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Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7502 Transmission Repair Stand 1
B 138-7575 Link Bracket 1
152-7085(1) Transmission Shaft Handler 1
C
189-0409 Shackle As 1
D 1P-0074 Slide Hammer Puller Gp 1
8H-0663 Bearing Puller Assembly 1
E 6V-3010 Puller Gp 1
126-7177 Puller Leg 1
F 1U-6405 Three Jaw Puller 1
G 152-7055 Spring Compressor 1
H 2P-8312 Retaining Ring Pliers 1
(1)
CE Compliant
Start By:
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428E Backhoe Loader Parallel Lift SNL00001-UP (MACHINE) POWERED BY 305... Стр. 2 из 39
Note: The transmission will be disassembled in major components. The major components will
then be disassembled.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Illustration 1 g01244665
1. Use a suitable lifting device in order to mount transmission assembly (1) onto Tooling (A).
The weight of transmission assembly (1) is approximately 255 kg (562 lb). Remove cable
strap (3) and remove torque converter (2).
Illustration 2 g01244668
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Illustration 3 g01244669
Illustration 4 g01244704
Illustration 5 g01245246
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Illustration 6 g01245252
Illustration 7 g01245256
Illustration 8 g01244672
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Illustration 9 g01244673
8. Remove bolts (14) and solenoid valve assemblies (15). Remove tube assembly (16).
Illustration 10 g01245229
Illustration 11 g01245233
10. Remove O-ring seals (19) and (20) from valve group (17).
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428E Backhoe Loader Parallel Lift SNL00001-UP (MACHINE) POWERED BY 305... Стр. 6 из 39
Illustration 12 g01245238
11. Remove O-ring seals (21) and (22) from valve group (18).
Illustration 13 g01244677
Illustration 14 g01245242
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Illustration 15 g01244675
14. Remove bolt (26) and front output yoke assembly (27). Remove the gasket.
Illustration 16 g01244674
15. Remove bolt (29) and rear output yoke assembly (30). Remove speed sensor (28).
Illustration 17 g01245260
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Illustration 18 g01245264
Illustration 19 g01245265
Illustration 20 g01244679
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Illustration 21 g01245137
19. Attach Tooling (B) and a suitable lifting device to case assembly (35). The weight of case
assembly (35) is approximately 64 kg (140 lb). Remove bolts (36). Use a suitable pry bar in
the slots of the transmission case in order to remove case assembly (35).
Illustration 22 g01244690
20. Remove bearing cups (40), (41), (42), (43) and (44). Remove lip seal (39). Remove tube
assemblies (37) and (38).
21. Remove any shims that may be present under each bearing cup. Record the measurements
of shims in order to aid in the installation procedure.
Illustration 23 g01244691
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Illustration 24 g01280584
23. Use Tooling (C), the washer, and bolt (29) in order to remove rear output shaft (46), shaft
(47), and input shaft (48). The combined weight of rear output shaft (46), shaft (47), and
input shaft (48) is approximately 61 kg (135 lb).
Illustration 25 g01245326
Illustration 26 g01245327
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Illustration 27 g01245332
Illustration 28 g01245333
Illustration 29 g01245338
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Illustration 30 g01245349
Illustration 31 g01245356
Illustration 32 g01245357
3. Use Tooling (F) in order to remove gear (3). Remove spacer (7), bearing cone (6), washer
(5), and needle bearing (4).
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Illustration 33 g01245367
4. Remove caged roller bearing (12), spacer (11), caged roller bearing (10), thrust bearing (9),
and washer (8).
Illustration 34 g01245370
Illustration 35 g01245376
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Illustration 36 g01245374
7. Use Tooling (G) and a suitable press in order to compress spring assembly (17) and use
Tooling (H) in order to remove retaining ring (18).
Illustration 37 g01245384
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Illustration 38 g01245389
9. Position the output shaft, as shown. Use 207 kPa (30 psi) of compressed air in order to
remove piston assembly (19).
Illustration 39 g01245392
10. Remove ring seal (20) and the O-ring seal from piston (19).
Illustration 40 g01245395
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Illustration 41 g01245398
Illustration 42 g01245400
2. Use Tooling (F) in order to remove bearing cone (3). Remove washer (7), thrust bearing (6),
roller bearing (5), and gear (4).
Illustration 43 g01245407
3. Remove roller bearing (8), needle bearing (9), and washer (10).
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Illustration 44 g01245412
Illustration 45 g01245422
Illustration 46 g01245444
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428E Backhoe Loader Parallel Lift SNL00001-UP (MACHINE) POWERED BY 3... Стр. 18 из 39
6. Use Tooling (G) and a suitable press in order to compress spring assembly (15) and use
Tooling (H) in order to remove retaining ring (16).
Illustration 47 g01245451
Illustration 48 g01245573
8. Use 207 kPa (30 psi) of compressed air in order to remove piston (17).
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Illustration 49 g01245575
Illustration 50 g01245587
Illustration 51 g01245603
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Illustration 52 g01245610
12. Remove roller bearing (25), spacer (24), roller bearing (23), thrust bearing (22), and washer
(21).
Illustration 53 g01245619
Illustration 54 g01245636
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428E Backhoe Loader Parallel Lift SNL00001-UP (MACHINE) POWERED BY 3... Стр. 21 из 39
Illustration 55 g01245681
15. Use a suitable press and Tooling (G) in order to compress spring (30). Use Tooling (H) in
order to remove retaining ring (31).
Illustration 56 g01245684
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Illustration 57 g01245687
17. Use 207 kPa (30 psi) of compressed air in order to remove piston (32).
Illustration 58 g01245689
Shaft
Illustration 59 g01245706
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Illustration 60 g01245708
Illustration 61 g01245747
Illustration 62 g01245748
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Illustration 63 g01245750
Illustration 64 g01245752
Illustration 65 g01245764
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Illustration 66 g01245774
8. Remove roller bearings (11) and (12). Remove thrust bearing (13) and washer (14).
Illustration 67 g01245782
Illustration 68 g01245801
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Illustration 69 g01245806
11. Use Tooling (G) and a suitable press in order to compress spring assembly (19). Use
Tooling (H) in order to remove retaining ring (20).
Illustration 70 g01245810
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Illustration 71 g01245811
13. Use 207 kPa (30 psi) of compressed air in order to remove piston (21).
Illustration 72 g01245814
Input Shaft
Illustration 73 g01245821
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Illustration 74 g01245827
Illustration 75 g01245833
Illustration 76 g01245883
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Illustration 77 g01245967
5. Remove roller bearing (12), spacer (11), roller bearing (10), thrust bearing (9), and washer
(8).
Illustration 78 g01245971
Illustration 79 g01245995
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Illustration 80 g01246042
8. Use Tooling (G) and a suitable press in order to compress spring (17). Use Tooling (H) in
order to remove retaining ring (18).
Illustration 81 g01246064
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428E Backhoe Loader Parallel Lift SNL00001-UP (MACHINE) POWERED BY 3... Стр. 31 из 39
Illustration 82 g01246079
10. Use 207 kPa (30 psi) of compressed air in order to remove piston (19).
Illustration 83 g01246094
Illustration 84 g01246120
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Illustration 85 g01246133
Illustration 86 g01246140
Illustration 87 g01246142
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428E Backhoe Loader Parallel Lift SNL00001-UP (MACHINE) POWERED BY 3... Стр. 33 из 39
Illustration 88 g01246147
16. Remove roller bearings (26) and (27). Remove thrust bearing (28) and washer (29).
Illustration 89 g01246180
Illustration 90 g01246187
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Illustration 91 g01246209
19. Use a suitable press and Tooling (G) in order to compress spring (34). Use Tooling (H) in
order to remove retaining ring (35).
Illustration 92 g01246251
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428E Backhoe Loader Parallel Lift SNL00001-UP (MACHINE) POWERED BY 3... Стр. 35 из 39
Illustration 93 g01246253
21. Use 207 kPa (30 psi) of compressed air in order to remove piston (35).
Illustration 94 g01246257
Reverse Shaft
Illustration 95 g01246261
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Illustration 96 g01246266
Illustration 97 g01246273
2. Use Tooling (F) in order to remove bearing cone (3). . Remove washer (7), thrust bearing
(6), roller bearing (5) and gear (4).
Illustration 98 g01246283
3. Remove roller bearing (10), thrust bearing (9), and washer (8).
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428E Backhoe Loader Parallel Lift SNL00001-UP (MACHINE) POWERED BY 3... Стр. 37 из 39
Illustration 99 g01246286
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6. Use a suitable press and Tooling (G) in order to compress spring (15). Use Tooling (H) in
order to remove retaining ring (16).
8. Use 207 kPa (30 psi) of compressed air in order to remove piston (17).
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Copyright 1993 - 2023 Caterpillar Inc. Mon Jan 9 16:03:00 UTC+0300 2023
All Rights Reserved.
Private Network For SIS Licensees.
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