MATERIAL SPECIFICATION

MACCAFERRI ENVIRONMENTAL SOLUTIONS PVT.LTD.

1012, 1013, 1014, 1016, 1018,

SPECIFICATION NO. MATERIAL DESCRIPTION Zinc Alloy Coated Wire- 90% Zn+10% Al ( 90Zn-10Al)
1019 (As per Sr No. 9 B)

REVISION No. 03 DATE OF ISSUE 04.05.2021

Sr.No. Parameter Specification Measurement Unit Specification as per Standard Test Method /Test Standard

1 Tensile Strength and Elongation

a Tensile Strength (UTS) 460 -550 Mpa

IS 16014: 2018 IS 280-2006 /IS 1608-2018
b Elongation at Break ≥ 10 %

2 Wire Diameter

a Nominal Dia. 2.20 2.20 ±0.06 mm

b Nominal Dia. 2.20 2.20 ±0.06 mm

c Nominal Dia. 2.70 2.70 ±0.07 mm

IS 16014: 2018 _
d Nominal Dia. 3.00 3.00 ±0.08 mm

e Nominal Dia. 3.40 3.40 ±0.09 mm

f Nominal Dia. 3.90 3.90 ±0.10 mm

3 Chemical Composition

i C 0.10 Maximum %

ii Mn 0.70 Maximum %

iii Si 0.10 Minimum % IS 7887-1992:Grade 3 IS 228

iv P 0.05 Maximum %

v S 0.05 Maximum %

4 Minimum 90 Zn-10Al Coating Mass on the Wire( Coating process: Hot dip galvanisation)

a Wire Dia. 2.20 240 gsm

b Wire Dia. 2.40 240 gsm

c Wire Dia. 2.70 260 gsm

IS 16014:2018 IS 4826-1979 / IS 6745-1972
d Wire Dia. 3.00 270 gsm

e Wire Dia. 3.40 270 gsm

f Wire Dia. 3.90 280 gsm

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 90Zn-10Al Coating Uniformity

5 No. of Dips in the saturated Copper Sulphate

Solution
Dips of 1 Min. Dips of 1/2 Min.
a Wire Dia. 2.20 2 1 _

b Wire Dia. 2.40 2 1 _

c Wire Dia. 2.70 2 1 _

ISO 7989-2021:Part 2 ISO 7989-2021:Part 2
d Wire Dia. 3.00 3 0 _

e Wire Dia. 3.40 3 0 _

f Wire Dia. 3.90 3 0 _

6 90Zn-10Al Coating Adhesion

a Coating Adhesion No Flakes, No Cracks in the Coating after the Test _ IS 4826-1979 IS 4826-1979

7 Ageing and corrosion Resistance

Test in SO2 Shall pass the test for 56 cycles,

a Ageing and corrosion Resistance Sample shall not show more then 5% of dark brown _ IS 16014: 2018 EN ISO 6988-1985
rust

8 Coating process

a Quantity of Aluminium in the coating Minimum 10, rest shall be Zinc % IS 16014:2018 IS 2599-1983

The molten metal in the galvanizing bath

c Zinc-Aluminium quantity in galvanising bath should contain not less than 98.5 percent by mass of % IS 209-1992 IS 2599-1983
Zn-Al

9 Coil Weight
a Minimum Weight of Coil ( Without any Joint) 500 Kg. _ _

10 Identification of the Coils

A. a. Labelling Coil shall be labelled with Coil No., Maccaferri Spec. No., Wire Dia., Batch No. and the Weight , as Minimum., on the Metal Tag. Ends of the coil shall be identified appropriately.

B. Color Code & Spec Number

a Wire Dia. 2.20(1012) RED Double Band

b Wire Dia. 2.20(1013) PINK Double Band
c Wire Dia. 2.70(1014) GREEN Double Band 50 mm double color band at two
location along the coil Height on the _ _
d Wire Dia. 3.00(1016) BLUE Double Band Wire.
e Wire Dia. 3.40(1018) BLACK Double Band
f Wire Dia. 3.90(1019) ORANGE Double Band
11 Other Parameters
Coils shall be properly packed with four metal of plastic strips to avoid the transit damages. Protective cover shall be used to avoid damages to the coating. Wire shall be of very good
a Aesthetics
surface finish & shall be free of high points, cracks, rust & pits, oil and weld joints. Coil shall be free from entanglement and surface irregularities.
MTC of supplier for every lot with above checkpoints. Reports of external laboratory for the Wires and Zinc-Al ingots including the manufacturer's TCs shall be provided whenever
b Quality Document required
requested . Frequency of such tests at agreed laboratory shall be at least once in a six months.

Note: 1.If the Test Codes are different, supplier needs to prove the equivalence of the Test Codes to the Codes specified here.

Prepared By: M.B.Haval , DGM QA & QS Reviewed & Approved By: Thomas Cherian, GM-QS & Regional Head Quality - ISEAP

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