Installation Manual

RAV RT009T
RAVAGLIOLI S.p.A. Code R0023 - rev. 2.1
RAV RT011T

3. CONNECTING MOTORS AND LINE

All installation operations concernig the power line connection must be carried out by specially
trained and authorised technical staff.
For any doubs concernig the installation of the machine, consults the istructions of this manual or
contact immediately the Ravaglioli S.p.A. after-sales service which will be pleased to provide
information suitable for performing operations in total safety.

1) Connecting the power line

Connect the three-phase + neutral + ground to terminal strips, as shown in Figure 9 and
in Figure 13 and described in Table 1 e Table 2

2) Connecting brake tester motors

Connect LH BRAKE TESTER motors to terminal strips, as shown in Figure 9 and
Figure 13 and described in Table 1 and in Table 2
Connect RH BRAKE TESTER motors to terminal strips, as shown from Figure 9 to
Figure 13 and in Table 1 and in Table 2
Ground wires must be connected to the yellow and green terminal strips.
Check for proper direction of rotation of rollers
Reverse the two phase wires to reverse direction of rotation.

Caution! For the cable dimensions read Table 1 and 2. The cable size is valided upto 60
meter between the main electrical board and the brake tester console.
The cable must be minimum type fire resistance

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 Installation Manual
RAV RT009T
RAVAGLIOLI S.p.A. Code R0023 - rev. 2.1
RAV RT011T

7,5 + 7,5 KW direct startup

N N
N

R R
R

S S
S

T T
T

MAIN SWITCH WITH

SEZ DOOR LOCK
F10
F1 F2 F3 F4 F5 F6

PE 33
GROUND SCREW
41 42 43 51 52 53
0V 220V 400V

TR1
TRANSFORMER

41 42 43 51 52 53 32 31

24V 0V

D1 D2

44 45 46 54 55 56

U1 V1 W1 U1 V1 W1
W2 U2 V2 W2 U2 V2
BRAKE BRAKE
U1 V1 W1 U1 V1 W1
CONNECTION M1 CONNECTION M1
(OPTION) (OPTION)
W2 U2 V2 3 W2 U2 V2 3

LH MOTOR 11-15kW RH MOTOR 11-15kW

PR1 PR2 PR3

220V

OV

CN1
TO POWER 220V
SUPPLY 0V
BOARD
RAVAGLIOLI S.p.A.
SPACE s.r.l.
1200 Title
Q. E. DIRECT DELTA 7.5KW (CODE 10404)
Size Document Number Rev
B DE 00002 D

Date: Monday, September 25, 2000 Sheet 1 of 3

CABLE PIPE

CN2
1
2
3
4
5
R3_NO DIR-DX
6
7
8
R1_NO DIR-SX
9
10
COM
MOL10-F

1200

(*) The fuse-holder of

F11it is together with
the tansformer TR1
F11 (*)
21 32 24V

TO EMERGENCY
PUSH BUTTON

20
20 COM R1_NO R3_NO

CABLE PIPE
1200

8 5

D1 D2

0V 31 31

RAVAGLIOLI
SPACE S.p.A.
s.r.l.
Title
Q.E. DIRECT DELTA 7.5KW (CODE 10404)
Size Document Number Rev
B DE 00002 D

Date: Monday, September 25, 2000 Sheet 2 of 3

Figure 9

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el. 0 1 . 1. 11 a 0 1 . .
e-mail: rav@ravaglioli.com
 Installation Manual
RAV RT009T
RAVAGLIOLI S.p.A. Code R0023 - rev. 2.1
RAV RT011T

7,5 + 7,5 KW reverse

N N
N

R R
R

S S
S

T T
T

MAIN SWITCH WITH

SEZ DOOR LOCK

F10
F1 F2 F3 F4 F5 F6

PE 33

GROUND SCREW 41 42 43 51 52 53
0V 220V 400V

TR1
50 60 TRANSFORMER

41 42 43 41 42 43 51 52 53 51 52 53 32 31

24V 0V

D1 CT1 CS1 D2 CT2 CS2

44 45 46 47 48 49 49 48 47 54 55 56 57 58 59 59 58 57

44 45 46 54 55 56

47 48 49 57 58 59

U1 V1 W1 U1 V1 W1

BRAKE U1 V1 W1 W2 BRAKE U1 V1 W1 W2
CONNECTION M1 CONNECTION M1
U2 (OPTION) U2
(OPTION)
W2 U2 V2 3 W2 U2 V2 3
V2 V2
RH MOTOR 11-15kW
LH MOTOR 11-15kW

PR1 PR2 PR3

220V

OV

CN1
TO POWER 220V
SUPPLY 0V
BOARD RAVAGLIOLI
SPACE s.r.l. S.p.A.
Title
1200
Q. E. STAR/DELTA NORMAL 11-15KW (CODE 10406)
Size Document Number Rev
B DE 00004 D

Date: Monday, September 25, 2000 Sheet 1 of 3

CABLE PIPE

CN2
1
R6_NO TRI. DX
2
R6_NC STAR DX
3
R5_NO TRI. SX
4
R5_NC STAR SX
5
R3_NO DIR-DX
6
R4_NO INV-DX
7
R2_NO INV-SX
8
R1_NO DIR-SX
9
10
COM
MOL10-F

1200

(*) The fuse-holder of

F11it is together with
the tansformer TR1
F11 (*)
21 32 24V

TO EMERGENCY
PUSH BUTTON

20
20 COM R1_NO R2_NO R3_NO R4_NO R5_NC R5_NO R6_NC R6_NO

CABLE PIPE
1200

8 7 5 6 4 3 2 1

I1 D1 I2 D2 CT1 CS1 CT2 CS2

22 23 24 25 26 27 28 29

D1 I1 D2 I2 CS1 CT1 CS2 CT2

0V 31 31

RAVAGLIOLI
SPACE s.r.l. S.p.A.
Title
Q.E. STAR/DELTA 4WD 7.5KW (CODE 10405)
Size Document Number Rev
B DE 00003 D

Date: Tuesday, October 05, 1999 Sheet 2 of 3

Figure 10

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 Installation Manual
RAV RT009T
RAVAGLIOLI S.p.A. Code R0023 - rev. 2.1
RAV RT011T

11 + 11 KW / 15 + 15 KW
N N
N

R R
R

S S
S

T T
T

MAIN SWITCH WITH

SEZ DOOR LOCK

F10
F1 F2 F3 F4 F5 F6

PE 33
GROUND SCREW 41 42 43 51 52 53
0V 220V 400V

TR1
50 60 TRANSFORMER

41 42 43 41 42 43 51 52 53 51 52 53 32 31

24V 0V

D1 CT1 CS1 D2 CT2 CS2

44 45 46 47 48 49 49 48 47 54 55 56 57 58 59 59 58 57

44 45 46 54 55 56

47 48 49 57 58 59

U1 V1 W1 U1 V1 W1

BRAKE U1 V1 W1 W2 BRAKE U1 V1 W1 W2
CONNECTION M1 CONNECTION M1
U2 (OPTION) U2
(OPTION)
W2 U2 V2 3 W2 U2 V2 3
V2 V2
RH MOTOR 11-15kW
LH MOTOR 11-15kW

PR1 PR2 PR3

220V

OV

CN1
TO POWER 220V
SUPPLY 0V
BOARD SPACE s.r.l. S.p.A.
RAVAGLIOLI
Title
1200
Q. E. STAR/DELTA NORMAL 11-15KW (CODE 10406)
Size Document Number Rev
B DE 00004 D

Date: Monday, September 25, 2000 Sheet 1 of 3

CABLE PIPE

CN2
1
R6_NO TRI. DX
2
R6_NC STAR DX
3
R5_NO TRI. SX
4
R5_NC STAR SX
5
R3_NO DIR-DX
6
7
8
R1_NO DIR-SX
9
10
COM
MOL10-F

1200

(*) The fuse-holder of

F11it is together with
the tansformer TR1
F11 (*)
21 32 24V

TO EMERGENCY
PUSH BUTTON

20
20 COM R1_NO R3_NO R5_NC R5_NO R6_NC R6_NO

CABLE PIPE
1200

8 5 4 3 2 1

CT1 CS1 CT2 CS2

26 27 28 29

D1 D2 CS1 CT1 CS2 CT2

0V 31 31

RAVAGLIOLI
SPACE s.r.l. S.p.A.
Title
Q. E. STAR/DELTA NORMAL 11-15KW (CODE 10406)
Size Document Number Rev
B DE 00004 D

Date: Tuesday, October 05, 1999 Sheet 2 of 3

Figure 11

age 10 2 RAVAGLIOLI S.p.A. 00 ontecc io Marconi O Via I Maggio 3

el. 0 1 . 1. 11 a 0 1 . .
e-mail: rav@ravaglioli.com
 Installation Manual
RAV RT009T
RAVAGLIOLI S.p.A. Code R0023 - rev. 2.1
RAV RT011T

11 + 11 KW reverse / 15 + 15 KW reverse
N N
N

R R
R

S S
S

T T
T

MAIN SWITCH WITH

SEZ DOOR LOCK F1 F2 F3 F4 F5 F6

F10

41 42 43 51 52 53
PE 33
GROUND SCREW

0V 220V 400V

43 42 41 41 42 43 53 52 51 51 52 53 TR1
TRANSFORMER

I1 D1 I2 D2 32 31

24V 0V
44 45 46 44 45 46 54 55 56 54 55 56

50 60

44 45 46 54 55 56

CT1 CS1 CT2 CS2

47 48 49 49 48 47 57 58 59 59 58 57

44 45 46 54 55 56

47 48 49 57 58 59

U1 V1 W1 U1 V1 W1
BRAKE BRAKE
U1 V1 W1 W2 U1 V1 W1 W2
CONNECTION CONNECTION
M1 M1
(OPTION)

~ ~
(OPTION) U2 U2
W2 U2 V2 3 W2 U2 V2 3
V2 V2
LH MOTOR 11-15 KW RH MOTOR 11-15 KW

PR1 PR2 PR3

220V

OV

CN1
220V

TO POWER 0V RAVAGLIOLI
SPACE s.r.l. S.p.A.
Title
SUPPLY Q.E. STAR/DELTA 4WD 11-15KW (COD. 10407)
BOARD
1200 Size Document Number Rev
B DE 00005 D

Date: Wednesday, March 29, 2000 Sheet 1 of 3

CABLE PIPE

CN2
1
R6_NO TRI. DX
2
R6_NC STAR DX
3
R5_NO TRI. SX
4
R5_NC STAR SX
5
R3_NO DIR-DX
6
R4_NO INV-DX
7
R2_NO INV-SX
8
R1_NO DIR-SX
9
10
COM
MOL10-F

1200

(*) The fuse-holder of

F11it is together with
the tansformer TR1
F11 (*)
21 32 24V

TO EMERGENCY
PUSH BUTTON

20
20 COM R1_NO R2_NO R3_NO R4_NO R5_NC R5_NO R6_NC R6_NO

CABLE PIPE
1200

8 7 5 6 4 3 2 1

I1 D1 I2 D2 CT1 CS1 CT2 CS2

22 23 24 25 26 27 28 29

D1 I1 D2 I2 CS1 CT1 CS2 CT2

0V 31 31

SPACE s.r.l. S.p.A.

RAVAGLIOLI
Title
Q. E. STAR/DELTA 4WD 11-15KW (CODE 10407)
Size Document Number Rev
B DE 00005 D

Date: Tuesday, October 05, 1999 Sheet 2 of 3

Figure 12

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e-mail: rav@ravaglioli.com
 Installation Manual
RAV RT009T
RAVAGLIOLI S.p.A. Code R0023 - rev. 2.1
RAV RT011T

Double speed 7 + 7 KW / 15 + 15 KW
N N
N

R R
R

S S
S

T T
T

MAIN SWITCH WITH

SEZ DOOR LOCK F1 F2 F3 F4 F5 F6

F10
PE

GROUND 41 42 43 51 52 53
33
SCREW
0V 220V 400V

43 42 41 41 42 43 53 52 51 51 52 53 TR1
TRANSFORMER

IA1 DA1 IA2 DA2 32 31

24V 0V
44 45 46 44 45 46 54 55 56 54 55 56

50 60

46 45 44 56 55 54

DV1 CT1 CS1 DV2 CT2 CS2

61 62 63 47 48 49 49 48 47 64 65 66 57 58 59 59 58 57

44 45 46 61 62 63 47 48 49 54 55 56 64 65 66 57 58 59

2U1 2V1 2W1 2U1 2V1 2W1

2U2 2V2 2W2 2U2 2V2 2W2

1W2 1W1 1W2 1W1

BRAKE M1 BRAKE M2
CONNECTION 1V2 1V1 CONNECTION 1V2 1V1
(OPTION) 3 (OPTION) 3
1U2 1U1 1U2 1U1
U1 V1 W1 U1 V1 W1

W2 U2 V2 W2 U2 V2

LH MOTOR RH MOTOR
7/15 KW LAFERT 7/15 KW LAFERT
PR1 PR2 PR3
220V

OV

TO POWER
CN1
220V
RAVAGLIOLI
SPACE s.r.l. S.p.A.
Title
SUPPLY 0V Q. E. DOUBLE SPEED 4WD 7/15 KW (CODE 10112)
BOARD
Size Document Number Rev
1200 B DE 00006 E
Date: Wednesday, May 17, 2000 Sheet 1 of 3

CABLE PIPE

CN2
1
R6_NO VETT.DX
2
3
R5_NO VETT.SX
4
5
R3_NO DIR-DX
6
R4_NO INV-DX
7
R2_NO INV-SX
8
R1_NO DIR-SX
9
10
COM1
MOL10-F

1200

CN3
11
R10_NO TRI. DX
12
R9_NO STAR DX
13
R8_NO TRI. SX
14
R7_NO STAR SX
15
COM2
MOL5-F

(*) The fuse-holder of

F11it is together with
the tansformer TR1
F11 (*)
21 32 24V

TO EMERGENCY
PUSH BUTTON

20
20 COM1 R1_NO R2_NO R3_NO R4_NO R5_NO R6_NO R7_NO R8_NO R9_NO R10_NO

CABLE PIPE
1200

3 1
8 7 5 6 14 13 12 11

CS11 CS21
IA1 DA1 IA2 DA2 CT10 CS10 CT20 CS20
35 37
CT11 CT21

22 23 24 25 36 38 26 27 28 29

DA1 IA1 DA2 IA2 DV1 DV2 CS1 CT1 CS2 CT2

34 33

DV1 DV2

0V 31 31

SPACE s.r.l.
RAVAGLIOLI S.p.A.
Title
Q. E. DOUBLE SPEED 4WD 7/15 KW (CODE 10112)
Size Document Number Rev
B DE 00006 E
Date: Monday, September 25, 2000 Sheet 2 of 3

Figure 13

age 12 2 RAVAGLIOLI S.p.A. 00 ontecc io Marconi O Via I Maggio 3

el. 0 1 . 1. 11 a 0 1 . .
e-mail: rav@ravaglioli.com