NO DOKUMEN : GUI-SVC-SS-SKT80S-02

: 01/08/2022
CHECK SHEET SERVICE
TGL EFEKTIF

REVISI : 01
HALAMAN : 1/2
PLANT MAINTENANCE DEPARTMENT
DATE : SMU(HM/KM) : START : FINISH :

ENGINE TYPE : WP13G540- E310 LOCATION :

UNIT MODEL : SANY SKT80S UNIT NUMBER : UNDER SUPERVISE :

Initial 250 500 1000

No Item Technical requirement Part Number Qty Interval 2000 3000 4000 Remark
(150-200) (PS1) (PS2) (PS3)
OIL
1 Engine oil Drain and refill SAE 15W/40 CH-4 28 250 hrs X X X X X X X
2 Transmission oil Drain and refill ATF 23 1000 hrs X X X X X
3 Intermadiate axle main reducer Drain and refill SAE 85W/140 24 1000 hrs X X X X X

4 Intermadiate axle wheel edge reducer Drain and refill SAE 85W/140 12 1000 hrs X X X X X

5 Rear axle main reducer Drain and refill SAE 85W/140 20 1000 hrs X X X X X
6 Rear axle wheel edge reducer Drain and refill SAE 85W/140 12 1000 hrs X X X X X
7 Hydraulic oil Drain and refill Caltex HDZ46 162 3000 hrs X
8 Collant radiator Drain and refill L - 35 Antifreeze 55 4000 hrs X
9 Oil Basin (Air cleaner) Drain and refill SAE 15W/40 CH-4 3,5 250 hrs X X X X X X
OIL SAMPLE
10 Engine Take sample & Check level Every 500 Hours
11 Transmission Take sample & Check level Every 1000 Hours
12 Differential Take sample & Check level Every 1000 Hours
13 Hydraulic Take sample & Check level Every 2000 Hours
FILTER

14 Element, Engine Oil Filter Replace 60327523 2 250 Hrs X X X X X X X

15 Fuel Coarse Filter Catride Replace 160604020017 1 250 hrs X x X X X X X

16 Fuel Fine Filter Catride Replace 160604020018 1 250 hrs X x X X X X X
17 Oil-water Separator Filter Element Replace 160603020024A 2 250 hrs X x X X X X X
18 Filter, Oil Return HYD Replace 60167851 1 1000 hrs X X X X

19 Hydraulic Filter Element Steering Replace 60277890 1 1000 hrs X X X X

20 Fresh Air Filter Screen AC Replace 141502000017 1 1000 hrs X X X X

Setiap 250 Cleaning

21 Filter TM Replace 130202000093A023 1 1000 hrs X X X X

22 Outer Air Filter Replace 160602020020A 1 1000 hrs X X X X Setiap 250 Cleaning
23 Inner Air Filter Replace 160602030016A 1 1000 hrs X X X X Setiap 250 Cleaning
24 Filter Element oil air cleaner ( wet ) Replace 160699000013A 1 1000 hrs X X X X
25 Filter-Magnetic Replace 130202000093A026 1 1000 hrs X X X X
25 Air Filter Hyd Tank Replace 24001922 1 1000 hrs X X X X
25 Air Dryer Replace 60060965 1 1000 hrs X X X X
ENGINE CHECK
26 Engine Coolant Additive Check X X X X X X X
27 Engine Crankcase Breather Check X X X X X X X
28 Engine Fan and Belt Check X X X X X X X
29 Fuel-water separator filter Check X X X X X X X
30 Oil-gas separator Check X X X X X X X
31 Alternator Drive Belt Check belt tension. X X X X X X X
32 Accessory Drive Belts Check belt tension. X X X X X X X
33 Fuel hose(Fuel Tank - Fuel filter) Replace (4000 hrs) X
34 Fuel hose(Fuel Filter - Fuel Pump) Replace (4000 hrs) X
35 Fuel hose(Engine - Fuel Tank) Replace (4000 hrs) X
36 Rubber hose in cooling system Replace (4000 hrs) X
37 Fuel tank Clean X X
38 Turbocharger Check X X
39 Water pump Check X X
40 Vibration Damper Check X X
41 Engine valve clearance (0,3 mm inlet ; 0,4 mm exhaust) Check & adjust if requierment X X X X
TRANSMISION
42 Transmission Breather Clean X X X X
43 Bolt torque of transmission shaft Check X X X X X
DRIVE SHAFT, AXLE & WHEEL
44 Front drive shaft bolt Check X X
45 Rear drive shaft bolt Check X X
46 Differential breather Check X X X X
47 Balance shaft shell Check X X X X
48 front wheel bearing Check X
49 Rear wheel bearing Check X
HYDRAULIC, BRAKE, STEERING & HOIST
50 High pressure hoses in steering system Replace (4000 hrs) X
51 High-pressure hose in lifting system Replace (4000 hrs) X
52 Lifting system Check X X X X X X
53 Steering system pressure > 16 mpa Check X X X X X X
54 Accumulator steering system Check X X X X
55 Lining brake Check X X X X X X
56 Service Brake & Parking Brake Check X X X X X X

57 Push rod stroke of brake cylinder centering condition of push rod and gap adjuster. Check X X X X X X
 NO DOKUMEN : GUI-SVC-SS-SKT80S-02
: 01/08/2022
CHECK SHEET SERVICE TGL EFEKTIF

REVISI : 01
HALAMAN : 2/2
BODY (LEAKS, CRACK,BROKEN,ERROR)
58 Suspension Brackets Check X X X X
59 Steering Cylinders Bracket Check X X X X
60 Steering linkage levers Check X X X X
61 Rear Axle Housing Check X X X X
62 Lever Flange of Rear Axle Check X X X X
63 Pipe Lines and Hose Check X X X X
64 Torque Rod Check X X X X
65 From Axle Beam Tips Check X X X X
66 Pipe Lines and Hose Check X X X X
67 Cabin Check X X X X
68 Main frame Check X X X X
69 Dump Bodies Check X X X X
ELECTRIC
70 Battery Check & Clean X X X X X X
71 Control Instrument Check & Clean X X X X X X
72 Monitor Instrument Check X X X X X X
73 Lighting Instrument Check & Clean X X X X X X
74 Windscreen wiper and washer Check & Clean X X X X X X
75 Air Conditioner Compressor Check & Clean X X X X
76 Fire-extinguishing system Check X X X X X X
77 Automatic lubrication system Check & Clean X X X X X X
78 Connection and installation electric equipment Check & Clean X X X X X X
79 Cooling system electric drive Check & Clean X X X X X X
80 Altenator Check & Clean X X X X X X
GREASE
81 Swivel shaft Check X X X X X
82 Axle brake adjustment arm Check X X X X X
83 Brake carrier unit Check X X X X X
84 Cross shaft Check X X X X X
85 Power take off drive shaft Check X X X X X
86 Lifting cylinder pin Check X X X X X
87 Spherical plain bearing Check X X X X X
88 Steering cylinder ball pin Check X X X X X
89 Cab rolling over pin Check X X X X X
90 Thrusting rod pin Check X X X X X
91 Cam shaft Check X X X X X
92 Front axle brake adjustment arm Check X X X X X
93 Spindle arm Check X X X X X
94 Steering cylinder Check X X X X X
RIM TYRE EVERY 250
95 Front Left Hand Check & Clean X X X X X X X
96 Front Right Hand Check & Clean X X X X X X X
97 Rear Left Hand Check & Clean X X X X X X X
98 Rear Right Hand Check & Clean X X X X X X X
FINAL CHECK
99 Ensure all oil level Check By Foreman/Senior Mechanic or Electric
100 Ensure all refill plugs are tight Check By Foreman/Senior Mechanic or Electric
101 Ensure all drain plug are tight Check By Foreman/Senior Mechanic or Electric
102 Ensure all filter are fit & tight Check By Foreman/Senior Mechanic or Electric
103 Ensure engine system serviceable Check By Foreman/Senior Mechanic or Electric
104 Ensure Steering Control serviceable Check By Foreman/Senior Mechanic or Electric
105 Ensure Brake system serviceable Check By Foreman/Senior Mechanic or Electric
106 Shock absorber of rear suspension Check By Foreman/Senior Mechanic or Electric
107 Bolt torque of transmission shaft. Check By Foreman/Senior Mechanic or Electric
108 Ensure Leaks Check By Foreman/Senior Mechanic or Electric
109 Ensure Panel and indicator lamps Check By Foreman/Senior Mechanic or Electric
110 Ensure all lighting & alarm device serviceable Check By Foreman/Senior Mechanic or Electric
111 Ensure all bolt are tighten Check By Foreman/Senior Mechanic or Electric
112 Ensure Air Conditioner Serviceable Check By Foreman/Senior Mechanic or Electric
113 Ensure Duct Bill Till Adapter Plug Check By Foreman/Senior Mechanic or Electric
114 Ensure Dumping mechanism serviceable Check By Foreman/Senior Mechanic or Electric

ADDITIONAL INFORMATION

Shift supervisor
Nama Signature

Service engineer
Nama Signature
 PN Description Qty 250 500 1000 2000
60327523 Element, Engine Oil Filter 2 2 2 2 2
160604020017 Fuel Coarse Filter Catride 1 1 1 1 1
160604020018 Fuel Fine Filter Catride 1 1 1 1 1
160603020024A Oil-water Separator Filter Element 2 2 2 2 2
60167851 Filter, Oil Return HYD 1 1 1
60345316 Hydraulic Filter Element Steering 1 1 1
141502000017 Fresh Air Filter Screen AC 1 1 1
130202000093A023 Filter TM 1 1 1
160602020020A Outer Air Filter 1 1 1
160602030016A Inner Air Filter 1 1 1
160699000013A Filter Element oil air cleaner ( wet ) 1 1 1
130202000093A026 Filter-Magnetic 1 1 1
24001922 Air Filter Hyd Tank 1 1 1
60060965 Air Dryer 1 1 1