EN] 25
3 Safety
Changes that will adversely affect stability,

load capacity, safety systems etc. must not be
made without the manufacturer’s approval.
The truck may only be converted with the writ-
ten approval of the manufacturer. Approval
from the relevant authority must be obtained
where applicable.
Changes to the brakes, steering, control el-
ements, circumferential view, special equip-
ment and attachments etc. must also not be
made without prior written approval from the
manufacturer.
For safety reasons, it is prohibited to drill holes
into the driver’s overhead guard or to perform
welding on it.
When carrying out welding on other parts of
the truck, it is essential that the battery and all
connections to the electronic control cards are
disconnected. Contact your service centre.
If the manufacturer goes into liquidation and
the company is not taken over by another legal
person, the operating company can make
modifications to the truck.
To do so, the operating company must fulfil
the following prerequisites:
Design documents, test documents and
assembly instructions associated with the
change must be archived and remain accessi-
ble at all times.
The capacity rating plate, decal information,
hazard warnings and the operating instruc-
tions must be checked to ensure they are
consistent with the changes and modified if
required.
The modification must be designed, checked
and implemented by a design office that
specialises in industrial trucks in accordance
with the standards and directives valid at the
time the modification is made.
Decal information with the following data must
be permanently affixed to the truck so that it is
clearly visible:
– Type of modification
– Date of modification
26 51048070007 [EN]
Safety 3
Safety tests
– Name and address of the company imple-

menting the modification
Medical equipment
When a driver is wearing medical equipment,
e.g. heart pacemaker or hearing aids, the
operation of this equipment may be affected.
A doctor or the manufacturer of the medical
equipment should be asked whether the
equipment is sufficiently protected against
electromagnetic interference.
Safety tests
Regular safety inspection of the truck
Periodic safety inspections and safety
inspections after unusual incidents
The operating company must ensure that the STILL GmbH Hamburg
truck is inspected by a qualified person at least
Regelmäßige Prüfung
once a year or after unusual incidents. (FEM 4.004)
As part of this inspection, the complete nach nationalen Vorschriften
technical condition of the truck must be tested basierend auf den EG-Richtlinien:
95/63/EG, 99/92/EG, 2001/45/EG
with regard to accident safety. The truck must
also be thoroughly inspected for damage Nächste Prüfung
which could have been caused by possible
improper use. A test log must be created. The
results of the inspection must be retained at
least until a further two inspections have been
56344391019
carried out.
The inspection date is indicated by an adhe-
sive label on the truck.
– Have the service centre perform regular
safety inspections on the truck.
– Observe the FEM 4.004 guidelines for Die Prüfplakette ersetzt nicht das Prüfprotokoll
inspections carried out on the truck. Mitglied der:

Fédération
The operating company is responsible for Européene
de la Manutention
ensuring any defects are remedied without
delay. 0000_003-001_V3
– Contact your service centre.
51048070007 [EN] 27
3 Safety
Safety tests
NOTE
Observe the national regulations of your
country!
Electrical insulation test

The truck’s electrical insulation must have
sufficient insulation resistance. Insulation
resistance must be tested in accordance with
DIN 57117 and DIN 43539, VDE 0117 and
VDE 0510 at least once a year.
NOTE
The truck’s electrical system and the batteries
must be checked separately.
Measuring battery insulation resistance
NOTE
Nominal battery voltage < test voltage < 500V.
– Measure insulation resistance using a
suitable meter.
The insulation resistance is sufficient when it
has a nominal value of at least 1000 Ohms/V
against the chassis.
Ask our service department.
Measuring the insulation resistance of

the electrical system
NOTE
Nominal battery voltage < test voltage < 500V.
– Before testing the circuit, check that it is
electrically dead.
– Measure insulation resistance using a
suitable meter.
The insulation resistance is sufficient when it
has a nominal value of at least 1000 Ohms/V
against the chassis.
Ask our service department.
28 51048070007 [EN]
Safety 3
Safety regulations for handling consumable materials

Permissible consumables
DANGER
Failure to observe the safety regulations relating to
consumables may result in a risk of injury, death or
damage to the environment.
– Observe the safety regulations when handling
such materials.
Refer to the maintenance data table for the

permissible substances that are necessary for
operation (see ⇒ Chapter "Maintenance data
table", P. 6-104).
Oils
DANGER
Oils are flammable!
– Follow the statutory regulations.
– Do not allow oils to come into
contact with hot engine parts.
– No smoking, fires or naked flames!
DANGER
Oils are toxic!
– Avoid contact and consumption.
– If vapour or fumes are inhaled,
move to fresh air immediately.
– In the event of contact with the
eyes, rinse thoroughly (for at least
10 minutes) with water and then
consult an eye specialist.
– If swallowed, do not induce
vomiting. Seek immediate medical
attention.
51048070007 [EN] 29
3 Safety
WARNING
Prolonged intensive contact with the
skin can result in dryness and irritate
the skin!
– Avoid contact and consumption.
– Wear protective gloves.
– After any contact, wash the skin
with soap and water, and then
apply a skin care product.
– Immediately change soaked
clothing and shoes.
WARNING
There is a risk of slipping on spilled oil, particularly
when combined with water!
– Spilt oil should be removed immediately with
oil-binding agents and disposed of according to
the regulations.
ENVIRONMENT NOTE
Oil is a water-polluting substance!
• Always store oil in containers that comply
with the applicable regulations.
• Avoid spilling oils.
• Spilt oil should be removed immediately
with oil-binding agents and disposed of
according to the regulations.
• Dispose of old oils according to the regula-
tions.
Hydraulic fluid
WARNING
These fluids are pressurised during
operation of the truck and are
hazardous to your health.
– Do not spill the fluids.
– Do not allow the fluids to come into
contact with hot engine parts.
30 51048070007 [EN]
Safety 3
WARNING
These fluids are pressurised during
operation of the truck and are
hazardous to your health.
– Do not allow the fluids to come into
contact with the skin.
– Avoid inhaling spray.
– Penetration of pressurised
fluids into the skin is particularly
dangerous if these fluids escape
at high pressure due to leaks in
the hydraulic system. In case of
such injury, immediate medical
assistance is required.
– To avoid injury, use appropriate
personal protective equipment
(e.g. protective gloves, industrial
goggles, skin protection and skin
care products).
ENVIRONMENT NOTE
Hydraulic fluid is a water-polluting substance.
• Always store hydraulic fluid in containers
that comply with regulations
• Avoid spills
• Spilt hydraulic fluid should be removed
immediately with oil-binding agents and
disposed of according to the regulations
• Dispose of old hydraulic fluid according to
the regulations
Battery acid
WARNING
Battery acid contains dissolved
sulphuric acid. This is toxic.
– Avoid touching or swallowing the
battery acid at all costs.
– In case of injury, seek medical
advice immediately.
51048070007 [EN] 31
3 Safety
WARNING
Battery acid contains dissolved
sulphuric acid. This is corrosive.
– When working with battery acid,
always wear a protection suit and
eye protection.
– When working with battery
acid, never wear a watch or any
jewellery.
– Do not allow any acid to get
onto clothing or skin or into the
eyes; if this does happen, rinse
immediately with plenty of clean
water.
– In case of injury, seek medical
advice immediately.
– Immediately rinse away spilt
battery acid with plenty of water.
ENVIRONMENT NOTE
– Dispose of used battery acid in line with the
applicable regulations.
Disposal of consumables
ENVIRONMENT NOTE
Materials that accumulate during repair,
maintenance and cleaning must be collected
properly and disposed of in accordance with
the national regulations for the country in
which the truck is being used. Work must
only be carried out in areas designated for the
purpose. Care must be taken to minimise any
environmental pollution.
– Soak up any spilt fluids such as hydraulic
oil, brake fluid or gearbox oil using an
oil-binding agent.
– Neutralise any spilt battery acid immedi-
ately.
– Always observe national regulations con-
cerning the disposal of used oil.
32 51048070007 [EN]
Safety 3
Emissions
Noise emissions
The values are determined using the methods
set out in the European Standard EN12053
(measuring noise emissions from industrial
trucks, based on Standards ISO 11201 and
EN ISO 3744 and in compliance with standard
EN ISO 4871). According to these methods,
the truck generates the following weighted
sound pressure levels: Permanent sound
pressure level in the driver’s compartment:
LpAz 64 dB (A)
Uncertainty KpA 2.5 dB (A)
These values were recorded during a test cy-

cle using an identical machine and calculated
from the weighted values under driving, lifting
and idling conditions.
Time proportions:
Lifting 0%
Idling 60%
Driving 40%
However, the noise measurements taken near

the truck cannot be used to calculate the noise
level at the work places in compliance with the
European Community Directive 86/188/EEC
(daily personal noise exposure). Noise levels
must be measured directly at the work places
and measurement must account for other
factors (additional sources of noise, specifics
of application and sound reflection).
Vibrations
Machine vibrations were measured using
an identical machine, in accordance with
Standard CEN EN 13059 "Test methods for
measuring vibration by industrial trucks".
51048070007 [EN] 33
3 Safety
Weighted effective
value of the stress
on the body by 1.31 m/s2
acceleration (feet
or seat):
Uncertainty K ±0.39 m/s2
Trials have shown that the amount of hand-

arm vibration when using the steering wheel
and controls is less than 2.5 m/s2 for industrial
trucks. Consequently, no legal guidelines
exist for this type of measurement.
The personal stress on the operator caused by
vibrations during a day’s work must be noted if
necessary at the actual workplace so as to be
able to consider all the other factors such as
the state of the track, the intensity of use, etc.
Traction battery emissions

Battery charging releases an explosive
oxygen/hydrogen gas mixture (oxyhydrogen).
This gas mixture is highly explosive and must
not be ignited. Risk of explosion may be
reduced by charging in an open area, away
from all sources of open flames or sparks.
Observe the safety regulations for handling
batteries.
34 51048070007 [EN]
Safety 3
Safety devices
Safety devices
Location of safety devices
Main safety devices on the truck
1 Emergency stop button 3 Platform with user detection

2 Reinforced foot protection (with inching * Automatic reduction in speed when turning
operation) ** Ramp Stop® function
Ramp Stop® function

The Ramp Stop® function enables a gentle
start-off when stopping on a slope, without the
vehicle rolling backwards at all.
DANGER
Do not climb on the dashboard.
CAUTION
Always exit the tractor on the side where there is no
traffic.
51048070007 [EN] 35
3 Safety
Safety devices
CAUTION
Risk of crushing your feet in pedestrian mode.
Ensure that your feet are placed far enough away
from the truck chassis.
36 51048070007 [EN]
Safety 3
Battery connection cables
Damage, defects and misuse of

safety devices
The driver must report any damage or other
defects to the truck or attachment immediately
to the supervisory personnel.
Trucks and attachments that are not functional
or safe may not be used until they have been
properly repaired.
Do not remove or deactivate safety devices
and switches.
Fixed set values may only be changed with the
approval of the manufacturer.
Work on the electrical system (e.g. connecting
a radio, additional headlights etc.) is only
permitted with the manufacturer’s written
approval. All electrical system interventions
must be documented.

CAUTION
Using sockets with NON-ORIGINAL battery con-
nection cables can be dangerous (see purchase
references in the parts catalogue)
51048070007 [EN] 37
3 Safety
38 51048070007 [EN]
4
Overviews
4 Overviews
Overview
Overview
3 4
2
1
3
17 5
16
6
15
1050_003-017
7
14
8
13 9
12 10
11
1 Battery connector 9 Traction battery

2 Cockpit 10 Steering controller
3 Button for driving in pedestrian mode 11 Steering motor
(option) 12 Traction wheel
4 Backrest 13 Gearbox
5 Pin coupling 14 Traction motor
6 Wheels 15 Brake
7 Traction controller 16 Fuse carrier
8 Platform 17 Horn
40 51048070007 [EN]
Overviews 4
Operating devices and display elements

View of controls
2
1 3
123 456 789
PRG
PRG
10 6
9
7
1050_003-005
8
1 Tray 7 Button for driving in pedestrian mode

2 Battery compartment lock (option)
3 Cockpit 8 Backrest
4 Battery connector 9 Button for driving in pedestrian mode
5 Presence area (option)
6 Tray 10 Tray
51048070007 [EN] 41
4 Overviews
Tiller
4 5 6 7 8 9 10 11
3 12
13
2 14
1 123 456 789

15
PRG
PRG
16
20
19 18 17
1047_003-003
1 No function 11 Numbers 789 button

2 No function 12 Hare button
3 Horn button 13 Horn button
4 Tortoise button 14 No function
5 PRG ↑ (scrolling) button 15 No function
6 Numbers 123 button 16 Handle
7 Display 17 Travel control
8 I (ON) button 18 Emergency brake switch
9 Numbers 456 button 19 Travel control
10 PRG ↲ input (enter) button 20 Handle
42 51048070007 [EN]
Overviews 4
Marking positions
Marking positions
Location of plates and labels
1 Warning label 8 Warning label

2 Battery plate 9 "No attachment" symbol
3 No attachment symbol 10 Warning label
4 Emergency halt symbol 11 Hook symbol
5 Vehicle identification plate 12 Manufacturer’s logotype
6 Manufacturer’s logotype and model label 13 Customer’s logo (option)
7 Hook symbol 14 Serial number label (barcode on the chassis)
51048070007 [EN] 43
4 Overviews
Marking positions
Labels
1 Operating instructions 11 Do not lift a load with the initial lift in the upper
2 Slinging - See the operating instructions position
3 UVV support (Germany only) 12 Do not step under a raised load
4 UVV plate (Germany only) 13 Do not climb
5 Company plate 14 Do not stand on the forks
6 Load capacity plate (example) 15 Risk of crushing hands
7 Manufacturer’s logo 16 Risk of crushing feet
8 Truck identification (example) 17 Slinging point
9 Company decal 18 Do not sling here
10 Do not fold the forks when they are holding a 19 Electrical plate (example)
load 20 Gel battery
44 51048070007 [EN]
Overviews 4
Marking positions
21 On-board charger label 32 Automatic mode selection indicator (EXU-H

22 Mains connector (on-board charger) autolift only)
23 "Plugs" label 33 Manual or automatic mode selection
24 Hydraulic filler (EXU-H autolift only)
25 Maximum pressure (example) 34 Automatic lifting/lowering mode selection
26 Platform pressure diagram (example) 35 Arrows
27 Operating mode indication label 36 Cold store
28 "Cockpit" label 37 Traction controller label
29 Stop 38 Slow forward travel (pedestrian mode)
30 Nacelle 39 Raising/lowering of forks
31 Automatic mode confirmation (EXU-H 40 Slow forward travel (pedestrian mode) +
autolift only) raising/lowering of forks
NOTE
The labels listed below are not necessarily
affixed to all trucks.
51048070007 [EN] 45
4 Overviews
Marking positions
Chassis frame labelling

1
The truck’s serial number is marked on the
chassis frame (1).
OM2271
Data plate
NOTE
Please indicate the serial no. for all technical
enquiries.
1 Model
2 Manufacturer
3 Serial no.
4 Year of manufacture
5 Unladen weight (without battery) in kg
6 Maximum battery weight
7 Minimum battery weight
8 Additional weight (ballast) in kg
9 Nominal power rating in kW
10 Battery voltage V
11 Rated capacity in kg
12 EC conformity symbol
46 51048070007 [EN]
Overviews 4
Options and variants

Overview of options and models
Designation Type Status Note

PPS load wheels 250 X 85 mm Standard
Polyurethane load wheels 75 shore,
Version
250 X 80 mm
Load wheels
PPS load wheels, non-marking, 250
Variant
X 85 mm
Special versions upon request
Rubber traction wheel 250 X 100 mm Standard
Vulkollan traction wheel 250 X 100
Variant
mm
Vulkollan traction wheel, with tread,
Traction wheel Variant
250 X 100 mm
Rubber traction wheel, with tread,
Variant
250 X 100 mm
Single-position trailer coupling Variant
Three-position trailer coupling Standard
Automatically closing single-position
Trailer coupling Variant
trailer coupling
Automatically closing single-position
Variant
trailer coupling, remote control
ROCKINGER trailer coupling Variant
Rubber-mounted power unit Option
Shock absorbers
Metal-mounted power unit Option
Cushioned backrest Standard
Backrest Seated/stand-on
Driver’s seat Option
type
Step Folding step Option
Fwd./reverse slow travel device on
Option
throttle
Fwd./reverse slow travel device,
Option
Slow forward travel traction button on backrest
Fwd./reverse slow travel device,
traction button on backrest + on Option
throttle
Display Programmable service intervals Option
51048070007 [EN] 47
4 Overviews

Bow-shaped holder for accessories
Option
on powerhead
Bow-shaped holder Bow-shaped holder for accessories
Option
on power unit on powerhead
Bow-shaped holder for accessories
Option
at top on fork end
Hour meter Standard
Hour meter
Hour meter, continuous Variant
Battery charge indicator (open lead With speed
battery) Standard
Battery charge limitation
indicator With speed
Battery charge indicator (gel battery) Variant
limitation
Document holder A4 on bow-shaped
Document holder Option
holder
Battery connector 160 A, DIN 43589 Variant
Battery connector, Anderson SBE,
Standard
160 A, red
Option
320 A, red
Battery connector Battery connector 160 A, DIN 43589,
Option
with air adapter
Option
160 A, red, with air adapter
Option
320 A, red, with air adapter
Logistical prepara- Preparation for terminal STD
Option
tions EHI/DHI 24 V
Two-colour paint finish, orange RAL
Standard
2000 / silver grey metallic
Painting Asian paint finish Option
Additional lettering Customer’s logotype Option
1 Documentation Standard
2 Documentation Option
Documentation 3 Documentation Option
Fleet manager Fleet manager Option
48 51048070007 [EN]
Overviews 4

for 450 Ah
Battery tray for 24 V/450 Ah battery, battery, 800
Battery frame Standard
vertical and lateral removal X 218 X 798,
Tray 97
Battery Battery Option
Central water filling
Central water filling unit Option
unit
Electrolyte circulation Electrolyte circulation Option
Battery charger Battery charger Option
Optional battery
Electrolyte circulation Option
charger
Battery change frame for Tray 90-97 Option
2 Battery change frame for Tray
Battery change frame 90-97 Option
3 Battery change frame for Tray
Option
90-97
Trays Rear tray Option 18 l
Working lights, adjustable Option
Strobe light Option
Signalling devices
Brake light Option
Audible reverse warning signal Option
.
51048070007 [EN] 49
4 Overviews
Battery electrolyte level indicator

LED (optional)
1
There are two versions of the LED:
• 1) Located on the battery
• 2) Located next to the battery plug.
The LED indicates whether it is necessary to 2
top up the distilled water in the battery.
Operation:
• If the LED (1) or (2) is green, there is a
sufficient level of electrolyte in the battery.
The battery must not be topped up with
distilled water.
• If the LED (1) or (2) is red, there is an
insufficient level of electrolyte in the battery.
The battery must be topped up with distilled
water.
2256
50 51048070007 [EN]
5
Operation
5 Operation
Pre-shift-checks
Pre-shift-checks
Visual inspections
2 3
WARNING
Damages or any other defects on the truck or the 1
attachment (option) can lead to accidents.
If damages or any other defects on the truck or
on attachment (option) are detected during the
following checks, do not use the truck until it is
properly repaired. Do not remove or disable safety
features and switches. Do not change specified
settings.
– Report any defects to the supervisor.
Before starting operation, convince yourself of

the safe operating condition: 4
– The wheels must not be damaged or worn 1050_003-018
and must be fastened correctly.

– Warning devices (eg horn) must function
properly.
– Check the area beneath the truck for leaking
operating fluids.
– Inspect the wheels (4) for strings, fibres and
any other objects which could hinder their
free rotation.
– The battery cover (2) must be closed.
– The key (3) must be removed.
– The cover (1) must be fitted.
– Check notice and safety labels for com-
pleteness and intactness, see ⇒ Chap-
ter "Location of plates and labels", P. 4-43.
– Replace any damaged or missing labels
according to the overview of the location of
plates and labels.
– Attachments (option) must be properly
secured and operate in accordance with
their operating manual.
– Inspect hydraulic pipes and hoses where
visible for damage and leakage. Damaged
hoses must be replaced.
– Check that there no accumulation of dirt or
ice on the truck.
Report any defects to the supervisor.
52 51048070007 [EN]
Operation 5
Pre-shift-checks
Check the operation and security of

the trailer coupling
– Make sure that the tow pin (1) slides prop-
erly into the trailer coupling (2) and engages 1
securely when locked.
– Make sure that the trailer coupling (2) is
securely attached to the frame.
– The warning device (eg horn) must function
properly.
– The wheels must not be damaged or worn 2
and must be fastened correctly.
1047_003-005
Connecting the battery plug (charg-

ing station)
– Disconnect the battery socket (1) from the
charging station and insert into the plug on
the truck.
1044_606-013
51048070007 [EN] 53
5 Operation
Commissioning
Commissioning
Turning on the truck
NOTE
The pallet truck is equipped with a digital
control and is taken into operation by entering
a driver code. The driver code consists of four 123 456 789
figures and is assigned by the pool manager. PRG
It is used for normal use and operation of

PRG
the truck by the driver and operator. The

knowledge of the code is like a key and should
not be misused. Do not tell third persons your
driver code except if expressly ordered to do
so.
– Other codes can be entered, ⇒ Chap-
ter "Digicode control", P. 5-80. 1047_003-007
Entering the user code 1 2 3 4

– Press the I key (on) (6). The display
(4) shows the message Code (8). This
message switches off after approximately
one second. You can then enter the 4-digit
user code. The digits are entered in the
same way as on a mobile phone.
– Press keys (1), (2) or (3) several times until 123 456 789
the desired digit is shown;
for digits:
• 1-2-3, press key 123 (1), PRG
• 4-5-6, press key 456 (2), PRG
• 7-8-9, press key 789 (3). 5
7 6 1044_505-001
54 51048070007 [EN]
Operation 5
Commissioning
After entering a digit, the display moves to the

next position. The display shows a flashing
line (9) (the illustration shows an example). 8
NOTE
If the digit entered is wrong, it is possible to
cancel it by depressing the PRG ↑ key (scroll)
(7).
1044_505-002
– The digit will be deleted and the flashing line

(9) will reappear. It is now possible to enter
9
digits again.
– After the fourth digit has been entered,
confirm this code by pressing PRG ↲ (5).
The name of the truck manufacturer is
displayed. It is now possible to activate
the truck.
NOTE
%
If an error code is displayed, e.g. E380(10),
stop the truck by pressing the key (6) and carry
out the activation procedure again.
NOTE
10 1044_505-017
It is possible to show the following displays by

repeatedly depressing the PRG ↑ key (scroll)
(7).
• Hour meter ⇒ Chapter "Hour meter", P. 5-56
• Battery charging ⇒ Chapter "Battery
charge", P. 5-57
• Servicing interval management ⇒ Chap-
ter "Display of time to next servic-
ing", P. 5-57
51048070007 [EN] 55
5 Operation
Commissioning
Starting with FleetManager (op- 1 2 3 4

tional)
– Push the I key (START) (6). Do not pay
attention to the Code alert that appears in
the display
– Start the truck directly via the FleetManager
keyboard or reading device, depending on
the version. 123 456 789
PRG
PRG
5
7 6 1044_505-001
Hour meter
1
The display changes approx. 4-5 s after
powerup to show the operating hours (1) and
the hour-glass symbol (2). These are the total
number of hours since the commissioning
of the pallet truck. The meter always runs
when the pallet truck is driven or a load is
raised. Have the maintenance carried out
according to the service hours specified in the
maintenance schedule.
2
NOTE
1044_505-004
The meter goes to 9999.
Battery charge
3
– Press the PRG ↑ (scrolling) button (4) to
display the available battery charge (3).
NOTE
%
After the battery is connected, the correct state
of charge appears only after about 1 minute.
The charge is shown in per cent and changes
in steps of 5 %.
1044_505-005
56 51048070007 [EN]
Operation 5
Commissioning
NOTE
The factory setting of the battery charge 123 456 789
indicator is for a lead battery. The indicator
can also be set to a gel battery. Please contact
your Service.
• If a residual charge of 20% is reached, the PRG
battery must be charged soon. PRG
• The driving speed is reduced.
4
CAUTION 1044_505-006
Deep discharging damages the battery.

The battery must immediately be charged as deep
discharging begins.
Display of time to next servicing

– Press the PRG ↑ (scrolling) button (4) to
display the time remaining until the next
scheduled servicing. The time is shown in
123 456 789
hours (6) and with the symbol of a spanner
(5). Have the maintenance carried out
according to service hours specified in the
PRG
maintenance schedule.
PRG
NOTE
The display of the time to the next servicing
4 1044_505-006
can be set by your Service. Please contact

your Service in this regard.
5 6
– The display can show subsequent informa-
tion ⇒ Chapter "Error code", P. 5-88.
1044_505-018
51048070007 [EN] 57
5 Operation
Commissioning
Operating the horn

2
– Press the horn button (2) on the tiller.
123 456 789
PRG
PRG
1047_003-008
Check of brake and presence area

– Start the truck slowly with the throttle (1). 1 1
– Step off the presence area (2) while leaving 123 456 789
the throttle actuated.

PRG
PRG
1050_003-036
58 51048070007 [EN]
Operation 5
Commissioning
Checking the emergency brake 6 7

– Drive the truck slowly using the traction
control (4).
– Press the belly button (5). The truck is
braked to a stop.
123 456 789
– SToP appears in the display (6). PRG

PRG
NOTE
After the disappearance of StoP in the
display, press the I (ON) button (7) to restart
work.
CAUTION 4
This brake may only be used in an emergency.
5 1047_003-009
51048070007 [EN] 59
5 Operation
Driving
Driving
Driving safety rules
Behaviour when driving
The driver must drive within the plant accord-
ing to the traffic rules for public roads. The
speed of the truck must be consistent with the
local conditions. Speed must be reduced, for
example, in bends, narrow passages, when
driving through swing doors, in areas where
visibility is obstructed and on uneven ground.
On uneven driving surfaces, for example, he
must always adapt the speed to the load and
the ground, keep a safe braking distance to
vehicles and persons in front of him and al-
ways keep his vehicle under control. Sudden
braking, fast turns, overtaking in hazardous or
areas with poor visibility must be avoided.
Do not drive the truck while seated. Do not
step on the truck except on the step and the
presence area of the platform.
The CX-T tractor is designed for stand-on and
pedestrian operation. Therefore:
• Never use the truck as a climbing aid.
• Do not lean out. Always stay within the truck
profile.
The use of a mobile phone or walkie-talkie
when operating the vehicle is permitted.
However, do not use these devices while
driving, as this will reduce your concentration.
First practice driving in a clear area or on a free
pavement.
Visibility when driving

The driver must look in the direction of travel
and have a clear view of the route travelled on.
In particular, the roadways must be sufficiently
lighted. He must always ensure that the way
is clear, particularly when reversing. When
transporting goods that obstruct visibility, the
truck must be driven with the load trailing.
If this is not possible, a guide must walk
ahead of the truck. In this case, the truck may
only be driven at walking pace and with the
utmost caution. The truck must be stopped
60 51048070007 [EN]
Operation 5
Driving
immediately when eye contact wit the guide is

lost.
Before driving
Persons in the danger area
Before starting up, the driver must ensure that
no person is standing in the danger area of the
truck. If persons are at risk, a warning signal
must be given in time. Stop work with the truck
at once if persons do not leave the danger
zone despite warning.
Danger zone
The danger zone is the area in which persons
are endangered through the movement of the
truck, its implements, load-lifting devices (eg
attachments) or the carried load. This also
includes the area within the range of falling
loads or a descending implement.
Dimensions of roadways and working

aisles
The dimensions specified in the description
section apply under established conditions
and should ensure safe manoeuvring. Check
in each case whether a wider aisle is required
when, for example, the load dimensions
deviate.
Observe your local and national regulations.
The truck may only be used on roadways
without too tight curves, too large gradients
and too narrow and too low passages.
Condition of roadways
Roadways must be solid enough, free of
debris and fallen objects. Drainage ducts,
railway crossings and the like must be level
and, if necessary, provided with ramps so that
they can be crossed without jolts, if possible.
There must be sufficient clearance between
the highest parts of the truck or load and fixed
parts of the surroundings. The height depends
on the lift height and the dimensions of the
load. Check the data sheet for your truck.
51048070007 [EN] 61
5 Operation
Driving
Rules for roadways and working area

Only the roadways released for traffic by the
operator or his representative may be driven
on. The roadways must be free of obstacles.
The load may only be stacked and stored at
the appropriate places. The operator and his
representative must ensure that unauthorized
persons keep away from the working area.
Hazard areas
Hazard areas on roadways must be marked
with the usual traffic signs or, if necessary, by
additional warning signs.
Behaviour in emergency situations

In an emergency, all the functions of the truck 7
can be cut off.
123 456 789
– To do so, disconnect the battery connector

PRG
PRG
(7). The truck will come to a halt.
CAUTION
This safety feature may only be used in an emer-
gency.
NOTE
8
To resume operation, first reconnect the
battery connector and then re-enter the
driver’s code.
1050_003-004
Different driving modes

The truck can be driven in the following modes:
• Driving, stand-on mode, see ⇒ Chap-
ter "Driving, stand-on mode", P. 5-63
• Driving, pedestrian mode with cockpit, slow
speed with throttle, see ⇒ Chapter "Driving,
62 51048070007 [EN]
Operation 5
Driving
pedestrian mode with cockpit, slow speed

with throttle", P. 5-65
• Driving, pedestrian mode, traction button
(option), see ⇒ Chapter "Driving, pedestrian
mode with traction button", P. 5-67
Driving, stand-on mode

– Step on the platform with both feet and step 123 456 789
on the presence area (1).

PRG
PRG
NOTE
The truck is turned on.
WARNING
No objects whose weight could activate the dead
man’s switch under the mat are allowed on the floor
of the driver’s platform. 1
WARNING
Wait until the truck has come to a complete stand-
still. Only then dismount on the side not used as
1044_501-001
roadway.
1050_003-002
51048070007 [EN] 63
5 Operation
Driving
Forward travel
– Depress the top part of the throttle (2) or (3)
with the thumb.
– The travel speed of the truck depends on
how far the throttle is pushed.
123 456 789
– When the throttle is released, the truck will
be braked electrically.
PRG
PRG
Reversing
– Depress the lower part of the throttle (2) or
(3) with the thumb.
– The travel speed of the truck depends on 3 2
1047_003-012

Changing the direction of travel

– Release the chosen direction of travel.
– Push the throttle in the opposite direction of
travel until the desired speed is obtained.
Selecting the driving mode 2 3

NOTE
The pallet truck has 2 selectable driving
modes.
123 456 789
– For regular driving depress the hare button
(3). PRG
PRG
– For driving with gentle acceleration depress

the tortoise button (2).
NOTE
The travel control (4) and (5) can be operated 5 4
with both the left and the right hand. Always
operate the travel control slowly to avoid jerky 1047_003-013
starting, braking or reverslng.
64 51048070007 [EN]
Operation 5
Driving
Driving, pedestrian mode with

cockpit, slow speed with throttle
– Hold the cockpit at the handle (1) or (4) while
standing beside the truck.
NOTE 123 456 789
The truck must be turned on.

PRG
PRG
NOTE
The throttle (2) or (3) on the cockpit can be
operated with the right and left hand. The 4 1
speed is limited. Always operate the throttle
gently as the truck responds immediately to 3 2
any actuation. Abrupt starting, braking and 1047_003-014
reversal of the direction of travel should be
avoided. If the throttle is operated for a very
long time, the truck will stop automatically for
reasons of safety. Driving can be resumed by
releasing the throttle and actuating it again.
CAUTION
Take care when operating, especially if the user is
not familiar with using this function.
DANGER
Risk of crushing feet.
Do not use this function for turning.
This function is designed to maintain à straight line.
Proceed from the cockpit with very slight move-
ments. 1050_003-003
Forward travel
– Push the upper part of the throttle with the
thumb.
Reversing
– Push the lower part of the throttle with the
thumb.
51048070007 [EN] 65
5 Operation
Driving

Changing the direction of travel

– Release the chosen direction of travel.
– Push the throttle in the opposite direction of
travel until the desired speed is obtained.
Driving, pedestrian mode with 1050_003-007
traction button 1
2
NOTE
The truck is provided with traction buttons (1) 3
and (2) on both sides of the backrest. These
permit driving in the pedestrian mode on each
side. The travel speed is reduced; the cockpit
(3) can be used any time for steering.
NOTE
The truck must be turned on. If a traction
button (4) or (5) is kept depressed over a
longer period, a safety switch will brake the
truck to a stop. In this case it is sufficient to
release the traction button and to press it
again.
66 51048070007 [EN]
Operation 5
Driving
CAUTION
Take care when operating, especially if the user is 5
not familiar with using this function. 4
DANGER
Risk of crushing feet.
Do not use this function for turning.
This function is designed to maintain à straight line.
Proceed from the cockpit with very slight move-
ments.
Driving forward with traction button

– Press traction button (5). The truck will drive 1044_501-007
forward; the travel speed will be limited to
2,5 km/h.
CAUTION
Truck speed can not be controlled. You must walk
beside the truck.
– To stop, release traction button (5). The

truck will come to a stop.
Reversing with traction button

– Press traction button (4). The truck will
reverse; the travel speed will be limited to
2,5 km/h.
CAUTION
1050_003-006
Truck speed can not be controlled. You must walk

beside the truck.
– To stop, release traction button (4). The

truck will come to a stop.
51048070007 [EN] 67
5 Operation
Driving
Steering
The truck is steered by moving the tiller in
range (1).
Wa 1390 mm
.
1047_003-018
Braking
WARNING
The stopping distance of the truck is affected by the
condition of the floor surface.
Take this into consideration when driving. 123 456 789
PRG
Light braking
PRG
– Release the throttle (1) or (2) when driving.
2 1
1047_003-019
68 51048070007 [EN]
Operation 5
Driving
– Leave the presence area (3).

123 456 789
PRG
PRG
1044_501-010
– Release the traction button (4) or (5).
Moderate braking 5
– Press the throttle (1) or (2) in the opposite 4
direction.
1044_501-007
51048070007 [EN] 69
5 Operation
Driving
Emergency stop brake 7 8

CAUTION
This brake may only be used in an emergency.
– Depress the emergency brake switch (6). 123 456 789
The truck is braked to a fast stop.

PRG
PRG
– SToP appears in the display (7).
NOTE
After the disappearance of StoP in the
display, press the I (ON) button (8) to restart 1
2
work.
6 1047_003-020
Parking brake
– Release traction control (1) or (2).
The truck is braked by the electromagnetic
brake.
123 456 789
PRG
PRG
2 1
1047_003-019
Automatic shutdown
NOTE
If you leave the truck with the control turned
on, it will be shut off automatically after approx.
15 minutes. The truck can only be operated
again after the driver code is entered.
The delay time is adjustable. Please contact
your Service Engineer in this regard.
70 51048070007 [EN]
Operation 5
Handling trailers
Handling trailers
Approved towing applications
NOTE
The truck can be used to tow trailers. For this
purpose it is provided with a trailer coupling.
Maximum towed weight

The rated drawbar pull for towing corresponds
to the nominal drawbar pull stated on the
vehicle identification plate of the tractor. The
maximum drawbar pull is the maximum force
of the tractor needed to overcome the starting
resistance of the trailing load (combined
weight of tractor, trailer and load).
CAUTION
In respect to trailing loads behind the tractor it must
be noted that under difficult operating conditions, for
example, on ramps, on icy or slippery pavement, it
is the braking power and NOT the maximum tractive
force of the tractor that determines the maximum
load for the safe use of the vehicle.
CAUTION
The admissible maximum loads applies only for
the towing (unbraked) on level ground lower limit.
When towing uphill or downhill, reduce the maxi-
mum load capacity.
Loading and unloading on downslopes or upslopes
is not allowed. The trailer must be suitable for the
laden load. The load must be distributed evenly and
connected as specified.
Please advise the manufacturer of your

operating conditions. He will then supply the
appropriate information.
• Do not hook the tractor to rail mounted
vehicles.
• Do not push trailers (any type).
51048070007 [EN] 71
5 Operation
Handling trailers
Example of use Force à la jante (N)

14
The following load capacity diagram contains 12
the following information:

4 10
1 Distance (km) 7,7
D 5,6
2 Driving speed (km/h) 4
3 Gradeability (%) (km/h) 2

(km)
0
1000 2000 3000 4000 5000
1
4 Tractive force at the wheel (N)
5 Trailing load (kg) B 4%
C
6%
How to read the diagram: 4000 kg
3 8%
A tractor pulls a
3000 kg
10 %
12 % 5
trailing load of 1500 kg (A) 14 %
X 1500 kg
A
on a slope of max. 4 % (B) 16 %
X 1000 kg
approx. 7.7 km
18 %
over a distance of (C) 20 %

0 kg
Rampe (%)
1050_003-021
at a speed of 5.6 km/h (D)
without stopping.
On an upslope of 4% the CX-T can pull a

trailing load of 1500 kg at a speed of 5.6 km/h
over a distance of 7.7 km and also brake it on
a corresponding downslope.
NOTE
• The data and the characteristics of the
performance diagram applies for dry,
non-slippery pavement.
• The admissible transport distance per hour
is the entire distance, including the return
trip and possible inclines.
72 51048070007 [EN]
Operation 5
Handling trailers
Coupling trailers
CAUTION
When coupling and uncoupling trailers, the tractor
and trailer must always be on level ground. Make
sure that all controls are in the neutral position and
the parking brake is applied.
Before coupling a trailer, check if the draw

bar of the trailer and the tow coupling of the
tractor match. Make sure that the brakes of the
trailer - if present - are applied or the wheels
securely blocked to prevent any unintentional
movement. Reverse the tractor to the trailer
so that the tow pin and the trailer draw bar are
aligned as seen from the driver’s position.
– Step off the presence area (1). The tractor
will be braked.
123 456 789
Depending on the type of trailer coupling,

PRG
PRG
proceed as follows:
• Single-position or multi-position trailer
coupling, see ⇒ Chapter "Single-position
or multi-position trailer coupling", P. 5-74
• Automatically closing trailer coupling, see
⇒ Chapter "Automatically closing trailer
coupling", P. 5-76
• ROCKINGER trailer coupling, see ⇒ Chap-
1
ter "ROCKINGER trailer coupling", P. 5-78
1047_003-039
51048070007 [EN] 73
5 Operation
Handling trailers
Single-position or multi-position
trailer coupling
Trailer coupling
– Pull the tow pin (2) out.
2
– Reverse the tractor slowly.
DANGER
Do not allow anyone to stand between the tractor
and trailer during the approach. Always drive the
trailer to the tractor. C
– Introduce the hitch of the drawbar into the B 3

coupling jaw (3) on the tractor.
NOTE
A
The multi-position coupling provides 3 hitch

heights. It is recommended to choose the
height at which the drawbar is horizontal: 1050_003-019
Coupling height (distance from the ground)
Position Height (mm)

A 300
B 355
C 410
.
– Lower the tow pin (2) into the trailer coupling

2
(3) and rotate it 90°. The tow pin is now
secured.
CAUTION
Always make sure that the tow pin is secured after
the coupling procedure.
– Remove the chocks from the wheels of the

trailer and release the trailer brakes.
1050_003-020
74 51048070007 [EN]
Operation 5
Handling trailers
Uncoupling
will be braked.
123 456 789
– Secure the trailer with chocks or engage the

PRG
PRG
trailer brake.
1047_003-039
– Turn the tow pin (2) 90° and pull it out of the
2
trailer coupling (3).
– Insert the tow pin (2) again into the trailer
coupling (3) and secure it.
1050_003-020
51048070007 [EN] 75
5 Operation
Handling trailers
Automatically closing trailer coupling

Hitching up
– Pull the safety lever (3). 2
– Swivel the lever (2) up.
– Release the brake on the front axle of the
articulated drawbar trailer.
CAUTION
If this is not done, the coupling jaw, drawbar eye
and support can be damaged!
The drawbar eye must hit the centre of the coupling
jaw when hitching up a rigid drawbar trailer.
– Reverse the tractor slowly. 3
DANGER
1050_003-034

and trailer during the coupling procedure.
Only drive the tractor to the trailer.
DANGER
Risk of accident!
– Make sure that after each coupling procedure
the safety (3) fully contacts the securing sleeve.
A projecting safety (3) indicates improper hitching.
The trailer may not be driven in this state.
If the locking system is blocked, do not intervene.
Risk of crushing your fingers! Please contact your
after-sales service.
– Remove the chocks at the trailer.
76 51048070007 [EN]
Operation 5
Handling trailers
Uncoupling
– Step off the presence area (1). The tractors
will be braked.
123 456 789

PRG
PRG
trailer brake.
– Pull the safety lever (3).
– Drive the tractor slowly forward.
1047_003-039
51048070007 [EN] 77
5 Operation
Handling trailers
ROCKINGER trailer coupling

Hitching up
4
– Release the brake on the front axle of the
articulated drawbar trailer.
CAUTION
If this is not done, the coupling jaw, drawbar eye
and support can be damaged!
The drawbar eye must hit the centre of the coupling
jaw when hitching up a rigid drawbar trailer.
DANGER
and trailer during the coupling procedure. 7321_003-065
Only drive the tractor to the trailer.
DANGER
Risk of accident!
– Make sure that the tow pin is in the specified
position.
If the locking system is blocked, do not intervene.
Risk of crushing your fingers! Please contact your
service centre.
– Remove the chocks at the trailer.
Unhitching
will be braked.
123 456 789

PRG
PRG
trailer brake.
– Drive the tractor slowly forward.
1047_003-039
78 51048070007 [EN]
Operation 5
Handling trailers
Towing a trailer
NOTE
Ensure that you understand how to operate
any braking systems that may be fitted to
trailers being towed. Ensure trailer load
is secure, stable, evenly distributed on the
trailer, and within the rated drawbar pull of the
tractor. Inspect trailer steering to determine
the type fitted. This is particularly important
on long trains because of the cutting in effect
when cornering.
CAUTION
NEVER travel on public highways unless you
comply with local highway regulations.
1047_003-024
NOTE
If travelling on public highways ensure that
regulation plates conform to local highway
regulations.
– Release trailer braking system and remove
any chocks from the trailer wheels.
– Check width of the widest trailer or load to
ensure free passage en-route.
– Check that the direction of travel is clear,
slowly move the tractor forward taking up
the slack in the trailer couplings before
gently accelerating to the required speed.
1047_003-025
– When approaching you destination reduce
speed in advance to ensure bringing the
tractor and trailers to rest. A sudden halt
could cause load displacement and trailers
could "jackknife".
NOTE
A trailer train cannot be backed up into posi-
tion, so learn to position trailers first time.
DANGER
Never carry passengers on a trailer unless it has
been specifically designed for such purpose.
51048070007 [EN] 79
5 Operation
Digicode
Digicode
Digicode control
Access to the electronic control is granted with
three different codes:
• Driver’s code
• master code
123 456 789
• service code
PRG
PRG
Driver’s code
The driver’s code consists of four digits and
must be created by the Pool Manager.
It is used for the regular utilisation and opera-
tion of the truck by the driver and operator.
The knowledge of the code should be re- 1047_003-007
garded as a key and must not be misused.

The driver’s code must not be given to other
persons without express order.
The control can store a maximum of 200
driver’s codes. A driver’s code can be added
⇒ Chapter "Adding a driver’s code", P. 5-84
or deleted ⇒ Chapter "Deleting a driver’s
code", P. 5-86 with the master code.
Master code
The master code consists of four digits and is
reserved for the Pool Manager.
The factory setting of this code is "1234". The
pool manager is advised to replace this code
with a new master code ⇒ Chapter "Deleting
a master code", P. 5-82 or ⇒ Chapter "Adding
the master code", P. 5-81.
Like the driver’s code, it is used for the regular
operation and use of the truck, but it also
allows the addition or deletion of a driver’s
code. This control can store a maximum of
five master codes.
NOTE
If master codes or driver’s codes are forgotten
or get lost, please contact the Service Engin-
eer, for he alone can make the stored codes
visible.
80 51048070007 [EN]
Operation 5
Digicode
Service code
The service code is only intended for the
after-sales service. It allows the diagnosis
of the truck for inspections and the access to
the driver’s and master code.
Adding the master code
NOTE
The truck is turned off, the battery is connec-
ted.
– Press the I (ON) button (5).
1 2 3
– Enter a valid 4-digit master code with the
buttons 123 (1), 456 (2) and 789 (3).
123 456 789
PRG
PRG
4
6 5 1044_505-009
– Scroll with the PRG ↑ (scrolling) button (6) 1044_505-010
until Pin (7) appears in the display. 7
– Confirm with the PRG ↲ (enter) button (4) 1044_505-011
until Add (10) appears in the display. 10
51048070007 [EN] 81
5 Operation
Digicode
– Confirm with the PRG ↲ (enter) button (4). 1044_505-012
A flashing line cursor (8) will appear in the 8

display.
– Enter the desired new 4-digit master code
with the buttons (1), (2) or (3) as described
above.
NOTE
The controller can store a maximum of five
master codes. If one attempts to add a sixth
master code, Err will appear in the display.
until the new master code (9) blinks (an 9

example is shown).
– Then release the button. Add (10) will 1044_505-011
appear again in the display. 10
– Press the PRG ↑ (scrolling) button (6) until 1044_505-014
a normal readout (11) (eg battery charge) 11

appears in the display. The new master
code is entered. %
Deleting a master code
NOTE
ted.
82 51048070007 [EN]
Operation 5
Digicode

1 2 3
– Enter the valid 4-digit master code with the
buttons 123 (1), 456 (2) and 789 (3).
123 456 789
PRG
PRG
4
6 5 1044_505-009
until Pin (7) appears in the display. 7
until dEL (10) appears in the display. 10

display.
– Enter the 4-digit master code to be deleted
above.
NOTE
If one attempts to delete an erroneous master
code, Errwill appear in the display. If only
one master code remains, None will appear in
the display.
51048070007 [EN] 83
5 Operation
Digicode
until the master code (9) to be deleted blinks 9

(an example is shown).
– Then release the button. dEL (10) will 1044_505-015

appears in the display. The master code is
deleted. %
Adding a driver’s code
NOTE
ted.
1 2 3
buttons 123 (1), 456 (2) and 789 (3).
123 456 789
PRG
PRG
4
6 5 1044_505-009
84 51048070007 [EN]
Operation 5
Digicode
until USEr (7) appears in the display. 7
until Add (10) appears in the display. 10

display.
– Enter the new 4-digit driver’s code with the
buttons (1), (2) or (3) as described above.
NOTE
The controller can store a maximum of 200
driver’s codes. If one attempts to add a 201st
driver’s code, Err will appear in the display.
until the new driver’s code (9) blinks (an 9

example is shown).
– Then release the button. Add (10) will 1044_505-011

appears in the display. The new driver’s
code is entered. %
51048070007 [EN] 85
5 Operation
Digicode
Deleting a driver’s code
NOTE
ted.
1 2 3
buttons 123 (1), 456 (2) and 789 (3).
123 456 789
PRG
PRG
4
6 5 1044_505-009
until USEr (7) appears in the display. 7
until dEL (10) appears in the display. 10

display.
– Enter the 4-digit driver’s code to be deleted
above.
NOTE
If one attempts to delete an erroneous driver’s
code, Err will appear in the display.
86 51048070007 [EN]
Operation 5
Error codes
until the driver’s code (9) to be deleted blinks 9

(an example is shown).
– Then release the button. dEL (10) will 1044_505-015

appears in the display. The driver’s code is
deleted. %
Error codes
Error code 4 5 6 7 8 11 12
If an error code such as E380 (15) appears, 2 14
shut the truck off by pressing button (10) and
repeat the start-up ⇒ Chapter "Commission-
ing", P. 54. If the error code persists, call your 3 13
Service.
123 456 789
PRG
PRG
10 9 1044_505-024
51048070007 [EN] 87
5 Operation
Error codes
15
1044_505-019
Error code Description Action

E350 Travel control operated at power-up. Release the travel control (1).
E370 Left Lift button operated at power-up. Release the left Lift button (2).
E371 Left Lowering button operated at power-up. Release the left Lowering button (3).
E372 Left Horn button operated at power-up. Release the left Horn button (4).
E373 Tortoise button operated at power-up. Release the Tortoise button (5).
E374 Button 1-2-3 operated at power-up. Release the button 1-2-3 (6).
E377 PROG button operated at power-up. Release the button PROG (9).
E378 ON button operated at power-up. Release the ON button (10).
E379 Hare button operated at power-up. Release the Hare button (11).
E380 Right Horn button operated at power-up. Release the right Horn button (12).
Release the right Lowering button
E381 Right Lowering button operated at power-up.
(13).
E382 Right Lift button operated at power-up. Release the right Lift button (14).
.
88 51048070007 [EN]
Operation 5
Handling the truck in specific operating conditions
Handling the truck in specific operating conditions

Transport
– Disconnect the battery connector.
Chocking the truck

– Secure the truck against rolling and sliding
with chocks (1).
Lashing down the truck 2

– Attach the lashing ropes (2) to the mast.
1
1050_003-008
Towing procedure
As the electric brake is applied, the truck can-
not be towed without functioning electrically.
NOTE
The brake can be released. Please contact
your after-sales service.
51048070007 [EN] 89
5 Operation
Handling the battery
Hoisting the truck
CAUTION
Only use a lifting gear and crane with a sufficient 3
load capacity. See the vehicle identification plate
for the loading weight.
– For hoisting with a crane, always attach the

slings to the points identified with the hook
symbol (3). 3
CAUTION 3
It is strictly forbidden to attach the lifting slings to
the cockpit or to other points not intended for this
purpose. 3
1050_003-009
CAUTION
– Insert pieces of wood to prevent damage.
DANGER
Danger to life!
Do not step or stand under a suspended load.

Preparation
Maintenance staff
Batteries may only be changed by specially
trained personnel and in accordance with the
instructions of the manufacturer of the battery,
charger and truck. Follow the battery handling
instructions.
Fire precautions
WARNING
Smoking and naked flames are not
permitted when handling batteries.
No inflammable or spark-producing
materials may be located within
at least 2 metres of the truck to
be charged and the charger. The
room must be well ventilated. Fire
extinguishers must be kept ready.
90 51048070007 [EN]
Operation 5
Safe parking
When the battery is being worked on, the truck
must be properly parked and it may only be
started when the battery cover is closed and
the battery plug connected.
Battery weight and dimensions

The weight and size of the battery influence
the stability of the truck. When changing the
battery, the weight conditions must not be
changed. Additional weights may be neither
removed nor their position changed.
Please note the description of installable
batteries in the section "Battery type".
Notes on charging the battery are included in
the workshop maintenance instructions in the
section "Servicing the battery".
– Installation and connection of the charged
battery is the reverse of removal. Make sure
all covers are properly put in place.
Damage to cables
CAUTION
When removing and replacing the battery, take
care not to damage the battery cables.
Opening/closing the battery com-

partment
Opening
– Park the truck.
51048070007 [EN] 91
5 Operation
– Disconnect the female battery connector

(1).
1044_001-006
– Insert the key (2) into the battery lock and

2 3
turn it 180°. Depress the battery lock. The
battery cover (3) is unlocked and can be
opened to rear.
1044_606-002
92 51048070007 [EN]
Operation 5
– Open the battery latch (4) 90°.

4
1050_003-022
Closing
1 2 3
WARNING
Danger of crushing.
When closing the battery door, there should be
nothing between battery door and edge of the
frame.
– Reconnect the female battery connector

(3).
– Lower the battery latch (1).
– Push the battery cover (4) forward until it
engages in the lock (2).
4 1050_003-023
51048070007 [EN] 93
5 Operation
– Turn the key (5) for the battery compartment

lock 180° and remove it.
5
1044_606-015
Battery replacement
There are 2 ways of replacing the battery:
1. Vertically with a lifting tackle (all trucks)
2. With a lateral battery removal trolley
(option)
To avoid short circuits, cover batteries with
unprotected terminals or connectors with a
rubber mat.
DANGER
Danger!
Do not step or stand under a raised
load.
– Carefully lift the battery out of the truck.
94 51048070007 [EN]
Operation 5
Battery replacement with crane

– Disconnect the battery connector.
– Open the battery cover. 5
– Release the battery.
– Attach the battery (6) to a suitable lifting
tackle (5).
– The lifting tackle should exercise a vertical
pull so that the battery tray is not squeezed
together. Hooks must be attached in such 6
a way that they cannot fall onto the battery
cells when the lifting tackle is slack.
1044_606-004
Replacing the battery laterally on 7 8

battery trolley
WARNING
Danger of crushing your hands!
9
Do not put your hands between the frame and
battery during the removal and installation of the
battery!
Removal
– Disconnect the battery connector (7).
– Open the battery cover (8).
– Unlock the battery.
10
– Place a suitable trolley (10) (option) beside
1050_003-010
the battery.
– Stand on the side opposite the cover and
slide the battery (9) on to the trolley (10).
Installation
– Place a suitable trolley (10) (option) with the
new battery beside the opening.
– Slide the battery into the battery compart-
ment.
– Close the battery cover.
51048070007 [EN] 95
5 Operation
Decommissioning
Servicing the battery

Observe the applicable national regulations started when the battery cover is closed and
for the installation and operation of battery the battery plug connected.
charging units. Obey the operating instruc-
tions for the charging unit or charger and the Battery servicing
battery. The following safety regulations must
be observed when servicing, charging and Keep the battery cell lid dry and clean. Neu-
replacing batteries: tralize spilled electrolyte immediately. Termi-
nals and cable lugs should be clean, slightly
greased and secure.
Fire precautions
Smoking and naked flames are prohibited Battery charging
in the vicinity of batteries. No inflammable
materials or spark-producing materials may Switch off the truck and charger before
be located within at least 2 metres of the truck removing the plug from the socket. During
to be charged and the charger. The room must charging, keep the surface of the battery
be well ventilated. Keep fire extinguishers cells exposed in order to provide sufficient
ready. ventilation. Do not place any metallic objects
on the batteries. While charging the battery
keep battery cover open.
Safe parking
When the battery is being worked on, the truck
must be properly parked and it may only be
Decommissioning
Leaving the truck unattended
WARNING
Do not park the truck on gradients. In special cases 1
secure the truck with chocks.
NOTE
If you leave the pallet truck without disconnec-
ting the battery connector, the control is shut
off automatically after approx. 15 minutes.
The truck can only be operated again after
reentering the driver code.
1044_001-006
96 51048070007 [EN]
Operation 5
Storage
Storage
Measures when taking the truck out of service for a long period
If the truck is stored for a long period, carry out – Spray all open electric contacts with a
the following corrosion protection measures. suitable contact spray.
When taking the truck out of service for
over two months, park it in a clean and dry CAUTION
enclosed space which is also well ventilated – Jack up the truck so that all wheels are clear
and frost-free. Also perform the following of the ground. This measure will prevent a
measures: permanent deformation of the tyres.
– Cover the truck with a cotton cover and

Measures before taking out of service
protect against dust.
– Thoroughly clean the truck.
CAUTION
– Cover all blank moving parts lightly with oil
or grease. We do not recommend using a plastic foil as this
enhances the formation of condensate.
– Check the condition and specific gravity of
the battery. Service the battery according If the truck is to be taken out of service for a yet
to the instructions of the manufacturer. longer period, contact your Service.
(Follow the manufacturer’s instructions.)
Recommissioning after taking out of

service
If the truck has been out of service for over six
months, it must be inspected carefully before
recommissioning. Similar to the accident
prevention check, the inspection should also
cover all points relating to truck safety.
– Thoroughly clean the truck.
– Check the condition and specific gravity of
the battery, charge the battery if necessary.
– Perform the services as before initial
operation.
– Take the truck into service.
– During commissioning check the following
points in particular:
• Drive, control, steering
• Brake (service brake, parking brake)
• Trailer coupling
51048070007 [EN] 97
5 Operation
Storage
98 51048070007 [EN]
6
Maintenance
6 Maintenance
General maintenance information

General
These instructions contain all the information
required to perform the routine maintenance
on your truck. Carry out the maintenance at
the correct interval according to the main-
tenance chart to keep your truck ready for
operation, maintain its efficiency and prolong
its service life and to benefit from the warranty.
Maintenance chart
The maintenance on the truck must be per-
formed according to the hour meter. Refer
to the maintenance chart for the services re-
quired at a particular interval.
The instructions describing the maintenance
procedures are located after the maintenance
chart.
In a dusty environment and with fluctuating
temperatures, reduce all lubrication and
maintenance intervals as required.
Quality and quantity of required lubri-

cants
1044_001-001
Only use the lubricants specified in these

operating instructions.
The fluids and lubricants and other materials
required for the periodic maintenance of the
truck are listed in the table of maintenance
data.
Oils and greases of different grades may not
be mixed, as this affects lubricity. If changing
from one brand to another is unavoidable,
drain the previous oil particularly thoroughly.
Carefully clean the area surrounding a com-
ponent prior to filter renewal or working on the
hydraulic system.
Use only clean containers when replenishing
lubricants and other fluids!
100 51048070007 [EN]

Maintenance 6
Staff training and qualifications for

maintenance and repairs
Only qualified and authorized staff may carry
out the maintenance. The annual inspec-
tion must be performed by an expert. The
expert must provide his opinion and safety
assessment irrespective of operating and
financial circumstances. He must have ade-
quate knowledge and experience to assess
the state of the vehicle and the effectiveness
of the protective devices in accordance with
the rules of technology and the basic princi-
ples of fork trucks.
Maintenance personnel for batteries

Batteries may only be charged, serviced and
replaced by specially trained personnel and in
accordance with the instructions of the battery
charger. Observe the battery handling and
charger operating instructions.
Services not requiring special

qualifications
Simple maintenance operations such as
checking the hydraulic fluid level or checking
the battery electrolyte level can be carried
out by persons with no special training. A
qualification such as that outlined above is not
necessary. Refer to the maintenance section
of this manual for further information.
51048070007 [EN] 101

6 Maintenance
Maintenance and inspection intervals
1050_003-024
8
4
7 5
6
The services must be performed according to
the following maintenance intervals.
h Item Service
- Clean the truck
3, 7 Service the wheels and rollers
As needed
1 Service the battery
4 Service the braking system
8 Service the gearbox
5, 6 Service the electric motors
Every 3 months/500 9 Service the electrical system
4 Service the braking system
2 Check the trailer coupling
9 Service the electrical system
Annually/2000 - Insulation test
- Safety inspection
5000 8 Service the gearbox
.
102 51048070007 [EN]

Maintenance 6
Ordering spare parts and wear parts

Spare parts are supplied by our after-sales
service. Refer to the parts list for the required
ordering information.
Only use spare parts specified by the manu-
facturer. Due to insufficient quality or incorrect
assignment, the use of unapproved parts can
increase the risk of accidents. The use of un-
approved parts places full responsibility for
any damage and liability on the part of the
user.
51048070007 [EN] 103

6 Maintenance
Safety regulations for maintenance
Maintenance data table
Assembly Aids/ fluids and Type Dimension/quantity

Specification
lubricants
Battery Distilled water - As
needed
- Insulation - 1000
resistance Ohm min.
against
body
Controls/joints Grease, with FL NLGI Multi S2 As
lithium base, needed
OG MIL-L-2105, API:
TOTAL gear oil
GL4
Motor brushes -
- Steering motor Min. brush 11 mm

length
Wheels -
- Traction wheel Dimension 250 x 100

mm
- Rear wheels Dimension 250 x 80
mm
Wheel nuts Torque wrench 140 Nm
Gearbox Gear oil 80W OG MIL-L-2105, API: approx.
90EP GL4 1.5 L
.
Safety regulations for maintenance

Safety measures for maintenance
and repair
To prevent accidents during maintenance and
repair, perform all necessary safety measures
such as:
– Ensure that the truck is secured against in-
advertent movement or starting (disconnect
the battery plug).
Work on the electrical equipment

Work on the electrical equipment of the truck
is only allowed with the electrical system dead.
Function checks, inspections and adjustments
on live parts may only be carried out by trained
and authorized staff under observance of
104 51048070007 [EN]

Maintenance 6
Preparatory tasks for maintenance
suitable precautions. Rings, metal bracelets,

etc. must be removed before working on
electric components.
To prevent damage to electrical equipment
with electronic components such as an
electronic travel control or lift control, remove
them from the vehicle before doing any electric
welding.
Safety devices
Refit and check all safety devices for proper
operation after maintenance and servicing.
Settings
Retain the vehicle-specific settings when
repairing and replacing hydraulic and electric
components. They are specified in the
appropriate sections.

Lifting and jacking up the truck
When raising the truck, components and
attachments, the lifting slings may only be
attached at the points provided. When jacking
up the equipment, secure it against moving or
tipping with suitable means (wedges, wooden
blocks).
Jacking up
The truck must be jacked up for various
maintenance services. Always be sure that:
• the load capacity of the jack is sufficient,
• the truck is only jacked up on level ground
and that it is secured against rolling and
lowering.
WARNING
Disconnect the battery connector before jacking up
the truck.
51048070007 [EN] 105

6 Maintenance
Jacking up at the frame

– Jack up the truck until the wheels are clear
of the ground.
– Secure the truck.
1050_003-012
Removal
The bonnet must be removed before servicing.
Proceed as follows:
1
– Remove the two screws (1) and (2).
– Remove the cover (3). 2
CAUTION 3
Do not damage the electrical wiring.
1044_001-003
106 51048070007 [EN]

Maintenance 6
Cleaning
Installation
– Install the cover Each of these materials to
be handled (3) with the tabs (2) in the slots
(1) into the frame from above.
– Fasten the cover from above with two
screws.
1
1050_003-025
Cleaning
Clean the truck
Washing instructions
– Always park the truck as specified.
CAUTION
– Disconnect the battery connector when washing
the truck.
Washing the exterior of the truck

WARNING
Do not use inflammable fluids for cleaning. Ob-
serve the above safety precautions for preventing
sparks through shorts (disconnecting the battery
connector). When the truck is being cleaned, care-
fully cover all vulnerable components, in particular 1050_003-014
the electric components. Observe the manufactu-

rer’s instructions for handling the cleaners.
– Clean the truck exterior with water and

cleaning agents soluble in water (sponge,
rags). 1
– Clean the oil filler openings along with the
surrounding area and the grease nipples
prior to lubrication.
Please note: Lubricate more frequently if the
truck is cleaned often.
51048070007 [EN] 107
WARNING
Do not spray directly onto the electric motors and
6 Maintenance
Cleaning
Cleaning the electrical system

WARNING
Do not point the steam-jet cleaner directly at electric
motors and other electric components, brakes and
bearings.
NOTE
Use only dry cleaning agents as cleaning
agents. Do not remove covers, etc.
– Clean electrical components with a non-
metallic brush and blow dry with a weak jet
of air.
After washing the truck 1050_003-015
– Dry the truck thoroughly (eg with com-

pressed air).
– Take the truck back into operation accord-
ing to instructions.
If moisture has penetrated the motors despite
the precautionary measures, dry them first
with compressed air; if not, there is the risk
a short circuit! ONLY then the truck must
be operated to prevent damage through
corrosion.
108 51048070007 [EN]

Maintenance 6
Maintenance as required
Service the wheels and rollers
Check the tyres for wear and damage
• The running surface of the traction wheel 1
(2) and the rear wheels (1) should be
undamaged.
Dimensions
Traction wheel 250 x 100 mm
Rear wheels 250 x 80 mm
– Replace damaged or worn wheels with new

ones.
2
1050_003-026
Tighten wheel fasteners

– Check the wheel fasteners (3) for tightness
and retighten them, if necessary.
Torque 140 Nm
.
1050_003-027
Servicing the battery
CAUTION
Before performing any work on the electrical in-
stallation, remove any power from the system by
disconnecting the battery connector.
51048070007 [EN] 109

6 Maintenance
Battery maintenance precautions

Keep the battery cell lid dry and clean. Neu-
tralise spilled electrolyte immediately. Termi-
nals and cable lugs should be clean, slightly
greased with terminal grease and screwed on
securely.
Battery charging
During charging, keep the surface of the
battery cells exposed in order to provide
sufficient ventilation. Do not place any metallic
objects on the batteries. While charging the
battery keep battery cover open.
Battery type
Lead or gel batteries are used as traction
batteries. As the various types are structured
differently, always use the correct type of
charging device without fail. Before charging,
check if the battery charger is suitable for your
battery!
CAUTION
Gel batteries are subject to special charging/mai-
ntenance and handling regulations. Use of the
wrong type of charging device can result in total
battery failure.
Always obey the instructions issued by the relevant
manufacturer.
NOTE
The factory setting of the battery charge
indicator is for a lead battery. The indicator
can also be set to a gel battery. Please contact
your Service.
110 51048070007 [EN]

Maintenance 6
Charging the lead battery
WARNING
123 456 789
The battery could be damaged, shorted or an
explosion could occur.
Do not place any metallic objects or tools on the
battery. No naked lights, no smoking permitted!
PRG
PRG
WARNING
The electrolyte (diluted sulphuric acid) is poisonous 1 1044_606-008
and caustic!
Follow the safety precautions for handling battery
electrolyte.
– Press the PRG ↑ (scrolling) button (1) to 2

display the existing battery charge (2).
NOTE %
After the battery is connected, the correct state

of charge appears only after approx. 1 minute.
1044_606-016
Charging the gel battery

– Refer to instructions for this battery.
WARNING
Disconnect the battery plug only when the truck and
charger are switched off.
51048070007 [EN] 111

6 Maintenance
– Connect the battery plug (2) to the connec-

tor of the charger unit.
2
NOTE
Please follow the information in the operating
instructions for the battery and the charging
station (equalising charge).
WARNING
The gases released during charging are explosive.
– Ensure that the room is well ventilated.
CAUTION 3
Never squeeze the battery cables (3).
1044_606-011
Fuses
CAUTION
– Before working on the electrical system, the
vehicle must be de-energised by disconnecting
the battery connector.
– Remove the two screws (1) and (2).

– Remove the cover (3).
The following fuses are located on the fuse
holder:
F1 Main fuse 400 A

F3 Control fuse 24 V 7.5 A
Other equipment fuse
1044_604-001
F4 7.5 A
(horn...)
112 51048070007 [EN]

Maintenance 6
F5 Steering fuse 20 A
F8 Fuse for other power circuits 3A

.
2
3
1044_604-002
F1
F5
F3
F4
F8
1050_003-028
51048070007 [EN] 113

6 Maintenance
114 51048070007 [EN]

Maintenance 6
Maintenance every 500 hours

Other tasks
– Perform all maintenance work; see the
"Maintenance" chapter.
Checking the gearbox oil level
NOTE
The truck must stand on level ground.
– Turn the tiller until the level plug (1) is visible.
– Remove the level plug (1). The oil level
1
must reach up to the edge the opening.
If necessary, add oil OG according to the
table of maintenance data.
1044_223-007
Checking the gearbox for leaks

– Inspect the gearbox for leaks (traces of oil).
CAUTION
During lubrication services and oil changes, do not
allow any oil or grease to get on the brake disc.
51048070007 [EN] 115

6 Maintenance
Service the electric motors

Check the cable connections
– Check the traction motor (2) and steering
motor (1) leads for proper security, condi-
tion and insulation.
NOTE
Corroded connections and broken cables lead
to drops in voltage, leading to malfunctions.
– Remove oxidation and replace cracked
cables.
2
1 1050_003-029
Replace the steering motor brushes

– Park the truck, disconnect the battery
connector. Remove the front cover.
To access the motor brushes:
– Steering motor: Open the tensioning band
(3).
3
– Lift up the brush springs, withdraw the
brushes.
The brushes (4) must have the following
minimum length:
Minimum length: x = 11 mm (steering motor)
– If only one brush has reached one of these
minimum lengths, all the brushes must be 1050_003-030
renewed.
116 51048070007 [EN]

Maintenance 6
1047_003-041
NOTE
Brushes under the wear limit must be replaced 4
as sets. Before installation, check the commu-
tator for pitting. New brushes must ground in.
When reinstalling existing brushes, do not in-
stall them in the wrong direction or interchange
them. Please contact your after-sales service
in this regard.
– Reinstall the removed parts.
51048070007 [EN] 117

6 Maintenance
1044_110-004
Service the electrical system

Check connections and fuses
DANGER 1
– Before beginning the following services, park the
truck and disconnect the battery connector.
F1
– Remove the front cover.
– Check the fuses (1) for proper condition.
F5
F3
– Check all connections (2) for security. F4
F8
2
– Tighten all clamping screws.
Check the contactor tips

– Check the contactor tips for pitting and have
1050_003-031
them replaced, if necessary.

– Refit and secure the cover.
118 51048070007 [EN]

Maintenance 6
Service the braking system

Check clearance
– Release the brake.
– Measure the air gap (1) with an adjustment
shim at three different points separated by
120°.
Min. clearance: 0.3 mm 1
Max. clearance: 0.8 mm
WARNING
– If the air gap cannot be satisfactorily adjusted,
change the brake disc.
Checking the braking power

Braking must be carried out unladen in accor- 1044_490-004
dance with standard ISO/DIS 6292. According

to this standard, industrial tractors with 1 or 2
braked wheels travelling at 12 km/h must have
a braking distance of less than 3.62 m.
WARNING
Keep the braking path clear and ensure there is
sufficient safety distance.
– Drive the truck at 12 km/h.

– Apply the brake and measure the stopping
distance.
– If the distance measured is greater than
3.62 m, the brake must be changed by our
service department.
WARNING
Never operate the truck with a defective brake.
51048070007 [EN] 119

6 Maintenance
120 51048070007 [EN]

Maintenance 6
Annual maintenance
Annual maintenance
Work that must also be carried out
– Carry out maintenance work as neces-
sary, see ⇒ Chapter "Maintenance as re-
quired", P. 109.
– Carry out 500-hour maintenance, see
⇒ Chapter "Maintenance every 500
hours", P. 115.
Insulation resistance check (earth-

ing)
The insulation of industrial trucks should have
sufficient insulation resistance. Test the truck
and battery separately.
Testing the insulation resistance of the

electrical system
Have the insulation resistance of all active
electrical components checked in accordance
with DIN 57117 and DIN 43539, VDE 0117
and VDE 0520.
Measurement voltage > nominal voltage <
500 V. Insulation is considered correct when
it is measured in relation to the chassis and is
higher than 1000 ohm/V of nominal voltage.
Please contact your Service for this test.
51048070007 [EN] 121

6 Maintenance
Annual maintenance
122 51048070007 [EN]

Maintenance 6

Other tasks
– Carry out the services of the maintenance
as required, see ⇒ Chapter "Maintenance
as required", P. 109.
– Carry out the 500-hour maintenance,
see ⇒ Chapter "Maintenance every 500
hours", P. 115.
– Carry out the 2000-hour maintenance, see
⇒ Chapter "Annual maintenance", P. 121.
Checking and cleaning the battery
WARNING
Risk of short circuit and even explosion.
Do not smoke, keep away from naked flames and
do not place metal objects on the battery.
1044_606-012
Servicing the battery according to

the manufacturer’s instructions
WARNING
Risk of personal injury due to arcing!
– Do not reverse the battery poles or cause a short.
Insulation resistance check (earth-

ing)
The insulation of industrial trucks should have
sufficient insulation resistance. Test the truck
and battery separately.
51048070007 [EN] 123

6 Maintenance
Testing the insulation resistance of the

electrical system
Have the insulation resistance of all active
electrical components checked in accordance
with DIN 57117 and DIN 43539, VDE 0117
and VDE 0520.
Measurement voltage > nominal voltage <
500 V. Insulation is considered correct when
it is measured in relation to the chassis and is
higher than 1000 ohm/V of nominal voltage.
Please contact your Service for this test.
124 51048070007 [EN]

Maintenance 6

Other tasks
– Carry out the services of the maintenance
as required, see ⇒ Chapter "Maintenance
as required", P. 109.
– Carry out the 500-hour maintenance,
see ⇒ Chapter "Maintenance every 500
hours", P. 115.
– Carry out the 2000-hour maintenance, see
⇒ Chapter "Annual maintenance", P. 121.
Servicing the gearbox

Changing gear oil
CAUTION
– Drain the oil at operating temperature.
– Follow the safety precautions for handling gear
oil.
1
– Park and secure the truck and remove the
cover.
– Turn the tiller until the filler plug (1) is
accessible.
– Remove the drain plug (2) and filler plug (1)
2
and allow the oil to drain completely.
1044_223-008
ENVIRONMENT NOTE
Dispose of the used oil as specified.
– Tighten the oil drain plug with a new seal
again.
Filling gear oil

– Fill fresh oil OG according to the table of
maintenance data through the hole for the
oil filler plug (1).
Capacity: approx. 1.5 l
51048070007 [EN] 125

6 Maintenance
126 51048070007 [EN]

7
Technical data
7 Technical data
Dimensions
Dimensions
1050_003-032
128 51048070007 [EN]

Technical data 7
Technical data (VDI) CX-T

Characteristics
CX-T
Manufacturer STILL GmbH
Power source: Electric, diesel, Battery
petrol, LP gas, mains power
Operation: Hand, pedestrian, Stand-on
stand-on, seated, order picker
Nominal capacity/load Q (kg) 4000
Drawbar pull F (N)

Wheelbase y (mm) 1195
.
Weight
CX-T
Truck weight With battery kg 1170
Axle loading without load Driver’s end/ load end kg 572/578
.
Wheels and tyres

CX-T
Wheels: Rubber (C), Vulkollan C / SE
Driver’s end/load end
(V), Superelastic (SE)
Wheel size Driver’s end mm ∅ 250 x 100
Wheel size Load end mm ∅ 250 x 80
Number of wheels (x = driven) Driver’s end/ load end 1x /2
Track width Driver’s end b 10 (mm) 0

Track width Load end b 11 (mm) 684
.
Dimensions
CX-T
Seat height/standing height h7 (mm) 146
Height of cockpit in driving
Min./max. h14 (mm) 1165
position
Height of trailer coupling h10 (mm) 300 / 355 / 410
51048070007 [EN] 129

7 Technical data
CX-T
Distance of trailer coupling from
l5 (mm) 128
rear axle
Overall length, without load l1 (mm) 1573
Overall length of frame b1 (mm) 800
Ground clearance, centre of
m2 (mm) 70
wheelbase
Turning radius Wa (mm) 1390
.
Performances
CX-T
Travel speed With/without load km/h 7.5 / 12
Drawbar pull With/without load N
Max. drawbar pull With/without load N
Climbing ability With/without load %
Max. climbing ability With/without load %
Acceleration time (0 - 10 m) With/without load s
Service brake Electromagnetic
.
Motors
CX-T
Traction motor, rating S2 = 60 kW
3
min
Battery to DIN 43531/35/36 A, B,
IEC 254 -2;B
C, no
Rated battery voltage C5 V/Ah 24/450
Battery weight kg (+/- 5%) 410
Power consumption acc. to VDI
kW/h 1.47
cycle
.
130 51048070007 [EN]

Technical data 7
Wheels and tyres
Miscellaneous
CX-T
Frequency
Type of drive control
converter
Noise level, at operator’s ear dB (A)
Trailer coupling, designa-
tion/type acc. to DIN
.
Wheels and tyres

Approved types of tyres
Only the specified types of wheels may be
installed.
51048070007 [EN] 131

7 Technical data
Wheels and tyres
132 51048070007 [EN]

Index
g
A Checking the gearbox oil level . . . . . . . 115

Chocking the truck . . . . . . . . . . . . . . . . . 89
Adding a driver’s code . . . . . . . . . . . . . . 84
Clean the truck . . . . . . . . . . . . . . . . . . . 107
Adding the master code . . . . . . . . . . . . . 81
Cleaning the electrical system . . . . . . . 108
After washing the truck . . . . . . . . . . . . . 108
Closing the battery compartment . . . . . . 91
Approved applications . . . . . . . . . . . . . . 12
Condition of roadways . . . . . . . . . . . . . . 61
Approved towing applications . . . . . . . . . 71
Consumables . . . . . . . . . . . . . . . . . . . . 29
Attachments
Disposal . . . . . . . . . . . . . . . . . . . . . . 32
Special risks . . . . . . . . . . . . . . . . . . . 15
Safety information for handling
Automatic shutdown . . . . . . . . . . . . . . . . 70
battery acid . . . . . . . . . . . . . . . . . 31
Automatically closing trailer coupling . . . . 76
Safety information for handling oils . . . 29
B Safety information for hydraulic fluid . . 30
Copyright and trademark rights . . . . . . . . . 6
Battery
Coupling trailers . . . . . . . . . . . . . . . . . . . 73
Disposal . . . . . . . . . . . . . . . . . . . . . . . 9
Cross references . . . . . . . . . . . . . . . . . . . 7
Battery acid . . . . . . . . . . . . . . . . . . . . . . 31
Battery charge . . . . . . . . . . . . . . . . . . . . 57 D
Battery charging . . . . . . . . . . . . . . . . . . . 96
Damage to cables . . . . . . . . . . . . . . . . . 91
Battery replacement . . . . . . . . . . . . . . . . 94
Danger zone . . . . . . . . . . . . . . . . . . . . . 61
Battery replacement with crane . . . . . . . . 95
Date of edition of this manual . . . . . . . . . . 6
Battery servicing . . . . . . . . . . . . . . . . . . 96
Declaration of conformity . . . . . . . . . . . . . 3
Battery weight . . . . . . . . . . . . . . . . . . . . 91
Defining directions . . . . . . . . . . . . . . . . . . 8
Before driving . . . . . . . . . . . . . . . . . . . . 61
Deleting a driver’s code . . . . . . . . . . . . . 86
Before operation . . . . . . . . . . . . . . . . . . 52
Deleting a master code . . . . . . . . . . . . . . 82
Behaviour in emergency situations . . . . . 62
Different driving modes . . . . . . . . . . . . . 62
Braking . . . . . . . . . . . . . . . . . . . . . . . . . 68
Digicode control . . . . . . . . . . . . . . . . . . . 80
C Dimensions . . . . . . . . . . . . . . . . . . 91, 128
Dimensions of roadways and working
CE labelling . . . . . . . . . . . . . . . . . . . . . . . 2 aisles . . . . . . . . . . . . . . . . . . . . . . 61
Changing gear oil . . . . . . . . . . . . . . . . . 125 Disposal
Changing the direction of travel . . . . . 64, 66 Battery . . . . . . . . . . . . . . . . . . . . . . . . 9
Charging the gel battery . . . . . . . . . . . . 111 Components . . . . . . . . . . . . . . . . . . . . 9
Charging the lead battery . . . . . . . . . . . 111 Documentation scope . . . . . . . . . . . . . . . 4
Check clearance . . . . . . . . . . . . . . . . . 119 Driver . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Check of brake and presence area . . . . . 58 Driver’s code . . . . . . . . . . . . . . . . . . . . . 80
Check the cable connections . . . . . . . . 116 Driving forward with traction button . . . . . 67
Check the operation and security of the Driving safety rules . . . . . . . . . . . . . . . . . 60
trailer coupling . . . . . . . . . . . . . . . 53
Driving, pedestrian mode with cockpit . . . 65
Check the tyres for wear and damage . . 109
Driving, pedestrian mode with traction
Checking the braking power . . . . . . . . . 119 button . . . . . . . . . . . . . . . . . . . . . 67
Checking the emergency brake . . . . . . . 59 Driving, stand-on mode . . . . . . . . . . . . . 63
51048070007 [EN] 133

Index
g
E Maintenance personnel for batteries . . . 101

Maintenance staff . . . . . . . . . . . . . . . . . 90
EC declaration of conformity in
accordance with Machinery Master code . . . . . . . . . . . . . . . . . . . . . . 80
Directive . . . . . . . . . . . . . . . . . . . . 3 Maximum towed weight . . . . . . . . . . . . . 71
Electrical insulation test . . . . . . . . . . . . . 28 Measures before taking out of service . . . 97
Emergency stop brake . . . . . . . . . . . . . . 70 Measures when taking the truck out of
Emissions . . . . . . . . . . . . . . . . . . . . . . . 33 service for a long period . . . . . . . . 97
Entering the user code . . . . . . . . . . . . . . 55 Measuring battery insulation resistance . 28
Error code . . . . . . . . . . . . . . . . . . . . . . . 88 Measuring the insulation resistance of
the electrical system . . . . . . . . . . . 28
F Medical equipment . . . . . . . . . . . . . . . . . 27
Filling gear oil . . . . . . . . . . . . . . . . . . . . 125 Moderate braking . . . . . . . . . . . . . . . . . . 69
Fire precautions . . . . . . . . . . . . . . . . 90, 96 Modifying the truck . . . . . . . . . . . . . . . . . 25
Forward travel . . . . . . . . . . . . . . . . . 64 – 65 O
G Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
General . . . . . . . . . . . . . . . . . . . . . . 2, 100 Opening the battery compartment . . . . . . 91
Operating company . . . . . . . . . . . . . . . . 22
H Operating the horn . . . . . . . . . . . . . . . . . 58
Hazard areas . . . . . . . . . . . . . . . . . . . . . 62 Options and models . . . . . . . . . . . . . . . . 47
Hazards and countermeasures . . . . . . . . 16 Ordering spare parts and wear parts . . . 103
Hazards to employees . . . . . . . . . . . . . . 18 Overview . . . . . . . . . . . . . . . . . . . . . . . . 40
Hoisting the truck . . . . . . . . . . . . . . . . . . 90 P
Hydraulic fluid . . . . . . . . . . . . . . . . . . . . 30
Packaging . . . . . . . . . . . . . . . . . . . . . . . . 9
I Parking brake . . . . . . . . . . . . . . . . . . . . 70
Insurance cover on company premises . . 25 Place of use . . . . . . . . . . . . . . . . . . . . . . 13
Intended use of the trucks . . . . . . . . . . . . 12 Pre-operational checks . . . . . . . . . . . . . 52
Issue date of the instructions . . . . . . . . . . 6 Preparation . . . . . . . . . . . . . . . . . . . . . . 90
L Q
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Quality and quantity of required
lubricants . . . . . . . . . . . . . . . . . . 100
Lashing down the truck . . . . . . . . . . . . . . 89
Leaving the truck unattended . . . . . . . . . 96 R
Lifting and jacking up the truck . . . . . . . 105
Recommissioning after taking out of
Light braking . . . . . . . . . . . . . . . . . . . . . 68 service . . . . . . . . . . . . . . . . . . . . . 97
Location of plates and labels . . . . . . . . . . 43 Replace the steering motor brushes . . . 118
M Replacing the battery laterally on
battery trolley . . . . . . . . . . . . . . . . 95
Maintenance and inspection intervals . . 102 Residual dangers . . . . . . . . . . . . . . . . . . 14
Maintenance chart . . . . . . . . . . . . . . . . 100 Residual risks . . . . . . . . . . . . . . . . . . . . 14
Maintenance data table . . . . . . . . . . . . 104 Retrofitting . . . . . . . . . . . . . . . . . . . . . . . 25
134 51048070007 [EN]

Index
g
Reversing . . . . . . . . . . . . . . . . . . . . 64 – 65 Steering . . . . . . . . . . . . . . . . . . . . . . . . . 68
Reversing with traction button . . . . . . . . . 67
ROCKINGER trailer coupling . . . . . . . . . 78
T
Rules for roadways and working area . . . 62 Technical data (VDI) CX-T . . . . . . . . . . 129
Tighten wheel fasteners . . . . . . . . . . . . 109
S Topicality of the instructions . . . . . . . . . .. 6
Safe parking . . . . . . . . . . . . . . . . . . 91, 96 Towing a trailer . . . . . . . . . . . . . . . . . . . 79
Safety devices . . . . . . . . . . . . . . . . . . . . 35 Towing procedure . . . . . . . . . . . . . . . . . 89
Misuse . . . . . . . . . . . . . . . . . . . . . . . 37 Transport . . . . . . . . . . . . . . . . . . . . . . . . 89
Safety inspection . . . . . . . . . . . . . . . . . . 27 Turning on the truck . . . . . . . . . . . . . . . . 54
Safety measures for maintenance and
repair . . . . . . . . . . . . . . . . . . . . . 104 U
Selecting the driving mode . . . . . . . . . . . 64 Unintended use . . . . . . . . . . . . . . . . . . . 12
Service code . . . . . . . . . . . . . . . . . . . . . 81 Update of this manual . . . . . . . . . . . . . . . . 6
Service the braking system . . . . . . . . . . 119
Service the electric motors . . . . . . . . . . 116 V
Service the wheels and rollers . . . . . . . 109 Visibility when driving . . . . . . . . . . . . . . . 60
Servicing the gearbox . . . . . . . . . . . . . . 125 Visual inspections . . . . . . . . . . . . . . . . . 52
Signals . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Single-position or multi-position trailer W
coupling . . . . . . . . . . . . . . . . . . . . 74 Warning regarding non-original parts . . . 25
Slow speed with throttle . . . . . . . . . . . . . 65 Washing instructions . . . . . . . . . . . . . . 107
Special risks . . . . . . . . . . . . . . . . . . . . . 15 Washing the exterior of the truck . . . . . . 107
Stability . . . . . . . . . . . . . . . . . . . . . . . . . 15 Work on the electrical equipment . . . . . 104
Staff training and qualifications for
maintenance and repairs . . . . . . 101
51048070007 [EN] 135

STILL GmbH
Berzeliusstrasse 10
D-22113 Hamburg
Ident no. 51048070007 EN

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Original instructions

Electric tow tractor

Starting with FleetManager (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 56

51048070007 [EN] III

Handling the battery . . . . . . . . . . . . . . . . . . . . . . . ............... ............ 90

Maintenance every 500 hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... .. 115

Your industrial truck

EC declaration of conformity in accordance with Machinery Directive

We declare that the

Industrial truck according to these operating instructions

conforms to the latest version of the Machinery Directive 2006/42/EC.

Personnel authorised to compile the technical documents:

See EC compliance declaration

Information about documentation

Thank you for reading and complying with

Date of edition and latest update of

Issue date and topicality of the

Copyright and trademark rights

Explanation of symbols used

Explanation of the cross-references

Disposal of components and

Use of the tow tractor

The forklift truck may not be operated in areas

The risks can include:

The manufacturer is not held responsible for

Special risks associated with using

Overview of hazards and counter-

Hazard Measure Check note Notes

Hazard Measure Check note Notes

The results must be documented (§ 6 Arb-

Deﬁnition of terms used for responsible persons

truck to be tested and the risk being as-

Driver rights, duties and rules of be-

Prohibition on use by unauthorised

Basic principles for safe operation

Warning regarding non-original parts

Modiﬁcations and retroﬁtting

Changes that will adversely affect stability,

– Name and address of the company imple-

inspections carried out on the truck. Mitglied der:

– Contact your service centre.

Electrical insulation test

Measuring battery insulation resistance

Measuring the insulation resistance of

Safety regulations for handling consumable materials

Refer to the maintenance data table for the

These values were recorded during a test cy-

However, the noise measurements taken near

Trials have shown that the amount of hand-

Traction battery emissions

1 Emergency stop button 3 Platform with user detection

Ramp Stop® function

Damage, defects and misuse of

Battery connection cables

1 Battery connector 9 Traction battery

Operating devices and display elements

123 456 789

1 Tray 7 Button for driving in pedestrian mode