Section VII. Works Requirements 263 Payment will be made under: Pay tem | 0 cron Unit of Number eseription Measurement 6011) Station Pavement, Granite Tiles Sam. ITEM 1047(8) STAINLESS STEEL FRAME SYSTEM 1. General nT Scope This section covers the requirements for the furnishing of all necessary materials, tools, equipment, and labor including fabrication erection and installation necessary to complete the required structural steel roof framing works as shown on drawings and as specified herein. 2. Products 2.1. Material Stainless Steel Pipes Roof Framing System, in accordance with the requirements of ASTM A276 Type 316. 2.2. Welding shall conform to AWS standard, A309 or 312 SMAW electrodes shall be used unless otherwise specified by the Structural Engineer. 2.3. The fabricator shall have the welds tested by X-ray method by an independent company engaged in non-destructive testing as directed by the Structural Engincer. ‘The welds are considered satisfactory if 9 out of 10 samples passed the requirement otherwise the welds shall be corrected, 2.4, Unless otherwise noted, bolts shall conform to ASTM A193 or F593 3. Execution 3.1. abr 3.1.1. Stainless Steel fabricator shall submit shop drawing showing complete detailed connections for approval by the Structural Engineer. No material shall be ordered nor fabrication started until such drawings are approved by the Structural Engineer. Cebu BRT Project - Package | (rebid)Section VIL. Works Requirements 264 3.1.2, All dimensions in the plans shall be verified by the steel fabricator in the field in coordination with the general contractor. 3.1.3. Unless otherwise specified in the plans, gusset plates and stiffeners shall be minimum 6mm thick. 3.1.4. All splices shall be staggered. No splices shall be permitted at point where critical stressed occur. Splice plate shall have a minimum length of 300 mm. 3.1.5. All bearing plates shall have a minimum thickness of 12 mm. 3.1.6. All erection bolt holes shall be 3 mm plus nominal bolt diameter. 3.1.7. All cuttings shall be neat cut ITEM (1003)/1013 TINSMITHRY WORKS LL. General Scope This section covers the requirements for the provision of all labor, materials, equipment required for the performance of all work necessary for the fabrication and installation of roofing and ceiling of the bus station as indicated on drawings and as specified herein. Products 2.1, Material Aluminum Sheet 1060, in accordance with the requirements of ASTM B209. Unless otherwise noted all fasteners to be used for fasteners shall conform to ASTM F468 UNS 61400 Welding shall conform to AWS standard, AL1060 electrodes shall be used unless otherwise specified by the Structural Engineer. Fabrication é& Installation Use materials of size and thicknesses indicated or, if not indicated, of required size and thickness to produce adequate strength and durability in finished product for intended use. Work materials to dimensions indicated on approved detail drawings, using proven details of fabrication and support. Use type of materials indicated or specified for the various components of work. Cebu BRT Project - Package | (rebid)Section VII. Works Requirements 265 Form exposed work true to line and level with accurate angles and surfaces and straight sharp edges. Ensure all exposed edges are eased to a radius of approximately 0.8 millimeter 1/32 inch, Bend metal comers to the smallest radius possible without causing grain separation or otherwise impairing the work. Weld corners and seams continuously and in accordance with the recommendations of AWS. D1.1/D1.1M. Grind exposed welds smooth and flush to match and blend with adjoining surfaces. Form exposed connections with hairline joints that are flush and smooth, using concealed fasteners wherever possible. Use exposed fasteners of the type indicated or, if not indicated, use Phillips flathead (countersunk) screws or bolts. Provide anchorage of the type indicated and coordinated with the supporting structure. Fabricate anchoring devices and space as indicated and as required to provide adequate support for the intended use of the work. ITEM (711)1 STATION FENCE 1 1d 12. General Scope This section covers the requirements for the provision of all labor, materials, equipment required for the performance of all work necessary for the fabrication and installation of station fence as indicated on drawings and as specitied herei Submittals 1.2.1. Shop Drawings Steel Pipes, Steel Shapes, Plates and Bars 1.2.2, Product Data Submit manufacturer's catalog data including two copies of manufacturer's specifications, dimension diagrams, and anchor details for the following items: a) Steel Pipes b) Steel Plates, Shapes, and Bars ©) Concrete Inserts Masonry Anchorage Devices 1.2.3. Certificates Welding Procedures Welder Qualification Cebu BRT Project - Package | (rebid)Section VIL. Works Requirements 266 13. 2, 21 22. 1.2.4, Manufacturer's Instructions Installation Instructions Quality Assurance Submit welding procedures testing in accordance with AWS D1.1/D1.1M made in the presence of the Engineer and by an approved testing laboratory at the Contractor's expense. 1 1, Welder Qualification: Submit certified welder qualification by tests in accordance with AWS D1.1/D1.1M, or under an equivalent approved qualification test. In addition, be performed on test pieces in positions and with clearances equivalent to those actually encountered. Ifa test weld fails to meet requirements, make an immediate retest of two test welds and each test weld must pass. Failure in the immediate retest will require that the welder be retested afler further practice or training and make a complete set of test welds. Products System Description: Provide complete, detailed fabrication and installation drawings for all iron and steel for all steel shapes, plates, bars and strips used in accordance with the drawings. Pre-assemble items in the shop to the greatest extent possible. Disassemble units only to the extent necessary for shipping and handling. Clearly mark units for reassembly and coordinated installation. For the fabrication of work exposed to view, use only materials that are smooth and free of surface blemishes, including pitting, seam marks, roller marks, rolled trade names, and roughness, Remove blemishes by grinding, or by welding and grinding, prior to cleaning, treating, and application of surface finishes, including zine coatings. General Fabrication Provide station fence to the indicated sizes. Provide details of sections and connections at not less than 1 to 4 scale. Also, detail setting drawings, diagrams, templates for installation of anchorages, including concrete inserts, anchor bolts, and miscellaneous metal items having integral anchors. Use materials of size and thicknesses indicated or, if not indicated, of required size and thickness to produce adequate strength and durability in finished product for intended use. Work materials to dimensions indicated on approved detail drawings, using proven details of fabrication and support. Use type of materials indicated or specified for the various components of work. Cebu BRT Project - Package | (rebid)Section VII. Works Requirements 267 2.4. 26. 27. Form exposed work true to line and level with accurate angles and surfaces and straight sharp edges. Ensure all exposed edges are eased to a radius of approximately 0.8 millimeter 1/32 inch, Bend metal comers to the smallest radius possible without causing grain separat otherwise impairing the work. Weld corners and seams continuously and in accordance with the recommendations of AWS DI.1/D1.1M. Grind exposed welds smooth and flush to match and blend with adjoining surfaces. Form exposed connections with hairline joints that are flush and smooth, using concealed fasteners wherever possible. Use exposed fasteners of the type indicated or, if not indicated, use Phillips flathead (countersunk) screws or bolts. Provide anchorage of the type indicated and coordinated with the supporting structure. Fabricate anchoring devices and space as indicated and as required to provide adequate support for the intended use of the work. Use hot-rolled steel bars for work fabricated from bar stock unless work is indicated or specified to be fabricated from cold-finished or cold-rolled stock. Steel Pipes: Provide pipe conforming to ASTM A 53/A 53M, type as selected, Grade B; primed finish, unless galvanizing is required; standard weight, Schedule 40, Provide B.I. pipe handrail, B.L. pipe baluster, and B.I. Pipe railing all to be automotive painted finish. Structural Steel Plates, Shapes and Bars: Provide structural-size shapes and plates, except plates to be bent or cold-formed, conforming to ASTM A 36/A 36M, unless otherwise noted Provide steel plates, to be bent or cold-formed, conforming to ASTM A 283/A 283M, Grade C. Provide steel bars and bar-size shapes conforming to ASTM A 36/A 36M, unless otherwise noted. Anchorage Devices: Provide anchorage devices consisting of expansion shields complying with AASHTO M 314, ASTM E 488. Fasteners: Provide galvanized zinc-coated fasteners in accordance with ASTM A 153/A 153M used for exterior applications or where built into exterior walls or floor systems. Select fasteners for the type, grade, and class required for the installation of steel stair items. Railings, Handrails, Balusters and Post: Design handrails to resist a concentrated load of 490 N in any direction at any point of the top of the rail or 290 N/m applied horizontally to top of the rail, whichever is more severe. Provide pipe collars of the same material and finish as the handrail and posts. Provide steel handrails, including inserts in concrete, of B.L. pipe of the indicated size Provide to the indicated sections including pipe, fittings, brackets, fasteners, and other indicated metal components. Cebu BRT Project - Package | (rebid)Section VIL. Works Requirements 268, 3 Execution Installation Instructions Submit manufacturer's installation instructions for the fabrication of steel stair railing, hand rail, balusters, post, and other indicated miscellaneous metals for fabrication. Preparation Adjust stair railings and handrails prior to securing in place to ensure proper matching at butting joints and correct alignment throughout their length. Spacing of post shall be as indicated. Plumb posts in each direction. Secure posts and rail-ends to building construction. as follows: = Anchor posts in concrete by means of pipe sleeves set and anchored into concrete. Provide sleeves of galvanized, standard weight, steel pipe. Provide steel plate closure secured to the bottom of the sleeve. After posts have been inserted into sleeves, fill the annular space between post and sleeve with molten lead, sulfur, or quick-setting hydraulic cement. Cover anchorage joint with a round steel flange welded to the post, unless otherwise indicated. - Anchor rail ends into concrete and masonry with steel round flanges welded to rail ends and anchor into the wall construction with lead expansion shields and bolts. Secure handrails to walls by means of wall brackets and wall return fitting at handrail ends. Provide and locate brackets on center. Provide wall return fittings, flush-type, with the same projection as that specified for wall brackets. Secure wall brackets and wall return fittings to building construction as follows: - For concrete and solid masonry anchorage, use bolt anchor expansion shields and lag, bolts. Stair Railings, Balusters and Handrails Adjust railings prior to securing in place to ensure proper matching at butting joints and correct alignment throughout their length. Space posts not more than 1200 millimeter on center. Plumb posts in each direction. Secure posts and rail-ends to building construction by providing an angular steel plate bolted to reinforced concrete beam. Insert escutcheon plate to pipe and weld steel base plate to post. Verify required distance from the edge of the beam before welding the base plate to the angular steel plate. Whenever indicated in the drawing, cover with cement sereed or cut out the finishing material around the post diameter. Anchor rail ends into concrete and masonry with steel round flanges welded to rail ends and anchored into the wall construction with lead expansion shields and bolts, Field Welding Cebu BRT Project - Package | (rebid)Section VII. Works Requirements 269) Procedures of manual shielded metal are welding, appearance and quality of welds made, and methods used in correcting welding work must comply with AWS D1.1/D1.1M. Payment will be made under: Pay item | 9 iption Unit of Number escription Measurement 600(1) Granite Tiles sqm. 71) Station Fence Im 1047(1) Roof Framing System Im 1013(1) Tinsmithry Works (Roof) sqm 1003 Tinsmithry Works (Ceiling) sqm ITEM 10401) METAL WORKS 1 1d 12 General Scope This section covers the requirements for the provision of all labor, materials, equipment required for the performance of all ancillary works including but not limited to bolts, washers, nuts, gusset plates, stiffeners, fasteners, stainless steel benches, 25mm thick metal plates, metal letters for station name plates etc.; Material Structural Steel Plates, Shapes and Bars: Provide structural-size shapes and plates, exeept plates to be bent or cold-formed, conforming to ASTM A 36/A 36M, unless otherwise noted. Provide steel plates, to be bent or cold-formed, conforming to ASTM A 283/A 283M, Grade C. Provide steel bars and bar-size shapes conforming to ASTM A 36/A 36M, unless otherwise noted. ITEM 1002 DRAINAGE SYSTEM. 1 Ld. General Scope This section covers the requirements for the provision of all labor, materials, equipment required for the performance of all drainage system to include septic tank, rough-in piping Cebu BRT Project - Package | (rebid)Section VIL. Works Requirements 210 12 and fittings) as shown on the plan with all incidentals and ancillary items to complete the ‘works; including the water run-off intersecting canal on the road median of bus station where necessary. Material All rough-in piping for the septic tank shall be Polyvinyl Chloride (PVC) pipe manufactured by “Moldex”, “Neltex” or approved equivalent Schedule 40, Metal grating shall be wrought iron steel in accordance with ASTM. ITEM 1032(1) PAINTING WORKS Immediately after installation, clean field welds, bolted connections, and abraded areas of the shop paint and exposed areas painted with the paint used for shop painting. Apply paint by brush or spray to provide a minimum dry-film thickness of 0.051 mill Paint Schedule Refer to Finish Schedule for the particular area and surface type where such type of Paint is required. SURFACE PRIMER UNDERCOAT AND FINISH COAT Pigment Ceiling and Skirting ed Water-base Enamel Paint Plaster/Concrete Sealer Flooring Epoxy Primer Epoxy Paint; 0.3 mm thick Bloc Walls and Ceilings latex k Water-base Poly Vinyl Acetate (rough/porous) Filler Paint (PVA) Walls and Ceilings (smooth) Pigmented Water-base Poly Vinyl Acetate Sealer Paint (PVA) Walls and Ceilings Water-base Poly vinyl Acetate (rough/porous) Latex Block Paint (Double Velvet) Filler Walls and Ceiling (smooth) Water base Poly Vinyl Acetate Paint (Double Velvet) Pigmented Walls and Ceiling Sealer Water-base Enamel Paint (rough/porous) Cebu BRT Project - Package | (rebid)Section VII. Works Requirements 2m a) Walls and Ceiling (smooth) Block Filler Water-base Enamel Paint Exterior Walls Pigmented Water-base Enamel Paint Sealer Alkali Resistant Primer + Paint Tables All DFT's are minimum values. Before any painting works shall be done, obtain Engine approval for the required paint color and gloss level. Provide the type of paint indicated and specified herein at areas indicated in the drawings. Finish color and sheen shall be as selected by the Engineer and approved by the Owner. Special care shall be taken in the surface preparation and in the application of paint primers and finishes, specifically on areas where wall finish differs from its finish skirting. Type of paints to be use shall be water paints, except use epoxy type of coating where indicated in the drawings. Refer to the indicated Exterior and Interior Finish Schedule for the type of paints to be used before any painting works shall be done. - Exterior Concrete; vertical surfaces, including undersides of balconies and soffits but excluding tops of slabs: Latex New; MPI EXT 3.1A-G2 (Flat) Primer: Intermediate: Topcoat: MPI10 MPI 10 MPI 10 System DFT: 3.5 mils, New; MPI EXT 3.1A-GS (Semi-gloss) Primer: Intermediate: Topcoat: MPI 11 MPI. MPI System DFT: 3.5 mils New; MPI EXT 3.1A-G6 (Gloss) Primer: Intermediate: Topcoat: MPI 119 MPI 119 MPI 119 System DFT: 3.5 mils, - Elastomerie Coating System; vertical surfaces, including undersides of softits but excluding tops of slabs, unless otherwise indicated: a) Elastomeric Coating New; MPI EXT 3.F/ Existing: MPI REX 3.1F Primer: Intermediate: Topcoat: Cebu BRT Project - Package | (rebid)Section VIL. Works Requirements 22. MPI 113 Per Manufacturer MPI 113 ‘System DFT: 16 mils Apply sufficient coats of MPI 113 to achieve a minimum dry film thickness of 16 mills Surface preparation and number of coats in accordance with manufacturer's instructions. ‘Topcoat: Coating to match adjacent surfaces. = Epoxy Floor Coating MPI INT 9.2E-G6 (Gloss) Primer: Intermediate: Topcoat: MPI5O MPL77 MPL77 System DFT: 4 mils - Interior Concrete Surfaces; vertical surfaces, including undersides of soffits but excluding tops of slabs: a) Latex New; MPI INT 3.1A-G2 (Flat) Primer: Intermediate: Topcoat: MPI50 MPI 44 MPL ag System DFT: 4 mils New; MPIINT 3.14-G3 (Eggshell) Primer: Intermediate: Topcoat: MPI50 MPI52 MPI52 System DFT: 4 mils New; MPI INT 3.1A-GS (Semi-gloss) Primer: Intermediate: Topcoat: PISO MPIS4 MPI S4 System DFT: 4 mils b) High Performance Architectural Latex New; MPI INT 3.1C-G2 (Flat) Primer: Intermediate: Topcoat: MPI50 MPI 138 MPI 138 System DFT: 4 mils New; MPI INT 3.1C-G3 (Eggshell) Primer: Intermediate: Topcoat: Cebu BRT Project - Package | (rebid)Section VII. Works Requirements 23 MPI5O MPI 139 MPI 139 ‘System DFT: 4 mils New; MPI INT 3.1C-G4 (satin) Primer: Intermediate: Topcoat: MPI50 MPI 140 MPI 140 System DFT: 4 mils New; MPI INT 3.1C-G5 (Semi-gloss) Primer: Intermediate: Topcoat: MPISO MpI141 M1141 System DFT: 4 mils - Plaster and Wallboard not otherwise specified: a) Latex New; MPI INT 9.2A-G2 (Flat) Primer: Intermediate: Topcoat: MPI 50 MPL 44 MPL 44 System DFT: 4 mils New; MPI INT 9.2A-G3 (Eggshell) Primer: Intermediate: Topcoat: MPI50 MPIS2 MPI 52 System DFT: 4 mils New; MPI INT 9.2A-G5 (Semi-gloss) Primer: Intermediate: Topcoat: MPI5O MPIS4 MPI 54 System DFT: 4 mils b) High Performance Architectural Latex - High Traffic Areas New; MPI INT 9.2B-G2 (Flat) Primer: intermediate: Topcoat MPI 50 MPI 138 MPI 138 System DFT: 4 mils New; MPI INT 9.28-G3 (Eggshell) Primer: Interme Topcoat: MPI5O MPI 139 MPI 139 System DFT: 4 mils New: MPI INT 9.28-G5 (Semi-gloss) Primer: Intermediate: Topcoat: PISO MPI 141 MPI141 System DFT: 4 mils - Plaster and Wallboard in toilets, food-preparation, food-serving, toilets, shower areas, areas requiring a high degree of sanitation, and other high humidity areas not otherwise specified, Cebu BRT Project - Package | (rebid)Section VIL. Works Requirements 214 a) Waterborne Light Industri al Coating New; MPI INT 9.2L-G5 (Semi-gloss) Primer: Intermediate: Topcoat: MPI 50 MPI 153 MPI 153 System DFT: 4 mils b) Alkyd New; MPIINT 9.2C-G5 (Semi-gloss) Primer: Intermediate Topcoat MPI50 MPI a7 MPI a7 System DFT: 4 mils New Metal surfaces of stair railings, balusters, supports, and miscellaneous metals, except stainless steel surfa ration and number of coats shall be per manufacturer's instruetions: a) Automotive Paint Primer: Intermediate and Topcoat: Anti-Corrosive Metal Primer Automotive Paint Metal Primer System DET: 5 mils, unless otherwise directed. Aluminum, aluminum alloy, and other miscellaneous non-ferrous metal items not otherwise specified a) Polyvinylidene Fluoride (PVDF) Resin Coating Primer: Intermediate: Topcoat: Shall be as Per Manufacturer's recommendation System DFT: 5 mils Cleaning Upon completion of work, all staging, scaffolding and ps containers shall be removed and disposed. Paint drips, oil, or stains on adjacent surfaces shall be removed and entire job left clean and acceptable to Architect or Engineer. Payment will be made under: Pay tem | 0. intion Unit of Number P Measurement 1040(1) Metal Works each 1003 Drainage System each 1032(1) Painting Works each Cebu BRT Project - Package | (rebid)