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IIoT and Machine Learning in Upstream Surface Facility: Theory and

Application

Presentation · October 2021

DOI: 10.13140/RG.2.2.23189.04324

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 IIoT and Machine Learning in
One Day Seminar 2021
SPE SC Trisakti Upstream Surface Facility:
18 October 2021 Theory and Application
Ir. Muhammad Riandhy Anindika Yudhy, M.Eng., IPM
Field Engineer
 Short Intro for Muhammad Riandhy
7+ years experience in oil & gas industry

Wireline &
Borehole Seismic Project Reliability Process Safety Field Engineer
Field Engineer Engineer Engineer Engineer (2021 – Present)
(2014) (2015 – 2016, (2016 – 2018) (2018 – 2021)
2018 – 2020)
Notable Achievements:
Notable Achievements:
1. Top 10 Graduates in Eastern Hemisphere at
1. Cumulative cost savings from implementation of Lean Six Sigma > USD
Halliburton Technical Training Program Cairo
25 MM
2. Lead multiple digital transformation initiatives:
a. Digital Operational Discipline Metric Monitoring (Improve Operational
Education Background Discipline by 32%)
b. Drone Smart Detection of Vegetation and Insulator Failure in Power
B.Eng Line
c. Live One Line Diagram (Reduce Response Time for Well Downtime
Engineering
by 50%)
Physics d. Digital Pigging Procedure
e. Decision Support Centers (Integrated Operations, Alarm, Equipment
Reliability)
3. Recipient of more than 30 Awards for outstanding support to Operations.
M.Eng
Mechanical
Engineering
 Executive Summary

Key Messages From the Discussion

Discussion
• Key challenges in upstream oil and gas industry is optimizing
 The Challenges in
operation efficiency
Upstream Industry
• IIoT provides data for machine learning to learn to produce
 What is IIoT?
actionable insights that optimize operations efficiency
 What is Machine
• Students can leverage courses, internships and thesis to
Learning?
master IIoT and Machine Learning skills
 Case Study of IIoT and
Machine Learning
Solution to Solve
Upstream Challenges

Desired Outcomes

Introduce audience to application of IoT and Machine Learning in upstream oil and gas industry
and give insight on how to prepare to master the IoT and Machine Learning technology
 The Challenges of Upstream Oil and Gas
Industry
Images courtesy of Deloitte Report on IoT implementation in O&G
Some of these challenges can be solved by adopting IIoT & Machine
Learning in the Operations
Operations Optimization Main Issues
• The need for more non-physical data the conventional
sensors cannot capture
• Billions of USD losses from Non-Productive Time
(NPT) to structure and analyze the data (weak data
management)
• High volume of unstructured data (~1.5 TB/day) that
does not deliver the needed insights
• Increasing operational expense from aging assets
(reactive maintenance cost, foot print reduction, etc)
• Depleting production from aging reservoir
• Many more…..
 What is Industrial IoT (IIoT)?
The Industrial Internet of Things (Industrial IoT) is made up of a multitude of devices
connected by communications software.

The resulting systems, and even the individual devices that comprise it, can monitor,
collect, exchange, analyze, and instantly act on information to intelligently
change their behavior or their environment -- all without human intervention.
Source: https://www.rti.com/industries/iot-faq.html

Image courtesy of Andri Yadi of DyCodeX Key Note Speech “Challenges & Opportunities in IoT”
IIoT is not a new discipline…

It is the evolution of existing technologies…

Image courtesy of https://twitter.com/fisher85m/status/926360908900773889

 IIoT’s roots are in SCADA…

What is SCADA?
SCADA is an acronym for
Supervisory Control and
Data Acquisition.

It is software and
hardware that can be used
for process control and
gathering real time data
from remote locations for
exercising control on
equipment and conditions.

Orlando Moreno

Image courtesy of https://rtidds.files.wordpress.com/2014/06/genericscadasystem.png

Both SCADA and IIoT perform the following function in industrial setting
• Plant and process system monitoring
• Industrial process and machine control (manual and automated)
• Data collection and analysis
• Alarm monitoring and notification
• Reporting (real-time and historical)

Are IIoT and SCADA the same?

Image Courtesy of http://blog.sparna.fr/wp-content/uploads/2012/05/comparison.jpg

 No, their prescribed implementations are very different

Source:https://www.3agsystems.com/blog/iot-vs-scada

In short, IIoT is open & easy to integrate while SCADA is closed & proprietary
which ultimately leads to ….
HIGHER COST!
 IIoT begins where SCADA and PLC end

Image courtesy of https://blog.lnsresearch.com/industrial-networking-the-iiot-means-flattening-more-than-just-the-purdue-model-mondaymusings and

https://www.automationworld.com/factory/iiot/article/21132891/is-the-purdue-model-still-relevant

• Information generated from SCADA systems acts as one of the data sources for IIoT.
• SCADA’s focus is on monitoring and controlling.
• Whereas, IIoT is more focused on analyzing machine data to improve productivity
• IIoT is essentially a culmination/peak of advances in the connectivity of hardware and
data networks that SCADA provides.
• IIoT leads with the capability for cloud computing and bit-data processing  Machine
Learning
 What is Machine Learning?
 Machine learning is a branch of artificial
intelligence (AI) focused on building
applications that learn from data and
improve their accuracy over time without
being programmed to do so. It trained a
sequence of statistical processing steps
to find patterns and features in massive
amounts of data in order to make
decisions and predictions based on new
data.

 AI is a broad term that aims at using

data to offer solutions to existing
problems. Some example solutions:
 Classification
 Prediction
 Estimation
 Association
 Optimization
 Clustering

 The objective of Machine Learning is to

gain knowledge from data
 Most Machine Learning Algorithms are “Supervised Learning” where the data
set has historical input-output relationship that act as reference in learning

Image Courtesy of https://towardsdatascience.com/what-are-the-types-of-machine-learning-e2b9e5d1756f

How is Machine Learning and IIoT
related?

Image courtesy of Andri Yadi of DyCodeX Key Note Speech “Challenges & Opportunities in IoT”
Oilfield 4.0 Ecosystem
 Case Study 1: Intelligent Asset
Inspection

Image Curtesy of TATA Consultancy Services White Paper Intelligent Asset Inspection in O&G:The path to efficiency
 Case Study 2: Predictive Maintenance of
Pumps using IIoT & SCADA Integration

• Bearing Vibration
• Bearing
Temperature
• Power
Consumption
• Discharge
Pressure
• Flowrate

• Pump performance
• Pump Condition

Image Courtesy of https://www.pumpsandsystems.com/how-use-iot-improve-mechanical-seal-reliability

Case Study 3: Power System Optimization
using IIoT & SCADA Integration

 Average Load (MW)

 Peak Load (MW)
 Power
Consumption
for Well &
Pumps (MWH)
 # Active Wells
& Pumps
 Produced
Fluid Rate
(BFPD)

 Forecasted Average Load (MW)

 Forecasted Peak Load (MW)
 Spinning Reserves (MW)
 # Active Generator
 Fuel Needed (MMSCFD)
 Cost Savings $$$
Q&A
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