Professional Documents
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HYGIENE
Training
Ashutosh Jaiswal
Executive MBA – (Great Lakes Institute of Management), Food
Technologist (SHUATS)
Quality and Food Safety II Auditor II Trainer II Author
E -mail: ashuthewall@gmail.com
Mobile-no.: +91-8115360292
Local Address: 2nd Floor, Flat S/1, Plot no. 228, Ward 2B, Adipur, Gandhidham, Kutch, Gujarat, INDIA
Permanent Address: 378 A, Chak Raghunath, Naini, Allahabad, U.P., INDIA
LinkedIn Profile: https://www.linkedin.com/in/ashutosh-jaiswal-19a824142/
Executive Summary:
A focused and dedicated to giving positive experience to promote loyalty and business. Orchestrate optimal resources utilization
to handle expected operational needs. Quality Assurance leader with sound judgement, good planning abilities and
interpersonal communication strengths. Having 10 years of solid experience in managing Quality Assurance, Excellence, Projects,
Operations, Audits, Training and Consulting in industries across INDIA, GCC and Africa regions.
Aim to head Strategy, Operations role, with my multi-dimensional experience and demonstrated ability to strategize and close
deals, handle crisis with composure, value-add, solution- oriented and proactive approach, recognized for leading and
motivating teams, strategize and effect change management, operational control, systemizing and streamlining areas, directing
efforts to focus on sustainable growth and profits, lead due diligences, willingness to learn and share knowledge, effective
communicator and negotiator, enhancing corporate image through integrity and fairness in dealings
Core Competencies:
✓ Focus on sustainable growth and profit ✓ Conflict management & Procedure Performance
✓ Strategic proficiency-Security & Risk Management ✓ Competitive Strategy & Lead Manufacturing
✓ Change & Operations Management ✓ Management Planning & Supply Chain
✓ Proactive and solution oriented ✓ Scheduling Strategic Execution
✓ Project & Value Engg. Management Accounts ✓ Quality Assurance and Control
✓ International Business & Marketing Management ✓ Food Safety, Environment and health & Safety
✓ Talent Management ✓ Procurement Service & Customer Operations
✓ Willingness to learn and share knowledge ✓ Suppliers & vendors Regulatory
Soft Skills:
A collaborative approach, strong interpersonal and influencing with excellent communication skill. Effective time
management and problem-solving skills. Well-developed planning and site quality management skills & Ability to develop
and make effective presentations:
*Recruiting and Hiring *Effective leader *Leadership & Troubleshooting *Coaching and Mentoring
*Goals and Performance *Analytical Thinking *Decision Making *Linguistic and Cultural Acumen
Achievements:
• Received the prestigious AIB certification that too in the very first attempt. India's first sugar refinery to have unlocked
this achievement, placing it amongst the most distinguished and notable names internationally
• Awarded in 13th National CII Food Safety Award for “Strong Commitment to Food Safety “in Large Manufacturing
Sector.
• Received “Food Safety Manager of the year” from Dubai Municipality, UAE.
• Best Performance and Employee of the Year in Working Organization from continuous last 4years
• Conducted 800+ batches of training and trained more than 15,000+ candidates on Food Safety.
• Conducted food safety audits and Implemented Food safety management system in over 100+ food manufacturing org.
• Implemented and certified ISO 14001, ISO 45001, FSSC/ ISO22000, Halal, HACCP, BRC and AIB standards and getting the
company certified in standards.
Course Outline
1. Introduction to Food Hygiene
2. Basic Microbiology
3. Food Poisoning
4. Prevention of Contamination
5. Food Poisoning
6. Food Protection and Storage
7. Personal Hygiene Practices
8. Cleaning and Disinfection
9. Pest Control Program
10. Halal Introduction
11. HACCP
12. Exam
What
is
Food Hygiene ?
All measures necessary to
ensure the safety &
wholesomeness of food at
every stage from the receipt
of raw materials till the sale
of the product to the
customer
Chemical
Biological
Physical Allergens
Physical Contamination
Physical Contamination is when
something falls into your food
when being manufactured. For
example machinery could fall into
your food. Stones, bones, finger
nails, hair, glass particles are all
classed as physical contamination.
Sources of Physical Contamination (Hazards)
• Equipments
• Tool box
• Visitors
• Mechanics/Contractors
• Cleaning materials
• Pest
• Pets
• Sabotage
Physical Contamination Control
• Prepare & Implement a glass policy and a glass breakage policy
• Implement equipment maintenance
• Separate repair room from food handling,
• storage area
• Restrict entry of pest
• Train all staff
• Restrict entry of metal
• Avoid soft wood
• Staff to wear appropriate protective
clothing
Chemical Contamination
Contamination caused by
chemicals is called chemical
contamination
Sources of
Chemical Contamination
Sources:
✓ Raw Materials
✓ Introduced(Delivery – Services)
✓ Excess Additives
✓ Maintenance operatives/ contractors
✓ Cleaning chemicals
✓ Pesticides
Chemical Contamination Control
Staff instruction, training and supervision to ensure:
• Deliveries rejected if unapproved supplier
• Chemicals delivered separately/segregated
• No cleaning near unprotected food
• No pesticide treatment if any risk to food
• No food stored in old chemical containers
• Correct dilution and rinsing of cleaning chemicals
• Chemicals not stored in food containers or with food
Allergen
Naturally occurring chemicals in
certain foods
(e.g. nuts, seafood, dairy)
Nutan Ajay Tirumalasetty, a student of Harvest International School, has been declared
brain dead and doctors, treating him at the Sakra World Hospital in Varthur Hobli, have
little hope of his survival, Bangalore Mirror reported.
The incident happened on 29 November, when Nutan, stepped out with his mother to
celebrate his victory at the school sports day. Nutan had won a gold medal in 200m and
was also a Head Boy at the sports day March Past.
Common foods or food ingredients that can cause an
allergic reaction or to which people are intolerant:
Allergen Control
Communication
Staff communication
Customer communication
Contamination
Colour code
Separation
Identification, Labelling
Cleaning
MICROBIOLOGICAL
CONTAMINATION
VIRUS
Viruses are smaller than bacteria and arrive
on food from People sneezing, coughing or
touching food
Very microscopic pathogens that multiply in
the living cells of Their host
Viruses can be transferred in food and once
consumed
They can grow rapidly and cause illness
Most viruses are harmful and causes
infection
BACTERIA
Organisms that are too
small to be seen without a
microscope
Called micro-organisms
Some are dangerous -
pathogenic bacteria.
• For example: Salmonella.
Off odours.
Discolouration.
Slime/stickiness.
Accept Reject
Accept Reject
Accept Reject
Pathogenic Bacteria (Dangerous)
• Staphylococcus
• Salmonella
• Clostridium Botulinum
• Vibrio
Salmonella
How can bacteria get
in to the kitchen ?
• What are the main sources of bacteria?
One Bacteria
in the right
conditions will
multiply to
4,194,304 in 4
hours
How many bacteria will
grow from one bacteria left at room temperature for 7 hours?
2,097,152!
Danger Zone
• Bacteria can grow between 5°C and
60°C (danger zone)
Sources
● Hands
● Cloths
● Food- and
Vehicles hand-
contact
surfaces
High-risk foods.
Cross-contamination
Direct contact
Indirect
Cross-contamination
Drip
(Direct contamination)
01 02 03
Food to food People to food Equipment to food
(Direct contact or drip) (Indirect) (Indirect)
•Equipment
•Utensils
•Hands
•Other foods
FOOD TO FOOD
CONTAMINATION
CROSS CONTAMINATION
IS SOMETIMES CAUSED BY
RAW MEAT JUICES
DRIPPING ONTO FOOD
PLACED ON SHELVES
BENEATH THE MEAT
COLOUR CODING
COLOUR CODING
Cross-Contamination Control
• Training
• Color code
• Separation
• Cleaning and disinfection
• Supervision
Dry Storage
o Separate storages based on food safety
risk
20cm
o Maintain required temperature
o Maintain clean environment
o Keep away from wall, floor (15cm, 20cm
rule)
o Rotate stocks (FIFO)
o Label mark date of opening
15/20cm
Food Receiving & Delivery
✓ Food supplies need to be checked on
delivery for damage
PRINCIPLES
FOR
COOKING FOOD
Plan ahead to defrost
foods.
• Abdominal
pain/stomach cramps
• Diarrhoea
• Vomiting
• Nausea (feeling sick)
• Fever
• Dehydration
• Collapse.
Risk Group
• Aged Persons
• Very young kids/babies
• Pregnant women/unborn
babies
• Ill people
(Immuno-compromised)
Prevent Food Poisoning
• Hygiene Practices
• Cleaning
• Proper Handling
• Storage
• Proper Cooking
• Proper Serving
• High risk foods
Two types of food
• Low Risk Foods
• ‘High risk’ food needs to be treated with extra
care
• If contaminated, it can cause food borne
disease
• It needs temperature control
High Risk Food • Bacteria will grow quickly in high risk foods in
warm temperatures
• It is ‘ready to eat’
• Bacteria in high risk foods will not be killed by
cooking or re-heating
• If it gets contaminated, there is no chance to
make it safe
High-risk foods
!
Low-risk foods
Low-risk foods
!
High-risk or low-risk?
Margarine Dried prunes Beer
Pineapple
✓ Cooked ham
Wine
Honey
✓ Gravy
✓ Rice pudding
✓ Hollandaise sauce
✓ Quiche
Gravy granules
Wholemeal bread Warm chicken salad ✓
✓ Custard tart
✓ Cream cake
Marmalade
✓ Custard
✓ Raw milk
Proper food
handling helps
assure that food
is safe to eat.
4 steps to follow...
CLEAN
CONTAMINATION
4 C’s
COOK
CHILL
Answer: UNSAFE – in most situations. These cloths are very
common sources of contamination in a food operation. Paper
towels are safer for most tasks (expect handling hot items).
Answer: No they are NOT always safe. Gloves can
cause contamination if they are not very carefully
managed. Here they are still worn outside!
Personal Hygiene
01 02
Personal Hygiene refers To ensure that those
to the cleanliness of a who come directly or
person’s body indirectly into contact
with food are not likely
to contaminate it.
HUMANS
Ear Hair
Nose Mouth
Throat
Cuts / Pimples
..
..
Groin Area .
HANDS and SKIN:
• As the hands are in direct contact with
food, they are the main routes for
transferring food poisoning bacteria. Hands
must be kept very clean at all times.
• The correct hand washing procedure is
essential. A non-hand operated warm
water spray is preferred. The hands should
be wet and sufficient liquid soap applied to
ensure a good lather.
• The fingertips, in between the fingers, the
hands, wrists and forearms should all
receive attention. Where necessary, e.g.
after visiting the toilet or handling raw
food, a clean, soft bristled nailbrush should
be used to brush and lather the fingertips
and clean under the fingernails (a dirty
nailbrush is a hazard).
Minimize Bare-Hand Contact by Using Suitable Utensils
• Deli tissues
• Spatulas
• Tongs
• Forks
• Dispensing equipment
• Single-use gloves
GOOD HYGIENE
PRACTICE
• WHENEVER POSSIBLE YOU MUST
AVOID HANDLING COOKED FOOD
WITH YOUR BARE HANDS
• WHENEVER IT IS POSSIBLE TO DO
SO YOU SHOULD USE CLEAN
DISPOSABLE GLOVES, TONGS OR
OTHER UTENSILS
WHEN TO WASH
HANDS
• Before entering kitchen
• After using toilet
• After handling a dressing
• After handling soiled nappies & clothing
• After handling contaminated packaging
• After dealing with a person who sick
• After handling raw food
• After cleaning
• After making your hair
• After blowing your nose
• After handling waste
Remember to always……
After……
3/1/2023
To wash hands properly, we recommend these
six steps:
✓ Rub your hands together to make a lather.
✓ Rub the palm of one hand along the back of
PROPER WAY the other and along the fingers. Then repeat
with the other hand.
OF WASHING ✓ Wet your hands thoroughly under warm
running water and squirt liquid soap onto the
HANDS: palm of one hand.
✓ Rub in between each of your fingers on both
hands and round your thumbs.
✓ Rinse off the soap with clean water.
✓ Dry hands thoroughly on a disposable towel.
◼Turn on water
◼Add soap
◼Lather up
Wash between fingers & thumbs
Wash knuckles
Wash nails
Wash wrists & forearms
Rinse off
Dry
DIRTY HAND VS.CLEAN HAND
115
What is wrong with this hand wash area?
THE NOSE, MOUTH
AND EARS:
• Up to 40 percent of adults carry staphylococci in the
nose and mouth. Coughs and sneezes can carry droplet
infection for a considerable distance and persons with
bad colds should not handle open food.
• Disposable single-use paper tissues are preferable to
handkerchiefs. Picking or scratching the nose is not
acceptable. Sleeves should never be used for wiping the
nose.
• As the mouth is likely to harbor staphylococci, food
handlers should not eat sweets, chew gum, taste food
with a finger.
• Apart from being aesthetically unacceptable, spitting
can obviously result in food contamination and is illegal.
• Discharges from the ears, eyes and nose may
contaminate food and employees must report these
ailments to their supervisor. Medical clearance to start
work will normally be required.
CUTS, BOILS AND SEPTIC SPOTS:
o Cuts, boils, septic spots, etc. provide an
ideal place for bacterial multiplication.
o To prevent contamination of food by
harmful bacteria and blood, these lesions
should be completely covered by
waterproof dressings.
o Preferably colored blue to aid detection if
they become detached
o Dressings should be replaced immediately
when they become loose
o Cuts on fingers may need the extra
protection of waterproof fingers stall.
Waterproof dressings will also assist in
preventing cuts going septic.
Cuts on fingers may need the extra protection of waterproof fingers stall. Blue color
Waterproof dressings will also assist in preventing cuts going septic.
JEWELLERY
PERFUME:
Food handlers should not wear
earrings, watches, jeweled rings or
brooches, as they carry dirt and
bacteria.
• Smoke
• Chew gum
• Eat food
USE OF PROTECTIVE
CLOTHING:
Dust, pet’s hairs and woolen fibers are just a
few of the contaminants carried on
ORDINARY CLOTHING.
Pest:
A destructive insect or other animal that
attacks crops, food, livestock, etc.
Pest Management
Containers (External)
• Areas kept clean and tidy
• Impervious (waterproof) base and
standpipe
Containers:
• Cleanable, hard wearing, pest-proof
• Tight-fitting lids
• Impervious (waterproof)
• Emptied as often as necessary
• Cleaned after emptying
Cleaning & Disinfection
CLEANING DISINFECTION
Cleaning
Removal of unnecessary things
The removal of soil, food
residue, dirt, grease and other
objectionable matter.
Hot water, chemicals (detergent)
and physical energy MUST be
used to clean.
Importance of cleaning
• To remove bacteria’s food supply
• To reduce the risk of food poisoning
• To remove materials/food for pests
Cleaning • To reduce the risk of food contamination
• To remove dirt and grease
• To allow disinfection
• To promote a good image/reduce
complaints
• To comply with the law
• To provide a safe & pleasant
environment
Disinfection
A process that reduces the number of
bacteria to a safe level.
Process of killing (inactivating)
harmful and objectionable bacteria
Disinfectant
A chemical that reduces the number
of bacteria to a safe level.
For Example:
Bleach
Hot Water (82 degree)
Steam
Food contact surfaces
Detergent
Continue
NEXT
SIX – STAGE OF CLEANING
Disinfectant
DETERGENT DISINFECTANT
Three/four-stage sanitising
1 Pre-clean 2 Sanitize
Cont…
NEXT
Three/four-stage sanitising
and store
3 Rinse (if required) 4 Air-dry to prevent
contamination
Any work surface which has to be used for both raw and
ready-to-eat foods must be cleaned and sanitised. Sanitising
alone will not be effective against some bacteria.
Cleaning
Chemicals
Chemicals must
be properly
labeled
Chemicals must
be properly
stored
What safety precautions would you apply when cleaning to prevent hazards?
3/1/2023
Q&A: High & Low Risk Cleaning
Wash Dry
Protect business
Pest invasion
Increased wastage of food
Reduces cost
Questions
1. Define contamination ?
2. What is food Hygiene ?
3. Give three examples of
a. Physical Contamination
b. Chemical Contamination
c. Biological Contamination
d. Allergen
What is HALAL