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Vol 1 - Cab Wiring

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640 (Blue) (Key Power)

021 (Orange) (Starting)

640 (Blue) (Key Power) CIRCUIT ISOLATED

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UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level


Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring


Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
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Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

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VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
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BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT schematic locations. This document is best viewed at
CORNER OF EVERY MACHINE VIEW PAGE. a screen resolution of 1024 X 768.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction


MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional


REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
UENR5198-01
April 2021

G3520C and G3520E Island Mode Engine


Electrical System
GZN1-UP
GZH1-UP
GZB1-UP

PUBLICATIONS.CAT.COM
© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
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53
52
51
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35
34
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32
31
30
29
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27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12

10
11

9
8
7
6
5
4
3
2
1
C-C1
9X4391

J7
P6B0A-C047 RD-16
P200B-C042 RD-16
P200A-C041 RD-16
P300C-C045 BK-16
P300B-C044 BK-16

S850-C030 WH-16

S100-C015 WH-16

S101-C007 WH-16
S010-C003 WH-16
S130-C022 WH-16
S000-C011 WH-16

S110-C026 WH-16
A620-C053 CU-16

A620-C051 RD-16
P270-C056 RD-16

P230-C076 RD-16
P231-C055 RD-16
P234-C054 RD-16

P6B1-C048 BK-16

S850-C028 RD-16

S100-C013 RD-16
S000-C009 RD-16
S101-C005 RD-16
S010-C001 RD-16
S130-C020 RD-16

S850-C031 CU-16

S030-C019 CU-16
S100-C016 CU-16
S000-C012 CU-16
S101-C008 CU-16
S010-C004 CU-16
S130-C023 CU-16

S030-C017 RD-16

1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2
S110-C024 RD-16

S110-C027 CU-16
A331-C050 BK-16

A330-C049 BK-16

A620-C052 BK-16

S850-C029 BK-16

S030-C018 BK-16
S100-C014 BK-16
S000-C010 BK-16
S101-C006 BK-16
S010-C002 BK-16
S130-C021 BK-16
S110-C025 BK-16

P300A-C077 BK-16 LE-C2 LE-C4 LE-C6 LE-C8 LE-C10 LE-C12 LE-C14 LE-C16 LE-C18 LE-C20
BATTERY (+) 1762942 1762942 1762942 1762942 1762942 1762942 1762942 1762942 1762942 1762942
P300C-C045 BK-16
JPR-1 BK-16

JPR-1 BK-16

P300B-C044 BK-16 P130-C059 RD-8 J203-LE03 CU-16


P6B1-C048 BK-16 J183-LE06 CU-16
P1B0A-C060 RD-10 J163-LE09 CU-16
P390-C065 BK-8 J143-LE12 CU-16 CABLE-LE02 CABLE-LE04 CABLE-LE06 CABLE-LE08 CABLE-LE10 CABLE-LE12 CABLE-LE14 CABLE-LE16 CABLE-LE18 CABLE-LE20
P1B1A-C062 RD-10 J123-LE15 CU-16
P190-C064 RD-8 J103-LE18 CU-16
P190-C064 RD-8 J083-LE21 CU-16
C990-C066 RD-16 BATTERY (-)
J063-LE24 CU-16

J021-LE28 RD-16

J023-LE30 CU-16

J041-LE25 RD-16

J043-LE27 CU-16

J061-LE22 RD-16

J063-LE24 CU-16

J081-LE19 RD-16

J083-LE21 CU-16

J101-LE16 RD-16

J103-LE18 CU-16

J121-LE13 RD-16

J123-LE15 CU-16

J141-LE10 RD-16

J143-LE12 CU-16

J161-LE07 RD-16

J163-LE09 CU-16

J181-LE04 RD-16

J183-LE06 CU-16

J201-LE01 RD-16

J203-LE03 CU-16
P1B0B-C061 RD-10 P3A1-C071 BK-14

J022-LE29 BK-16

J042-LE26 BK-16

J062-LE23 BK-16

J082-LE20 BK-16

J102-LE17 BK-16

J122-LE14 BK-16

J162-LE08 BK-16

J182-LE05 BK-16

J202-LE02 BK-16
J142-LE11 BK-16
J043-LE27 CU-16
P3A0-C057 BK-14 J023-LE30 CU-16
P3A0-C057 BK-14 P300C-C045 BK-16
P300B-C044 BK-16
P1B1B-C063 RD-10 P300D-C046 BK-16
P6B0A-C047 RD-16
P200A-C041 RD-16

P200B-C042 RD-16
P300C-C045 BK-16
P300B-C044 BK-16

P300A-C077 BK-16
S850-C030 WH-16

S130-C022 WH-16

S101-C007 WH-16

S010-C003 WH-16
S100-C015 WH-16
S110-C026 WH-16

S000-C011 WH-16

A620-C053 CU-16

A620-C051 RD-16
S130-C020 RD-16

S850-C028 RD-16
S030-C019 CU-16

S850-C031 CU-16

S030-C017 RD-16
S100-C016 CU-16
S100-C013 RD-16
S000-C012 CU-16
S101-C008 CU-16

S000-C009 RD-16
S101-C005 RD-16
S010-C001 RD-16

S010-C004 CU-16

S130-C023 CU-16

P231-C055 RD-16

P230-C076 RD-16
P270-C056 RD-16
P6B1-C048 BK-16

P234-C054 RD-16
S110-C027 CU-16

S110-C024 RD-16
A330-C049 BK-16

A331-C050 BK-16

A620-C052 BK-16
S010-C002 BK-16
S850-C029 BK-16

S030-C018 BK-16

S130-C021 BK-16

S000-C010 BK-16

S101-C006 BK-16

S100-C014 BK-16
S110-C025 BK-16

P1B0A-C060 RD-10 P390-C065 BK-8

C991-C067 BK-16 P1B0A-C060 RD-10

P1B1A-C062 RD-10 C-T26


P300D-C046 BK-16 1311502
P3A1-C071 BK-14
P6B0A-C047 RD-16 C990-C066 RD-16
P200A-C041 RD-16 CUSTOMER BRKR P6B0B-C075 RD-16
C-C5 SPEED TIMING P6B1-C048 BK-16 2078496 C-T45 LE-T22 IGN CYL 2+ 1 J021-LE28 RD-16
CABLE-C100
8T8732 2659034 P270-C056 RD-16 1311502 LE-T23 IGN CYL 2- 2 J022-LE29 BK-16
S850-C028 RD-16 A OR-18 +12 VOLTS P300B-C044 BK-16 P234-C054 RD-16 2A
STARTER MAG SWITCH 1 LE-T24 IGN CYL 4+ 14 J041-LE25 RD-16
S850-C029 BK-16 B BK-18 GROUND P200B-C042 RD-16 C-T23 C-T22 9F3099 LE-T25 IGN CYL 4- 15 J042-LE26 BK-16
S850-C030 WH-16 C WH-18 SIGNAL P300C-C045 BK-16 1311504 1311502 LE-T26 IGN CYL 6+ 48 J061-LE22 RD-16
S850-C031 CU-16 P234-C054 RD-16 LE-T27 IGN CYL 6- 49 J062-LE23 BK-16
C-C15 P300D-C046 BK-16 P6B1-C048 BK-16 LE-T28 IGN CYL 8+ 24 J081-LE19 RD-16
1564588
CABLE-C101 P200C-C043 RD-16 C991-C067 BK-16 LE-T29 IGN CYL 8- 25 J082-LE20 BK-16
S030-C017 RD-16 1 COOLANT TEMP P3A0-C057 BK-14 MODE SWITCH BRKR C-T28 LE-T30 IGN CYL 10+ 32 J101-LE16 RD-16
S030-C018 BK-16 2 P2A0-C058 RD-14 2075496 1311502 LE-T31 IGN CYL 10- 33 J102-LE17 BK-16
S030-C019 CU-16 P2A1-C074 RD-14 LE-T32 IGN CYL 12+ 3 J121-LE13 RD-16
C-C4 MANIFOLD AIR TEMP P300A-C077 BK-16 P270-C056 RD-16 P130-C059 RD-8 LE-T33
10A IGN CYL 12- 4 J122-LE14 BK-16
CABLE-C102
8T8731 1308299 P3A2-C072 BK-14 C-T19 P1B0B-C061 RD-10 LE-T34 IGN CYL 14+ 50 J141-LE10 RD-16
S010-C001 RD-16 A OR-18 +5 VOLTS P3A3-C073 BK-16 P3A1-C071 BK-14 1311504 LE-T35 IGN CYL 14- 51 J142-LE11 BK-16
S010-C002 BK-16 B BK-18 GROUND
LE-T36 IGN CYL 16+ 16 J161-LE07 RD-16 R-C1 R-C2
S010-C003 WH-16 C WH-18 SIGNAL P1B1A-C062 RD-10 LE-T37 IGN CYL 16- 17 J162-LE08 BK-16 1914882 2398383
S010-C004 CU-16 C-M18 C-T27 LE-T38 IGN CYL 18+ 34 J181-LE04 RD-16 A A
C-C6 COOLANT OLT PRESS. 1311496 1311502 LE-T39 IGN CYL 18- 35 J182-LE05 BK-16
8T8732 B CABLE-R01 B
CABLE-C103 2766793 P200A-C041 RD-16 SYS PWR BRKR LE-T40 IGN CYL 20+ 26 J201-LE01 RD-16
S130-C020 RD-16 P200B-C042 RD-16 2078498 C990-C066 RD-16 STARTER MAG SWITCH 2
C D200A-R1 YL-20 C
A RD-18 +8 VOLTS
LE-T41 IGN CYL 20- 27 J202-LE02 BK-16 CABLE-R02
S130-C021 BK-16 B BK-18 GROUND P200C-C043 RD-16 C991-C067 BK-16 9F3099
D D200B-R4 YL-20 D

S130-C022 WH-16 C YL-18 SIGNAL


E D200B-R5 GN-20 E
35A C-T29 F D200A-R2 GN-20 F
S130-C023 CU-16 C-C16 C-C45 P2A1-C074 RD-14 1311502
C-C14 1564588 3E3364 G G
P2A0-C058 RD-14
5S7433 M300A-C039 WH-16 1 P1B1B-C063 RD-10
H H
C-M25 RE-T22 IGN CYL 1+ 2 J011-RE28 RD-16 J J
A330-C049 BK-16 A GAS SHUTOFF M300B-C040 BK-16 2
1311488 RE-T23 IGN CYL 1- 1 J012-RE29 BK-16
A331-C050 BK-16 B
K P200C-R7 RD-16 K
RE-T24 IGN CYL 3+ 15 J031-RE25 RD-16 P300C-R8 BK-16
IMAP PWM BUFFER TIMING CAL L L
RE-T25 IGN CYL 3- 14 J032-RE26 BK-16 M P231-R9 RD-16 M
C-C10 2904619 MANIFOLD AIR PRESS. STARTER BRKR RE-T26 IGN CYL 5+ 49 J051-RE22 RD-16 CABLE-R03
8T8732 2746793 C-T21 2078496
N A620-R12 CU-16 N
CABLE-C104 RE-T27 IGN CYL 5- 48 J052-RE23 BK-16
S110-C024 RD-16 A
VS VS
1 OR-18 +5 VOLTS 1311504 STARTER MOTOR 1 P D200A-R3 CU-20 P
GND RE-T28 IGN CYL 7+ 25 J071-RE19 RD-16 R D200B-R6 CU-20 R
S110-C025 BK-16 B
GND
2 BK-18 GROUND P6B0A-C047 RD-16 P6B0B-C075 RD-16 6V0927 MOTOR
SIG SIG 2A RE-T29 IGN CYL 7- 24 J072-RE20 BK-16 S A620-R10 RD-16 S
S110-C026 WH-16 C 3 WH-18 SIGNAL C-T46 RE-T30 IGN CYL 9+ 33 J091-RE16 RD-16
S110-C027 CU-16 1311504 P190-C064 RD-8
T A620-R11 BK-16 T
BAT MTR RE-T31 IGN CYL 9- 32 J092-RE17 BK-16
C-C7 FILTERED OIL PRESS. C-T33
1311492 RE-T32 IGN CYL 11+ 4 J111-RE13 RD-16
CABLE-C105
8T8732 1638523
RE-T33 IGN CYL 11- J112-RE14 BK-16
M300A-C039 WH-16

S G 3
M300B-C040 BK-16

P200C-C043 RD-16
P300D-C046 BK-16

S101-C005 RD-16 A OR-18 +5 VOLTS P1B0B-C061 RD-10


P2A1-C074 RD-14
P2A0-C058 RD-14

RE-T34
A620-C053 CU-16

A620-C051 RD-16
D100-C079 PU-16

P231-C055 RD-16

P3A0-C057 BK-14

P3A3-C073 BK-16
P3A2-C072 BK-14

IGN CYL 13+ J131-RE10 RD-16


D100-C078 PK-16

A620-C052 BK-16

51
S101-C006 BK-16 B BK-18 GROUND C-T39
C-T35 RE-T35 IGN CYL 13- 50 J132-RE11 BK-16 EXTENTION HARNESS
RAPTOR FUEL VALVE CONNECTOR

S101-C007 WH-16 C WH-18 SIGNAL 1311495


1311492 RE-T36 IGN CYL 15+ 17 J151-RE07 RD-16
P300A-C077 BK-16

S101-C008 CU-16 P390-C065 BK-8 RE-T37 IGN CYL 15-


D100-C079 PU-16

J152-RE08 BK-16
D100-C078 PK-16
P230-C076 RD-16

16
C-C9 UNFILTERED OIL PRESS. RE-T38 IGN CYL 17+ 35 J171-RE04 RD-16
CABLE-C106
8T8732 1638523
RE-T39 IGN CYL 17- 34 J172-RE05 BK-16
S100-C013 RD-16 A OR-18 +5 VOLTS STARTER MOTOR 2
RE-T40 IGN CYL 19+ 27 J191-RE01 RD-16
S100-C014 BK-16 B BK-18 GROUND 6V0927 MOTOR
RE-T41 IGN CYL 19- 26 J192-RE02 BK-16
S100-C015 WH-16 C WH-18 SIGNAL
S100-C016 CU-16 BAT MTR
C-C3 OIL TEMP
CABLE-C107
8T8731 1308299 C-C47 S G
S000-C009 RD-16 A OR-18 +5 VOLTS
6D5234 P1B1B-C063 RD-10
S000-C010 BK-16 B BK-18 GROUND
C-T43
RAPTOR PWM RET

S000-C011 WH-16
M
G
C
D

C WH-18 SIGNAL
A
B

K
F

L
J

1311495
I

P24
CAN DATA LINK+
CAN DATA LINK+
RAPTOR BATT +

CAN DATA LINK-


CAN DATA LINK-

S000-C012 CU-16
RAPTOR BATT -

INTEGRATED TEMP SENSING MODULE


RAPTOR PWM

KEY SWITCH

J013-RE30 CU-16

J031-RE25 RD-16

J033-RE27 CU-16

J051-RE22 RD-16

J053-RE24 CU-16

J071-RE19 RD-16

J073-RE21 CU-16

J091-RE16 RD-16

J093-RE18 CU-16

J131-RE10 RD-16

J133-RE12 CU-16

J151-RE07 RD-16

J153-RE09 CU-16

J171-RE04 RD-16

J173-RE06 CU-16

J191-RE01 RD-16

J193-RE03 CU-16
J011-RE28 RD-16

J113-RE15 CU-16
J012-RE29 BK-16

J032-RE26 BK-16

J052-RE23 BK-16

J072-RE20 BK-16

J092-RE17 BK-16

J152-RE08 BK-16

J172-RE05 BK-16

J192-RE02 BK-16
J111-RE13 RD-16
J112-RE14 BK-16

J132-RE11 BK-16
24
23
22
21
20
19
18
17
16
15
14
13
12

10
11

9
8
7
6
5
4
3
2
1

G
C
D

H
A
B

C-C13 COMPRESSOR BYPASS


F

THROTTLE
C-C2 8T8736
M

7X6222
M
R

D
C

O
S

B
A

C
D

N
T

A
B

P
L

F
J

L
J
I

C-C12 C-C44 J013-RE30 CU-16


SAFETIES CONN 1914882 6D8151 J033-RE27 CU-16
(J9) J053-RE24 CU-16
D200C-C068 GN-20
D200B-C037 GN-20

D200C-C070 CU-20
D200B-C035 CU-20
M300A-C039 WH-16

D200C-C069 YL-20
D200A-C032 CU-20

D200B-C036 YL-20
D200A-C034 GN-20

M300B-C040 BK-16

D200A-C033 YL-20

P2A0-C058 RD-14
P3A0-C057 BK-14
D100-C079 PU-16

D100-C078 PK-16

J073-RE21 CU-16
D200A-C034 GN-20
D200B-C035 CU-20
D200A-C032 CU-20

D200B-C037 GN-20
P200C-C043 RD-16
P300D-C046 BK-16

D200B-C036 YL-20
D200A-C033 YL-20

D200C-C068 GN-20

D200C-C070 CU-20
D200C-C069 YL-20
P231-C055 RD-16
A620-C053 CU-16

A620-C051 RD-16
A620-C052 BK-16

J093-RE18 CU-16
P2A1-C074 RD-14
P3A3-C073 BK-16

P3A2-C072 BK-14
D200-C038 BK-16

J113-RE15 CU-16
CABLE-RE01 CABLE-RE03 CABLE-RE05 CABLE-RE07 CABLE-RE09 CABLE-RE11 CABLE-RE13 CABLE-RE15 CABLE-RE17 CABLE-RE19
J133-RE12 CU-16
J153-RE09 CU-16
CABLE-C111
CABLE-C108

CABLE-C110

J173-RE06 CU-16
J193-RE03 CU-16
RE-C1 RE-C3 RE-C5 RE-C7 RE-C9 RE-C11 RE-C13 RE-C15 RE-C17 RE-C19
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CABLE-C109
(Dimensions: 39 inches x 28 inches)
UENR5198-01

CALLOUT FORMAT IF APPLICABLE


WIRE GROUP COLOR DESCRIPTIONS
Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name (-) BATTERY / SENSOR RETURN
30 Page,

Component Locations Table)


138-1234 Part Number (+) BATTERY
(+) BATTERY SWITCHED
SYMBOL DESCRIPTION ABBREV COLOR STARTING CIRCUIT
SENSOR / ACTUATOR SUPPLY
CIRCUIT CONNECTED RD RED
SIGNAL TO ECM
WH WHITE CONTROL (POSITIVE) FROM ECM
CIRCUIT NOT CONNECTED
OR ORANGE CAT DATA LINK
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE CAN DATA LINK
YL YELLOW
INTERNAL ELECTRICAL CONNECTION CONTROL (RETURN) FROM ECM
TO SURFACE OF COMPONENT PK PINK

CONNECTOR BK BLACK OTHER COLOR DESCRIPTIONS


H# GY GRAY HIGHWAYS
CIRCUIT GROUPING DESIGNATION
PU PURPLE
ATCH WIRE, CABLE, COMPONENT
BR BROWN
/ SPLICE
GN GREEN
BLADE, SPADE, RING OR SCREW
TERMINAL BU BLUE

THIS SCHEMATIC IS FOR THE G3520C AND G3520E ISLAND MODE ENGINE
Do not operate or work on this product unless you have
ELECTRICAL SYSTEM
read and understood the instruction and warnings in the MEDIA NUMBER: UENR5198-01
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc- SCHEMATIC PART NUMBER: 218-2303, CHANGE: 04, VERSION: -
tions or heed the warnings could result in injury or Components are shown installed on a fully operable engine in a non powered state.
death. Proper care is your responsibility.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
RIGHT SIDE VIEW OF ENGINE
VIEW ALL CALLOUTS
RAPTOR FUEL
VALVE CONNECTOR

THROTTLE
CONNECTOR

ECM
PANEL

COMPRESSOR BYPASS
ACTUATOR CONNECTOR

OIL TEMP
CONNECTOR

CYL #1 IGNITION INLET MANIFOLD AIR PRESS


CONNECTOR SENSOR CONNECTOR

TIMING
CALIBRATION
CONNECTOR

UNFILTERED OIL PRESSURE FILTERED OIL PRESSURE DETONATION SENSOR


CONNECTOR CONNECTOR CONNECTORS
LEFT SIDE VIEW OF ENGINE
VIEW ALL CALLOUTS

INTEGRATED TEMP SENSING COOLANT TEMP


MODULE CONNECTOR CONNECTOR

ECM PANEL

COOLANT OUTLET
PRESSURE SENSOR
CONNECTOR
GAS SHUTOFF
VALVE
CONNECTOR

SPEED TIMING
CONNECTOR

CYL #2 IGNITION
CONNECTOR

DETONATION SENSOR POWER DISTRIBUTION BOX ELECTRIC STARTER


CONNECTORS TERMINALS
REAR VIEW OF ENGINE
VIEW ALL CALLOUTS

J7 SAFETIES
CONNECTOR

J8 DETONATION
CONNECTOR

COOLANT TEMP
CONNECTOR J9 SAFETIES
CONNECTOR

ISTM
CONNECTOR

COOLANT OLT PRESS


SENSOR CONNECTOR OIL TEMP SENSOR
CONNECTOR

GAS SHUTOFF VALVE


CONNECTOR

SPEED TIMING
CONNECTOR

INLET MANIFOLD AIR


TEMPERATURE SENSOR
CONNECTOR

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