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LEGGERA
Installation Guide
Table of Contents
Parts
Wiring
Mounting the Panel
Grid Installation
Stand Calibration
Generator Jumper Configuration
Generator Tech Service Configuration
Generator Auto Calibration
PrestoDR Calibration
AEC Calibration
AEC Tracking Calibration
DiCom Setting Configuration
Acceptance Report
Parts:
1 – Mounting Plate (not shown)
Figure 1
Wiring:
Generator PC
Panel
Power
L002
Supply
NIC Card
L003
The following cables must run through the U-Arm along the same path as the AEC Cable:
L002 (DB15-DB9)(Panel Power Cable)
Figure 2
From Panel
Figure 4
Figure 5
If J4 is not in system go to
page 32 for hard wiring in
the connection.
GIF Card
Figure 6
To Power Supply
From Panel
Figure 8
Figure 9
Notch
Figure 10
2. Connect the power cable (L002) and the crossover cable (L003) to the panel. (Connections are
easier to make than after panel is mounted to plate) Figure 11
Figure 11
3. Mount the Panel to the adapter plate using the provided screws with the cable connectors
coming up from the foot/bottom side of the enclosure. Figure 12 & 13
Figure 12
Figure 13
4. Align the adapter plate to the holes that the grid/Ion chamber bracket was mounted with.
Figure 14
Figure 14
5. Remount the Grid/Ion chamber bracket with the screws provided in the screw kit.
Figure 15
Figure 15
6. 3 screws are provided to mount the adapter plate to the enclosure mount on the foot end. The
holes on the plate are threaded and all screws come from the bottom up. (If plate not threaded,
use a nut and bolt) Figure 16
Figure 16
7. Remove the washers from the grid guide screws. (allows more room for top cover space)
Figure 17
Figure 17
Figure 18
Grid Installation:
Grid slides into grid guides (screws may have to be loosened to allow play in guide for proper fit)
Figures 19 & 20
Figure 19
Figure 20
Stand Calibration:
1 Hold the Positioning button for 5 seconds. Password: 2434 Figure 21
Figure 21
3TS1-2 to 3TS1-7
Verify Date, Time, and Time Zone are correct on PC upon boot-up.
Adjust with windows settings if needed.
I. Workstation Setup
1. From the PC (MPU), select from the shortcuts window select “TechService”; the Generator
Service Mode screen appears.
Figure 22
2. On Generator Service Mode screen, choose “Configuration”; the Configuration screen appears.
Figure 22
Figure 23
Figure 24
Figure 25
PrestoDR Setup:
In this section it is necessary to switch between two opened windows. The calibration and tech service
screens will need to be opened throughout this section. In order to accomplish this, press the <ALT> key
(do not release) then use the <TAB> key to toggling between each opened applications until the desired
application is selected. Then release the <ALT> key to open. This must be done after step 1 is completed.
k:\_exe\ThirdParty\Pixrad\config\simple\config_4143\Csi folder
Verify Buffer-A is
selected for both
“Buffer to Acquire”
and “Buffer to
Show
Figure 26
3. Detector Offset
a. From the System Calibration Main Window, choose “Offset Get Offset”
b. After a few seconds an offset image appears.
Note: Generator conditions are controlled via the “Tech Service” software. Both the Presto DR
Calibration Utility and the Tech Service software should be active during calibration. If either of these
applications is inactive, X-ray acquisition will not be possible.
4. Optimal Temperature
a. From the Installation menu,
b. select Optimal Temperature
c. change from 25 degrees C to 28 degrees C.
Note: The temperature must be monitored during the whole calibration process. If at any stage the
temperature has deviated by more than +1.0 degrees, restart the calibration.
5. Open the shortcut window again by pressing the <ALT> key (do not release) then use the <TAB> key to
now tab over allowing access the “Tech Service” application.
a. Open “Tech Service” application.
b. Select “Manual Calibration”. Figure 27
c. Select “User Mode”. Figure 28
d. Here is where all generator changes will be made during calibration.
Figure 27 Figure 28
Note: Generator conditions are controlled via the “Tech Service” software.
j. Make an exposure.
k. A message will appear if the set exposure meets the 25 μGray dose as required. Figure 30
Figure 29
Figure 30
The application will now guide you step-by-step through the Defect List Calibration.
Note: you may have to adjust the mAs accordingly to achieve desired dose i.e. for 630 mA, 100mS setting
would be a 63mAs exposure. 500mA at 128mS will give you a 64mAs exposure. Using the same manipulation,
obtain the desired 80mAs dose final calibration exposure.
Figure 31
Figure 32
y. Set 85kV, 500mA, and 100mS from “Tech Service” User Mode.
z. Make an exposure.
Figure 33
Figure 34
Figure 35
j. Make an exposure.
Figure 36
Figure 37
Figure 38
10. Create a backup of the Calibration data files to an external media device provided (USB Stick)
a. Insert the USB Device that is provided in the computer box into the PC.
b. From the shortcuts window
c. Select “Util”
d. Select Backup and restore
e. Select Registry, Databases, Correction Tables, ART Parameter Files, and Essential
production settings.
f. Select USB Device.
g. Select Capture/Report.
h. Files should now be backed up onto USB Device.
i. Remove USB Device and store in safe place with manuals.
11. Complete Thales Acceptance Report at the end of this guide and send to Viztek for warranty
information.
12. ***Check Anti-crushing Board Job Card 2.5 in Stand Service Manual page 166***
13. X-Ray Warning Room Light is wired into 3TS1-47 & 3TS1-48 (page 58 in the Installation tab of the
generator manual)
AEC Calibration:
I. Chamber Equalization
Note: Ensure a short jumper was installed in the Generator on the AEC adaptation board TB1 7 to 10. Page 14
1. SID =135 CM, Tube centered to the detector.
2. Verify center with the collimator light source.
3. Open collimator to 17” x 17” or large enough to cover all AEC cells.
4. Verify that the Grid is in its place inside the Bucky.
5. Place the 1.5 mm copper absorber in the collimator.
6. From the shortcuts window select “Tech Service”.
7. press Enter
8. The “Sedecal Generator Service Application” screen appears. Figure 39
Figure 39
Figure 40
Figure 41
Figure 42
Generator J4 wiring
Pin 6 is depending on whether there is a high speed DRAC or not. (P2-2 on Interface
Control Board for no DRAC, P5-5 on HT Control Board for generators with a DRAC).
Troubleshooting
Having issues getting Tech Service to communicate
Verify that U24 Chip on ATP Board is V7R1b13 CMT, If not call Viztek to gain proper chips.
Acceptance Test
Acceptance Test Procedure
Overview
Following is a Test Report that you are requested to fill out during the installation and calibration processes.
This information is required to record the system status on the day of installation.
The Acceptance Test is required to verify that the installation was performed correctly and that the system is
Some of the tests are to be carried out during the installation and calibration processes, and some tests are
Note that at times during the installation and calibration processes you will be referred to the Acceptance
Test form to enter data regarding the test results. This will save time and prevent the repetition of certain
steps.
Automatic Collimator 0
AEC 0
Error!
Referenc
Peripheral Equipment Connectivity Test e source
not Perform after completing the installation and
found. completing the calibration process.
from the two detectors. If you are installing a single detector system, please indicate “NA” in the “Second FPD”
sections.
When filling out the form, please enter the parameter value in the right hand column. If there is no parameter
value, enter a check mark () or ’NA’ in the appropriate box, as required.
If some or all of these tests were already completed, enter the results in the relevant tables.
If you encountered/detected any problems, please contact your local PrestoDR support for assistance.
Required Applications
(Rand of Interest)
Detector Temperature
The calibration program has several modes for image correction. The corrections are accessed via the Correction
Note
For all tests, unless otherwise specified, do not use collimator added filters.
Test List
General Information…………………………. ........................................................................ 0
Filtration Check............................................................................................................. 0
Generator Calibration................................................................................................... 0
AEC................................................................................................................................ 0
Fill in this information during the unpacking stage; see Section Error! Reference source not found. of the
installation and maintenance manual.
Contact Details
Installed by: Signature:
Email: Phone number:
Reported by: Signature:
Installation Start date: Installation end date:
Customer Data
Customer: Address: Postal Code:
City: State: Country:
System Data
Type of system (PrestoDR 4143\PrestoDR portable 3543 only):
DR System
Optimum/Compact: Serial #: S/W version:
Brand: Serial #:
Generator Manufacture date: Model: S/W version:
S/W version:
Overhead
Brand: Model: Serial #:
(Ceiling suspension)
Tube Support
Type:
__________________ Brand: Model: Serial #:
(Ceiling\ floor
mount\U-arm)
Table Brand: Model: Serial #:
Brand: Model: Serial #:
Tube
Filtration: Total Filtration:
Brand: Model: Serial #:
Collimator
Filtration: Total Filtration:
Bucky1 Serial #: Model: U-Arm/Table/Vertical
Visual Inspection
Fill in this information after completing system assembly and before initiating the DR system calibration process.
There are no cables that interfere with the moving parts of the system or persons.
The cables that move the system parts are well attached and cannot strike a person when moving.
The system is clean (no dust, etc.) and the room is clear of all materials/tools used during assembly.
U-Arm
Filtration Check
After completing system assembly and before initiating the DR system calibration process, check the filtration
details (located on the component stamps or in the specifications) of the tube, collimator and any additional
equipment in the X-ray path (such as DAP).
Verify that the total filtration of the tube+ collimator + additional equipment exceeds 2.5mm AL
equivalent.
Generator Calibration
Connect a kVp meter and mA meter to the generator using Tech Service WS-3
1 Set mA =100mA.
2 Set ms = 100ms.
3 Set the kVp according to the following table and acquire images. Write the measured kVp and mAs:
Fill in this information after completing system assembly and before initiating the PrestoDR calibration process
(For Pixium Portable 3543 the following is when the detector is inside the bucky).
Test Setup
2 Activate the collimator light source and narrow the collimator shutters (in both axes) so that they are inside
the image (to approximately 14”x14” [35cm x 35cm] image area).
Shutters
3 When the test is completed, print the image that displays the light when it is centered and
attach the image to this report.
3.1. Repeat the tests in horizontal orientation. If you encounter a problem you might need to calibrate the
system in such a way that the errors emerging from the bending of the U-arm will be distributed to
vertical and horizontal misalignments so the total error in each position will be within the limitations.
Note
If one or more of the measurements exceeds the limit, adjust the tube position related to the bucky
according to the applicable manufacturer’s instructions and repeat all tests in the section.
2 Note the image and position the coins at the corners of the image as follows:
The coins are fully visible.
There is no light area between the coin and the shutters.
3 Acquire an x-ray image and fine tune the position of the coins until the two conditions described in
step 2 are satisfied.
The example illustrated in the following figure does not meet the two conditions described in step 2:
4 Activate the collimator light source and verify that the coins are positioned at the corners of the
illuminated area. See the following figure.
5 If the coins are not correctly positioned in the corners, adjust the light until the required result
is obtained.
XLU XRU
YRU
YLU
YRD
YLD
XLD XRD
2 Referring to the figure above, measure the misalignment by calculating the distance (in pixels) between the
shuttered rectangular edge lines and the butting lines cross and enter these values in the following form in
vertical position:
Xup = |XLU - XRU| = ____________ Xdown = |XLD - XRD| = ____________
3 Verify that all the differences (Xup, Xdown, Xright, Xleft, Yup, Ydown, Yright, Yleft) are less than 10
pixels.
4 Adjust the position of the collimator until the required alignment is obtained.
Repeat the tests in horizontal orientation. If you encounter a problem you might need to calibrate the system
in such a way that the errors emerging from the bending of the U-arm will be distributed to vertical and horizontal
misalignments so the total error in each position will be within the limitations.
Fill in this information after completing system assembly and before initiating the DR system calibration process.
2 Position a dosimeter on the box so it will be 10-15 mm above the bucky. Position the dosimeter on the center.
3 Measure the dose level for three exposures and average the dose values.
4 The averaged value A-4 mm (without a 4 mm aluminum layer) is: ________________.
5 Put the 4mm aluminum layer on the collimator output.
6 Repeat step 3.
7 The averaged value A+4 mm (with a 4 mm aluminum layer) is: ________________.
8 Verify that:
1.41 < (A-4mm / A+4mm) < 2.0
9 In case the collimator filter option exists repeat steps 1-10 with the filters. Verify that:
Note
1.41, 1.74 and 2.0 are equivalent to half value layer of 8, 5 and 4 respectively.
Temperature Monitoring
Record detector temperature values before and after calibration; see section Error! Reference source not found.
of the installation and maintenance manual.
Parameter value /
FPD1 Before calibration _________
FPD1 End of calibration _________
FPD2 Before calibration _________
FPD2 End of calibration _________
The temperature variance between initiating calibration and completing calibration should be
+1.0oC.
Detector Offset
Fill in this information during system calibration; see section Error! Reference source not found. of the installation
and maintenance manual
3 For a dual detector system, repeat the test for the second detector.
Defect Map
Fill in this information during system calibration; see section Error! Reference source not found. of the installation
and maintenance manual.
The Defect Map is checked by the ECV calculation. It should be less than 256,000. M2 to M8 should be zero.
Parameter value /
FPD1 ECV and M2 to M8 values _________
FPD2 ECV and M2 to M8 values _________
d For each line of the table below, calculate the mean gray level and record the result in the Mean column.
e Calculate the deviation of the Max-Mean divided by the Mean and Mean-Min divided by the Mean and
record the results in the corresponding columns.
(Max-Mean) (Mean-Min)
Gain Table Flatness Max Min Mean
Mean Mean
Short SID
Grid
Long SID
Grid
Short SID
no Grid
Long SID
no Grid
3 Verify that all the values in the two right columns ( (Max-Mean)/Mean, (Mean-Min/Mean)) are
<0.1.
4 Load the relevant gain calibration file placed in C:\_Exe\Trixell_Correction_Tables (for example
Gain_LongSID_Grid_NoSwivel_#Station1). Use a narrow windowing level (center as the image average and
width as 10% of the image average). Verify there are no clear ghost images such as collimator blades or
phantom you used before.
5 Repeat the test for the table stand if exists with the following setups:
(Max-Mean) (Mean-Min)
Gain Table Flatness Max Min Mean
Mean Mean
Short SID
Grid
Long SID
Grid
Short SID
no Grid
Long SID
no Grid
6 Verify that all the values in the two right columns ( (Max-Mean)/Mean, (Mean-Min/Mean)) are
<0.1.
7 Load the relevant gain calibration file placed in C:\_Exe\Trixell_Correction_Tables (for example
Gain_LongSID_Grid_NoSwivel_#Station1). Use a narrow windowing level (center as the image average and
width as 10% of the image average). Verify there are no clear ghost images such as collimator blades or
phantom you used before.
1 Place a dosimeter on a lead plate and position it above the bucky center.
2 Measure the height of the dosimeter above the bucky surface: h = ______.
3 Calculate the height correction factor: Hcf = [104/(100-h)] 2.
4 Acquire an image.
8 Calculate :
SGL = GL/ μGy ∙ Hcf= __________
9 Verify that value is 610±120 for CSI and 359±30 for GADOX (for the Pixium Portable
3543 the value is 610±120)
10 Repeat the same for table if exists.
3 Acquire an image.
Contrast
Resolution
Spatial
Resolution
4 Using full resolution view without zoom, in the spatial resolution section (marked with a circle
in Figure 9 5), locate the smallest group of lines where the black and white lines are visible.
The LP/mm number should be >3.1. Windowing is allowed.
5 Using full resolution view, in the contrast resolution section (marked with an ellipse in Figure
9 5), verify that six entire circles are visible. Windowing is allowed.
AEC
Perform this test only after adjusting the AEC. See sections Error! Reference source not found. - 0Error! Reference
source not found. of the installation and maintenance manual
2 Using the kVp and absorber settings listed in the table below, acquire images.
4 Calculate for each three lines the average value and record it in the middle column MμGy.
5 Calculate according to the equation in the right column the deviation (Dev) from average for each line.
MμGy
μGy
Setup Dev = (μGy/MμGy-1) 2
(mean{μGy})
1. 70kVp 1.5mmCu
2. 70kVp 1.5mmCu
3. 70kVp 1.5mmCu
1. 120kVp 1.5mmCu
2. 120kVp 1.5mmCu
3. 120kVp 1.5mmCu
6 Calculate:
(Sum(Dev)/6) = ___________. The value should be less than 0.05.
2 Using the KvP, AEC filed selection and absorber settings listed in the table below, acquire images.
Table 4 FPD Gray Levels
55 KV, no Al -2
0
+2
80 KV, 1.5mm Cu -2
0
+2
MWM/HIS/RIS
DICOM
Monitor calibration
Fill out following table after performing the monitor calibration as described in paragraph Error! Reference source
not found.
Monitor Model
Date D M Y
Monitor Calibration Version____________
Parameter Value Unit Min Nominal Max
Brightness % - - 100
Brightness / Contrast % 55 75 85
Contrast
No Error Check
Pop-up Mark
Display Settings
Monitor
Temperature Kelvin 4700 5000 5300
Temperature
Monitor
Measurements Steps - 10 20 20
Measurements
Check
Created Performed
Mark
ICC Profile
Check
Validated Performed
Mark
To: