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Data to be manually changed accordingly

L3D = 4

Adju
Q2 Input Quantity unit/mth Base data Add multiplication of L3D L3D
A 23530.8448 Demand= 20000 unit/mth 100 204
B 22354.3025 ScrapRate PA= 5 % 0
C 21460.1304 PB= 4 % 0
D 20816.3265 PC= 3 % 0
PD= 2 % 0
Machine Required ProcesTime TA 100 0.02 100.
A 3.40707023 TB 130 0.01 130.
B 4.2056619 TC 39 0
C 1.21085805 TD 30 0
D 0.90348639
Operation Time
24 day/mth
8 hr/day

Q2(a)
𝐷𝑒𝑚𝑎𝑛𝑑
𝐼𝑛𝑝𝑢𝑡 𝐷 =
(1 − 𝑃𝐷) 𝐷𝑒𝑚𝑎𝑛𝑑
𝐼𝑛𝑝𝑢𝑡 𝐶 =
(1 − 𝑃𝐶)(1 − 𝑃𝐷)

= 20400 = 20400
(1-0.02) (1-0.03)(1-0.02)
= 20400 = 20400
(0.98) (0.97)(0.98)

= 20816.327 = 20816.327 = 21460.13 = 21460.13


1 mark 1 mark

Quantity rejected at process C = Input D - Input C = 21460.130 "- 20816.327

"= 643.804 1 mark

Rejection rate at process C in units per hour = 643.803913317905 / (24*8)


"= 3.353 units/hr
1 mark
Q2(b)
𝐷𝑒𝑚𝑎𝑛𝑑
𝐼𝑛𝑝𝑢𝑡 𝐵 =
(1 − 𝑃𝐵)(1 − 𝑃𝐶)(1 − 𝑃𝐷)

𝐼𝑛𝑝𝑢𝑡 𝐵
No of machine at 𝐵 = 𝐶𝑎𝑝𝑎𝑠𝑖𝑡𝑦 𝐵
= 20400 = 22354.303
(1-0.04)(1-0.03)(1-0.02) (24*8*3600) /130.04

= 20400 = 22354.303
(0.96)(0.97)(0.98) 5315.2876

= 22354.303 = 22354.303 = 4.205662 = 5 units 2 mark


2 mark
Adju
Q3 Base data Add multiplication of L3D L3D
i. Naïve = 1568 units (1 mark) Jan 980 unit/mth 0 9
Feb 1100 0 11
Simple Moving Average Mar 1270 0 12
ii. 3 period SMA= (1558+1538+1568)/3 = 1554.666667 Apr 1325 0 13
1554.66667 units (1 mark) May 1380 0 13
Jun 1500 1 15
Weighted Moving Average Jul 1550 2 15
iii. 4 period WMA= (0.4*1568)+(0.3*1538)+(0.2*1558)+(0.1*1504) Aug 1530 2 15
iii. 4 period WMA= 1550.6 (2 marks) Sep 1560 2 15

iv. Exp Smoothing= Actual Forecast Weight for WMA Exp Smoothing
July 1558 1608 W1 0.4 Alpha= 0.3
Aug 1538 1593 W2 0.3 FcastJuly= 1608
Sep 1568 1576.5 W3 0.2
Oct 1573.95 W4 0.1

Forecast
Aug= 1608+0.3(1558-1608) = 1593 Linear regression
Sep= 1593+0.3(1538-1593) = 1576.5 m 150 1 1
1576.5+0.3(1568-
Oct= 1576.5) = 1573.95 (3 marks) c 1000 0.1 1000

v. Linear regression=
y = m(x) +
c
X Y
Dec 12 2848.4 (1 mark) Y(12) = 154(12) + 1000.4
June next yr 18 3772.4 (1 mark) Y(18) = 154(18) + 1000.4
Improvement= 32.439 % (1 mark) 100(3772.4 - 2848.4) / 2848.4

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