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SMART CONCENTRATION/DENSITY

TRANSMITTER

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CHARACTERISTICS

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9 Accuracy ±0.0004 g/cm³ (±0.1 Brix). 9 Factory calibration.
9 Range 0.5 g/cm³ - 5 g/cm³. 9 In field re-calibration:
9 Direct density or concentration readout in engineering units No standard reference required;
such as g/cm³, kg/m³, Specific Gravity, Brix, Baume, Plato, No lab calibration required;
GL, % Solids, % concentration, etc. No process shutdown.
9 Integral temperature sensor provides precise temperature 9 Suitable for tank and pipe applications.
compensation. 9 Ease of maintenance, not requiring periodic cleaning
9 Suitable for dynamic and static liquids. procedures.
9 Two wire loop powered. 9 Standard industrial and sanitary process connection.
9 Several different wetted materials. 9 Remote diagnosis.
9 Single integrated unit without moving parts. 9 Digital communication (HART Protocol).

APPLICATIONS
Sugar and Alcohol Processing Plants:
Mixed juice from mills, milk of lime, mud removal, clarified
juice, syrup among evaporation effects, syrup final effect,
molasses dilution, magma concentration, fermentation
dilution, must dilution, alcoholic degree of the hydrated and
anhydrous alcohol, hexane/alcohol interface cevel.

Dairy Product Industries:


Condensed milk, Lactose, Yogurt, Cream cheeses, Lactic
Acids, etc.

Food Industry:
Vegetable oils, fruit syrup, maize starch dilution, glucose, jams,
jellies, sweets, molasses, tomato pulp, citrus juices, etc.

Pulp and Paper Industries:


Black liquor, green liquor, white liquor, red liquor, caustic soda
concentration, ash dissolving, talc dissolving, pulp dissolving,
ink concentration, potassium hydroxide, etc.

Beverage Industry:
Beer (Plato degree in the fermentation process, bojling
process etc…) soft drinks, liquors, wines, soluble coffee, malt,
tequila, etc…

Chemical Industry:
Acids: concentration/mixture, caustic soda, glycol, salt
solution, detergent, toluene, urea, potassium, etc.

Mining
Mineral pulp, extraction of thins, flotation, thickening, acid
concentration, starch dissolving, scrapers, lime mud, etc…

Petrochemical Industry:
Gas washing water, lubricant oils, aromatic extraction,
combustible oils, gasoline, kerosene, water/oil interface level.

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DESCRIPTION

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The DT301* “Touché” Intelligent Concentration/ Density
Transmitter is an instrument developed for the
continuous, online measurement of liquid concentration
and density, directly in the industrial process.

Its pioneer technology consists of a capacitive type


differential pressure sensor coupled to a pair of pressure
repeaters immersed in the process. A temperature
sensor located between the two pressure repeaters is
used to compensate the temperature variations in the
process fluid. A dedicated software, by means of an
algorithm, calculates the fluid density.

Depending on the industrial process, density may be


expressed in Brix degree, Gay-Lussac degree, Baumé
degree, Plato degree, % of concentration, etc.

Designed for process control applications, these 2-wire


transmitters generate a 4-20 mA signal proportional to
the concentration/density. Digital communication for Installation may be done either in open or pressurized tanks,
remote calibration and monitoring is also provided. or directly in pipes since the DT301 is suitable for dynamic
and static fluids.

The DT301 “Touché” is available in two models: The Sanitary model uses a Tri-Clamp connection to allow a
9 DT301I (Industrial Model) for general purpose quick and easy connection and disconnection from the
9 DT301S (Sanitary Model) for food and other applications process. Wetted surface finish is 32Ra as standard. These
where sanitary connections are required. model meets 3A recommendations so that the probe surface
is free of crevices where food or bacteria can be collected.
Both models have two mounting types: top mounting (straight 3A is the most widely accepted sanitary standard in the food,
type) and side mounting (curved type). drug and beverage industry.
Patent
Pending

BLOCK DIAGRAM
Sensor Assembly Main Processor Assembly
PROCESS ELECTRONIC
PCB
TEMPERATURE
COMPENSATION
PROBE ALGORITHM

ELECTRONIC
INPUT/OUTPUT
CONVERTER PROCESSING UNIT CONVERTER
STAGE
D/A
RANGES
4 to 20 mA and
SPECIAL FUNCTIONS
OUTPUT CONTROL HART
SERIAL COMMUNICATION Communication
HART PROTOCOL MODEM
P1 BELL 202
SIGNAL
CONDITIONER
TEMPERATURE
CONVERTER

LCD Indicator Assembly

P2 E2 PROM DISPLAY DISPLAY


* SENSOR CONTROLLER DIGITAL
DATA

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TECHNICAL CHARACTERISTICS

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Functional Specifications Performance Specifications
Output Signal Reference conditions: temperature 25 °C (77 °F), atmospheric pressure, power
Two-wire, 4-20 mA with superimposed digital communication supply of 24 Vdc, silicone oil fill fluid, isolating diaphragms in 316L SS and digital
trim equal to lower and upper range values.
(HART Protocol).
AMBIENT

RANGE
STABILITY ZERO (2) STATIC
Power Supply ACCURACY (1)
TEMPERATURE
(For 12 Months) PRESSURE (per 1
EFFECT
12 to 45 Vdc. (per 10 °C)
kgf/cm²)

1 ±0,0004 g/cm³ (±0,1 °Bx) 0,003 x 10-3 g/cm 0,021 x 10-3 g/cm; 0,001 x 10-3 g/cm;
Load Limitation
2 ±0,0007 g/cm³ 0,013 x 10-3 g/cm; 0,083 x 10-3 g/cm; 0,004 x 10-3 g/cm;
3 ±0,0016 g/cm³ 0,041 x 10-3 g/cm; 0,521 x 10-3 g/cm; 0,007 x 10-3 g/cm;
1650
1500 (1) Linearity, hysteresis and repeatability effects are included.
(2)This is a systematic error that can be eliminated by calibrating at the operating static pressure.
a
n Are
tio
era Power Supply Effect
Load [ohm]

1000
Op
±0.005% of calibrated span per volt.
500 4-20 mA and Digital Mounting Position Effect
Communication
250
It can be eliminated after installation. No span effect.
4-20 mA only
0
17
Electro-Magnetic Interference Effect
12 20 30 40 45
Power Supply [Volt]
Designed to comply with IEC 801.

Indicator Physical Specifications


Optional 4½-digit numerical and 5-character alphanumerical
LCD indicator. Electrical Connection
Hazardous Area Certifications ½ -14 NPT, Pg 13,5, or M20 x 1,5 metric.
Explosion proof, weather proof and intrinsically safe CEPEL, Process Connection
FM, DMT standards, (NEMKO and 3A pending).
Industrial Model: 316 SST Flange ANSI B16.5 4"
Zero and Span Adjustments Sanitary Model: 304 SST Tri-clamp 4".
Noninteractive, via digital communication.
Wetted Parts
Temperature Limits • 316L SST or Hastelloy C276.
Ambient: -40 to 85 °C (-40 to 185 °F).
• Wetted O-Rings (For Sanitary Model)
Process: -20 to 150 °C (-04 to 302 °F).
Buna N, VitonTM or PTFE.
Storage: -40 to 100 °C (-40 to 212 °F).
Digital Display: -10 to 60 °C (14 to 140 °F). Nonwetted Parts
• Electronic Housing
Failure Alarm
Injected aluminum with polyester painting or 316 SST
In case of sensor or circuit failure, the self diagnostics drives
(NEMA 4X, IP67).
the output to 3.6 or 21.0 mA, according to the user’s choice.
• Fill Fluid
Turn-on Time
Silicone (Q7-9120-20, DC200/20, DC704), Syltherm 800,
Performs within specifications in less than 5.0 seconds after
or Glycerin and Water.
power is applied to the transmitter.
• Cover O-Rings
Volumetric Displacement
Buna N.
Less than 0.15 cm³ (0.01 in³).
• Identification Plate
Static Pressure Limit
316 SST.
7 MPa (70 kgf/cm²) (1015 PSI).
Humidity Limits Mounting
0 to 100% RH. Side or top mounted.

Damping Adjustment Approximate Weights


0 to 32 seconds in addition to intrinsic sensor response time 8 kg (18 lb) – Sanitary Model.
(0.2 s) via digital communication. 12 kg (18 lb) – (26 lb) Industrial Model.
Configuration Hastelloy is a trademark of the Cabot Corp.
Through digital communication using HART Protocol. Viton and Teflon are trademarks of E. I. DuPont de Nemours & Co.
HART is a trademark of HART Foundation.

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ORDERING CODE

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INDUSTRIAL
MODEL

MODEL
INDUSTRIAL CONCENTRATION/DENSITY TRANSMITTER
DT301I
CODE Range Minimum Span
1 0,5 to 1,8 g/cm³ 0,025 g/cm³
Note: For the concentration units: ºBrix, ºPlato,
2 1,0 to 2,5 g/cm³ 0,050 g/cm³
3 2,0 to 5,0 g/cm³ 0,250 g/cm³ ºINPM, ºGL and ºBaumé, specify code 1.

CODE Wetted Parts Material


H Hastelloy C276
I 316L SST
Z Others – Specify
CODE Fill Fluid
A Q7-9120-20 cSt
D DC-704 Silicone Oil
S DC 200/20 Silicone Oil
G Glycerium and Water
T Syltherm 800
Z Others – Specify
CODE Local Indicator
0 Without Indicator
1 With Digital Indicator
CODE Electrical Connection
0 ½ - 14 NPT
A M20 X 1,5
B Pg 13,5 DIN
Z Others – Specify
CODE Mounting
1 Top
2 Side
CODE Process Connection Size, Rating and Standard
5 1 4" 150# ANSI B-16.5
5 2 4" 300# ANSI B-16.5
5 3 4" 600# ANSI B-16.5
A C DN 100 PN25/40 DIN 2526 - FORM D
Z Z Others - Specify
CODE Optional Item (*)
H1 316 SST Housing
ZZ Special Options – Specify

DT301I - 1 I A - 1 0 1 - 5 1 / * TYPICAL MODEL NUMBER

* Leave it blank for no optional items.

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ORDERING CODE

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SANITARY
MODEL

MODEL
INDUSTRIAL CONCENTRATION/DENSITY TRANSMITTER
DT301S
CODE Range Minimum span
1 0,5 to 1,8 g/cm³ 0,025 g/cm³
2 1,0 to 2,5 g/cm³ 0,050 g/cm³ Note: For the concentration units: ºBrix, ºPlato,
3 2,0 to 5,0 g/cm³ 0,250 g/cm³ ºINPM, ºGL and ºBaumé, specify code 1.

CODE Wetted Parts Material


H Hastelloy C276
I 316L SST
Z Others – Specify
CODE Fill Fluid
A Q7-9120-20 cSt
D DC-704 Silicone Oil
S DC 200/20 Silicone Oil
G Glycerium and Water
T Syltherm 800
Z Others – Specify
CODE Local Indicator
0 Without Indicator
1 With Digital Indicator

CODE Electrical Connection


0 ½ - 14 NPT
A M20 X 1,5
B Pg 13,5 DIN
Z Others – Specify
CODE Mounting
1 Top
2 Side
CODE Process Connection
J Tri-clamp - 4" 300#
Z Others – Specify
CODE Wetted O-Rings Material
B Buna-N
V Viton
T Teflon
Z Others – Specify
CODE Tank Adapter
0 Without Tank Adapter (Supplied by Customer)
1 With Tank Adapter 316 SST
CODE Tri-Clamp
0 Without Tri-clamp
2 With Tri-clamp in 304 SST
CODE Optional Item (*)
H1 316 SST Housing
ZZ Special Options – Specify

DT301S - 1 I A - 1 0 1 - J B 0 2 / * TYPICAL MODEL NUMBER

* Leave it blank for no optional items.

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DIMENSIONS

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INDUSTRIAL MODEL

Side Mounting Type Top Mounting Type

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DIMENSIONS

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SANITARY MODEL
293
(11,53)

230 63
(9,05) (2,48)
89
(3,50)
(4,45)
113

ELETRICAL CONNECTION

CONNECTION TRI-CLAMP 4”

(31,92)
(25,59)

811
650
(19,68)
500
(3,0)
76

Side Mounting Type Top Mounting Type

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315 Outram Road Soldado de La Independencia, 1259 For your nearest representative
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