Excerpt from the Proceedings of the COMSOL Users Conference 2006 Bangalore
Analysis of Lorentz and Saliency Forces in
Rotating Machines Amogh V. Kank S. V. Kulkarni (M’99) amogh@ee.iitb.ac.in svk@ee.iitb.ac.in Department of Electrical Engineering, Indian Institute of Technology Bombay, Powai, Mumbai-400076
Abstract— Electromagnetic force calculation is essential B. Maxwell Stress Tensor
in analysis and design of any electrical machine. Two kinds of forces, saliency force and J ×B force, play an important Maxwell Stress Tensor is widely used for the elec- role in behavior of any electrical machine. The paper first tromagnetic force computation. Maxwell Stress Tensor gives overview of methods of force calculation. It compares based method and its related aspects such as error perfor- results obtained by different methods using COMSOL- mance are discussed in [1], [2] and [3]. A quantity called Electromagnetics Module for a simple representative geom- stress tensor is defined in this method whose divergence etry. The results are also compared with that of analytical formulation. Also, the analysis of forces acting on rotor is actually the force density throughout the volume of the in the embedded conductor slot region is reported. It is body on which the force is to be determined. Applying shown that the saliency force acting on the rotor core is divergence theorem to the stress tensor we can consider dominant as compared to the J × B force acting on the Maxwell stress as surface force density which when embedded rotor conductor. integrated over surface enclosing the body gives total Index Terms— Local virtual work, Lorentz force, force acting on it. The choice of surface can be chosen so Maxwell Stress Tensor, Finite Element Method (FEM). as to satisfy certain performance criterion and to improve accuracy of results. The expression of stress tensor is, I. I NTRODUCTION Electrical machine analysis using Finite Element 1 1 Tij = (Bi Bj − B 2 δij ) (2) Method (FEM) has gained importance with increasing µ 2 complexity of analysis and need for more optimized and where (i, j) can take values (x, y, z). δij is 1 if i = j efficient designs. One of the most important parameters and zero otherwise. The same can be written in terms in the analysis is electromagnetic force or torque acting of force density vector as, on various parts of structure of machines. Saliency forces and ( J × B ) forces are two kinds of Z Z 1 1 2 forces which are important for the analysis of electrical F = ( B(B.n) − B n)ds (3) µ 2µ machines. The various methods of force computation are based on: where n is the normal unit vector to the surface under 1) Lorentz Force consideration. 2) Maxwell Stress Tensor 3) Virtual Work C. Virtual Work Method 4) Equivalent Sources The paper first gives overview of these methods of The method of Virtual Work for electromagnetic force force calculation. Also, it presents results of forces calculation is based on the generalized principle of vir- obtained by Virtual Work Method and Maxwell Stress tual displacement [4], [5]. Movable part is assumed to be Tensor Method for a particular geometry. Analysis of displaced and change in stored magnetic energy divided forces acting on iron and conductor in a rotor slot region by displacement gives the force acting on the body as the is subsequently reported. displacement tends to be infinitesimal. The displacement is not actual physical displacement of the body; hence it II. M ETHODS OF F ORCE C ALCULATION is called as virtual displacement. One precaution which A. Lorentz Force Method needs to be taken while virtually displacing the body is In this Method, the total force on body is obtained by that the flux linkage has to be kept constant throughout integrating the forces due to a magnetic field acting on the motion. The implementation can be both at the level each differential current carrying element, of displacement of the whole body or at the level of Z displacement of elements or nodes. If the nodes are Fv = (J × B)dV (1) displaced then the method is called local virtual work V method. The expression for the magnetic energy stored where J × B is the force density in conductor. in the field is Excerpt from the Proceedings of the COMSOL Users Conference 2006 Bangalore
Z Z B W = [ H.dB]dV (4) V 0
where V is the volume of the field region, B is the
flux density, and H is the magnetic field intensity. The force acting on a node which is virtually displaced is given by, ∂W Fk = (5) ∂q where q is the amount of virtual displacement. This Local Virtual Work Method has been used for the analysis of forces on a slot region of rotating machines in section IV. Fig. 1. Geometry of problem for saliency force calculation D. Equivalent Sources Method This method uses equivalent magnetizing currents. Theory and implementation of the method are discussed in [6], [7]. It uses the fact that there is physical existence of microscopic atomic current loops in any material, particularly ferromagnetic material, which experience the force in presence of magnetic field, which eventually gets transfered to the body. Conventionally, the field intensity produced by these atomic current loops is taken care of by introducing concept of relative permeability for isotropic material without hysteresis. The relative permeability value is taken for calculating flux inside the ferromagnetic material and hence the presence of atomic current loops are not required to be considered separately for calculating saliency force. Otherwise by keeping permeability inside the material same as that of air we Fig. 2. Plot of Az in saliency force calculation can take into account the presence of atomic current loops separately in the Equivalent Sources Method. Thus, instead of considering the presence of actual current Jm . The force can be calculated by formula atomic current loops, we can find the total force acting similar to Lorentz force formula. It should be noted that on the body by calculating the forces acting on these Jm exists only on the boundaries. fictitious sources and they turn out to be the same as the In another approach, the magnetic material with per- actual forces. meability µ is replaced by a non-magnetic material The magnetic behavior of a ferromagnetic material having a superficial distribution of magnetic charges [8] can generally be described as, and the force density is calculated as the product of the B = µ0 H + M (6) superficial surface charge density and calculated surface magnetic field intensity. where B is the flux density, H the field strength, µ0 the magnetic permeability of vacuum and M the magneti- III. V ERIFICATION P ROBLEM zation. For soft magnetic materials, M is induced due to external field and is a function of H. Fig. 1 shows geometry of the problem. There are two solid cylinders. The left cylinder is a ferromagnetic ma- M = (µr − 1)µ0 H (7) terial having relative magnetic permeability, µr , of 1000. where µr is the relative permeability which may be con- The right cylinder (conductor) carries (short circuit) cur- stant or a function of H. In non-ferromagnetic materials rent only in z direction with current density of 10000000 M vanishes. The governing equation is: A/m2 and µr = 1. Boundary condition imposed is flux 1 1 parallel at the outermost boundary. Fig. 2 shows plot ∇× B=J+ ∇×M (8) of vector magnetic potential. Since the ferromagnetic µ0 µ0 material has high µr , it experiences saliency force. FEM where J is the conduction current density. The second simulations using COMSOL-Electromagnetics module term on the right side has the same effect as the conduc- by Maxwell Stress Tensor Method and Virtual Work tion current, hence it is called equivalent magnetizing Method give its value to be 7.6 N (attractive in nature) Excerpt from the Proceedings of the COMSOL Users Conference 2006 Bangalore
and 7.2 N (attractive in nature) respectively; the corre-
sponding analytical value is 14.7 N. The analytical result for force per unit depth is obtained by formula [9] µr − 1 µ0 I 2 a 2 F = (9) µr + 1 2πd d2 − a2 Here I is the current through conductor material and a is the radius of ferromagnetic cylinder, and d is the distance between centers of the two cylindrical structures. Fig. 3. Geometry of embedded slot TABLE I C OMPARISON OF ANALYTICAL AND SIMULATION RESULTS
Analytical Maxwell Stress Virtual Work
Method Tensor Method Method Saliency Force 14.7 N 7.6 N 7.2 N
The results of the three different methods are summa-
rized in table I.
IV. P RACTICAL A PPLICATION - E MBEDDED Fig. 4. Field plot of embedded slot
C ONDUCTOR IN ROTOR S LOT Now forces acting in conductor embedded in a rotor edges are equal and opposite, and hence cancel each slot are analyzed. Fig. 3 shows representative geome- other. When current flows through the rotor conductor try of rotor slot region of rotating machines. Relative the flux densities along the vertical edges will no longer magnitudes and behavior of saliency force acting on the remain equal and hence a resultant force will act on the high permeability rotor core and J × B force acting rotor core, which is dominant as compared to the J × B on the embedded rotor conductor are analysed. It is force acting on the rotor conductor. found from the results of the simulation that the saliency force acting on the high permeability rotor is dominant V. C ONCLUSION as compared to J × B force acting on the embedded Computation of forces in electrical machines is an im- rotor conductor, which is a welcome phenomenon. The portant design activity. The forces can be determined by ratio of the saliency force to the J × B force on rotor various Methods, viz. Lorentz Force Method, Maxwell conductor is found to be about 23. Also, the resultant Stress Tensor Method, Virtual Work Method and Equiva- of the forces acting on vertical edges of the teeth is in lent Sources Method. Lorentz Force Method gives forces the same direction as that of J × B force acting on on current carrying parts. Virtual work method method the rotor conductor. The field distribution is shown in is used to calculate saliency forces on ferromagnetic Fig. 4. Origin of the saliency force can be explained materials. Maxwell Stress Tensor Method and Equivalent as follows. Let us say, initially, there is no current in Sources Method account for both the types of forces. the rotor conductor. The current flowing through the The paper has elaborated all the above methods. stator conductor will produce symmetrical magnetic field Comparison of forces obtained by Maxwell Stress Ten- around the rotor conductor, i.e., the field on either side sor Method, Virtual Work Method and Analytical For- of rotor conductor is similar. Now according to Fig. mulation is presented for a simple geometry. Further, 3, the three slot edges face the rotor conductor. Under the analysis of forces in a representative geometry of the assumption of no rotor current, two opposite edges rotor slot region in a rotating machine is reported. The (i.e. vertical edges) of the slot would have same flux analysis reveals that the saliency force acting on the rotor distribution along them. Now the saliency force density core is dominant as compared to the J × B force acting is given by the expression, on the rotor conductor. Z 1 2 F salv = (− H ∇µ)dV (10) R EFERENCES V 2 [1] A. N. Wignall, A. J. Gilbert, and S. J. Yang, “Calculation of Now, ∇µ has value other than zero only at the inter- forces on magnetised ferrous cores using the maxwell stress tensor face between air and permeable material. Hence ∇µ method,” IEEE Trans. Magn., vol. 24, no. 1, pp. 459–462, 1988. [2] T. Onuki, S. Wakao, and H. Saito, “Improvement in the calculation has nonzero value only at the three edges. Hence, the of electromagnetic force by the FEM,” IEEE Trans. Magn., saliency force acts only on these three edges. The vol. 30, pp. 1863–1866, July 1994. force on the horizontal edge is radial and hence does [3] Z. W. Shi and C. B. Rajanathan, “A method of reducing errors in the calculation of electromagnetic forces by Maxwell stress not contribute to the torque. According to the above summation method,” IEEE Trans. Magn., vol. 35, no. 3, pp. 1358– expression, the saliency forces acting on the two vertical 1369, May 1999. Excerpt from the Proceedings of the COMSOL Users Conference 2006 Bangalore
[4] J. L. Coulomb and G. Meunier, “Finite element implementation
of virtual work principle for magnetic or electric force and torque computation,” IEEE Trans. Magn., vol. 20, no. 5, pp. 1894–1896, Sept. 1984. [5] A. Benhama, A. C. Williamson, and A. B. J. Reece, “Virtual work approach to the computation of magnetic force distribution from finite element field solutions,” in IEE Proceedings-Electric Power Applications, vol. 147, no. 6, Nov. 2000, pp. 437–442. [6] T. Kabashima, A. Kawahara, and T. Goto, “Force calculation using magnetising current,” IEEE Trans. Magn., vol. PAS-24, no. 1, pp. 451–454, Jan. 1988. [7] G. Henneberger, P. K. Sattler, and D. Shen, “Nature of the equivalant magnetising current for the force calculation,” IEEE Trans. Magn., vol. 28, no. 2, pp. 1068–1071, Mar. 1992. [8] J. P. A. Bastos and N. Sadowski, Electromagnetic Modeling by Finite Element Method. New York: Marcel Dekker, 2003. [9] F. Moon, Magneto-solid Mechanics. New York: John Wiley and Sons, 1984.
Amogh V. Kank is currently M.Tech student in Department of
Electrical Engineering, Indian Institute of Technology, Bombay, India. He obtained his B.E. Degree from Sardar Patel College of Engineering, Andheri, Mumbai in Electrical Engineering. He is currently working in the area of computational electromagnetics particularly in magneto- mechanical analysis.
S. V. Kulkarni is Associate Professor, Department of Electrical Engi-
neering, Indian Institute of Technology, Bombay, India. Previously, he worked at Crompton Greaves Limited and specialized in the design and development of transformers up to 400 kV class. He has authored book ”Transformer Engineering: Design and Practice” published by Marcel Dekker, Inc. The author of more than 70 professional publications in reputed journals and conferences, he is recipient of the Young Engineer Award (2000) from the Indian National Academy of Engineering. He has also received Career Award for Young Teacher from All India Council for Technical Education in 2001. His research interests include transformer design and analysis, computational electromagnetics and distributed generation.
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