Users manual

Centrifuge FE-800
3297-80D1

FELTRACON BV

Rhenoy

Nederland
 Users manual Centrifuge FE-800
3297-80D1
Version: 1.0

FELTRACON
Page 2 of 44
 Users manual Centrifuge FE-800
3297-80D1
Version: 1.0

Manufacturer data

Centrifuge FE-800

Type : 80D

Serial number : 3297-80D1

Year of : 2008
construction
Service :

Manufacturer : FELTRACON B.V.

P.O. box 68
NL-4153 ZH Beesd

Dorpsstraat 17
NL-4152 EM Rhenoy
The Netherlands

Tel. +31-(0)345-684 864

Fax +31-(0)345-684 905

e-mail feltracon@planet.nl
http://www.feltracon.com

All rights reserved. No part of this publication may be multiplied and/or going public by using printing,
photocopying, microfilm or by using any other possible technique, without the written permission of
Feltracon B.V. This includes also all drawings and/or diagrams.

FELTRACON
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 Users manual Centrifuge FE-800
3297-80D1
Version: 1.0

Foreword
This manual is valid for a FE-800 centrifuge type 80D in the standard edition with the electric and
pneumatic installation optional. Feltracon B.V. can not be held responsible for specifications, which
differs from the standard design of the delivered system.

Information concerning adjustments of repairs, which this manual not provides, can be asked for by
contacting the technical service of Feltracon B.V.

This manual is composed with all possible care, but Feltracon B.V. is not taking responsibility for
possible faults in this document or any consequences of these possible faults.

FELTRACON
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 Users manual Centrifuge FE-800
3297-80D1
Version: 1.0

Table of contents
Manufacturer data ................................................................................................................................... 3
Foreword.................................................................................................................................................. 4
Table of contents ..................................................................................................................................... 5
1. General ......................................................................................................................................... 7
1.1. Survey of standards ............................................................................................................... 7
1.2. Survey of symbols .................................................................................................................. 7
2. Safety............................................................................................................................................ 8
2.1. General................................................................................................................................... 8
2.2. During general use................................................................................................................. 9
2.3. Operators ............................................................................................................................... 9
3. Centrifuge 3297-80D1 ................................................................................................................ 10
3.1. Technical data ...................................................................................................................... 10
3.2. Description centrifuge and main components...................................................................... 11
3.2.1. Loading ............................................................................................................................ 12
3.2.2. Drying............................................................................................................................... 12
3.2.3. Unloading......................................................................................................................... 12
3.3. Replacing of the metric belt.................................................................................................. 13
3.4. Greasing of the bearings...................................................................................................... 14
3.4.1. Greasing the main bearing .............................................................................................. 14
3.4.2. Greasing the top bearing ................................................................................................. 14
4. Control and settings.................................................................................................................... 15
4.1. Installation components ....................................................................................................... 15
4.1.1. Electrical installation ........................................................................................................ 15
4.1.2. Control cabinet................................................................................................................. 15
4.1.3. Overview operating screens. ........................................................................................... 17
4.1.4. Pneumatic installation...................................................................................................... 28
4.2. Everyday use of the system ................................................................................................. 29
4.2.1. Starting up........................................................................................................................ 29
4.2.2. Adjust program and receipts............................................................................................ 29
4.2.3. Starting of the machine.................................................................................................... 29
4.2.4. Stopping of the machine .................................................................................................. 30
4.2.5. Stop with emergency stop ............................................................................................... 30
4.2.6. Shut down ........................................................................................................................ 30
5. Installation and removal.............................................................................................................. 31
5.1. Transport .............................................................................................................................. 31
5.2. First time use of the machine ............................................................................................... 31
5.3. Adjust air treatment unit ....................................................................................................... 32
5.4. Cleaning the machine .......................................................................................................... 32
5.5. Disposal................................................................................................................................ 32
6. Maintenance ............................................................................................................................... 33
6.1. General................................................................................................................................. 33
6.2. Daily ..................................................................................................................................... 33
6.3. Weekly.................................................................................................................................. 33
6.4. Monthly................................................................................................................................. 33
6.5. Yearly ................................................................................................................................... 34
7. Failure analyses.......................................................................................................................... 35
8. Main dimensions and Spare parts .............................................................................................. 38
9. Journal ........................................................................................................................................ 41
9.1. Maintenance......................................................................................................................... 41
9.2. Repairs / Replacements....................................................................................................... 41
9.3. Malfunctions ......................................................................................................................... 43
9.4. Inspections ........................................................................................................................... 43
IIA - certificate........................................................................................................................................ 44

FELTRACON
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Survey of figures

Figure 3-1: Main components and product flow centrifuge ................................................................... 11

Figure 3-2: Replacing metric belt .......................................................................................................... 13
Figure 3-3: Overview grease nipples..................................................................................................... 14
Figure 4-1: Overview control keys and/or switches at the control cabinet ............................................ 15
Figure 4-2: Overview control tableau on control cabinet....................................................................... 16
Figure 4-3: Start screen......................................................................................................................... 17
Figure 4-4: Operating screen................................................................................................................. 17
Figure 4-5: Program number selection screen ...................................................................................... 17
Figure 4-6: Set-up centrifuge screen..................................................................................................... 18
Figure 4-7: flow chart 1 complete production cycle ............................................................................... 20
Figure 4-8: help for programs ................................................................................................................ 21
Figure 4-9: help screen for recipes........................................................................................................ 21
Figure 4-10: help screen for malfunctions ............................................................................................. 22
Figure 4-11: production time screen...................................................................................................... 22
Figure 4-12: info screen company detail ............................................................................................... 23
Figure 4-13: info screen settings speed buffer belt ............................................................................... 23
Figure 4-14: info screen setting speed centrifuge ................................................................................. 24
Figure 4-15: info screen setting filling speed centrifuge........................................................................ 24
Figure 4-16: info screen setting release speed 1 of the centrifuge ....................................................... 24
Figure 4-17: info screen setting release speed 2 of the centrifuge ....................................................... 25
Figure 4-18: info screen setting filling time............................................................................................ 25
Figure 4-19: info screen setting centrifuge time .................................................................................... 26
Figure 4-20: info screen setting release time ........................................................................................ 26
Figure 4-21: info screen setting cone up/down ..................................................................................... 26
Figure 4-22: info screen setting delay time ........................................................................................... 27
Figure 4-23: info screen setting brake time ........................................................................................... 27
Figure 5-1: Air treatment unit................................................................................................................. 32
Figure 8-1: spare parts and main dimensions centrifuge ...................................................................... 38

FELTRACON
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 Users manual Centrifuge FE-800
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Version: 1.0

1. General
This manual must be used as a reference book of the product as mentioned on the cover of this
manual such that only authorized personnel can use and maintain the machine in a safe way. Keep
this manual in a predetermined place near by the system. If this manual is lost, please order a new
copy from Feltracon B.V.

This manual provides information about safety, technical specifications and operating instructions.
Read this manual carefully before using the machine. Take all safety precautions as described in the
chapter “safety” into account, always!

The system has been developed with great care and fulfils the CE demands. Unauthorized modifications
to the machine are not allowed. All maintenance actions, repairs / replacements, malfunctions and
inspections must be noted in the chapter “journal”.

Feltracon B.V. is not responsible for possible damage or injury, which is caused by not following the
instructions as described in this manual.

1.1. Survey of standards

The European Machinery guideline 98/37/EEG applies this machine. The following product norms
have been taken into account for the creation of this manual:

EN 292-1 : Safety of machines – Base understandings, general design principles

Part 1: Base terminology, methodology
EN 292-2 : Safety of machines – Base understandings, general design principles
Part 2: Technical principles and descriptions

1.2. Survey of symbols

Danger
Not (or not completely) observing the operating instructions can lead to serious accidents
or damage.

Danger as a result of electricity

Danger as a result of squeezing or entrapment

FELTRACON
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 Users manual Centrifuge FE-800
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2. Safety

2.1. General

• It is not permitted to make alterations to the machine.

• Check if chains and / or pulley belts show defects, are in the right location and have
the right tension before using the machine.
• Do not step up or under the machine when it is in an unstable condition.
• The ground must be stable.
• Make sure the environment of the machine is clean and illuminated sufficiently.
• Inspection and maintenance activities have to be done always.
• It is not allowed to place loose metal parts or tools in or on the machine during
inspection and maintenance.
• During inspection and maintenance the machine may not be used for other
purposes.
• Check the machine for damage and have it repaired before the machine will be
used.
• Only authorized personal is allowed to control the machine.
• Use of safety shoes is obliged.
• Do not ever remove safety precautions or place them out of order.

• Keep hands out of the neighborhood of rotating parts.

• Opening a safety screen is no guaranty for a safe entrance. The safety switches on
the cover of the machine provide only an extra safety precaution of the machine.
Shut off the electricity by turning the main switch to the “off” position and shut of the
air supply if you wish a safe entrance to the machine.
• Do not ever remove safety precautions or place them out of order.
• Make sure that the electricity supply is disconnected during operations at the
machine.
• Keep electrical switch boxes closed in order to prevent contact danger.
• Pull the plug out off the socket or turn of the main switch and lock the switch if the
machine won’t be used.

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2.2. During general use

• Do not accelerate the centrifuge more then the written value in chapter 0.
• Do not use the de machine in the neighborhood of flammable liquids or gasses.
• The operation position has to be illuminated sufficiently (about 50 lux).
• This machine may only be used for the activities as described earlier in the
document.
• Within the circuit of the bags there must be no obstructions.
• With the machine in operation it is forbidden to be within the operation area of this
apparatus.
• Before taking the machine into operation the machine operator has to be certain that
nobody is located within the operating area of the machine.
• Keep children out of the direct neighborhood of the machine.
• Local working and safety rules have to be acted upon.
• The machine may only be used for the intended activity.
• Do not overload the machine.

2.3. Operators

• Operators have to be older than 18 year.

• Only persons who have permission of the owner are allowed to work with or near to
the machine.
• It is allowed to carry out all activities for which the person in question is trained. This
applies for maintenance activities as for the regular use.
• The operator has to be acquainted with all situations that may arise.
• If the operator observes errors or risks or he or she disagrees with the safety
measures, this has to be reported to the owner or the person who in charge.
• Avoid an abnormal posture during controlling the centrifuge system.
• Avoid body contact with earthed objects.
• Do not wear loose clothing in the neighborhood of rotating objects.

FELTRACON
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 Users manual Centrifuge FE-800
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3. Centrifuge 3297-80D1
3.1. Technical data
Description Value Unit
General
Kind of product Vegetables -
Allowed temperature product 5-20 °C
Capacity (max, depends of the product) Up to 12250 Ltr/hour
Capacity (volume) 150 ltr
Centrifuge speed (max) 700 ~/min.
Centrifuge acceleration time >4 sec.
deceleration time centrifuge 6<x<8 sec.
Filling weight centrifuge (max) 62 kg
Allowed swerving centrifuge (max) 20 mm
Weight centrifuge ~900 kg
Sound level machine <70 dB(A)
Colour SS -
Lubricant Finfood grease 2 Interflon -

Dimensions
Length 2100 mm
Width 1480 mm
Height 3150 mm

Electric
Current 400V(3x)+N+PE [50 Hz]
Fuse 32 A
Connection value centrifuge 11 kW
Break current 230 V

Pneumatic
Working pressure 6 bar
Minimum pressure 6 bar
Maximum pressure 10 bar
Compressed air usage 1400 L/hr.

Note: The values of the centrifuge acceleration time and the centrifuge slow down time as
mentioned above may never be exceeded!

FELTRACON
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 Users manual Centrifuge FE-800
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3.2. Description centrifuge and main components

The machine dries the product using the centrifugal principle. The excess moist/oil (and/or grease) is
separated from the product without damaging it. Afterwards the “dry” product will be transported out off
the machine so it can be processed further on.

Product in

6
5

Product out 7

Water/moist out

1. Drive shaft
2. Lifting arm
Product direction
3. Upper frame
4. Wedge wire drum
Water and moist
5. Movable cone
6. Water disposal gutter
7. Base frame

Figure 3-1: Main components and product flow centrifuge

The green arrows in the figure above show the direction of the product flow through the centrifuge.
The centrifuge process exists of the filling of the drum, the drying of the products and clearance of the
centrifuged products. These processes will be described in the following paragraphs.

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3.2.1. Loading

The untreated products must be imported at the top of the centrifuge. The movable cone at the bottom
of the Wedge wire drum closes the centrifuge during the loading process.
It is recommended to rotate the Wedge wire drum at a low speed (± 60 Rpm.) during the loading
process so the product divides equally in the Wedge wire drum. This can be realized by connecting a
frequency-controlled motor to the drive shaft.

3.2.2. Drying

After the filling time expires, the product supply shall stop. The centrifuge accelerates the spin to its
preset value (see technical specification). The moist/oil (grease) will be withdrawn from the products
as a result of the centrifugal force of the centrifuge. A water disposal gutter transports the separated
moist out of the machine. Fluid filled air mounts absorb the vibrations of the centrifuge.

3.2.3. Unloading

The drum stops after the centrifuge time expires. A lifting arm will move the movable cone which is
connected to the upper frame. The movable cone goes down and the dry product drops out of the
bottom of the centrifuge so it can be processed further on.

FELTRACON
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3.3. Replacing of the metric belt

Metric belt Belt stretcher

Figure 3-2: Replacing metric belt

Step Description
1 Adjust the four metric belt stretchers so that the metric belt comes loose.
2 Take away the old metric belt and replace it with a new one (see chapter “Main dimensions
and Spare parts” for type)
2 Adjust the four metric belt stretchers so that the metric belt becomes properly tensioned.
3 Check the belt tension by pressing it. Maximum bending should be about 2mm/m

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3.4. Greasing of the bearings

Greasing nipple
top bearing cone
Greasing nipple 2
Main bearing

Greasing nipple 1
Main bearing

Grease
overflow Removable grease
collection cup

Figure 3-3: Overview grease nipples

The centrifuge has three greasing points as shown in the above figure. The main bearing has two
points with an outlet to the grease collection cup. This cup is only used during normal operation and
should be emptied when greasing the system and/or when the centrifuge is cleaned.

The third point is for greasing the top bearing of the cone. There is no grease return for this bearing.

3.4.1. Greasing the main bearing

Step Description
1 Check bearing seals of leakage at the top and bottom side
2 Alternately grease nipple 1 and 2 of the main bearing with “Finfood grease 2 Interflon” until
grease runs out at the grease overflow point.
3 Put about 10cc of grease extra in nipple 1 and 2 of the main bearing
4 Clean up and clear out the removable grease collection cup.

3.4.2. Greasing the top bearing

Step Description
1 Put weekly 10cc of “Finfood grease 2 Interflon” in the greasing nipple of the top bearing
2 Clean the bearing if necessary.

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4. Control and settings

4.1. Installation components

4.1.1. Electrical installation

The electric installation exists of the following main components:

Nr Component Note
1 Motor centrifuge Drive of the centrifuge
2 Electric control panel Control of the centrifuge

4.1.2. Control cabinet

Figure 4-1: Overview control keys and/or switches at the control cabinet

Component Description
• Main switch • The machine is provided with power when using the switch.
− Position O = off; the machine is powerless.
− Position 1 = on; the machine is provided with power.
• Start • The machine starts when using the start key.
• Reset • The error will be erased when the key is used.
• Clean mode • The cleaning mode will be activated when using the switch.
• Stop • The machine stops when using the key.
• Emergency stop (2x) • When using (= push) the key in dangerous situations the machine
stops directly. By pulling the emergency switch it will be released.
• By-pass (optional) • In the by-pass mode will be run the infeed belt (backwards), bypass
belt and outfeed belt.

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10

Figure 4-2: Overview control tableau on control cabinet

Nr Component Description
1 • Display • Displays setting, status etc.
2 • F1 t/m F12 • Function keys; a function can be selected with this key which is shown at
with the display.
indicator
3 • Arrow keys • Used to scroll up/ down and to next/ previous screen.
4 • Centre key • Used in the main screen will give you all data about the machine and
Feltracon Figure 4-12: info screen .
5 • Info key • Will supply additional information in any screen.
6 • Enter key • To confirm and store supplied data.
7 • Clear key • To discard supplied data and to return to previous screen.
8 • Numeric key • Numeric input.
0 t/m 9
9 • Clock • Used in the main screen will give you the production time.
10 • Password • Used in the main screen will give you the access to log in the password if
(option) necessary.

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4.1.3. Overview operating screens.

The following screens are possible at the operating display. Each possible setting is marked with a
number and described underneath the picture of the screen.

Figure 4-3: Start screen

punt Description
1 Activate the right arrow key to proceed to the next screen.

2 3 4
Figure 4-4: Operating screen
punt Description
1 Shows the status of the complete machine including conveyors.
2 Activate the left arrow key to proceed to the previous screen.
3 Shows the status of the centrifuge only.
4 Activate the right arrow key to proceed to the next screen.

1
2
3 4
Figure 4-5: Program number selection screen
punt Description
1 This position shows the selected operating program. To select another program use the
numeric (1 to 10) key to select a new program. Confirm with the Enter key.
2 This position shows the selected program name.
3 Activate the left arrow key to proceed to the previous screen.
4 Activate the right arrow key to proceed to the next screen.

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Figure 4-6: Set-up centrifuge screen

Key Description
F1 At this position the speed of the buffer belt is to be set.
Buffer belt speed During centrifuge and product release of the product the buffer belt
(default 120 rpm) transports slowly in the opposite direction of the centrifuge in order to
store continues supply of product. The buffering speed of the buffer belt is
to be set at this position.
The optimal speed is dependent on the centrifuge time, brake time and
release time. The more time these actions take, the slower the buffering
speed of the buffer belt is to be set.
(Please note: Standard maximum is 999 rpm. At the filling of the
centrifuge the buffer belt transports towards the centrifuge at the
maximum speed.
This maximum speed is a fixed by Feltracon BV.)
F2 At this position the speed of the centrifuge during separation is to be set.
Centrifuge speed The maximum adjustable speed is set at 800 rpm.
(default 600 rpm)
F3 At this position the speed of the centrifuge during filling is to be set.
Filling speed The minimum adjustable speed is set at 40 rpm.
(default 60 RPM) The maximum adjustable speed is set at 150 rpm.
A low speed makes an equal load of the centrifuge optimal and minimize
damaging to the product.
F4 When the cone is opened the centrifuge rotates during the release time
Release speed part 1 part 1 at this adjustable speed.
(default 60 RPM) The minimum adjustable speed is set at 40 rpm.
The maximum adjustable speed is set at 150 rpm.
A low speed increase the effect of the air knife.

F5 When the release time part 1 has past, the centrifuge rotates during the
Release speed part 2 release time part 2 at this adjustable speed.
(default 100RPM) The minimum adjustable speed is set at 40 rpm.
The maximum adjustable speed is set at 150 rpm.
A bit higher speed then the first part is needed to whipped of some
product which is stocked at the cone.
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F6 At this position the filling time of the centrifuge is to be set.

Filling time During this time the centrifuge spins slowly and the buffer belt transports
(default 8 sec) towards the centrifuge at the maximum speed.
The optimal filling time is dependent of the used length of the buffer belt.
The filling time is to set in a way the complete content of the buffer belt is
exactly emptied into the centrifuge.
(a to long time is at cost of production capacity.)
F7 At this position the time of the centrifuge running during separation is to be
Centrifuge time set.
(20 sec) The set time includes acceleration and spinning time. So the effective
separation time is the set time minus the time necessary for acceleration.
(Acceleration time is factory set inside the frequency controller.)
The optimal centrifuge time is dependent of the consistency of the product
and the demand for moist separation.
F8 At this position the release time part 1 of the centrifuge is to be set.
Release time part 1 After the brake timer and opening of the cone, this time starts. The
(default 4 sec) product will fall down and the air knife blows the product of the centrifuge
cage. Enter the time which will be need to clean the centrifuge cage
totally.
F9 At this position the release time part 2 of the centrifuge is to be set.
Release time part 2 After release time part 1 the cage will be clean but there can be still some
(default 2 sec) product on the cone. In this second release time and a higher release
speed the product will be whipped off.
F10 At this position extra up/down movements can be set.
Cone up/down With extra up/down movements sticky products will release better by
(0 times) means of the extra vibration caused by this movements.
F11 At this position a delay time for the centrifuge to start accelerate to
Delay time centrifuge speed.
(1 sec) This enables the last bit of product to tumble into the centrifuge cage.
F12 At this position the brake time (deceleration) of the centrifuge is to be set.
Brake time This enables the centrifuge to decelerate completely before the cone is
(6 sec min) opened.
The minimum time is set at 4 sec. It can happen, with heave product, a
worn brake etc, it is possible to set this timer to a longer time. Although
this will decrease the maximum capacity.

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acceleration F12 deceleration

time (no setting) time (min 4 sec)

F2
centrifuge
speed
100rpm

Centrifuge 60rpm
F4 centrifuge time
F11 delay
time F9 release
time slow
F5 release F3 filling
Cone up time time
down
F6 cone up
/down
Buffer belt empty
buffering
F1 bufferbelt speed
Air jets

1 complete production cycle

Figure 4-7: flow chart 1 complete production cycle

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Figure 4-8: help for programs

punt Description
Complete Help screen for programs can be found by activating the information key at the main
screen screen.

Figure 4-9: help screen for recipes

punt Description
Complete Help screen for recipes can be found by activating the information key at the recipe
screen page.

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Figure 4-10: help screen for malfunctions

punt Description
Complete Help screen for malfunctions. Can be found by activating the information key at the main
screen screen while a malfunction is in action.

Figure 4-11: production time screen

punt Description
Complete At this screen the total activation time of the machine is displayed. Can be found by
screen activating the clock key at the main screen.

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Figure 4-12: info screen company detail

punt Description
Complete At this screen additional company information is displayed.. Can be found by activating
screen the centre key at the main screen.

Figure 4-13: info screen settings speed buffer belt

punt Description
Complete At this screen additional information about the speed settings of the buffer belt is
screen displayed. Can be found by activating function key F1 at the help screen for recipes

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Figure 4-14: info screen setting speed centrifuge

punt Description
Complete At this screen additional information about the speed settings of the centrifuge is
screen displayed. Can be found by activating function key F2 at the help screen for recipes

Figure 4-15: info screen setting filling speed centrifuge

punt Description
Complete At this screen additional information about the filling speed settings of the centrifuge is
screen displayed. Can be found by activating function key F3 at the help screen for recipes

Figure 4-16: info screen setting release speed 1 of the centrifuge

punt Description
Complete At this screen additional information about the speed settings during the first part of
screen releasing of the centrifuge is displayed. Can be found by activating function key F4 at the
help screen for recipes

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Figure 4-17: info screen setting release speed 2 of the centrifuge

punt Description
Complete At this screen additional information about the speed settings during the second part of
screen releasing of the centrifuge is displayed. Can be found by activating function key F5 at the
help screen for recipes

Figure 4-18: info screen setting filling time

punt Description
Complete At this screen additional information about the time settings of the filling cycle is
screen displayed. Can be found by activating function key F6 at the help screen for recipes

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Figure 4-19: info screen setting centrifuge time

punt Description
Complete At this screen additional information about the spinning time settings of centrifuge is
screen displayed. Can be found by activating function key F7 at the help screen for recipes.

Figure 4-20: info screen setting release time

punt Description
Complete At this screen additional information about the release time settings is displayed. Can be
screen found by activating function key F8 and F9 at the help screen for recipes.

Figure 4-21: info screen setting cone up/down

punt Description
Complete At this screen additional information about the amount of time the cone is send up and
screen down is displayed. Can be found by activating function key F10 at the help screen for
recipes.

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Figure 4-22: info screen setting delay time

punt Description
Complete At this screen additional information about the delay time settings is displayed. Can be
screen found by activating function key F11 at the help screen for recipes.

Figure 4-23: info screen setting brake time

punt Description
Complete At this screen additional information about the brake time settings is displayed. Can be
screen found by activating function key F12 at the help screen for recipes.

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4.1.4. Pneumatic installation

The next pneumatic main components are assembled:

Nr Component
1 Linear double working cylinder
2 Air treatment unit
3 Air pressure switch
4 Buffer tank
5 Air valve
6 Bi-stabile air valve
Function
• Lifting arm control of the cone in the centrifuge
• Regulation of the compressed air pressure
• Filter dirt (small parts) out off the compressed air
• De-moisturize compressed air
• Lubricate compressed air
• Controls the minimal delivered air pressure
• Buffering of compressed air for cleaning drum
• Drum cleaning
• Controlling the lifting arm

A full overview of all assembled pneumatic components is shown in the spare parts list

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4.2. Everyday use of the system

4.2.1. Starting up

Step Description
1 Make sure that all covers and doors ale closed and/or locked.
2 Reset the emergency stop (Figure 4-1) in case it is activated.
3 Provide compressed air pressure to the system.
4 Activate the machine by turning the main switch on the control cabinet (Figure 4-1) to the on
(I=on) position.
5 Press the “ → ” key (Figure 4-2:6) to activate the notification screen. Now the screen displays
“Machine ready for production”.

4.2.2. Adjust program and receipts

When adjusting the programs, the keys of the control tableau (Figure 4-2) on the control cabinet must
be used. Always follow the instructions on the display. The program help screen rises by pushing the
help key. Another language can be selected with function key F9. Never exceed the maximum values
as described in chapter “Technical data” if the speed and/or time of the machine and/or process
changes.

Step Description
1 Choose the program choice screen from the notification screen.
2 Choose a stored program (0-9) with the numeric keys. The chosen program becomes visible
on the display.
3 Go to the program-adjusting screen by pressing “ → ” (next screen).
4 Change the concerning parameters of the receipts with the function keys and confirm the
changes with enter.
5 When finishing changing receipts press “ ← ” (previous screen) and confirm with enter.
6 Pushes enter when finishing adjusting the program. The new values are stored now and the
notification screen appears.

Note Press clear to go back to the notification screen without making any adjustments.

4.2.3. Starting of the machine

Step Description
1 Start the machine (see 4.2.1 Starting up) in case it was not started already.
2 Place the turning switch “Cleaning” on the control cabinet (Figure4-1) in the “zero” position if
possible.
3 Determine the output direction with the turning switch “Output L/R” on the controlling cabinet
(Figure 4-1).
4 Adjust the desired program in (see 4.2.2. Adjust program and receipts).
5 Push the start key on the control cabinet (Figure 4-1).
6 Check if the notification screen displays “Machine runs in production mode”.

Note The notification screen displays if the machine is loading, centrifuging or dumping. This
depends of the status of the machine. The machine stops automatically at the end of a cycle.

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4.2.4. Stopping of the machine

Step Description
1 Push the stop key on the control cabinet (Figure 4-1Fout! Verwijzingsbron niet gevonden.).
2 Wait with opening of the doors until the machine has stopped. Restart of the machine is
possible.

4.2.5. Stop with emergency stop

Step Description
1 Push the emergency stop key on the control cabinet (Figure 4-1).
2 Wait with opening of the doors until the machine has stopped.
3 Solve the problem, which caused the use of the emergency stop.
4 Unlock the emergency stop by pulling it out.
5 Reset the machine.
6 (Re)start the machine (see 4.2.3. Starting of the machine).

4.2.6. Shut down

Step Description
1 Stop the machine (see 4.2.4.Stopping of the machine) in case it was not stopped already.
2 Turn of the power of the machine by switching the main switch on the control cabinet (Figure
4-1) to the off (O=off) position.
3 Shut down the compressed air.

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5. Installation and removal

5.1. Transport

• Use only lifting belts which have a sufficient lifting capacity in case of moving the
machine (see chapter “Technical data”).
• Unfastened components have to be fixed before the machine can be moved.
• Watch the centre of gravity from the machine when lifting it.
• Pay strict attention to the machine during transport. It is not allowed to torque the
machine.
• Transportation of this machine has to be done according to the rules of the law (i.e.
transportation Dutch road traffic).
• Transportation packing should be marked with the sum of the weight of the machine
inclusive packaging material, the center of gravity and the location of the lifting
position.

• The operation procedures (except 5.2 First time use of the machine) as described in
this chapter are only valid if the optional electric and pneumatic installation are
installed by Feltracon B.V.

5.2. First time use of the machine

Step Description
1 Remove all present packaging materials and transport securities and dispose in a responsible
way.
2 Check if the machine has any transportation damage.
3 Check if the necessary electrical connecting points are available.
4 Lock the machine to a stabile frame or stabile underground (see also chapter technical
specifications for the weight and dimensions of the machine). Level the frame by adjusting
the adjustment flinch.
5 Clean the de machine with the appropriate cleaning tools (do not use any aggressive
cleaning tools).
6 Connect the machine and accessories to the electrical source. Take safety instructions of the
local electricity provider always into account during installation.
7 Connect the machine to the pneumatic system.
8 Remove all loose parts and tools of the machine.
9 Test of de machine applies to the specifications as written. Check if everything functions
safely.

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5.3. Adjust air treatment unit

Figure 5-1: Air treatment unit

Step Description
1 Adjust the necessary air pressure see also technical specifications) with the air reduce key
(Figure 5-1:1). The actual air pressure will be shown on the display (Figure 5-1:3) of the air
treatment unit.
2 Regulate the option of greasing the compressed air with the oil supply knob (Figure 5-1:2). 1
to 12 drops per 1000 litre air are sufficient.
3 If necessary, empty the condensing reservoir by manual operation of the cut-off (Figure
5-1:4).

5.4. Cleaning the machine

Step Description
1 Make sure that the electric power of the conveyor is disconnected.
2 Clean the machine and its environment with water. Use a high pressure cleaner.

Note • Use only the right cleaning equipment, which is allowed by law.
• Always pay attention to the legal and local hygiene regulations when cleaning the
machine.

5.5. Disposal

• By replacing parts or at the end of the life cycle of the machine it is of great
importance that you make sure that all materials are carried away, destroyed or
recycled in a legal responsible and an environmentally save way.

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6. Maintenance
6.1. General

• Maintenance activities shall be carried out only by authorised persons, which are
appointed by Feltracon BV.
• Regard all safety rules, which are appropriate on this machine.
• Protect the skin and eyes by all maintenance activities. Be careful with cleaning
supplies.
• All parts and bearings of this installation are maintenance poor and need no
lubrication unless mentioned else in this document.
• Use only components, which are delivered or approved by the manufacturer to
replace or repair parts of the machine.
• The maintenance activities are carried out at regular use. Obviously the
maintenance depends on the product and the intensity of use of the machine.
• When maintenance activities of the system have to be performed it is advisable to
clear out the machine. The main switch has to be put into the “off” position and the
air supply has to be closed.
• The machine has to be tested after the maintenance activities have been carried out
to make sure that the machine can be used again in a safe way.

6.2. Daily

• Check if the hinging parts are damaged.

• Check if the sound production of de machine is not abnormal.
• Clean the whole machine.
• Remove the condensations from the air treatment unit.

6.3. Weekly

• Perform all maintenance activities as mentioned by chapter “Daily”.

• Grease all bearings of the centrifuge as described by chapter “Greasing of the
bearings”.

6.4. Monthly

• Perform all maintenance activities as mentioned by chapter “Weekly”.

• Check the height of the air mounts of the centrifuge. This ought to be about 100 mm
(filled with air).
• Put Finfood 2 Interflon grease on all moving parts if necessary.
• Check the braking blocks. The margin between block and disk should be between
0,3 en 1,2 mm.

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6.5. Yearly

• Perform all maintenance activities as mentioned by chapter “Monthly”.

• Check the oil levels of the motor drives (replace the oil every 3 years).
• Check the hoses, piping and components of the electric and/or pneumatic system
have leaks or damages.
• Check all information plates if they are well readable.
• Check all bolt connections of the machine if they are sufficient tightened and
secured.
• Check the mechanical part of the installation if there are any signs of
transformations, damage and corrosion.
• Check if the electric / pneumatic installation has any damages and if all components
and wires are still connected properly.
• Check all switches if they function correctly.

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7. Failure analyses

• The failure analysis in this chapter is only valid if the controlling unit of the machine
is supplied and installed by Feltracon.

Press the reset key on the controlling cabinet (Figure 4-1) after solving every failure.

Centrifuge
Nr Failure
1 Emergency stop activated
2 Safety switch doors activated
3 Air pressure to low
4 Overload buffer belt
5 Overload centrifuge motor
6 Overload centrifuge ventilator (optional)
7 Overload centrifuge in or out feed process
8 Error cone function not correct
Solution
• Release the emergency stop on the
controlling cabinet and/or by the centrifuge.
The three led’s on top of the emergency
relays must be on continuously.
• Close the doors of the centrifuge. The led
must be on continuously. When a led is
flashing the relay contact is not properly
closed. Open the door en close it again.
• Check the manometer
• Control the air supply
• Adjust the air treatment.
The automatic fuse or thermal security has been
activated.
• Find the cause of the over load and solve the
problem if possible.
• Let the motor cool down and/or reactivate the
automatic fuse.
• Check the mal code at the display of the
inverter.
The automatic fuse or thermal security has been
activated.
• Find the cause of the over load and solve the
problem if possible.
• Let the motor cool down and/or reactivate the
automatic fuse.
• Check the mal code at the display of the
inverter.
The automatic fuse or thermal security has been
activated.
• Find the cause of the over load and solve the
problem if possible.
• Let the motor cool down and/or reactivate the
automatic fuse.
The automatic fuse or thermal security has been
activated.
• Find the cause of the over load and solve the
problem if possible.
• Let the motor cool down and/or reactivate the
automatic
The cycle time of the cone has been exceeded.
• Check if there is any product between the

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Centrifuge
Nr Failure Solution
cone and the drum of the centrifuge and
remove it.
• Check if the detection switch is dirty or defect
and clean/replace it.
• Check if the pneumatic cylinder is blocked.
• Clean/replace it if necessary.

Note • Contact your supplier immediately if a overload failure repeats in a short time of period.
• Help is possible provided in case of failures when pressing the help key (Figure 4-2:2) on
the controlling tableau.
• Make sure that the environment is well ventilated so that the motors are able to transfer
their heat.
• Please contact you supplier if the failure cannot be solved with the recommendations
from the upper table.

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8. Main dimensions and Spare parts

Figure 8-1: spare parts and main dimensions centrifuge

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9. Journal
The following should be registered in this journal:
• All yearly maintenance (sheet 1)
• All repairs / replacements (sheet 2)
• All malfunctions (sheet 3)
• All inspections (sheet 4)

9.1. Maintenance

Date Carried out by: Description

9.2. Repairs / Replacements

Date Carried out by: Description

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9.3. Malfunctions
Date Carried out by: Description

9.4. Inspections

Date Carried out by: Description

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IIA - certificate

We:

FELTRACON
Dorpsstraat 17
4152 EM Rhenoy
The Netherlands

Tel.: +31-(0)345-684864
Fax : +31-(0)345-684905

Declare with our own full responsibility that the product:

Description: Centrifuge FE-800

Type: 80D
Serial numbers: 3297-80D1

to what this certificate is related, is in compliance with the provisions of directives and
harmonized norms:

98/79/EG (machinery directive)

73/23/EEG (low voltage directive)
89/336/EEG (EMC-directive)

The Netherlands, Rhenoy, 2006 Dhr.J.v.Felius

FELTRACON
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