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Vol 1 - Cab Wiring

032 (Red) (Battery Power)

640 (Blue) (Key Power)

021 (Orange) (Starting)

640 (Blue) (Key Power) CIRCUIT ISOLATED

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UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level

Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring

Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL

VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT
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Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
schematic locations. This document is best viewed at
a screen resolution of 1024 X 768.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction

MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional

REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
 KENR5894-03
March 2021

C13 On-Highway Engine

Electrical System
LEE1-840

PUBLICATIONS.CAT.COM
© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 8 7 6 5 4 3 2 1

F F

K737-A54 BR-16-HV
K738-A5 GN-16-HV
TYPICAL VEHICLE HARNESS WIRING DIAGRAM
K739-A56 BU-16-HV E-C4
T856-A31 WH-16-HV X987-E7 BR-16-NW X987-E19 BR-16-NW
ENGINE CONTROL MODULE
262-9112
A-C1
2645732
T857-A36 GN-16-HV
T858-A23 GY-16-HV A-C15
FORE INJECTOR X987-E20 BR-16-NW
G826-E8 BR-16-NW
2304013
1 ANALOG +5V IVA OIL
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS
N/O RELAY
ECM P2 J2 T859-A24 WH-16-HV
T860-A25 OR-16-HV
2388245
T852-A32 GY-18-GXL 1 GN-16 IVA EOR (12V) CONNECTOR 1 T862-E3 BU-16-NW T862-E21 BU-16-HF
G827-E9 BU-16-NW
T853-E10 OR-16-NW
2
3
GROUND
SIGNAL
PRESSURE SENSOR
248-2168 TO VEHICLE
TO + BATTERY

BRAKE SOLENOID LOW/HIGH 1 K738-A5 GN-16-HV T862-A78 BU-16-HV H807-A33 YL-18-GXL 2 GN-16 265-4214 A-C30 E-C1 T862-E22 BU-16-HF COMPONENTS CHECK ENGINE LAMP
2 T863-A75 GN-16-HV 3E3382 1552253 E-C5 L994-YL
IVA END OF RAIL VALVE 3 T852-A32 GY-18-GXL T864-A71 YL-16-HV 2642407 KEYSWITCH P1
T957-A16 PU-16-HV IVA EOR (24V) X983-A7 BU-16-HV 1 X983-E5 BU-16-NW T858-E1 GY-16-NW T858-E23 GY-16-HF OFF
WARNING LAMP NOTE A
HWT INLET AIR SHUTOFF 4 386-AR112 PK-18-GXL CONNECTS TO A-C15 GN-16
X985-A14 OR-16-HV T858-E23 GY-16-HF 1 659-PK 1607689
Y921-A101 GN-18-GXL T958-A17 YL-16-HV 265-4215 2 X985-E6 OR-16-NW T858-E24 GY-16-HF T862-E21 BU-16-HF
OIL RECOVERY PUMP 5 IF OPTION IS USED GN-16
X987-A37 BR-16-HV 3 X987-E7 BR-16-NW
2
INJECTOR 1
ON
6 NOTE J T959-A18 BR-16-HV T957-E29 PU-16-HF 3
START AFTERTREATMENT 1

T960-A19 BU-16-HV A-C24 G826-A70 BR-18-GXL 4 G826-E8 BR-16-NW L994-YL +5V

7
G827-A69 BU-18-GXL T863-E4 GN-16-NW T863-E25 GN-16-HF T985-E33 WH-16-HF 4 REGENERATION LAMP 2

K737-A54 BR-16-HV T961-A28 GN-16-HV 2304011 L 5 G827-E9 BU-16-NW 9 PIN CAB

BRAKE SOLENOID MED/HIGH 8
T853-A11 OR-18-GXL T853-E10 OR-16-NW T863-E26 GN-16-HF E-C6 HIGH EXHAUST 659-PK 3 INPUT SENSOR COMMON #2
9 T962-A29 WH-16-HV U774-A58 BU-18-GXL 1 CGI 6
CONNECTOR
T988-A87 PU-16-HV ACTUATOR A-C3 1539693 TEMPERATURE LAMP G880-PK C985-BU 4 +8V
ARD COMBUSTION AIR CONTROL VALVE RETURN 10 C801-A98 OR-18-GXL U775-A68 GY-18-GXL 2
+ BATTERY B
11 T986-A90 GN-16-HV 2304011 T859-E2 WH-16-NW T859-E27 WH-16-HF X987-E19 BR-16-NW A K998-BU H795-PK 5 AP SENSOR/SWITCH COMMON
T987-A85 GY-16-HV NOTE A ARD PILOT FUEL T859-E28 WH-16-HF X983-E5 BU-16-NW IVA 1 - BATTERY A
12 B INPUT #6
Y733-A103 PU-18-GXL
FORE INJECTOR
6
1 GN-16
PARTICULATE TRAP #2 INLET TEMPERATURE 13 Y754-A72 GY-18-GXL T989-A86 BU-16-HV A-C8 CONTROL VALVE J SPEEDOMETER
T990-A84 BR-16-HV 2304011 L PRIMARY ENGINE Y736-A50 OR-18-GXL 2 GN-16
E-C7 7 INPUT #4
BRAKE RETURN 14 K739-A56 BU-16-HV 285-8735 T957-E11 PU-16-NW T957-E29 PU-16-HF H
2642407 J1587 DATA LINK POSITIVE
INLET MANIFOLD AIR PRESSURE R746-A20 PK-18-GXL X983-A7 BU-16-HV E963-A27 BK-18-GXL SPEED/TIMING
CONNECTOR 2 E794-YL
15 1 BK-18 - S/T 8

CGI MAF VENTURI DELTA PRESSURE U780-A62 WH-18-GXL X984-A30 BR-16-HV E964-A26 WH-18-GXL + S/T SENSOR (CRANKSHAFT) T858-E24 GY-16-HF J1587- G E793-BU C974-PU E793-BU J1587 DATA LINK NEGATIVE
16 2 WH-18 1 SIGNAL + C974-PU 9
PSR (IMAP, OIL, CGI DP, CGI ABS) 17 G829-A2 GN-18-GXL X985-A14 OR-16-HV 257-4302 A-C14 A-C31 E-C2 T958-E12 YL-16-NW T958-E30 YL-16-HF T862-E22 BU-16-HF 2 J1587+ F E794-YL
X986-A22 YL-16-HV INJECTOR 2 SIGNAL - C973-GN C973-GN 10 OUTPUT #2
IVA 4 RETURN 18 X984-A30 BR-16-HV 2304011 1907612 1552273 T958-E30 YL-16-HF 3
J1939 SHIELD E A249-BK TACHOMETER
19 X987-A37 BR-16-HV NOTE A ARD MAIN FUEL T986-E34 GN-16-HF 4 ALTERNATOR NOTE 11 OUTPUT #5
ARD COMBUSTION AIR CONTROL VALVE 20 C800-A97 GY-18-GXL X988-A52 PU-16-HV A-C7 1 GN-16
CONTROL VALVE T957-A16 PU-16-HV 1 T957-E11 PU-16-NW T959-E13 BR-16-NW T959-E31 BR-16-HF GROUND STARTER J1939- D K990-GN B&E 12 OUTPUT #3
X989-A51 OR-16-HV 2304011 SECONDARY ENGINE Y734-A104 BU-18-GXL 2 GN-16 T958-A17 YL-16-HV 2 T958-E12 YL-16-NW E-C8 MOTOR J1939+ C K900-YL SIGNAL + 450-YL 450-YL
IVA 5 RETURN 21 T856-A31 WH-16-HV 285-8734 OUTPUT #4
IVA 2 RETURN X985-A14 OR-16-HV T985-A89 WH-16-HV E965-A48 BU-18-GXL T959-A18 BR-16-HV 3 T959-E13 BR-16-NW 1539693 13
22 1 BK-18 - S/T SPEED/TIMING T960-A19 BU-16-HV T960-E14 BU-16-NW NOTE Z SIGNAL - 451-BR 451-BR
E E
4
23 G826-A70 BR-18-GXL E966-A49 YL-18-GXL 2 WH-18 + S/T T960-E14 BU-16-NW T960-E32 BU-16-HF X987-E20 BR-16-NW A
14

G827-A69 BU-18-GXL SENSOR (CAMSHAFT) A-C17 T985-A89 WH-16-HV 5 T985-E15 WH-16-NW IVA 2 NOTE
24
T986-A90 GN-16-HV T986-E16 GN-16-NW X985-E6 OR-16-NW B
B&E
15

CRANKSHAFT (PRIMARY)SPEED/TIMING - 25 E963-A27 BK-18-GXL T853-A11 OR-18-GXL NOTE A 257-4301 2304011 L 6

A-C12 A-C19 ARD FUEL ENABLE VALVE (12V) T987-A85 GY-16-HV 7 T987-E17 GY-16-NW E-C9 E793-BU 16
TDC SERVICE PROBE + 26 G856-A8 WH-18-GXL Y737-A105 YL-18-GXL 1 GN-16 T985-E15 WH-16-NW T985-E33 WH-16-HF
Y923-A122 PU-18-GXL 1552269 3E3364 Y738-A106 GY-18-GXL 2 GN-16 287-5783 T988-A87 PU-16-HV 8 T988-E18 PU-16-NW 2642407 NOTE D E794-YL 17 INPUT #14
ARD COMBUSTION MAF DELTA PRESSURE 27
ENGINE OIL PRESSURE 28 994-A10 GY-18-GXL K739-AR56 BU-16-HV G856-A8 WH-18-GXL 1 + TIMING CALIBRATION (TC)
T858-A23 GY-16-HV 9 T858-E1 GY-16-NW T859-E27 WH-16-HF 1 A249-BK 18 INPUT SENSOR COMMON #1
G857-A9 YL-18-GXL T859-A24 WH-16-HV 10 T859-E2 WH-16-NW TO CHASSIS
29 2 - PROBE
T862-A78 BU-16-HV T986-E16 GN-16-NW T986-E34 GN-16-HF T863-E25 GN-16-HF 2
K990-GN OUTPUT #6
T862-E3 BU-16-NW
19
TSR (FUEL,IMAT,CLNT,AIR INLET,CGI MAF TEMP) 30 G833-A47 PK-18-GXL
11
T959-E31 BR-16-HF 3 INJECTOR 3 J1939 DATALINK
X986-A22 YL-16-HV K739-AR126 BU-16-HV T863-A75 GN-16-HV 12 T863-E4 GN-16-NW T987-E35 GY-16-HF K900-YL 20 OUTPUT #7
IVA 3 RETURN 31
1 GN-16 FUEL ENABLE VALVE (24V) 4
K739-AR127 BU-16-GXL A-C11 T987-E17 GY-16-NW T987-E35 GY-16-HF - 12V + - 12V + - 12V + J906-BR G840-PU 21 OUTPUT #8 (COOLING FAN)
32
2 GN-16 287-5783 E-C10
CRANK CASE PRESSURE 33 E795-A121 YL-18-GXL 2304011 L C977-BU 22 CLUTCH PEDAL POSITION SWITCH
34 995-A12 BU-18-GXL 1 SIGNAL COOLANT TEMPERATURE SENSOR 2642407
A-C18 E716-GY 23 RETARDER SOLENOID LOW/HI SWITCH
CRANKSHAFT (PRIMARY)SPEED/TIMING + 35 E964-A26 WH-18-GXL NOTE J G833-A44 PK-18-GXL 2 GROUND 256-6453 T988-E18 PU-16-NW T988-E36 PU-16-HF T859-E28 WH-16-HF 1 BATTERY 3 BATTERY 2 BATTERY 1 14 AWG GXL
TDC SERVICE PROBE - 36 G857-A9 YL-18-GXL 2304013 T863-E26 GN-16-HF 2 10A 101-RD 24 INPUT #15 POSITIVE
37
Y753-A82 OR-18-GXL X983-E5 BU-16-NW T960-E32 BU-16-HF 3 INJECTOR 4 25 INPUT #15 NEGATIVE
Y751-A88 OR-16-GXL A-C9 Y748-A73 WH-18-GXL 1 + VOLTS
ARD PILOT FUEL PRESSURE SENSOR X985-E6 OR-16-NW 14 AWG GXL
AIR INLET TEMPERATURE 38 C829-A66 GN-18-GXL Y750-A111 YL-16-GXL Y749-A59 GN-18-GXL 2 GROUND T988-E36 PU-16-HF 4
101-RD 26 INPUT #10
39 2304011 L INLET MANIFOLD AIR 283-0242 T853-E10 OR-16-NW 10A
Y747-A108 BR-18-GXL C803-A99 BR-18-GXL 3 SIGNAL
G827-E9 BU-16-NW INPUT #9
40 C967-A15 BU-18-GXL 1 SIGNAL
TEMPERATURE SENSOR J-C4 14 AWG GXL
27

ARD PILOT FUEL PRESSURE 41 C803-A99 BR-18-GXL Y743-A107 OR-18-GXL G833-A45 PK-18-GXL 2 GROUND G826-E8 BR-16-NW 101-RD L994-YL 28 CHECK ENGINE LAMP
IVA 6 RETURN 42 T857-A36 GN-16-HV Y738-A106 GY-18-GXL 256-6453 1539693 10A
Y737-A105 YL-18-GXL A-C10 A-C20 14 AWG GXL 659-PK 29 WARNING LAMP
CGI ACTUATOR - 43 U775-A68 GY-18-GXL Y734-A104 BU-18-GXL X989-J16 OR-16-NW A
101-RD K998-BU
44 2304011 L 2370227 X986-J4 YL-16-NW B IVA 3 10A 30 HIGH EXHAUST TEMPERATURE LAMP
Y733-A103 PU-18-GXL 14 AWG GXL AFTERTREATMENT REGENERATION LAMP
45 F421-A13 YL-18-GXL 1 SIGNAL FUEL TEMPERATURE SENSOR 229-BK G880-PK 31
T846-A100 YL-18-GXL Y748-A63 WH-18-GXL 1 + VOLTS
ARD MAIN FUEL PRESSURE SENSOR J-C5 14 AWG GXL
CAMSHAFT (SECONDARY) SPEED/TIMING + 46 E966-A49 YL-18-GXL G833-A46 PK-18-GXL 2 GROUND 256-6453 Y749-A35 GN-18-GXL 229-BK G808-BU VEHICLE SPEED IN POSITIVE
CAMSHAFT (SECONDARY) SPEED/TIMING - E965-A48 BU-18-GXL C803-A99 BR-18-GXL 2 GROUND
1539693 14 AWG GXL
32
47
C801-A98 OR-18-GXL Y747-A108 BR-18-GXL 3 SIGNAL 284-2728 G809-GN VEHICLE SPEED IN NEGATIVE
A-C37 229-BK
AFT INJECTOR
33
48 X989-J17 OR-16-NW A ENGINE
C800-A97 GY-18-GXL 2304011 L X984-J5 BR-16-NW IVA 4 14 AWG GXL K990-GN J1939 DATA LINK NEGATIVE
49
994-A10 GY-18-GXL
B BLOCK 229-BK
34

IVA 1 RETURN 50 X983-A7 BU-16-HV C829-A66 GN-18-GXL 1 SIGNAL AIR INLET TEMPERATURE SENSOR X989-J8 OR-16-NW X989-J16 OR-16-NW C978-BR CRUISE CONTROL SET
995-A12 BU-18-GXL
CONNECT0R 1
35
CGI ACTUATOR + 51 U774-A58 BU-18-GXL G833-A77 PK-18-GXL 2 GROUND 256-6453 A-C21 J-C6
Y746-A92 PK-18-GXL X989-J17 OR-16-NW 2642407 C978-BR C978-BR C974-PU 36 SPEEDOMETER POSITIVE
ARD ACTUATOR RETURN (ARD VALVES) 52 Y738-A106 GY-18-GXL C967-A15 BU-18-GXL 2397349 RE01 H795-PK
INJECTOR 5+6 ACTUATOR #2 HIGH SIDE 53 T864-A71 YL-16-HV A-C4 ARD BOUNDARY A-C34 J-C1 T860-J21 OR-16-HF 1 C979-OR C979-OR C973-GN 37 SPEEDOMETER NEGATIVE
F421-A13 YL-18-GXL 2370227 Y748-A67 WH-18-GXL 1 OR-18 + VOLTS T864-J15 YL-16-NW T864-J18 YL-16-HF
PRESSURE SENSOR RETURN (VVA) 54 G827-A69 BU-18-GXL Y749-A55 GN-18-GXL BK 18 TEMPERATURE SENSOR 3E3376 1552272 T864-J18 YL-16-HF 2 450-YL 38 TACHOMETER POSITIVE
T846-A100 YL-18-GXL E963-A27 BK-18-GXL 2 GROUND
T961-J29 GN-16-HF INJECTOR 5 SET/RESUME SWITCH
EXHAUST GAS TEMPERATURE 1 (TUBRO OUTLET TEMP) 55
E964-A26 WH-18-GXL Y753-A82 OR-18-GXL WH 18 274-8008 T864-J19 YL-16-HF 3 SERVICE BRAKE PEDAL POSITION SWITCH N/C 451-BR TACHOMETER NEGATIVE
PARTICULATE TRAP #1 INLET TEMPERATURE 56 Y741-A61 YL-18-GXL G828-A38 WH-18-GXL 1 + VOLTS
ENGINE OIL PRESSURE SENSOR
3 SIGNAL
K737-A54 BR-16-HV 1 K737-J1 BR-16-NW T989-J31 BU-16-HF 4
39

U779-A6 BR-18-GXL E965-A48 BU-18-GXL G829-A43 GN-18-GXL 2 GROUND 4

H795-PK C992-PU C992-PU E717-GN RETARDER SOLENOID MED/HI SWITCH
CGI ABSOLUTE PRESSURE 57
E966-A49 YL-18-GXL 248-2167 K738-A5 GN-16-HV 2 K738-J2 GN-16-NW T860-J14 OR-16-NW T860-J20 OR-16-HF J-C7
40

IVA 5+6 HIGH SIDE 58 X988-A52 PU-16-HV 994-A10 GY-18-GXL 3 SIGNAL

K739-A56 BU-16-HV 3 K739-J3 BU-16-NW E971-GN 41 INPUT #11
ARD FUEL PRESSURE CONTROL Y733-A103 PU-18-GXL G856-A8 WH-18-GXL T860-J21 OR-16-HF 1539693
59
G857-A9 YL-18-GXL A-C5 4
A249-BK 42 J1939 DATA LINK SHIELD
ARD FUEL PRESSURE CONTROL RETURN 60 Y734-A104 BU-18-GXL 2304013 L X988-J22 PU-16-NW A (PEDAL RELEASED POSITION)
R746-A20 PK-18-GXL A-C22 IVA 5
INJECTOR 3+4 ACTUATOR #2 HIGH SIDE 61 T863-A75 GN-16-HV U779-A6 BR-18-GXL X988-J9 PU-16-NW X988-J23 PU-16-NW T856-J6 WH-16-NW B
43

Y776-A81 BR-18-GXL G828-A40 WH-18-GXL CGI ABSOLUTE C979-OR CRUISE CONTROL RESUME
AFT INJECTOR
PARTICULATE TRAP #2 OUTLET TEMPERATURE 62
T852-A32 GY-18-GXL
1 + VOLTS 2305008 RE01 X988-J22 PU-16-NW H795-PK C975-WH C975-WH 44

EXHAUST GAS TEMPERATURE 3 (COMBUSTION BOUNDARY) 63 Y753-A82 OR-18-GXL G829-A42 GN-18-GXL 2 GROUND PRESSURE SENSOR J-C8 C992-PU
U775-A68 GY-18-GXL Y748-A60 WH-18-GXL 1 + VOLTS
2642407
45 SERV. BRAKE PEDAL POSITION SWITCH
64 U779-A6 BR-18-GXL 3 SIGNAL 248-2162 Y749-A53 GN-18-GXL ARD TURBO OUTLET AND CRUISE CONTROL ON/OFF SWITCH
U774-A58 BU-18-GXL
CONNECT0R 2
2 GROUND K739-J3 BU-16-NW K739-J27 BU-16-NW T860-J20 OR-16-HF
46 INPUT #7
65
Y741-A61 YL-18-GXL Y743-A107 OR-18-GXL 3 SIGNAL 1 TURBO OUTLET TEMP FLAME DETECT SENSOR K739-J28 BU-16-NW
1
Y746-A92 PK-18-GXL A-C6 T864-J19 YL-16-HF INJECTOR 6 LO INPUT #5
PARTICULATE TRAP #1 DELTA PRESSURE 66
Y742-A76 PU-18-GXL T846-A100 YL-18-GXL 4 SIGNAL 2 FLAME DETECT TEMP 288-6820 K739-J26 BU-16-NW
2
E716-GY
47

IVA 3+4 HIGH SIDE 67 X989-A51 OR-16-HV 2370227 A-C35 J-C2 T962-J30 WH-16-HF 3 MED 101-RD UNSWITCHED + BATTERY
U780-A62 WH-18-GXL 3E5179 1552252 H795-PK 48
IVA 1+2 HIGH SIDE 68 X987-A37 BR-16-HV Y754-A72 GY-18-GXL G828-A39 WH-18-GXL 1 + VOLTS INLET MANIFOLD AIR K737-J1 BR-16-NW K737-J24 BR-16-NW T990-J32 BR-16-HF 4
HI 49 ENGINE COOLANT LEVEL NORMAL
ARD FUEL ENABLE VALVE 69 Y737-A105 YL-18-GXL C829-A66 GN-18-GXL G829-A41 GN-18-GXL PRESSURE SENSOR X986-A22 YL-16-HV 1 X986-J4 YL-16-NW K737-J25 BR-16-NW J-C9 RETARDER SOLENOID ON/OFF SWITCH LO
CGI TEMP SENSOR 70 U773-A57 PK-18-GXL
2 GROUND
X984-A30 BR-16-HV 2 X984-J5 BR-16-NW K900-YL 50 J1939 DATA LINK POSITIVE
Y776-A81 BR-18-GXL R746-A20 PK-18-GXL 3 SIGNAL 248-2165 1539693 MED
71
Y777-A95 OR-18-GXL A-C27 T856-A31 WH-16-HV 3 T856-J6 WH-16-NW E717-GN 51
PRESSURE SENSOR +5V (OIL, IMAP, BARO) 72 G828-A1 WH-18-GXL 2304011 L T857-A36 GN-16-HV 4 T857-J7 GN-16-NW T961-J10 GN-16-NW T961-J29 GN-16-HF X988-J23 PU-16-NW A
IVA 6 HI 101-RD UNSWITCHED + BATTERY
U773-A57 PK-18-GXL T857-J7 GN-16-NW
52
73 A-C33 U-C1 U-C2 ARD COMBUSTION AIR X989-A51 OR-16-HV 5 X989-J8 OR-16-NW B
CLUTCH PEDAL POSITION SWITCH N/C
IVA OIL PRESSURE SENSOR T853-A11 OR-18-GXL C801-A98 OR-18-GXL 1 GN-16
X988-A52 PU-16-HV X988-J9 PU-16-NW T962-J30 WH-16-HF 101-RD 53 UNSWITCHED + BATTERY
74
2304013 L 2304014 2304013 CONTROL VALVE
6 T962-J11 WH-16-NW J-C10
D D
C800-A97 GY-18-GXL 2 GN-16
T961-A28 GN-16-HV T961-J10 GN-16-NW ENGINE COOLANT LEVEL LOW
75
G828-A1 WH-18-GXL CGI DELTA 7
1539693 H795-PK C977-BU C977-BU 54
(IVA EOR) RETURN 76 H807-A33 YL-18-GXL G828-A65 WH-18-GXL 1 G828-U1 WH-18-GXL 1 + VOLTS 287-3131 T962-A29 WH-16-HV 8 T962-J11 WH-16-NW T989-J12 BU-16-NW T989-J31 BU-16-HF 101-RD
PRESSURE 55 UNSWITCHED + BATTERY
INJECTOR 1+2 ACTUATOR #2 HIGH SIDE 77 T862-A78 BU-16-HV G829-A64 GN-18-GXL 2 G833-U2 PK-18-GXL 2 GROUND T989-A86 BU-16-HV 9 T989-J12 BU-16-NW K737-J24 BR-16-NW A BRAKE (PEDAL RELEASED POSITION)
G828-A65 WH-18-GXL U780-A62 WH-18-GXL G849-U3 BR-18-GXL SENSOR T990-A84 BR-16-HV T990-J13 BR-16-NW K739-J26 BU-16-NW 56 INPUT #1
78 3 3 SIGNAL 10
T990-J13 BR-16-NW T990-J32 BR-16-HF
B SOLENOID 1&2
OIL RECOVERY PUMP RETURN 79 Y922-A102 OR-18-GXL G828-A40 WH-18-GXL 248-2165 T860-A25 OR-16-HV 11 T860-J14 OR-16-NW 57

G826-A70 BR-18-GXL G828-A38 WH-18-GXL A-C23 J-C11

SENSOR +5V IVA OIL PRESSURE 80 T864-A71 YL-16-HV 12 T864-J15 YL-16-NW INPUT #2
SENSOR +5V ARD 81 Y748-A109 WH-18-GXL G828-A34 WH-18-GXL A-C2 2304013 L X984-J5 BR-16-NW 1539693 58

2305008 L A/C HIGH PRESSURE SWITCH N/C C975-WH CRUISE CONTROL ON/OFF SWITCH
SENSOR +5V DPF 82 U781-A96 YL-18-GXL G828-A39 WH-18-GXL 304mm PIGTAIL X986-J4 YL-16-NW K738-J2 GN-16-NW A BRAKE 59

ARD SENSOR RETURN Y749-A110 GN-18-GXL G828-A117 WH-18-GXL G828-A34 WH-18-GXL CGI TEMPERATURE Y750-A111 YL-16-GXL 1 1 IGNITION COIL K738-J2 GN-16-NW K739-J27 BU-16-NW SOLENOID 3&4 INPUT #3
83 1 OR-18 + VOLTS
200-A79 BK-16-GXL
B H795-PK E971-GN E971-GN 60

COOLANT TEMPERATURE 84 995-A12 BU-18-GXL G828-A118 WH-18-GXL G833-A21 PK-18-GXL 2 BK 18 GROUND SENSOR 2 2 HIGH MOUNT T856-J6 WH-16-NW
Y777-A95 OR-18-GXL U773-A57 PK-18-GXL 280-3921 Y751-A88 OR-16-GXL 3 3
277-8354 J-C12 61
PARTICULATE TRAP #2 DIFFERENTIAL PRESSURE 85 3 WH 18 SIGNAL T857-J7 GN-16-NW PASSIVE MAGNETIC INPUT #12
86 4 AP-T1 128-4182 1539693 NOTE G808-BU 1 G808-BU 62

C&F VEHICLE SPEED 229-BK - BATTERY

87 G829-A2 GN-18-GXL 1 K737-J25 BR-16-NW A BRAKE G809-GN 2 G809-GN 63

ARD IGNITION PRIMARY RETURN Y751-A88 OR-16-GXL A-T1 131-1505 K739-J28 BU-16-NW COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED SENSOR INPUT #13
88
A-C41 1 200-AP1 BK-4
B SOLENOID 5&6 64
ARD MAIN FUEL PRESSURE SENSOR 89 Y747-A108 BR-18-GXL 229-BK - BATTERY
90 G829-A64 GN-18-GXL 2304013 AP-T2 BOOT2 SPARKPLUG WIRE ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON BK B H795-PK H795-PK 65

Y743-A107 OR-18-GXL G829-A42 GN-18-GXL ECM GND 268-1669 C986-BR ACCELERATOR PEDAL POSITION
A
1

EXHAUST GAS TEMPERATURE 2 (COMBUSTION DETECTION) 91 +8V RD C985-BU C985-BU 66

G829-A43 GN-18-GXL G828-A117 WH-18-GXL 1 + VOLTS CRANKCASE PRESSURE SENSOR SPARKPLUG 229-BK - BATTERY
AFT INJECTOR CONNECTIONS WITHOUT BRAKE
92
G829-A41 GN-18-GXL G829-A119 GN-18-GXL 2 GROUND
284-5320 2775439 ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR 67
DPF SENSOR RETURN 93 U782-A83 PK-18-GXL E795-A121 YL-18-GXL INPUT #8
PARTICULATE TRAP #1 OUTLET TEMPERATURE 94 Y742-A76 PU-18-GXL G829-A119 GN-18-GXL 3 SIGNAL
G840-PU
68

G829-A120 GN-18-GXL F-C4 ACCELERATOR PEDAL POSITION SENSOR J403/P403

229-BK -BATTERY
INLET MANIFOLD AIR TEMPERATURE 95 C967-A15 BU-18-GXL COOLING FAN ARC
69

FUEL TEMPERATURE 96 F421-A13 YL-18-GXL A-C42 1539693 NOTE A J906-BR 70 IGNITION KEY SWITCH
2304013 GND SOLENOID SUPPRESSOR
97 X989-F16 OR-16-NW A IVA 3
G833-A47 PK-18-GXL X989-F8 OR-16-NW X989-F16 OR-16-NW X986-F4 YL-16-NW
98
G828-A118 WH-18-GXL 1 + VOLTS ARD COMBUSTION MAF F-C1 B
INJECTOR 5+6 ACTUATOR #1 HIGH SIDE 99 T860-A25 OR-16-HV G829-A120 GN-18-GXL 2 GROUND DELTA PRESSURE SENSOR 1552252 X989-F17 OR-16-NW F-C5
INJECTOR 6 ACTUATOR #2 RETURN 100 T990-A84 BR-16-HV G833-A45 PK-18-GXL Y923-A122 PU-18-GXL
INJECTOR 3 ACTUATOR #2 RETURN 101 T987-A85 GY-16-HV G833-A46 PK-18-GXL
3 SIGNAL 284-5320 X986-F4 YL-16-NW 1539693
T989-A86 BU-16-HV G833-A44 PK-18-GXL X984-F5 BR-16-NW T864-F15 YL-16-NW T864-F18 YL-16-HF X989-F17 OR-16-NW
INJECTOR 5 ACTUATOR #2 RETURN 102
A-T2 131-1505 A-T3 7H-1176 T856-F6 WH-16-NW
A IVA 4
INJECTOR 4 ACTUATOR #2 RETURN 103 T988-A87 PU-16-HV G833-A77 PK-18-GXL 200 BK-16 T864-F19 YL-16-HF X984-F5 BR-16-NW B
T858-A23 GY-16-HV T857-F7 GN-16-NW
INJECTOR 1+2 ACTUATOR #1 HIGH SIDE 104 G833-A21 PK-18-GXL A-C16 L-C1 L-C2 1 1
X989-F8 OR-16-NW
T962-A29 WH-16-HV CONNECT TO A-C35 F-C6
INJECTOR 6 ACTUATOR #1 RETURN 105 1552269 3E3364 1552269 X988-F9 PU-16-NW T860-F14 OR-16-NW T860-F20 OR-16-HF 2642407
INJECTOR 3 ACTUATOR #1 RETURN 106 T959-A18 BR-16-HV 1 OIL RECOVERY COIL GND ARD GND IF OPTION IS USED T961-F10 GN-16-NW T860-F21 OR-16-HF
INJECTOR 5 ACTUATOR #1 RETURN 107 T961-A28 GN-16-HV U781-A96 YL-18-GXL Y921-A101 GN-18-GXL 1 1 Y921-L1 GN-18-GXL T860-F21 OR-16-HF 1
Y922-A102 OR-18-GXL 2 2 Y921-L2 OR-18-GXL 2 PUMP T962-F11 WH-16-NW
INJECTOR 4 ACTUATOR #1 RETURN 108 T960-A19 BU-16-HV TO MATING CONNECTOR T864-F18 YL-16-HF 2 INJECTOR 5 ACRONYM DESCRIPTION
ARD IGNITION PRIMARY HIGH SIDE 109
110
Y750-A111 YL-16-GXL
U781-A94 YL-18-GXL
LOW MOUNT IGNITION COIL T989-F12
T990-F13
BU-16-NW
BR-16-NW
X988-F9 PU-16-NW X988-F22 PU-16-NW
X988-F23 PU-16-NW
T961-F24
T989-F26
GN-16-HF
BU-16-HF
3
4
T985-A89 WH-16-HV T860-F14 OR-16-NW ASO AIR SHUTOFF
INJECTOR 1 ACTUATOR #2 RETURN 111 U781-A3 YL-18-GXL C800-A97 GY-18-GXL T864-F15 YL-16-NW F-C7
112 CF-C1 CF-C2
C801-A98 OR-18-GXL 2304014 2304013 T961-F24 GN-16-HF 1539693 EOR END OF RAIL
INJECTOR 2 ACTUATOR #2 RETURN 113 T986-A90 GN-16-HV C803-A99 BR-18-GXL 304mm PIGTAIL T961-F10 GN-16-NW
114 Y748-A109 WH-18-GXL T846-A100 YL-18-GXL
1 Y750-CR1 YL-16 1 1 X988-F22 PU-16-NW A
IVA 5
T859-A24 WH-16-HV IGNITION COIL T856-F6 WH-16-NW MAF MASS AIR FLOW
INJECTOR 3+4 ACTUATOR 1 HIGH SIDE 115
Y734-A104 BU-18-GXL
2 200-CR2 BK-16 2 2 B
INJECTOR 1 ACTUATOR #1 RETURN 116 T957-A16 PU-16-HV 3 Y751-CR3 OR-16 3 3 LOW MOUNT T962-F11 WH-16-NW T962-F25 WH-16-HF
Y737-A105 YL-18-GXL F-C8 ARD CAT REGENERATION SYSTEM
117 Y748-A60 WH-18-GXL Y738-A106 GY-18-GXL AP-T3 128-4182 277-8354
INJECTOR 2 ACTUATOR #1 RETURN 118 T958-A17 YL-16-HV Y748-A63 WH-18-GXL COIL JUMPER 2642407
119 Y748-A67 WH-18-GXL
Y743-A107 OR-18-GXL
284-2407 200-AP2 BK-4
1
T989-F12 BU-16-NW T989-F26 BU-16-HF T860-F20 OR-16-HF 1 CGI CLEAN GAS INDUCTION
Y747-A108 BR-18-GXL AP-T4 BOOT2
120 Y748-A73 WH-18-GXL SPARKPLUG WIRE T864-F19 YL-16-HF 2 INJECTOR 6
Y748-A73 WH-18-GXL 1

T962-F25 WH-16-HF 3 IMAP INLET MANIFOLD AIR PRESSURE

Y748-A67 WH-18-GXL SPARKPLUG L 268-1669
T990-F13 BR-16-NW T990-F27 BR-16-HF T990-F27 BR-16-HF 4
U782-A83 PK-18-GXL
Y748-A63 WH-18-GXL 2775439 IVA INLET VALVE ACTUATOR
Y748-A60 WH-18-GXL F-C9
T857-F7 GN-16-NW
Y733-A103 PU-18-GXL
T856-F6 WH-16-NW 1539693 TSR TEMPERATURE SENSOR RETURN
Y749-A55 GN-18-GXL
U782-A91 PK-18-GXL X986-F4 YL-16-NW X988-F23 PU-16-NW A
IVA 6 PSR PRESSURE SENSOR RETURN
C C
Y749-A53 GN-18-GXL
U782-A93 PK-18-GXL Y749-A59 GN-18-GXL X984-F5 BR-16-NW T857-F7 GN-16-NW B
U782-A113 PK-18-GXL Y749-A35 GN-18-GXL
U782-A114 PK-18-GXL Y753-A82 OR-18-GXL
Y750-A111 YL-16-GXL
Y751-A88 OR-16-GXL
Y749-A110 GN-18-GXL DESIGNATION DESCRIPTION PART NUMBER CHG LVL
AIR INLET SHUTOFF A MAIN ENGINE HARNESS 291-9127 00
Y749-A35 GN-18-GXL AR MAIN ENGINE HARNESS W/ ASO 286-8235 00
Y749-A53 GN-18-GXL MANUAL AIR
Y749-A55 GN-18-GXL AR-C39 AR-C40 R-C1 C LOW COIL JUMPER HARNESS 280-2407 00
INLET SHUTOFF
Y749-A59 GN-18-GXL 3E3364 1552269 CONNECT TO 1552269 OPERATOR INTERFACE F INTERNAL HARNESS (AFT W/O BRAKE) 292-5550 00
386-AR115 PK-18-GXL 1 1 A-C39 1 OEM CIRCUIT
2 2
WHEN USED 2 H OEM JUMPER
J INTERNAL HARNESS (AFT) 292-5551 00
386-AR112 PK-18-GXL NOTE J AR-C38 OEM CIRCUIT E INTERNAL HARNESS (FORE) 292-5549 00
1552269 CONNECT TO AIR INLET OEM CIRCUIT
386-AR116 PK-18-GXL 1 A-C38 1 BK-18
SHUTOFF RELAY OEM CIRCUIT N ARD SINGLE DPF 275-8739 00
386-AR116 PK-18-GXL K739-AR127 BU-18-GXL 2 WHEN USED 2 BK-18
241-88371
386-AR116 PK-18-GXL P OEM JUMPER
R-T2 131-1497 NEG POS
U CGI MAF DELTA P JUMPER HARNESS 278-5325 00
1
NOTE J K DPF DUAL FILTER
WIRE1914 OR-10 VEHICLE
233-6196 BATTERY W CRANK CASE CONDENSATION PUMP JUMPER 283-3733 00
H807-A33 YL-18-GXL
E795-A121 YL-18-GXL L OCV FILTER PUMP JUMPER (FRONT) 292-0986 00
Y923-A122 PU-18-GXL R-T1 131-1494 L OCV FILTER PUMP JUMPER (REAR) 292-5609 00
Y921-A101 GN-18-GXL 1 AIR INLET
Y922-A102 OR-18-GXL SHUTOFF SOLENOID
2285826
NOTE A: WIRES TWISTED ONE TWIST PER 25mm.
NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT
TERMINAL, EITHER ONE OF THE TWO SIGNAL OUTPUT LINES FROM
THE ECM CAN BE USED. LEAVE THE REMAINING LINE DISCONNECTED,
A-C25 A-C50 P-C1 P-C2 DO NOT CONNECT TO GROUND.
2305011 RE01 2305010 RE01 2305010 2305010 NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED.
U781-A3 YL-18-GXL 1 1 U781-P1 WH-16 1
NOTE D: THESE CONNECTIONS ARE UNSWITCHED, DIRECT CONNECTION
U782-A91 PK-18-GXL U782-P2 GN-16
(Dimensions: 39 inches x 28 inches)

2 2 2
Y746-A92 PK-18-GXL 3 3 Y746-P3 PK-16 3 PARTICULATE TRAP 1 TO THE BATTERY IS NOT REQUIRED.
Y741-A61 YL-18-GXL 4 4 Y741-P4 YL-16 4 SINGLE FILTER CONNECTION NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE
Y742-A76 PU-18-GXL 5 5 Y742-P5 GN-16 5
U782-A113 PK-18-GXL 6 6 U782-P6 BU-16 6 VOLTAGES ARE ZERO-CROSSING SQUARE WAVES. THE SPEEDOMETER
SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH OTHER.
THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS
KENR5894-03

OF EACH OTHER. MAXIMUM SIGNAL AMPLITUDE OF J1-36, J1-37,

A-C26 A-C51 H-C1 H-C2 J1-38, AND J1-39 IS +/- 10 VOLTS. AMPLITUDE WILL BE +/- 5 VOLTS
2397353 RE01 2397352 RE01 2397352 2397352
OR GREATER IF LOAD CURRENT IS LESS THAN 4mA.
B B
U781-A94 YL-18-GXL 1 1 U781-H1 WH-16 1
U782-A93 PK-18-GXL 2 2 U782-H2 GN-16 2 NOTE F: IF AN ELECTRONIC SIGNAL IS PROVIDED IN PLACE OF A PASSIVE
Y777-A95 OR-18-GXL 3 3 Y777-H3 PK-16 3 PARTICULATE TRAP 2 MAGNETIC SENSOR, CONNECT THE ELECTRONIC SIGNAL INPUT TO
Y754-A72 GY-18-GXL 4 4 Y754-H4 YL-16 4 DUAL FILTER CONNECTION
Y776-A81 BR-18-GXL 5 5 Y776-H5 GN-16 5 THE +SIGNAL PIN, THE -SIGNAL PIN SHOULD NOT BE CONNECTED
U782-A114 PK-18-GXL 6 6 U782-H6 BU-16 6 OR GROUNDED WITH ELECTRONIC SIGNAL INPUTS.
NOTE G: FOR HIGH FUEL FILTER MOUNT, WIRE G833 A46 WILL CONNECT TO
OEM SUPPLIED SIDE 1 ON THE SPLICE. FOR MID FUEL FILTER MOUNT, WIRE
JUMPER
G833 A46 WILL ATTACH TO SIDE 2 OF THE SPLICE (AS SHOWN).
NOTE H: ARD GROUND WIRE IS PART OF SPARKPLUG WIRE P/N 286-7949.
NOTE J: WIRING ONLY EXISTS ON HARNESS 286-8235 FOR THE AIR INLET SHUTOFF
OPTION. ON ENGINES WITHOUT AIR INLET SHUTOFF OPTION, WIRE
386 DOES NOT EXIST AND WIRE K739 CONNECTS ECM J2 PIN 14 TO
A-C34 PIN 3.
NOTE Z: THE CONNECTOR ON THIS SCHEMATIC IS BLACK AND CONNECTS DIRECTLY
TO SERVICE TOOL CABLE 157-4829. THE DIAGNOSTIC CONNECTOR NOT
SHOWN HAS +BATTERY ON PIN (A) AND -BATTERY ON PIN (B). THIS
CONNECTOR IS GRAY AND CONNECTS TO SERVICE TOOL CABLE 139-4166.

DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS.

ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE FEATURES.

CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.
30 Page,

NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR

WIRE GROUP COLOR DESCRIPTIONS SYMBOL DESCRIPTION ABBREV COLOR ENGINEERING APPROVAL.
(+) BATTERY
CIRCUIT CONNECTED RD RED
(+) BATTERY SWITCHED
WH WHITE
STARTING CIRCUIT CIRCUIT NOT CONNECTED
(-) BATTERY / SENSOR RETURN ELECTRICAL CONNECTION TO
OR ORANGE
SENSOR / ACTUATOR SUPPLY MACHINE STRUCTURE
YL YELLOW
SIGNAL PLUS TO ECM INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT PK PINK
SIGNAL MINUS TO ECM
CONTROL (POSITIVE) FROM ECM CONNECTOR BK BLACK

CONTROL (RETURN) FROM ECM GY GRAY

H# CIRCUIT GROUPING DESIGNATION
J1587 DATA LINK
A J1939 DATA LINK ATCH WIRE, CABLE, COMPONENT
PU

BR
PURPLE

BROWN
A
OTHER COLOR DESCRIPTIONS / SPLICE
GN GREEN
HIGHWAYS BLADE, SPADE, RING OR SCREW
TERMINAL BU BLUE

THIS SCHEMATIC IS FOR THE C13 ON-HIGHWAY ENGINE ELECTRICAL SYSTEM

Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
death. Proper care is your responsibility.
MEDIA NUMBER: KENR5894-03
SCHEMATIC PART NUMBER: 238-6712, CHANGE: 11, VERSION: -
Components are shown installed on a fully operable power module in a non powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
FRONT VIEW OF ENGINE

SECONDARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CAMSHAFT)
A-C7
 LEFT SIDE VIEW OF ENGINE
VIEW ALL CALLOUTS
CRANKCASE PRESSURE
INLET MANIFOLD
SENSOR CONNECTOR
AIR PRESSURE
A-C41
SENSOR CONNECTOR
A-C6
FORE INJECTORS AFT INJECTORS
ARD FUEL ENABLE CONNECTORS CONNECTORS
VALVE CONNECTOR A-C30, A-C31 A-C34, A-C35
A-C17

INLET MANIFOLD
AIR TEMPERATURE
SENSOR CONNECTOR
ENGINE OIL A-C9
PRESSURE SENSOR
CONNECTOR
A-C4

FUEL TEMPERATURE
SENSOR CONNECTOR
A-C10

PRIMARY ENGINE
SPEED/TIMING TIMING CALIBRATION (TC)
SENSOR CONNECTOR PROBE CONNECTOR
(CRANKSHAFT) A-C12
A-C8
PARTICULATE PARTICULATE
OIL RECOVERY TRAP 1 SINGLE TRAP 2 DUAL
PUMP CONNECTOR FILTER CONNECTOR FILTER CONNECTOR
A-C16 A-C25 A-C26
REAR VIEW OF ENGINE
VIEW ALL CALLOUTS

ARD MAIN FUEL

ARD PILOT FUEL PRESSURE SENSOR
PRESSURE SENSOR CONNECTOR
CONNECTOR A-C20
A-C18

ARD TURBO OUTLET AND

FLAME DETECT SENSOR
CONNECTOR
A-C22

ARD BOUNDARY
TEMPERATURE SENSOR
CONNECTOR
A-C21

CGI DELTA PRESSURE

SENSOR CONNECTOR
A-C33
RIGHT SIDE VIEW OF ENGINE
VIEW ALL CALLOUTS
AIR INLET TEMPERATURE COOLANT TEMPERATURE
SENSOR CONNECTOR SENSOR CONNECTOR
CGI ACTUATOR A-C37 A-C11 ARD COMBUSTION MAF
CONNECTOR DELTA PRESSURE SENSOR
A-C24 CONNECTOR
A-C42

ARD COMBUSTION
AIR CONTROL VALVE
CONNECTOR
A-C27

IGNITION COIL
CONNECTOR
A-C23
 TOP VIEW OF ENGINE - MAIN ENGINE HARNESS
VIEW ALL CALLOUTS

ARD MAIN FUEL

CONTROL VALVE
ARD PILOT FUEL
CONNECTOR
CONTROL VALVE
A-C14
CONNECTOR
A-C3

IVA EOR
CONNECTOR
A-C15

ARD COMBUSTION
AIR CONTROL VALVE
CONNECTOR
A-C27

CGI ABSOLUTE
PRESSURE SENSOR
CONNECTOR
A-C5
TOP VIEW OF ENGINE - INTERNAL HARNESS
VIEW ALL CALLOUTS

FORE HARNESS AFT HARNESS

CONNECTOR CONNECTORS
E-C1, E-C2 J-C1, J-C2 BRAKE SOLENOID BRAKE SOLENOID
3 &4 CONNECTOR 1 & 2 CONNECTOR
BRAKE SOLENOID J-C11 J-C10 IVA 2
5 & 6 CONNECTOR CONNECTOR
J-C12 E-C8

IVA 6 IVA 1
CONNECTOR CONNECTOR
J-C9 E-C6

INJECTOR 6
CONNECTOR
J-C8 INJECTOR 1
CONNECTOR
E-C5

IVA OIL PRESSURE

SENSOR CONNECTOR
E-C4
IVA 5
CONNECTOR
J-C7
IVA 3 INJECTOR 3 INJECTOR 2
INJECTOR 5 INJECTOR 4 IVA 4
CONNECTOR CONNECTOR CONNECTOR
CONNECTOR CONNECTOR CONNECTOR
J-C4 E-C9 E-C7
J-C6 E-C10 J-C5
HARNESS 292-5549 CONNECTOR AND
SPLICE LOCATIONS

EXTERNAL ENGINE
HARNESS FORE 2
CONNECTOR
E-C2

E-C1

EXTERNAL ENGINE
HARNESS FORE 1
CONNECTOR

E-S5
(T859-WH)

E-S4
(T863-GN) IVA 1 IVA OIL PRESSURE
E-S3 IVA 2 CONNECTOR SENSOR
(T858-GY) CONNECTOR E-C6 CONNECTOR
E-S2 E-C8 E-C4
INJECTOR 4 (T862-BU)
CONNECTOR E-S9
(T960-BU)
E-C10 E-S1 E-C5
E-S13 (X987-BR)
(T988-PU)
E-S7
E-S12 (T958-YL)
(T987-GY) E-S6 INJECTOR 1
(T957-PU) CONNECTOR
E-S8 E-S10
(T959-BR) E-S11 (T985-WH)
(T986-GN)

INJECTOR 3 E-C9
CONNECTOR INJECTOR 2 E-C7
CONNECTOR
HARNESS 292-5550 CONNECTOR AND
SPLICE LOCATIONS

EXTERNAL ENGINE
HARNESS AFT 1
CONNECTOR
F-C1

F-S2
(T864-YL)
IVA 3
IVA 6
F-S3 CONNECTOR
CONNECTOR (T860-OR)
F-C4
F-C9 IVA 5 F-S5
CONNECTOR (T961-GN)
F-C7 F-S7
(T989-WH)

F-C5 IVA 4
CONNECTOR
F-S4
(X988-PU)
F-S1
F-S6 (X989-OR)
(T990-BR)
F-C8
F-S8
(T962-BU)
INJECTOR 6
CONNECTOR

F-C6

INJECTOR 5
CONNECTOR
 HARNESS 292-5551 CONNECTOR AND
SPLICE LOCATIONS

EXTERNAL ENGINE
HARNESS AFT 2
CONNECTOR
J-C2

EXTERNAL ENGINE
HARNESS AFT 1 J-C1
CONNECTOR

BRAKE BRAKE
SOLENOID 5 & 6 SOLENOID 3 & 4
CONNECTOR CONNECTOR
J-C11
J-C12

BRAKE
SOLENOID 1 & 2
J-S2 CONNECTOR
IVA 6 (T864-YL)
CONNECTOR IVA 5 J-S3 J-C10
(T860-OR)
J-C9 CONNECTOR
J-S5
J-C7 J-S7 (K739-BU) IVA 4
(T961-GN) J-C5 CONNECTOR

J-S6
(K737-BR)
J-S4
J-C4 IVA 3
(X988-PU)
CONNECTOR
J-S8
(T990-BR) J-S1
J-C8 (X989-OR)

INJECTOR 6
CONNECTOR J-S9
(T989-WH)
J-S10
(T962-BU)

J-C6
INJECTOR 5
CONNECTOR
HARNESS 291-9127 CONNECTOR AND SPLICE LOCATIONS

A-C15
A-C41
IVA EOR
CONNECTOR CRANKCASE PRESSURE
SENSOR CONNECTOR

SECONDARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
A-C7 (CAMSHAFT)

A-C2 INLET MANIFOLD

AIR PRESSURE
CGI SENSOR
TEMPERATURE CONNECTOR FORE INJECTOR
SENSOR CONNECTOR 1
CONNECTOR A-C6 FORE INJECTOR
A-C42 A-C30 CONNECTOR 2
A-C31 CGI ABSOLUTE
CGI ACTUATOR ARD COMBUSTION PRESSURE SENSOR
CONNECTOR MAF DELTA PRESSURE CONNECTOR
SENSOR CONNECTOR A-C5

A-C24 AFT INJECTOR

FUEL CONNECTOR 1
COOLANT A-C34
TEMPERATURE A-S3
TEMPERATURE (G833-PK)
SENSOR SENSOR PARTICULATE TRAP 1
CONNECTOR CONNECTOR SINGLE FILTER
AIR INLET A-C37
A-C11
A-C10
CONNECTOR CGI DELTA
TEMPERATURE A-C17
A-C25 PRESSURE SENSOR
SENSOR CONNECTOR
ARD FUEL A-S1
CONNECTOR (G828-WH)
AFT INJECTOR
ENABLE VALVE A-C9
A-C33
CONNECTOR CONNECTOR 2
INLET MANIFOLD A-S2
A-C35
(G829-GN)
AIR TEMPERATURE A-C26

ARD COMBUSTION SENSOR CONNECTOR

AIR CONTROL VALVE A-C27 PARTICULATE TRAP 2
CONNECTOR DUAL FILTER
CONNECTOR
A-S4
(U781-YL)
ARD NOZZLE ARD TURBO OUTLET AND
CLEANING FLAME DETECT SENSOR
A-S7
SOLENOID A-C14 ARD MAIN FUEL (U782-PK) CONNECTOR
CONNECTOR CONTROL VALVE A-C22
ARD PILOT FUEL CONNECTOR
A-C13
CONTROL VALVE
CONNECTOR A-C3

A-C23
A-C4 A-S5 A-S8
(Y748-WH) (Y749-GN) ARD IGNITION COIL
A-C16 ENGINE OIL CONNECTOR
ARD PURGE PRESSURE SENSOR
AIR PUMP CONNECTOR
A-C8
PRIMARY ENGINE CONNECTOR
SPEED/TIMING A-C28
SENSOR CONNECTOR ARD MAIN FUEL A-C12 A-C21
OEM PURGE
(CRANKSHAFT) PRESSURE SENSOR AIR POWER ARD BOUNDRY
CONNECTOR A-C20 CONNECTOR TEMPERATURE
SENSOR CONNECTOR
TIMING CALIBRATION (TC)
ARD PILOT FUEL PROBE CONNECTOR
PRESSURE SENSOR
A-C18 CONNECTOR
CONNECTORS

264-5732

10 9 8 7 6 5 4 3 2 1

22 21 20 19 18 17 16 15 14 13 12 11
32 31 30 29 28 27 26 25 24 23

44 43 42 41 40 39 38 37 36 35 34 33
52 51 50 49 48 47 46 45
60 59 58 57 56 55 54 53

68 67 66 65 64 63 62 61
76 75 74 73 72 71 70 69
88 87 86 85 84 83 82 81 80 79 78 77
98 97 96 95 94 93 92 91 90 89
110 109 108 107 106 105 104 103 102 101 100 99
120 119 118 117 116 115 114 113 112 111

160-7689

13 1

23 14

31 24

39 32

47 40

57 48

70 58
230-4011

RED

230-4014 2 1

155-2269 153-9693
1 2 3

2 1
A B B

239-7353

155-2273 237-0227

1 6

2 5

3 4
GRAY
3 2 1

230-5011

230-4013 3E-3382

6 1

RED 5 2

3 2 1
4 3

155-2252 239-7349 155-2272

12 11 10 9 8 7

1 4
2 3
1 2 3 4 5 6

3E-3376 230-5008 264-2407 238-8245

RED RED
4 1
2 1 3 4
3 2
4 3
1 2