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ARCADIS Orbic

Replacement of Parts
System
Version VC10A and higher

Answers for life.


2 Document Version / Disclaimer / Copyright

Document Version
Siemens reserves the right to change its products and services at any time.
In addition, manuals are subject to change without notice. The hardcopy documents cor‐
respond to the version at the time of system delivery and/or printout. Versions to hard‐
copy documentation are not automatically distributed. Please contact your local Siemens
office to order a current version or refer to our website http://www.health‐
care.siemens.com.

Disclaimer
Siemens provides this documentation “as is” without the assumption of any liability under
any theory of law.
The content described herein requires superior understanding of our equipment and may
only be performed by qualified personnel who are specially trained for such installation
and/or service.

Copyright
“© Siemens, 2007” refers to the copyright of a Siemens entity such as:
Siemens Healthcare GmbH - Germany
Siemens Aktiengesellschaft - Germany
Siemens Shenzhen Magnetic Resonance Ltd. - China
Siemens Shanghai Medical Equipment Ltd. - China
Siemens Medical Solutions USA Inc. - USA
Siemens Healthcare Diagnostics Inc. - USA and/or
Siemens Healthcare Diagnostics Products GmbH - Germany

ARCADIS Orbic SPR2-320.841.30.08.02 Page 2 of 173 © Siemens, 2007


10.14 CS PS XP WH SG
Table of Contents 3

1 Prerequisites 7

1.1 Required documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7


1.1.1 Required tools, measurement devices, and accessories . . . . . . . . 7
1.2 Text emphasis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.4 Service, shutdown, hibernation, handover to the customer . . . . . . . . . . . . 11
1.5 Safety information and protective measures . . . . . . . . . . . . . . . . . . . . . . . . 12
1.5.1 General safety information (in existing documents) . . . . . . . . . . 12
1.5.2 General electrical safety information . . . . . . . . . . . . . . . . . . . . . . 12
1.5.3 Radiation safety information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.5.4 Mechanical safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.5.5 Safety information - risk of infection. . . . . . . . . . . . . . . . . . . . . . . 15
1.5.6 Laser light localizer option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.5.7 Information on optionally installed navigation systems . . . . . . . . 15
1.6 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.6.1 Main system, rear cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.6.2 Main system, horizontal carriage cover . . . . . . . . . . . . . . . . . . . . 18
1.6.3 Main system, SIREPHOS cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.6.4 Main system, C-arm covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.6.5 Monitor trolley, cover panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.7 Concluding steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.7.1 Tests in accordance with IEC 62353 . . . . . . . . . . . . . . . . . . . . . . . 23

2 Main System - Replacing Components 24

2.1 D1 control board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24


2.1.1 Replacement and additional work steps . . . . . . . . . . . . . . . . . . . . 24
2.2 D2 power board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.3 D3 interface board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.4 D40 board for downward movement of the lifting column . . . . . . . . . . . . . 28
2.5 M14 power supply, +5 V/+15 V/-15 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.6 M13 power supply 230V/13V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.7 I.I. mini-voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.7.1 Spellman I.I. mini voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.8 Collimator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.9 Replacing the single tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2.9.1 Removing the old SIREPHOS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2.9.2 Installing the (new) single tank. . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2.10 Replacing the Camera Gigalink Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.10.1 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.10.2 Work steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.11 Replacing the camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.11.1 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.11.2 Work steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.12 Replacing the I.I. Optics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
2.12.1 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

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10.14 CS PS XP WH SG
4 Table of Contents

2.12.2 Work steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40


2.13 Adjusting the camera and the I.I. optics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
2.13.1 Centering the camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
2.13.2 Reproduction scale adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
2.13.3 Camera focus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2.14 Replacing the I. I.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2.14.1 Checking the temperature indicator of the new I.I. . . . . . . . . . . . 44
2.14.2 Removing the I.I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2.14.3 Installing the new I.I.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
2.14.4 Checks and adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
2.15 Frequency converter FU (vertical lift) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
2.16 Dose area product measuring device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
2.17 Laser targeting device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
2.17.1 Removing the SIREPHOS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
2.18 Integrated laser light localizer (I.I. side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
2.19 Horizontal swivel brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
2.20 Vertical lift brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
2.21 Vertical lift motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
2.22 Vertical lift limit switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
2.22.1 Switch for blocking vertical lift . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
2.22.2 Emergency off switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
2.23 Lubricating the lifting column. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
2.23.1 Spindle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
2.23.2 Guide cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
2.24 Tensioning the drive belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2.25 3D reconstruction system electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
2.26 Orbital motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
2.27 Toothed belt of the orbital drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
2.28 Orbital drive - actual value potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . 68
2.28.1 Setting the actual value potentiometer for C-arm orbital move‐ 69
ment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.29 Belt of the actual value potentiometer for orbital movement . . . . . . . . . . . 70
2.29.1 Setting the potentiometer for C-arm orbital movement. . . . . . . . 71
2.30 Angulation part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

3 Monitor Trolley - Standard 73

3.1 Replacing the trolley covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73


3.1.1 Front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
3.1.2 Rear cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
3.1.3 Rear lower cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
3.2 Replacing the cable (trolley - main system) . . . . . . . . . . . . . . . . . . . . . . . . . 76
3.3 Replacing the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3.3.1 Removing the Covers and Connectors (all UPS Types) . . . . . . . . . 79
3.3.2 Removing the UPS (all UPS Types). . . . . . . . . . . . . . . . . . . . . . . . . 80
3.3.3 Installing the new UPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.3.4 UPS Setup - 5P850i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

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10.14 CS PS XP WH SG
Table of Contents 5

3.3.5 Closing the Covers (all UPS Types) . . . . . . . . . . . . . . . . . . . . . . . . 85


3.3.6 Customer Information for Eaton 5P850i . . . . . . . . . . . . . . . . . . . . 85
3.4 Replacing the UPS battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
3.4.1 UPS MGE Type 800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
3.4.2 MGE / EATON UPS, model 850 / 1150 . . . . . . . . . . . . . . . . . . . . . . 89
3.4.3 UPS - EATON 5P850i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
3.5 Replacing the power supply assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
3.6 Replacing the PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
3.6.1 PC Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
3.6.2 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
3.6.3 PC Types, Fastened with a Tension Belt . . . . . . . . . . . . . . . . . . . . 103
3.6.4 PC Types, Fastened with Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
3.7 Replacing PC parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
3.7.1 PC Type M450: Replacing the CIPP board . . . . . . . . . . . . . . . . . . . 106
3.7.2 PC Type M460 and M470-2 (10590552): Replacing the CIPP 116
board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.3 PC Type M470-2 RoHS (10928110): Replacing the CIPP board. . . 128
3.7.4 PC Type M720: Replacing the CIPP board . . . . . . . . . . . . . . . . . . . 135
3.8 Replacing the keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

4 Monitor Trolley - Navigation 142

4.1 Replacing the power supply assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143


4.2 Replacing the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
4.2.1 Removing the Covers and Connectors (all UPS Types) . . . . . . . . . 147
4.2.2 Replacing the UPS (all UPS Types) . . . . . . . . . . . . . . . . . . . . . . . . . 147
4.2.3 Connectors (all UPS Types) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
4.2.4 UPS Setup - 5P850i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
4.2.5 Closing all Covers (all UPS Types) . . . . . . . . . . . . . . . . . . . . . . . . . 150
4.3 Replacing the UPS battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
4.3.1 UPS MGE Type 800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
4.3.2 MGE / EATON UPS, model 850 / 1150 . . . . . . . . . . . . . . . . . . . . . . 153
4.3.3 UPS - EATON 5P850i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
4.4 Replacing the keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
4.5 Replacing the PC type M450 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
4.6 Replacing the PC type M460 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
4.7 Replacing PC parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

5 Voltages 164

5.1 Monitor trolley voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164


5.2 Main system voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
5.3 I.I. voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
5.3.1 Spellman I.I. mini voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . 166

6 Brake Force 168

6.1 Brake force/brake torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168


6.1.1 Measuring the horizontal force required for movement. . . . . . . . 168

© Siemens, 2007 SPR2-320.841.30.08.02 Page 5 of 173 ARCADIS Orbic


10.14 CS PS XP WH SG
6 Table of Contents

6.1.2 Measuring the horizontal swivel force . . . . . . . . . . . . . . . . . . . . . 168


6.1.3 Measuring the orbital force required for movement . . . . . . . . . . 168
6.1.4 Measuring the angular force required for movement. . . . . . . . . . 169
6.1.5 Supplement, measuring the tube current . . . . . . . . . . . . . . . . . . . 169

7 Changes to previous version 171

8 List of Hazard IDs 172

ARCADIS Orbic SPR2-320.841.30.08.02 Page 6 of 173 © Siemens, 2007


10.14 CS PS XP WH SG
Prerequisites 1 7

1.1 Required documents


n For the laser targeting device as applica‐ Adjustment instructions/laser targeting
ble: device RXR2-130.032.01..

1.1.1 Required tools, measurement devices, and accessories

All tools, measurement devices, and accessories with the exception of those
 marked with a "*" are listed along with their specifications in the STC (Service Tools
Catalog).

n Standard tool kit*

n Digital multimeter, e.g. Fluke 8060 Part no. 97 02 101 Y4290


A

n Oscilloscope > 50 MHz, e.g. Fluke Part no. 99 00 861 Y3155


CombiScope PM 3390 A

n Dose measurement device


DIADOS PTW Part no. 97 17 612 Y0388

n Ground wire test meter


SECUTEST SIII+ or equivalent Part no.: n.a.

n 1 set of resolution tests e.g. part no. 28 71 820 RE999

n 1 set of radiation filters e.g. part no. 97 98 596 G5321

n Centering cross e.g. part no. 96 60 051 RE999

n WPS heat conducting paste e.g. part no. 20 48 650 SRN 6400

n 200 N spring scale e.g. part no. 44 15 113 RH090

n Torque wrench 20 Nm to 100 Nm e.g. part no. 80 86 159 RE999

© Siemens, 2007 SPR2-320.841.30.08.02 Page 7 of 173 ARCADIS Orbic


10.14 CS PS XP WH SG
8 1 Prerequisites

n Optimol Viscogen KL 300, 50 ml Part no. 72 79 107

n Sealing compound* Part no. 20 49 716 SRN 6002

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10.14 CS PS XP WH SG
Prerequisites 1 9

1.2 Text emphasis

 DANGER
DANGER indicates an immediate danger of death or serious physical injury.

 n.a.

 WARNING
WARNING indicates a danger that may lead to death or serious physical injury.

 n.a.

 CAUTION
CAUTION used with the safety alert symbol indicates a risk of minor or moderate
physical injury and/or damage to property.

 n.a.

NOTICE
NOTICE used without the safety alert symbol indicates a risk that if disregarded
will lead or may lead to a situation which may result in an undesirable result or
state other than death, physical injury or damage to property.

 n.a.

 NOTE contains information provided with special emphasis to facilitate proper use of the
equipment or proper execution of a procedure, i.e. hints, tips.

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10.14 CS PS XP WH SG
10 1 Prerequisites

1.3 Symbols
X Checks and adjustments that must be performed with radiation ON are identified by the
radiation warning symbol.

V This symbol means "Dangerous voltage".

C This symbol means "Attention, refer to the documentation".

E This symbol indicates components sensitive to electrostatic discharge (ESD).

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10.14 CS PS XP WH SG
Prerequisites 1 11

1.4 Service, shutdown, hibernation, handover to the custom‐


er

 WARNING
Switch off via hibernation after service or before handover to the customer is in‐
sufficient.
Various error messages can appear after the next system boot, and configuration
changes are not adopted.
 To ensure that the configuration changes are saved, a proper shutdown must
be performed. Shut down the system via the upper monitor menu bar <Op‐
tions>-<End Session>-<Shut Down System> and then press the off key on the
monitor trolley.

Before system handover to the customer, the system has to be shut down via the menu

 bar <Options>-<End Session>-<Shut Down System>.


Switch off via hibernation (on/off button on the monitor trolley) is insufficient.

© Siemens, 2007 SPR2-320.841.30.08.02 Page 11 of 173 ARCADIS Orbic


10.14 CS PS XP WH SG
12 1 Prerequisites

1.5 Safety information and protective measures

1.5.1 General safety information (in existing documents)

 WARNING
Danger of injury, death, or material damage.
Non-compliance can lead to death, injury, or material damage.

Please note:
 The product-specific safety information in these instructions
 the general safety information in TD00-000.860.01... and
 additional safety information from your local service organization.

1.5.2 General electrical safety information

 WARNING
Electrical safety!
Non-compliance can lead to severe injury or even death, as well as material dam‐
age.
 Parts under electrical voltage are accessible when the covers are open. To
avoid danger, disconnect the system from the power supply before opening
the covers. Disconnect the power plug.
 If an uninterruptible power supply (UPS) is installed in the system, the voltage
output of the UPS must also be deenergized or the voltage output plug must
be disconnected.
 If work steps must be performed using electrical power, the general safety in‐
formation according to TD00-000.860.01... must be observed.

 CAUTION
Electrical voltage!
Non-compliance can result in material damage.
 Observe all ESD regulations when working on the system.

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10.14 CS PS XP WH SG
Prerequisites 1 13

1.5.3 Radiation safety information

 WARNING
X-ray radiation!
Non-compliance can lead to illness, irreversible damage to body cells and the gen‐
otype, severe injury, and even death.

During work on the system in which radiation must be released, the country-spe‐
cific radiation protection directives and the rules for radiation protection from
your local service organization must be observed.
Please note:
X  Use available radiation protection devices.
 Wear radiation protection clothing (lead apron).
 Stay as far away as possible from the radiation source.
 Release radiation only if necessary.
 Set the radiation activity as low as possible. (Low kV and mA values, short ra‐
diation time)
 Release radiation for as short a time as possible.
 Checks requiring the release of radiation are identified by the radiation warn‐
ing symbol shown on the left.

1.5.4 Mechanical safety information

 CAUTION
Risk of burns from hot parts or components!
If safety guidelines are not observed, minor to more severe burns, especially on
the hands, can occur.
 Parts and components (e.g., power components, cooling fin, electromagnetic
brakes) that can exceed 50 degrees Celsius during operation are accessible af‐
ter the covers are opened. To avoid burns, switch off the system before touch‐
ing parts or components and allow at least 5 minutes for it to cool down.

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10.14 CS PS XP WH SG
14 1 Prerequisites

 CAUTION
Risk of injury from mechanical parts!
If safety guidelines not observed, minor to more severe injury, especially to the
hands, can occur.
 The C-arm of the system is manufactured from a carbon fiber composite mate‐
rial. If the carbon fiber structure is damaged, by collision, cuts or scrapes by
tools, etc., individual carbon fibers or carbon fiber bundles can protrude and
injure the skin, or penetrate the tissue of the hand upon contact.
 Before starting work on the C-arm, make sure that the carbon fiber structures
are undamaged (visual inspection).
 If smaller superficial damage is detectable in the painted area or in the area of
the running surface edges of the C-arm, wear work gloves and remove any
protruding carbon fibers. Then carefully sand the damaged areas flat with
fine emery cloth and seal the damaged surface with paint. Use a spray lacquer
in the color of the C-arm may (see Service Tool Catalog).
 Remove any carbon fibers lying in the C-arm profile with a damp sponge or
cloth.
 If greater damage to the carbon fiber structure indicating persistent or large-
scale destruction of the carbon fiber structure (e.g. crack formation or flaked
off places in the running surfaces with torn carbon fibers) can be detected, re‐
place the C-arm.

 CAUTION
Risk of injury from mechanical parts!
If safety guidelines not observed, minor to more severe injury, especially to the
hands, can occur.
 After the covers are opened, parts such as flat plugs, threaded bolts, cut-off
cable ties and component edges are exposed, and if care is not taken, they
can cause crushing, scrapes and cuts to the skin, particularly to the hands.
 Perform the required work with special care and attention to detail.
 If necessary, wear work gloves.

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10.14 CS PS XP WH SG
Prerequisites 1 15

1.5.5 Safety information - risk of infection

 WARNING
Risk of infection from pathogens!
Non-compliance can lead to severe injury and even death.
 This product can be contaminated with infected blood or other bodily fluids.
 Avoid all contact with blood or other bodily fluids!
 Strictly observe the safety information from your local service organization,
the country-specific regulations and hospital-specific hygiene directives.

1.5.6 Laser light localizer option

 CAUTION
Laser emissions!
This product contains class 2 lasers. (USA: Laser class 2)
Disregarding safety precautions can lead to bodily injury, especially to the retina
of the eye, resulting in irreversible damage to vision.
 When working with the laser light localizer, do not look directly into the laser
beam.
 Observe the country-specific laws, standards and regulations and
 Observe the safety information from your local service organization.

Laser emissions!

 There is no direct hazard to the eye (blinking reflex). Nevertheless, do not look di‐
rectly into the laser beam.

1.5.7 Information on optionally installed navigation systems


This ARCADIS system can be used in combination with navigation systems supplied by
various navigation system manufacturers.
Use of the navigation system is the responsibility of the customer.
Some service tasks can affect the accuracy of the navigation system.

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10.14 CS PS XP WH SG
16 1 Prerequisites

 WARNING
Some service tasks performed on the ARCADIS system will lead to inaccuracy in a
navigation system installed optionally.
Failure to take the necessary steps to address this situation can lead to severe in‐
juries in the patient.
 If service tasks are performed on the ARCADIS system which can affect the ac‐
curacy of installed navigation systems (see list below), the customer must be
notified verbally and/or in writing that the accuracy of the installed naviga‐
tion system is no longer guaranteed if such service tasks have been per‐
formed, and that the accuracy of the navigation system must be checked and
certified before it is used again.

Service tasks that can affect the accuracy of an installed navigation system:
n All work steps that affect the geometry of the C-arm and its components, such as:
 Removing or installing the I.I.
 Removing or installing the I.I. housing
 Removing or installing the I.I. mounting ring on the I.I.
 Removing or installing the I.I. grid
 Removing or installing the I.I. optics
 Removing or installing the CCD camera
 Removing or installing any mechanical components of the C-arm
n Any adjustments that alter the geometry of the imaging components, such as:
 Adjustment of camera optics (optical sharpness, image size)
 Adjustment of camera rotation (positioning with respect to I.I. optics)
 Adjustment of I.I. geometry and sharpness (I.I. mini voltage supply)
n Any subsequent installation of released options that affect the geometry of the C-arm
and its components, such as:
 Integrated laser light localizer option (geometric alteration)
 I.I. laser light localizer option (weight alteration)
 2D Navigation Option (attachment of altered mounting ring to I.I.)

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10.14 CS PS XP WH SG
Prerequisites 1 17

1.6 Covers

 WARNING
Electrical voltage!
See chapter 1, Safety Information.
 Disconnect the line voltage plug prior to removing the covers.

1.6.1 Main system, rear cover

1.6.1.1 Removing the rear cover

1. Engage the foot brake.


2. Remove the screws from the rear cover.
3. Pull the cover back approximately 25 cm.
4. Unscrew the ground wire from the cover panel.
5. Pull the cover completely off and tilt it down.
6. Lift up the cover and raise both lateral metal brackets from the guide rails.

1.6.1.2 Installing the rear cover

1. Fit the lateral metal brackets back into the guide rail.
2. Reattach the ground wire to the rear cover.
3. Lift the cover and push it forward. Be careful with the EMC spring contact.
4. Reattach the cover and tighten the screws.

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10.14 CS PS XP WH SG
18 1 Prerequisites

1.6.2 Main system, horizontal carriage cover


Fig. 1: Cover 1

Fig. 2: Cover 2

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10.14 CS PS XP WH SG
Prerequisites 1 19

1.6.2.1 Removing the cover

 CAUTION
Danger of injury when dismantling/assembling mechanical parts!
Noncompliance can lead to minor to moderately severe injury, especially to the
hands!
 The horizontal carriage cover is bent in a U-shape and must be pulled on the
side toward the outside when it is removed.
 The cover is then under mechanical stress.
 We recommend wearing light work gloves to avoid injuries.

1. Loosen the 6 mounting screws ( 1/Fig. 1 Page 18)


2. Expand the cover at the rear end in the direction of the arrow (see ( Fig. 1 Page 18))
and remove it in a downward direction.
3. If necessary, disconnect the ground wire, the keypad (brake buttons) cable, and the
emergency stop button cable.

1.6.2.2 Installing the cover

 CAUTION
Danger of injury when dismantling/assembling mechanical parts!
Noncompliance can lead to minor to moderately severe injury, especially to the
hands!
 When the cover is attached and pressed down, it is under mechanical stress
and snaps into place over the bottom edge of the horizontal carriage.
 Expand the cover at the rear end (see ( Fig. 1 Page 18)) far enough that, as
shown in ( Fig. 2 Page 18), it lies obliquely over the horizontal carriage in the
edge, ( 1/Fig. 2 Page 18).
 Press on the top surface of the cover, without grasping the sheet metal edges,
until this slides over the lower edge of the horizontal slide.

1. Re-fasten or connect the ground wire, the keypad (brake buttons) cable, and the
emergency stop button cable.
2. Expand the cover at the rear end (see ( Fig. 1 Page 18)) far enough that, as shown in
( Fig. 2 Page 18), it lies obliquely over the horizontal carriage in the edge,
( 1/Fig. 2 Page 18).
3. Press on the top surface of the cover, without grasping the sheet metal edges, until
this slides over the lower edge of the horizontal slide. Make sure that the cover does
not slide out from the edge (( 1/Fig. 2 Page 18)).

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10.14 CS PS XP WH SG
20 1 Prerequisites

4. Check operation of the emergency stop button and the brake buttons.
5. Fasten the cover with the 6 Allen screws (( 1/Fig. 1 Page 18)).
6. MODULARIS only:
- The tightening torque of 18 Nm for the docking plate must be observed (see serv‐
ice instructions for MODULARIS)

1.6.3 Main system, SIREPHOS cover

The SIREPHOS is surrounded by a C-arm cover to adapt it to the form of the C-arm. This
 cover is sealed all around with a sealing compound (20 49 716) to prevent any contami‐
nation of the unit by the SIREPHOS or the C-arm.

1.6.3.1 Removing the SIREPHOS cover

1. Loosen the 4 cover screws of the surrounding C-arm housing.


2. Use a sharp knife to cut open the sealing compound all the way around the cover.
3. Lift off the C-arm cover. The 3 cover screws of the SIREPHOS cover are now accessible.
4. Remove the sealing compound residue from the C-arm cover, the SIREPHOS cover and
the C-arm.
5. Loosen the 3 cover screws of the SIREPHOS cover.
6. Lift off the cover.

1.6.3.2 Attaching the SIREPHOS cover

1. On completing service, place the SIREPHOS cover on the SIREPHOS.


2. Refasten the SIREPHOS cover with the 3 cover screws.
3. Reattach the C-arm cover and seal it all around with sealing compound.
4. Use a paper towel to wipe off any excess sealing compound.
5. Refasten the C-arm cover with the 4 cover screws.

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Prerequisites 1 21

1.6.4 Main system, C-arm covers

 CAUTION
Risk of injury!
Noncompliance can lead to minor to medium injury and/or property damage.
 The C-arm covers contain counterbalance weights and weigh approx. 6 kg.
 Hold the covers firmly when installing or removing them.
 Before the C-arm cover is loosened, the C-arm must be moved to its middle or‐
bital position.
 If the C-arm covers are loosened, the C-arm may not be moved to its orbital
end positions (I.I. or SIREPHOS at the orbital end position).

Fig. 3: Cover 3

1.6.4.1 Removing the C-arm covers

1. Move the C-arm to its middle orbital position


2. Remove the 4 mounting screws (( Fig. 3 Page 21)).
 Hold the covers firmly while removing them.

1.6.4.2 Installing the C-arm covers

1. Install them using the same procedure in the reverse order.

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10.14 CS PS XP WH SG
22 1 Prerequisites

1.6.5 Monitor trolley, cover panels

1.6.5.1 Removing the cover panels

1. Remove the 4 screws from the middle back cover to access the imaging system (rear).
2. Remove the upper back cover plate of the log book compartment.
3. Remove the lower back cover to access the power supply.
4. Remove the front cover to access the imaging system (front).

1.6.5.2 Installing the cover panels

1. Install the covers in reverse order.

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Prerequisites 1 23

1.7 Concluding steps

1.7.1 Tests in accordance with IEC 62353


Perform the tests in accordance with IEC 62353.

 Observe the safety instructions “Performance of tests in accordance with IEC 62353”.

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10.14 CS PS XP WH SG
24 2 Main System - Replacing Components

2.1 D1 control board

 WARNING
Electrical voltage!
See chapter 1, Safety Information.
 Make sure that LED V400 on the D2 board is off prior to performing any work
on boards D1 and D2. This should occur approximately 3 minutes after switch‐
ing OFF the ARCADIS system.

2.1.1 Replacement and additional work steps


1. Make sure that a current backup of the main system is available.
2. Read out the load counter of the SIREPHOS (path: <Service>-<Main System>-<Adjust‐
ment>-<Load Counter>).
3. Document this value because it is necessary for a SIREPHOS replacement. If the D1 is
defective, the load count is available in the offline report (path:<Service>-<Reports>-
<Main System>-<Configuration Offline>).
4. Disconnect and replace the D1 board.
5. Install the new D1 board and reconnect all cable connections. Ensure that the shield‐
ing and ground wire connections are connected correctly.
6. Set the jumpers and switches.
7. Perform the download procedure for the D1 control board (path: <Service>-<Main
System> -<Download>-<C-Arm>).

If the EE-PROM of the replacement D1 is not completely deleted, it will be cleared


automatically after the host software has been downloaded. The delete procedure

 is indicated as "d" on the 7-segment display and requires approximately 5 minutes.


During the delete procedure, do not switch off the system or perform any addition‐
al programming. After successful deletion, the 7-segment display returns to the
normal status display.

8. After download, wait for the system to reboot.

With software version VB11A, the system serial number (20xxx) must be entered and
 saved manually under <Main System>-<Configuration>-<Main System> before a restore
of the main system is carried out.

9. Restore the main system parameters (path: <Service>-<Backup & Restore> "Packages"
- "Main System").
10. Perform a generator adjustment (path: <Service>-<Main System>-<Adjustment>-
<Generator Adjust.>).
11. Perform a dose rate adjustment (path: <Service>-<Main System>-<Adjustment>-
<Dose Rate>).

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Main System - Replacing Components 2 25

12. Check the dose rate in automatic mode, as described in the Adjustment instructions of
the product.
13. Ensure that camera rotation is functioning properly. Adjust it, if necessary.
14. Ensure that the collimator is functioning properly. Adjust it, if necessary.
15. Check the display functions and the setting of the blades on the monitor. Adjust it, if
necessary.
16. Ensure that the area dose measurement device (if present) is functioning correctly.
17. Test the FL/PFL/DR and direct exposure functions of the system.
18. Systems installed in Australia: Program the country-specific settings for Australia as
described in the Configuration Instructions SP00-000.843.30..., in section <Main sys‐
tem Varic / Orbic>, sub-section <Country-specific settings Australia>.

The country-specific settings for Australia are not part of the backup routine and cannot

 be stored or restored by performing a backup or restore of the parameters. The country-


specific settings for Australia need to be reconfigured after replacing board D1 or after
the loss of the parameters on board D1 (e.g., EE Prom data lost).

 WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
 If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.

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10.14 CS PS XP WH SG
26 2 Main System - Replacing Components

2.2 D2 power board

 WARNING
Electrical voltage!
See chapter 1, Safety Information.
 Make sure that LED V400 is off prior to performing any work on boards D1 and
D2. This should occur approximately 3 minutes after switching OFF the ARCA‐
DIS system.

1. Disconnect the D1 and D2 boards completely.


2. Disconnect the cables between boards D1 and D2.
3. Remove boards D1 and D2.
4. Apply heat conducting paste to the heat sink for the power semiconductor on the new
D2 board.
5. Reinstall boards D2 and D1 and reattach all connections.
6. Ensure that the shielding and ground connections are positioned correctly.
7. Perform the kV offset adjustment and the generator adjustment (filament learning).
8. Test the FL/PFL/DR and direct exposure functions, if there is a cassette holder.

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Main System - Replacing Components 2 27

2.3 D3 interface board

 WARNING
Electrical voltage!
See chapter 1, Safety Information.
 Switch the system power supply off and disconnect the power plug.

1. Replace the D3 interface board.


2. Check the +26.75 V voltage for the I.I. mini-voltage supply. Adjust it, if necessary.
Refer to chapter 3 of these instructions, Checking the Operating Voltages.
3. Check the radiation release/format switchover/vertical column movement functions.

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28 2 Main System - Replacing Components

2.4 D40 board for downward movement of the lifting column

 WARNING
Electrical voltage!
See chapter 1, Safety Information.
 Switch the system power supply off and disconnect the power plug.

1. Replace the D40 board.


2. Check both the movements of the C-arm and the signal messages, following the oper‐
ating instructions for the basic system.

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Main System - Replacing Components 2 29

2.5 M14 power supply, +5 V/+15 V/-15 V


1. Replace the power supply.
2. Check the power supply voltage and adjust it if necessary. Refer to chapter ( Voltag‐
es / Page 164).

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10.14 CS PS XP WH SG
30 2 Main System - Replacing Components

2.6 M13 power supply 230V/13V


1. Replace the power supply.
2. Check the power supply voltage according to chapter ( Voltages / Page 164).

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2.7 I.I. mini-voltage supply

 WARNING
Electrical voltage!
See chapter 1, Safety Information.
 Switch the system power supply off and disconnect the power plug.

 WARNING
Electrical voltage!
See chapter 1, Safety Information.
 Prior to removing the mini-voltage supply, the system must be switched off
for at least 3 minutes, until the high voltage in the system and in the I.I. mini-
voltage supply dissipates.

2.7.1 Spellman I.I. mini voltage supply


Fig. 4: 9 inch / 23 cm I.I. with Spellman I.I. mini power supply

(1) Mounting screws


(2) Plugs E1 to E3, Penning and anode
(3) Ribbon cables
(4) DIP switches
(5) Test points

1. Remove the cover on the I.I.


2. Replace the I.I. mini-voltage supply.
3. Refer to the I.I. test certificate 1for the E1/E2/E3 and A voltages. Check and adjust
them as necessary according to the "Voltages" chapter.
4. Check the functions and adjustments of the collimator. Readjust them, if necessary.
5. Check the display functions and the setting of the blades on the monitor. Adjust them,
if necessary.

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10.14 CS PS XP WH SG
32 2 Main System - Replacing Components

6. Check the overall resolution according to the IQ test.


7. Perform the IQ test.

 WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
 If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.

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2.8 Collimator
Risk of mechanical damage to the collimator
Touching the collimator blades inside the radiation window with your fingers can dam‐
age (bend) the blades.

 n Collimator malfunctions may result.


 Do not touch or bend the collimator blades.
 Do not hold or lift up the collimator by touching the collimator blades with
your fingers.

1. Replace the collimator.


2. Ensure that the collimator is functioning properly and is set correctly. If necessary, ad‐
just it.
3. Ensure that the collimator blades of the iris diaphragm are visible during fluoroscopy
in survey format and zoom format on at least 2 sides of the monitor image.
4. Check collimation for direct exposure if a cassette holder is being used.
5. Check the display of the blades on the monitor and adjust it if necessary.
6. Remove the old set of collimator labels near the SIREPHOS and attach the included
new labels in the same position.
7. Check that the original collimator labels are the same as the new ones.

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34 2 Main System - Replacing Components

2.9 Replacing the single tank

2.9.1 Removing the old SIREPHOS


1. Read out and note the number of resets and the current load counts from the SIRE‐
PHOS tank. Path: <Service>-<Main System>-<Adjustment>-<Load Counter>.
2. Open the SIREPHOS cover. See chapter Prerequisites, Covers.
3. Remove the laser targeting device, if present.
4. Remove the dose measurement chamber, if present.
5. Remove the collimator.
6. Disconnect the SIREPHOS plug.
7. Remove the ground screw for the ground wire.
8. Remove the rubber stop of the C-arm on the SIREPHOS side. The screws that secure
the SIREPHOS are now visible.
9. Remove the SIREPHOS screws. When doing this, have a second person hold the X-ray
tube unit.

2.9.2 Installing the (new) single tank

2.9.2.1 Additional 0.1 mm CU radiation filter

In July 2010, the prefiltration of the SIREPHOS 01173355 and 01602254 was changed.
An additional 0.1 mm Cu filter is now installed on the SIREPHOS radiation output win‐
dow.

 Also, all SIREPHOS single tanks delivered as spare parts now include the added 0.1 mm
Cu radiation filter on the radiation output window.
The SIREPHOS single tank delivered as a spare part also includes the installation instruc‐
tions “Cu Filter 0.1 mm”, print no. SPR2-000.812.03.01.02.
Follow these instructions.

2.9.2.2 Work steps

1. Place the (new) X-ray tube unit on the guide bolts and secure it with the two Allen
screws.
2. Ensure that all cables are routed properly.
3. Reconnect the SIREPHOS plug and secure it.
4. Reconnect the protective conductor using the ground screw.
5. Do not install the rubber stop yet.
6. Reinstall the collimator and connect it.

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7. Reinstall the dose measurement chamber and laser targeting device and connect
them.

 WARNING
X-ray radiation!
See chapter 1, Safety Information.
 Protect against radiation exposure. Wear a lead apron.

8. Enter the new serial number of the new single tank. Path: <Service>-<Main System>-
<Configuration>-<Load Counter>.
X 9. Adjust the generator. Path: <Service>-<Main System>-<Adjustment>-<Generator Ad‐
justment>.
10. Reset the load counter. Path: <Service>-<Main System>-<Adjustment>-<Load Coun‐
ter>.
11. Ensure that the collimator is functioning properly and is set correctly.
12. Ensure that the collimator blades are centered in the blanking circle.
13. If possible, loosen the SIREPHOS screws slightly and tilt the SIREPHOS to adjust it.
14. Retighten the SIREPHOS screws.
15. Ensure that the collimator blades of the iris diaphragm are visible during fluoroscopy
in the survey format and zoom format on at least 2 sides of the monitor image.
16. Check the display of the blades on the monitor screen and adjust it as necessary.
17. Check collimation for direct exposure if there is a cassette holder.
18. Reinstall the rubber stop.
19. Ensure that the area dose product measurement device is functioning properly (if
present).
20. Check the setting of the laser targeting device and adjust it as necessary according to
the Adjustment Instructions for the Laser Targeting Device, RXR2-130.815.01.
21. Reattach the SIREPHOS cover.
22. Seal the SIREPHOS cover using sealing compound. See chapter 1, ( Main system, SIR‐
EPHOS cover / Page 20).

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36 2 Main System - Replacing Components

2.10 Replacing the Camera Gigalink Module


Fig. 5: Camera connectors Fig. 6: Camera gigalink module, screws

1
1

2.10.1 Prerequisites
1. Switch off the system.
2. Remove the upper I.I. cover (already removed in ( Fig. 9 Page 38)).

2.10.2 Work steps


1. Unplug the M4 connectors. X1 and M4.X2 ( Fig. 5 Page 36).
2. Loosen and remove the 2 Philips-head screws on the top of the gigalink module
( 1/Fig. 5 Page 36).

Fig. 7: Camera - lifting up the gigalink module Fig. 8: Camera - installing the gigalink module

3. Carefully lift up the gigalink module in the direction of the arrows, as shown in
( Fig. 7 Page 36).

 To prevent damage to the camera or gigalink module, do not rotate or bend the gigalink
module.

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Main System - Replacing Components 2 37

4. Install the new gigalink module following the removal instructions in reverse order
and reconnect the two removed M4 connectors. X1 and M4. X2.

 The M4.X1 connector must snap in on both sides.

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38 2 Main System - Replacing Components

2.11 Replacing the camera


Fig. 9: II _ Connection Fig. 10: Replacing the camera and I.I. optics

2.11.1 Prerequisites
1. Switch the system off.
2. Remove the upper I.I. cover (already removed in ( Fig. 9 Page 38)).

2.11.2 Work steps


1. Unplug the connectors ( 1/Fig. 9 Page 38), ( 2/Fig. 9 Page 38) and disconnect the
fan wires ( 3/Fig. 9 Page 38).
2. Loosen the clamping screw ( 1/Fig. 10 Page 38).
3. Rotate the clamping ring ( 2/Fig. 10 Page 38) a half rotation in the counterclockwise
direction to loosen the camera. For this purpose, insert an Allen key (2.5 mm) into the
hole ( 2/Fig. 10 Page 38) and push the clamping ring in the counterclockwise direc‐
tion.
4. Remove the 3 Allen screws ( 3/Fig. 10 Page 38).
5. Turn the entire camera ( 4/Fig. 9 Page 38) counterclockwise until it is no longer at‐
tached. For subsequent reinstallation, count the number of turns when removing the
camera. The connector ( 2/Fig. 9 Page 38) should be in the position shown in
( Fig. 9 Page 38).
6. Install the (new) camera in reverse order.
7. Adjust the camera and I.I. optics.
8. Perform the IQ test.

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9. Complete the country-specific acceptance (§16 partial acceptance... / DHHS...).

 WARNING
Due to service activities, the accuracy of an optionally-installed navigation system
can no longer be guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
 If an optionally-installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.

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2.12 Replacing the I.I. Optics

2.12.1 Prerequisites
The camera must already have been removed. See section “Replacing the camera”.

2.12.2 Work steps


1. Remove the 3 M4 screws ( 4/Fig. 10 Page 38).
2. Remove the I.I. optics.
3. Install the (new) optics and camera in reverse order.
 When screwing in the 3 M4 screws ( 4/Fig. 10 Page 38), make sure that the
optic is pressed against the centering bolts.
4. Adjust the camera and I.I. optics.
5. Perform the IQ test.

 WARNING
Due to service activities, the accuracy of an optionally-installed navigation system
can no longer be guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
 If an optionally-installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.

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2.13 Adjusting the camera and the I.I. optics


Fig. 11: Adjusting the camera

2.13.1 Centering the camera

The camera can be centered by moving the optics. Centering is performed in the
 factory and should be acceptable. The camera optics must be moved toward the
centering bolts.

 WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
 If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.

2.13.2 Reproduction scale adjustment


Prerequisites: Camera centering should be OK.

1. Loosen the clamping screw ( 4/Fig. 11 Page 41).


2. Loosen the lock ring ( 5/Fig. 11 Page 41).
3. Unplug the connectors ( 1/Fig. 9 Page 38), ( 2/Fig. 9 Page 38) and disconnect the
fan wires ( 3/Fig. 9 Page 38).
4. Remove the 3 Allen screws from the camera flange ( 1/Fig. 11 Page 41).

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5. You can increase/decrease the image size by turning the entire camera. The camera
plugs must not be in the same position.

 Turn clockwise = larger image


 Turn counterclockwise = smaller image
T 7. Rotate the camera until the plugs are at the same location as prior to the adjustment
and retighten the 3 M2 Allen screws ( 1/Fig. 11 Page 41).
 Tightening torque 14 ± 1Ncm
8. Tighten the lock ring ( 5/Fig. 11 Page 41).
9. Retighten the clamping screw ( 4/Fig. 11 Page 41).
10. Reattach the connectors ( 1/Fig. 9 Page 38), ( 2/Fig. 9 Page 38) and the fan wires
( 3/Fig. 9 Page 38).
X 11. Release fluoro and check the image size. Repeat the adjustment if necessary.
12. Open the service application and adjust the 0 degree position of the image.
Path: <Service>-<Main System>-<Adjustment>-<Image Rotation>.
13. Perform the IQ test.

 WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
 If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.

2.13.3 Camera focus


Prerequisites: Camera reproduction scale should be OK.

1. Loosen the focus ring clamping screw ( 2/Fig. 11 Page 41).


2. You can adjust the optimum sharpness by turning the focus ring
( 3/Fig. 11 Page 41).
X 3. Release fluoro and check the sharpness. Repeat the adjustment if necessary.
4. Retighten the focus clamping screw ( 2/Fig. 11 Page 41).
5. Perform the IQ test.

 Adjusting the camera focus also has a slight effect on the reproduction scale. The
reproduction scale adjustment may have to be repeated.

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10.14 CS PS XP WH SG
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 WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
 If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.

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2.14 Replacing the I. I.

2.14.1 Checking the temperature indicator of the new I.I.


1. Prior to removing the I.I., check the temperature indicator of the new I. I.
2. If the inner square field of the indicator is white, the I.I. did not exceed the tempera‐
ture range. Remove the temperature indicator.
3. If the indicator is discolored (inner field black), proceed according to document
AX51-030.812.01.xx.yy.

2.14.2 Removing the I.I.


Fig. 12: Removing the I.I. 1

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Fig. 13: Removing the I.I. 2

 CAUTION
Electrical voltage!
See chapter 1, Safety Information.
 Switch OFF the ARCADIS system and wait approximately 3 minutes for the
voltage in the I.I. mini-voltage supply to drop.

1. Rotate the C-arm so that the I.I. is on top and the C-arm must be moved to the middle
I.I. orbital position.
2. Place the I.I. on a table (see ( Fig. 12 Page 44)) or, if this is not possible, use the I.I.
“service screws” as shown in ( Fig. 13 Page 45).

 Make sure that the I.I. is placed on a secure table or a second person holds the I.I.
when loosening the I.I. attachment screws.

3. Remove the 2 attachment screws from the I.I. mounting. When doing this, ensure that
the I.I. is placed on a stable base or is secured by a second person when attaching the
“service screws” ( Fig. 13 Page 45).
4. Disconnect all cables from the camera.
5. Remove the I.I. optics (including camera), refer to “Removing the I.I. Optics”.

Do not loosen the eccentric screws on the edge of the optics!

 These are used to center the optics with respect to the I.I. output screen.
When removing the optics, make sure that no dust or dirt contaminates the I.I. output
window or the optics.

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6. Disconnect the cables from the I.I. mini-power supply.

2.14.3 Installing the new I.I.

 When installing the optics, make sure that no dust or dirt contaminates the I.I. out‐
put window or the optics.

1. Install and connect the mini-power supply.


2. Install (new) I. I., optic and camera in reverse order.
3. Connect the camera cables in reverse order.

2.14.4 Checks and adjustments


1. Check the I.I. electrode voltages according to the test protocol for the I.I.
2. Do not make readjustments in cases where there are only slight deviations from the
values on the test protocol (measurement device tolerances).
3. Check the centering, reproduction scale and camera focusing. Refer to the previous
description "Adjusting the Camera and I. I.Optics".
4. Check the X-iris setting and readjust it as necessary.
5. Check the display of the blades on the monitor and readjust it if necessary.
6. Check the dose rate and readjust it if necessary.
7. Perform the IQ test. Check the resolution first and readjust the optical resolution of
the I.I. optics if necessary. Refer to the previous description "Adjusting the Camera and
I.I. Optics".
8. Complete the country-specific acceptance (§16 partial acceptance... / DHHS...).
9. Solder the 2 wires to the cassette switch and remount the I. I. cover.

 WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
 If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.

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2.15 Frequency converter FU (vertical lift)


Fig. 14: Frequency converter

 WARNING
Electrical voltage!
See chapter 1, Safety Information.
 Switch the system power supply off and disconnect the power plug.

1. Remove the Plexiglas cover over the plug field/clamp field of the frequency converter.
2. Disconnect the power plug.
3. Remove the cable clamps and cable ties at and in front of the frequency converter.
4. Disconnect all the cables at the frequency converter after documenting.
5. Replace the frequency converter after removing the Allen screws (refer to arrows
( Fig. 14 Page 47)).

 Prior to installing the new frequency converter, remove the bridge on X5 between PTC
and -Uzk.

6. Reconnect all cables.


7. Reconnect the power plug.
8. Secure the cables with cable ties.
9. Reattach the cables with the cable clamps.
10. Perform a functional test of the vertical lifting column.

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2.16 Dose area product measuring device


1. Switch the system off.
2. Remove the single-tank cover.
3. Replace the dose area product measuring device.
4. Open the local service, select <Main System>-<Adjustment>-<DAP/Air Kerma>, and
check the accuracy of the dose area product measuring device.
 Perform a DAP accuracy check if the DAP display is configured on the monitor.
 Perform an Air Kerma accuracy check if the Air Kerma display is configured on
the monitor.

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2.17 Laser targeting device


1. Remove the SIREPHOS cover. See chapter Prerequisites, Covers.
2. Replace the laser diodes after removing the bracket and unsolder the wires.
3. Adjust the laser diodes using the adjustment device supplied with the laser targeting
device.
4. Reattach the SIREPHOS cover.
5. Seal the SIREPHOS cover using sealing compound. See chapter 1.

2.17.1 Removing the SIREPHOS


1. Apply the angulation brake and the orbital brake of the C-arm.
2. Remove the end stop (rubber buffer) on the SIREPHOS side. The bolt with the mount‐
ing screws of the SIREPHOS is visible.
3. Remove all connection cables from the C-arm cable to the SIREPHOS.
4. Remove all connection cables to the collimator.
5. If a laser targeting device is present, unsolder the cables.
6. If a DIAMENTOR is present, disconnect the cable from the dose measuring chamber.
7. The image intensifier and C-arm must rest on the table.
8. One person holds the SIREPHOS, while the second person loosens the mounting
screws of the SIREPHOS.
9. Remove the SIREPHOS from the table and set it on a suitable base.

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2.18 Integrated laser light localizer (I.I. side)

 CAUTION
Laser emissions!
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
 Do not look directly into the laser beam!

1. Remove the I.I. ring at the I.I. input screen.


2. Remove the integrated I.I. laser light localizer and disconnect the small voltage plug,
after removing the I.I. ring.
3. Remove the grid from the defective integrated I.I. laser light localizer and insert it at
the new integrated I.I. laser light localizer .
4. Connect the voltage plug of the new integrated I.I. laser light localizer to the voltage
plug of the I.I.
5. Attach the laser light localizer including the grid and the I.I. ring to the I.I. and fasten it
with the screws.
6. Adjust the laser diode beams to the center point of the single tank. The I.I. should be
on top, the SIREPHOS should be at the bottom, the C-arm angulation should be in the
0 degree position.

 WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
 If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.

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2.19 Horizontal swivel brake

 CAUTION
Risk of burn!
See chapter 1, Safety Information.
 Releasing the swivel brake causes the brake magnet to heat up. Be sure to
switch off the power supply and let the brake magnet cool off before touch‐
ing it.

 Swivel brake replacement kit 56 44 955 includes replacement instructions SPR2-230


841.02... Please use these instructions when performing the work steps.

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2.20 Vertical lift brake


Fig. 15: Brake 2

Fig. 16: Brake 3

 WARNING
Risk of injury!
Noncompliance can lead to medium to severe injuries and/or property damage.
 To replace the vertical lift brake, the ARCADIS Orbic must be placed on its
side. This requires 6 people. To prevent damage to the ARCADIS Orbic or the
floor, we recommend using several wool blankets, corrugated cardboard, or
another suitable floor covering.

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1. Remove the basic unit cover.


2. Carefully place the ARCADIS Orbic on its side.
3. Remove plug D30.X8 and eject the contacts.
4. Remove the three attachment screws for the vertical lift brake and replace the brake.
5. Remove plug D30.X8.
6. Eject the contacts from plug D30.X8.
7. Route the wires of the new vertical lift brake to board D30 and insert the contacts into
the plug housing.

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2.21 Vertical lift motor


Fig. 17: Brake 4

 WARNING
Risk of injury!
Noncompliance can lead to medium to severe injuries and/or property damage.
 To replace the vertical lift motor, the ARCADIS Orbic must be placed on its
side.
 This requires 6 people. To prevent damage to the ARCADIS Orbic or to the
floor, we recommend using several wool blankets, corrugated cardboard, or
another suitable floor covering.

1. Remove the vertical lift magnet from the vertical lift motor (three screws).
2. Remove the attachment screws for the vertical lift motor.
3. Remove the vertical lift motor with the gears from the spindle.
4. Disconnect the wires from the frequency converter FU.
5. Route the wires of the new vertical lift motor to the frequency converter FU and con‐
nect them.
6. Place the new motor on the spindle. Make sure the spindle is seated correctly in the
gears.
7. Attach the motor with the screws.
8. Install the vertical lift magnet on the vertical lift motor.
9. Return the ARCADIS Orbic to the upright position.
10. Lubricate the spindle and the lifting column mounting.

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11. Check the vertical lift function. Also check that the vertical lift motor switches off at
the end positions of the vertical lifting column. (limit switches).

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2.22 Vertical lift limit switches


Fig. 18: Brake 5

1. Replace the limit switches. Reconnect the wires.


2. To adjust the limit switches, move the lifting column slowly and carefully by briefly
tapping the lifting column switch at the control console of the basic unit until it is
positioned just before the mechanical end stop.
3. Adjust the respective limit switch and tighten the screws.
4. Make sure the limit switch is functioning correctly.
5. To do this, move back out of the end position.
6. Then slowly and carefully move to the end position by briefly tapping the lifting col‐
umn switch on the control console of the basic unit.
7. The lifting column motor must switch off prior to reaching the end position and the
lifting column must come to a full stop.
8. Move the lifting column approximately 10 cm away from the end position.
9. Now move the lifting column at full speed in the direction of the end position by
pressing and holding the lifting column switch.
10. The lifting column motor must switch off prior to reaching the mechanical end stop,
and the lifting column must come to a full stop.

2.22.1 Switch for blocking vertical lift


1. Remove the horizontal lift cover to replace both switches. Refer to chapter 1 of these
instructions. Adjustment: Refer to the MODULARIS service instructions.

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2.22.2 Emergency off switch


Fig. 19: Brake 6

1. Loosen the horizontal carriage cover.


2. Unsolder the emergency off switch.
3. Replace the emergency off switch.
4. Solder the wires on the emergency off switch.
5. Reinstall the horizontal carriage cover.
6. Check the functioning of the emergency off switch.
- Emergency off switch pressed: vertical lift must not be possible.
- Emergency off switch released: vertical lift must be possible.

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2.23 Lubricating the lifting column

 Lubricate the spindle of the lifting column and the mounting of the guide cylinder once
a year.

2.23.1 Spindle
1. Lubricate the spindle with approximately 10 - 20 ml of "Optimol, Optipit" special oil.

2.23.2 Guide cylinder


1. Grease the guide cylinder with approximately 5 - 10 ml of special bearing grease "Slick
Pac PTFE" .
2. Then move the lifting column through the entire travel range twice to ensure that the
grease is evenly distributed.

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2.24 Tensioning the drive belt


Fig. 20: Brake 7

Fig. 21: Brake 8

 WARNING
Risk of injury!
Noncompliance can lead to medium to severe injuries and/or property damage.
 The C-arm covers contain counterbalance weights and weigh approx. 6 kg.
Hold the covers firmly when installing or removing them. Before the C-arm
cover is loosened, the C-arm must be moved to its middle orbital position. If
the C-arm covers are loosened, the C-arm may not be moved to its orbital end
positions (I.I. or SIREPHOS at the orbital end position).

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1. Move the C-arm to the middle orbital position.


2. Remove the C-arm counterbalance weight on one side of the C-arm.
3. Loosen the drive belt ( 1/Fig. 20 Page 59).
4. Loosen the drive belt holder ( 1/Fig. 21 Page 59).
5. Adjust the drive belt in the holder by one tooth to tension it. Then fasten it again.
6. Reattach the drive belt holder.
7. Tension the drive belt ( 1/Fig. 20 Page 59).
8. Reinstall the C-arm counterbalance weight.
9. Repeat the procedure at the other end of the C-arm.
10. After the counterbalance weights have been reattached on both sides, move the C-
arm orbitally from one end to the other several times.
11. In the case of ARCADIS Orbic, also perform a scan.
If the belt tension is still insufficient, repeat the procedure and move the belt to the next
tooth to shorten it further.

 WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
 If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.

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2.25 3D reconstruction system electronics


Fig. 22: 3D reconstruction system electronics

 Only applies to ARCADIS Orbic.

1. The 3D reconstruction system electronics (PC board D200 including MCB300 and D10)
are attached in front of PC board D1 in the basic unit ( Fig. 22 Page 61).
2. Switch the system off.
3. Unplug all connectors.
4. Replace the module.
5. Reconnect all connectors.
6. Fasten the shielded cables in the shield connectors again, ensuring good ground con‐
tact of the shielding.
7. If cable ties have been removed, reattach the cables with cable ties.
8. Perform a download to the 3D component.
Path: <Service>-<Main System>-<Download>-<3D>.
9. Perform the mechanical settings as described on the relevant system service pages.
Path:<Service>-<Main System>-<3D Adjustment>.
10. Perform a 3D calibration as described on the relevant system service pages.
Path: <Service>-<Main System>-<3D Calibration>.
11. Perform the IQ quick test, ARCADIS Orbic - chapter on “3D Resolution”.

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 WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
 If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.

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2.26 Orbital motor


Fig. 23: Orbital motor 1

Fig. 24: Orbital motor 2

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Fig. 25: Orbital motor 3

 Only applies to ARCADIS Orbic.

1. Loosen the belt tensioner of the toothed belt of the orbital drive ( 1/Fig. 23 Page 63).
2. Disconnect the motor connecting cables (motor cables + incremental encoder).
3. Loosen the 2 fastening screws of the mounting plate (including motor)
( 1/Fig. 24 Page 63).
4. Loosen the 2 fastening screws at the two lateral brackets ( 1/Fig. 25 Page 64).
5. Carefully remove the mounting plate, including the motor. In doing so, push the
toothed belt off the pulley, ensuring that the actual value potentiometer and its pulley
are not damaged or bent.
6. Detach the motor from the mounting plate.
7. Screw the new motor onto the mounting plate.
8. Reattach the mounting plate including the motor. In doing so, place the toothed belt
over the pulley again, ensuring that the actual value potentiometer and its pulley are
not damaged or bent.
9. Retighten the toothed belt of the orbital drive ( 1/Fig. 23 Page 63). When depressed
by thumb pressure on the opposite side, the belt should give approx. 2 to 3 mm.
10. Perform a functional check of the orbital drive. To do this, perform a 3D scan.

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2.27 Toothed belt of the orbital drive


Fig. 26: Toothed belt of the orbital drive_1

Fig. 27: Orbital motor 2

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Fig. 28: Toothed belt of the orbital drive_3

Fig. 29: Toothed belt of the orbital drive_4

 Only applies to ARCADIS Orbic.

1. Loosen the belt tensioner of the toothed belt of the orbital drive ( 1/Fig. 26 Page 65).
2. Disconnect the connecting cables of the orbital motor (motor cables + incremental en‐
coder).
3. Loosen the 2 fastening screws of the mounting plate (including motor)
( 1/Fig. 27 Page 65).

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4. Loosen the 2 fastening screws at the two lateral brackets ( 1/Fig. 28 Page 66).
5. Carefully remove the mounting plate, including the motor. In doing so, push the
toothed belt off the pulley, ensuring that the actual value potentiometer and its pulley
are not damaged or bent.
6. Unscrew the two lateral brackets from the coupling unit (3 Allen screws each,
( 2/Fig. 28 Page 66).
7. Remove the two setscrews of the coupling unit. ( 1/Fig. 29 Page 66) shows the
length of the left setscrew. Also remove the right setscrew (not shown).
8. Remove the coupling unit from the centering disk.
9. Take the toothed belt off the pulley.
10. Place the new belt on the pulley.
11. Place the coupling unit back on the centering disk, ensuring that the shaft engages
with the intermediate piece.
12. Press the coupling unit against the centering disk and screw it back on with the two
setscrews ( 1/Fig. 29 Page 66).
13. Reinstall the mounting plate, including the motor. In doing so, place the toothed belt
on the pulley again, ensuring that the actual value potentiometer and its pulley are
not damaged or bent. Reconnect the motor and incremental encoder.
14. Reattach the two lateral brackets ( 2/Fig. 28 Page 66). For guidance, insert the top
two screws (( 1/Fig. 28 Page 66)), but do not tighten them completely yet. Tighten
the lateral screws first, and then tighten the top two screws ( 2/Fig. 28 Page 66).
15. Tension the toothed belt of the orbital drive again ( 1/Fig. 26 Page 65). When de‐
pressed by thumb pressure on the opposite side, the belt should give approx. 2 to 3
mm.
16. Perform the mechanical settings as described on the relevant system service pages.
Path: <Service>-<Main System>-<3D Adjustment>.

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2.28 Orbital drive - actual value potentiometer


Fig. 30: Belt of the actual value potentiometer 1

Fig. 31: Belt of the actual value potentiometer 2

 Only applies to ARCADIS Orbic.

1. Move the C-arm orbitally into the -95o end position.


2. The orbital limit switch on the tube unit side is actuated.
3. Take note of the order in which the cables of the actual value potentiometer are con‐
nected.

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4. Unsolder the connecting cables of the actual value potentiometer.


5. Loosen the two fastening screws of the actual value potentiometer at the front of the
coupling unit ( 1/Fig. 30 Page 68).
6. Take the belt off the pulleys.
7. Remove the actual value potentiometer.
8. Unscrew the Allen screw of the large pulley and remove the pulley from the actual val‐
ue potentiometer ( 2/Fig. 30 Page 68).
9. Unscrew the securing bracket from the old potentiometer and attach it to the new po‐
tentiometer.
10. Attach the large pulley to the new actual value potentiometer.
11. Reattach the actual value potentiometer to the coupling unit. In doing so, place the
toothed belt on the pulley again and tension it. The toothed belt should be tight, but
without any mechanical tension.
12. Solder the connecting cables back to the potentiometer in the original order.
13. Continue with the “Setting the actual value potentiometer for C-arm orbital move‐
ment” section.

2.28.1 Setting the actual value potentiometer for C-arm orbital movement

Prior to setting the actual value potentiometer, the C-arm must be in the orbital -95o


position (the orbital limit switch on the tube side is actuated). If this is not the case, loos‐
en the Allen screw of the large pulley before moving the C-arm (( 2/Fig. 30 Page 68)) to
prevent overturning of the actual value potentiometer.

1. The C-arm is in the -95o position. See note.


2. Loosen the Allen screw of the large pulley ( 2/Fig. 30 Page 68).
3. Using a screwdriver, turn the actual value potentiometer counterclockwise to the end
stop ( Fig. 31 Page 68).
4. Then turn it two turns in clockwise direction.
5. Retighten the Allen screw of the large pulley.
6. Perform the mechanical settings as described on the relevant system service pages.
Path: <Service>-<Main System>-<3D Adjustment>.

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2.29 Belt of the actual value potentiometer for orbital move‐


ment
Fig. 32: Belt of the actual value potentiometer 1

Fig. 33: Belt of the actual value potentiometer 2

 Only applies to ARCADIS Orbic.

1. Move the C-arm orbitally into the -95o end position.


2. The orbital limit switch on the tube unit side is actuated.

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3. Loosen the two fastening screws of the actual value potentiometer on the front of the
coupling unit, but do not remove them ( 1/Fig. 32 Page 70).
4. Take the toothed belt off the pulleys.
5. Place the new toothed belt on the pulleys.
6. Tension the belt: The toothed belt should be tight, but without any mechanical ten‐
sion.
7. Retighten the two fastening screws.
8. Continue with the “Setting the potentiometer for C-arm orbital movement” section.

2.29.1 Setting the potentiometer for C-arm orbital movement

Prior to setting the actual value potentiometer, the C-arm must be in the orbital -95o


position (the orbital limit switch on the tube side is actuated). If this is not the case, loos‐
en the Allen screw of the large pulley before moving the C-arm (( 2/Fig. 32 Page 70)) to
prevent overturning of the actual value potentiometer.

1. The C-arm is in the -95o position. See note.


2. Loosen the Allen screw of the large pulley ( 2/Fig. 32 Page 70).
3. Using a screwdriver, turn the actual value potentiometer counterclockwise to the end
stop ( Fig. 33 Page 70).
4. Then turn it two turns in clockwise direction.
5. Retighten the Allen screw of the large pulley.
6. Perform the mechanical settings as described on the relevant system service pages.
Path: <System>-<Main System>-<3D Adjustment>.

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2.30 Angulation part


Fig. 34: Angulation part


When the angulation part is vertical, the markings on the two toothed belts must coin‐
cide (see ( Fig. 34 Page 72)).

 Only applies to ARCADIS Orbic.

1. If the toothed wheel ( 1/Fig. 34 Page 72) was turned several times during transport,
the perpendicular part must be turned in one direction prior to installation, until the
markings coincide again when the angulation part is vertical.
2. Move the C-arm to the 0o position
3. Disconnect the actual value potentiometer cable.
4. Loosen the fastening screws of the angulation part.
5. Replace the angulation part. In doing so, ensure that the markings (black lines) on the
two toothed wheels coincide when the C-arm is perpendicular.
6. Reconnect the actual value potentiometer cable.
7. Perform the mechanical settings as described on the relevant system service pages.
Path: <Service>-<Main System>-<3D Adjustment>.

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3.1 Replacing the trolley covers

 WARNING
Electrical voltage!
See chapter 1, Safety Information.
 Switch system power supply off, disconnect the power plug and disconnect all
power plugs from the UPS.

3.1.1 Front cover


Fig. 35: Front cover

1. Open the case until the hole in the case is aligned with the hole in the front cover.
2. Remove the 2 Allen screws ( 1/Fig. 35 Page 73).
3. Remove the front cover.

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3.1.2 Rear cover


Fig. 36: Trolley, rear

1. Remove the 2 screws ( 1/Fig. 36 Page 74).


2. Remove the rear cover.

3.1.3 Rear lower cover


Fig. 37: Rear lower cover

1. Remove the 2 screws ( 1/Fig. 37 Page 74).

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2. Remove the rear lower cover.

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3.2 Replacing the cable (trolley - main system)


1. Switch off the system and remove the power plug.
Fig. 38: Cable replacement 1

2. Remove the 2 Allen screws ( 1/Fig. 38 Page 76).


Fig. 39: Cable replacement 2

3. Open the cable locking ( 1/Fig. 39 Page 76).


4. Pull the cable sleeve out of the frame ( 2/Fig. 39 Page 76).
5. Remove the cable from the connector ( 3/Fig. 39 Page 76).
6. Install the new cable in reverse order.

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7. Switch on the system and perform a functional test.

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3.3 Replacing the UPS

 WARNING
Electrical voltage!
See chapter 1, Safety Information.
 Switch system power supply off, disconnect the power plug, and disconnect
all power plugs from the UPS.

For the UPS to work properly, the new battery should be charged for 8 to 12 hours. If
possible, after all the service tasks have been performed, switch the system off but leave
 the monitor trolley plugged in to the power outlet in the wall. As long as the power plug
of the monitor trolley is plugged into the power outlet in the wall, the UPS battery will
charge.

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3.3.1 Removing the Covers and Connectors (all UPS Types)


Fig. 40: PC UPS, rear

1. Remove the back cover and the front cover from the monitor trolley.
2. Disconnect all power plugs from the UPS ( 1/Fig. 40 Page 79).

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3.3.2 Removing the UPS (all UPS Types)


Fig. 41: PC UPS, front

1. Switch off the UPS by pressing the power switch.

 To switch the UPS off or on, the power switch needs to be pressed for > 2 seconds.

2. Loosen the tension band ( 2/Fig. 41 Page 80) and remove the UPS from the monitor
trolley.

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3.3.3 Installing the new UPS

3.3.3.1 Eaton Evolve 850 or Evolve 1150


This section is valid for the UPS Eaton Evolve 850 and Evolve 1150.
UPS Eaton 5P850i: Skip this section.

1. Install the new UPS component following the removal instructions in reverse order.
2. Reinstall the previously loosened tension band ( 2/Fig. 41 Page 80).


Do not use too much force to fasten the tension band.
Tension is sufficient as long as the UPS cannot tilt.

3. Attach all connectors to the UPS.

3.3.3.2 Eaton 5P850i

This section is valid for the UPS Eaton 5P850i.


UPS Eaton Evolve 850 or Evolve 1150: Skip this section.
 If the new UPS Eaton 5P850i is used as replacement for the UPS Eaton Evolve 850 or
Evolve 1150: Skip this section and follow the work steps described in the next section
“Eaton 5P850i: Installing UPS as replacement for Eaton Evolve 850 or Evolve 1150”.

Fig. 42: UPS Eaton 5P850i mounting plate, installed

1. Install the UPS in the monitor trolley.


 The guide lugs on the bottom of the UPS slip into the cut-out
( 1/Fig. 42 Page 81) of the mounting plate.
2. Reinstall the previously loosened tension band.


Do not use too much force to fasten the tension band.
Tension is sufficient as long as the UPS cannot tilt.

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3. Attach all connectors to the UPS.

3.3.3.3 Eaton 5P850i as replacement for Eaton Evolve 850 or Evolve 1150

This section is only valid for UPS Eaton 5P850i if it is used as replacement for the UPS


Eaton Evolve 850 or Evolve 1150.
UPS Eaton Evolve 850 or Evolve 1150: Skip this section and follow the work steps descri‐
bed in section “Eaton Evolve 850 and Evolve 1150: Installing the UPS”.

If the new UPS Eaton 5P850i replaces the older UPS Eaton Evolve 850 or Evolve 1150, an
 additional mounting plate, a power cable extension, and a new front cover need to be
installed.

Fig. 43: Eaton 5P850i mounting plate Fig. 44: Eaton 5P850i installation

1
2
3
2
1 1

1. Install the mounting plate as shown in ( Fig. 43 Page 82).


 Position the plate with the small cut-outs as shown ( 1/Fig. 43 Page 82) and
place it on the shelf of the monitor trolley.
2. Install the UPS in the monitor trolley.
 The guide lugs on the bottom of the UPS slip into the cut-out
( 2/Fig. 43 Page 82) of the mounting plate.
3. Reinstall the previously loosened tension band ( 1/Fig. 44 Page 82).


Do not use too much force to fasten the tension band.
Tension is sufficient as long as the UPS cannot tilt.

4. Connect the female power connector from the installed power cable to the power in
plug of the UPS ( 2/Fig. 44 Page 82).

The installed power cable with the male connector (output) ( 3/Fig. 44 Page 82) is a

 little bit too short.


Use the delivered power cable to extend the installed power cable (output).

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5. Use the power cable extension to connect the power cable (output) at the UPS (upper-
left connector).

3.3.4 UPS Setup - 5P850i

Only for EATON 5P850i:

 After the UPS has been replaced and before all covers have been closed, the power-off
sequence needs to be set.
Perform the following work steps.

Fig. 45: 5P850i user interface Fig. 46: 5P850i user interface - operating status sym‐
bols

If the UPS was not pre-programmed at the factory and you are connecting the UPS to
 ~230 V for the first time, the UPS will ask for the local settings (language and output
voltage).

The UPS user interface keys <Escape>, <Up>, <Down>, <Enter>, and <ON/OFF>, the sta‐
tus LEDs, and the graphic display are shown in ( Fig. 45 Page 83).

 The graphic display content will differ depending on the current operating mode and
status of the UPS.
More information about the UPS user interface can be found in the UPS user manual.

UPS 5P850i - first time startup - local settings


1. Switch on the system and wait until it is ready for use.
 When the UPS is powered on for the first time, the graphic display of the UPS
shows the [Language selection] menu.

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2. Select the displayed language [English] and then press the <Enter> key in the user in‐
terface of the UPS.
 The graphic display now shows the [Output voltage selection] menu.
3. Select the default output voltage [230V] and then press the <Enter> key in the user
interface of the UPS.
4. Switch on the UPS by pressing the <ON/OFF> key in the user interface.
 The message “Please register...” will be displayed in the graphic display of the
UPS.
5. Press the <Enter> key in the user interface of the UPS.
 The “Normal mode” symbol [~] is displayed.

If the UPS was not pre-programmed at the factory, the correct ON/OFF settings need to


be set.
The work steps should also be performed if the UPS has lost the programming (e.g. after
a defective battery pack is replaced).

UPS 5P850i ON/OFF settings


1. Press the <Enter> key in the user interface of the UPS.
 The [Settings] submenu is displayed.
2. Use the <Up> and <Down> keys in the user interface to select the [ON/OFF settings]
submenu and then press the <Enter> key.
3. Use the <Up> and <Down> keys in the user interface to select the [Energy saving]
submenu and then press the <Enter> key.
4. Use the <Up> and <Down> keys in the user interface to select the [Load] submenu
and then press the <Enter> key.
5. Use the <Up> and <Down> keys in the user interface to select the value [20%] and
then press the <Enter> key.
 The load value of 20% is now stored.
6. Use the <Up> and <Down> keys in the user interface to select the [Timer] submenu
and then press the <Enter> key.
7. Use the <Up> and <Down> keys in the user interface to select the value [5 min] and
then press the <Enter> key.
 The timer value of five minutes is now stored.
8. Press the <Escape> key in the user interface multiple times to close the submenus.
UPS 5P850i - checking the ON/OFF settings
1. Switch off the unit and wait until it has powered off.
2. Disconnect the power plug from the wall outlet (ARCADIS monitor trolley power con‐
nector).
 After five minutes, the UPS must switch off automatically.

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3. Insert the power plug in the wall outlet.


 The UPS must switch on automatically.

3.3.5 Closing the Covers (all UPS Types)


1. If any protective ground wires were disconnected, reconnect them to the covers or
components as necessary, and then close all the covers.
2. Close and fasten all covers.

UPS Eaton 5P850i as replacement for UPS Evolve 850 or Evolve 1150:

 n Use the new front cover to close the monitor trolley.


The old front cover is no longer needed.

3. Switch on the system and perform a functional test.

3.3.6 Customer Information for Eaton 5P850i

This section is only valid if the Eaton 5P850i replaced the older type Eaton Evolve 850 or

 Evolve 1150.
Eaton Evolve 850 and Evolve 1150: Skip this section.

Fig. 47: 5P850i user interface Fig. 48: 5P850i user interface - operating status sym‐
bols

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1. If a UPS user manual or an attachment to the operating manual was delivered with
the UPS:
 Hand over the UPS user manual to the customer.
 Insert the attachment to the operating manual in the operating manual binder.
 Inform the customer about the new attachment to the operating manual.
 Hand over the operating instructions to the customer.
2. Inform the customer of the following:
 The Power On indicator (green LED) on the UPS user interface.
 The battery load indicator (battery symbol with load indication in percent) on
the UPS user interface.
3. Inform the customer:
 The graphic display is active and visible for approx. 5 minutes after power on of
the ARCADIS system.
 The graphic display is active and visible for approx 5 minutes after switching
off the ARCADIS system.

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3.4 Replacing the UPS battery

 WARNING
Electrical voltage!
See chapter 1, Safety Information.
 Switch system power supply off, disconnect the power plug, and disconnect
all power plugs from the UPS.

 CAUTION
Risk of burns and destruction of the battery component due to possible high
short-circuit current!
Wearing metal objects such as rings, watches, or bracelets, and using tools with
uninsulated handles during procedures, can lead to a short-circuit of the battery
contacts. This can destroy the battery component and heat up the metal objects,
causing a short-circuit and very high temperatures.
 Before servicing the battery components, remove all watches, rings, brace‐
lets, and all other metal objects from the hands and arms, and always use
tools with insulated handles.

3.4.1 UPS MGE Type 800


n Disconnect all power plugs from the UPS.
n Remove the UPS from the monitor trolley.
n Switch off the UPS by pressing the power switch on the UPS.

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Fig. 49: Replacing the UPS_battery_1

Fig. 50: Replacing the UPS_battery_2

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n Remove the “MGE UPS Systems” plastic cover ( 1/Fig. 49 Page 88) from the UPS.
n Unscrew the 2 slotted grub screws ( 2/Fig. 49 Page 88) from the UPS and remove the
front cover.
n Disconnect the connector ( 1/Fig. 50 Page 88) and remove the battery from the slot.
n Insert the new battery into the UPS.
n Connect the battery connector in front of the battery.


Make sure that the battery connector contacts are not bent when the connector is plug‐
ged in. If the system does not switch on, check the contact ( 1/Fig. 50 Page 88).

n Install the UPS front cover and fasten it with the screws.
n Install the UPS “MGE UPS Systems” plastic cover.
n Switch on the UPS by pressing the power switch on the UPS.
n Insert the UPS component into the monitor trolley, following the removal instructions
in reverse order.

For the UPS to work properly, the new battery should be charged for 8 to 12 hours. If
possible, after all the service tasks have been performed, switch the system off but leave
 the monitor trolley plugged in to the power outlet in the wall. As long as the power plug
of the monitor trolley is plugged into the power outlet in the wall, the UPS battery will
charge.

3.4.2 MGE / EATON UPS, model 850 / 1150


n Disconnect all power plugs from the UPS.
n Remove the UPS from the monitor trolley.
n Switch off the UPS by pressing the power switch at the UPS for more than 2 seconds.

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Fig. 51: MGE / EATON 850 - replacing the battery pack

n Lay the UPS on its side, as shown in ( Fig. 51 Page 90).


n Remove the two screws from the bottom of the UPS, as shown in
( A/Fig. 51 Page 90).
n Lift up and pull up the front cover, as shown in ( B/Fig. 51 Page 90).
n Disconnect the battery pack connector on the front of the battery pack
( C/Fig. 51 Page 90).
n Pull the battery out of the slot ( D/Fig. 51 Page 90).

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n Insert the new battery pack into the UPS.


n Connect the battery pack connector on the front of the battery pack.

Make sure that the battery pack connector contacts are not bent when the connector is

 plugged in.
If the system does not switch on, check the contact ( 1/Fig. 50 Page 88).

n Install the UPS front cover and fasten it with the screws.
n Switch on the UPS by pressing the power switch on the UPS for more than 2 seconds.
n Insert the UPS component into the monitor trolley, following the removal instructions
in reverse order.

For the UPS to work properly, the new battery pack should be charged for 8 to 12 hours.
If possible, after all the service tasks have been performed, switch the system off but
 leave the monitor trolley plugged in to the power outlet in the wall. As long as the pow‐
er plug of the monitor trolley is plugged into the power outlet in the wall, the UPS bat‐
tery will charge.

3.4.3 UPS - EATON 5P850i


n Disconnect all power plugs from the UPS.
n Remove the UPS from the monitor trolley.
n Switch off the UPS by pressing the power switch on the UPS for more than 2 seconds.

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Fig. 52: EATON 5P850i UPS - replacing the battery pack

n Remove the front panel as shown in ( A/Fig. 52 Page 92).


n Disconnect the battery pack by separating the two connectors (never pull the wires)
( B/Fig. 52 Page 92).
n Loosen the screw ( C/Fig. 52 Page 92) and remove the protective plastic cover in
front of the battery pack.
n Pull the battery pack out of the slot ( D/Fig. 52 Page 92).
n Insert the new battery pack into the UPS.
n Reinstall the protective plastic cover and fasten it with the screw
( C/Fig. 52 Page 92).

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n Connect the battery pack connector on the front of the battery pack
( B/Fig. 52 Page 92).

Make sure that the battery pack connector contacts are not bent when the connector is

 plugged in.
If the system does not switch on, check the contact ( 1/Fig. 50 Page 88).

n Install the UPS front panel ( A/Fig. 52 Page 92).


n Switch on the UPS by pressing the power switch on the UPS for more than two sec‐
onds.
n Insert the UPS component into the monitor trolley, following the removal instructions
in reverse order.

For the UPS to work properly, the new battery pack should be charged for 8 to 12 hours.
If possible, after all the service tasks have been performed, switch the system off but
 leave the monitor trolley plugged in to the power outlet in the wall. As long as the pow‐
er plug of the monitor trolley is plugged into the power outlet in the wall, the UPS bat‐
tery will charge.

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3.5 Replacing the power supply assembly


Fig. 53: Switch on/off electronics

1. Switch off the system.


2. Remove the rear covers ( Fig. 36 Page 74) and ( Fig. 37 Page 74)
3. Disconnect all UPS power plugs (input and output plugs).
4. Remove the 2 Allen screws ( 2/Fig. 53 Page 94).

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5. Grab the holder ( 3/Fig. 53 Page 94), lift up and pull the assembly approx. 10 cm out
of the trolley.
Fig. 54: D 50

6. Disconnect the power line at connector D50 X 11


 Live Monitor - X 11.2 blue / X11.5 brown
 Imaging System (PC) - X 11.3 blue / X11.6 brown
 UPS output - X 11.1 blue / X 11.4 brown
7. Disconnect the power line at connector D50 X 2
 Reference Monitor - X 2.1 blue / X 2.2 brown
 Paper Printer (option) - X 2.1 blue / X 2.2 brown
8. Disconnect the power line at connector D50 X 4
 UPS input - X 4.2 blue / X 4.3 brown
9. Disconnect the display unit cable at connector D50 X 3
 X 3.1 = green / x 3.2 = red / X 3.3 = yellow / X 3.4 = black / X 3.5 = violet / X 3.6
= blue
10. Disconnect the ground wires coming from the monitor trolley and monitor cable.
11. Unplug D50 X6, X7, X8, X9, X12, and the X13 connector.
12. Unplug PC connectors D 66 X4 (BNC) and D66 X5 ( Fig. 55 Page 99) and pull these
cables down.

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13. Remove the cable clamps from the SG cable and the power cable.
14. Disconnect and pull the SG cable and the power cable out of the power supply assem‐
bly.
15. Remove the power supply component from the monitor trolley.
16. Program the voltage of the new power supply assembly (transformer T1 and T2) to
the local power supply voltage value.
17. Check the fuse values of fuses F1 and F2.
 If needed, replace them with fuses with the correct values for the programmed
local power supply voltage value (100 V AC to 127 V AC: 20 A slow blow / 200
V AC to 240 V AC: 15 A slow blow, see wiring diagram of the system).
18. Install the new power supply component in reverse order.
19. Reconnect all power plugs to the UPS.
20. Switch on the system and perform a functional test.

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3.6 Replacing the PC

 For PC repair, see also the “Replacement of Parts - Celsius Workstation M440, M450,
M460, M470” instructions, print no.: TD00-400.841.40...

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3.6.1 PC Connectors
Tab. 1 PC M450, material no. 10392480 and PC M460, material no. 10392936

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Fig. 55: PC rear Fig. 56: PC type M460 rear

1. Monitor 1 = left monitor (live)


2. Monitor 2 = right monitor (reference)
3. PS2 connector (for UPS control) = PS2 cable
from ON/OFF assembly group M50.

1. PS2 port (PS2 cable from ON/OFF assy) (UPS=Uninterruptible Power Supply)

2. USB port, keyboard 4. CAN converter optional = only Orbic 3D

3. USB port, mouse


4. Parallel port (not used)
5. Serial port, connected to 14.
6. USB port, dongle
7. USB port, printer (optional)
8. Ethernet RJ45 connector
9. DVI port, monitor 1, left monitor (live)
10. DVI port, monitor 2, right monitor (refer‐
ence)
11. Cable M50.D50.X9
12. Cable D66.X5
13. Cable D66.X4 (Gigalink)
14. Serial port, connected to 5.
15. Power connector
16. On/Off switch (always in "On" position)
17. USB port, CAN converter (only Orbic 3D)

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Tab. 2 PC M470-2, material no. 10590552

Fig. 57: PC type M470-2 rear view M470-2 connectors


1. Power connector
2. PS2 connector (from ON/OFF assy)
3. USB mouse
4. USB joystick (optional)
5. USB keyboard
6. USB CAN converter
7. USB dongle
8. USB printer
9. Ethernet RJ45
10. USB external (USB plug, installed on
top of the monitor trolley)
11. Monitor A (Live)
12. Monitor B (Reference)
13. M50.D50.X9 connector
14. D66.X5 connector
15. D66.X4 connector (BNC)
16. Protective conductor wire connector
17a. Serial plug (serial cable to 17b)
17b. Serial plug (serial cable to 17a)

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Tab. 3 PC M470-2 RoHS, material no. 10928110

Fig. 58: PC type M470-2 RoHS, rear view M470-2 connectors


1. Power connector
2. PS2 connector (from ON/OFF assem‐
bly)
3. USB mouse
4. USB joystick (optional)
5. USB keyboard
6. USB CAN converter
7. USB dongle
8. USB printer
9. Ethernet RJ45
10. USB external (USB plug, installed on
top of the monitor trolley)
11. Monitor A (Live)
12. Monitor B (Reference)
13. M50.D50.X9 connector
14. D66.X5 connector
15. D66.X4 connector (BNC)
16. Protective conductor wire connector

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Tab. 4 PC M720, material no. 10928011

Fig. 59: PC M720 connectors PC M720 rear view

Monitor A = Live monitor


Monitor B = Ref. monitor

3.6.2 Prerequisites
1. Save patient data and create a backup if possible and necessary.
2. Switch off the system and remove the system power plug.
3. Remove the front cover ( Fig. 35 Page 73).
4. Remove the rear cover( Fig. 36 Page 74).
 ( Fig. 55 Page 99) shows the connectors of the PC type M450.
 ( Fig. 56 Page 99) shows the connectors of the PC type M460.
 ( Fig. 57 Page 100) show the connectors of the PC type M470-2, material no.
10590552.
 ( Fig. 58 Page 101) show the connectors of the PC type M470-2 RoHS, materi‐
al no. 10928110.
 ( Fig. 59 Page 102) shows the connectors of the PC type M720.
5. Unplug all connections from the PC.

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3.6.3 PC Types, Fastened with a Tension Belt

PC types M450 and M460 are positioned and fastened inside the monitor trolley with the
aid of a tension belt.
For these PC types a “Gen2 installation kit for PC M450/M460”, material no. 10861490 is
available.

 The tension belt will be replaced by foam parts, which improves cushioning against im‐
pacts.
We recommend installing this kit when replacing PC type M450 or M460.
The kit 10861490 can be ordered via Spare Part Logistics.
The kit 10861490 includes installation instructions.

Fig. 60: PC UPS, front

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1. Loosen the tension belt ( 2/Fig. 60 Page 103) and remove the PC from the monitor
trolley.
2. Repair the PC according to the “PC concept” or replace the PC if necessary.
3. Reinstall the PC following the removal instructions in reverse order or install the “Gen2
install. kit for PC M450/460”, material no. 10861490 and reconnect all PC plugs.


Make sure plug D66.X5 is installed properly. The plug must snap in on both sides.
You can hear two clicks.

4. Switch on the system and install the software according to the "System Software In‐
stallation" instructions if necessary.
5. In case of PC replacement, perform an IQ Quick test.
6. Perform a functional check.

 WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
 If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.

3.6.4 PC Types, Fastened with Foam

Fig. 61: Inserting the PC Fig. 62: Support bracket attached to base plate

To improve cushioning against impacts,

 PC types M470-2, M470-2 RoHS, and M720 are positioned inside the monitor trolley
with the aid of foam.

1. Loosen the two fastening screws, as shown in ( Fig. 62 Page 104).

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2. Press down the loosened support bracket and remove it.


3. Pull out the PC and remove the bottom foam part.
4. Repair the PC according to the “PC concept” or replace the PC if necessary.
5. Position the PC on the previously removed foam part.
6. Carefully insert the PC as shown in and push it into the monitor trolley.
7. Place the previously removed support bracket on the front of the base plate.
8. Lift the support bracket upwards to insert the two studs on both sides into the open‐
ings in the base plate.
9. Fasten the support bracket on the base plate.
10. Reconnect all PC plugs.

Pay special attention for a proper insertion of the plug D66.X5. The plug must snap in at

 both sides!
You can hear two clicks.

11. Switch on the system and install the software according to the "System Software In‐
stallation" instructions if necessary.
12. In case of PC replacement, perform an IQ Quick test.
13. Perform a functional check.

 WARNING
Once these service tasks have been performed, the accuracy of an optionally-in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
 If an optionally-installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed, and that the navigation system must be checked and certified before
it is used again.

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3.7 Replacing PC parts


For the replacement of basic service parts of the ARCADIS imaging PCs, please use the
 replacement instructions “Replacement of Parts - Celsius Workstation M440, M450,
M460 and M470-2”, print no. TD00-400.841.40...

 During the replacement of electronic components use ESD tools to prevent damage to
these components.

 CAUTION
ESD - Electrostatic Sensitive Devices
The electronic components inside the PC are electrostatic sensitive devices.
 When performing service, follow the ESD guidelines of your service organiza‐
tion.
 Use ESD tools to prevent damage to electrostatic sensitive devices.

3.7.1 PC Type M450: Replacing the CIPP board

This section describes the work steps for replacing the CIPP board or the DVP3 board of


the Imaging System PC, type M450.
For PC types M460, M470-2, M470-2 RoHS, and M720, skip this section and proceed
with the correct section.

 The following instructions can also be used for replacing the DVP3 board.

3.7.1.1 Required parts


n CIPP board or DVP3 board.
 Material Number: see system spare parts list.
n Cable tie, approx. 20 to 25 cm (8 to 10 inch) length (to secure the ferrite core).
 Not available as spare part. Please obtain it locally.
n DVP3-CIPP metal holder.
 Material number 10961414 ( Fig. 63 Page 107).

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Fig. 63: PC type M450: Newly designed metal holder, holding the Fig. 64: Plastic holder between DVP3 and CIPP board
CIPP and DVP3 board in place
2 4 1

3
2

PCs with installed plastic holder ( 3/Fig. 73 Page 110):


The plastic holder is no longer used and needs to be replaced by a newly designed metal
 holder ( Fig. 63 Page 107).
If the CIPP board needs to be replaced, the newly designed metal holder
( Fig. 63 Page 107) also has to be ordered and installed.

3.7.1.2 Prerequisites

Fig. 65: PC side cover fastening screw Fig. 66: PC side cover locking lever

n Open the monitor trolley front and rear covers, disconnect all connectors, and remove
the PC from the monitor trolley as described in the above chapter “Replacing the PC”.
n At the rear of the PC remove the fastening screw ( Fig. 65 Page 107) from the side
cover.

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n Release the side cover by lifting up the locking lever ( Fig. 66 Page 107).
n Remove the side cover.

3.7.1.3 Preparation
n Lay the PC on its side.

Fig. 67: Plastic holder between DVP3 and CIPP board Fig. 68: PC Type M450 opened

2 1
4

2 1
2

3
3

n To access the PCI boards (DVP3 and CIPP boards), remove the fan over the PCI bus
slots of the mainboard. See ( 1/Fig. 68 Page 108).
 Do not disconnect the fan cable connector from the mainboard.
Metal holder ( 1/Fig. 69 Page 109) or ( Fig. 63 Page 107)
n Check if a metal holder (( 1/Fig. 69 Page 109) or ( Fig. 63 Page 107)) for securing
the big ferrite core ( 2/Fig. 69 Page 109) is installed at the flat cable between CIPP
board and DVP3 board.

The PC did not include the metal holder for securing the big ferrite core over the CIPP
and DVP3 board when originally delivered.
In such cases, the cable tie holding the ferrite core is also not present.

 The metal holder ( 1/Fig. 69 Page 109) is present if Update Instructions XP026/11/R
were performed or the PC was replaced and delivered before November 2013.
The newly designed metal holder ( Fig. 63 Page 107) is present if the PC was replaced
and delivered from the factory after October 2013.

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Fig. 69: Old metal holder for securing the big ferrite core Fig. 70: Position of the cable holder

1
1
1
2

If a metal holder is not installed:


n Remove the plastic cable holder installed inside the PC housing at the bottom of the
PC.
 Unlock the holder snap-in pins ( Fig. 70 Page 109) at the bottom with pliers.
 Discard the plastic cable holder. It is no longer needed.
If a metal holder is present:
n Cut off the cable tie ( 6/Fig. 72 Page 109) holding the big ferrite core
(( 2/Fig. 69 Page 109) or ( 5/Fig. 72 Page 109)) that is installed at the flat cable
connection between the CIPP and DVP3 boards.
n Loosen and remove the metal holder (( 1/Fig. 69 Page 109) or
( 5/Fig. 72 Page 109)) over the CIPP and DVP3 board.
 The screws are located at the bottom of the PC ( Fig. 70 Page 109).
Fig. 71: CIPP board BNC connector fastening nut Fig. 72: PC Type M450 - Slot sheets locking lever

Further work steps:


n If still present, loosen and remove the nut and washer from the BNC connector of the
CIPP board. See ( Fig. 71 Page 109).
 The nut and washer are no longer needed. Discard it.

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n Release the locking lever by pressing the two plastic parts downwards and tilt it in the
direction of the arrow shown. See ( 1 and arrow/Fig. 72 Page 109).
 The locking lever is now tilted to a vertical position.
 The fastening screws of the PCI card slot sheets ( 2/Fig. 72 Page 109) are ac‐
cessible.
n Loosen and remove the fastening screws from the slot sheets of the DVP3 and CIPP
boards ( 2/Fig. 72 Page 109).

3.7.1.4 Removing the plastic holder between the DVP3 and CIPP boards (if present)

As of October 2013, the plastic holder ( 3/Fig. 73 Page 110) is no longer used.
The metal holder over the CIPP and DVP boards ( 2/Fig. 68 Page 108) was redesigned

 and now also holds the DVP3 and CIPP boards in place.
The plastic holder is no longer needed.
Skip this section if the plastic holder ( 3/Fig. 73 Page 110) is not present.

To prevent the damage to the DVP3 board during replacement of the CIPP board (shear‐
ing off capacitor C298 from the DVP3 board ( Circle and arrow/Fig. 74 Page 110)), first
 loosen the plastic holder ( 3/Fig. 67 Page 108)between the DVP3 and CIPP boards. Then
bend the DVP3 board a little in the direction of the arrow shown
( Arrow/Fig. 73 Page 110), before pulling the plastic holder out of the PC chassis.

Fig. 73: Plastic holder between DVP3 and CIPP board Fig. 74: DVP3 board, position of capacitor C298

2 4 1

3
2

n Disconnect the flat cable connector ( 1/Fig. 73 Page 110) from the CIPP board.
n Disconnect all other connectors from the DVP3 board and the CIPP board.
n Loosen and remove the plastic nut from the plastic screw ( 2/Fig. 73 Page 110).
n Carefully pull out the plastic screw ( 2/Fig. 73 Page 110) from the plastic holder
( 3/Fig. 73 Page 110).

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n Carefully bend the DVP3 board a little bit to the side in the direction of the arrow
shown. ( Arrow/Fig. 73 Page 110)
n Carefully pull out the plastic holder ( 3/Fig. 73 Page 110) between the boards.
Make sure that capacitor C298 ( Circle and arrow/Fig. 74 Page 110) is not damaged
(sheared off).
Fig. 75: PC type M450: Newly designed metal holder, holding the CIPP and DVP3 board in place

The plastic holder (and the plastic screw + plastic nuts) ( 2 and 3/Fig. 73 Page 110) and
 the old metal holder are no longer needed. These have to be replaced with the newly
designed metal holders ( Fig. 75 Page 111).

3.7.1.5 Removing the boards

Fig. 76: PC type M450: SATA connectors Fig. 77: PC type M450: interior view

10
9 4
3
1
5 2
8 3 1
2

6 7
10

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n Release the locking lever ( 1/Fig. 77 Page 111) of the bar ( 2/Fig. 77 Page 111) and
remove the bar.
n Mark the three SATA cables ( 1, 2 and 3/Fig. 76 Page 111) as “1”, “2”, “3”.

 CAUTION
Lost patient images or imaging PC no longer working
DO NOT mix up the three SATA cables!
 Otherwise the imaging PC BIOS settings will be changed automatically after
power on.
 The PC will no longer boot or will show other error messages.
 In the worst case, patient images will be lost and the BIOS settings and imag‐
ing PC software will have to be reinstalled!

n Disconnect the three SATA cable connectors ( 1, 2 and 3/Fig. 76 Page 111) from the
mainboard.
n Lift up (pull out) the DVP3 board from the PCI bus slot connector of the PC mainboard.
n Pull the DVP3 board in the direction of the arrows shown and remove it.
n Lift up (pull out) the CIPP board from the PCI bus connector of the PC mainboard.
n Pull the CIPP board in the direction of the arrow shown ( Arrow/Fig. 79 Page 112)
and remove it.

Fig. 78: SATA connector Fig. 79: CIPP board removal

1
2

3.7.1.6 Installing the CIPP and DVP3 boards


n Insert the CIPP board into the PC and plug it into the PCI slot connector of the main‐
board.

Discard the washer and nut shown in ( Fig. 80 Page 113).


 These are no longer needed.

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Fig. 80: CIPP board BNC connector fastening nut Fig. 81: PC type M450: SATA connectors

10
9 4
3
1
5 2
8

6 7
10

n Insert the DVP3 board into the PC and plug it into the PCI slot connector of the main‐
board.
n In the same order as previously removed, plug in the SATA cable connectors
( 1, 2 and 3/Fig. 81 Page 113) to the SATA connectors on the mainboard.

 CAUTION
Lost patient images or imaging PC no longer working
DO NOT mix up the three SATA cables / SATA connectors!
 Otherwise the imaging PC BIOS settings will be changed automatically after
power on.
 As a result the PC will no longer boot or will show other error messages.
 In the worst case, patient images will be lost and the BIOS settings and soft‐
ware will have to be reinstalled!

n Fasten the slot sheets of the CIPP and DVP3 boards with the previously removed fas‐
tening screws ( 8/Fig. 81 Page 113).
n Close the locking lever ( 9/Fig. 81 Page 113) and press it downwards until the two
side plastic parts ( 10/Fig. 81 Page 113) snap into place.
n Connect the flat cable connector (with the big ferrite core) ( 6/Fig. 81 Page 113)
from the DVP3 board to the CIPP board connector.
n Check that the flat cable connector is completely plugged into the connector of the
CIPP board.
n Connect the power connector ( 4/Fig. 81 Page 113) at the power connector of the
CIPP board.

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n Connect the serial connector ( 5/Fig. 81 Page 113) at the serial connector of the CIPP
board.

Fig. 82: PC type M450: Newly designed metal holder, holding the Fig. 83: CIPP and DVP3 metal holder position
CIPP and DVP3 board in place

Fig. 84: PC Type M450 opened

1
2

3
3

n Install the new metal holder ( 2/Fig. 84 Page 114) with the two previously removed
fastening screws ( 3/Fig. 84 Page 114).
 Make sure the upper edge of the CIPP and DVP3 boards is positioned inside the
two small slots (( Arrow/Fig. 82 Page 114) and ( Arrow/Fig. 83 Page 114)) of
the metal holder.
If needed, move the boards a little bit to the side until the board edges are lo‐
cated inside the two slots.

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Fig. 85: PC type M450: SATA connectors Fig. 86: PC type M450: interior view

10
9 4
3
1
5 2
8 3 1
2

6 7
10

n Fasten the big ferrite core at the new metal holder ( 6/Fig. 85 Page 115) using a ca‐
ble tie.

The flat cable running through the big ferrite core must not apply any force to the flat

 cable connectors / boards.


If needed, move the flat cable in the ferrite core a little to the side.

n Install the previously removed bar ( 2/Fig. 86 Page 115).


n Install the previously removed fan ( 3/Fig. 86 Page 115).

3.7.1.7 Closing the PC housing


n Close the PC with the side cover and lock it.
n Fasten the side cover at the rear of the PC with the previously removed fastening
screw.

3.7.1.8 Installing the PC in the monitor trolley


n Insert the PC into the monitor trolley.
n Fasten the PC mechanically.
n Reconnect all previously removed connectors at the PC. See also chapter “Replacing
the PC”.

Pay special attention to coaxial cable D66.X4, connected at the CIPP board of the PC.

 The coaxial cable may not be squeezed and may not be bent at a bending radius of less
than 3 cm.


Pay special attention to connector D66.X5 (multipin connector at the CIPP board).
Check that the connector is correctly snapped in at both front edges.

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3.7.1.9 Further Work Steps


n Perform an image quality quick test.

 WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
 If an optionally-installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed, and that the navigation system must be checked and certified before
it is used again.

3.7.2 PC Type M460 and M470-2 (10590552): Replacing the CIPP board

This section describes the work steps for replacing the CIPP board or the DVP3 board of


the Imaging System PC, type M460 and M470-2 with mat. no. 10590552.
For PC types M450 or M470-2 RoHS (mat. no. 10928011), skip this section and proceed
with the correct section.

 The following instructions can also be used for replacing the DVP3 board.

3.7.2.1 Required parts


n CIPP board or DVP3 board.
 Material Number: see the system spare parts list.
n Cable tie, approx. 20 to 25 cm (8 to 10 inch) length (to secure the ferrite core).
 Not available as spare part. Please obtain it locally.
n DVP3-CIPP metal holder
 Material number 10892898 ( Fig. 87 Page 117).

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Fig. 87: PC type M460: New metal holder, holding the CIPP and Fig. 88: Plastic holder between DVP3 and CIPP board
DVP3 boards in place
2 1
4

PCs with installed plastic holder ( 3/Fig. 64 Page 107):


The plastic holder is no longer used and needs to be replaced by a newly designed metal
 holder ( Fig. 87 Page 117).
If the CIPP board needs to be replaced, the newly designed metal holder
( Fig. 87 Page 117) also has to be ordered and installed.

3.7.2.2 Prerequisites

Fig. 89: PC side cover fastening screw Fig. 90: PC side cover locking lever

n Open the monitor trolley front and rear covers, disconnect all connectors, and remove
the PC from the monitor trolley as described in the “Replacing the PC” above.
n At the rear of the PC remove the fastening screw ( Fig. 89 Page 117) from the side
cover.
n Release the side cover by lifting up the locking lever ( Fig. 90 Page 117).
n Remove the side cover.

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3.7.2.3 Preparation
n Lay the PC on its side.

Fig. 91: Plastic holder between DVP3 and CIPP board Fig. 92: PC Type M460 and M470-2 opened

2 1
4

3
1
2

4
5
3
2 3
n To access the PCI boards (DVP3 and CIPP boards), remove the fan over the PCI bus
slots of the mainboard. See ( 1/Fig. 92 Page 118).
 Do not disconnect the fan cable connector from the mainboard.
Metal holder ( 1/Fig. 93 Page 118) or ( 5/Fig. 92 Page 118)

Fig. 93: PC M460 old metal holder Fig. 94: PC Type M460 and M470-2 opened

3
1

2
4
5
3
2 3

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n Check if a metal holder (( 1/Fig. 93 Page 118) or ( 5/Fig. 94 Page 118)) for securing
the big ferrite core ( 2/Fig. 93 Page 118) is installed at the flat cable between CIPP
board and DVP3 board.

PC M460: The PC did not include the metal holder for securing the big ferrite core over
the CIPP and DVP3 board when originally delivered.
In such cases, the cable tie holding the ferrite core is also not present.
PC M460: The metal holder ( 1/Fig. 93 Page 118) is present if Update Instructions
XP026/11/R were performed or the PC was replaced and delivered before November
 2013.
PC M470-2 (10590552): The PC originally delivered includes the metal holder for secur‐
ing the big ferrite core over the CIPP and DVP3 boards.
PC M460 and MC M470-2 (10590552): The newly designed metal holder
( 2/Fig. 94 Page 118) is present if the PC was replaced and delivered from the factory
after October 2013.

PC M460: If a metal holder is not installed:


Fig. 95: Position of the cable holder

n Remove the plastic cable holder installed inside the PC housing at the bottom of the
PC.
 Unlock the holder snap-in pins ( 1/Fig. 95 Page 119) at the bottom with pli‐
ers.
 Discard the plastic cable holder. It is no longer needed.
PC M460 and M470-2: If a metal holder is present:

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Fig. 96: PC M460 old metal holder Fig. 97: PC M460 internal view

3
1

8 9
2 1
10 11
6 7
4
2
1 3 5

n Cut off the cable tie (( 3/Fig. 96 Page 120) or ( 6/Fig. 97 Page 120) holding the big
ferrite core (( 7/Fig. 97 Page 120) ) that is installed at the flat cable connection be‐
tween CIPP and DVP3 boards.
n Loosen and remove the metal holder (( 1/Fig. 96 Page 120) or
( 5/Fig. 94 Page 118)) over the CIPP and DVP3 board.
 The screws are located at the bottom of the PC ( 1/Fig. 95 Page 119).
Further work steps:

Fig. 98: CIPP board BNC connector fastening nut Fig. 99: PC M460 internal view

8 9
1
10 11
6 7
4
2
1 3 5

n If still present, loosen and remove the nut and washer from the BNC connector of the
CIPP board. See ( Fig. 98 Page 120).
 The nut and washer are no longer needed. Discard it.

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n Release the locking lever ( 10/Fig. 99 Page 120) by pressing the two plastic parts
( 1/Fig. 99 Page 120) downwards and tilt it in the direction of the arrow shown
( Arrow/Fig. 99 Page 120).
 The locking lever is now tilted to a vertical position.
 The fastening screws of the PCI card slot sheets are accessible.
n Loosen and remove the fastening screws ( 2/Fig. 99 Page 120) from the DVP3 board
slot sheet, the CIPP board slot sheet, and the serial interface connector slot sheet
( 2/Fig. 99 Page 120).

3.7.2.4 Removing the plastic holder between the DVP3 and CIPP boards (if present)

 Skip this section if the plastic holder ( 3/Fig. 64 Page 107) is not present.

As of October 2013, the plastic holder ( 3/Fig. 64 Page 107) is no longer used.

 The metal holder over the CIPP and DVP boards ( Fig. 102 Page 122) was redesigned
and now also holds the DVP3 and CIPP boards in place.
The plastic holder is no longer needed.

To prevent the damage to the DVP3 board during replacement of the CIPP board (shear‐
ing off capacitor C298 from the DVP3 board ( Arrow/Fig. 101 Page 121)), first loosen
 the plastic holder between the DVP3 and CIPP boards. Then bend the DVP3 board a little
in the direction of the arrow shown ( Arrow/Fig. 100 Page 121), before pulling the
plastic holder out of the PC chassis.

Fig. 100: Plastic holder between DVP3 and CIPP board Fig. 101: DVP3 board, position of capacitor C298

2 4 1

3
2

n Disconnect the flat cable connector ( 1/Fig. 100 Page 121) from the CIPP board.
n Disconnect all other connectors from the DVP3 board and the CIPP board.
n Loosen and remove the plastic nut from the plastic screw ( 2/Fig. 100 Page 121).

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n Carefully pull out the plastic screw ( 2/Fig. 100 Page 121) from the plastic holder
( 3/Fig. 100 Page 121).
n Carefully bend the DVP3 board a little bit to the side in the direction of the arrow
shown. ( Arrow/Fig. 100 Page 121)
n Carefully pull out the plastic holder ( 3/Fig. 100 Page 121) between the boards.
Make sure that capacitor C298 ( Arrow/Fig. 101 Page 121) is not damaged (sheared
off).
Fig. 102: PC type M460: New metal holder, holding the CIPP and DVP3 boards in place

The plastic holder (and the plastic screw + plastic nuts) ( 2 and 3/Fig. 100 Page 121)
 and the old metal holder are no longer needed. Discard these. These parts have to be
replaced by the new metal holder ( Fig. 102 Page 122).

3.7.2.5 Removing the boards

Fig. 103: Removing the DVP3 board Fig. 104: PC M460 internal view

8 9
1
10 11
6 7
4
2
1 3 5

Removing the bar ( 8/Fig. 104 Page 122)


n Release the locking lever ( 9/Fig. 104 Page 122) of the bar ( 8/Fig. 104 Page 122)
and remove the bar.

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Removing the serial interface connector slot sheet ( 11/Fig. 104 Page 122)
n Remove the serial interface connector slot sheet ( 11/Fig. 104 Page 122).
Removing the DVP3 board ( Fig. 103 Page 122)
n Lift up (pull out) the DVP3 board from the PCI bus slot connector of the PC mainboard.
n Pull the DVP3 board as shown in ( Fig. 103 Page 122) and remove it.

Fig. 105: SATA connector Fig. 106: Removing the CIPP board

1
2

PC Type M460: Removing the SATA cable connector


n Mark the SATA cable ( 1/Fig. 105 Page 123).

 CAUTION
Lost patient images or imaging PC no longer working
DO NOT mix up the SATA cable connectors!
 Otherwise the imaging PC BIOS settings for the hard disk drives will be
changed automatically after power on.
 The PC will no longer boot or will show other error messages.
 In the worst case, patient images will be lost and the BIOS settings and imag‐
ing PC software will have to be reinstalled!

n Disconnect the SATA cable connector ( 1/Fig. 105 Page 123) from the mainboard.
PC Type M470-2: Removing the IEEE1394 connector
n Remove the IEEE1394 connector located between the CIPP and DVP3 boards.
CIPP board
n Lift up (pull out) the CIPP board from the PCI bus connector of the PC mainboard.
n Pull the CIPP board as shown in ( Fig. 106 Page 123) and remove it.

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3.7.2.6 Installing the CIPP and DVP3 boards

Fig. 107: Removing the CIPP board Fig. 108: CIPP board BNC connector fastening nut

n Insert the CIPP board into the PC and plug it into the PCI slot connector of the main‐
board as shown in ( Fig. 107 Page 124).
n Fasten the CIPP board slot sheet with the previously removed fastening screw,

Discard the washer and nut shown in ( Fig. 108 Page 124).
 These are no longer needed.

Fig. 109: SATA connector Fig. 110: Removing the DVP3 board

1
2

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n Only PC Type M460: Plug in the SATA cable connector to the correct mainboard SATA
connector ( 1/Fig. 109 Page 124).

 CAUTION
Lost patient images or imaging PC no longer working
DO NOT mix up the SATA cable connectors!
 Otherwise the imaging PC BIOS settings for the hard disk drives will be
changed automatically after power on.
 As a result the PC will no longer boot or will show other error messages.
 In the worst case, patient images will be lost and the BIOS settings and soft‐
ware will have to be reinstalled!

n Only PC Type M470: Plug in the IEEE1394 connector to the correct mainboard
IEEE1394 connector.
n Insert the DVP3 board into the PC and plug it into the PCI slot connector of the main‐
board as shown in ( Fig. 110 Page 124).
n Fasten the DVP3 board with the previously removed fastening screw.
n Insert the serial interface connector slot sheet ( 2/Fig. 109 Page 124) and fasten it
with the previously removed fastening screw.

Fig. 111: M460 / M470-2 Flat cable connector CIPP board with Fig. 112: PC M460 internal view
ferrite core

8 9
1
10 11
6 7
4
2
1 3 5
n Connect the flat cable connector (with the big ferrite core) from the DVP3 board at
the CIPP board connector ( Fig. 111 Page 125).
n Check that the flat cable connector is completely plugged into the connector of the
CIPP board.
n Connect the power connector ( 4/Fig. 112 Page 125) at the power connector of the
CIPP board.

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n Connect the serial connector ( 3/Fig. 112 Page 125) at the serial connector of the
CIPP board.

Fig. 113: PC Type M460 and M470-2 Slot sheets locking lever Fig. 114: PC Type M460 and M470-2 opened

1 1
4
1

3
4
5
3
2 3
n Close the locking lever ( 10/Fig. 112 Page 125) and press it downwards until the two
side plastic parts ( 1/Fig. 113 Page 126) snap into place.

Fig. 115: PC type M460: New metal holder, holding the CIPP and Fig. 116: CIPP and DVP3 metal holder position
DVP3 boards in place

n Install the new metal holder ( 5/Fig. 114 Page 126) with the two previously removed
fastening screws ( 3/Fig. 114 Page 126).
 Make sure the upper edge of the CIPP and DVP3 boards is positioned inside the
two small slots (( Arrow/Fig. 115 Page 126) and ( Arrow/Fig. 116 Page 126))
of the metal holder.
If needed, move the boards a little bit to the side until the board edges are lo‐
cated inside the two slots.

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Fig. 117: PC M460 internal view Fig. 118: PC Type M460 and M470-2 opened

9 1
8
1
10 11
6 7 4
4
2 5
3
1 3 5 2 3
n Install the previously removed bar ( 8/Fig. 117 Page 127).
n Fasten the big ferrite core at the new metal holder ( 7/Fig. 117 Page 127) using a
cable tie ( 6/Fig. 117 Page 127).

The flat cable running through the big ferrite core must not apply any force to the flat

 cable connectors / boards.


If needed, move the flat cable in the ferrite core a little to the side.

n Install the previously removed fan ( 1/Fig. 118 Page 127).

3.7.2.7 Closing the PC housing


n Close the PC with the side cover and lock it.
n Fasten the side cover at the rear of the PC with the previously removed fastening
screw.

3.7.2.8 Installing the PC in the monitor trolley


PC type M460: Inserting the PC into the monitor trolley
n Insert the PC into the monitor trolley.
n Fasten the PC mechanically.
n Reconnect all previously removed connectors at the PC. See also chapter “Replacing
the PC”.

Pay special attention to coaxial cable D66.X4, which is connected to the CIPP board of


the PC.
The coaxial cable may not be squeezed and may not be bent at a bending radius of less
than 3 cm.

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Pay special attention to connector D66.X5 (multipin connector at the CIPP board)
Check that the connector is correctly snapped in on both front edges.

PC type M470-2: Inserting the PC into the monitor trolley


n Use the shock absorbing foam parts and insert the PC into the monitor trolley.
n Reconnect all previously removed connectors at the PC. See also chapter “Replacing
the PC”.

Pay special attention to coaxial cable D66.X4, connected at the CIPP board of the PC.

 The coaxial cable may not be squeezed and may not be bent at a bending radius of less
than 3 cm.


Pay special attention to connector D66.X5 (multipin connector at the CIPP board)
Check that the connector is correctly snapped in at both front edges.

3.7.2.9 Further Work Steps


n Perform an image quality quick test.

 WARNING
Once these service tasks have been performed, the accuracy of an optionally-in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
 If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.

3.7.3 PC Type M470-2 RoHS (10928110): Replacing the CIPP board

This section describes the work steps for replacing the CIPP board or the DVP3 board of
the Imaging System PC, type M470-2 RoHS with mat. no. 10928011.

 For PC types M450 or M470-2 (mat. no. 10590552) skip this section and proceed with
the section “PC Type M450: Replacing the CIPP board” or with the section “PC Type M460
and M470-2(10590552): Replacing the CIPP board”.

 The following instructions can also be used for replacing the DVP3 board.

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10.14 CS PS XP WH SG
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3.7.3.1 Required parts


n CIPP board or DVP3 board.
 Material Number: see system spare parts list.

3.7.3.2 Prerequisites

Fig. 119: PC side cover fastening screw Fig. 120: PC side cover locking lever

n Open the monitor trolley front and rear covers, disconnect all connectors, and remove
the PC from the monitor trolley as described in the above chapter “Replacing the PC”.
n At the rear of the PC remove the fastening screw ( Fig. 119 Page 129) from the side
cover.
n Release the side cover by lifting up the locking lever ( Fig. 120 Page 129).
n Remove the side cover.

3.7.3.3 Preparation
n Lay the PC on its side.
Fig. 121: PC M470-2 opened

3
2

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n To access the PCI boards (DVP3 and CIPP boards), remove the fan over the PCI bus
slots of the mainboard. See ( 1/Fig. 121 Page 129).
 Do not disconnect the fan cable connector from the mainboard.
Metal holder ( 2/Fig. 121 Page 129)
n Loosen and remove the metal holder ( 2/Fig. 121 Page 129) over the CIPP and DVP3
boards.
 The screws are located at the bottom of the PC. See ( 3/Fig. 121 Page 129).
Further work steps:
Fig. 122: M470-2 internal view

6 7

1 8
5 4
2
9
1 3

n Release the locking lever ( 9/Fig. 122 Page 130) by pressing the two plastic parts
( 1/Fig. 122 Page 130) downwards and tilt it in the direction of the arrow shown
( Arrow/Fig. 122 Page 130).
 The locking lever is now tilted to a vertical position.
 The fastening screws of the PCI card slot sheets ( 2/Fig. 122 Page 130) are ac‐
cessible.
n Loosen and remove the fastening screws ( 2/Fig. 122 Page 130) from the DVP3
board slot sheet, the CIPP board slot sheet, and the serial interface connector slot
sheet.

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3.7.3.4 Removing the boards

Fig. 123: Flat cable connector CIPP board Fig. 124: M470-2 internal view

6 7

1 8
5 4
2
9
1 3

n Disconnect the flat cable connector ( Fig. 123 Page 131) from the CIPP board.
n Disconnect all other connectors from the DVP3 board and the CIPP board.
n Release the locking lever ( 7/Fig. 124 Page 131) of the bar ( 6/Fig. 124 Page 131)
and remove the bar.
n Remove the serial interface connector slot sheet ( 8/Fig. 124 Page 131).
Fig. 125: Removing the DVP3 board

n Lift up (pull out) the DVP3 board ( Fig. 125 Page 131) from the PCI bus slot connec‐
tor of the PC mainboard .

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n Pull the DVP3 board as shown in ( Fig. 125 Page 131) and remove it.

Fig. 126: M470-2 internal view Fig. 127: Removing the CIPP board

6 7

1 8
5 4
2
9
1 3

n Remove the IEEE1394 connector located between the CIPP and DVP3 boards.
n Lift up (pull out) the CIPP board from the PCI bus connector of the PC mainboard.
n Pull the CIPP board as shown in ( Fig. 127 Page 132) and remove it.

3.7.3.5 Installing the CIPP and DVP3 boards

Fig. 128: Removing the CIPP board Fig. 129: Removing the DVP3 board

n Insert the CIPP board into the PC and plug it into the PCI slot connector of the main‐
board as shown in ( Fig. 128 Page 132).
n Fasten the CIPP board slot sheet with the previously removed fastening screw,
n Plug in the IEEE1394 connector to the correct mainboard IEEE1394 connector.
n Insert the DVP3 board into the PC and plug it into the PCI slot connector of the main‐
board as shown in ( Fig. 129 Page 132).
n Fasten the DVP3 board with the previously removed fastening screw.

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n Insert the serial interface connector slot sheet ( 8/Fig. 130 Page 133) and fasten it
with the previously removed fastening screw.

Fig. 130: M470-2 internal view Fig. 131: Flat cable connector CIPP board

6 7

1 8
5 4
2
9
1 3

n Connect the serial connector ( 3/Fig. 113 Page 126) at the serial connector of the
CIPP board.
n Connect the flat cable connector from the DVP3 board at the CIPP board connector
( Fig. 131 Page 133).
n Check that the flat cable connector is completely plugged into the connector of the
CIPP board.
n Connect the power connector ( 4/Fig. 130 Page 133) at the power connector of the
CIPP board.
n Close the locking lever ( 9/Fig. 130 Page 133) and press it downwards until the two
side plastic parts ( 1/Fig. 130 Page 133) snap into place.

Fig. 132: PC type M460: New metal holder, holding the CIPP and Fig. 133: CIPP and DVP3 metal holder position
DVP3 boards in place

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n Install the metal holder ( Fig. 132 Page 133) with the two previously removed fas‐
tening screws ( 3/Fig. 135 Page 134).
 Make sure the upper edge of the CIPP and DVP3 boards is positioned inside the
two small slots (( Arrow/Fig. 132 Page 133) and ( Arrow/Fig. 133 Page 133))
of the metal holder.
If needed, move the boards a little bit to the side until the board edges are lo‐
cated inside the two slots.

Fig. 134: M470-2 internal view Fig. 135: PC M470-2 opened

6 7
1
1 8
5 4
2
9 3
1 3 2

n Install the previously removed bar ( 6/Fig. 134 Page 134)..


n Install the previously removed fan ( 1/Fig. 135 Page 134).

3.7.3.6 Closing the PC housing


n Close the PC with the side cover and lock it.
n Fasten the side cover at the rear of the PC with the previously removed fastening
screw.

3.7.3.7 Installing the PC in the monitor trolley


n Use the shock absorbing foam parts and insert the PC into the monitor trolley.
n Reconnect all previously removed connectors at the PC. See also chapter “Replacing
the PC”.

Pay special attention to coaxial cable D66.X4, connected at the CIPP board of the PC.

 The coaxial cable may not be squeezed and may not be bent at a bending radius of less
than 3 cm.


Pay special attention to connector D66.X5 (multipin connector at the CIPP board)
Check that the connector is correctly snapped in at both front edges.

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3.7.3.8 Further Work Steps


n Perform an image quality quick test.

 WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
 If an optionally-installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed, and that the navigation system must be checked and certified before
it is used again.

3.7.4 PC Type M720: Replacing the CIPP board

This section describes the work steps for replacing the CIPP board or the DVP3 board of


the Imaging System PC, type M720 with mat. no. 10928011.
For all other PC types skip this section and proceed with the section for the correct PC
type.

 The following instructions can also be used for replacing the DVP3 board.

3.7.4.1 Required parts


n CIPP board or DVP3 board.
 Material Number: see system spare parts list.

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3.7.4.2 Prerequisites

Fig. 136: PC M720 cover

n Open the monitor trolley front and rear covers, disconnect all connectors, and remove
the PC from the monitor trolley as described in the above chapter “Replacing the PC”.
n Release the side cover by lifting up the locking lever.
n Remove the side cover.
n Lay the PC on its side.

3.7.4.3 Removing the Boards

Fig. 137: PC M720 - access to the CIPP board and DVP3 board Fig. 138: PC M720 - locking lever

n Carefully press down the green locking lever ( 1/Fig. 137 Page 136) and rotate it out‐
wards to the rear of the PC ( Fig. 138 Page 136).

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Fig. 139: PC M720 - locking lever released Fig. 140: PC M720 - fastening screw, CIPP board

n Loosen and remove the fastening screw ( 2/Fig. 137 Page 136) of the CIPP board slot
sheet ( Fig. 140 Page 137).

Fig. 141: PC M720 - access to the CIPP board and DVP3 board Fig. 142: PC M720 - extension board holder

n To release the two locking levers ( 3/Fig. 141 Page 137) on the extension board
holder( Fig. 142 Page 137), press both locking levers downwards simultaneously.
n With the other hand pull the extension board holder upwards in the direction of the
arrow shown ( 4/Fig. 141 Page 137).
Now remove the extension board holder ( Fig. 142 Page 137).

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Fig. 143: PC M720 - CIPP board connectors

n Disconnect the two flat cable connectors ( 1 and 2/Fig. 143 Page 138) from the CIPP
board.
n Lift up (pull out) the CIPP board from the PCI bus connector of the PC mainboard and
remove it.

3.7.4.4 Installing the CIPP board


n Insert the CIPP board into the PC and plug it into the PCI slot connector of the main‐
board.
n Fasten the CIPP board slot sheet with the previously removed fastening screw
( 2/Fig. 141 Page 137).
n Insert the two flat cable connectors ( 1 and 2/Fig. 143 Page 138) and check that
these are completely plugged into the connectors of the CIPP board.
n Install the previously removed extension board holder ( Fig. 142 Page 137) on the
PC.
n Close the previously opened locking lever on the CIPP board slot sheet
( Fig. 138 Page 136).

3.7.4.5 Closing the PC housing


n Close the PC with the side cover and lock the cover ( Fig. 136 Page 136).

3.7.4.6 Installing the PC in the monitor trolley


n Use the shock absorbing foam parts and insert the PC into the monitor trolley.
n Reinstall the PC as described in the section “Replacing the PC”.
n Reconnect all previously removed connectors on the PC. See also chapter “Replacing
the PC”.

Pay special attention to coaxial cable D66.X4, connected at the CIPP board of the PC.

 The coaxial cable may not be squeezed and may not be bent at a bending radius of less
than 3 cm.

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10.14 CS PS XP WH SG
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Pay special attention to connector D66.X5 (multipin connector at the CIPP board)
Check that the connector is correctly snapped in at both front edges.

3.7.4.7 Further Work Steps


n Perform an image quality quick test.

 WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
 If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.

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10.14 CS PS XP WH SG
140 3 Monitor Trolley - Standard

3.8 Replacing the keyboard


Fig. 144: Trolley keyboard 1

1. If present remove printer ( 1/Fig. 144 Page 140)


2. Pull the knob ( 3/Fig. 144 Page 140) to open the case ( 2/Fig. 144 Page 140).
Fig. 145: Trolley keyboard 2

1. Remove the 4 screws ( 1/Fig. 145 Page 140) and remove the case

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Fig. 146: Trolley keyboard 3

1. Remove the 4 screws ( 1/Fig. 146 Page 141).


2. Lift the keyboard up and out of the monitor trolley.
3. Unplug the keyboard connectors.
4. Install the new keyboard in reverse order.
5. Perform a functional test.

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10.14 CS PS XP WH SG
142 4 Monitor Trolley - Navigation

The Gen1 Monitor trolley for ARCADIS Orbic Gen2 systems was used for ARCADIS Orbic
Gen2 systems if the “Integrated Navigation System” option was ordered.

 For the ARCADIS Orbic Gen2 systems, the “Integrated Navigation System” option was on‐
ly available for approx. 1 year after the first release of the ARCADIS Orbic Gen2 systems.
Therefore, the information regarding PC types or other components released later is not
included in this chapter.

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4.1 Replacing the power supply assembly

 WARNING
Electrical voltage!
See chapter 1, Safety Information.
 Switch system power supply off, disconnect the power plug and disconnect all
power plugs from the UPS.

The power supply assembly is programmed to 230V AC mains voltage. Ensure that the
 new power supply is programmed to the local power supply voltage value, and the F1
and F2 fuses are changed to the correct value, as printed in the system's circuit diagram.

Fig. 147: Power supply

1. Switch off the system.


2. Remove the system power plug.
3. Disconnect all UPS power plugs (input and output plugs).
4. Unscrew the 4 screws from the rear cover and remove the cover
( 1/Fig. 147 Page 143)
5. Unscrew the 6 screws from the lower rear cover and remove the cover (cover already
removed in ( Fig. 147 Page 143)).
6. Unscrew the 4 Allen screws ( 2/Fig. 147 Page 143) for the power supply component.

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7. Pull the power supply component approx. 10 cm out of the trolley.


Fig. 148: D 50

8. Disconnect the power line at connector D50 X 11


 Live Monitor - X 11.2 blue / X11.5 brown
 Imaging System (PC) - X 11.3 blue / X11.6 brown
 UPS output - X 11.1 blue / X 11.4 brown
9. Disconnect the power line at connector D50 X 2
 Reference Monitor - X 2.1 blue / X 2.2 brown
 Paper Printer (option) - X 2.1 blue / X 2.2 brown
10. Disconnect the power line at connector D50 X 4
 UPS input - X 4.2 blue / X 4.3 brown
11. Disconnect the display unit cable at connector D50 X 3
 X 3.1 = green / x 3.2 = red / X 3.3 = yellow / X 3.4 = black / X 3.5 = violet / X 3.6
= blue
12. Disconnect the ground wires coming from the monitor trolley and the monitor cable.
13. Unplug D50 X6, X7, X8, X9, X12 and the X13 connector.
14. Unplug the PC connectors D 66 X4 (BNC) and D66 X5 ( Fig. 157 Page 159) and pull
these cables down.
15. Remove the cable clamps from the monitor cable and the power cable.

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16. Disconnect and pull the monitor cable and the power cable out of the power supply
assembly.
17. Remove the power supply component from the monitor trolley.
18. Program the voltage of the new power supply assembly (transformer T1 and T2) to
the local power supply voltage value.
19. Check the fuse values of the F1 and F2 fuses.
 If needed, replace them with fuses with the correct values for the programmed
local mains voltage value (100V AC to 127V AC: 20A slow blow / 200V AC to
240V AC: 15A slow blow, see wiring diagram of the system).
20. Install the new power supply component in reverse order.
21. Reconnect all power plugs to the UPS.
22. Switch on the system and perform a functional test.

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4.2 Replacing the UPS

 WARNING
Electrical voltage!
See chapter 1, Safety Information.
 Switch system power supply off, disconnect the power plug and disconnect all
power plugs from the UPS.

For the UPS to work properly, the new battery should be charged for 8 to 12 hours. If
possible, after all service tasks have been performed, switch the system off but leave the
 monitor trolley plugged in to the power outlet in the wall. As long as the power plug of
the monitor trolley is plugged into the power outlet in the wall, the UPS battery will
charge.

For correct functionality of the UPS, the new battery should be charged for approx. 8
hours. If possible, after all service tasks are performed, switch the system off, but leave
 the monitor trolley connected to the power supply wall socket. As long as the power
plug of the monitor trolley is plugged into the power supply wall socket, the UPS battery
is charged.

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4.2.1 Removing the Covers and Connectors (all UPS Types)


Fig. 149: Replacing the UPS_2

1. Remove the rear cover from the monitor trolley.


2. Disconnect all power plugs from the UPS.

4.2.2 Replacing the UPS (all UPS Types)


1. Loosen the tension belt ( 1/Fig. 149 Page 147) and remove the UPS from the moni‐
tor trolley. Side covering was already removed in ( Fig. 149 Page 147).
2. Switch off the UPS by pressing the power switch.

 To switch the UPS off or on, the power switch needs to be pressed for > 2 seconds.

4.2.3 Connectors (all UPS Types)


1. Install the new UPS component in reverse order.
2. Fasten the UPS with the tension belt.
3. Attach all connectors to the UPS.

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4.2.4 UPS Setup - 5P850i

Only for EATON 5P850i:

 After the UPS has been replaced and before all covers have been closed, the power-off
sequence needs to be set.
Perform the following work steps.

Fig. 150: 5P850i user interface Fig. 151: 5P850i user interface - operating status sym‐
bols

If the UPS was not pre-programmed at the factory and you are connecting the UPS to
 ~230 V for the first time, the UPS will ask for the local settings (language and output
voltage).

The UPS user interface keys <Escape>, <Up>, <Down>, <Enter>, and <ON/OFF>, the sta‐
tus LEDs, and the graphic display are shown in ( Fig. 150 Page 148).

 The graphic display content will differ depending on the current operating mode and
status of the UPS.
More information about the UPS user interface can be found in the UPS user manual.

UPS 5P850i - first time startup - local settings


1. Switch on the system and wait until it is ready for use.
 When the UPS is powered on for the first time, the graphic display of the UPS
shows the [Language selection] menu.
2. Select the displayed language [English] and then press the <Enter> key in the user in‐
terface of the UPS.
 The graphic display now shows the [Output voltage selection] menu.

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3. Select the default output voltage [230V] and then press the <Enter> key in the user
interface of the UPS.
4. Switch on the UPS by pressing the <ON/OFF> key in the user interface.
 The message “Please register...” will be displayed in the graphic display of the
UPS.
5. Press the <Enter> key in the user interface of the UPS.
 The “Normal mode” symbol [~] is displayed.

If the UPS was not pre-programmed at the factory, the correct ON/OFF settings need to


be set.
The work steps should also be performed if the UPS has lost the programming (e.g. after
a defective battery pack is replaced).

UPS 5P850i ON/OFF settings


1. Press the <Enter> key in the user interface of the UPS.
 The [Settings] submenu is displayed.
2. Use the <Up> and <Down> keys in the user interface to select the [ON/OFF settings]
submenu and then press the <Enter> key.
3. Use the <Up> and <Down> keys in the user interface to select the [Energy saving]
submenu and then press the <Enter> key.
4. Use the <Up> and <Down> keys in the user interface to select the [Load] submenu
and then press the <Enter> key.
5. Use the <Up> and <Down> keys in the user interface to select the value [20%] and
then press the <Enter> key.
 The load value of 20% is now stored.
6. Use the <Up> and <Down> keys in the user interface to select the [Timer] submenu
and then press the <Enter> key.
7. Use the <Up> and <Down> keys in the user interface to select the value [5 min] and
then press the <Enter> key.
 The timer value of five minutes is now stored.
8. Press the <Escape> key in the user interface multiple times to close the submenus.
UPS 5P850i - checking the ON/OFF settings
1. Switch off the unit and wait until it has powered off.
2. Disconnect the power plug from the wall outlet (ARCADIS monitor trolley power con‐
nector).
 After five minutes, the UPS must switch off automatically.
3. Insert the power plug in the wall outlet.
 The UPS must switch on automatically.

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4.2.5 Closing all Covers (all UPS Types)


1. If any protective ground wires were disconnected, reconnect them to the covers or
components as necessary.
2. Close and fasten all covers.
3. Switch on the system and perform a functional test.

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4.3 Replacing the UPS battery

 WARNING
Electrical voltage!
See chapter 1, Safety Information.
 Switch system power supply off, disconnect the power plug, and disconnect
all power plugs from the UPS.

 CAUTION
Risk of burns and destruction of the battery component due to possible high
short-circuit current!
Wearing metal objects such as rings, watches, or bracelets, and using tools with
uninsulated handles during procedures, can lead to a short-circuit of the battery
contacts. This can destroy the battery component and heat up the metal objects,
causing a short-circuit and very high temperatures.
 Before servicing the battery components, remove all watches, rings, brace‐
lets, and all other metal objects from the hands and arms, and always use
tools with insulated handles.

4.3.1 UPS MGE Type 800


n Disconnect all power plugs from the UPS.
n Remove the UPS from the monitor trolley.
n Switch off the UPS by pressing the power switch on the UPS.

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Fig. 152: Replacing the UPS_battery_1

Fig. 153: Replacing the UPS_battery_2

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n Remove the “MGE UPS Systems” plastic cover ( 1/Fig. 152 Page 152) from the UPS.
n Unscrew the 2 slotted grub screws ( 2/Fig. 152 Page 152) from the UPS and remove
the front cover.
n Disconnect the connector ( 1/Fig. 153 Page 152) and remove the battery from the
slot.
n Insert the new battery into the UPS.
n Connect the battery connector in front of the battery.


Make sure that the battery connector contacts are not bent when the connector is plug‐
ged in. If the system does not switch on, check the contact ( 1/Fig. 153 Page 152).

n Install the UPS front cover and fasten it with the screws.
n Install the UPS “MGE UPS Systems” plastic cover.
n Switch on the UPS by pressing the power switch on the UPS.
n Insert the UPS component into the monitor trolley, following the removal instructions
in reverse order.

For the UPS to work properly, the new battery should be charged for 8 to 12 hours. If
possible, after all the service tasks have been performed, switch the system off but leave
 the monitor trolley plugged in to the power outlet in the wall. As long as the power plug
of the monitor trolley is plugged into the power outlet in the wall, the UPS battery will
charge.

4.3.2 MGE / EATON UPS, model 850 / 1150


n Disconnect all power plugs from the UPS.
n Remove the UPS from the monitor trolley.
n Switch off the UPS by pressing the power switch at the UPS for more than 2 seconds.

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Fig. 154: MGE / EATON 850 - replacing the battery pack

n Lay the UPS on its side, as shown in ( Fig. 154 Page 154).
n Remove the two screws from the bottom of the UPS, as shown in
( A/Fig. 154 Page 154).
n Lift up and pull up the front cover, as shown in ( B/Fig. 154 Page 154).
n Disconnect the battery pack connector on the front of the battery pack
( C/Fig. 154 Page 154).
n Pull the battery out of the slot ( D/Fig. 154 Page 154).

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n Insert the new battery pack into the UPS.


n Connect the battery pack connector on the front of the battery pack.

Make sure that the battery pack connector contacts are not bent when the connector is

 plugged in.
If the system does not switch on, check the contact ( 1/Fig. 153 Page 152).

n Install the UPS front cover and fasten it with the screws.
n Switch on the UPS by pressing the power switch on the UPS for more than 2 seconds.
n Insert the UPS component into the monitor trolley, following the removal instructions
in reverse order.

For the UPS to work properly, the new battery pack should be charged for 8 to 12 hours.
If possible, after all the service tasks have been performed, switch the system off but
 leave the monitor trolley plugged in to the power outlet in the wall. As long as the pow‐
er plug of the monitor trolley is plugged into the power outlet in the wall, the UPS bat‐
tery will charge.

4.3.3 UPS - EATON 5P850i


n Disconnect all power plugs from the UPS.
n Remove the UPS from the monitor trolley.
n Switch off the UPS by pressing the power switch on the UPS for more than 2 seconds.

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Fig. 155: EATON 5P850i UPS - replacing the battery pack

n Remove the front panel as shown in ( A/Fig. 155 Page 156).


n Disconnect the battery pack by separating the two connectors (never pull the wires)
( B/Fig. 155 Page 156).
n Loosen the screw ( C/Fig. 155 Page 156) and remove the protective plastic cover in
front of the battery pack.
n Pull the battery pack out of the slot ( D/Fig. 155 Page 156).
n Insert the new battery pack into the UPS.
n Reinstall the protective plastic cover and fasten it with the screw
( C/Fig. 155 Page 156).

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n Connect the battery pack connector on the front of the battery pack
( B/Fig. 155 Page 156).

Make sure that the battery pack connector contacts are not bent when the connector is

 plugged in.
If the system does not switch on, check the contact ( 1/Fig. 153 Page 152).

n Install the UPS front panel ( A/Fig. 155 Page 156).


n Switch on the UPS by pressing the power switch on the UPS for more than two sec‐
onds.
n Insert the UPS component into the monitor trolley, following the removal instructions
in reverse order.

For the UPS to work properly, the new battery pack should be charged for 8 to 12 hours.
If possible, after all the service tasks have been performed, switch the system off but
 leave the monitor trolley plugged in to the power outlet in the wall. As long as the pow‐
er plug of the monitor trolley is plugged into the power outlet in the wall, the UPS bat‐
tery will charge.

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4.4 Replacing the keyboard


Fig. 156: Replacing the keyboard_3

1. Remove the 4 screws ( 1/Fig. 156 Page 158).


2. Lift the keyboard up and out of the monitor trolley.
3. Unplug the keyboard connectors.
4. Install the new keyboard in reverse order.
5. Perform a functional test.

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4.5 Replacing the PC type M450


Fig. 157: PC rear Connection
1 UPS control
2 Keyboard
3 Mouse
4 Printer connect parallel
5 COM 1
6 Dongle
7 Printer connect USB
8 LAN connector
9 Monitor B
10 Monitor A
11 M50 D20 X9
12 D66 X5
13 D66 X4 (Gigalink)
14 Adapter plug COM1
15 Net plug (only M420 / 430)
16 ON/OFF switch (only M420/430)
17 CAN converter (option)

1. Save patient data and create a backup if possible.


2. Switch off the system and remove the system power plug.
3. Unscrew the 6 screws from the rear cover ( 1/Fig. 147 Page 143) and remove the
cover.
4. Unplug all cable connections from the PC ( Fig. 157 Page 159).
5. Loosen the tension belt from the PC.
6. Remove the old PC and insert the new PC.
7. Reconnect all PC plugs ( Fig. 157 Page 159).


All plugs must be connected as shown in the above figure for software installation
to be successful (see ( Fig. 157 Page 159) ).

8. Switch on the system and install the software according to the "System Software In‐
stallation" instructions.
9. Perform a functional test and an IQ Quick test.

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 WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
 If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed, and that the navigation system must be checked and certified before
it is used again.

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4.6 Replacing the PC type M460


Fig. 158: PC type M460 rear

1. Save patient data and create a backup if possible.


2. Switch off the system and remove the system power plug.
3. Unscrew the 6 screws from the rear cover ( 1/Fig. 147 Page 143) and remove the
cover.
4. Unplug all cable connections from the PC.
5. Loosen the tension belt from the PC.
6. Remove the old PC and insert the new PC.
7. Reconnect all PC plugs.

 All plugs must be connected as shown in the above figure for software installation
to be successful.

8. Switch on the system and install the software according to the "System Software In‐
stallation Recovery..." instructions.
9. Perform a functional test and an IQ Quick test.

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 WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
 If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.

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4.7 Replacing PC parts


Please use the replacement instructions “Replacement of Parts - Celsius Workstation
M440, M450 and M460”, print no. TD00-400.841.40...

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10.14 CS PS XP WH SG
164 5 Voltages

5.1 Monitor trolley voltages


Secondary voltages for the line voltage; table 1.

Voltage for Test point Voltage Comments


Generator X3.1 -- X3.2 200 V ~ to 215 V ~ To main system
Generator X3.5 -- X3.6 230 V ~ to 246 V ~ To main system
ASPIA PC, live moni‐ X11.1 -- x11.4 230 V ~ to 246 V ~ From UPS output
tor
Reference monitor, X2.1 -- X2.2 230 V ~ to 246 V ~ Paper printer = option
Paper printer
UPS input X4.2 -- X4.3 230 V ~ to 246 V ~ Supply voltage

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Voltages 5 165

5.2 Main system voltages


Operating voltages; table 2.

Voltage Tolerance Test point Potentiometer LED


+5 V +0.2 V D1 TP Vcc -- D1 TP ⊥ D M14. +5 V/adj. V80
+15 V ± 0.1 V D1 TP +15V -- D1 TP ⊥ A M14. +15 V/adj. n.a.
-15 V ± 0.5 V D1 TP -15V -- D1 TP ⊥ A M14. -15 V/adj. n.a.
+13 V ± 0.2 V M13 +13V -- M13 GND n.a. n.a.
+27 V -0.5 V D3X3.2 -- D3 X3.3 n.a. n.a.
+24 V +5.5 V D3X1.9 -- D3 X1.7 n.a. n.a.
200V~ +15 V Generator line filter n.a. n.a.
Z1.3 -- Z1.4
230V~ +16 V M14 N.2 -- M14 N.1 n.a. n.a.

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166 5 Voltages

5.3 I.I. voltages

 The required electrode voltages for the I.I. are printed in the I.I. test certificate 1, deliv‐
ered with the I.I.

5.3.1 Spellman I.I. mini voltage supply


The E1/E2/E3 and A voltages may be taken from the I.I. test protocol and checked or ad‐
justed on the basis of the control test points listed in table 3.
Tab. 5 Test points and voltage divider ratio

Voltage Test point Test point Voltage divider


Ground (0V) ratio
E1 TP1 TP G 1:100
E2 TP2 TP G 1:200
E3 TP3 TP G 1:3333
Penning TP P TP G 1:1000
Anode TP A TP G 1:10000

5.3.1.1 Adjustment

Tab. 6 DIP switches

DIP switches 1 2 3 4
Normal status ON OFF OFF OFF
Adjustment E1 (U1) ON OFF ON OFF
Adjustment E2 (U2) ON ON OFF OFF
Adjustment E3 (U3) ON ON ON OFF

DIP switch 1:
Pos. OFF = 25 kV anode voltage, not adjustable; Pos. ON = 30 kV anode voltage, not ad‐
 justable.
For the ARCADIS I.I. types, dip switch 1 must always be set to the “ON” position (= 30 kV
anode voltage).

1. Before performing the voltage adjustment for one of the electrodes, set the corre‐
sponding DIP switches to the position described in the“DIP switches”table and connect
a digital multimeter to the correct test points, as described in the "Test points and volt‐
age divider ratio” table.
2. Based on the activated DIP switch, adjust the E1, E2, or E3 value using the “Adjust‐
ment” potentiometer .

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Voltages 5 167

3. After the correct voltage is adjusted, switch off the corresponding DIP switches.
 The adjusted voltage value for this electrode is stored.
n If necessary, set the DIP switches for the next electrode adjustment and adjust the
next electrode voltage.
n If needed, select the next I.I. zoom format and repeat the voltage adjustments for the
electrodes E, E2, and E3 for the I.I. zoom format.

 WARNING
After the electrode voltages are adjusted, the accuracy of an optionally installed
navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
 If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.

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168 6 Brake Force

6.1 Brake force/brake torque

6.1.1 Measuring the horizontal force required for movement


The attachment point for the spring scale is the end of the railing near the image intensi‐
fier in sector B and/or the handgrip of the horizontal carriage. The carriage must always
be pulled at a constant speed.
 The maximum force for moving the horizontal carriage consistently when the
brakes are released is 80 N.
 When the brakes are applied, the force must be > 180 N.

Measurement A-C: At the handgrip of the horizontal unit, the measur‐


ing points move to 30, 170 and 200 mm

Measurement C-A: At the railing near the image intensifier, the meas‐
uring points move to 30, 170, and 200 mm

6.1.2 Measuring the horizontal swivel force


 The swivel force when the brakes are released is max. 35 Nm.
 Swivel force when brakes are applied > 100 Nm.

6.1.3 Measuring the orbital force required for movement


The attachment point for the spring scale is the end of the railing near the image intensi‐
fier in sector B. The carriage must always be pulled along the C-arm at a constant speed.
Movement when brakes are released
 C-arm in vertical position, the force used to move the C-arm consistently must not
exceed 80 N.
 C-arm in horizontal position, the force used to move the C-arm consistently must
not exceed 90 N.
 When brakes are applied, the force required for movement when the C-arm is in
the vertical position is > 100 Nm.

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Brake Force 6 169

Measurement A- Start at 90 (I.I.), pull spring scale to -90 (SIREPHOS)


C: The C-arm opening faces downward at the start of the measurement
Measurement C- Start at -90 (SIREPHOS), pull spring scale to 90 (I.I.)
A: The C-arm opening faces downward at the start of the measurement

6.1.4 Measuring the angular force required for movement


The attachment point for the measurement is the railing next to the image intensifier,
where the C-arm has an orbital position of 0 and an angulation of 0.
 When the brakes are released, the force required for movement is between 20 and
30 N.
 When the brakes are applied, the force required for movement must exceed 100 N
in order to move the C-arm.

6.1.5 Supplement, measuring the tube current

When measuring the tube current, the distribution current must be derived from the
 measured value. The distribution current depends on the kV and is calculated according
to Ohm‘s law. The distribution resistance is 400 MOhm.

1. Switch off the system.


2. Remove jumper X97 from board D1.
3. Connect the mA measuring device at D1.X39 and D1.X40.
4. Switch the system ON.
X 5. Release radiation and read the overall current.
6. Read out the kV value produced while the current is being measured.
Calculate the tube current as follows:

high voltage [kV]


tube current [mA] = overall current [mA] - ___________________________________
distribution resistance [MOhm]

e.g.:
At 110 kV, an overall current of 5.275 mA is measured.

110 [kV]

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10.14 CS PS XP WH SG
170 6 Brake Force

tube current [mA] = 5.275 [mA] - ___________ = 5.275 [mA] - 0.275 [mA] = 5.0 [mA]
400 [MOhm]

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Changes to previous version 7 171

Chapter Change
Main system Replacing the camera gigalink module added
Monitor Trolley - Standard Replacing the PC type M720 added
Monitor Trolley - Standard Replacing PC Parts M720 CIPP board added
Monitor Trolley - Standard Replacing the UPS 850i added
Monitor Trolley - Standard Replacing the Battery UPS 850i added
Monitor Trolley - Navigation Replacing the UPS 850i added
Monitor Trolley - Navigation Replacing the Battery UPS 850i added

© Siemens, 2007 SPR2-320.841.30.08.02 Page 171 of 173 ARCADIS Orbic


10.14 CS PS XP WH SG
172 8 List of Hazard IDs

There are no Hazard IDs in this document.

ARCADIS Orbic SPR2-320.841.30.08.02 Page 172 of 173 © Siemens, 2007


10.14 CS PS XP WH SG
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tronic documents and hardcopies is
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Print No.: SPR2-320.841.30.08.02 | Replaces: SPR2-320.841.30.07.02


Doc. Gen. Date: 10.14 | Language: English
© Siemens Healthcare GmbH, 2007

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