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Leggera Installation Guide v2.

0 1

LEGGERA
Installation Guide

Table of Contents
 Parts
 Wiring
 Mounting the Panel
 Grid Installation
 Stand Calibration
 Generator Jumper Configuration
 Generator Tech Service Configuration
 Generator Auto Calibration
 PrestoDR Calibration
 AEC Calibration
 AEC Tracking Calibration
 DiCom Setting Configuration
 Acceptance Report

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Parts:
1 – Mounting Plate (not shown)

1 - 24v Power Supply

1 - DB9 to DB9 Cable (Generator Interface Cable) L001

1 - DB9 to DB15 Cable (Panel Power Cable) L002

1 - Network Crossover Cable L003

1 - Panel Mounting Screw Kit

1 – 18x18, 215 Line, 8:1 Grid (Not Shown)

Figure 1

**Verify all components are present**

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Wiring:
Generator PC

L001 GIF Card

Panel

Power
L002
Supply

NIC Card
L003

The following cables must run through the U-Arm along the same path as the AEC Cable:
 L002 (DB15-DB9)(Panel Power Cable)

 L003 (Network Crossover cable) If crossover cable is not long enough to


run to the PC, then a network coupler is needed and the Cat5 cable pre-
run can be used

Figure 2

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From Panel

The L003 will run from the


Panel to the PC in the tech
area. (See Figures 3 & 4)
Figure 3

The Panel uses the Add-On NIC


To PC Card
(See Figure 4)

Figure 4

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J4 In Generator L001 will run from J4 in the


Generator to the GIF Card in
the PC.
(See Figures 5 & 6)

Figure 5
If J4 is not in system go to
page 32 for hard wiring in
the connection.

GIF Card

Figure 6

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To Power Supply

L002 will run from Panel to


Power Supply.
Figure 7 (See Figures 7 & 8)

Both DB9 plugs are 24VDC,


only one is used unless
multiple panels are being
installed.

From Panel

Figure 8

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Mounting the Panel:


1. Remove the grid/Ion chamber mounting bracket. Discard the screws, keep washers and lock
washers (longer replacement screws are provided in the screw kit) Figure 9

Figure 9

Notch

Figure 10

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2. Connect the power cable (L002) and the crossover cable (L003) to the panel. (Connections are
easier to make than after panel is mounted to plate) Figure 11

Figure 11

3. Mount the Panel to the adapter plate using the provided screws with the cable connectors
coming up from the foot/bottom side of the enclosure. Figure 12 & 13

Figure 12

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Figure 13

4. Align the adapter plate to the holes that the grid/Ion chamber bracket was mounted with.
Figure 14

Cables must exit this side

Figure 14

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5. Remount the Grid/Ion chamber bracket with the screws provided in the screw kit.
Figure 15

Figure 15

6. 3 screws are provided to mount the adapter plate to the enclosure mount on the foot end. The
holes on the plate are threaded and all screws come from the bottom up. (If plate not threaded,
use a nut and bolt) Figure 16

Figure 16

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7. Remove the washers from the grid guide screws. (allows more room for top cover space)
Figure 17

Figure 17

8. Remove the grid holder on the bottom of the enclosure. Figure 18

Figure 18

9. Panel Mounting is now completed.

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Grid Installation:
 Grid slides into grid guides (screws may have to be loosened to allow play in guide for proper fit)
Figures 19 & 20

Figure 19

Figure 20

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Stand Calibration:
1 Hold the Positioning button for 5 seconds. Password: 2434 Figure 21

a. Select Configuration / Calibration


b. Select Positioner Configuration
c. Change Units from CM to Inch
d. Set Safety Distance for 3.9”, Press SET
e. Room Height to verified Room Height, Press SET
f. Detector Width Left to 10.6”, Press SET
g. Detector Width Right to 16.1”, Press SET
h. Detector Thickness to 5.9”, Press SET

All other settings should be performed as in manual

Figure 21

Verify Control Board Software is V2R1.8

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Generator Jumper Configuration:


Jumpers to be installed in the Generator:

3TS1-2 to 3TS1-7

****Detector Interface may be different

AEC Adapt board TS1-7 to TS1-10

 Install Jumper from


3TS1-22 to 3TS1-23 as
needed for Door Interlock
 Verify SW2-3 on ATP
Board is in Service Mode
(page 3 of Configuration
Section of the Generator
Service Manual)
 Verify U24 chip on ATP
Board is V7R1b13 CMT
version

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Generator Tech Service Configuration:


PC Log-in is:

User Name: technician


Password: tech-*tos

Verify Date, Time, and Time Zone are correct on PC upon boot-up.
Adjust with windows settings if needed.

I. Workstation Setup
1. From the PC (MPU), select from the shortcuts window select “TechService”; the Generator
Service Mode screen appears.

Figure 22

2. On Generator Service Mode screen, choose “Configuration”; the Configuration screen appears.
Figure 22

a. WS1 must be set as:


Tube 1, Bucky 1, and which port you have selected for AEC.
b. WS3 must be set as:
Tube 1, Direct, and which port you have selected for AEC.

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II. Extended Memory Setup

1. Select “MANUAL CALIBRATION”


2. Select past the highest mA station.
o E02: Tube Type = (Tube chart on page 39 0f the configuration tab in the generator
manual)
 FX7254 = 5, FX7884 = 6
o AEC Calibration = 70
 AEC-1 calibration = E04
 AEC- 2 calibration = E09
 AEC- 3 calibration = E20
o E06: KV Compensation = 200
 Extended Memory Location E06 contains the calibration factor for kV Loop. Each
number above or below of the indicated in the E06 memory location increases or
decreases respectively the kV gain value.
o AEC Tracking
 AEC- 1 tracking = E08
 AEC- 2 tracking = E10
 AEC- 3 tracking = E24

You are now ready to calibrate the Generator

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Generator Auto Calibration:


1. Select “Auto Calibration” button.
2. Select workstation (WS3 / Direct mode)
3. Angle Tube away from detector
4. Click “OK”.
5. Confirm or leave the Auto-calibration by pressing the respective button (“Yes” or “No”) on the
new screen.
6. Select focal spot calibration. Figure 23 (left)
7. Click “OK”.
8. Select “Yes” Figure 23 (right)
9. Confirm or leave the Auto-calibration (second confirmation) by pressing the respective button
(“Confirm” or “Dismiss”) on the calibration screen. Figure 24
10. Auto-calibration is activated when the “AutoCalibration” is shown. Figure 25
11. Press Prep and Expose from the hand switch. (Prep may take up to 45 seconds to start Calibration)
12. “AutocalOK” will replace the “AutoCalibration” once the calibration is completed for the selected
focal spot.
13. Spot check generator for calibration verification and fill in acceptance form.

Figure 23

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Figure 24

Figure 25

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PrestoDR Setup:
In this section it is necessary to switch between two opened windows. The calibration and tech service
screens will need to be opened throughout this section. In order to accomplish this, press the <ALT> key
(do not release) then use the <TAB> key to toggling between each opened applications until the desired
application is selected. Then release the <ALT> key to open. This must be done after step 1 is completed.

1. You must install the Detectors license into the system


a. From Detector Install CD provided with the panel go to software/pixrad-detxxxx.key.
b. Copy file.
c. Paste pixrad-detxxxx.key file into:

k:\_exe\ThirdParty\Pixrad\config\simple\config_4143\Csi folder

2. Go to the PrestoDR shortcut window and access the Calibration application


a. Double-click on the Calibration icon.
b. The Presto DR System Calibration dialog box appears. Figure 26
c. The application will alert a “No Defect Map is available” for the detector.
This is normal until calibration has been completed.
d. Verify that Buffer-A is selected for both “Buffer to Acquire” and “Buffer to Show” in the Buffer
operation section. Figure 25
e. Click Okay

Verify Buffer-A is
selected for both
“Buffer to Acquire”
and “Buffer to
Show

Figure 26

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3. Detector Offset

a. From the System Calibration Main Window, choose “Offset Get Offset”
b. After a few seconds an offset image appears.

Note: Generator conditions are controlled via the “Tech Service” software. Both the Presto DR
Calibration Utility and the Tech Service software should be active during calibration. If either of these
applications is inactive, X-ray acquisition will not be possible.

4. Optimal Temperature
a. From the Installation menu,
b. select Optimal Temperature
c. change from 25 degrees C to 28 degrees C.

Note: The temperature must be monitored during the whole calibration process. If at any stage the
temperature has deviated by more than +1.0 degrees, restart the calibration.

5. Open the shortcut window again by pressing the <ALT> key (do not release) then use the <TAB> key to
now tab over allowing access the “Tech Service” application.
a. Open “Tech Service” application.
b. Select “Manual Calibration”. Figure 27
c. Select “User Mode”. Figure 28
d. Here is where all generator changes will be made during calibration.

Figure 27 Figure 28

Note: Generator conditions are controlled via the “Tech Service” software.

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6. Defect List Creation


a. In the Presto DR System Calibration Window,
b. From the “DM Generation” menu,
c. Select “Create Defect List”.
d. Room Preparation window will open. Figure 36
e. Exposure conditions window will open. Figure 29
f. Set the SID to 180cm (72”)
g. Remove the grid
h. Place the 1.5mm copper absorber in the collimator.
i. Set 85kV, 400mA, and 100mS from “Tech Service” User Mode.

Note: Generator settings must be controlled with “Tech Service”.

j. Make an exposure.
k. A message will appear if the set exposure meets the 25 μGray dose as required. Figure 30

Figure 29

Figure 30

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The application will now guide you step-by-step through the Defect List Calibration.

l. Leave the X-ray condition values as-is, and press Resume.


m. Within 2-3 seconds “press Prep” will appear.
n. Make an exposure and continue until 10 images are acquired at this generator setting.
o. You will be prompted to change dose level.
p. The system will then display a message asking for setting X-ray to 2.5 μGray.
q. Change to the desired mA that is asked for in “Tech Service”.
r. Press resume.

Follow the proposed mA settings for the next 4 exposures

Note: you may have to adjust the mAs accordingly to achieve desired dose i.e. for 630 mA, 100mS setting
would be a 63mAs exposure. 500mA at 128mS will give you a 64mAs exposure. Using the same manipulation,
obtain the desired 80mAs dose final calibration exposure.

s. The following message will appear when calibration is completed. Figure 31


t. Press OK

Figure 31

u. The following message will appear. Figure 32


v. Insert the grid in the 4143 FPD Bucky. Figure 19 & 20
w. Press OK.

Figure 32

x. The following message will appear in the calibration screen. Figure 33

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y. Set 85kV, 500mA, and 100mS from “Tech Service” User Mode.
z. Make an exposure.

Figure 33

aa. The system will detect the FPD orientation


bb. The following message will be displayed. Figure 34
cc. Press OK to finish the process.

Figure 34

7. Defect List Verification


a. From the “DM Generation” in the Main Calibration window,
b. Select “Display ECV”
c. The “Defect Classification and ECV” dialog box appears. Figure 35

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Figure 35

d. Verify that the:


1) • ECV value is less than 100,000.
2) • M1 to M8 values are all zero.

e. Note values in the Acceptance Report.

8. Creating Gain Correction Matrices


a. In the PrestoDR System Calibration application.
b. Select the “Gain” menu.
c. Select “Create Gain Factors Matrices”.
d. Room Preparation window will open. Figure 36
e. Set the SID to 180cm (72”)
f. Remove the grid
g. Place the 1.5mm copper absorber in the collimator.
h. Exposure conditions window will open. Figure 37
i. Set 85kV, 400mA, and 100mS from “Tech Service” User Mode.

Note: Generator settings must be controlled with “Tech Service”.

j. Make an exposure.

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Figure 36

Figure 37

k. Leave the X-ray condition values as-is, and press Resume.


l. Within 2-3 seconds “press Prep” will appear.
m. Make 10 images at the set generator settings (unlike the Defect List Calibration, no
generator settings will have to be changed.)
n. The following image will appear. Figure 38

Figure 38

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9. Panel calibration is now finished.

10. Create a backup of the Calibration data files to an external media device provided (USB Stick)
a. Insert the USB Device that is provided in the computer box into the PC.
b. From the shortcuts window
c. Select “Util”
d. Select Backup and restore
e. Select Registry, Databases, Correction Tables, ART Parameter Files, and Essential
production settings.
f. Select USB Device.
g. Select Capture/Report.
h. Files should now be backed up onto USB Device.
i. Remove USB Device and store in safe place with manuals.

11. Complete Thales Acceptance Report at the end of this guide and send to Viztek for warranty
information.

12. ***Check Anti-crushing Board Job Card 2.5 in Stand Service Manual page 166***

13. X-Ray Warning Room Light is wired into 3TS1-47 & 3TS1-48 (page 58 in the Installation tab of the
generator manual)

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AEC Calibration:

I. Chamber Equalization
Note: Ensure a short jumper was installed in the Generator on the AEC adaptation board TB1 7 to 10. Page 14
1. SID =135 CM, Tube centered to the detector.
2. Verify center with the collimator light source.
3. Open collimator to 17” x 17” or large enough to cover all AEC cells.
4. Verify that the Grid is in its place inside the Bucky.
5. Place the 1.5 mm copper absorber in the collimator.
6. From the shortcuts window select “Tech Service”.
7. press Enter
8. The “Sedecal Generator Service Application” screen appears. Figure 39

Figure 39

9. Select “Manual Calibration”


10. Select WS 3 (Direct Mode).
11. Select Go to “User Mode”. Figure 40

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Figure 40

12. Select “RAD” tab.


13. set generator for
 70kV,
 320mA
 400 mS.
14. Select the “AEC” tab. Figure 41

Figure 41

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15. From the Areas options,


16. Select Center cell.
 Film Speed, select Medium.
 From the Density options, select 0.

17. Take an x-ray exposure of the Center Chamber.


18. Check the post X-ray MAS reading displayed in the “Tech Service” screen.
19. Note this value.
20. Take an X-ray of the Left and Right Chambers noting the post X-ray MAS values,
21. If the MAS values differ by more than 5% between chambers, adjust the appropriate Pre-amp
potentiometer so that all chambers are in agreement to within 5%.
 Note: Claymount Ion Chambers are not adjustable.
22. Repeat steps 21 and 22 until the desired MAS levels are equal in all 3 chambers.

II. AEC Gain Calibration


1. Tube centered to the detector.
2. Verify center with the collimator light source.
3. Open collimator to 17” x 17” or large enough to cover all AEC cells.
4. Verify that the Grid is in its place inside the Bucky.
5. Place the 1.5 mm copper absorber in the collimator.
6. From the Presto DR Shortcuts window.
7. Select the Calibration application.

Figure 42

8. From The “Tech Service”.


9. Select “Manual Calibration”.

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10. Select “User Mode”.


11. From the “AEC” tab.
12. Select Center Cell.
 From the Film Speed select “Medium”.
 From the Density options, select “0”.
13. From the “RAD” tab set.
 70KVp
 320 ma
 400 ms
14. Open the Calibration Presto application from the Shortcuts window.
15. The ROI square appears on the image.
The average Gray Level value is displayed in the “Mean GL” field.
16. Check the Mean GL. It should be between 750 and 800 GL using Center Cell. If the GL
value is not in the specified range: Adjust the preamp master gain potentiometer to
achieve the specified value.
Note: Claymount pre-amp have a master adjust only
Note: The final value for reference to be used during the AEC Tracking calibration.

AEC Tracking Calibration:


1. Set the X-ray system, to the following conditions:
 Tube centered to the detector.
 Verify center with the collimator light source.
 Open collimator to 17” x 17” or large enough to cover all AEC cells.
 Verify that the Grid is in its place inside the Bucky.
 Place the 1.5 mm copper absorber in the collimator.

2. Open the Tech Service application.


3. Select Manual Calibration.
4. Using the Up / down arrows, set the mA value to E08.
5. From the Calibration Value options:
 Choose Read.
 Change the value to 0.
 Choose Store.
6. Choose Go to User Mode; the Set X-ray Values screen appears.
7. Verify that the RAD button is active and set the X-ray values as follows:
 KVp = 55 KVp
 mA = 320
 ms = 400
8. From the TechService screen, choose AEC; the Film Settings screen appears.
 From the Areas options, select Center.

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 From the Film Speed options, select Medium.


 From the Density options, select 0.
9. Take an X-ray exposure and check the average gray level by checking the ROI box in the PrestoDR
Calibration Window and looking at the Average GL field. Note this value. Setting and Calibrating
the PrestoDR System.
10. Take an exposure at 90 KVp check the average gray level in the PrestoDR Calibration Window and
adjust the value of E08 to bring the average gray level as close as possible to that achieved at 70
KVp during the gain calibration. E08 is the slope adjustment.
Note: Increasing from 0 to 1 will decrease the GL at 55 KVp. Decreasing from 0 to 255 will
increase the GL at 55 KVp and have the opposite effect at 90 KV. When returning to the User
Mode after adjusting E08 value you must re-select AEC again before taking another exposure.
11. Repeat the steps until the average gray level at 55 and 90 KVp converge as close as possible to
the gray level achieved at 70KVp (750 and 800 GL).
Note: any adjustments of the value of E08 will affect both 55 and 90 KVp.
12. Take an X-ray at 120 KVp. Check the average gray level is +/- 10% of the value achieved at 70 KVp.
If not within the specified range adjust the value of E08 until the desired gray level is achieved. If
adjustment is required it will affect the 55 KVp calibration point. Repeat step to verify that the
average gray level is +/- 10% of the value achieved at 70 KVp.

Setting DiCom Information:


1. Go to shortcut window and select Util
2. Select “DiCom configuration”,
3. In the “Store” tab change from “0” to “1” storage SCP servers positions.
4. Input PACS DiCom information asked for (AE Title, IP/Host address, Port, and the Display
Name) as provided by the site.
5. Select the MWM for the Modality Worklist …Input the information as provided by the site

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Generator J4 wiring

Pin 1 - 3TS1-4 (Bucky 1 Drive Return)


Pin 2 - 3TS1-5 (Bucky 1 Motion)
Pin 3 - 3TS1-6 (Bucky 1 Motion Return)
Pin 4 - 3TS1-17 (24vdc)
Pin 5 - 3TS1-17 (24vdc)
Pin 6 - *P5-5 on HT Control PCB for 64KW Generators
Pin 6 – *P2-2 on Interface Control Board for 50 KW Generators

 Pin 6 is depending on whether there is a high speed DRAC or not. (P2-2 on Interface
Control Board for no DRAC, P5-5 on HT Control Board for generators with a DRAC).

Troubleshooting
Having issues getting Tech Service to communicate

Verify that U24 Chip on ATP Board is V7R1b13 CMT, If not call Viztek to gain proper chips.

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Acceptance Test
Acceptance Test Procedure
Overview

Following is a Test Report that you are requested to fill out during the installation and calibration processes.

This information is required to record the system status on the day of installation.

The Acceptance Test is required to verify that the installation was performed correctly and that the system is

in nominal (and optimal) conditions.

A soft copy of this document can be found at C:\Util\ Acceptance Test.bat.

Some of the tests are to be carried out during the installation and calibration processes, and some tests are

to be carried out after completion of the process.

Note that at times during the installation and calibration processes you will be referred to the Acceptance

Test form to enter data regarding the test results. This will save time and prevent the repetition of certain

steps.

When & How

Test Section When & How

Fill out when unpacking the equipment; see


General Information 0
section Error! Reference source not found.
Visual Inspection 0
System Movements Control 0
Perform after completing hardware installation
Filtration 0 but before initiating the PrestoDR calibration
Generator Calibration 0 process; see section Error! Reference source not
found..
Tube - Bucky - Collimator Calibration 0
Half Value Layer 0
Performed in two steps:
Temperature Monitoring 0
1. Before PrestoDR calibration; see section

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Error! Reference source not found..

2. After completing the calibration process; see


section Error! Reference source not found.
Pixium 4143 detector Offset 0 Perform during the PrestoDR calibration process;
see section Error! Reference source not found.
Defect Map 0 and section Error! Reference source not found..
Gain Flatness and Calibration Error 0
FPD Sensitivity 0
Spatial Resolution and Contrast Resolution 0 Perform after completing the installation and
Grid Micro Switches 0 completing the calibration process.

Automatic Collimator 0
AEC 0

Test Section When & How

Error!
Referenc
Peripheral Equipment Connectivity Test e source
not Perform after completing the installation and
found. completing the calibration process.

Monitor Calibration Data Recording 0


Test Report Files 0
Note that some Thales system types support two detectors. Therefore there are several sections that require data

from the two detectors. If you are installing a single detector system, please indicate “NA” in the “Second FPD”

sections.

When filling out the form, please enter the parameter value in the right hand column. If there is no parameter

value, enter a check mark () or ’NA’ in the appropriate box, as required.

If some or all of these tests were already completed, enter the results in the relevant tables.

If you encountered/detected any problems, please contact your local PrestoDR support for assistance.

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Required Applications

The applications required for this procedure are:

1. The generator software to set the generator parameters.


2. The Thales calibration program. The program’s main screen is shown in:
.

Pixel coordinates for length measurement

Averaged Gray Level of the Roi

(Rand of Interest)

Detector Temperature

Figure 0-1 Thales Calibration Program - Main Screen

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The calibration program has several modes for image correction. The corrections are accessed via the Correction

section in the main screen menu:

 Offset correction only


 Pixel cluster defects
 Ofsset+Gain correction
 Pixel Clipping correction
 Pixel defects
 Butting correction
 Echo line correction
 Grid suppression correction
 No corrections (raw image)

Required Test Equipment

Note

For all tests, unless otherwise specified, do not use collimator added filters.

Following is the list of required test equipment:

1. SAMIQAT Phantom Assembly (PN 91SA000500)


2. 4 Coins (no special requirements)
3. 4 mm Aluminum Layer
4. 1.5 mm Copper Absorber
5. Digital Volt Meter
6. Dose Meter
7. mAs Meter
8. kV Meter
9. Perpendicularity Test Tool

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Test List
General Information…………………………. ........................................................................ 0

Visual Inspection .......................................................................................................... 0

System Movements Control ......................................................................................... 0

Filtration Check............................................................................................................. 0

Generator Calibration................................................................................................... 0

Tube – Bucky – Collimator Orientation ........................................................................ 0

X- ray Beam Test ........................................................................................................... 0

Tube – Bucky Perpendicularity ..................................................................................... 0

Collimator Visible Light Orientation ............................................................................. 0

Collimator Visible Light Orientation ............................................................................. 0

Half Value Layer............................................................................................................ 0

Temperature monitoring .............................................................................................. 0

Pixium 4143 Detector Offset ........................................................................................ 0

Defect Map ................................................................................................................... 0

Gain Flatness and Calibration Error .............................................................................. 0

FPD Sensitivity .............................................................................................................. 0

Spatial Resolution and Contrast Resolution ................................................................. 0

Grid Micro Switches ..................................................................................................... 0

Automatic Collimator ................................................................................................... Error! Reference source


not found.

AEC................................................................................................................................ 0

Peripheral Equipment Connectivity Test ...................................................................... Error! Reference source


not found.

Monitor Calibration ...................................................................................................... 0

Test Report Files ........................................................................................................... 0

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Acceptance Test Form


General Information

Fill in this information during the unpacking stage; see Section Error! Reference source not found. of the
installation and maintenance manual.

Contact Details
Installed by: Signature:
Email: Phone number:
Reported by: Signature:
Installation Start date: Installation end date:
Customer Data
Customer: Address: Postal Code:
City: State: Country:
System Data
Type of system (PrestoDR 4143\PrestoDR portable 3543 only):
DR System
Optimum/Compact: Serial #: S/W version:
Brand: Serial #:
Generator Manufacture date: Model: S/W version:
S/W version:

Overhead
Brand: Model: Serial #:
(Ceiling suspension)

Tube Support
Type:
__________________ Brand: Model: Serial #:
(Ceiling\ floor
mount\U-arm)
Table Brand: Model: Serial #:
Brand: Model: Serial #:
Tube
Filtration: Total Filtration:
Brand: Model: Serial #:
Collimator
Filtration: Total Filtration:
Bucky1 Serial #: Model: U-Arm/Table/Vertical

Bucky2 Serial #: Model: U-Arm/Table/Vertical


Brand: Model: Serial #:
Grid in Bucky 1
Line per cm: Ratio:

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Focal distance: Line filler:

Brand: Model: Serial #:


Grid in Bucky 2
Line per cm: Ratio:
Focal distance: Line filler:
Brand: Serial #:
AEC1
Manufacture date: Model:
Brand: Serial #:
AEC2
Manufacture date: Model:
Pixium ________ 4143/3543 Serial #:
FPD1
Manufacture date: Model:
Pixium ________4143/3543 Serial #:
FPD2
Manufacture date: Model:
Other Devices Data
Brand: Serial #:
Manufacture date: Model:
Brand: Serial #:
Manufacture date: Model:
Brand: Serial #:
Manufacture date: Model:

Visual Inspection

Fill in this information after completing system assembly and before initiating the DR system calibration process.

Visually verify the following:

There are no cables that interfere with the moving parts of the system or persons. 

The cables that move the system parts are well attached and cannot strike a person when moving. 

All system parts screws are well secured. 

There are no broken or scratched parts. 

The system is clean (no dust, etc.) and the room is clear of all materials/tools used during assembly. 

Verify existence of all required labels 

System Movements Control


Fill in this information after completing system assembly and before initiating the DR system calibration process

U-Arm

Vertical (up and down)  Tube Rotation 

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Arm Rotation (-30- 90)  Detector angulations (±30) 

SID (40”/100cm – 72”/180 cm) 

Filtration Check

After completing system assembly and before initiating the DR system calibration process, check the filtration
details (located on the component stamps or in the specifications) of the tube, collimator and any additional
equipment in the X-ray path (such as DAP).

Verify that the total filtration of the tube+ collimator + additional equipment exceeds 2.5mm AL 
equivalent.

Generator Calibration
Connect a kVp meter and mA meter to the generator using Tech Service WS-3

1 Set mA =100mA.
2 Set ms = 100ms.
3 Set the kVp according to the following table and acquire images. Write the measured kVp and mAs:

kVp set kVp measured mA measured

55 kVp __________ __________


(52-58 kVp allowed) (95-105 mA allowed)
70 kVp __________ __________
(68-73 kVp allowed) (95-105 mA allowed)

100 kVp __________ __________


(96-105 kVp allowed) (95-105 mA allowed)

120 kVp __________ __________


(115-125 kVp allowed) (95-105 mA allowed)

Verify that the measured kVp and mAs is in allowed area 

Tube – Bucky - Collimator Orientation

Fill in this information after completing system assembly and before initiating the PrestoDR calibration process
(For Pixium Portable 3543 the following is when the detector is inside the bucky).

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Test Setup

1 Set the system values as follows from Tech Service WS-1:


kVp mA/mSec Absorber SID [cm/Inch] Calibration Correction Grid AEC
60 100mA/50mS None 100/40 “none” No Off

2 Activate the collimator light source and narrow the collimator shutters (in both axes) so that they are inside
the image (to approximately 14”x14” [35cm x 35cm] image area).

Butting lines cross

Shutters

Figure -2- Tube – Bucky - Collimator Orientation Test Example

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X- Ray Beam Test


1 Acquire an x- ray image.
2 Check the gray levels in the acquired image by verifying that the lighter pixels are in a circle 
in the center of the image.
If the lighter pixels are not in a circle in the center of the image, adjust the tube according to
the applicable manufacturer’s instructions and repeat the test.

3 When the test is completed, print the image that displays the light when it is centered and 
attach the image to this report.

Tube – Bucky Perpendicularity


1 Set the system values as follows using Tech Service WS-1:
kVp mA/mSec Absorber SID [cm/Inch] Calibration Correction Grid AEC
70 100mA/50mS None 100/40 “none” No Off
2 Position the perpendicularity test tool on the bucky center and perform an exposure.
3 Measure the distance between the two center points in the circles of the acquired image.
The distance should be less than 135 pixels (= 20mm/0.148 pixels/mm = 2%SID).

Figure -3 Measure the Distance between the Two Center Points

3.1. Repeat the tests in horizontal orientation. If you encounter a problem you might need to calibrate the
system in such a way that the errors emerging from the bending of the U-arm will be distributed to
vertical and horizontal misalignments so the total error in each position will be within the limitations.

Note

If one or more of the measurements exceeds the limit, adjust the tube position related to the bucky

according to the applicable manufacturer’s instructions and repeat all tests in the section.

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Collimator Visible Light Orientation


1 Position four coins on the corners of the shuttered area (using tape) and acquire an x-ray image.

2 Note the image and position the coins at the corners of the image as follows:
 The coins are fully visible.
 There is no light area between the coin and the shutters.
3 Acquire an x-ray image and fine tune the position of the coins until the two conditions described in
step 2 are satisfied.
The example illustrated in the following figure does not meet the two conditions described in step 2:

 The upper coins not fully visible.


 The lower coins are too high relative to the lower shutter

Figure - 4: Incorrect Coin Positioning

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4 Activate the collimator light source and verify that the coins are positioned at the corners of the 
illuminated area. See the following figure.

Figure - 5: Correct Coin Positioning

5 If the coins are not correctly positioned in the corners, adjust the light until the required result
is obtained.

Collimator – Bucky Orientation


This test verifies collimator/FPD alignment by using the FPD’s inherent butting lines to measure the alignment.

1 Acquire an X-ray image.

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XLU XRU

YRU
YLU

YRD
YLD

XLD XRD

Figure -6 Shuttered Rectangular Edge Lines and Butting Lines

2 Referring to the figure above, measure the misalignment by calculating the distance (in pixels) between the
shuttered rectangular edge lines and the butting lines cross and enter these values in the following form in
vertical position:
Xup = |XLU - XRU| = ____________ Xdown = |XLD - XRD| = ____________

Xright = |XRU - XRD| = ____________ Xleft = |XLU - XLD| = ____________

Yup = |XLU - XRU| = ____________ Ydown = |XLD - XRD| = ____________

Yright = |XRU - XRD| = ____________ Yleft = |XLU - XLD| = ____________

3 Verify that all the differences (Xup, Xdown, Xright, Xleft, Yup, Ydown, Yright, Yleft) are less than 10
pixels.

4 Adjust the position of the collimator until the required alignment is obtained.

Repeat the tests in horizontal orientation. If you encounter a problem you might need to calibrate the system
in such a way that the errors emerging from the bending of the U-arm will be distributed to vertical and horizontal
misalignments so the total error in each position will be within the limitations.

Xup = |XLU - XRU| = ____________ Xdown = |XLD - XRD| = ____________

Xright = |XRU - XRD| = ____________ Xleft = |XLU - XLD| = ____________

Yup = |XLU - XRU| = ____________ Ydown = |XLD - XRD| = ____________

Yright = |XRU - XRD| = ____________ Yleft = |XLU - XLD| = ____________

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Half Value Layer

Fill in this information after completing system assembly and before initiating the DR system calibration process.

1 Set the system values as follows:


kVp mA/mSec Absorber SID [cm/Inch] Calibration Correction Grid AEC
100 100mA/20mS None 100/40 Not Relevant No Off

2 Position a dosimeter on the box so it will be 10-15 mm above the bucky. Position the dosimeter on the center.
3 Measure the dose level for three exposures and average the dose values.
4 The averaged value A-4 mm (without a 4 mm aluminum layer) is: ________________.
5 Put the 4mm aluminum layer on the collimator output.
6 Repeat step 3.
7 The averaged value A+4 mm (with a 4 mm aluminum layer) is: ________________.
8 Verify that:
1.41 < (A-4mm / A+4mm) < 2.0

9 In case the collimator filter option exists repeat steps 1-10 with the filters. Verify that:

1.41 < (A-4mm / A+4mm) < 1.74

Note

1.41, 1.74 and 2.0 are equivalent to half value layer of 8, 5 and 4 respectively.

Temperature Monitoring

Record detector temperature values before and after calibration; see section Error! Reference source not found.
of the installation and maintenance manual.

Parameter value / 
FPD1 Before calibration _________
FPD1 End of calibration _________
FPD2 Before calibration _________
FPD2 End of calibration _________

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The temperature variance between initiating calibration and completing calibration should be

+1.0oC.

Detector Offset

Fill in this information during system calibration; see section Error! Reference source not found. of the installation
and maintenance manual

1 On the offset menu press, Display current offset.


2 With maximal ROI, verify that the average gray level is between:
For 4143G (GOS): 1500 to 2000 GL. 
For 4143C (CsI): 2500 to 3300 GL

3 For a dual detector system, repeat the test for the second detector. 

Defect Map

Fill in this information during system calibration; see section Error! Reference source not found. of the installation
and maintenance manual.

The Defect Map is checked by the ECV calculation. It should be less than 256,000. M2 to M8 should be zero.
Parameter value / 
FPD1 ECV and M2 to M8 values _________
FPD2 ECV and M2 to M8 values _________

Gain Flatness and Calibration Error


1 Set the system values as follows:
# kVp mA/mSec Absorber SID [cm/Inch] Calibration correction Grid AEC
1 70 100mA/40mS 1.5mmCu. 100/40 All Yes Off
2 70 100mA/40mS 1.5mmCu. 100/40 All No Off
3 120 100mA/50mS 1.5mmCu. 180/72 All Yes Off
4 120 100mA/50mS 1.5mmCu. 180/72 All No Off

2 For each of the 4 test setups:


a Acquire an image.
b Using the default ROI (400 x 400 pixels, double click on the image), measure the average grey level of the
image four corners and of the image center. Record these values in the Flatness column of the table
below.
c For each line of the table below, enter the maximum and minimum values of the five ROIs in the Max and
Min columns.

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d For each line of the table below, calculate the mean gray level and record the result in the Mean column.
e Calculate the deviation of the Max-Mean divided by the Mean and Mean-Min divided by the Mean and
record the results in the corresponding columns.

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Table 1 – Gain Flatness and Calibration Error

(Max-Mean) (Mean-Min)
Gain Table Flatness Max Min Mean
Mean Mean

Short SID
Grid

Long SID
Grid

Short SID
no Grid

Long SID
no Grid

3 Verify that all the values in the two right columns ( (Max-Mean)/Mean, (Mean-Min/Mean)) are 
<0.1.

4 Load the relevant gain calibration file placed in C:\_Exe\Trixell_Correction_Tables (for example
Gain_LongSID_Grid_NoSwivel_#Station1). Use a narrow windowing level (center as the image average and
width as 10% of the image average). Verify there are no clear ghost images such as collimator blades or
phantom you used before.

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5 Repeat the test for the table stand if exists with the following setups:

# kVp mA/mSec Absorber SID [cm/Inch] Calibration correction Grid AEC


1 70 100mA/40mS 1.5mmCu 100/40 All Yes Off
2 70 100mA/40mS 1.5mmCu 100/40 All No Off
1 120 100mA/40mS 1.5mmCu 140/55 All Yes Off
2 120 100mA/40mS 1.5mmCu 140/55 All No Off

Table 2 – Gain Flatness and Calibration Error

(Max-Mean) (Mean-Min)
Gain Table Flatness Max Min Mean
Mean Mean

Short SID
Grid

Long SID
Grid

Short SID
no Grid

Long SID
no Grid

6 Verify that all the values in the two right columns ( (Max-Mean)/Mean, (Mean-Min/Mean)) are 
<0.1.

7 Load the relevant gain calibration file placed in C:\_Exe\Trixell_Correction_Tables (for example
Gain_LongSID_Grid_NoSwivel_#Station1). Use a narrow windowing level (center as the image average and
width as 10% of the image average). Verify there are no clear ghost images such as collimator blades or
phantom you used before.

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FPD Sensitivity Test


1 Set the system values as follows:
SID Calibration
kVp mA/mSec Absorber Grid AEC
[cm/Inch] Correction

70 200mA/50mS 1.5mmCu 100/40 All No Off

1 Place a dosimeter on a lead plate and position it above the bucky center.
2 Measure the height of the dosimeter above the bucky surface: h = ______.
3 Calculate the height correction factor: Hcf = [104/(100-h)] 2.

4 Acquire an image.

5 Measure the dose and record the result: μGy = __________

6 Position the ROI square on the middle of the image.

7 Record the average gray level: GL = __________

8 Calculate :
SGL = GL/ μGy ∙ Hcf= __________

9 Verify that value is 610±120 for CSI and 359±30 for GADOX (for the Pixium Portable 
3543 the value is 610±120)
10 Repeat the same for table if exists.

Spatial Resolution and Contrast Resolution


1 Set the system values as follows:

kVp mA/mSec Absorber SID [cm/Inch] Calibration Correction Grid AEC

70 100/100 None 100/40 All No Off

2 Place the image test target in the grid position.

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3 Acquire an image.

Contrast
Resolution

Spatial
Resolution

Figure - 7: Image Test Target

Figure - 8: Spatial Resolution Section

4 Using full resolution view without zoom, in the spatial resolution section (marked with a circle 
in Figure ‎9 5), locate the smallest group of lines where the black and white lines are visible.
The LP/mm number should be >3.1. Windowing is allowed.

5 Using full resolution view, in the contrast resolution section (marked with an ellipse in Figure 
‎9 5), verify that six entire circles are visible. Windowing is allowed.

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Grid Micro Switches


1 Choose APR Chest PA.
a Verify that the APR requires a grid.
b Insert the grid. Verify that the Grid icon does not appear.
c Remove the grid. Verify that the Grid icon appears.

2 Insert the grid.


a Choose APR Chest Child.
b Verify that the APR does not require a grid.
c Verify that the Grid icon appears.
d Remove the grid. Verify that the Grid icon disappears.

AEC
Perform this test only after adjusting the AEC. See sections Error! Reference source not found. - 0Error! Reference
source not found. of the installation and maintenance manual

Different kVp Values and Stability


1 Set the system values as follows:
kVp mA/mSec Absorber SID [cm/Inch] Calibration Correction Grid AEC
Defined below 400/320 None 180/72 All Yes On

2 Using the kVp and absorber settings listed in the table below, acquire images.

3 In the left hand corner record the measured μGy

4 Calculate for each three lines the average value and record it in the middle column MμGy.

5 Calculate according to the equation in the right column the deviation (Dev) from average for each line.

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Table 3 Dev Values

MμGy
μGy
Setup Dev = (μGy/MμGy-1) 2
(mean{μGy})

1. 70kVp 1.5mmCu

2. 70kVp 1.5mmCu

3. 70kVp 1.5mmCu

1. 120kVp 1.5mmCu

2. 120kVp 1.5mmCu

3. 120kVp 1.5mmCu

6 Calculate:
(Sum(Dev)/6) = ___________. The value should be less than 0.05.

7 Repeat the same for table.

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Different Density Values Stability Check

1 Set the system values as follows:


kVp mA/mSec Absorber SID [cm/Inch] Calibration Correction Grid AEC
Defined below 400/320 None 180/72 All Yes On

2 Using the KvP, AEC filed selection and absorber settings listed in the table below, acquire images.
Table 4 FPD Gray Levels

KVp AEC filed and


Absorber Density, FPD1 Gray level FPD2 Gray Level

55 KV, no Al -2
0
+2

80 KV, 1.5mm Cu -2
0
+2

120 KV, 1.5mm Cu -2


3 V
0
erif
+2 y
that
all the measured gray levels are as follows:

For Density = -2 Sensitivity value * 6 * 75% +100 


For Density = 0 Sensitivity value * 6 +100 
For Density = +2 Sensitivity value * 6 * 125% +100 
Note - For Sedecal replace 75% with 50% and 125% with 150%.

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MWM/HIS/RIS

Refer to the relevant User Manual.

Receive patient list 


Search by ID 
Search by date 
Search by name 
Patient details received OK 

DICOM

Refer to the relevant User Manual.

Image printed in Full Text, Portrait format 


Image printed in Full Text, Landscape format 
Image printed in Maximum Size, Portrait format 
Image printed in Maximum Size, Landscape format 
Image sent to PACS 
Patient details in the PACS system are correct 
Image in the PACS appears as on the monitor 
Modality performed procedure Step Create sent to RIS 
Modality performed procedure Step Set sent to RIS 

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Monitor calibration

Fill out following table after performing the monitor calibration as described in paragraph Error! Reference source
not found.

Monitor Calibration Results – PrestoDR


Monitor Serial Number S

Monitor Model

Date D M Y
Monitor Calibration Version____________
Parameter Value Unit Min Nominal Max
Brightness % - - 100
Brightness / Contrast % 55 75 85
Contrast
No Error Check
Pop-up Mark
Display Settings

Monitor
Temperature Kelvin 4700 5000 5300
Temperature

Monitor
Measurements Steps - 10 20 20
Measurements
Check
Created Performed
Mark
ICC Profile
Check
Validated Performed
Mark

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Test Report Files


After completing the test, please send the following:

1. A soft copy of the calibration files placed in: K:\_Exe\Trixell_Correction_Tables


2. A signed hard copy of this document.

To:

THALES ELECTRON DEVICES S.A.


460, rue du Pommarin - BP 122
38346 Moirans Cedex – France

Tel : +33 (0)4 76 57 52 80


Fax : +33 (0)4 76 57 40 85
email to: x-rayimaging.support@thalesgroup.comx-rayimaging.support@thalesgroup.com

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LGDR-UG-Leggera Mobile Installation-D-190213-2.1

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