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Installation & Maintenance Instructions


Junction Box Enclosures FM, CSA, ATEX, IECEx Certified.
Classified for Hazardous Location Electrical Equipment D

WIRING DIAGRAM P/N 10-1182


ATTACHED INSIDE THE COVER
CCS explosion-proof junction boxes are certified to provide explosion-proof
BLIND OUTLET terminals protection in hazardous locations and excellent resistantce to
JUNCTION BOXES:
environmental conditions.
a- P/N 141-18 & P/N 141-19
(ALUMINUM, EPOXY COATED) The 141-18 & 141-19 features are: Copper-free, Aluminum Epoxy Coated
b- P/N 141-20
(316 STAINLESS STEEL, Boxes with Blind Cover: Class I, Div I, Group B, C and D; Class II, III, Div. I
COVER
B
ELECTRO-POLISHED)
Groups E, F and G, NEMA 4X, ATEX & IECEx - Exd IIC Ex tD.
INSTALL TERMINAL
AS SHOWN
STOPPING PLUG (SST): The 141-20 box is 316 Stainless Steel, Electro Polished with Blind Cover:
a- 3/4-14 NPT (141-18 & 141-20)
b- M20 X 1.5 THD. (141-19) Class I, Div I, Group B, C and D; Class II, III, CDiv. I Groups E, F and G,
NEMA 4X, ATEX & IECEx - Exd IIC Ex tD.
TWO HORIZONTAL OUTLETS Note 1: Each box supplied with 316 Stainless Steel externally accessible
EXTERNAL GROUND SCREW stopping plug FM (USA & Canada) Explosion-Proof Certified Class
SEE WIRING DIAGRAM FOR CODE I Div. I Groups A, B, and D, Class II Div. I Group E, F and G, ATEX
FREE LEADS OR CABLE II 2 G D, Ex de I & IIC IECEx, Ex de I & IIC, IP68.
GROUND SCREW
ACCESS 1/2-14 NPT TO 3/4-14 NPT,

DETAIL B
CERTIFIED FITTING REDUCER
GENERAL:
ANY SWITCH SERIES
SCALE 2 : 1 WITH 1/2-14 NPT
EXTERNAL CONNECTION a. Observe all cautions for installation and use of CCS pressure,
temperature sensors contained on the CCS catalog
B
declaration.

b. Follow all applicable federal, state government or industry codes and


GROUND regulations, pertaining to the use of this device.

c. The wires or cable must shall terminated inside junction box


according to the wiring diagram attached inside junction box cover.

MOUNTING:
SCHEMATICS:
T1 DRAWN
zackb
a. Junction
6/25/2010 Box assembly may be directly mounted onto any CCS switch
WIRING DIAGRAM
FOR DOUBLE BREAK
INCREASING CHECKED
electrical TITLE
assembly consisted of 1/2-14 NPT electrical connection.
QA A
ELECTRICAL RED BLACK
MFG JUNCTION
WARNING: INSURE THAT BOXBOTH PRESSURE AND ELECTRICAL
DOUBLE BREAK APPROVED
CONNECTIONS INSTALLATION
FROM THE SOURCEREVARE DEACTIVATED AND
SIZE DWG NO
BLUE PURPLE LOCKEDCOFF IN THE
141-15UNPRESSURIZED
Inst AND OPEN CIRCUIT
CONDITION ON ALL ATTACHED CIRCUITS.
SCALE
SHEET 1 OF 1
3 2 1
WIRING DIAGRAM GROUND
STANDARD MULTIPLE
FOR SPDT & DPDT b. Apply sealant to reducer fitting (Pipe joint sealing compound is preferred
ELECTRICAL
over Teflon tape. However, either method of sealing is acceptable),
SWITCH 1 SWITCH 2
N.C. 1 N.C. 2
Install the reducer fitting into the switch side of the junction box.
BLUE COM. 1 COM. 2
VIOLET

BROWN YELLOW c. Remove the cover from the junction box, insert wires through “T1” outlet
N.O. 1 N.O. 2
side. Thread junction box outlet onto electrical connection of switch
RED BLACK
T1 assembly so that at least four (4) threads are fully engaged. Align the
cover of the junction box with the cover of the switch assembly.
INCREASING
d. Junction box assembly shall be wrench tight or 12 ft. - lb. torque max.
FOR SERVICE OR ORDERING INFORMATION
ELECTRICAL CONNECTIONS:
Please contact CCS or CCSI Sales departments or consult
CCS authorized factory representatives. a. When making wire connections disconnect electrical power, remove
cover and terminal block. Check for multiple circuits.
WARRANTY b. Cut and strip wires according to wiring diagram code. Keep as much wire
All CCS products and services are sold subject as possible for a service loop to facilitate service, properly crimp
to: “CCS standard terms and conditions of sale”. CCS 71-30 terminals onto ends of wires; crimp CCS 71-62 tongue
terminal for the ground wire only.
Custom Control Sensors, Inc
21111 Plummer Street c. Make electrical connections per wiring diagram in accordance with the
Chatsworth, CA 91311 NEC and all other appropriate codes and regulations.
Tel: (818) 341-4610 • Fax: (818) 709-0426
http://www.ccsdualsnap.com
WARNING DECLARATION
CCS International If this junction box is used to protect equipment or personnel from unsafe pressure or to guard against
the hazardous release of contained substances it must be installed and operated in accordance with
Unit 13, Shrivenham Hundred Business Park applicable codes, regulations and standards. This junction box must be used in conjunction with
Watchfield, Nr. Swindon, United Kingdom SN6 8TZ system design(s) or procedure(s) necessary to mitigate any hazard resulting from its failure. Conform
to installation instructions accompanying this switch. Individuals who ignore this warning may suffer
Tel: (+441 793) 783-545 • Fax: (+441 793) 783-532 serious or fatal injury and do so at their own risk. Custom Control Sensors is not liable for any misuse,
http://www.ccsdualsnap.co.uk abuse, suitability or adequacy of user’s application of the switch. Service by qualified personnel only.
P/N 10-1183, REV. N/C 07/2010

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