Professional Documents
Culture Documents
Pistolas Pegamento Hhs
Pistolas Pegamento Hhs
DLK-40x
DLK-403-6V 27430300
DLK-403-24V 27440300
Date: 03.07.2007
ENGLISH
23.07.2007 27430300-03_07_2007.EN 1
DLK-40x -
All Baumer hhs operating instructions and manuals are protected by copyright. Copying,
duplication, translation etc. are expressly prohibited.
Additional copies of this manual are available from the manufacturer. The manufacturer
makes no claims regarding the accuracy of the contents of this manual.
We reserve the right to make changes at any time without giving notice in advance.
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DLK-40x -
Table of contents
1. Introduction....................................................................5
! General Remarks ................................................................................... 5
! Clarification of Warning Instructions ................................................... 6
2. Safety Instructions.........................................................7
! Safety provisions of general validity .................................................... 7
! Use for the intended purpose ............................................................... 8
! Safety in Maintenance of Cold Glue Systems...................................... 9
! Safety in Operation ...............................................................................10
! Personal Protective Equipment ...........................................................10
23.07.2007 27430300-03_07_2007.EN 3
DLK-40x - 1. Introduction
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1. Introduction
! General Remarks
These operating instructions have been tailored specially to the device DLK-40x
you have purchased.
All the relevant safety aspects have been taken into account in the manufacturing
of our products which are in accordance with the latest state of the art.
23.07.2007 27430300-03_07_2007.EN 5
DLK-40x - 1. Introduction
ATTENTION !
EXPLOSION HAZARD
ELECTRICAL EQUIPMENT
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2. Safety Instructions
! Safety provisions of general validity
To ensure safe and proper operation only hhs staff and other qualified
personnel may install, operate and maintain the system.
23.07.2007 27430300-03_07_2007.EN 7
DLK-40x - 2. Safety Instructions
WARNING!
The system may not be used for a purpose for which it was not intended.
This system may only be used for the areas of application listed below:
EXPLOSION HAZARD !
Never use glues containing solvents for the application.
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DLK-40x - 2. Safety Instructions
Warning:
Ensure that the system is in an electrically dead and depressurized state
before commencing to carry out any repair or maintenance work!
No Voltage:
Switch off the system at the main switch and ensure that this switch
cannot be switched on again in an unintended or unauthorized manner
No Pressure:
Set the overall pressure for the system to 0
- Vent the pressure tank and / or shut off the pump
- Open the application guns in order to release the residual pressure
- Open the ball cocks on the material pressure regulator and distributor
WARNING!
Ensure that pressure is really gone. Dry glue can block the outlets. Check
the pressure on the pressure gauge. All the pressure gauges must show 0
bar.
23.07.2007 27430300-03_07_2007.EN 9
DLK-40x - 2. Safety Instructions
! Safety in Operation
HAZARD !
The system may not be operated
near
- flammable materials
- volatile materials
- explosive materials
- explosive gases
Wear personal protective equipment! Cover all body areas that may get in
contact with glue:
- Protective clothing
- Protective gloves
- Protective glasses
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3. Processing of Glues
! Cold Glue
The following basic rules must be observed when processing dispersion glues /
starch adhesives / dextrin adhesives:
23.07.2007 27430300-03_07_2007.EN 11
DLK-40x - 3. Processing of Glues
All parts through which the glue passes or with which the glue comes into
contact should be flushed thoroughly with water prior to any extended
interruptions in operations.
Dispersion glues can be removed easily with water while still in a fluid state. They
are generally insoluble in water when they have hardened.
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7. Gun Technology
! Technical description
DLK-40x-24V DLK-40x-6V
ATTENTION !
Stay within allowed pressure range. (See Technical Data)
You can equip the 6 Volt variant on alternating side with 2 hose connectors for
higher pressure. (See Technical Data)
23.07.2007 27430300-03_07_2007.EN 13
DLK-40x - 7. Gun Technology
DANGER !
Please observe the max. permissible pressure for hoses and connecting
elements.
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DLK-40x - 7. Gun Technology
DLK-40x-6 V
Schlauchanschluss A : 6/4 mm
DLK-40x-6 V
Schlauchanschluss B: G 1/4
23.07.2007 27430300-03_07_2007.EN 15
DLK-40x - 7. Gun Technology
- The closing needle closes the nozzle seat when not actuated.
- Glue is under pressure at nozzle seat.
- An electrical pulse at the coil opens the armature against the spring and lets
emerge glue through the nozzle.
- after electrical pulse, the armature closes with help of the spring.
- the flow of glue is stopped.
- you can set the amount of glue within certain limits by help of the stroke
regulator.
HINT:
To receive optimum gluing results, you should reduce amount only
slightly by the stroke regulator.
You can influence amount of glue also by glue pressure.
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DLK-40x - 7. Gun Technology
! Assembly
Check system for comleteness and damages.
" Installation
• Mount the application gun with a suitable bracket.
PLEASE NOTE: Baumer hhs offers a variety of brackets for your gun. In
case your order does not contain any brackets, do not hesitate to ask for a
solution.
ATTENTION !
Take care of leak free connection of all connections.
ATTENTION !
Use only Baumer hhs control devices.
23.07.2007 27430300-03_07_2007.EN 17
DLK-40x - 7. Gun Technology
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DLK-40x - 7. Gun Technology
IMPORTANT !
Set the stroke only while the nozzle is in operation (nozzle test). Otherwise the
nozzle seat can be damaged. Do not tighten too tightly. This can cause damage
to the nozzle and armature.
Basic stroke
- Turn the knob of the ratched lock (2) carefully clockwise until the stop position
is reached.
- Turn the knob back half a turn counter-clockwise.
23.07.2007 27430300-03_07_2007.EN 19
DLK-40x - 7. Gun Technology
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DLK-40x - 7. Gun Technology
23.07.2007 27430300-03_07_2007.EN 21
DLK-40x - 7. Gun Technology
♦ Maintenance tip 1
HAZARD !
Depressurize the system [P1, ... p=0bar].
- Losen material hose from gun [V], place into empty bucket [L]:
- increase pressure carefully [B]
- emerging amount of glue too low:
- clean filter [HD]
- check hoses, nipples e.g. for blockage, kinks...
- emerging amount of glue enough:
- decrease pressure
- assemble hose !
- dismantle nozzle [V]
- place gun into an empty bucket [L]
- increase pressure carefully [B]
- emerging amount of glue too low:
- emerging amount of glue enough: clean nozzle
example sketch
♦ Maintenance tip 2
HAZARD !
Depressurize the system [P1, ... p=0bar].
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DLK-40x - 7. Gun Technology
As a result of their design, cold glue units require very little maintenance and
should have a long service life under normal working conditions. Provided that
the glue to be processed is delivered to the guns in an absolutely clean, filtered
state. However, at least a minimum amount of time must be spent on looking
after the units whereby the particular amount of time required depends on the
particular operating conditions as well as the glue and the product to which the
glue is being applied.
Before carrying out repairs or replacing parts, always thoroughly clean the
working place and the device.
Rinse dirty components thoroughly with water, in particular when parts are to be
replaced.
ATTENTION !
Make utility service lines out of pressure !
Info:
Suitable cleaner:
in most cases you can use water (max. 40°C) or a corresponding
dissolvent
-> always follow the instructions of the glue manufacturer!
IMPORTANT !
Withdraw plug and disconnect hoses before commencing the dismantling
process!
- Turn the knob of the ratched lock (2) anticlockwise until the stop position is
reached.
23.07.2007 27430300-03_07_2007.EN 23
DLK-40x - 7. Gun Technology
IMPORTANT !
If the ratched lock has not been opened fully, armature and nozzle can be
damaged when the nozzle is screwed in.
- Unscrew the nozzle (5) with an open-jaw 10mm spanner. hold the armature
housing (4) with an 15mm spanner.
IMPORTANT !
If flushing through with water has not been carried out, cover the exposed part
of the armature needle with a moist cloth. This prevents the gun from drying.
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DLK-40x - 7. Gun Technology
IMPORTANT !
take care here that parts do not spring out. The spring is compressed.
23.07.2007 27430300-03_07_2007.EN 25
DLK-40x - 7. Gun Technology
IMPORTANT !
Do not use sharp objects
IMPORTANT !
If the ratched lock has not been opened fully, armature and nozzle can be
damaged when the nozzle is screwed in.
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DLK-40x - 7. Gun Technology
The list of daily control and maintenance operations, carried out before the
start of work
Control: Controlled area: The action,
guidelines
according to
the chapter
Control glue glue volume
External inspection external damage electric wiring
of the gun pneumatic line
(visual inspection)
glue line
glue leaks glue output area
substance input area
Performance check glue application glue output Check while in
functions the test mode
The list of daily control and maintenance operations, carried out at the end
of work
External cleaning of contaminations the gun exterior
the gun
Info: this table must be used in addition to the table of daily maintenance
on the last day of the month.
23.07.2007 27430300-03_07_2007.EN 27
DLK-40x - 7. Gun Technology
The visual inspection implies examining external condition of the gun and
couplings.
• Damage control
-Check the guns couplings.
-Check the gun for mechanical damage.
• Leak control
-Set the high pressure for the gun.
-Check the air-tightness of couplings.
-Check the air-tightness at the nozzle output.
If any damage or leak is found during the inspection, they must be dealt
with immediately.
" Cleaning
♦ Cleaning agent
♦ External cleaning
Please note !
For the external cleaning use soft brushes and linen clothes.
• Regularly clean the gun of any glue remains and other contaminations.
o Use the recommended cleaner
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DLK-40x - 7. Gun Technology
Info:
During the internal cleaning the whole system is cleaned with water.
- Delivery pump
- Material hose
- Gun
The system should not be disassembled.
Run glue through the whole system before the next putting into operation.
29110034
- Control the nozzle hole for a free diameter.
- Clean the nozzle with a cleaning needle. (Pay attention to the nozzle
diameter !)
29110021 / 29110022
- Replace the nozzles if they are damaged.
INFO:
By contamination of the nozzle the glue flow can be irregular.
As a result the glue application shows errors.
23.07.2007 27430300-03_07_2007.EN 29
DLK-40x - 7. Gun Technology
IMPORTANT!
Use of hard metallic objects for clearing the nozzle opening can lead to
damage to the needle seat and enlarge the diameter of the nozzle.
INFO:
The cleaning agents to be used depend on the type of glue being
processed and can be obtained from your glue supplier.
♦ General cleaning
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DLK-40x - 7. Gun Technology
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DLK-40x - 7. Gun Technology
Spare parts
Art.-No.(Réf.): 10 23 92 15
Pos. Article n° pcs. description
1 27 43 04 00 1 cold glue gun DLK 400 cpl.
2 89 31 56 00 1 bracket HV-460 cpl.
3 96 31 01 03 1 reflected light sensor with plug cpl.
4 77 23 55 00 1 cable with manual activation key cpl.
5 95 11 01 02 1 screw-in connector 1/8”-8/6
6 95 10 13 03 4,65m plastic hose 8/6 nature
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DLK-40x - 7. Gun Technology
23.07.2007 27430300-03_07_2007.EN 33
DLK-40x -
10. Appendix
! Warranty and Repairs
" Warranty
Baumer hhs GmbH grants the original purchaser a warranty on these devices
which have been developed and manufactured in accordance with the latest
state of the art. The warranty extends from the commissioning of the devices for
a period of 12 months.
The warranty covers:
• Function
• Material
• Workmanship
Excluded from the warranty are normal wear and/or wearing parts. The warranty
terms of the particular subcontractor apply in the case of complete
subassemblies etc. which have been bought in by hhs.
Our general terms of sale and delivery apply.
Rights under the warranty cease in the case of:
• improper handling
• repairs carried out by third parties
• Fitting of parts other than original parts
In the case of work under warranty, it is at the discretion of Baumer hhs as to
whether parts etc. should be repaired or replaced. Claims under warranty going
beyond the above are excluded since we can exercise no control over the proper
use and handling of the device.
" Repairs
Repairs may only be carried out by experts using original spare parts. This
clause applying in particular in the case of work on electrical equipment.
Accordingly and for the safety of all concerned, a defective device should be
returned to ourselves. We will repair it professionally and take into account
thereby all the relevant safety instructions. Should you have any questions,
please contact our headquarters or one of our agencies.
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DLK-40x - 10. Appendix
23.07.2007 27430300-03_07_2007.EN 35
! Contact / Kontakt
06/2008
Building 30, 2nd Floor, Section A, +86 - 21 6768 7095 ext. 220
Baumer (China) Co., Ltd.
China #201 Minyi Road, Songjiang District, +86 - 21 6768 7098
Ms. Chen
201612 Shanghai, CHINA sales.cn@baumerhhs.com