Professional Documents
Culture Documents
Replacement of Parts
System
Version VC10A and higher
Document Version
Siemens reserves the right to change its products and services at any time.
In addition, manuals are subject to change without notice. The hardcopy documents cor‐
respond to the version at the time of system delivery and/or printout. Versions to hard‐
copy documentation are not automatically distributed. Please contact your local Siemens
office to order a current version or refer to our website http://www.health‐
care.siemens.com.
Disclaimer
Siemens provides this documentation “as is” without the assumption of any liability under
any theory of law.
The content described herein requires superior understanding of our equipment and may
only be performed by qualified personnel who are specially trained for such installation
and/or service.
Copyright
“© Siemens, 2007” refers to the copyright of a Siemens entity such as:
Siemens Healthcare GmbH - Germany
Siemens Aktiengesellschaft - Germany
Siemens Shenzhen Magnetic Resonance Ltd. - China
Siemens Shanghai Medical Equipment Ltd. - China
Siemens Medical Solutions USA Inc. - USA
Siemens Healthcare Diagnostics Inc. - USA and/or
Siemens Healthcare Diagnostics Products GmbH - Germany
1 Prerequisites 7
5 Voltages 164
All tools, measurement devices, and accessories with the exception of those
marked with a "*" are listed along with their specifications in the STC (Service Tools
Catalog).
n WPS heat conducting paste e.g. part no. 20 48 650 SRN 6400
DANGER
DANGER indicates an immediate danger of death or serious physical injury.
n.a.
WARNING
WARNING indicates a danger that may lead to death or serious physical injury.
n.a.
CAUTION
CAUTION used with the safety alert symbol indicates a risk of minor or moderate
physical injury and/or damage to property.
n.a.
NOTICE
NOTICE used without the safety alert symbol indicates a risk that if disregarded
will lead or may lead to a situation which may result in an undesirable result or
state other than death, physical injury or damage to property.
n.a.
NOTE contains information provided with special emphasis to facilitate proper use of the
equipment or proper execution of a procedure, i.e. hints, tips.
1.3 Symbols
X Checks and adjustments that must be performed with radiation ON are identified by the
radiation warning symbol.
WARNING
Switch off via hibernation after service or before handover to the customer is in‐
sufficient.
Various error messages can appear after the next system boot, and configuration
changes are not adopted.
To ensure that the configuration changes are saved, a proper shutdown must
be performed. Shut down the system via the upper monitor menu bar <Op‐
tions>-<End Session>-<Shut Down System> and then press the off key on the
monitor trolley.
Before system handover to the customer, the system has to be shut down via the menu
WARNING
Danger of injury, death, or material damage.
Non-compliance can lead to death, injury, or material damage.
Please note:
The product-specific safety information in these instructions
the general safety information in TD00-000.860.01... and
additional safety information from your local service organization.
WARNING
Electrical safety!
Non-compliance can lead to severe injury or even death, as well as material dam‐
age.
Parts under electrical voltage are accessible when the covers are open. To
avoid danger, disconnect the system from the power supply before opening
the covers. Disconnect the power plug.
If an uninterruptible power supply (UPS) is installed in the system, the voltage
output of the UPS must also be deenergized or the voltage output plug must
be disconnected.
If work steps must be performed using electrical power, the general safety in‐
formation according to TD00-000.860.01... must be observed.
CAUTION
Electrical voltage!
Non-compliance can result in material damage.
Observe all ESD regulations when working on the system.
WARNING
X-ray radiation!
Non-compliance can lead to illness, irreversible damage to body cells and the gen‐
otype, severe injury, and even death.
During work on the system in which radiation must be released, the country-spe‐
cific radiation protection directives and the rules for radiation protection from
your local service organization must be observed.
Please note:
X Use available radiation protection devices.
Wear radiation protection clothing (lead apron).
Stay as far away as possible from the radiation source.
Release radiation only if necessary.
Set the radiation activity as low as possible. (Low kV and mA values, short ra‐
diation time)
Release radiation for as short a time as possible.
Checks requiring the release of radiation are identified by the radiation warn‐
ing symbol shown on the left.
CAUTION
Risk of burns from hot parts or components!
If safety guidelines are not observed, minor to more severe burns, especially on
the hands, can occur.
Parts and components (e.g., power components, cooling fin, electromagnetic
brakes) that can exceed 50 degrees Celsius during operation are accessible af‐
ter the covers are opened. To avoid burns, switch off the system before touch‐
ing parts or components and allow at least 5 minutes for it to cool down.
CAUTION
Risk of injury from mechanical parts!
If safety guidelines not observed, minor to more severe injury, especially to the
hands, can occur.
The C-arm of the system is manufactured from a carbon fiber composite mate‐
rial. If the carbon fiber structure is damaged, by collision, cuts or scrapes by
tools, etc., individual carbon fibers or carbon fiber bundles can protrude and
injure the skin, or penetrate the tissue of the hand upon contact.
Before starting work on the C-arm, make sure that the carbon fiber structures
are undamaged (visual inspection).
If smaller superficial damage is detectable in the painted area or in the area of
the running surface edges of the C-arm, wear work gloves and remove any
protruding carbon fibers. Then carefully sand the damaged areas flat with
fine emery cloth and seal the damaged surface with paint. Use a spray lacquer
in the color of the C-arm may (see Service Tool Catalog).
Remove any carbon fibers lying in the C-arm profile with a damp sponge or
cloth.
If greater damage to the carbon fiber structure indicating persistent or large-
scale destruction of the carbon fiber structure (e.g. crack formation or flaked
off places in the running surfaces with torn carbon fibers) can be detected, re‐
place the C-arm.
CAUTION
Risk of injury from mechanical parts!
If safety guidelines not observed, minor to more severe injury, especially to the
hands, can occur.
After the covers are opened, parts such as flat plugs, threaded bolts, cut-off
cable ties and component edges are exposed, and if care is not taken, they
can cause crushing, scrapes and cuts to the skin, particularly to the hands.
Perform the required work with special care and attention to detail.
If necessary, wear work gloves.
WARNING
Risk of infection from pathogens!
Non-compliance can lead to severe injury and even death.
This product can be contaminated with infected blood or other bodily fluids.
Avoid all contact with blood or other bodily fluids!
Strictly observe the safety information from your local service organization,
the country-specific regulations and hospital-specific hygiene directives.
CAUTION
Laser emissions!
This product contains class 2 lasers. (USA: Laser class 2)
Disregarding safety precautions can lead to bodily injury, especially to the retina
of the eye, resulting in irreversible damage to vision.
When working with the laser light localizer, do not look directly into the laser
beam.
Observe the country-specific laws, standards and regulations and
Observe the safety information from your local service organization.
Laser emissions!
There is no direct hazard to the eye (blinking reflex). Nevertheless, do not look di‐
rectly into the laser beam.
WARNING
Some service tasks performed on the ARCADIS system will lead to inaccuracy in a
navigation system installed optionally.
Failure to take the necessary steps to address this situation can lead to severe in‐
juries in the patient.
If service tasks are performed on the ARCADIS system which can affect the ac‐
curacy of installed navigation systems (see list below), the customer must be
notified verbally and/or in writing that the accuracy of the installed naviga‐
tion system is no longer guaranteed if such service tasks have been per‐
formed, and that the accuracy of the navigation system must be checked and
certified before it is used again.
Service tasks that can affect the accuracy of an installed navigation system:
n All work steps that affect the geometry of the C-arm and its components, such as:
Removing or installing the I.I.
Removing or installing the I.I. housing
Removing or installing the I.I. mounting ring on the I.I.
Removing or installing the I.I. grid
Removing or installing the I.I. optics
Removing or installing the CCD camera
Removing or installing any mechanical components of the C-arm
n Any adjustments that alter the geometry of the imaging components, such as:
Adjustment of camera optics (optical sharpness, image size)
Adjustment of camera rotation (positioning with respect to I.I. optics)
Adjustment of I.I. geometry and sharpness (I.I. mini voltage supply)
n Any subsequent installation of released options that affect the geometry of the C-arm
and its components, such as:
Integrated laser light localizer option (geometric alteration)
I.I. laser light localizer option (weight alteration)
2D Navigation Option (attachment of altered mounting ring to I.I.)
1.6 Covers
WARNING
Electrical voltage!
See chapter 1, Safety Information.
Disconnect the line voltage plug prior to removing the covers.
1. Fit the lateral metal brackets back into the guide rail.
2. Reattach the ground wire to the rear cover.
3. Lift the cover and push it forward. Be careful with the EMC spring contact.
4. Reattach the cover and tighten the screws.
Fig. 2: Cover 2
CAUTION
Danger of injury when dismantling/assembling mechanical parts!
Noncompliance can lead to minor to moderately severe injury, especially to the
hands!
The horizontal carriage cover is bent in a U-shape and must be pulled on the
side toward the outside when it is removed.
The cover is then under mechanical stress.
We recommend wearing light work gloves to avoid injuries.
CAUTION
Danger of injury when dismantling/assembling mechanical parts!
Noncompliance can lead to minor to moderately severe injury, especially to the
hands!
When the cover is attached and pressed down, it is under mechanical stress
and snaps into place over the bottom edge of the horizontal carriage.
Expand the cover at the rear end (see ( Fig. 1 Page 18)) far enough that, as
shown in ( Fig. 2 Page 18), it lies obliquely over the horizontal carriage in the
edge, ( 1/Fig. 2 Page 18).
Press on the top surface of the cover, without grasping the sheet metal edges,
until this slides over the lower edge of the horizontal slide.
1. Re-fasten or connect the ground wire, the keypad (brake buttons) cable, and the
emergency stop button cable.
2. Expand the cover at the rear end (see ( Fig. 1 Page 18)) far enough that, as shown in
( Fig. 2 Page 18), it lies obliquely over the horizontal carriage in the edge,
( 1/Fig. 2 Page 18).
3. Press on the top surface of the cover, without grasping the sheet metal edges, until
this slides over the lower edge of the horizontal slide. Make sure that the cover does
not slide out from the edge (( 1/Fig. 2 Page 18)).
4. Check operation of the emergency stop button and the brake buttons.
5. Fasten the cover with the 6 Allen screws (( 1/Fig. 1 Page 18)).
6. MODULARIS only:
- The tightening torque of 18 Nm for the docking plate must be observed (see serv‐
ice instructions for MODULARIS)
The SIREPHOS is surrounded by a C-arm cover to adapt it to the form of the C-arm. This
cover is sealed all around with a sealing compound (20 49 716) to prevent any contami‐
nation of the unit by the SIREPHOS or the C-arm.
CAUTION
Risk of injury!
Noncompliance can lead to minor to medium injury and/or property damage.
The C-arm covers contain counterbalance weights and weigh approx. 6 kg.
Hold the covers firmly when installing or removing them.
Before the C-arm cover is loosened, the C-arm must be moved to its middle or‐
bital position.
If the C-arm covers are loosened, the C-arm may not be moved to its orbital
end positions (I.I. or SIREPHOS at the orbital end position).
Fig. 3: Cover 3
1. Remove the 4 screws from the middle back cover to access the imaging system (rear).
2. Remove the upper back cover plate of the log book compartment.
3. Remove the lower back cover to access the power supply.
4. Remove the front cover to access the imaging system (front).
Observe the safety instructions “Performance of tests in accordance with IEC 62353”.
WARNING
Electrical voltage!
See chapter 1, Safety Information.
Make sure that LED V400 on the D2 board is off prior to performing any work
on boards D1 and D2. This should occur approximately 3 minutes after switch‐
ing OFF the ARCADIS system.
With software version VB11A, the system serial number (20xxx) must be entered and
saved manually under <Main System>-<Configuration>-<Main System> before a restore
of the main system is carried out.
9. Restore the main system parameters (path: <Service>-<Backup & Restore> "Packages"
- "Main System").
10. Perform a generator adjustment (path: <Service>-<Main System>-<Adjustment>-
<Generator Adjust.>).
11. Perform a dose rate adjustment (path: <Service>-<Main System>-<Adjustment>-
<Dose Rate>).
12. Check the dose rate in automatic mode, as described in the Adjustment instructions of
the product.
13. Ensure that camera rotation is functioning properly. Adjust it, if necessary.
14. Ensure that the collimator is functioning properly. Adjust it, if necessary.
15. Check the display functions and the setting of the blades on the monitor. Adjust it, if
necessary.
16. Ensure that the area dose measurement device (if present) is functioning correctly.
17. Test the FL/PFL/DR and direct exposure functions of the system.
18. Systems installed in Australia: Program the country-specific settings for Australia as
described in the Configuration Instructions SP00-000.843.30..., in section <Main sys‐
tem Varic / Orbic>, sub-section <Country-specific settings Australia>.
The country-specific settings for Australia are not part of the backup routine and cannot
WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.
WARNING
Electrical voltage!
See chapter 1, Safety Information.
Make sure that LED V400 is off prior to performing any work on boards D1 and
D2. This should occur approximately 3 minutes after switching OFF the ARCA‐
DIS system.
WARNING
Electrical voltage!
See chapter 1, Safety Information.
Switch the system power supply off and disconnect the power plug.
WARNING
Electrical voltage!
See chapter 1, Safety Information.
Switch the system power supply off and disconnect the power plug.
WARNING
Electrical voltage!
See chapter 1, Safety Information.
Switch the system power supply off and disconnect the power plug.
WARNING
Electrical voltage!
See chapter 1, Safety Information.
Prior to removing the mini-voltage supply, the system must be switched off
for at least 3 minutes, until the high voltage in the system and in the I.I. mini-
voltage supply dissipates.
WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.
2.8 Collimator
Risk of mechanical damage to the collimator
Touching the collimator blades inside the radiation window with your fingers can dam‐
age (bend) the blades.
In July 2010, the prefiltration of the SIREPHOS 01173355 and 01602254 was changed.
An additional 0.1 mm Cu filter is now installed on the SIREPHOS radiation output win‐
dow.
Also, all SIREPHOS single tanks delivered as spare parts now include the added 0.1 mm
Cu radiation filter on the radiation output window.
The SIREPHOS single tank delivered as a spare part also includes the installation instruc‐
tions “Cu Filter 0.1 mm”, print no. SPR2-000.812.03.01.02.
Follow these instructions.
1. Place the (new) X-ray tube unit on the guide bolts and secure it with the two Allen
screws.
2. Ensure that all cables are routed properly.
3. Reconnect the SIREPHOS plug and secure it.
4. Reconnect the protective conductor using the ground screw.
5. Do not install the rubber stop yet.
6. Reinstall the collimator and connect it.
7. Reinstall the dose measurement chamber and laser targeting device and connect
them.
WARNING
X-ray radiation!
See chapter 1, Safety Information.
Protect against radiation exposure. Wear a lead apron.
8. Enter the new serial number of the new single tank. Path: <Service>-<Main System>-
<Configuration>-<Load Counter>.
X 9. Adjust the generator. Path: <Service>-<Main System>-<Adjustment>-<Generator Ad‐
justment>.
10. Reset the load counter. Path: <Service>-<Main System>-<Adjustment>-<Load Coun‐
ter>.
11. Ensure that the collimator is functioning properly and is set correctly.
12. Ensure that the collimator blades are centered in the blanking circle.
13. If possible, loosen the SIREPHOS screws slightly and tilt the SIREPHOS to adjust it.
14. Retighten the SIREPHOS screws.
15. Ensure that the collimator blades of the iris diaphragm are visible during fluoroscopy
in the survey format and zoom format on at least 2 sides of the monitor image.
16. Check the display of the blades on the monitor screen and adjust it as necessary.
17. Check collimation for direct exposure if there is a cassette holder.
18. Reinstall the rubber stop.
19. Ensure that the area dose product measurement device is functioning properly (if
present).
20. Check the setting of the laser targeting device and adjust it as necessary according to
the Adjustment Instructions for the Laser Targeting Device, RXR2-130.815.01.
21. Reattach the SIREPHOS cover.
22. Seal the SIREPHOS cover using sealing compound. See chapter 1, ( Main system, SIR‐
EPHOS cover / Page 20).
1
1
2.10.1 Prerequisites
1. Switch off the system.
2. Remove the upper I.I. cover (already removed in ( Fig. 9 Page 38)).
Fig. 7: Camera - lifting up the gigalink module Fig. 8: Camera - installing the gigalink module
3. Carefully lift up the gigalink module in the direction of the arrows, as shown in
( Fig. 7 Page 36).
To prevent damage to the camera or gigalink module, do not rotate or bend the gigalink
module.
4. Install the new gigalink module following the removal instructions in reverse order
and reconnect the two removed M4 connectors. X1 and M4. X2.
2.11.1 Prerequisites
1. Switch the system off.
2. Remove the upper I.I. cover (already removed in ( Fig. 9 Page 38)).
WARNING
Due to service activities, the accuracy of an optionally-installed navigation system
can no longer be guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
If an optionally-installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.
2.12.1 Prerequisites
The camera must already have been removed. See section “Replacing the camera”.
WARNING
Due to service activities, the accuracy of an optionally-installed navigation system
can no longer be guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
If an optionally-installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.
The camera can be centered by moving the optics. Centering is performed in the
factory and should be acceptable. The camera optics must be moved toward the
centering bolts.
WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.
5. You can increase/decrease the image size by turning the entire camera. The camera
plugs must not be in the same position.
WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.
Adjusting the camera focus also has a slight effect on the reproduction scale. The
reproduction scale adjustment may have to be repeated.
WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.
CAUTION
Electrical voltage!
See chapter 1, Safety Information.
Switch OFF the ARCADIS system and wait approximately 3 minutes for the
voltage in the I.I. mini-voltage supply to drop.
1. Rotate the C-arm so that the I.I. is on top and the C-arm must be moved to the middle
I.I. orbital position.
2. Place the I.I. on a table (see ( Fig. 12 Page 44)) or, if this is not possible, use the I.I.
“service screws” as shown in ( Fig. 13 Page 45).
Make sure that the I.I. is placed on a secure table or a second person holds the I.I.
when loosening the I.I. attachment screws.
3. Remove the 2 attachment screws from the I.I. mounting. When doing this, ensure that
the I.I. is placed on a stable base or is secured by a second person when attaching the
“service screws” ( Fig. 13 Page 45).
4. Disconnect all cables from the camera.
5. Remove the I.I. optics (including camera), refer to “Removing the I.I. Optics”.
These are used to center the optics with respect to the I.I. output screen.
When removing the optics, make sure that no dust or dirt contaminates the I.I. output
window or the optics.
When installing the optics, make sure that no dust or dirt contaminates the I.I. out‐
put window or the optics.
WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.
WARNING
Electrical voltage!
See chapter 1, Safety Information.
Switch the system power supply off and disconnect the power plug.
1. Remove the Plexiglas cover over the plug field/clamp field of the frequency converter.
2. Disconnect the power plug.
3. Remove the cable clamps and cable ties at and in front of the frequency converter.
4. Disconnect all the cables at the frequency converter after documenting.
5. Replace the frequency converter after removing the Allen screws (refer to arrows
( Fig. 14 Page 47)).
Prior to installing the new frequency converter, remove the bridge on X5 between PTC
and -Uzk.
CAUTION
Laser emissions!
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
Do not look directly into the laser beam!
WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.
CAUTION
Risk of burn!
See chapter 1, Safety Information.
Releasing the swivel brake causes the brake magnet to heat up. Be sure to
switch off the power supply and let the brake magnet cool off before touch‐
ing it.
WARNING
Risk of injury!
Noncompliance can lead to medium to severe injuries and/or property damage.
To replace the vertical lift brake, the ARCADIS Orbic must be placed on its
side. This requires 6 people. To prevent damage to the ARCADIS Orbic or the
floor, we recommend using several wool blankets, corrugated cardboard, or
another suitable floor covering.
WARNING
Risk of injury!
Noncompliance can lead to medium to severe injuries and/or property damage.
To replace the vertical lift motor, the ARCADIS Orbic must be placed on its
side.
This requires 6 people. To prevent damage to the ARCADIS Orbic or to the
floor, we recommend using several wool blankets, corrugated cardboard, or
another suitable floor covering.
1. Remove the vertical lift magnet from the vertical lift motor (three screws).
2. Remove the attachment screws for the vertical lift motor.
3. Remove the vertical lift motor with the gears from the spindle.
4. Disconnect the wires from the frequency converter FU.
5. Route the wires of the new vertical lift motor to the frequency converter FU and con‐
nect them.
6. Place the new motor on the spindle. Make sure the spindle is seated correctly in the
gears.
7. Attach the motor with the screws.
8. Install the vertical lift magnet on the vertical lift motor.
9. Return the ARCADIS Orbic to the upright position.
10. Lubricate the spindle and the lifting column mounting.
11. Check the vertical lift function. Also check that the vertical lift motor switches off at
the end positions of the vertical lifting column. (limit switches).
Lubricate the spindle of the lifting column and the mounting of the guide cylinder once
a year.
2.23.1 Spindle
1. Lubricate the spindle with approximately 10 - 20 ml of "Optimol, Optipit" special oil.
WARNING
Risk of injury!
Noncompliance can lead to medium to severe injuries and/or property damage.
The C-arm covers contain counterbalance weights and weigh approx. 6 kg.
Hold the covers firmly when installing or removing them. Before the C-arm
cover is loosened, the C-arm must be moved to its middle orbital position. If
the C-arm covers are loosened, the C-arm may not be moved to its orbital end
positions (I.I. or SIREPHOS at the orbital end position).
WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.
1. The 3D reconstruction system electronics (PC board D200 including MCB300 and D10)
are attached in front of PC board D1 in the basic unit ( Fig. 22 Page 61).
2. Switch the system off.
3. Unplug all connectors.
4. Replace the module.
5. Reconnect all connectors.
6. Fasten the shielded cables in the shield connectors again, ensuring good ground con‐
tact of the shielding.
7. If cable ties have been removed, reattach the cables with cable ties.
8. Perform a download to the 3D component.
Path: <Service>-<Main System>-<Download>-<3D>.
9. Perform the mechanical settings as described on the relevant system service pages.
Path:<Service>-<Main System>-<3D Adjustment>.
10. Perform a 3D calibration as described on the relevant system service pages.
Path: <Service>-<Main System>-<3D Calibration>.
11. Perform the IQ quick test, ARCADIS Orbic - chapter on “3D Resolution”.
WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.
1. Loosen the belt tensioner of the toothed belt of the orbital drive ( 1/Fig. 23 Page 63).
2. Disconnect the motor connecting cables (motor cables + incremental encoder).
3. Loosen the 2 fastening screws of the mounting plate (including motor)
( 1/Fig. 24 Page 63).
4. Loosen the 2 fastening screws at the two lateral brackets ( 1/Fig. 25 Page 64).
5. Carefully remove the mounting plate, including the motor. In doing so, push the
toothed belt off the pulley, ensuring that the actual value potentiometer and its pulley
are not damaged or bent.
6. Detach the motor from the mounting plate.
7. Screw the new motor onto the mounting plate.
8. Reattach the mounting plate including the motor. In doing so, place the toothed belt
over the pulley again, ensuring that the actual value potentiometer and its pulley are
not damaged or bent.
9. Retighten the toothed belt of the orbital drive ( 1/Fig. 23 Page 63). When depressed
by thumb pressure on the opposite side, the belt should give approx. 2 to 3 mm.
10. Perform a functional check of the orbital drive. To do this, perform a 3D scan.
1. Loosen the belt tensioner of the toothed belt of the orbital drive ( 1/Fig. 26 Page 65).
2. Disconnect the connecting cables of the orbital motor (motor cables + incremental en‐
coder).
3. Loosen the 2 fastening screws of the mounting plate (including motor)
( 1/Fig. 27 Page 65).
4. Loosen the 2 fastening screws at the two lateral brackets ( 1/Fig. 28 Page 66).
5. Carefully remove the mounting plate, including the motor. In doing so, push the
toothed belt off the pulley, ensuring that the actual value potentiometer and its pulley
are not damaged or bent.
6. Unscrew the two lateral brackets from the coupling unit (3 Allen screws each,
( 2/Fig. 28 Page 66).
7. Remove the two setscrews of the coupling unit. ( 1/Fig. 29 Page 66) shows the
length of the left setscrew. Also remove the right setscrew (not shown).
8. Remove the coupling unit from the centering disk.
9. Take the toothed belt off the pulley.
10. Place the new belt on the pulley.
11. Place the coupling unit back on the centering disk, ensuring that the shaft engages
with the intermediate piece.
12. Press the coupling unit against the centering disk and screw it back on with the two
setscrews ( 1/Fig. 29 Page 66).
13. Reinstall the mounting plate, including the motor. In doing so, place the toothed belt
on the pulley again, ensuring that the actual value potentiometer and its pulley are
not damaged or bent. Reconnect the motor and incremental encoder.
14. Reattach the two lateral brackets ( 2/Fig. 28 Page 66). For guidance, insert the top
two screws (( 1/Fig. 28 Page 66)), but do not tighten them completely yet. Tighten
the lateral screws first, and then tighten the top two screws ( 2/Fig. 28 Page 66).
15. Tension the toothed belt of the orbital drive again ( 1/Fig. 26 Page 65). When de‐
pressed by thumb pressure on the opposite side, the belt should give approx. 2 to 3
mm.
16. Perform the mechanical settings as described on the relevant system service pages.
Path: <Service>-<Main System>-<3D Adjustment>.
2.28.1 Setting the actual value potentiometer for C-arm orbital movement
Prior to setting the actual value potentiometer, the C-arm must be in the orbital -95o
position (the orbital limit switch on the tube side is actuated). If this is not the case, loos‐
en the Allen screw of the large pulley before moving the C-arm (( 2/Fig. 30 Page 68)) to
prevent overturning of the actual value potentiometer.
3. Loosen the two fastening screws of the actual value potentiometer on the front of the
coupling unit, but do not remove them ( 1/Fig. 32 Page 70).
4. Take the toothed belt off the pulleys.
5. Place the new toothed belt on the pulleys.
6. Tension the belt: The toothed belt should be tight, but without any mechanical ten‐
sion.
7. Retighten the two fastening screws.
8. Continue with the “Setting the potentiometer for C-arm orbital movement” section.
Prior to setting the actual value potentiometer, the C-arm must be in the orbital -95o
position (the orbital limit switch on the tube side is actuated). If this is not the case, loos‐
en the Allen screw of the large pulley before moving the C-arm (( 2/Fig. 32 Page 70)) to
prevent overturning of the actual value potentiometer.
When the angulation part is vertical, the markings on the two toothed belts must coin‐
cide (see ( Fig. 34 Page 72)).
1. If the toothed wheel ( 1/Fig. 34 Page 72) was turned several times during transport,
the perpendicular part must be turned in one direction prior to installation, until the
markings coincide again when the angulation part is vertical.
2. Move the C-arm to the 0o position
3. Disconnect the actual value potentiometer cable.
4. Loosen the fastening screws of the angulation part.
5. Replace the angulation part. In doing so, ensure that the markings (black lines) on the
two toothed wheels coincide when the C-arm is perpendicular.
6. Reconnect the actual value potentiometer cable.
7. Perform the mechanical settings as described on the relevant system service pages.
Path: <Service>-<Main System>-<3D Adjustment>.
WARNING
Electrical voltage!
See chapter 1, Safety Information.
Switch system power supply off, disconnect the power plug and disconnect all
power plugs from the UPS.
1. Open the case until the hole in the case is aligned with the hole in the front cover.
2. Remove the 2 Allen screws ( 1/Fig. 35 Page 73).
3. Remove the front cover.
WARNING
Electrical voltage!
See chapter 1, Safety Information.
Switch system power supply off, disconnect the power plug, and disconnect
all power plugs from the UPS.
For the UPS to work properly, the new battery should be charged for 8 to 12 hours. If
possible, after all the service tasks have been performed, switch the system off but leave
the monitor trolley plugged in to the power outlet in the wall. As long as the power plug
of the monitor trolley is plugged into the power outlet in the wall, the UPS battery will
charge.
1. Remove the back cover and the front cover from the monitor trolley.
2. Disconnect all power plugs from the UPS ( 1/Fig. 40 Page 79).
To switch the UPS off or on, the power switch needs to be pressed for > 2 seconds.
2. Loosen the tension band ( 2/Fig. 41 Page 80) and remove the UPS from the monitor
trolley.
This section is valid for the UPS Eaton Evolve 850 and Evolve 1150.
UPS Eaton 5P850i: Skip this section.
1. Install the new UPS component following the removal instructions in reverse order.
2. Reinstall the previously loosened tension band ( 2/Fig. 41 Page 80).
Do not use too much force to fasten the tension band.
Tension is sufficient as long as the UPS cannot tilt.
Do not use too much force to fasten the tension band.
Tension is sufficient as long as the UPS cannot tilt.
3.3.3.3 Eaton 5P850i as replacement for Eaton Evolve 850 or Evolve 1150
This section is only valid for UPS Eaton 5P850i if it is used as replacement for the UPS
Eaton Evolve 850 or Evolve 1150.
UPS Eaton Evolve 850 or Evolve 1150: Skip this section and follow the work steps descri‐
bed in section “Eaton Evolve 850 and Evolve 1150: Installing the UPS”.
If the new UPS Eaton 5P850i replaces the older UPS Eaton Evolve 850 or Evolve 1150, an
additional mounting plate, a power cable extension, and a new front cover need to be
installed.
Fig. 43: Eaton 5P850i mounting plate Fig. 44: Eaton 5P850i installation
1
2
3
2
1 1
Do not use too much force to fasten the tension band.
Tension is sufficient as long as the UPS cannot tilt.
4. Connect the female power connector from the installed power cable to the power in
plug of the UPS ( 2/Fig. 44 Page 82).
The installed power cable with the male connector (output) ( 3/Fig. 44 Page 82) is a
5. Use the power cable extension to connect the power cable (output) at the UPS (upper-
left connector).
After the UPS has been replaced and before all covers have been closed, the power-off
sequence needs to be set.
Perform the following work steps.
Fig. 45: 5P850i user interface Fig. 46: 5P850i user interface - operating status sym‐
bols
If the UPS was not pre-programmed at the factory and you are connecting the UPS to
~230 V for the first time, the UPS will ask for the local settings (language and output
voltage).
The UPS user interface keys <Escape>, <Up>, <Down>, <Enter>, and <ON/OFF>, the sta‐
tus LEDs, and the graphic display are shown in ( Fig. 45 Page 83).
The graphic display content will differ depending on the current operating mode and
status of the UPS.
More information about the UPS user interface can be found in the UPS user manual.
2. Select the displayed language [English] and then press the <Enter> key in the user in‐
terface of the UPS.
The graphic display now shows the [Output voltage selection] menu.
3. Select the default output voltage [230V] and then press the <Enter> key in the user
interface of the UPS.
4. Switch on the UPS by pressing the <ON/OFF> key in the user interface.
The message “Please register...” will be displayed in the graphic display of the
UPS.
5. Press the <Enter> key in the user interface of the UPS.
The “Normal mode” symbol [~] is displayed.
If the UPS was not pre-programmed at the factory, the correct ON/OFF settings need to
be set.
The work steps should also be performed if the UPS has lost the programming (e.g. after
a defective battery pack is replaced).
UPS Eaton 5P850i as replacement for UPS Evolve 850 or Evolve 1150:
This section is only valid if the Eaton 5P850i replaced the older type Eaton Evolve 850 or
Evolve 1150.
Eaton Evolve 850 and Evolve 1150: Skip this section.
Fig. 47: 5P850i user interface Fig. 48: 5P850i user interface - operating status sym‐
bols
1. If a UPS user manual or an attachment to the operating manual was delivered with
the UPS:
Hand over the UPS user manual to the customer.
Insert the attachment to the operating manual in the operating manual binder.
Inform the customer about the new attachment to the operating manual.
Hand over the operating instructions to the customer.
2. Inform the customer of the following:
The Power On indicator (green LED) on the UPS user interface.
The battery load indicator (battery symbol with load indication in percent) on
the UPS user interface.
3. Inform the customer:
The graphic display is active and visible for approx. 5 minutes after power on of
the ARCADIS system.
The graphic display is active and visible for approx 5 minutes after switching
off the ARCADIS system.
WARNING
Electrical voltage!
See chapter 1, Safety Information.
Switch system power supply off, disconnect the power plug, and disconnect
all power plugs from the UPS.
CAUTION
Risk of burns and destruction of the battery component due to possible high
short-circuit current!
Wearing metal objects such as rings, watches, or bracelets, and using tools with
uninsulated handles during procedures, can lead to a short-circuit of the battery
contacts. This can destroy the battery component and heat up the metal objects,
causing a short-circuit and very high temperatures.
Before servicing the battery components, remove all watches, rings, brace‐
lets, and all other metal objects from the hands and arms, and always use
tools with insulated handles.
n Remove the “MGE UPS Systems” plastic cover ( 1/Fig. 49 Page 88) from the UPS.
n Unscrew the 2 slotted grub screws ( 2/Fig. 49 Page 88) from the UPS and remove the
front cover.
n Disconnect the connector ( 1/Fig. 50 Page 88) and remove the battery from the slot.
n Insert the new battery into the UPS.
n Connect the battery connector in front of the battery.
Make sure that the battery connector contacts are not bent when the connector is plug‐
ged in. If the system does not switch on, check the contact ( 1/Fig. 50 Page 88).
n Install the UPS front cover and fasten it with the screws.
n Install the UPS “MGE UPS Systems” plastic cover.
n Switch on the UPS by pressing the power switch on the UPS.
n Insert the UPS component into the monitor trolley, following the removal instructions
in reverse order.
For the UPS to work properly, the new battery should be charged for 8 to 12 hours. If
possible, after all the service tasks have been performed, switch the system off but leave
the monitor trolley plugged in to the power outlet in the wall. As long as the power plug
of the monitor trolley is plugged into the power outlet in the wall, the UPS battery will
charge.
Make sure that the battery pack connector contacts are not bent when the connector is
plugged in.
If the system does not switch on, check the contact ( 1/Fig. 50 Page 88).
n Install the UPS front cover and fasten it with the screws.
n Switch on the UPS by pressing the power switch on the UPS for more than 2 seconds.
n Insert the UPS component into the monitor trolley, following the removal instructions
in reverse order.
For the UPS to work properly, the new battery pack should be charged for 8 to 12 hours.
If possible, after all the service tasks have been performed, switch the system off but
leave the monitor trolley plugged in to the power outlet in the wall. As long as the pow‐
er plug of the monitor trolley is plugged into the power outlet in the wall, the UPS bat‐
tery will charge.
n Connect the battery pack connector on the front of the battery pack
( B/Fig. 52 Page 92).
Make sure that the battery pack connector contacts are not bent when the connector is
plugged in.
If the system does not switch on, check the contact ( 1/Fig. 50 Page 88).
For the UPS to work properly, the new battery pack should be charged for 8 to 12 hours.
If possible, after all the service tasks have been performed, switch the system off but
leave the monitor trolley plugged in to the power outlet in the wall. As long as the pow‐
er plug of the monitor trolley is plugged into the power outlet in the wall, the UPS bat‐
tery will charge.
5. Grab the holder ( 3/Fig. 53 Page 94), lift up and pull the assembly approx. 10 cm out
of the trolley.
Fig. 54: D 50
13. Remove the cable clamps from the SG cable and the power cable.
14. Disconnect and pull the SG cable and the power cable out of the power supply assem‐
bly.
15. Remove the power supply component from the monitor trolley.
16. Program the voltage of the new power supply assembly (transformer T1 and T2) to
the local power supply voltage value.
17. Check the fuse values of fuses F1 and F2.
If needed, replace them with fuses with the correct values for the programmed
local power supply voltage value (100 V AC to 127 V AC: 20 A slow blow / 200
V AC to 240 V AC: 15 A slow blow, see wiring diagram of the system).
18. Install the new power supply component in reverse order.
19. Reconnect all power plugs to the UPS.
20. Switch on the system and perform a functional test.
For PC repair, see also the “Replacement of Parts - Celsius Workstation M440, M450,
M460, M470” instructions, print no.: TD00-400.841.40...
3.6.1 PC Connectors
Tab. 1 PC M450, material no. 10392480 and PC M460, material no. 10392936
1. PS2 port (PS2 cable from ON/OFF assy) (UPS=Uninterruptible Power Supply)
3.6.2 Prerequisites
1. Save patient data and create a backup if possible and necessary.
2. Switch off the system and remove the system power plug.
3. Remove the front cover ( Fig. 35 Page 73).
4. Remove the rear cover( Fig. 36 Page 74).
( Fig. 55 Page 99) shows the connectors of the PC type M450.
( Fig. 56 Page 99) shows the connectors of the PC type M460.
( Fig. 57 Page 100) show the connectors of the PC type M470-2, material no.
10590552.
( Fig. 58 Page 101) show the connectors of the PC type M470-2 RoHS, materi‐
al no. 10928110.
( Fig. 59 Page 102) shows the connectors of the PC type M720.
5. Unplug all connections from the PC.
PC types M450 and M460 are positioned and fastened inside the monitor trolley with the
aid of a tension belt.
For these PC types a “Gen2 installation kit for PC M450/M460”, material no. 10861490 is
available.
The tension belt will be replaced by foam parts, which improves cushioning against im‐
pacts.
We recommend installing this kit when replacing PC type M450 or M460.
The kit 10861490 can be ordered via Spare Part Logistics.
The kit 10861490 includes installation instructions.
1. Loosen the tension belt ( 2/Fig. 60 Page 103) and remove the PC from the monitor
trolley.
2. Repair the PC according to the “PC concept” or replace the PC if necessary.
3. Reinstall the PC following the removal instructions in reverse order or install the “Gen2
install. kit for PC M450/460”, material no. 10861490 and reconnect all PC plugs.
Make sure plug D66.X5 is installed properly. The plug must snap in on both sides.
You can hear two clicks.
4. Switch on the system and install the software according to the "System Software In‐
stallation" instructions if necessary.
5. In case of PC replacement, perform an IQ Quick test.
6. Perform a functional check.
WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.
Fig. 61: Inserting the PC Fig. 62: Support bracket attached to base plate
PC types M470-2, M470-2 RoHS, and M720 are positioned inside the monitor trolley
with the aid of foam.
Pay special attention for a proper insertion of the plug D66.X5. The plug must snap in at
both sides!
You can hear two clicks.
11. Switch on the system and install the software according to the "System Software In‐
stallation" instructions if necessary.
12. In case of PC replacement, perform an IQ Quick test.
13. Perform a functional check.
WARNING
Once these service tasks have been performed, the accuracy of an optionally-in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
If an optionally-installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed, and that the navigation system must be checked and certified before
it is used again.
During the replacement of electronic components use ESD tools to prevent damage to
these components.
CAUTION
ESD - Electrostatic Sensitive Devices
The electronic components inside the PC are electrostatic sensitive devices.
When performing service, follow the ESD guidelines of your service organiza‐
tion.
Use ESD tools to prevent damage to electrostatic sensitive devices.
This section describes the work steps for replacing the CIPP board or the DVP3 board of
the Imaging System PC, type M450.
For PC types M460, M470-2, M470-2 RoHS, and M720, skip this section and proceed
with the correct section.
The following instructions can also be used for replacing the DVP3 board.
Fig. 63: PC type M450: Newly designed metal holder, holding the Fig. 64: Plastic holder between DVP3 and CIPP board
CIPP and DVP3 board in place
2 4 1
3
2
3.7.1.2 Prerequisites
Fig. 65: PC side cover fastening screw Fig. 66: PC side cover locking lever
n Open the monitor trolley front and rear covers, disconnect all connectors, and remove
the PC from the monitor trolley as described in the above chapter “Replacing the PC”.
n At the rear of the PC remove the fastening screw ( Fig. 65 Page 107) from the side
cover.
n Release the side cover by lifting up the locking lever ( Fig. 66 Page 107).
n Remove the side cover.
3.7.1.3 Preparation
n Lay the PC on its side.
Fig. 67: Plastic holder between DVP3 and CIPP board Fig. 68: PC Type M450 opened
2 1
4
2 1
2
3
3
n To access the PCI boards (DVP3 and CIPP boards), remove the fan over the PCI bus
slots of the mainboard. See ( 1/Fig. 68 Page 108).
Do not disconnect the fan cable connector from the mainboard.
Metal holder ( 1/Fig. 69 Page 109) or ( Fig. 63 Page 107)
n Check if a metal holder (( 1/Fig. 69 Page 109) or ( Fig. 63 Page 107)) for securing
the big ferrite core ( 2/Fig. 69 Page 109) is installed at the flat cable between CIPP
board and DVP3 board.
The PC did not include the metal holder for securing the big ferrite core over the CIPP
and DVP3 board when originally delivered.
In such cases, the cable tie holding the ferrite core is also not present.
The metal holder ( 1/Fig. 69 Page 109) is present if Update Instructions XP026/11/R
were performed or the PC was replaced and delivered before November 2013.
The newly designed metal holder ( Fig. 63 Page 107) is present if the PC was replaced
and delivered from the factory after October 2013.
Fig. 69: Old metal holder for securing the big ferrite core Fig. 70: Position of the cable holder
1
1
1
2
n Release the locking lever by pressing the two plastic parts downwards and tilt it in the
direction of the arrow shown. See ( 1 and arrow/Fig. 72 Page 109).
The locking lever is now tilted to a vertical position.
The fastening screws of the PCI card slot sheets ( 2/Fig. 72 Page 109) are ac‐
cessible.
n Loosen and remove the fastening screws from the slot sheets of the DVP3 and CIPP
boards ( 2/Fig. 72 Page 109).
3.7.1.4 Removing the plastic holder between the DVP3 and CIPP boards (if present)
As of October 2013, the plastic holder ( 3/Fig. 73 Page 110) is no longer used.
The metal holder over the CIPP and DVP boards ( 2/Fig. 68 Page 108) was redesigned
and now also holds the DVP3 and CIPP boards in place.
The plastic holder is no longer needed.
Skip this section if the plastic holder ( 3/Fig. 73 Page 110) is not present.
To prevent the damage to the DVP3 board during replacement of the CIPP board (shear‐
ing off capacitor C298 from the DVP3 board ( Circle and arrow/Fig. 74 Page 110)), first
loosen the plastic holder ( 3/Fig. 67 Page 108)between the DVP3 and CIPP boards. Then
bend the DVP3 board a little in the direction of the arrow shown
( Arrow/Fig. 73 Page 110), before pulling the plastic holder out of the PC chassis.
Fig. 73: Plastic holder between DVP3 and CIPP board Fig. 74: DVP3 board, position of capacitor C298
2 4 1
3
2
n Disconnect the flat cable connector ( 1/Fig. 73 Page 110) from the CIPP board.
n Disconnect all other connectors from the DVP3 board and the CIPP board.
n Loosen and remove the plastic nut from the plastic screw ( 2/Fig. 73 Page 110).
n Carefully pull out the plastic screw ( 2/Fig. 73 Page 110) from the plastic holder
( 3/Fig. 73 Page 110).
n Carefully bend the DVP3 board a little bit to the side in the direction of the arrow
shown. ( Arrow/Fig. 73 Page 110)
n Carefully pull out the plastic holder ( 3/Fig. 73 Page 110) between the boards.
Make sure that capacitor C298 ( Circle and arrow/Fig. 74 Page 110) is not damaged
(sheared off).
Fig. 75: PC type M450: Newly designed metal holder, holding the CIPP and DVP3 board in place
The plastic holder (and the plastic screw + plastic nuts) ( 2 and 3/Fig. 73 Page 110) and
the old metal holder are no longer needed. These have to be replaced with the newly
designed metal holders ( Fig. 75 Page 111).
Fig. 76: PC type M450: SATA connectors Fig. 77: PC type M450: interior view
10
9 4
3
1
5 2
8 3 1
2
6 7
10
n Release the locking lever ( 1/Fig. 77 Page 111) of the bar ( 2/Fig. 77 Page 111) and
remove the bar.
n Mark the three SATA cables ( 1, 2 and 3/Fig. 76 Page 111) as “1”, “2”, “3”.
CAUTION
Lost patient images or imaging PC no longer working
DO NOT mix up the three SATA cables!
Otherwise the imaging PC BIOS settings will be changed automatically after
power on.
The PC will no longer boot or will show other error messages.
In the worst case, patient images will be lost and the BIOS settings and imag‐
ing PC software will have to be reinstalled!
n Disconnect the three SATA cable connectors ( 1, 2 and 3/Fig. 76 Page 111) from the
mainboard.
n Lift up (pull out) the DVP3 board from the PCI bus slot connector of the PC mainboard.
n Pull the DVP3 board in the direction of the arrows shown and remove it.
n Lift up (pull out) the CIPP board from the PCI bus connector of the PC mainboard.
n Pull the CIPP board in the direction of the arrow shown ( Arrow/Fig. 79 Page 112)
and remove it.
1
2
Fig. 80: CIPP board BNC connector fastening nut Fig. 81: PC type M450: SATA connectors
10
9 4
3
1
5 2
8
6 7
10
n Insert the DVP3 board into the PC and plug it into the PCI slot connector of the main‐
board.
n In the same order as previously removed, plug in the SATA cable connectors
( 1, 2 and 3/Fig. 81 Page 113) to the SATA connectors on the mainboard.
CAUTION
Lost patient images or imaging PC no longer working
DO NOT mix up the three SATA cables / SATA connectors!
Otherwise the imaging PC BIOS settings will be changed automatically after
power on.
As a result the PC will no longer boot or will show other error messages.
In the worst case, patient images will be lost and the BIOS settings and soft‐
ware will have to be reinstalled!
n Fasten the slot sheets of the CIPP and DVP3 boards with the previously removed fas‐
tening screws ( 8/Fig. 81 Page 113).
n Close the locking lever ( 9/Fig. 81 Page 113) and press it downwards until the two
side plastic parts ( 10/Fig. 81 Page 113) snap into place.
n Connect the flat cable connector (with the big ferrite core) ( 6/Fig. 81 Page 113)
from the DVP3 board to the CIPP board connector.
n Check that the flat cable connector is completely plugged into the connector of the
CIPP board.
n Connect the power connector ( 4/Fig. 81 Page 113) at the power connector of the
CIPP board.
n Connect the serial connector ( 5/Fig. 81 Page 113) at the serial connector of the CIPP
board.
Fig. 82: PC type M450: Newly designed metal holder, holding the Fig. 83: CIPP and DVP3 metal holder position
CIPP and DVP3 board in place
1
2
3
3
n Install the new metal holder ( 2/Fig. 84 Page 114) with the two previously removed
fastening screws ( 3/Fig. 84 Page 114).
Make sure the upper edge of the CIPP and DVP3 boards is positioned inside the
two small slots (( Arrow/Fig. 82 Page 114) and ( Arrow/Fig. 83 Page 114)) of
the metal holder.
If needed, move the boards a little bit to the side until the board edges are lo‐
cated inside the two slots.
Fig. 85: PC type M450: SATA connectors Fig. 86: PC type M450: interior view
10
9 4
3
1
5 2
8 3 1
2
6 7
10
n Fasten the big ferrite core at the new metal holder ( 6/Fig. 85 Page 115) using a ca‐
ble tie.
The flat cable running through the big ferrite core must not apply any force to the flat
Pay special attention to coaxial cable D66.X4, connected at the CIPP board of the PC.
The coaxial cable may not be squeezed and may not be bent at a bending radius of less
than 3 cm.
Pay special attention to connector D66.X5 (multipin connector at the CIPP board).
Check that the connector is correctly snapped in at both front edges.
WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
If an optionally-installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed, and that the navigation system must be checked and certified before
it is used again.
3.7.2 PC Type M460 and M470-2 (10590552): Replacing the CIPP board
This section describes the work steps for replacing the CIPP board or the DVP3 board of
the Imaging System PC, type M460 and M470-2 with mat. no. 10590552.
For PC types M450 or M470-2 RoHS (mat. no. 10928011), skip this section and proceed
with the correct section.
The following instructions can also be used for replacing the DVP3 board.
Fig. 87: PC type M460: New metal holder, holding the CIPP and Fig. 88: Plastic holder between DVP3 and CIPP board
DVP3 boards in place
2 1
4
3.7.2.2 Prerequisites
Fig. 89: PC side cover fastening screw Fig. 90: PC side cover locking lever
n Open the monitor trolley front and rear covers, disconnect all connectors, and remove
the PC from the monitor trolley as described in the “Replacing the PC” above.
n At the rear of the PC remove the fastening screw ( Fig. 89 Page 117) from the side
cover.
n Release the side cover by lifting up the locking lever ( Fig. 90 Page 117).
n Remove the side cover.
3.7.2.3 Preparation
n Lay the PC on its side.
Fig. 91: Plastic holder between DVP3 and CIPP board Fig. 92: PC Type M460 and M470-2 opened
2 1
4
3
1
2
4
5
3
2 3
n To access the PCI boards (DVP3 and CIPP boards), remove the fan over the PCI bus
slots of the mainboard. See ( 1/Fig. 92 Page 118).
Do not disconnect the fan cable connector from the mainboard.
Metal holder ( 1/Fig. 93 Page 118) or ( 5/Fig. 92 Page 118)
Fig. 93: PC M460 old metal holder Fig. 94: PC Type M460 and M470-2 opened
3
1
2
4
5
3
2 3
n Check if a metal holder (( 1/Fig. 93 Page 118) or ( 5/Fig. 94 Page 118)) for securing
the big ferrite core ( 2/Fig. 93 Page 118) is installed at the flat cable between CIPP
board and DVP3 board.
PC M460: The PC did not include the metal holder for securing the big ferrite core over
the CIPP and DVP3 board when originally delivered.
In such cases, the cable tie holding the ferrite core is also not present.
PC M460: The metal holder ( 1/Fig. 93 Page 118) is present if Update Instructions
XP026/11/R were performed or the PC was replaced and delivered before November
2013.
PC M470-2 (10590552): The PC originally delivered includes the metal holder for secur‐
ing the big ferrite core over the CIPP and DVP3 boards.
PC M460 and MC M470-2 (10590552): The newly designed metal holder
( 2/Fig. 94 Page 118) is present if the PC was replaced and delivered from the factory
after October 2013.
n Remove the plastic cable holder installed inside the PC housing at the bottom of the
PC.
Unlock the holder snap-in pins ( 1/Fig. 95 Page 119) at the bottom with pli‐
ers.
Discard the plastic cable holder. It is no longer needed.
PC M460 and M470-2: If a metal holder is present:
Fig. 96: PC M460 old metal holder Fig. 97: PC M460 internal view
3
1
8 9
2 1
10 11
6 7
4
2
1 3 5
n Cut off the cable tie (( 3/Fig. 96 Page 120) or ( 6/Fig. 97 Page 120) holding the big
ferrite core (( 7/Fig. 97 Page 120) ) that is installed at the flat cable connection be‐
tween CIPP and DVP3 boards.
n Loosen and remove the metal holder (( 1/Fig. 96 Page 120) or
( 5/Fig. 94 Page 118)) over the CIPP and DVP3 board.
The screws are located at the bottom of the PC ( 1/Fig. 95 Page 119).
Further work steps:
Fig. 98: CIPP board BNC connector fastening nut Fig. 99: PC M460 internal view
8 9
1
10 11
6 7
4
2
1 3 5
n If still present, loosen and remove the nut and washer from the BNC connector of the
CIPP board. See ( Fig. 98 Page 120).
The nut and washer are no longer needed. Discard it.
n Release the locking lever ( 10/Fig. 99 Page 120) by pressing the two plastic parts
( 1/Fig. 99 Page 120) downwards and tilt it in the direction of the arrow shown
( Arrow/Fig. 99 Page 120).
The locking lever is now tilted to a vertical position.
The fastening screws of the PCI card slot sheets are accessible.
n Loosen and remove the fastening screws ( 2/Fig. 99 Page 120) from the DVP3 board
slot sheet, the CIPP board slot sheet, and the serial interface connector slot sheet
( 2/Fig. 99 Page 120).
3.7.2.4 Removing the plastic holder between the DVP3 and CIPP boards (if present)
Skip this section if the plastic holder ( 3/Fig. 64 Page 107) is not present.
As of October 2013, the plastic holder ( 3/Fig. 64 Page 107) is no longer used.
The metal holder over the CIPP and DVP boards ( Fig. 102 Page 122) was redesigned
and now also holds the DVP3 and CIPP boards in place.
The plastic holder is no longer needed.
To prevent the damage to the DVP3 board during replacement of the CIPP board (shear‐
ing off capacitor C298 from the DVP3 board ( Arrow/Fig. 101 Page 121)), first loosen
the plastic holder between the DVP3 and CIPP boards. Then bend the DVP3 board a little
in the direction of the arrow shown ( Arrow/Fig. 100 Page 121), before pulling the
plastic holder out of the PC chassis.
Fig. 100: Plastic holder between DVP3 and CIPP board Fig. 101: DVP3 board, position of capacitor C298
2 4 1
3
2
n Disconnect the flat cable connector ( 1/Fig. 100 Page 121) from the CIPP board.
n Disconnect all other connectors from the DVP3 board and the CIPP board.
n Loosen and remove the plastic nut from the plastic screw ( 2/Fig. 100 Page 121).
n Carefully pull out the plastic screw ( 2/Fig. 100 Page 121) from the plastic holder
( 3/Fig. 100 Page 121).
n Carefully bend the DVP3 board a little bit to the side in the direction of the arrow
shown. ( Arrow/Fig. 100 Page 121)
n Carefully pull out the plastic holder ( 3/Fig. 100 Page 121) between the boards.
Make sure that capacitor C298 ( Arrow/Fig. 101 Page 121) is not damaged (sheared
off).
Fig. 102: PC type M460: New metal holder, holding the CIPP and DVP3 boards in place
The plastic holder (and the plastic screw + plastic nuts) ( 2 and 3/Fig. 100 Page 121)
and the old metal holder are no longer needed. Discard these. These parts have to be
replaced by the new metal holder ( Fig. 102 Page 122).
Fig. 103: Removing the DVP3 board Fig. 104: PC M460 internal view
8 9
1
10 11
6 7
4
2
1 3 5
Removing the serial interface connector slot sheet ( 11/Fig. 104 Page 122)
n Remove the serial interface connector slot sheet ( 11/Fig. 104 Page 122).
Removing the DVP3 board ( Fig. 103 Page 122)
n Lift up (pull out) the DVP3 board from the PCI bus slot connector of the PC mainboard.
n Pull the DVP3 board as shown in ( Fig. 103 Page 122) and remove it.
Fig. 105: SATA connector Fig. 106: Removing the CIPP board
1
2
CAUTION
Lost patient images or imaging PC no longer working
DO NOT mix up the SATA cable connectors!
Otherwise the imaging PC BIOS settings for the hard disk drives will be
changed automatically after power on.
The PC will no longer boot or will show other error messages.
In the worst case, patient images will be lost and the BIOS settings and imag‐
ing PC software will have to be reinstalled!
n Disconnect the SATA cable connector ( 1/Fig. 105 Page 123) from the mainboard.
PC Type M470-2: Removing the IEEE1394 connector
n Remove the IEEE1394 connector located between the CIPP and DVP3 boards.
CIPP board
n Lift up (pull out) the CIPP board from the PCI bus connector of the PC mainboard.
n Pull the CIPP board as shown in ( Fig. 106 Page 123) and remove it.
Fig. 107: Removing the CIPP board Fig. 108: CIPP board BNC connector fastening nut
n Insert the CIPP board into the PC and plug it into the PCI slot connector of the main‐
board as shown in ( Fig. 107 Page 124).
n Fasten the CIPP board slot sheet with the previously removed fastening screw,
Discard the washer and nut shown in ( Fig. 108 Page 124).
These are no longer needed.
Fig. 109: SATA connector Fig. 110: Removing the DVP3 board
1
2
n Only PC Type M460: Plug in the SATA cable connector to the correct mainboard SATA
connector ( 1/Fig. 109 Page 124).
CAUTION
Lost patient images or imaging PC no longer working
DO NOT mix up the SATA cable connectors!
Otherwise the imaging PC BIOS settings for the hard disk drives will be
changed automatically after power on.
As a result the PC will no longer boot or will show other error messages.
In the worst case, patient images will be lost and the BIOS settings and soft‐
ware will have to be reinstalled!
n Only PC Type M470: Plug in the IEEE1394 connector to the correct mainboard
IEEE1394 connector.
n Insert the DVP3 board into the PC and plug it into the PCI slot connector of the main‐
board as shown in ( Fig. 110 Page 124).
n Fasten the DVP3 board with the previously removed fastening screw.
n Insert the serial interface connector slot sheet ( 2/Fig. 109 Page 124) and fasten it
with the previously removed fastening screw.
Fig. 111: M460 / M470-2 Flat cable connector CIPP board with Fig. 112: PC M460 internal view
ferrite core
8 9
1
10 11
6 7
4
2
1 3 5
n Connect the flat cable connector (with the big ferrite core) from the DVP3 board at
the CIPP board connector ( Fig. 111 Page 125).
n Check that the flat cable connector is completely plugged into the connector of the
CIPP board.
n Connect the power connector ( 4/Fig. 112 Page 125) at the power connector of the
CIPP board.
n Connect the serial connector ( 3/Fig. 112 Page 125) at the serial connector of the
CIPP board.
Fig. 113: PC Type M460 and M470-2 Slot sheets locking lever Fig. 114: PC Type M460 and M470-2 opened
1 1
4
1
3
4
5
3
2 3
n Close the locking lever ( 10/Fig. 112 Page 125) and press it downwards until the two
side plastic parts ( 1/Fig. 113 Page 126) snap into place.
Fig. 115: PC type M460: New metal holder, holding the CIPP and Fig. 116: CIPP and DVP3 metal holder position
DVP3 boards in place
n Install the new metal holder ( 5/Fig. 114 Page 126) with the two previously removed
fastening screws ( 3/Fig. 114 Page 126).
Make sure the upper edge of the CIPP and DVP3 boards is positioned inside the
two small slots (( Arrow/Fig. 115 Page 126) and ( Arrow/Fig. 116 Page 126))
of the metal holder.
If needed, move the boards a little bit to the side until the board edges are lo‐
cated inside the two slots.
Fig. 117: PC M460 internal view Fig. 118: PC Type M460 and M470-2 opened
9 1
8
1
10 11
6 7 4
4
2 5
3
1 3 5 2 3
n Install the previously removed bar ( 8/Fig. 117 Page 127).
n Fasten the big ferrite core at the new metal holder ( 7/Fig. 117 Page 127) using a
cable tie ( 6/Fig. 117 Page 127).
The flat cable running through the big ferrite core must not apply any force to the flat
Pay special attention to coaxial cable D66.X4, which is connected to the CIPP board of
the PC.
The coaxial cable may not be squeezed and may not be bent at a bending radius of less
than 3 cm.
Pay special attention to connector D66.X5 (multipin connector at the CIPP board)
Check that the connector is correctly snapped in on both front edges.
Pay special attention to coaxial cable D66.X4, connected at the CIPP board of the PC.
The coaxial cable may not be squeezed and may not be bent at a bending radius of less
than 3 cm.
Pay special attention to connector D66.X5 (multipin connector at the CIPP board)
Check that the connector is correctly snapped in at both front edges.
WARNING
Once these service tasks have been performed, the accuracy of an optionally-in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.
This section describes the work steps for replacing the CIPP board or the DVP3 board of
the Imaging System PC, type M470-2 RoHS with mat. no. 10928011.
For PC types M450 or M470-2 (mat. no. 10590552) skip this section and proceed with
the section “PC Type M450: Replacing the CIPP board” or with the section “PC Type M460
and M470-2(10590552): Replacing the CIPP board”.
The following instructions can also be used for replacing the DVP3 board.
3.7.3.2 Prerequisites
Fig. 119: PC side cover fastening screw Fig. 120: PC side cover locking lever
n Open the monitor trolley front and rear covers, disconnect all connectors, and remove
the PC from the monitor trolley as described in the above chapter “Replacing the PC”.
n At the rear of the PC remove the fastening screw ( Fig. 119 Page 129) from the side
cover.
n Release the side cover by lifting up the locking lever ( Fig. 120 Page 129).
n Remove the side cover.
3.7.3.3 Preparation
n Lay the PC on its side.
Fig. 121: PC M470-2 opened
3
2
n To access the PCI boards (DVP3 and CIPP boards), remove the fan over the PCI bus
slots of the mainboard. See ( 1/Fig. 121 Page 129).
Do not disconnect the fan cable connector from the mainboard.
Metal holder ( 2/Fig. 121 Page 129)
n Loosen and remove the metal holder ( 2/Fig. 121 Page 129) over the CIPP and DVP3
boards.
The screws are located at the bottom of the PC. See ( 3/Fig. 121 Page 129).
Further work steps:
Fig. 122: M470-2 internal view
6 7
1 8
5 4
2
9
1 3
n Release the locking lever ( 9/Fig. 122 Page 130) by pressing the two plastic parts
( 1/Fig. 122 Page 130) downwards and tilt it in the direction of the arrow shown
( Arrow/Fig. 122 Page 130).
The locking lever is now tilted to a vertical position.
The fastening screws of the PCI card slot sheets ( 2/Fig. 122 Page 130) are ac‐
cessible.
n Loosen and remove the fastening screws ( 2/Fig. 122 Page 130) from the DVP3
board slot sheet, the CIPP board slot sheet, and the serial interface connector slot
sheet.
Fig. 123: Flat cable connector CIPP board Fig. 124: M470-2 internal view
6 7
1 8
5 4
2
9
1 3
n Disconnect the flat cable connector ( Fig. 123 Page 131) from the CIPP board.
n Disconnect all other connectors from the DVP3 board and the CIPP board.
n Release the locking lever ( 7/Fig. 124 Page 131) of the bar ( 6/Fig. 124 Page 131)
and remove the bar.
n Remove the serial interface connector slot sheet ( 8/Fig. 124 Page 131).
Fig. 125: Removing the DVP3 board
n Lift up (pull out) the DVP3 board ( Fig. 125 Page 131) from the PCI bus slot connec‐
tor of the PC mainboard .
n Pull the DVP3 board as shown in ( Fig. 125 Page 131) and remove it.
Fig. 126: M470-2 internal view Fig. 127: Removing the CIPP board
6 7
1 8
5 4
2
9
1 3
n Remove the IEEE1394 connector located between the CIPP and DVP3 boards.
n Lift up (pull out) the CIPP board from the PCI bus connector of the PC mainboard.
n Pull the CIPP board as shown in ( Fig. 127 Page 132) and remove it.
Fig. 128: Removing the CIPP board Fig. 129: Removing the DVP3 board
n Insert the CIPP board into the PC and plug it into the PCI slot connector of the main‐
board as shown in ( Fig. 128 Page 132).
n Fasten the CIPP board slot sheet with the previously removed fastening screw,
n Plug in the IEEE1394 connector to the correct mainboard IEEE1394 connector.
n Insert the DVP3 board into the PC and plug it into the PCI slot connector of the main‐
board as shown in ( Fig. 129 Page 132).
n Fasten the DVP3 board with the previously removed fastening screw.
n Insert the serial interface connector slot sheet ( 8/Fig. 130 Page 133) and fasten it
with the previously removed fastening screw.
Fig. 130: M470-2 internal view Fig. 131: Flat cable connector CIPP board
6 7
1 8
5 4
2
9
1 3
n Connect the serial connector ( 3/Fig. 113 Page 126) at the serial connector of the
CIPP board.
n Connect the flat cable connector from the DVP3 board at the CIPP board connector
( Fig. 131 Page 133).
n Check that the flat cable connector is completely plugged into the connector of the
CIPP board.
n Connect the power connector ( 4/Fig. 130 Page 133) at the power connector of the
CIPP board.
n Close the locking lever ( 9/Fig. 130 Page 133) and press it downwards until the two
side plastic parts ( 1/Fig. 130 Page 133) snap into place.
Fig. 132: PC type M460: New metal holder, holding the CIPP and Fig. 133: CIPP and DVP3 metal holder position
DVP3 boards in place
n Install the metal holder ( Fig. 132 Page 133) with the two previously removed fas‐
tening screws ( 3/Fig. 135 Page 134).
Make sure the upper edge of the CIPP and DVP3 boards is positioned inside the
two small slots (( Arrow/Fig. 132 Page 133) and ( Arrow/Fig. 133 Page 133))
of the metal holder.
If needed, move the boards a little bit to the side until the board edges are lo‐
cated inside the two slots.
6 7
1
1 8
5 4
2
9 3
1 3 2
Pay special attention to coaxial cable D66.X4, connected at the CIPP board of the PC.
The coaxial cable may not be squeezed and may not be bent at a bending radius of less
than 3 cm.
Pay special attention to connector D66.X5 (multipin connector at the CIPP board)
Check that the connector is correctly snapped in at both front edges.
WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
If an optionally-installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed, and that the navigation system must be checked and certified before
it is used again.
This section describes the work steps for replacing the CIPP board or the DVP3 board of
the Imaging System PC, type M720 with mat. no. 10928011.
For all other PC types skip this section and proceed with the section for the correct PC
type.
The following instructions can also be used for replacing the DVP3 board.
3.7.4.2 Prerequisites
n Open the monitor trolley front and rear covers, disconnect all connectors, and remove
the PC from the monitor trolley as described in the above chapter “Replacing the PC”.
n Release the side cover by lifting up the locking lever.
n Remove the side cover.
n Lay the PC on its side.
Fig. 137: PC M720 - access to the CIPP board and DVP3 board Fig. 138: PC M720 - locking lever
n Carefully press down the green locking lever ( 1/Fig. 137 Page 136) and rotate it out‐
wards to the rear of the PC ( Fig. 138 Page 136).
Fig. 139: PC M720 - locking lever released Fig. 140: PC M720 - fastening screw, CIPP board
n Loosen and remove the fastening screw ( 2/Fig. 137 Page 136) of the CIPP board slot
sheet ( Fig. 140 Page 137).
Fig. 141: PC M720 - access to the CIPP board and DVP3 board Fig. 142: PC M720 - extension board holder
n To release the two locking levers ( 3/Fig. 141 Page 137) on the extension board
holder( Fig. 142 Page 137), press both locking levers downwards simultaneously.
n With the other hand pull the extension board holder upwards in the direction of the
arrow shown ( 4/Fig. 141 Page 137).
Now remove the extension board holder ( Fig. 142 Page 137).
n Disconnect the two flat cable connectors ( 1 and 2/Fig. 143 Page 138) from the CIPP
board.
n Lift up (pull out) the CIPP board from the PCI bus connector of the PC mainboard and
remove it.
Pay special attention to coaxial cable D66.X4, connected at the CIPP board of the PC.
The coaxial cable may not be squeezed and may not be bent at a bending radius of less
than 3 cm.
Pay special attention to connector D66.X5 (multipin connector at the CIPP board)
Check that the connector is correctly snapped in at both front edges.
WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.
1. Remove the 4 screws ( 1/Fig. 145 Page 140) and remove the case
The Gen1 Monitor trolley for ARCADIS Orbic Gen2 systems was used for ARCADIS Orbic
Gen2 systems if the “Integrated Navigation System” option was ordered.
For the ARCADIS Orbic Gen2 systems, the “Integrated Navigation System” option was on‐
ly available for approx. 1 year after the first release of the ARCADIS Orbic Gen2 systems.
Therefore, the information regarding PC types or other components released later is not
included in this chapter.
WARNING
Electrical voltage!
See chapter 1, Safety Information.
Switch system power supply off, disconnect the power plug and disconnect all
power plugs from the UPS.
The power supply assembly is programmed to 230V AC mains voltage. Ensure that the
new power supply is programmed to the local power supply voltage value, and the F1
and F2 fuses are changed to the correct value, as printed in the system's circuit diagram.
16. Disconnect and pull the monitor cable and the power cable out of the power supply
assembly.
17. Remove the power supply component from the monitor trolley.
18. Program the voltage of the new power supply assembly (transformer T1 and T2) to
the local power supply voltage value.
19. Check the fuse values of the F1 and F2 fuses.
If needed, replace them with fuses with the correct values for the programmed
local mains voltage value (100V AC to 127V AC: 20A slow blow / 200V AC to
240V AC: 15A slow blow, see wiring diagram of the system).
20. Install the new power supply component in reverse order.
21. Reconnect all power plugs to the UPS.
22. Switch on the system and perform a functional test.
WARNING
Electrical voltage!
See chapter 1, Safety Information.
Switch system power supply off, disconnect the power plug and disconnect all
power plugs from the UPS.
For the UPS to work properly, the new battery should be charged for 8 to 12 hours. If
possible, after all service tasks have been performed, switch the system off but leave the
monitor trolley plugged in to the power outlet in the wall. As long as the power plug of
the monitor trolley is plugged into the power outlet in the wall, the UPS battery will
charge.
For correct functionality of the UPS, the new battery should be charged for approx. 8
hours. If possible, after all service tasks are performed, switch the system off, but leave
the monitor trolley connected to the power supply wall socket. As long as the power
plug of the monitor trolley is plugged into the power supply wall socket, the UPS battery
is charged.
To switch the UPS off or on, the power switch needs to be pressed for > 2 seconds.
After the UPS has been replaced and before all covers have been closed, the power-off
sequence needs to be set.
Perform the following work steps.
Fig. 150: 5P850i user interface Fig. 151: 5P850i user interface - operating status sym‐
bols
If the UPS was not pre-programmed at the factory and you are connecting the UPS to
~230 V for the first time, the UPS will ask for the local settings (language and output
voltage).
The UPS user interface keys <Escape>, <Up>, <Down>, <Enter>, and <ON/OFF>, the sta‐
tus LEDs, and the graphic display are shown in ( Fig. 150 Page 148).
The graphic display content will differ depending on the current operating mode and
status of the UPS.
More information about the UPS user interface can be found in the UPS user manual.
3. Select the default output voltage [230V] and then press the <Enter> key in the user
interface of the UPS.
4. Switch on the UPS by pressing the <ON/OFF> key in the user interface.
The message “Please register...” will be displayed in the graphic display of the
UPS.
5. Press the <Enter> key in the user interface of the UPS.
The “Normal mode” symbol [~] is displayed.
If the UPS was not pre-programmed at the factory, the correct ON/OFF settings need to
be set.
The work steps should also be performed if the UPS has lost the programming (e.g. after
a defective battery pack is replaced).
WARNING
Electrical voltage!
See chapter 1, Safety Information.
Switch system power supply off, disconnect the power plug, and disconnect
all power plugs from the UPS.
CAUTION
Risk of burns and destruction of the battery component due to possible high
short-circuit current!
Wearing metal objects such as rings, watches, or bracelets, and using tools with
uninsulated handles during procedures, can lead to a short-circuit of the battery
contacts. This can destroy the battery component and heat up the metal objects,
causing a short-circuit and very high temperatures.
Before servicing the battery components, remove all watches, rings, brace‐
lets, and all other metal objects from the hands and arms, and always use
tools with insulated handles.
n Remove the “MGE UPS Systems” plastic cover ( 1/Fig. 152 Page 152) from the UPS.
n Unscrew the 2 slotted grub screws ( 2/Fig. 152 Page 152) from the UPS and remove
the front cover.
n Disconnect the connector ( 1/Fig. 153 Page 152) and remove the battery from the
slot.
n Insert the new battery into the UPS.
n Connect the battery connector in front of the battery.
Make sure that the battery connector contacts are not bent when the connector is plug‐
ged in. If the system does not switch on, check the contact ( 1/Fig. 153 Page 152).
n Install the UPS front cover and fasten it with the screws.
n Install the UPS “MGE UPS Systems” plastic cover.
n Switch on the UPS by pressing the power switch on the UPS.
n Insert the UPS component into the monitor trolley, following the removal instructions
in reverse order.
For the UPS to work properly, the new battery should be charged for 8 to 12 hours. If
possible, after all the service tasks have been performed, switch the system off but leave
the monitor trolley plugged in to the power outlet in the wall. As long as the power plug
of the monitor trolley is plugged into the power outlet in the wall, the UPS battery will
charge.
n Lay the UPS on its side, as shown in ( Fig. 154 Page 154).
n Remove the two screws from the bottom of the UPS, as shown in
( A/Fig. 154 Page 154).
n Lift up and pull up the front cover, as shown in ( B/Fig. 154 Page 154).
n Disconnect the battery pack connector on the front of the battery pack
( C/Fig. 154 Page 154).
n Pull the battery out of the slot ( D/Fig. 154 Page 154).
Make sure that the battery pack connector contacts are not bent when the connector is
plugged in.
If the system does not switch on, check the contact ( 1/Fig. 153 Page 152).
n Install the UPS front cover and fasten it with the screws.
n Switch on the UPS by pressing the power switch on the UPS for more than 2 seconds.
n Insert the UPS component into the monitor trolley, following the removal instructions
in reverse order.
For the UPS to work properly, the new battery pack should be charged for 8 to 12 hours.
If possible, after all the service tasks have been performed, switch the system off but
leave the monitor trolley plugged in to the power outlet in the wall. As long as the pow‐
er plug of the monitor trolley is plugged into the power outlet in the wall, the UPS bat‐
tery will charge.
n Connect the battery pack connector on the front of the battery pack
( B/Fig. 155 Page 156).
Make sure that the battery pack connector contacts are not bent when the connector is
plugged in.
If the system does not switch on, check the contact ( 1/Fig. 153 Page 152).
For the UPS to work properly, the new battery pack should be charged for 8 to 12 hours.
If possible, after all the service tasks have been performed, switch the system off but
leave the monitor trolley plugged in to the power outlet in the wall. As long as the pow‐
er plug of the monitor trolley is plugged into the power outlet in the wall, the UPS bat‐
tery will charge.
All plugs must be connected as shown in the above figure for software installation
to be successful (see ( Fig. 157 Page 159) ).
8. Switch on the system and install the software according to the "System Software In‐
stallation" instructions.
9. Perform a functional test and an IQ Quick test.
WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed, and that the navigation system must be checked and certified before
it is used again.
All plugs must be connected as shown in the above figure for software installation
to be successful.
8. Switch on the system and install the software according to the "System Software In‐
stallation Recovery..." instructions.
9. Perform a functional test and an IQ Quick test.
WARNING
Once these service tasks have been performed, the accuracy of an optionally in‐
stalled navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.
The required electrode voltages for the I.I. are printed in the I.I. test certificate 1, deliv‐
ered with the I.I.
5.3.1.1 Adjustment
DIP switches 1 2 3 4
Normal status ON OFF OFF OFF
Adjustment E1 (U1) ON OFF ON OFF
Adjustment E2 (U2) ON ON OFF OFF
Adjustment E3 (U3) ON ON ON OFF
DIP switch 1:
Pos. OFF = 25 kV anode voltage, not adjustable; Pos. ON = 30 kV anode voltage, not ad‐
justable.
For the ARCADIS I.I. types, dip switch 1 must always be set to the “ON” position (= 30 kV
anode voltage).
1. Before performing the voltage adjustment for one of the electrodes, set the corre‐
sponding DIP switches to the position described in the“DIP switches”table and connect
a digital multimeter to the correct test points, as described in the "Test points and volt‐
age divider ratio” table.
2. Based on the activated DIP switch, adjust the E1, E2, or E3 value using the “Adjust‐
ment” potentiometer .
3. After the correct voltage is adjusted, switch off the corresponding DIP switches.
The adjusted voltage value for this electrode is stored.
n If necessary, set the DIP switches for the next electrode adjustment and adjust the
next electrode voltage.
n If needed, select the next I.I. zoom format and repeat the voltage adjustments for the
electrodes E, E2, and E3 for the I.I. zoom format.
WARNING
After the electrode voltages are adjusted, the accuracy of an optionally installed
navigation system is no longer guaranteed.
See the chapter "Prerequisites," section "Safety information and protective meas‐
ures."
If an optionally installed navigation system is present, the customer must be
notified that the accuracy of the installed navigation system is no longer guar‐
anteed and that the navigation system must be checked and certified before
it is used again.
Measurement C-A: At the railing near the image intensifier, the meas‐
uring points move to 30, 170, and 200 mm
When measuring the tube current, the distribution current must be derived from the
measured value. The distribution current depends on the kV and is calculated according
to Ohm‘s law. The distribution resistance is 400 MOhm.
e.g.:
At 110 kV, an overall current of 5.275 mA is measured.
110 [kV]
tube current [mA] = 5.275 [mA] - ___________ = 5.275 [mA] - 0.275 [mA] = 5.0 [mA]
400 [MOhm]
Chapter Change
Main system Replacing the camera gigalink module added
Monitor Trolley - Standard Replacing the PC type M720 added
Monitor Trolley - Standard Replacing PC Parts M720 CIPP board added
Monitor Trolley - Standard Replacing the UPS 850i added
Monitor Trolley - Standard Replacing the Battery UPS 850i added
Monitor Trolley - Navigation Replacing the UPS 850i added
Monitor Trolley - Navigation Replacing the Battery UPS 850i added
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