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Service
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Workshop Manual
Polo/Vento 2014-2018 ➤
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Electrical system
Edition 10.2019
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00 - Technical data
27 - Starter, current supply, CCS
90 - Gauges, instruments
92 - Windscreen wash/wipe system
94 - Lights, bulbs, switches - exterior
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96 - Lights, bulbs, switches - interior swage
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Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Contents
00 - Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Safety measures when working on vehicles with a start/stop system . . . . . . . . . . . . . . . . 1
1.2 Safety precautions when usingentesters AG. Volksand
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1.3 Operation and safety notes Vo lkswfor gas discharge lamps n ot g. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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2 Repair notes . .or.is.e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ra.nt.e . . . . . . . . . . . . . . . . . . . . . . . .
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2.1 Contact corrosion
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2.2 Routing and attachment of lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
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3 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
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3.1 Types of battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
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3.2 Battery - general notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
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27 - Starter, current supply, CCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
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1 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
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1.1 Assembly overview - battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
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1.2 Assembly overview - battery isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3 Removing and installing battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
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1.4 Disconnecting and connecting battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.5 Removing and installing battery tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
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1.6 Checking battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
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1.7 Charging battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
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1.8 Removing and installing earth wire with battery monitor control unit J367 . . . . . . . . . . . . 22
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1.10 Adapting battery monitor control unit J367 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
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2.2 Removing and installing jump starting point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
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3 Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
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3.1 Assembly overview - alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
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3.2 Removing and installing alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.3 Checking alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
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4 Starter motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.1 Assembly overview – starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.2 Removing and installing starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
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90 - Gauges, instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
1 Dash panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
1.1 Assembly overview - dash panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
1.2 Removing and installing dash panel insert KX2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Contents i
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Polo/Vento 2014 ➤
Electrical system - Edition 10.2019
2 Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
2.1 Assembly overview - horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
2.2 Removing and installing treble horn H2 and bass horn H7 . . . . . . . . . . . . . . . . . . . . . . . . 83
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1.2 Moving wipers to service position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
1.3 Removing and installing wiper blade .G.. V. o.lk.s.w.ag. e.n. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
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1.4 Removing and installing wiper olkarms
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1.5 Adjusting wiper arms .se.d.by. . . . . . . . . . . . . . . . . . . . . . . . . . .u.ar.an. . . . . . . . . . . . . . . . . . . . . . 89
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1.6 Removing and installing
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1.7 Renewing wiper motor
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2.1 Assembly overview - windscreen washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
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2.3 Removing and installing windscreen washer fluid level sender G33 . . . . . . . . . . . . . . . . . . 100
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2.4 Removing and installing windscreen and rear window washer pump V59 . . . . . . . . . . . . 101
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2.6 Adjusting spray jets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
3 Rear window wiper system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
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Assembly overview - rear window wiper system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
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4.4 Removing and installing spray jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
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4.5 Adjusting spray jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
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5 Headlight washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
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5.1 Assembly overview - headlight washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
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1 Headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
1.1 Assembly overview - headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
1.2 Removing and installing headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
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ii Contents
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Polo 2014 ➤
Electrical system - Edition 10.2019
1.11 Removing and installing headlight main beam bulb M30 / M32 . . . . . . . . . . . . . . . . . . . . 156
1.12 Removing and installing gas discharge bulb L13 / L14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
1.13 Removing and installing side light bulb M1 / M3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
1.14 Removing and installing daytime running light bulb L174 / L175 . . . . . . . . . . . . . . . . . . . . 166
1.15 Removing and installing headlight screen adjustment solenoid N395 / N396 . . . . . . . . . . 166
1.16 Removing and installing bulbs for cornering light M51 / M52 . . . . . . . . . . . . . . . . . . . . . . 167
1.17 Removing and installing headlight starter for gas discharge light J426 / J427 . . . . . . . . . . 168
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1.19 Removing andorinstallingise
starter unit for gas discharge bulb tee . . . . . . . . . . . . . . . . . . . . . . . . 169
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1.20 Removing sand installing output module 1 for LED headlight A27
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1.21 Removing and installing control unit for daytime running light and side light J860 / J861
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2 Fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
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2.1 Assembly overview - fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
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2.3 Removing and installing fog light bulb L22 / L23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
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2.4 Adjusting fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
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3 Daytime running light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
3.1 Assembly overview - daytime running lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
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3.2 Removing and installing daytime running light bulb L174 / L175 . . . . . . . . . . . . . . . . . . . . 182
4 Lights in exterior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
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4.3 Removing and installing turn signal repeater bulb L131 / L132 . . . . . . . . . . . . . . . . . . . . 185
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5 Tail lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
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5.1 Assembly overview - tail lights in body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
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5.2 Removing and installing bulb carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
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6.1 Assembly overview - high-level brake light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
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6.2 Removing and installing high-level brake light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
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6.3 Removing and installing bulb for high-level brake light M25 . . . . . . . . . . . . . . . . . . . . . . . . 192
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Contents iii
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10.1 Assembly overview - automatic headlight range control . . . . . . . . . . . . . . . . . . . . . . . . . . 213
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10.2 Removing and installing headlight range control unit J431 . . . . . . . . . . . . . . . . . . . . . . . . 213
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11 Towing bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
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11.1 Assembly overview - towing bracket socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
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11.2 Removing and installing trailer detector control unit J345 . . . . . . . . . . . . . . . . . . . . . . . . . . 215
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1 Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
1.1 Overview of fitting locations - lights in dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
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1.2 Overview of fitting locations - lights in front doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
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1.6 Removing and installing footwell light W9 / W10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
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1.8 Removing and installing Central locking SAFELOCK function warning lamp K133 . . . . . . 224
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1.10 Removing and installing right luggage compartment light W35 . . . . . . . . . . . . . . . . . . . . 225
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1.11 Removing and installing bulb for right luggage compartment light W35 . . . . . . . . . . . . . . 226
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1.12 Removing and installing illuminated vanity mirror W20 / W14 . . . . . . . . . . . . . . . . . . . . . . 227
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1.13 Removing and installing bulb for illuminated vanity mirror W20 / W14 . . . . . . . . . . . . . . . . 228
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1.14 Removing and installing front interior light WX1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
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1.15 Removing and installing bulb for front interior light W13 / W15 / W19 . . . . . . . . . . . . . . . . 232
1.16 Removing and installing rear interior light WX2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ar 235
1.17 Removing and installing bulb for rear centre reading light W44 . . . . . . . . . . . . . . . . . . . . 236
2 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
2.1 Overview of fitting locations - controls in dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
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2.2 Overview of fitting locations - controls in front doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
2.3 Overview of fitting locations - controls in rear doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
2.4 Overview of fitting locations - controls in luggage compartment . . . . . . . . . . . . . . . . . . . . 243
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2.9 Removing and installing heated seat regulator E94 / E95 . . . . . . . . . . . . . . . . . . . . . . . . 246
2.10 Removing and installing TCS and ESP button E256 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
2.11 Removing and installing Start/Stop operation button E693 . . . . . . . . . . . . . . . . . . . . . . . . 247
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2.16 Removing and installing driving mode selection button E735 . . . . . . . . . . . . . . . . . . . . . . 249
2.17 Removing and installing buttons in dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
2.18 Removing and installing operating unit for window regulator in driver door E512 . . . . . . . . 251
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2.19 Removing and installing window regulator switch in front passenger door E107 . . . . . . . . 252
2.20 Removing and installing mirror adjustment switch E43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
2.21 Removing and installing driver side interior locking button for central locking system E308
........................................................................ 253
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iv Contents
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Polo 2014 ➤
Electrical system - Edition 10.2019
3.3 Removing and installing tyre pressure monitor display button E492 . . . . . . . . . . . . . . . . . . 257
4 Anti-theft alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
4.1 Assembly overview - interior monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
4.2 Removing and installing alarm horn H12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
4.3 Activating and deactivating anti-theft alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
4.4 Removing and installing anti-theft alarm sensor G578 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
4.5 Removing and installing button for deactivating interior monitoring and vehicle inclination
om
sensor E616 . . . . . e. n. A.G. ..V.ol.ks. w. a.g.en. A. G
.......................................... 261
g does
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5 Immobiliser y. V. . . . . . . . . . . . . . . . . . . . . . . n.o.t g. u. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
olk 263
b ara
5.1 Removing oris and installing immobilizer control unit J362
ed nte ............................ 263
h e
5.2 Removing
aut and installing immobiliser reader coil D2 o.r a.c. . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
ss
6 Cigarette lighter, socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
ce
e
nl
pt
du
an
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itte
y li
6.2 Removing and installing 12 V socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
erm
ab
ility
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97 - Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
wit
, is n
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1 Relay carriers, fuse holders, electronics boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
t
hole
spec
1.1 Overview of fitting locations - relay carriers, fuse holders, E-boxes . . . . . . . . . . . . . . . . . . 265
es, in part or in w
ke t to the co
1.2 Removing and installing electronics box (E-box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
1.3 Removing and installing bracket for electronics box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
1.4 Removing and installing fuse holder C SC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
rrectness of i
1.5 Removing and installing relay and fuse carrier 1 SR1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
l purpos
2
ar
Control units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
2.1 Overview of fitting locations - control units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
nform
ercia
2.2 Removing and installing onboard supply control unit J519 . . . . . . . . . . . . . . . . . . . . . . . . 278
m
2.3 Removing and installing data bus diagnostic interface J533 . . . . . . . . . . . . . . . . . . . . . . . . at 279
om
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3 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
in t
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6 Fibre optic cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283
t. rig
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7 Vehicle diagnosis, testing and information systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
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Prote AG.
ix
Contents v
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Polo/Vento 2014 ➤
Electrical system - Edition 10.2019
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n AG. Volkswagen AG do
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vi Contents
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Polo/Vento 2014 ➤
Electrical system - Edition 10.2019
00 – Technical data
1 Safety information
(VRL013524; Edition 10.2019)
⇒ “1.1 Safety measures when working on vehicles with a start/
om
stop system”, page 1
⇒ “1.2 Safety precautions when using testers and measuring in‐
struments during a road test”, page 1
⇒ “1.3 Operation and safety notes for gas discharge lamps”,
AG. Volkspage
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1.1 Safety measures when working on ve‐
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Observe the following when working on vehicles with a start/stop
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WARNING
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Injury hazard as a result of automatic engine start in vehicles
es, in part or in w
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♦ If the start/stop system of a vehicle is activated, the engine
ar
can start automatically, if required. A message will appear
rrectness of i
in the dash panel insert.
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mercia
at
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1.2 Safety precautions when using testers
n
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Observe the following if test and measuring equipment is required
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WARNING
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1. Safety information 1
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Polo 2014 ➤
Electrical system - Edition 10.2019
Note
Never renew bulbs if you are not familiar with the appropriate
procedures, safety precautions or tools.
om
WARNING
.c
before any work on parts of the gas discharge headlight is
performed. The parts a marked with a yellow high voltage
symbol.
♦ Then switch dipped beam on and off again. This will elim‐
t
inate any possible residual voltage.
ke
♦ Switch off ignition and all electrical consumers, and with‐
draw ignition key.
♦ The gas discharge lamp control unit must never be oper‐
ated without a gas discharge lamp.
♦ Due to the high voltage, the gas discharge lamp must only
ar
be operated in the headlight housing. Voltages above
28,000 V occur when igniting the gas discharge lamp.
m
WARNING
AG. Volkswagen
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AG do
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be operatedor in the headlight housing.
ise
ran
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ut or
♦ Avoid looking
ss
a directly into the light beam; otherwise vision ac
may be impaired for a substantial time.
ce
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WARNING
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Rep. gr.00 - Technical data Prote AG.
Caution
♦ Do not touch the bulb of the gas discharge lamp with bare
fingers. When the light bulb is switched on, the heat would
vaporise the oil of the finger prints which would then settle
on the reflector, impairing the brightness of the headlight.
Wear clean fabric gloves when inserting a gas discharge
lamp.
om
♦ A defective gas discharge lamp must always be renewed
with a new gas discharge lamp of the same type. The
designation appears on the base of the bulb or on the bulb
glass.
♦ Properly engage connectors during installation and the
connection is seated tightly.
t .c
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1. Safety information 3
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Polo 2014 ➤
Electrical system - Edition 10.2019
2 Repair notes
⇒ “2.1 Contact corrosion”, page 4
⇒ “2.2 Routing and attachment of lines”, page 4
om
Contact corrosion can occur if unsuitable fasteners (bolts, nuts,
washers, etc.) are used.
For this reason, only connecting elements with a special surface
coating have been fitted.
In addition, rubber, plastic and adhesives are made of non-con‐
ductive materials.
.c
If there is any doubt about the suitability of parts, a general rule
is to use new parts ⇒ Electronic parts catalogue .
Note the following:
t
♦ Only use genuine replacement parts which are tested and
compatible with aluminium.
ke
♦ Only use Volkswagen Genuine Accessories.
♦ Damage resulting from contact corrosion is not covered by the
warranty. . Volkswage
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2.2 Routing and attachment of lines
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♦ Mark lines prior to removal
utho to prevent them from being inter‐ eo
ra
changed and to ensuress
a
that they are fitted in their original c
positions. This applies for fuel, hydraulic and vacuum lines as
ce
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nl
pt
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well as lines for activated charcoal filter system and electrical
du
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3 Battery
⇒ “3.1 Types of battery”, page 5
⇒ “3.2 Battery - general notes”, page 5
om
Note
All instructions and notes regarding this chapter are available un‐
der ⇒ Electrical system, General information; Rep. gr. 27 ;
Battery; Battery types .
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3.2 Battery - general notes
Note
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All instructions and notes regarding this chapter are available un‐
AG. Volkswagen AG d
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Battery .
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3. Battery 5
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Electrical system - Edition 10.2019
om
⇒ “1.3 Removing and installing battery”, page 10
⇒ “1.4 Disconnecting and connecting battery”, page 15
⇒ “1.5 Removing and installing battery tray”, page 18
⇒ “1.6 Checking battery”, page 21
.c
⇒ “1.7 Charging battery”, page 21
⇒ “1.8 Removing and installing earth wire with battery monitor
control unit J367 ”, page 22
t
⇒ “1.9 Removing and installing battery isolator”, page 23
ke
⇒ “1.10 Adapting battery monitor control unitoJ367
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⇒ “1.1.1 Assembly overview
au
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ment”, page 6 ss c
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1 - Boot
2 - Nut
❑ 6 Nm
3 - Battery clamp
❑ For earth wire
❑ Disconnecting and re‐
om
connecting battery
⇒ page 15
4 - Cover
❑ For battery terminal
clamp of earth wire
5 - Earth cable
.c
On vehicles with Start/Stop
system:
❑ Earth wire additionally
t
with battery monitor
control unit - J367-
ke
❑ Removing and installing
earth wire with battery
AG. Volkswagen AG d
monitor control unit - ksw
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J367- ⇒ page 22 by Vo gu
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⇒ page 24 s
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6 - Electrical connector
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On vehicles with Start/Stop
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❑ For battery monitor con‐
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es, in part or in w
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quence for disconnect‐
ing and connecting bat‐
tery ⇒ page 15
rrectness of i
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7 - Nut
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❑ 15 Nm nf
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8 - Battery
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❑ Checking ⇒ page 21
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❑ Charging ⇒ page 21
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❑ Removing and installing ⇒ page 18
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11 - Bolt
❑ 20 Nm
12 - Clamping plate
13 - Water drain hose
❑ Not fitted on all battery trays
❑ Route free of kinks when installing
1. Battery 7
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14 - Nut
❑ Qty. 2
❑ 15 Nm
15 - Battery clamp
❑ For positive cable
❑ Disconnecting and reconnecting battery ⇒ page 15
om
16 - Positive cable
1 - Retaining clip
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❑ For vehicle tool kit cover
2 - Bolts
❑ Qty. 4
t
❑ 18 Nm
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3 - Cover
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❑ For negative battery ter‐ ksw
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4 - Protective cover ho
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ar or
ac
5 - Fuse holder A - SA-s
ce
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nl
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necting ⇒ page 15
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battery isolator
hole
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⇒ page 23
es, in part or in w
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6 - Bolt
7 - Nut
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❑ 6 Nm
ix
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8 - Earth cable
❑ With battery monitoring
control unit - J367-
nform
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at
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⇒ page 22
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9 - Bolt
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10 - Nut
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agen
12 - Grommet
❑ For hose for central gas venting system
13 - Retaining clip
14 - Battery tray
❑ Bonded to spare wheel well
❑ Removing and installing ⇒ page 18
15 - Bolt
❑ 18 Nm
16 - Bolts
❑ Qty. 3
❑ 18 Nm
17 - Battery tray
om
❑ Bonded to spare wheel well
❑ Removing and installing ⇒ page 18
18 - Battery - A-
❑ Disconnecting and connecting ⇒ page 15
❑ Removing and installing ⇒ page 10
.c
19 - Nut
❑ 6 Nm
20 - Cover
t
❑ For positive battery terminal
ke
1.2 Assembly overview - battery isolator
ce
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3 - Nut
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❑ 10 Nm
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1. Battery 9
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Electrical system - Edition 10.2019
AG. Volkswagen A n G do
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Volks ot g
1.3 Removing and installing battery
ris
ed
by ua
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⇒ “1.3.1 Removing sand
s installing battery; battery in au engine com‐ ac
partment”, page 10
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⇒ “1.3.2 Removing and installing battery, battery in luggage com‐
d
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partment”, page 12
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1.3.1 Removing and installing battery; battery
ot
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♦ Torque wrench - V.A.G 1331-
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– Remove vehicle battery sleeve -1-.
nform
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A loosely fitted battery creates the following dangers:
ht
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♦ Shortened service life caused by vibration damage (dan‐ Prote
cted
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ger of explosion).
♦ The plates in the battery cells will be damaged if the bat‐
tery is not secured correctly.
m
♦ Damage to battery casing by clamping bracket (possible
leakage of acid with high consequential costs).
♦ Poor crash safety.
io
Note
system.
♦ Batteries intended for use in vehicles with a start/stop system
are marked “AGM” (Absorbent Glass Mat) or “EFB” (En‐
hanced Flooded Battery).
w
1. Battery 11
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ce
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– After installing battery, check it is firmly seated. un
pt
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erm
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must be adapted ⇒ page 24 .
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Specified torques
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♦ ⇒ “1.1 Assembly overview - battery”, page 6
ss o
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1.3.2 Removing and installing battery, battery
inform
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in luggage compartment
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Special tools and workshop equipment required
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Removing
WARNING
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– Switch off ignition.
– Withdraw ignition key.
– Lift luggage compartment floor, and attach it to body.
– If fitted, remove spare wheel.
.c
– Remove vehicle tool kit.
– Unscrew bolts -arrows-. AG. Volkswagen AG d
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– Remove retaining bracket ol
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1. Battery 13
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om
– Loosen nut -2- a few turns.
– Pull battery terminal clamp -3- of positive cable with fuse hold‐
er A - SA- off positive battery terminal.
– Pull off hose -6- for central gas venting system. agen
AG. Volkswagen AG d
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– Unscrew bolt -8- from battery securing bracket -9-. by ara
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– If fitted, pull off protective cover. auth
ra
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– Pull battery out of battery tray.
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– Lift battery out of luggage compartment.
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es, in part or in w
t to the co
♦ When disposing of used batteries, always observe the re‐
quired disposal procedures for batteries and sulphuric
ar
acid ⇒ Electrical system; General information; Rep. gr.
27 .
rrectness of i
l purpos
m
Installing
nform
ercia
at
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io
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Caution
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or
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ate
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for
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ger of explosion). t. Cop py
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♦ The plates in the battery cells will be damaged if the bat‐ yri
p by
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tery is not secured correctly.
c by lksw
cted
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agen
Prote AG.
♦ Damage to battery casing by clamping bracket (possible
leakage of acid with high consequential costs).
♦ Poor crash safety.
w
Note
ce
le
un
pt
must be adapted ⇒ page 24 .
an
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ility
Continued for all vehicles ot p
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ole,
tery:
spec
urposes, in part or in wh
t to the co
regulators ⇒ Owner's Manual .
.c
♦ Read event memories of all control units, and clear displayed
rrectne
entry “Undervoltage” ⇒ Vehicle diagnostic tester.
– Connect battery ⇒ page 15 .
ss
t
o
cial p
f in
ke
form
Note
mer
atio
om
After the battery has been reconnected, the ESP and TCS warn‐
n
c
i
or
n
ing lamp - K155- will only go out after the vehicle has been driven
thi
te
sd
a
a few metres.
iv
o
pr
c
ar
um
r
fo
en
ng
Specified torques
t.
yi Co
Cop py
♦ ⇒ “1.1 Assembly overview - battery”, page 6
t. rig
gh ht
pyri by
Vo
o
by c lksw
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cted agen
1.4 Disconnecting and connecting battery
Prote AG.
1. Battery 15
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Polo 2014 ➤
Electrical system - Edition 10.2019
Disconnecting
WARNING
om
Caution
.c
disconnected with the ignition SWITCHED ON when
working on pyrotechnic components (e.g. airbags, belt
tensioners) ⇒ General body repairs, interior; Rep.ggr. 00
en AG . V;olkswagen AG
Safety precautions; Safety precautions when kworking on
swa does
l not
t
Vo
pyrotechnic components . ed
by gu
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– Switch off ignition and all electrical consumers.
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le
un
pt
an
d
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rm
ab
– Open cap for battery terminal clamp of earth wire.
pe
ility
ar
ot
wit
, is n
h re
clamp -4- of earth wire from negative battery terminal “-” of
hole
spec
battery -1-.
es, in part or in w
t to the co
Connecting
m
Observe the following when connecting the battery:
rrectness of i
Vehicles with start/stop system
l purpos
io
nform
mercia
a
ix com
tion in
r
te o
thi
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Cop py
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pyri by
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Vehicles with start/stop system
– Reconnect connector -2- to battery monitor control unit -
J367- .
Continued for all vehicles
– Switch on ignition.
.c
– Check time and adjust, if necessary.
Volkswa AG. gen AG
agen do
– Completely openVowindows,
lksw and then completely
es n
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– Then, withhorwindows
is closed, pull window regulator switches
nte
t
eo
until relay
au can be heard to switch.
t ra
c
ss
ke
– Check convenience mode of the window regulator switches.
ce
le
un
pt
an
d
itte
y li
rm
ab
without the need for holding the window regulator switch.
pe
ility
ot
Specified torques
wit
, is n
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ar
hole
t to the co
Caution
io
Risk of accident.
nform
ercia
a
com
ix
thi
tensioners).
s
iva
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rp
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t.
Disconnecting
yi Co
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– Switch off ignition. gh ht
pyri by
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– Withdraw ignition key. Prote
cted AG.
agen
1. Battery 17
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Polo 2014 ➤
AG. Volkswagen AG d
Electrical system - Edition 10.2019 agen oes
olksw not
y V gu
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– ise
Open cover -3- on battery negative hterminal.
r nte
t o eo
au ra
– Loosen nut -1- a few turns. ss c
ce
e
nl
pt
– Pull battery clamp -2- of earth wire off negative battery termi‐
du
an
itte
nal.
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erm
ab
ility
Connecting
ot p
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om
hole
spec
es, in part or in w
t to the co
rrectness of i
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mercia
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t ion
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in t
or
ke
– Separate electrical connector -2- on battery monitor control
his
ate
do
priv
cum
for
en
ng
t.
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negative battery terminal “–” by hand.
Co
Cop py
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gh
– Tighten nut -1-.
ht
yri
cop
ar by
by
Vo
lksw
– Connect connector to battery monitor control unit - J367- .
cted agen
Prote AG.
Note
ix
After the voltage supply has been switched back on, it still takes
several meters of travel for the ESP warning lamp to go out.
.p
Specified torques
♦ ⇒ “1.1 Assembly overview - battery”, page 6
om
Removing
.c
– Remove battery ⇒ page 10 .
– Unclip wiring harness -arrows- from battery tray -1-.
t
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ar
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– Unscrew bolt -3- and nuts -2-. orise nte
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u ra
– Lift out battery tray -1-. ss a c
ce
le
un
Installing pt
an
d
io
itte
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Install in the reverse order of removal, observing the following:
rm
ab
pe
ility
– If present, route water drain hose beneath battery tray ensur‐
ot
wit
, is n
spec
t to the co
Specified torques
.p
nform
ercia
a
com
n in
r
te o
thi
s
iva
do
r
rp
cum
fo
w
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1. Battery 19
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Electrical system - Edition 10.2019
n AG. Volkswagen AG do
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♦ Removal kit for flushy bonded
Vol windows - VAS 6452-not gu
b ara
ed nte
oris e
th or
au ac
ss
ce
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nl
pt
du
an
itte
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erm
ab
ility
ot p
om
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
♦ Hand-cartridge gun - V.A.G 1628-
.c
l purpos
nform
ercia
t
m
at
om
ke ion
c
in t
or
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ate
do
priv
cum
for
en
ng
t.
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op
yri
gh
t. C
by
ar py
rig
ht
cop Vo
by lksw
♦ Cartridge heater - V.A.G 1939- Prote
cted AG.
agen
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Removing
– Remove battery ⇒ page 10 .
w
– Lay cutting cord around battery tray, and guide second end of
cord inwards into vehicle interior.
w
– Secure end of cutting cord to removal kit for flush bonded win‐
dows - VAS 6452- .
– Use wedge - V.A.G 1474/5- to press cutting cord against bat‐
tery tray while cutting in order to gain clearance at spare wheel
well.
– Cut out battery tray.
Installing
Install in the reverse order of removal, observing the following:
WARNING
om
cutting back. Do not prime. Do not treat with cleaning solution.
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gen AG does
swa
– Cut back remaining material on spare y V wheel well using U-sha‐
olk not
gu
ped blade - V.A.G 1561/3- , butrisdo
ed not remove it completely.
b ara
nte
ho eo
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s c
.c
s
Note
ce
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nl
pt
du
an
itte
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The remaining material is required as a base for better adhesion
erm
ab
of the new adhesive sealant to be applied. Keep bonding surfaces
ility
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t
clean and free of grease.
wit
, is n
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ke
hole
spec
es, in part or in w
WARNING
t to the co
Exception: if bonding is performed later than one day after cut‐
ting back the adhesive bead, the remaining material must be
rrectness of i
activated with the activator .
ar
l purpos
nf
ercia
o
m
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m
atio
Allow to air dry for approx. 10 minutes.
om
n in
or c
thi
te
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o
r
rp
cu
Catalogue .
o
m
f
en
ng
t.
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– Installing battery ⇒ page 10 . ht. Cop py
rig
rig ht
Specified torques
ix
py by
co Vo
by lksw
cted agen
♦ ⇒ “1.1 Assembly overview - battery”, page 6 Prote AG.
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Note
w
1. Battery 21
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n AG. Volkswagen AG age does
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Vol
Polo 2014 ➤ by gu
ara
ed nte
Electrical system - Edition t10.2019
ho
ris eo
au ra
c
ss
1.8 Removing and installing earth wire with
ce
le
un
pt
battery monitor control unit - J367-
an
d
itte
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erm
ab
⇒ “1.8.1 Removing and installing earth cable with battery monitor
ility
ot p
control unit J367 , battery in engine compartment”, page 22
wit
is n
h re
ole,
⇒ “1.8.2 Removing and installing earth cable with battery monitor
spec
urposes, in part or in wh
t to the co
om
1.8.1 Removing and installing earth cable with
battery monitor control unit - J367- , bat‐
rrectne
tery in engine compartment
s
Special tools and workshop equipment required
s o
cial p
f in
♦ Torque wrench - V.A.G 1331-
.c form
mer
atio
om
n
c
i
or
n thi
e
t
t
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pr
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fo
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t.
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Cop py
t. rig
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pyri by
Vo
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ar
Removing
– With ignition switched off, disconnect earth cable from battery
m
⇒ page 15 .
– Separate electrical connector -2- on battery monitor control
unit - J367- -3-.
io
ix
.p
– Unscrew nut -2- and disconnect earth cable together with bat‐
w
Specified torques
♦ ⇒ “1.1 Assembly overview - battery”, page 6
Note
om
Fit the cable ties in the original position when installing.
.c
e
– Lift luggage compartment
yV
olks floor, and attach it to sbody.
not
gu b ara
ed
– If fitted, remove
tho
ris spare wheel. nte
e or
au ac
– Remove svehicle
s tool kit.
t
ce
le
un
pt
– Open cover -3- on battery negative terminal.
an
d
ke
itte
y li
– Loosen nut a few turns.
rm
ab
pe
ility
ot
– Pull battery clamp -6- of earth wire off negative battery termi‐
wit
, is n
nal.
h re
hole
spec
– Disconnect connector -7-.
es, in part or in w
ar
t to the co
– Cut through cable tie -1-.
– Lay earth cable -4- to one side -arrows-. rrectness of i
– Unscrew nut -5-.
m
l purpos
Installing
m
io
a
com
do
r
Specified torques
rp
c
ix
um
fo
en
ng
p by
o Vo
by c lksw
cted agen
Prote AG.
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1331-
w
w
w
1. Battery 23
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Electrical system - Edition 10.2019
om
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
d
Removing rise nte
.c
ho eo
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WARNING
ce
le
un
pt
an
d
itte
y li
Always make sure to comply with the warning notices and
t
rm
ab
safety regulations when working on the battery ⇒ Electrical
pe
ility
ke
system, General information; Rep. gr. 27 ; Battery .
ot
wit
, is n
h re
hole
spec
– Switch off ignition.
es, in part or in w
t to the co
– Withdraw ignition key.
– Lift luggage compartment floor, and attach it to body.
ar rrectness of i
tion in
io
thi
s
iva
Installing
do
r
rp
cum
fo
t.
yi Co
ix
op
– Connect battery ⇒ page 15 . C py
ht. rig
rig ht
py by
Specified torques co Vo
by lksw
cted agen
Prote
♦ ⇒ “1.1 Assembly overview - battery”, page 6
AG.
.p
J367-
After the installation of a new battery or a new battery monitor
control unit - J367- , the battery monitor control unit - J367- must
w
be adapted.
– Adapt battery monitor control unit - J367- ⇒ Vehicle diagnostic
tester.
w
om
1 - Support
❑ For jump start point and
air filter housing
❑ Removing and installing
⇒ page 25
2 - Nuts
.c
❑ Qty. 2
❑ 20 Nm
t
3 - Positive cable
ke
4 - Nut
❑ 20 Nm
5 - Cover
6 - Connecting bar
❑ For positive cables
ar
7 - Nut
❑ 10 Nm AG. Volkswagen AG d
agen oes
ksw
m
8 - Positive cable by V ol not
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ara
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❑ To electronics
horis box nte
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9 - Bolt ss c
ce
e
❑ 10 Nm
io
nl
pt
du
an
itte
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10 - E-box
erm
ab
ility
ot p
11 - Vertical plate
wit
, is n
ix
h re
12 - Earth tap
hole
spec
❑ 20 Nm
es, in part or in w
t to the co
13 - Cover
.p
❑ 20 Nm
w
15 - Positive cable
nform
ercia
❑ To starter
m
at
w
16 - Bolt
om
ion
c
in t
❑ 20 Nm
or
his
ate
do
priv
c
w
um
for
en
g
t.
yi Co
op py
point
. C rig
ht ht
rig by
copy Vo
Removing
by lksw
cted agen
Prote AG.
– Disconnect battery ⇒ page 15 .
– Remove air filter housing ⇒ Rep. gr. 24 ; Air filter; Removing
and installing air filter housing .
om
– Unbolt battery positive tap -6-.
.c
– Remove wire -7-, and lay it to one side.
– Lever off cap -2-.
– Unscrew nuts -1 and 5-.
t
– Remove wires -3 and 4-, and lay them to one side.
ke
ar
– Unscrew nuts -2-.
n AG. Volkswagen AG do
– Unscrew bolt -3-. lkswage es n
o ot g
yV ua
m
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– Slightly lift mounting. o
ir se
ran
tee
th or
u
– Separate electrical connector. ss
a ac
ce
le
pt
an
d
io itte
– Remove mounting. y li
rm
ab
pe
Installing ility
ot
wit
, is n
h re
Install in the reverse order of removal, observing the following:
ix hole
spec
t to the co
Specified torques
.p
nform
mercia
a
com
tion in
w
r
te o
thi
s
iva
do
r
rp
cum
fo
en
w
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
3 Alternator
⇒ “3.1 Assembly overview - alternator”, page 27
⇒ “3.2 Removing and installing alternator”, page 30
⇒ “3.3 Checking alternator”, page 42
⇒ “3.4 Checking poly V-belt”, page 42
om
⇒ “3.5 Removing and installing poly V-belt pulley”, page 42
⇒ “3.6 Removing and installing voltage regulator C1 ”,
page 50
.c
⇒ “3.1.1 Assembly overview - alternator”, page 27
⇒ “3.1.2 Assembly overview - alternator with decoupler pulley with
freewheel”, page 28
t
⇒ “3.1.3 Assembly overview - alternator without sliding bushes”,
page 29
ke
3.1.1 Assembly overview - alternator
1 - Alternator
❑ Removing and installing
ar
⇒ page 30
❑ Checking ⇒ page 42
AG. Volkswagen AG d
❑ Checking poly V-belt lksw
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⇒ page 42 d by V o
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❑ Removing thori and installing eo
poly V-belt
s au pulley ra
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⇒ page 42
s
ce
le
un
pt
ab
⇒ page 50
ility
ot p
wit
2 - Bolt
is n
h re
ix
ole,
❑ Qty. 2
spec
urposes, in part or in wh
❑ 23 Nm
t to the co
3 - Sliding bush
.p
❑ Qty. 2
rrectne
essary), as clamping
cial p
f in
be insufficient even
atio
is applied.
c
i
or
n thi
te
sd
4 - Electrical connector
iva
o
pr
cum
r
5 - Cover
fo
w
en
ng
t.
yi Co
6 - Nut Cop py
t. rig
gh
❑ 20 Nm
ht
pyri by
Vo
co lksw
by
cted
7 - 30/B+ wire
agen
Prote AG.
8 - Nut
❑ Not fitted on all alterna‐
tors
3. Alternator 27
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Electrical system - Edition 10.2019
❑ 3.2 Nm
9 - Clamp
❑ Not fitted on all alternators
10 - Threaded pin
❑ Not fitted on all alternators
❑ 3.2 Nm
om
3.1.2 Assembly overview - alternator with decoupler pulley with freewheel
.c
d ran
⇒ page 30 ir se tee
tho
u or
❑ Checking ⇒ page 42 ss
a ac
ce
le
pt
⇒ page 42
an
d
t
itte
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erm
ab
ke
ility
poly V-belt pulley
ot p
wit
⇒ page 42
is n
h re
ole,
spec
voltage regulator - C1-
urposes, in part or in wh
⇒ page 50
t to the co
2 - Decoupler pulley with free‐
ar
wheel
rrectne
❑ Removing and installing
⇒ page 42
s
m
s
❑ Distinguishing between
o
cial p
f i
different types of decou‐
nform
pler pulleys with free‐
mer
wheel ⇒ page 48
atio
om
n
io c
3 - Nut
i
or
n thi
te
sd
❑ 80 Nm
iva
o
pr
cum
r
4 - Cover
fo
en
ng
ix
t.
yi Co
5 - Bolts Cop py
t. rig
gh
❑ Qty. 2
ht
pyri by
Vo
co lksw
by
❑ 23 Nm cted
.p
agen
Prote AG.
6 - Sliding bushes
❑ Qty. 2
• Make sure that bushes
w
9 - Nut
❑ 20 Nm
10 - Cover
11 - Nut
❑ Not fitted on all alternators
❑ 3.2 Nm
12 - Clamp
❑ Not fitted on all alternators
13 - Threaded pin
❑ Not fitted on all alternators
❑ 3.2 Nm
om
3.1.3 Assembly overview - alternator without sliding bushes
1 - Bolts
❑ Qty. 4
❑ 23 Nm
.c
2 - Alternator
❑ Removing and installing
⇒ page 30
t
3 - Electrical connector
ke
4 - Terminal 30/B+
5 - Cover
6 - Nut
❑ 20 Nm
ar
m
AG. Volkswagen AG d
agen oes
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ise nte
io
or eo
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aut ra
ss c
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e
nl
pt
du
an
itte
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ix
erm
ab
ility
ot p
wit
, is n
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hole
.p
spec
es, in part or in w
t to the co
w
rrectness of i
l purpos
w
nf
ercia
orm
m
atio
om
n in
c
w
or
thi
te
sd
iva
o
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rp
cu
o
m
f
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
3. Alternator 29
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Electrical system - Edition 10.2019
om
engine”, page 32
⇒ “3.2.4 Removing and installing alternator, vehicles with 1.2 l/81
KW TSI engine”, page 34
⇒ “3.2.5 Removing and installing alternator, vehicles with 1.4 l/
110 kW TSI engine”, page 36
⇒ “3.2.6 Removing and installing alternator, vehicles with 1.4 l TDI
.c
engine”, page 38
⇒ “3.2.7 Removing and installing alternator, vehicles with 1.8 l/
141 KW TSI engine”, page 40
t
3.2.1 Removing and installing alternator, ve‐
ke
hicles with 1.0 l IDI engine
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1331-
ar
m
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
o eo
io
th
au ra
ss c ce
le
un
pt
an
d
itte
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Removing
rm
ix
ab
pe
ility
wit
, is n
⇒ page 15 .
h re
hole
spec
connected.
l purpos
w
nform
mercia
a
com
tion in
r
w
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
om
gu
Install in the reverse order ed of removal, observing the following:
by ara
nte
ris
ho eo
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
– Drive sliding bushes -A- about 4 mm in -direction of arrow- out
ility
ot p
of alternator housing.
.c
wit
is n
h re
– Connect battery ⇒ page 15 .
ole,
spec
urposes, in part or in wh
t to the co
work.
t
Specified torques
ke rrectne
♦ ⇒ “3.1 Assembly overview - alternator”, page 27
ss o
cial p
f inform
ar
mer
atio
m
n
c
i
or
n
hicles with 1.0 l FSI engine
thi
te
sd
va
m
i
o
r
cum
r
fo
en
ng
co Vo
by lksw
cted agen
Prote AG.
ix
.p
3. Alternator 31
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Polo 2014 ➤
Electrical system - Edition 10.2019
Removing
– With ignition switched off, disconnect earth cable from battery
⇒ page 15 .
– Remove poly V-belt ⇒ Rep. gr. 13 ; Cylinder block, pulley end;
Removing and installing poly V-belt .
– Remove tensioner for poly V-belt ⇒ Rep. gr. 13 ; Cylinder
block (pulley end); Removing and installing tensioner for poly
om
V-belt . n AG. Volkswagen AG do
swage es n
– Unscrew bolts -arrows-. byV
olk ot g
ua
d ran
ir se tee
tho
u or
a ac
Note ss
ce
e
nl
pt
du
♦ If alternator -1- is stuck in the bracket, screw bolts -arrows-
an
.c
itte
y li
back in by 2 turns.
erm
ab
ility
ot p
wit
, is n
h re
t
hole
spec
ke
es, in part or in w
t to the co
– Lever off cap -2- of 30/B+ wire -4-.
rrectness of i
– Unscrew nut.
l purpos
nf
ercia
orm
m
atio
– Disconnect electrical connector -3-.
m
m
o
n in
or c
thi
te
sd
iva
Installing
o
r
rp
cu
o
m
f
en
ng
io
t.
yi Co
op py
– To facilitate positioning of alternator , slide bushes of alternator t. C rig
gh ht
mounting slightly towards rear. yri
p by
co Vo
by lksw
cted agen
ix
Prote AG.
Note
Make sure that bushes slide freely and are not too tight (loosen,
.p
om
Removing
.c
– With ignition switched off, disconnect earth cable from battery
⇒ page 15 .
– Remove tensioner for poly V-belt ⇒ Rep. gr. 13 ; Cylinder
t
block (pulley end); Removing and installing tensioner for poly
V-belt .
ke
Vehicles with air conditioning system
Caution
. Volkswag AG en AG
agen does
– Secure air conditioner compressor to ylockVol carrier so that re‐
ksw not
gu
frigerant lines are not under tension.
ise
d b ara
nte
r
ho eo
Continued for all vehicles ut ra
ix
a c
ss
– Unscrew bolts -arrow- of alternator -1-.
ce
le
un
pt
an
d
itte
y li
erm
ab
.p
Note
ility
ot p
wit
is n
h re
back in by 2 turns.
spec
urposes, in part or in wh
w
ss o
cial p
f in
w
form
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote
33
AG.
3. Alternator
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Polo 2014 ➤
Electrical system - Edition 10.2019
om
ris nte
ho eo
Installing aut ra
c
ss
Install in the reverse order of removal, observing the following:
ce
le
un
pt
an
d
itte
y li
erm
ab
mounting slightly towards back.
ility
ot p
wit
is n
.c
h re
ole,
Note
spec
urposes, in part or in wh
t to the co
Make sure that bushes slide freely and are not too tight (loosen,
if necessary) because otherwise the clamping force of a stiff bush
t
will be insufficient even when the correct torque is applied.
ke rrectne
– Connect battery ⇒ page 15 .
ss
– Always start engine and check belt running after completing
o
cial p
f
work.
inform
mer
Specified torques
ar
atio
om
i
or
n thi
te
sd
va
o
pr
cum
r
m
fo
t.
yi Co
Cop py
Special tools and workshop equipment required
t. rig
gh ht
pyri by
Vo
o
by c
♦ Torque wrench - V.A.G 1331-
lksw
io
cted agen
Prote AG.
ix
.p
w
Removing
– Switch off ignition.
– Disconnect earth wire from battery ⇒ page 15 .
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 66 ; Noise insulation; Assembly overview - noise in‐
sulation .
om
– Remove poly V-belt ⇒ Rep. gr. 13 ; Cylinder block, pulley end;
Removing and installing poly V-belt .
Vehicles with air conditioning system
Caution
.c
Risk of damage to air conditioner compressor, refrigerant lines
and refrigerant hoses:
♦ Do NOT stretch, kink or bend refrigerant lines and hoses.
t
ke
– Remove air conditioner compressor from bracket ⇒ Heating,
air conditioning system; Rep. gr. 87 ; Air conditioner com‐
pressor; Removing air conditioner compressor from and in‐
stalling on bracket .
– Secure air conditioner compressor to body with suitable ma‐
terial (e.g. welding wire).
ar
Note
AG. Volkswagen AG d
agen oes
ksw
m
Refrigerant lines must not bebyunder
Vol
tension. not
gu
ara
ed
ris nte
ho eo
Continued for all vehicles
s aut ra
c
s
– Unscrew bolts -arrows- of alternator -1-.
ce
e
nl
io
pt
du
an
itte
y li
erm
ab
Note
ility
ot p
wit
, is n
ix
h re
back in by 2 turns.
spec
es, in part or in w
nf
ercia
orm
m
atio
w
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
w
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
3. Alternator 35
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Polo 2014 ➤
Electrical system - Edition 10.2019
om
– Disconnect electrical connector -3-.
– Remove alternator -1- downwards and to the right.
Installing
Install in the reverse order of removal, observing the following:
– To facilitate positioning of alternator , slide bushes of alternator
.c
mounting slightly towards rear.
Note
t
ke
Make sure that bushes slide freely and are not too tight (loosen,
if necessary) because otherwise the clamping force of a stiff bush
will be insufficient even when the correct torque is applied.
b
ed ra nte
ris
Special tools and workshop equipment required utho eo
ra
a c
ss
♦ Torque wrench - V.A.G 1331-
ce
le
un
pt
ix
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
.p
h re
hole
spec
es, in part or in w
t to the co
w
rrectness of i
l purpos
w
nform
mercia
a
com
t
w
ion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
om
Removing
.c
– Switch off ignition.
– Disconnect earth wire from battery ⇒ page 15 .
– Remove noise insulation ⇒ General body repairs, exterior;
t
Rep. gr. 66 ; Noise insulation; Assembly overview - noise in‐
ke
sulation .
– Remove tensioner for poly V-belt ⇒ Rep. gr. 13 ; Cylinder
block (pulley end); Removing and installing tensioner for poly
V-belt .
Vehicles with air conditioning system
ar
Caution
ss c
– Remove air conditioner compressor from bracket ⇒ Heating,
ce
le
un
pt
y li
ab
stalling on bracket .
pe
ility
ix
ot
wit
, is n
spec
es, in part or in w
.p
t to the co
Note
a
com
tion in
r
te o
thi
s
w
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
3. Alternator 37
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Polo 2014 ➤
Electrical system - Edition 10.2019
om
Note
.c
AG. Volkswagen AG d
agen oes
olksw not
V gu
by
– Disconnect electrical connector -5-.rised ara
nte
ho eo
– Remove alternator -1- downwards aut and to the right. ra
t
ss c
ce
e
Installing
nl
pt
ke
du
an
itte
y li
erm
ab
ility
– To facilitate positioning of alternator , slide bushes of alternator
ot p
wit
mounting slightly towards rear.
, is n
h re
hole
spec
ar
es, in part or in w
Note
t to the co
Make sure that bushes slide freely and are not too tight (loosen,
if necessary) because otherwise the clamping force of a stiff bush
rrectness of i
m
will be insufficient even when the correct torque is applied.
l purpos
rm
work.
m
atio
om
n in
Specified torques
or c
thi
te
ix
iv
o
r
rp
cu
o
m
f
en
ng
gh ht
pyri by
Vo
o
by c
Special tools and workshop equipment required
lksw
cted agen
Prote AG.
♦ Torque wrench - V.A.G 1331-
w
w
w
om
Removing
.c
– With ignition switched off, disconnect earth cable from battery
⇒ page 15 .
– Remove poly V-belt ⇒ Rep. gr. 13 ; Cylinder block, pulley end;
t
Removing and installing poly V-belt .
ke
Vehicles with air conditioning system
Caution
pt
du
an
ix itte
y li
erm
ab
ility
ot p
wit
, is n
h re
.p hole
spec
es, in part or in w
t to the co
w
rrectness of i
l purpos
w
nf
ercia
orm
m
atio
om
n in
w
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
3. Alternator 39
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Polo 2014 ➤
Electrical system - Edition 10.2019
n AG. Volkswagen AG do
Note lkswage es n
o ot g
byV ua
ed ran
♦ If alternator th-1-
or is stuck in the bracket, screw bolts -arrows-
is tee
back in bys a2
u turns. or
om
ac
s
♦ Carefully hit bolt heads with flat side of hammer to release
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
– Remove alternator -1- from bracket with electrical wiring still
ot p
wit
connected.
, is n
h re
hole
spec
.c
es, in part or in w
t to the co
– Unscrew nut, and detach 30/B+ wire -3-.
t
rrectness of i
– If fitted, unscrew nut -6-, and pull off clamp -2-.
ke
l purpos
nf
ercia
o
Install in the reverse order of removal, observing the following:
rm
m
atio
m
ar n in
c
thi
te
sd
iva
o
r
rp
cu
Note
o
m
f
en
ng
t.
yi
m
Co
op py
Make sure that bushes slide freely and are not too tight (loosen, t. C rig
gh ht
if necessary) because otherwise the clamping force of a stiff bush yri
p by
o Vo
will be insufficient even when the correct torque is applied.
c by lksw
cted agen
Prote AG.
io
Specified torques
♦ ⇒ “3.1 Assembly overview - alternator”, page 27
.p
Removing
– With ignition switched off, disconnect earth cable from battery
⇒ page 15 .
– Unscrew bolts -1 and 2-.
– Remove poly V-belt ⇒ Rep. gr. 13 ; Cylinder block, pulley end;
Removing and installing poly V-belt .
om
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
.c
le
un
pt
an
d
itte
y li
rm
ab
– Open clamp -arrow-.
pe
ility
ot
wit
t
, is n
h re
hole
ke
spec
– Seal open lines and connections with suitable plugs from en‐
es, in part or in w
t to the co
rrectness of i
ar
l purpos
nform
ercia
m
m
a
com
ti
– Disconnect electrical connector -3-.
on in
r
te o
thi
– Open clamp -2-.
s
iva
do
r
c
io
um
fo
en
ng
t.
– Pull off charge air pipe -1-.
yi Co
Cop py
t. rig
– Remove charge air pipe -1- downwards. gh ht
pyri by
ix
co Vo
by lksw
– Remove air conditioner compressor from bracket ⇒ Heating, Prote
cted AG.
agen
air conditioning system; Rep. gr. 87 ; Air conditioner com‐
pressor; Removing air conditioner compressor from and in‐
stalling on bracket .
.p
w
w
w
3. Alternator 41
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Polo 2014 ➤
Electrical system - Edition 10.2019
om
– Unscrew nut, and remove terminal 30/B+ -1-.
– Take alternator out downwards.
Installing
Install in the reverse order of removal, observing the following:
– Connect battery ⇒ page 15 .
.c
– Start engine, and check if belt runs properly.
Specified torques
♦ ⇒ “3.1 Assembly overview - alternator”, page 27
t
ke
3.3 Checking alternator
Test sequence
– Check alternator ⇒ Vehicle diagnostic tester.
b ua
ed ran
⇒ “3.5.1 Removing and installinghopoly
ris V-belt pulley without free‐ tee
wheel”, page 42 aut or
ac
ss
⇒ “3.5.2 Removing and installing poly V-belt pulley with free‐
ce
le
un
pt
an
d
itte
y li
rm
ab
ility
wit
, is n
.p
h re
”, page 47
spec
es, in part or in w
t to the co
rrectness of i
nform
mercia
a
com
t
w
ion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
ksw
om
ol not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
Removing
ility
.c
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t
t to the co
socket - 3310- .
ke
– Remove poly V-belt pulley from alternator shaft.
rrectne
Installing
s
Install in the reverse order of removal, observing the following:
s o
cial p
f i
ar
nform
mer
atio
om
n
c
i
or
n thi
te
sd
m
iva
o
pr
cum
r
fo
Specified torques
en
ng
t.
yi Co
Cop py
Component Specified torque
t. rig
gh
io
ht
pyri by
Vo
Poly V-belt pulley to alternator shaft 65 Nm
o
by c lksw
cted agen
Prote AG.
ix
3. Alternator 43
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Polo 2014 ➤
Electrical system - Edition 10.2019
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
ut
om
a ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
Removing
ole,
.c spec
urposes, in part or in wh
t to the co
– Clamp alternator in a vice at mounting points.
– Lever off poly V-belt pulley cap.
t rrectne
– Insert adapter - 3400- into poly V-belt pulley using 17 mm ring
ke
spanner.
ss o
cial p
f inform
mer
atio
by turning it anti-clockwise with ring spanner.
m
ar
o
n
c
i
or
n
– Hold poly V-belt pulley stationary by hand.
thi
te
sd
va
o
pr
cum
r
fo
Installing
en
ng
m
t.
yi Co
op py
Install in the reverse order of removal, observing the following:
. C rig
ht ht
rig by
py
– Screw poly V-belt pulley by hand onto alternator shaft as far
co Vo
by lksw
cted
as stop.
agen
Prote AG.
io
ix
om
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
.c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
t
wit
, is n
h re
ke
hole
Specified torques
spec
es, in part or in w
t to the co
Component Specified torque
Poly V-belt pulley to alternator shaft 80 Nm
rrectness of i
ar
l purpos
orm
m
m
atio
n in
c
thi
te
sd
iva
o
r
rp
cu
io
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
yri by
ix
op Vo
by c lksw
cted agen
Prote AG.
.p
3. Alternator 45
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Polo 2014 ➤
Electrical system - Edition 10.2019
om
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
♦ TORX driver bit - V.A.G 1603/1-
ce
e
nl
pt
du
.c
an
itte
y li
erm
ab
ility
ot p
wit
, is n
t h re
hole
spec
ke
es, in part or in w
t to the co
rrectness of i
ar
l purpos
Removing
nf
ercia
orm
– Remove alternator ⇒ page 30 .
m
atio
m
om
n in
c
thi
te
sd
a
o
r
rp
cu
o
en
ng
t.
across flats 17) or multipoint adapter - T10474- with ring span‐ op
yi Co
ner (width across flats 19) in poly V-belt pulley.
C py
t. rig
gh ht
pyri by
Vo
co lksw
by
ix
cted agen
Note
Prote AG.
Installing
Install in the reverse order of removal, observing the following:
– Screw poly V-belt pulley by hand onto alternator shaft as far
w
as stop.
om
– Insert TORX key - V.A.G 1603/1- into alternator shaft.
.c
– Counterhold adapter - 3400- using 17 mm ring spanner.
– Tighten poly V-belt pulley by turning alternator shaft anti-
clockwise using torque wrench
olksw
- V.A.G 1332- .
AG. V agen AG
agen
t
does
olksw not
yV gu
db ara
ke
rise nte
tho eo
s au ra
c
s
ce
e
nl
pt
du
an
itte
y li
erm
ar ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
m
t to the co
rrectness of i
Specified torques
io
l purpos
at
om
ion
c
in t
or
do
riv
.p
cum
for
en
ng
t.
General description
yi Co
Cop py
t. rig
There are different types of decoupler pulleys with freewheel.
gh ht
yri
w
p by
co Vo
by lksw
Before each removal of the decoupler pulley with freewheel, it is
Prote
cted AG.
agen
essential to determine the appropriate special tool to be used.
w
Caution
3. Alternator 47
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Polo 2014 ➤
Electrical system - Edition 10.2019
om
Note
Poly V-belts used for large decoupler pulleys with freewheel must
be longer (due to larger diameter of the pulley), and vary depend‐
ing on the installation of an air conditioning system in the vehicle.
t .c
Special tools and workshop equipment required
ke
ar
♦ Multipoint adapter - T10474-
m
io
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
ise
ix
r nte
tho eo
au ra
ss c
ce
e
pt
du
an
.p
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
w
rrectness of i
l purpos
w
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
yri by
48
cop Vo
by lksw
Rep. gr.27 - Starter, current supply, CCS cted agen
om
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
♦ TORX driver bit - V.A.G 1603/1-
nl
pt
du
.c an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
t
hole
spec
ke
es, in part or in w
t to the co
rrectness of i
l purpos
ar
nform
ercia
Removing
m
at
– Remove alternator ⇒ page 30 .
om
i
m
on
c
in t
– Clamp alternator in a vice at mounting points.
or
his
ate
do
priv
c
screwdriver, for example.
um
for
en
g
io n
t.
yi
– Insert multipoint adapter - T10474- or multipoint adapter -
Co
op py
3400- -1- into pulley and fit a 17 mm ring spanner.
t. C rig
gh ht
pyri by
Vo
o
– Insert TORX key - V.A.G 1603/1- -2- into alternator shaft. by c lksw
cted agen
ix
Prote AG.
– Turn alternator shaft clockwise to loosen it, counterholding
with ring spanner while doing so.
– Hold decoupled pulley with freewheel stationary with your
.p
3. Alternator 49
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Polo 2014 ➤
Electrical system - Edition 10.2019
om
– Insert multipoint adapter - T10474- -1- into decoupler pulley
with freewheel, and fit a ring spanner.
AG. Volkswagen AG d
– Insert TORX key - V.A.G 1603/1- -2- into alternator
olks
wage shaft.
n oes
not
yV gu
.c
b
– Turn alternator shaft anti-clockwise usingris torque wrench -
ed ara
nte
V.A.G 1332- -3- in order to tighten decoupled
utho pulley with eo
ra
freewheel. ss
a c
ce
le
Specified torques
un
pt
t an
d
itte
y li
erm
ke
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
ar
rrectne
m
ss o
cial p
f inform
mer
io
o
n
c
i
or
tor - C1-
n thi
te
sd
iva
o
r
cum
r
fo
en
ng
t.
yi Co
op
⇒ “3.6.2 Removing and installing voltage regulator C1 , Bosch, C py
t. rig
version 2”, page 51
gh ht
pyri by
Vo
co lksw
by
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Electrical system - Edition 10.2019
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Polo 2014 ➤
Electrical system - Edition 10.2019
1 - Starter motor
❑ Removing and installing
⇒ page 62
❑ Checking ⇒ page 70
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Polo 2014 ➤
Electrical system - Edition 10.2019
4.1.3 Assembly overview - starter, vehicles with 5-speed manual gearbox, 02T
(MQ200-5F), 0DF (MQ250-5F)
1 - Starter motor
❑ Removing and installing
⇒ page 62
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❑ Removing and installing
⇒ page 62
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Electrical system - Edition 10.2019 ac
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4.1.6 Assembly overview - starter, vehicles with 7-speed dual clutch gearbox,
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⇒ page 62
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4. Starter motor 61
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Polo 2014 ➤
Electrical system - Edition 10.2019
om
manual gearbox, 02T (MQ200-5F), 0DF (MQ250-5F)”,
page 65
⇒ “4.2.4 Removing and installing starter, vehicles with 6-speed
manual gearbox, 02U (MQ200-6F), 0DQ (MQ200-6F)”,
page 66
⇒ “4.2.5 Removing and installing starter, vehicles with 6-speed
manual gearbox, 0A8 (MQ350-6F)”, page 68
.c
⇒ “4.2.6 Removing and installing starter, vehicles with 7-speed
dual clutch gearbox, 0CW (DQ200-7F)”, page 69
t
cles with 5-speed manual gearbox, 0CF
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4. Starter motor 63
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Polo 2014 ➤
Electrical system - Edition 10.2019
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Specified torques
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t
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4.2.3 Removing and installing starter, vehi‐
cles with 5-speed manual gearbox, 02T
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Electrical system - Edition 10.2019
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Polo 2014 ➤
Electrical system - Edition 10.2019
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– Unscrew lower bolt of starter -arrow-.
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4. Starter motor 69
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Polo 2014 ➤
Electrical system - Edition 10.2019
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Removing
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– Remove battery tray ⇒ page 18 .
Vehicles with 1.4 l TDI engine
– Remove air filter housing ⇒ Rep. gr. 23 ; Air filter; Removing
t
and installing air filter housing .
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Continued for all vehicles
– Depending on vehicle equipment, unscrew nut -1- from upper
bolt of starter, and remove earth cable -2-.
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♦ ⇒ “4.1 Assembly overview – starter”, page 55
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Rep. gr.27 - Starter, current supply, CCS
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All instructions and notes regarding this chapter are available un‐
der ⇒ Electrical system, General information; Rep. gr. 27 ; Cruise
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control system (CCS) .
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⇒ “6.1 General description - start/stop system”, page 72
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Note safety precautions ⇒ page 1 .
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The start/stop system is used for reducing fuel consumption by
automatically switching off the engine when the vehicle is sta‐
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⇒ “7.4 Calibrating adaptive cruise control”, page 77
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2 - Support plate
❑ Removing and installing
⇒ page 74
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3 - Fastener
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❑ For wiring harness
4 - Quick-release fastener
❑ Qty. 3
❑ Renew after removal
5 - Adapter frame
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❑ Serves as mounting
bracket for Adaptive
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❑ Removing adaptive
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⇒ “7.2.2 Removing adaptive cruise control unit J428 from and in‐
stalling to retaining plate”, page 74
⇒ “7.2.3 Removing adaptive cruise control unit J428 from and in‐
stalling to adapter frame”, page 76
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control unit - J428- together with retain‐
ing plate
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If the automatic distance control unit - J428- is renewed, start the
respective function ⇒ Vehicle diagnostic tester.
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Removing
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– Remove adaptive cruise control unit - J428- together with re‐
taining plate ⇒ page 74 .
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J428- -4-.
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-1- as far as stop in -direction of arrow A-.
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– Install adaptive cruise control unit - J428- -4- together with re‐
an
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taining plate -1- ⇒ page 74 .
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7.4 Calibrating adaptive cruise control
Conditions
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90 – Gauges, instruments
1 Dash panel insert
⇒ “1.1 Assembly overview - dash panel insert”, page 79
⇒ “1.2 Removing and installing dash panel insert KX2 ”,
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page 79
1 - Electrical connector
❑ For dash panel insert -
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K-
2 - Dash panel insert - K-
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⇒ page 79
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3 - Dash panel insert trim
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❑ 2.5 Nm
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trim .
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insert
❑ Upper steering column trim and gap cover for dash panel insert form one component
❑ Removing and installing ⇒ General body repairs, interior; Rep. gr. 68 ; Compartments/covers; Removing
and installing upper steering column trim .
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♦ Speedometer - G21-
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♦ Coolant temperature gauge - G3-
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♦ Rev. counter - G5-
♦ Warning lamps
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Note
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♦ If one of the components is defective, the dash panel insert -
K- must be renewed as a complete unit.
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♦ For greater clarity, the steering wheel is not shown. However,
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Note
If the dash panel insert - K- with the control unit in dash panel
insert - J285- is to be renewed, start the respective function ⇒ Ve‐
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Removing
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– Disconnect connector:
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♦ Press locking detent -1- to release connector.
♦ Swing retaining clip in -direction of arrow-, and pull off con‐
nector.
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– Remove dash panel insert - K- towards front passenger side
between steering wheel and dash panel.
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AG. Volkswagen AG d
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– Remove dash panel insert trim ⇒ General body repairs,byinte‐ Vol not
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rior; Rep. gr. 70 ; Dash panel; Removing and installing
rised dash ara
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panel insert trim . ut
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Install in the reverse order of removal, observing the following:
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– Perform functional check.
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2 Horn
⇒ “2.1 Assembly overview - horn”, page 82
⇒ “2.2 Removing and installing treble horn H2 and bass horn H7
”, page 83
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t to the co
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4 - Bracket
5 - Nut
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❑ 9 Nm
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⇒ page 83
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⇒ page 83
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2.2.1 Removing and installing treble horn -
H2-
Removing
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 66 ; Noise insulation; Assembly overview - noise in‐
sulation .
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– Unscrew nut -2- of treble horn - H2- -1-.
– Remove treble horn - H2- -1- from bracket -4-.
t
– Disconnect electrical connector -3-.
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Installing
Install in the reverse order of removal, observing the following:
– Perform functional check.
Specified torques
ar
♦ ⇒ “2.1 Assembly overview - horn”, page 82
s c
sulation .
s
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spec
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Specified torques
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– Unscrew bolts -2- and -3- from bracket -1-.
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⇒ “1.8 Removing and installing rain and light sensor”, page 94
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1.1 Assembly overview - windscreen wiper system
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⇒ page 87
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4 - Wiper arm
❑ For driver side
❑ Different length for driv‐
er and front passenger
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6 - Nut
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❑ 20 Nm
7 - Wiper motor - V-
❑ With wiper motor control unit - J400- .
❑ Removing and installing ⇒ page 90
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❑ Renewing ⇒ page 92
8 - Electrical connector
9 - Rubber grommet
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– Switch on ignition briefly, then switch it off again.
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– Move wipers to service position ⇒ page 86 .
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Prote 1. Windscreen wiper system
AG.
Driver side
Note
The dimension -A- indicates the distance between the tip of the
wiper blade and the upper edge of the plenum chamber cover at
the bottom edge of the windscreen.
om
♦ Dimension -A- = 30 mm ± 5 mm.
Passenger side
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Note
The dimension -B- indicates the distance between the tip of the
t
wiper blade and the upper edge of the plenum chamber cover at
ke
the bottom edge of the windscreen.
pt
du
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– Activate “flick wipe” function on wiper lever, and allow wiper
an
itte
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arms to move to their end position.
erm
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Specified torques
nf
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page 85
m
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Prote AG.
1.6 Removing and installing wiper motor - V-
Special tools and workshop equipment required
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♦ Torque wrench - V.A.G 1410-
t .c
ke
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Note
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If the wiper motor - V- with the wiper motor control unit - J400- is
, is n
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spec
tester.
es, in part or in w
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Removing
– Removing wiper arm ⇒ page 88 .
rrectness of i
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front.
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– Remove wiper frame -2- with linkage and wiper motor - V- fromC py
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plenum chamber.
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Installing cted agen
Prote AG.
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page 85
un
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1.7 Renewing wiper motor
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Special tools and workshop equipment required
rrectness of i
♦ Release lever - 80-200-
l purpos
t
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nform
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a
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te o
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♦ Torque wrench - V.A.G 1331-
Prote AG.
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Removing
w
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Install in the reverse order of removal, observing the following:
– Attach electrical connector to windscreen wiper motor - V- .
– Switch on ignition.
– Activate “flick wipe” function on wiper lever, and allow wiper
motor - V- to move to its end position.
– Switch off ignition.
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– Separate electrical connector.
– Fit wiper motor - V- to wiper frame.
t
– Tighten bolts -arrows-.
ke
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– Tighten nut.
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– Connect drive rod -1- at ball joint -arrow- to motor crank. C py
t. rig
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– Install wiper frame together with wiper motor - V- ⇒ page 90 .
p by
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Prote AG.
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Specified torques e
nl
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Component Specified torque
erm
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Bolts for securing wiper motor - V- to wiper frame ⇒ “1.1 Assembly overview - windscreen wip‐
wit
, is n
er system”, page 85
h re
hole
spec
es, in part or in w
t to the co
om
1.8 Removing and installing rain and light
rrectness of i
sensor
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Note
nf
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or
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m
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♦ The rain and light sensor - G397- has a silicon layer (coupling
om
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pad) which forms the contact surface to the windscreen.
or c
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♦ Determine the correct rain and light sensor - G397- using the
t.
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part number ⇒ Electronic parts catalogue “ETKA” . C py
ht. rig
rig ht
♦ If the rain and light sensor - G397- is replaced by a rain and
py by
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light sensor - G397- with a different part number, start the re‐
cted agen
Prote AG.
spective function ⇒ Vehicle diagnostic tester.
ar
Removing
– Switch off ignition.
– Equipment version with ignition lock: withdraw ignition key.
m
– Remove interior mirror ⇒ General body repairs, interior; Rep.
gr. 68 ; Interior mirror; Removing and installing interior mirror .
– Disconnect electrical connector -3-.
io
Caution
om
– If the humidity sender is damaged -arrow-, the rain and light
sensor -1- must be renewed.
– Clean bonding surface on windscreen using lint-free cloth.
• Completely remove any remains of the silicone.
Installing
.c
Install in the reverse order of removal, observing the following:
t
Note
ke
Renew the silicone pad.
– Remove silicone pad -2- from sensor -3- without leaving any
residue.
– Clean bonding surface -1- on sensor with compressed air.
ar
m
AG. Volkswagen AG d
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– Pull silicone paper -1- off silicone pad -3-.
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nl
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an
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as an assembly aid.
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at
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ion
c
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or
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Cop py
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Prote AG.
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– Pull protective film -2- off silicone pad -1-.
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Note
AG. Volkswagen AG d
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To prevent the silicone pad from being soiled, only remove by the
V o
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protective film immediately before installing the sensor. rise nte
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nl
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Note
or
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After approx. 10 minutes, the contact surface must be free of
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♦ If the contact surface is not free of bubbles after 10 minutes,
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the rain and light sensor - G397- must be removed and instal‐
agen
Prote AG.
led anew.
♦ Air bubbles between the windscreen and the coupling pad will
cause the rain and light sensor - G397- to malfunction.
w
ce
e
page 98
nl
pt
du
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⇒ “2.3 Removing and installing windscreen washer fluid level
om
erm
ab
sender G33 ”, page 100
ility
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washer pump V59 ”, page 101
hole
spec
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⇒ “2.6 Adjusting spray jets”, page 102
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2.1 Assembly overview - windscreen washer system
rrectness of i
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1 - Bracket
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2 - Grommet
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❑ For washer fluid hose in
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❑ Renew if damaged
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3 - Electrical connector yi
t.
Co
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❑ Depending on equip‐
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❑ For right spray jet heater
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Prote
element - Z21-
AG.
4 - Connection piece
❑ For right spray jet
io
Z21-
❑ Removing and installing
⇒ page 101
.p
Z20-
❑ Removing and installing
⇒ page 101
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12 - Connection piece
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13 - Connection piece
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wit
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urposes, in part or in wh
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❑ Removing and installing ⇒ page 101
15 - Sealing grommet
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❑ Qty. 2
t
s
❑ Renew if damaged
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16 - Washer fluid reservoir
form
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❑ Removing and installing windscreen washer fluid level sender - G33- ⇒ page 100
te
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17 - Nut
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❑ Qty. 2
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❑ 8 Nm
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18 - Clamping washer
p
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19 - Connection piece
❑ Depending on equipment
❑ For spray jets of headlight washer system
io
23 - Strainer
24 - Filler neck
❑ Must not be removed from washer fluid reservoir
w
reservoir
Special tools and workshop equipment required
om
♦ Drip tray
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Removing
– Switch off ignition and all electrical consumers.
– Withdraw ignition key.
t
– Remove right wheel housing liner ⇒ General body repairs,
ke
exterior; Rep. gr. 66 ; Removing and installing front wheel
housing liner .
– Remove front bumper cover ⇒ General body repairs, exterior;
Rep. gr. 63 ; Front bumper; Removing and installing bumper
cover .
ar
– Remove windscreen and rear window washer pump - V59-
-7- ⇒ page 101 .
AG. Volkswagen AG d
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Depending on vehicle equipment olksw not
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– Remove headlight washer system pump - V11- -4-horis nte
eo
⇒ page 112 . s aut ra
c
s
– Disconnect connector -9- from windscreen washer fluid level
ce
le
un
pt
sender - G33- -10-.
an
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Continued for all vehicles
pe
ility
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es, in part or in w
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reservoir.
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Cop py
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Prote AG.
– Pull clamping washer -2- off pin on washer fluid reservoir -1-.
AG. Volkswagen AG d
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Caution by
Vol
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Risk of leakage. auth
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♦ The washer fluid reservoir is constructed in a one-piece
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design. The washer fluid reservoir and the filler neck are
du
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not intended to be separated from each other. If they are
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nevertheless detached from each other, the connection
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could leak.
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– Unclip filler neck -1- in -direction of arrow- from retainer -2-.
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Caution
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The washer fluid reservoir may become loose and fall off.
♦ When installing, fit clamping washer onto pin on washer
ix
fluid reservoir.
Specified torques
♦ ⇒ “2.1 Assembly overview - windscreen washer system”, page
97
w
Note
w
Procedure
– Removing and installing washer fluid reservoir ⇒ page 98 .
ce
e
nl
om
pt
du
an
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erm
ab
– Withdraw ignition key.
ility
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wit
, is n
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exterior; Rep. gr. 66 ; Removing and installing front wheel
hole
housing liner .
spec
es, in part or in w
t to the co
.c
– Disconnect connector -5- from windscreen and rear window
washer pump - V59- -7-.
rrectness of i
– Press release tab on connection piece -6- of washer fluid line
t
l purpos
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connection piece off windscreen and rear window washer
pump - V59- -7-.
nform
ercia
at
om
i
leading to spray jets of windscreen washer system, and pull
on
c
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ar
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do
priv
– Pull windscreen and rear window washer pump - V59- -7- up‐
um
for
en
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t.
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Installing
t. C rig
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Install in the reverse order of removal, observing the following:
co lksw
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Prote AG.
Note
io
Note
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Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.
Removing
– Push spray jet upwards in -direction of arrow A-, and swing it
at bottom in -direction of arrow B- out of bonnet.
om
.c
– Push release tab on connection piece -2- of washer fluid line
in -direction of arrow-, and pull connection piece off spray jet
-1-.
Depending on vehicle equipment
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– Disconnect connector -3- from left spray jet heater element -
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Install in the reverse order of removal, observing the au
following: ac
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nl
ar
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Note
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When connecting the washer fluid line, ensure that the connection
wit
, is n
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hole
spec
es, in part or in w
– Starting at the top, push spray jet into mounting hole until it
t to the co
locks in place audibly.
– Adjusting spray jets ⇒ page 102 .
io
rrectness of i
2.6 Adjusting spray jets
l purpos
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Procedure
nform
mercia
Caution at
om
ion
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or
Risk of damage.
his
ate
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Co
Cop py
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Note
co Vo
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Prote
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AG.
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⇒ “3.4 Adjusting wiper arm”, page 105
⇒ “3.5 Removing and installing rear window wiperwmotor
agen V12 ”,
AG. Volkswagen AG d
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page 106 yV
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3.1 Assembly overview - rear window wiper system ris nte
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un
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1 - Cover
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2 - Nut
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❑ 12 Nm
wit
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3 - Wiper arm
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spec
❑ Removing and installing
urposes, in part or in wh
⇒ page 104
t to the co
❑ Adjusting ⇒ page 105
4 - Seal
rrectne
❑ In rear window
ar
s
❑ Renew if damaged
s o
cial p
f
❑ Removing and installing
inform
⇒ page 106
mer
atio
m
5 - Distance piece
o
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c
i
or
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❑ Qty. 3
thi
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sd
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6 - Rubber ring
i
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❑ Qty. 3
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t.
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7 - Nut C py
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❑ With washer p by
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❑ Qty. 3
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❑ 8 Nm
8 - Electrical connector
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⇒ page 106
10 - Wiper blade
❑ Removing and installing
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⇒ page 104
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3.2 Removing and installing wiper blade
le
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Removing
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Caution
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spec
urposes, in part or in wh
t to the co
om
♦ Joint-free wipers are very flexible. To lift the wiper blades
off the rear window, touch them only in the area in which
the wiper blades are attached to the wipers.
rrectness
– Lift wiper arm off the rear window.
o
cial p
f in
– Swing wiper blade in -direction of arrow A- out of wiper arm.
form
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mer
atio
– Press release button -2-.
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– Pull wiper blade on wiper blade fastener -1- in
or
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Install in the reverse order of removal, observing the following:
Co
Cop py
t. rig
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Note Prote
cted AG.
agen
Removing
– Switch on ignition.
– Move wiper lever to “rear window wipe” position.
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un
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– Loosen but do not completely unscrew nut.
an
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ab
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spec
es, in part or in w
t to the co
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– Fit puller - T10369/5- to wiper arm -2-.
l purpos
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– Fit thrust piece -3- to wiper arm shaft.
nform
ercia
– Turn spindle -1- clockwise until wiper arm has been pulled off
the wiper shaft.
m
a
com
tio
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– Unscrew nut -4- completely and remove wiper arm.
n in
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Installing
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Install in the reverse order of removal, observing the following:
fo
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t.
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– Adjust wiper arm ⇒ page 105 . . Cop py
rig
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rig by
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by copy Vo
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3.4 Adjusting wiper arm
AG.
Procedure
– Remove wiper arm ⇒ page 104 .
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– Switch on ignition.
– Move wiper lever to “rear window wipe” position.
w
– Fit wiper arm together with attached wiper blade onto wiper
shaft.
Note
The dimension -a- indicates the distance between the tip of the
wiper blade and the lower edge of the rear window.
om
♦ Dimension -a- = 33 mm ± 5 mm.
– Tighten wiper arm nut.
– Activate “rear window wipe” function on wiper lever, and allow
wiper arm to move to its end position.
AG. Volkswagen AG d
– Switch off ignition. agen oes
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b a
– Check wiper arm adjustment
rised
again, and correct it if necessary.rante
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ut
– Press cap onto swiper
sa arm. ra
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Specified torques
nl
pt
du
t
an
itte
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♦ ⇒ “3.1 Assembly overview - rear window wiper system”, page
erm
ab
ke
103
ility
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wit
, is n
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3.5 Removing and installing rear window
hole
spec
wiper motor - V12-
es, in part or in w
t to the co
Special tools and workshop equipment required
ar
♦ Torque wrench - V.A.G 1331-
rrectness of i
l purpos
m
nform
mercia
at
om
io
io
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c
in t
or
his
ate
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priv
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for
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t.
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Cop py
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rig ht
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Removing by c lksw
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Prote AG.
– Remove wiper arm ⇒ page 104 .
– Remove rear lid trim ⇒ General body repairs, interior; Rep.
gr. 70 ; Luggage compartment trims .
w
– Carefully remove rear window wiper motor - V12- from rear lid.
Installing
Install in the reverse order of removal, observing the following:
w
om
103
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AG. Volkswagen AG d
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t to the co
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l purpos
io
nform
mercia
a
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com
tion in
r
te o
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iva
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fo
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Cop py
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by c lksw
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109 uthor eo
ra
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⇒ “4.4 Removing
s and installing spray jet”, page 109
ce
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nl
pt
du
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itte
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erm
ab
4.1 Assembly overview - rear window washer system
ility
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wit
.c
, is n
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hole
spec
es, in part or in w
t to the co
⇒ page 109
t
❑ With windscreen wash‐
ke
er fluid level sender -
rrectness of i
G33-
l purpos
nf
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o
⇒ page 100
ar rm
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atio
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⇒ page 109
m
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3 - Connection piece
t.
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op py
❑ For spray jets of rear
t. C rig
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window washer system p by
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co lksw
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4 - Spray nozzle Prote AG.
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nl
wheel housing.
pt
du
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erm
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Procedure
ility
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– Removing and installing washer fluid reservoir ⇒ page 98 .
, is n
h re
hole
spec
es, in part or in w
.c
washer pump
t to the co
rrectness of i
Note
t
l purpos
ke
The rear window washer pump supplies both the windscreen and
the rear window washer systems and is located on the washer
nf
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orm
m
atio
m
Procedure
o
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or c
ar
thi
– Removing and installing windscreen and rear window washer
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When connecting the washer fluid line, ensure that the connection
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9 - Headlight washer system pump - V11-
❑ Removing and installing ⇒ page 112
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reservoir
Note
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the headlight washer systems) is located in the front right wheel
housing.
Procedure
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– Removing and installing washer fluid reservoir ⇒ page 98 .
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5.3 Removing and installing headlight
washer system pump - V11-
Special tools and workshop equipment required
♦ Drip tray
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Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
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Removing
– Remove pop-up cylinder ⇒ page 113 .
– Press fasteners in -direction of arrow A-.
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Installing
Install in the reverse order of removal, observing the following:
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Removal and installation are described for the left side. The re‐
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♦ Observe the markings for distinguishing the left and right pop-
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♦ Ensure that the pop-up cylinder engages audibly when being
pushed into the mounting.
♦ When connecting the washer fluid line, ensure that the con‐
nection piece engages audibly.
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♦ Drip tray
Note
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Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.
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Removing
– Remove front bumper cover ⇒ General body repairs, exterior;
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– Press release button on connection piece of washer fluid line
-arrow-.
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– Pull connection piece off pop-up cylinder.
– Pull pop-up cylinder downwards out of mounting.
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Install in the reverse order of removal, observing the following:
Note
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the washer fluid line, ensure that the con‐ c
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All instructions and notes regarding this chapter are availabled by un‐
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1. Headlights 117
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Polo 2014 ➤
Electrical system - Edition 10.2019
1 Headlights
⇒ “1.1 Assembly overview - headlight”, page 118
⇒ “1.2 Removing and installing headlight”, page 125
⇒ “1.3 Adjusting headlights”, page 127
⇒ “1.4 Adjusting headlight installation position”, page 127
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ke
M29 / M31 ”, page 152
⇒ “1.11 Removing and installing headlight main beam bulb M30 /
rrectne
M32 ”, page 156
⇒ “1.12 Removing and installing gas discharge bulb L13 / L14 ”,
ss
page 161
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⇒ “1.13 Removing and installing side light bulb M1 / M3 ”,
form
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charge light J426 / J427 ”, page 168
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page 120
⇒ “1.1.3 Assembly overview - gas discharge headlight”,
page 122
⇒ “1.1.4 Assembly overview - LED headlights”, page 124
1 - Bolt
❑ Qty. 2
❑ 2.5 Nm
2 - Bolt
❑ For stop
❑ 2 Nm
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3 - Carrier
❑ For headlight
4 - Cover
❑ For headlight dipped
beam bulb and head‐
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beam bulb - M30- / right
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bulb - M32-
m
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❑ Removing and installing
⇒ page 156
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9 - Side light bulb
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❑ Left headlight range control motor - V48- / right headlight range control motor - V49-
❑ Removing and installing ⇒ page 144
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13 - Headlight mounting
❑ Qty. 2
14 - Adjustment bushes
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❑ Qty. 2
❑ Correcting installation position of headlight ⇒ page 127
15 - Bolt
❑ Qty. 2
❑ 6 Nm
1. Headlights 119
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Electrical system - Edition 10.2019
16 - Headlights
❑ Front left headlight - MX1- / front right headlight - MX2-
❑ Removing and installing ⇒ page 125
❑ Adjusting ⇒ page 127
❑ Correcting installation position of headlight ⇒ page 127
❑ Installing repair kit for headlight housing ⇒ page 133
❑ Changing headlights over from driving on right to driving on left ⇒ page 134
om
❑ Changing headlights over from driving on left to driving on right ⇒ page 139
17 - Front turn signal bulb
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4 - Front turn signal bulb
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10 - Headlights
❑ Front left headlight - MX1- / front right headlight - MX2-
❑ Removing and installing ⇒ page 125
❑ Adjusting ⇒ page 127
❑ Correcting installation position of headlight ⇒ page 127
❑ Installing repair kit for “headlight housing” ⇒ page 133
❑ Changing headlights over from driving on right to driving on left ⇒ page 134
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❑ Changing headlights over from driving on left to driving on right ⇒ page 139
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❑ Left headlight main beam bulb - M30- / right headlight main beam bulb - M32-
❑ Removing and installing ⇒ page 156
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15 - Bulb holder
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17 - Handle
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1. Headlights 121
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Electrical system - Edition 10.2019
1 - Bolt
❑ Qty. 2
❑ 2.5 Nm
2 - Bolt
om
❑ For stop
❑ 2 Nm
3 - Carrier
❑ For headlight
4 - Housing cover
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❑ For gas discharge bulb
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5 - Bolt
t
❑ Qty. 4
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6 - Cover
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7 - Cover
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❑ Left headlight range control motor - V48- / right headlight range control motor - V49-
❑ Removing and installing ⇒ page 144
rrectness of i
❑ Left gas discharge (xenon) bulb - L13- / right gas discharge (xenon) bulb - L14-
❑ With integrated starter unit
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❑ Correcting installation position of headlight ⇒ page 127
16 - Bolt
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❑ Removing and installing ⇒ page 125
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❑ Installing repair kit for headlight housing ⇒ page 133
t
❑ Changing headlights over from driving on right to driving on left ⇒ page 134
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❑ Changing headlights over from driving on left to driving on right ⇒ page 139
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1. Headlights 123
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Electrical system - Edition 10.2019
1 - Headlights
❑ Front left headlight -
MX1- / front right head‐
light - MX2-
❑ Removing and installing
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⇒ page 125
❑ Adjusting ⇒ page 127
❑ Correcting installation
position of headlight
⇒ page 127 AG. Volkswagen AG d
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⇒ page 133 aut ra
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❑ Changing headlights
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⇒ page 134
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⇒ page 139
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❑ Removing and installing ⇒ page 159
7 - Bolts
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❑ 2 Nm
8 - Bolts
❑ Qty. 4
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❑ 1.5 Nm
9 - Cover
❑ For main beam
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10 - Bolts
❑ Qty. 11
❑ 1.4 Nm
11 - LED module for daytime running light and side light
❑ Left LED module for daytime running light and side light - J860- / right LED module for daytime running
light and side light - J861-
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❑ Removing and installing ⇒ page 155
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14 - Headlight range control motor
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❑ Left headlight range control motor - V48- / right headlight range control motor - V49-
❑ Removing and installing ⇒ page 150
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15 - Headlight mounting
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21 - Cover
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Note
Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.
1. Headlights 125
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Removing
– Switch off ignition and all electrical consumers.
– Withdraw ignition key.
Caution
om
♦ When removing and installing the headlight, the surface
of the front bumper cover may be scratched.
♦ Mask off the relevant areas with commercially available
adhesive tape.
.c
– Mask off front bumper cover in the area of headlight with com‐
mercially available adhesive tape.
– Disconnect connector -2- from headlight -1-.
t
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– Unscrew bolts -2- of headlight -1-. ut
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– Detach headlight -1- at bottom first from inner headlight
ce
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pt
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– Remove headlight -1- towards front in -direction of arrow- from
erm
ab
lower headlight mountings.
ility
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Installing
es, in part or in w
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Install in the reverse order of removal, observing the following:
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• When doing this, ensure that the headlight slides into lower
l purpos
headlight mountings.
w
nform
ercia
at
om
n
c
his
ate
• If the shut lines/gaps around the headlight -1- are uneven, the
do
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– Perform functional check.
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– Check headlight setting and adjust headlight as necessary gh ht
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⇒ page 127 .
op Vo
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Specified torques
♦ ⇒ “1.1 Assembly overview - headlight”, page 118
ce
le
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pt
an
d
⇒ “1.3.1 Adjusting headlights, halogen headlights H7”,
itte
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page 127
erm
ab
ility
⇒ “1.3.2 Adjusting headlights, gas discharge headlight”, ot p
wit
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page 127
h re
ole,
spec
⇒ “1.3.3 Adjusting headlights, auxiliary headlight”, page 127
urposes, in part or in wh
om
t to the co
1.3.1 Adjusting headlights, halogen head‐
lights H7
rrectne
Procedure
s
– Adjust halogen headlights H7 ⇒ Maintenance ; Booklet 27.1 ;
s o
cial p
Descriptions of work .
f in
.c form
mer
atio
m
headlight
o
n
c
i
or
n thi
t
e
Procedure
t
sd
iva
o
r
ke
p
cum
– Adjusting gas discharge headlights ⇒ Maintenance ; Booklet
r
fo
en
ng
Note
Procedure
– Remove headlight ⇒ page 125 .
– Remove front bumper cover ⇒ General body repairs, exterior;
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1. Headlights 127
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Polo 2014 ➤ wage
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– Loosen bolts -2-sof
au guide.
t ra
c
s
– Install headlight ⇒ page 125 .
ce
le
un
pt
an
d
itte
y li
erm
ab
bush -1- in or out, or by moving headlight mounting.
ility
ot p
wit
– Tighten bolts -2- of guide.
is n
h re
ole,
spec
om
urposes, in part or in wh
t to the co
cover .
– Check installation position again, and make sure that shut
lines/gaps between headlight and body are even.
rrectne
– Perform functional check.
ss
– Check headlight setting and adjust headlight as necessary
.c
cial p
f
⇒ page 127 .
inform
mer
Specified torques
atio
om
n
c
t
i
or
n thi
te
sd
a
ke
v
o
pr
cum
r
fo
t.
yi Co
Cop py
⇒ “1.5.1 Removing and installing front turn signal bulb M5 / M7 , ht. rig
rig ht
halogen headlights H7, version 1”, page 128
py by
co Vo
Note
Removal and installation are described for the left side. The re‐
.p
Removing
w
om
Caution
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evaporate when the bulb is switched on and cause the
glass bulb to cloud over.
♦ Wear e.g. cleanwfabric
agen gloves when
AG. Volkswagen AGinserting
doe bulbs.
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t
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♦ Make sure d b the bulb holder is correctly seateduawhen
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se
ling.thThe ingress of water will cause permanentndamage
ke
ri tee
o
tos athe
u headlight. or
ac
s ce
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un
pt
an
d
itte
ab
wit
is n
⇒ page 127 .
spec
urposes, in part or in wh
t to the co
H7, version 2
io
ss o
cial p
Note
inform
mer
Removal and installation are described for the left side. The re‐
atio
ix
m
n
c
n thi
te
sd
iva
o
pr
Removing
.p
um
r
fo
en
ng
t.
yi
– Remove headlight ⇒ page 125 .
Co
Cop py
t. rig
– Pull cap -3- off headlight.
gh ht
pyri by
Vo
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by c
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lksw
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w
1. Headlights 129
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Electrical system - Edition 10.2019
– Pull grip with bulb holder -1- in -direction of arrow- out of re‐
flector -2-.
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– Pull front left turn signal bulb - M5- -2- in -direction of arrow- AG. Volkswagen A
out of bulb holder -1-. wage
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Installing db ara
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Install in the reverse order of removal, observing
s au the following: ra
c
s
t ce
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Caution
an
d
ke
itte
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ab
pe
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Risk of damage to the bulb.
ot
wit
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♦ Do not touch the glass part of the bulb with bare fingers.
h re
hole
spec
evaporate when the bulb is switched on and cause the
ar
es, in part or in w
t to the co
glass bulb to cloud over.
♦ Wear e.g. clean fabric gloves when inserting bulbs.
rrectness of i
♦ Make sure cover cap is correctly seated when installing.
m
The ingress of water will cause permanent damage to the
l purpos
headlight.
nform
ercia
io
m
a
– Install cap -3-.
com
tion in
– Install headlight ⇒ page 125 .
r
te o
thi
s
iva
cum
fo
t.
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⇒ page 127 .
Co
Cop py
ht. rig
rig ht
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lights)
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Note
Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.
Removing
– Remove headlight ⇒ page 125 .
om
– Turn bulb holder -1- in -direction of arrow-, and pull front left
turn signal bulb - M5- out of reflector.
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– Press catches -arrows-, and pull front left turn
uth signal bulb - M5-
o
or
-1- out of bulb holder -2-. ss
a ac
ce
le
un
pt
m
an
d
itte
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Note
rm
ab
pe
ility
ot
The left front turn signal bulb - M5- is permanently attached to the
wit
, is n
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es, in part or in w
Installing
t to the co
Install in the reverse order of removal, observing the following:
ix
Caution rrectness of i
l purpos
nform
ercia
♦ Do not touch the glass part of the bulb with bare fingers.
Fingers leave traces of grease on the glass bulb, which
m
a
com
thi
s
iva
cum
fo
t.
The ingress of water will cause permanent damage to the
yi Co
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headlight.
C py
t. rig
gh ht
pyri by
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co lksw
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Prote AG.
1. Headlights 131
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1.5.4 Removing and installing afront
gen AGturn signal
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ce
t
e
nl
pt
du
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Removal and installation are described for the left side. The re‐
y li
erm
ab
moval and installation procedure for the right-hand side is basi‐
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
ar
t to the co
rrectness of i
m
l purpos
nform
mercia
io
at
om
ion
c
in t
or
his
ate
do
riv
– Release catches -arrows-, and pull out front turn signal bulb -
p
c
ix
um
or
en
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t.
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Installing t. Cop py
rig
gh ht
Install in the reverse order of removal, observing the following:
yri by
.p
cop Vo
by lksw
cted agen
Prote AG.
Caution
♦ Do not touch the glass part of the bulb with bare fingers.
Fingers leave traces of grease on the glass bulb, which
evaporate when the bulb is switched on and cause the
w
om
1.6 Installing repair kit for headlight housing
.c
Special tools and workshop equipment required
♦ Torque screwdriver - V.A.G 1624-
n AG. Volkswagen AG do
wage
t
lks es n
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d ran
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tho
u or
a ac
ss
ce
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pt
du
an
itte
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ab
ar
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
♦ Electric cutter - V.A.G 1561 A-
rrectness of i
io
l purpos
nf
ercia
orm
ix
m
atio
om
n in
or c
thi
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rp
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♦ Blade - V.A.G 1561/18- t. C rig
gh ht
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Note
AG.
♦ The work procedure is described for the left side. The work
w
Procedure
– Remove headlight ⇒ page 125 .
– Place headlight on soft and clean surface.
– Using electric cutter - V.A.G 1561 A- and blade - V.A.G
1561/18- , cut damaged retaining tab off headlight housing.
1. Headlights 133
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AG. Volkswagen AG d
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– Grind off cut edge on headlight housing,
rise d and remove any re‐ nte
maining roughness from headlightut
ho housing. eo
ra
s a c
s
– Install new retaining tab -1-, and tighten bolts -arrows-.
ce
e
nl
pt
du
an
itte
y li
erm
ab
Note
ility
ot p
wit
, is n
om
h re
hole
spec
♦ The inner retaining tab is smaller than the outer retaining tab.
es, in part or in w
t to the co
– Install headlight ⇒ page 125 .
rrectness of i
l purpos
.c
Specified torques
nform
ercia
t at
om
ion
c
ke
in t
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ate
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priv
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1.7 Converting headlights from driving on
for
en
ng
t.
yi
right to driving on left
Co
Cop py
t. rig
Note
♦ Please note the different part numbers for the headlight con‐
version sets for converting from right to left-hand traffic ⇒
Electronic Parts Catalogue .
♦ Both headlights of a vehicle must always be converted.
w
♦ The details "right" and "left" on the masking films always refer
to the direction of travel.
♦ It is only permissible to make use of the headlight conversion
set for a short period of time. When permanently driving in the
respective country during a longer period of time, suitable
headlights need to be installed according to valid specifica‐
tions.
Procedure
– Turn rotary light switch - EX1- to “0” position.
– Clean headlight lenses.
– Remove protective film on back of assembly film -C- in area
-D- only.
– Align edges -B- of application film -C- with trim lines -A- on
om
headlight lens.
– Press area -D- firmly onto headlight lens.
– Carefully pull application film -C- off the headlight lens.
• The masking film -D- remains on the headlight lens.
– Remove remaining adhesive from headlight:
.c
♦ Remove any remaining adhesive using only alcohol-based or
alcohol and water-based cleaning fluid, e.g. a cloth soaked in
isopropanol.
t
♦ Customers should be informed of how to remove residual ad‐
hesive after the masking film is pulled off.
ke
ol
oes
not
ar
on right to driving on left, left gas dis‐
y V gu
d b ara
rise nte
charge headlight
tho eo
u ra
sa s c
If a right-hand drive vehicle is driven in a left-hand drive country,
ce
le
m
un
pt
y li
ab
ility
ot
wit
Procedure
, is n
io
h re
hole
spec
es, in part or in w
Note
t to the co
ix
.p
a
com
ti
w
on in
thi
do
r
rp
cum
en
ng
t.
yi Co
– Perform adjustment in menu “Light Settings”. t. Cop py
rig
gh ht
pyri by
Vo
o
w
c by lksw
cted agen
Prote AG.
1. Headlights 135
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Electrical system - Edition 10.2019
Note
om
♦ The headlight conversion set consists of 2 masking films with
different part numbers.
♦ Both headlights of a vehicle must always be converted.
♦ It is only permissible to make use of the headlight conversion
set for a short period of time. When permanently driving in the
respective country during a longer period of time, suitable
headlights need to be installed according to valid specifica‐
.c
tions.
Procedure
t
– Turn rotary light switch - EX1- to 0 position.
ke
– Clean headlight lenses.
– Remove protective backing from application film -3- in area
-4- only.
– Align edges -2- of application film -3- with trim lines -1- on
headlight lens.
ar
– Press area -4- firmly onto headlight lens.
– Carefully pull application film -3- off headlight lens.
m
The masking film -4- remains on the lens of the headlight.
n AG. Volkswagen A
– Remove any remaining olks
wadhesive
age using only alcohol-based
G do
es n
ot g
or
alcohol and water-based
d by V cleaning fluid, e.g. a cloth soaked
ua
r
in
isopropanol. orise ante
io
e th or
au ac
ss
ce
le
Note
un
pt
an
d
itte
y li
ix
erm
wit
is n
h re
ole,
.p
spec
urposes, in part or in wh
t to the co
w
rrectness o
cial p
f
w
inform
mer
atio
om
n
c
i
w or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ce
le
un
pt
an
d
itte
y li
Note
erm
ab
ility
ot p
om
♦ The headlight conversion set comprises 2 pieces of film.
wit
is n
h re
ole,
♦ Please note the different part numbers for the headlight con‐
spec
version sets for converting from right to left-hand traffic ⇒
urposes, in part or in wh
t to the co
♦ Both headlights of a vehicle must always be converted.
rrectne
♦ The details "right" and "left" on the masking films always refer
.c
to the direction of travel.
s
♦ It is only permissible to make use of the headlight conversion
s o
cial p
f
set for a short period of time. When permanently driving in the
inform
respective country during a longer period of time, suitable
t
mer
atio
ke
m
tions.
o
n
c
i
or
n thi
te
Procedure
sd
iva
o
pr
cum
r
en
ng
t.
yi
– Clean headlight lenses.
gh
t.
ar
Cop
Co
py
rig
ht
yri
– Remove protective film on back of assembly film -C- in area p by
co Vo
-D- only.
by lksw
cted agen
Prote AG.
– Align edges -B- of application film -C- with trim lines -A- on
m
headlight lens.
– Press area -D- firmly onto headlight lens.
– Carefully pull application film -C- off the headlight lens.
io
charge headlight
If a right-hand drive vehicle is driven in a left-hand drive country,
or vice versa, the headlights must be converted. This is necessary
w
1. Headlights 137
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Electrical system - Edition 10.2019
Procedure
Note
om
for a short period of time. When permanently driving in the
respective country during a longer period of time, suitable
headlights need to be installed according to valid specifica‐
tions.
.c
olk not
yV gu
– Press function buttons
ise
d bSetup and Light . ara
nte
r
tho eo
– Perform adjustment
sa
u in menu “Light Settings”. ra
c
s
t
ce
le
pt
an
d
ke
itte
y li
rm
ab
light
pe
ility
ot
wit
, is n
h re
hole
spec
Note
es, in part or in w
ar
t to the co
♦ The headlight conversion set consists of 2 masking films with
different part numbers. rrectness of i
io
tions.
a
com
tion in
r
te o
Procedure
thi
s
iva
do
r
c
ix
um
fo
en
ng
by
-4- only.
op Vo
by c lksw
cted agen
Prote
– Align edges -2- of application film -3- with trim lines -1- on
AG.
headlight lens.
– Press area -4- firmly onto headlight lens.
w
Note
om
⇒ “1.8.3 Changing headlights over from driving on left to driving
on right, left LED discharge headlight”, page 141
⇒ “1.8.4 Changing headlights over from driving on left to driving
on right, right halogen headlight H7”, page 142
⇒ “1.8.5 Changing headlights over from driving on left to driving
on right, right gas discharge headlight”, page 142
.c
. Volkswagen AG
gen AG does
⇒ “1.8.6 Changing headlights over from driving on Vol
kleft
swato driving not
on right, right LED headlight”, page 143 ed
by gu
ara
ris nte
tho eo
1.8.1 Changing headlights over from driving u ra
t
a c
ss
on left to driving on right, left halogen
ce
le
ke
un
pt
headlight H7
an
d
itte
y li
erm
ab
ility
ot p
wit
Note
is n
h re
ole,
ar
spec
♦ The headlight conversion set comprises 2 pieces of film.
urposes, in part or in wh
t to the co
♦ Please note the different part numbers for the headlight con‐
version sets for converting from left to right-hand traffic ⇒
Electronic Parts Catalogue .
rrectne
m
♦ Both headlights of a vehicle must always be converted.
s
♦ The details "right" and "left" on the masking films always refer
s o
cial p
f
to the direction of travel.
inform
io
mer
atio
set for a short period of time. When permanently driving in the
om
n
respective country during a longer period of time, suitable
c
i
or
n
headlights need to be installed according to valid specifica‐
thi
te
sd
ix a
tions.
iv
o
pr
cum
r
fo
en
ng
Procedure
t.
yi Co
Cop py
.p
t.
– Turn rotary light switch - EX1- to “0” position.
rig
gh ht
pyri by
Vo
co
– Clean headlight lenses.
by lksw
cted agen
Prote AG.
w
w
w
1. Headlights 139
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Electrical system - Edition 10.2019
om
• The masking film -D- remains on the headlight lens.
– Remove remaining adhesive from headlight:
♦ Remove any remaining adhesive using only alcohol-based or
alcohol and water-based cleaning fluid, e.g. a cloth soaked in
isopropanol.
♦ Customers should be informed of how to remove residual ad‐
.c
hesive after the masking film is pulled off.
t
ke
1.8.2 Changing headlights over from driving
on left to driving on right, left gas dis‐
charge headlight
If a right-hand drive vehicle is driven in a left-hand drive country,
or vice versa, the headlights must be converted. This is necessary
ar
in order to avoid dazzling oncoming traffic with the asymmetric
low beam headlights.
Procedure
m
Note
n AG. Volkswagen AG do
swage es n
♦ The conversion from driving on left to driving on right, y V or vice
io
olk ot g
b ua
versa, is performed by means of the infotainment ir se system.
d ran
tee
tho
or
♦ It is only permissible to make use of the headlight
ss
au
converter ac
for a short period of time. When permanently driving in the
ce
e
ix nl
an
y li
erm
tions.
ab
ility
ot p
.p
wit
, is n
nform
ercia
w
m
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ce
e
nl
pt
du
an
om
itte
y li
♦ The headlight conversion set consists of 2 masking films with
erm
ab
different part numbers.
ility
ot p
wit
, is n
h re
hole
spec
set for a short period of time. When permanently driving in the
es, in part or in w
t to the co
respective country during a longer period of time, suitable
headlights need to be installed according to valid specifica‐
.c
tions.
rrectness of i
Procedure
l purpos
t
– Turn rotary light switch - EX1- to 0 position.
ke nf
ercia
o
– Clean headlight lenses.
rm
m
atio
m
n in
c
-4- only.
or
thi
te
sd
a
– Align edges -2- of application film -3- with trim lines -1- on
iv
o
r
ar
rp
cu
headlight lens.
o
m
f
en
ng
t.
– Press area -4- firmly onto headlight lens.
yi Co
Cop py
ht. rig
– Carefully pull application film -3- off headlight lens.
rig ht
py by
o Vo
m
by c lksw
The masking film -4- remains on the lens of the headlight.
Prote
cted AG.
agen
Note
ix
1. Headlights 141
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Electrical system - Edition 10.2019
Note
om
♦ The headlight conversion set comprises 2 pieces of film.
♦ Please note the different part numbers for the headlight con‐
version sets for converting from left to right-hand traffic ⇒
Electronic Parts Catalogue .
♦ Both headlights of a vehicle must always be converted.
♦ The details "right" and "left" on the masking films always refer
.c
to the direction of travel.
♦ It is only permissible to make use of the headlight conversion
set for a short period of time. When permanently driving in the
respective country during a longer period of time, suitable
t
headlights need to be installed according to valid specifica‐agen AG. Volkswagen AG do
ke
tions. Vol
ksw es n
ot g
by ua
ed ran
ris tee
Procedure tho
or
au ac
ss
– Turn rotary light switch - EX1- to “0” position.
ce
e
nl
pt
du
ar
an
– Clean headlight lenses.
itte
y li
erm
ab
– Remove protective film on back of assembly film -C- in area
ility
ot p
-D- only.
wit
, is n
h re
– Align edges -B- of application film -C- with trim lines -A- on
hole
spec
headlight lens.
es, in part or in w
t to the co
– Press area -D- firmly onto headlight lens.
– Carefully pull application film -C- off the headlight lens.
io
rrectness of i
• The masking film -D- remains on the headlight lens.
l purpos
nform
ercia
at
om
ion
c
do
priv
cum
for
en
ng
t.
yi Co
w
Cop py
ht. rig
rig ht
1.8.5 Changing headlights over from driving
py by
co Vo
by lksw
cted agen
on left to driving on right, right gas dis‐
Prote AG.
w
charge headlight
If a right-hand drive vehicle is driven in a left-hand drive country,
or vice versa, the headlights must be converted. This is necessary
w
Procedure
Note
om
for a short period of time. When permanently driving in the
respective country during a longer period of time, suitable
headlights need to be installed according to valid specifica‐
tions.
.c
– Press function buttons Setup and Light .
– Perform adjustment in menu “Light Settings”.gen AG. Volkswagen AG d
wa oes
olks not
t
1.8.6 Changing headlights ise
d b over from driving
yV gu
ara
nte
ke
on left to drivingauon
tho right, right LED head‐
r eo
ra
light ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
Note
ility
ar
ot p
wit
, is n
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different part numbers.
hole
spec
es, in part or in w
t to the co
m
♦ It is only permissible to make use of the headlight conversion
set for a short period of time. When permanently driving in the
rrectness of i
respective country during a longer period of time, suitable
headlights need to be installed according to valid specifica‐
l purpos
io
tions.
nf
ercia
Procedure
orm
m
n in
c
thi
te
sd
a
o
r
rp
cu
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-4- only.
o
m
f
en
ng
t.
yi
– Align edges -2- of application film -3- with trim lines -1- on
Co
op py
headlight lens.
t. C rig
gh ht
pyri by
Vo
o
– Press area -4- firmly onto headlight lens. by c
w
lksw
cted agen
Prote AG.
– Carefully pull application film -3- off headlight lens.
The masking film -4- remains on the lens of the headlight.
w
Note
1. Headlights 143
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om
⇒ “1.9.3 Removing and installing headlight range control motor
V48 / V49 (gas discharge headlights)”, page 148
⇒ “1.9.4 Headlight range control motors V48 / V49 , LED head‐
lights”, page 150
.c
headlights H7, version 1
t
Note
ke
Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.
Removing
ar
– Remove headlight ⇒ page 125 .
– Turn headlight height adjustment screw to rearmost position
⇒ Maintenance ; Booklet 27.1 ; Descriptions of work .
AG. Volkswagen AG d
m
agen oes
– Pull cap -1- off headlight. Volksw not
gu
d by ara
ise nte
or eo
h
aut ra
ss c
io
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
ix
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
.p
-direction of arrow-.
w
l purpos
orm
w
atio
om
n in
or c
thi
te
sd
iva
w
o
r
rp
cu
o
m
f
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
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by c lksw
cted agen
Prote AG.
ce
le
control motor - V48- -1-.
un
pt
an
d
itte
Installing
y li
erm
ab
ility
Install in the reverse order of removal, observing the following:
ot p
wit
is n
h re
ole,
spec
– Connect connector to left headlight range control motor -
urposes, in part or in wh
om
V48- .
t to the co
– Guide left headlight range control motor - V48- into headlight
housing.
rrectne
– Carefully insert ball head of positioning pin in ball head mount‐
ing.
ss o
cial p
f i
.c nform
Caution
mer
atio
m
n
c
i
or
n thi
t
♦ Make sure cover cap is correctly seated when installing.
te
sd
va
o
r
ke
p
c
headlight.
um
r
fo
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
– Install cap -1-. co Vo
by lksw
cted agen
– Install headlight ⇒ page 125 .
Prote
ar AG.
1. Headlights 145
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AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
om
h
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
.c
hole
spec
es, in part or in w
t to the co
Note
t
♦ Removal and installation are described for the left side. The
rrectness of i
removal and installation procedure for the right-hand side is
ke
basically the same.
l purpos
♦ For this kind of repair work the repair kit for “headlight range
control cap” is required ⇒ Electronic Parts Catalogue .
nform
mercia
a
Removing
com
t
ar
ion in
r
thi
s
iva
do
r
rp
cum
fo
en
g
m n
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
io
ix
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w
w
w
ce
e
nl
pt
du
motor - V48- is set towards front.
an
itte
y li
erm
ab
ility
ot p
Caution
wit
, is n
h re
Risk of damage to the headlight housing.
hole
spec
es, in part or in w
om
♦ Residue must not get into the headlight housing. Vacuum
t to the co
any residue when cutting or grinding.
♦ The cut edge must be located above the web on the head‐
rrectness of i
light housing. In this way, the cap will be properly seated.
.c
nform
ercia
1561/18- , cut off cap -2- above web -3- from headlight hous‐
ing.
m
at
om
io
– Grind off cut edge on headlight housing, and, if necessary,
n
c
in t
r
t
his
ate
do
riv
ke
p
cum
in opposite -direction of arrow- so that the left headlight range
for
en
g
t.
yi Co
Cop py
– Remove left headlight dipped beam bulb - M29-
t. rig
gh ht
yri
⇒ page 152 .
p by
co Vo
by lksw
cted agen
ar Prote AG.
Caution
1. Headlights 147
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om
– Guide left headlight range control motor - V48- into headlight
housing.
– Carefully insert ball head of positioning pin from below in ball
head mounting on reflector.
Caution
.c
Risk of damage to the headlight.
♦ Make sure the cap seal and the cap are correctly seated
when installing the new cap. The ingress of water will
t
cause permanent damage to the headlight.
agen
AG. Volkswagen AG d
o
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ke
Vol ot g
d by ua
ran
e
ris tee
tho or
– Install new cap -1- witha seal, and tighten
u bolts -arrows-. ac
ss
ce
le
pt
an
d
itte
ab
ility
– Perform functional check.
ot p
wit
is n
spec
m
urposes, in part or in wh
t to the co
rrectne
io
Specified torques
ss o
cial p
form
mer
n
c
i
or
n thi
.p
te
sd
a
o
pr
cum
r
fo
t.
yi Co
charge headlights)
op py
w
t. C rig
gh ht
yri by
Special tools and workshop equipment required
cop Vo
by lksw
cted agen
Prote AG.
♦ Torque screwdriver - V.A.G 1624-
w
w
Note
Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.
Removing
om
– Remove headlight ⇒ page 125 .
– Unscrew bolts -A-, and remove housing cover -1- from head‐
light.
.c
AG. Volkswagen AG d
agen oes
lksw not
t
Vo gu
by ara
d
ise nte
ke
or eo
th
au ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
– Release left headlight range control motor - V48- -2- in direc‐
ot p
ar
wit
tion of -arrow-, and pull it slightly out of mounting.
, is n
h re
hole
spec
mounting on reflector.
es, in part or in w
t to the co
m
– Remove left headlight range control motor - V48- -2-.
Installing
rrectness of i
Install in the reverse order of removal, observing the following:
l purpos
io
nf
ercia
or
– Carefully insert ball head of positioning pin from below in ball
m
m
atio
head mounting on reflector.
ix om
n in
or c
thi
te
Caution
sd
iva
o
r
rp
cu
.p
o
m
f
t.
yi Co
op
♦ Make sure the housing cover is correctly seated when in‐
C py
t. rig
gh
stalling. The ingress of water will cause permanent dam‐
ht
pyri by
Vo
o
age to the headlight.
c
w
by lksw
cted agen
Prote AG.
1. Headlights 149
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Electrical system - Edition 10.2019
om
AG. Volkswagen AG d
agen oes
olksw not
V gu
by
.c
d ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
t
an
itte
y li
erm
ab
ke
Note
ility
ot p
wit
, is n
Removal and installation are described for the left side. The re‐
h re
moval and installation procedure for the right-hand side is basi‐
hole
spec
cally the same.
es, in part or in w
t to the co
Removing
ar
– Remove headlight ⇒ page 125 .
rrectness of i
m
nf
ercia
Note
orm
m
atio
m
io
n in
c
thi
e
arate the housing cover at the -red line- from the headlight
t
sd
iva
cu
o
m
f
en
ng
ix
cted agen
Prote AG.
w
w
w
om
tho eo
au ra
c
– Remove headlight range control motorss-V48- / -V49- -2-.
ce
e
nl
pt
du
Installing
an
itte
y li
erm
ab
Install in the reverse order of removal, observing the following:
ility
ot p
wit
, is n
h re
light housing.
.c
hole
spec
– Carefully insert ball head of positioning pin from below in ball
es, in part or in w
t to the co
t
Caution
rrectness of i
ke
l purpos
nf
ercia
or
age to the headlight.
m
m
atio
ar
om
n in
or c
thi
te
sd
a
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Note t. Cop py
rig
gh ht
yri by
♦ On some headlights, the housing cover and the headlight cop Vo
by lksw
housing are designed as one unit. In this case, carefully sep‐
cted agen
io
Prote AG.
arate the housing cover at the -red line- from the headlight
housing using a screwdriver and a hammer.
♦ These headlights must be converted accordingly after they
have been opened ⇒ Electronic Parts Catalogue .
ix
1. Headlights 151
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om
⇒ “1.10.3 Headlight dipped beam bulb M29 / M31 , LED head‐
lights”, page 155
.c
y ua
db ran
rise tee
tho or
Note ss au ac
ce
le
un
pt
Removal and installation are described for the left side. The re‐
t
an
d
itte
y li
ke
rm
ab
cally the same.
pe
ility
ot
wit
, is n
Removing
h re
hole
spec
– Remove headlight ⇒ page 125 .
es, in part or in w
t to the co
– Pull cap -1- off headlight.
ar
rrectness of i
l purpos
m
nform
mercia
a
com
ti
io
on in
r
te o
thi
s
iva
do
r
rp
cum
fo
ix
en
ng
t.
yi
– Turn grip element with bulb holder -1- in -direction of arrow-,
Co
Cop py
and remove left headlight dipped beam bulb - M29- together
t. rig
gh ht
yri
with grip element and bulb holder from reflector. p by
co Vo
lksw
.p
by
cted agen
Prote AG.
w
w
w
– Unclip left headlight dipped beam bulb - M29- -1- from bulb
holder -2-, and pull it out.
Installing
Install in the reverse order of removal, observing the following:
Caution
om
Risk of damage to the bulb.
♦ Do not touch the glass part of the bulb with bare fingers.
Fingers leave traces of grease on the glass bulb, which
evaporate when the bulb is switched on and cause the
glass bulb to cloud over.
♦ Wear e.g. clean fabric gloves when inserting bulbs.
.c
– Insert bulb in bulb holder.
– Insert bulb holder in reflector so that locking lug points up‐
t
wards and fits into recess.
ke
Caution
olkswagen AG
en AG. V
– Check headlight setting and adjust headlight
olks
wag as necessary does
not
⇒ page 127 . ed
byV gu
ara
ris nte
ho eo
ut
ix
a ra
ss c
ce
e
nl
pt
du
an
itte
y li
.p erm
ab
ility
ot p
wit
, is n
spec
t to the co
Note
l purpos
Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
w
nf
ercia
atio
om
Removing
n in
or c
thi
e
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
153
cted agen
Prote AG.
1. Headlights
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Electrical system - Edition 10.2019
n AG. Volkswagen AG do
lkswage es n
o ot g
om
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
– Turn bulb holder -1- in -direction of arrow-, and remove left
ility
ot p
headlight dipped beam bulb - M29- together with bulb holder
.c
wit
, is n
from reflector.
h re
hole
spec
es, in part or in w
t to the co
t
ke
rrectness of i
l purpos
nf
ercia
ar
orm
m
atio
– Unclip left headlight dipped beam bulb - M29- -1- from bulb
om
n in
holder -2-, and pull it out.
or c
thi
te
Installing
sd
iva
o
r
rp
cu
Install in the reverse order of removal, observing the following:
o
m
f
en
ng
t.
yi Co
Cop py
.
Caution
t rig
gh ht
yri by
io
cop Vo
by lksw
cted
Risk of damage to the bulb.
agen
Prote AG.
♦ Do not touch the glass part of the bulb with bare fingers.
Fingers leave traces of grease on the glass bulb, which
ix
Caution
w
headlight.
ce
e
nl
pt
du
an
– Install headlight ⇒ page 125 . itte
y li
erm
ab
– Perform functional check.
ility
ot p
wit
, is n
h re
⇒ page 127 .
hole
spec
es, in part or in w
t to the co
om
rrectness of i
l purpos
nf
ercia
.c
M31- , LED headlights
orm
m
atio
m
n in
or c
thi
e
t
t
sd
iva
o
r
rp
cu
ke
o
m
f
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
ar
m
Note
io
Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.
ix
Removing
– Remove headlight ⇒ page 125 .
.p
Note
w
Caution
1. Headlights 155
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om
Install in the reverse order of removal, observing the following:
Caution
.c
stalling. The ingress of water will cause permanent dam‐
age to the headlight. agen
AG. Volkswagen AG d
o w es n
olks ot g
byV ua
ed ran
t
ris tee
tho or
– Close housing cover -1-.s au
ke
ac
s
ce
e
nl
pt
du
an
Note
itte
y li
erm
ab
ility
ot p
wit
ar
, is n
h re
arate the housing cover at the -red line- from the headlight
hole
spec
housing using a screwdriver and a hammer.
es, in part or in w
t to the co
♦ These headlights must be converted accordingly after they
have been opened ⇒ Electronic Parts Catalogue .
m
rrectness of i
– Install headlight ⇒ page 125 .
l purpos
orm
Specified torques
m
atio
om
n in
thi
te
sd
iva
cu
o
m
f
t.
yi Co
Cop py
.
⇒ “1.11.1 Removing and installing main beam headlight bulb
ht rig
rig ht
by
M30 / M32 , halogen headlights H7, version 1”, page 156 copy Vo
by lksw
cted agen
Prote
⇒ “1.11.2 Removing and installing main beam headlight bulb
w
AG.
Note
Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.
ce
le
un
pt
– Remove headlight ⇒ page 125 .
an
d
itte
y li
erm
ab
– Pull cap -2- off headlight.
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
om
t to the co
rrectness o
cial p
f in
.c
form
mer
atio
– Turn bulb holder -2- in -direction of arrow-, and remove left
om
n
headlight main beam bulb - M30- together with bulb holder
c
i
or
n thi
from reflector.
e
t
t
sd
iva
o
pr
c
ke
um
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ar
m
– Unclip left headlight main beam bulb - M30- -1- from bulb
holder -2-, and pull it out.
Installing
Install in the reverse order of removal, observing the following:
io
Caution
ix
Caution
w
1. Headlights 157
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om
1.11.2 Removing and installing main beam
.c
headlight bulb -M30- / -M32- , halogen
headlightsagH7,
en AG. version
Volkswagen A2G
do
ksw es n
Vol ot g
by ua
t
d ran
ise
Note uthor tee
ke
or
a ac
ss
Removal and installation are described for the left side. The re‐
ce
e
nl
pt
du
ab
ility
ot p
Removing
ar wit
, is n
h re
hole
io
nform
mercia
at
om
io
ix
n
c
in t
or
his
ate
do
priv
cum
or
.p
f
t.
yi
and remove left headlight main beam bulb - M30- together with
Co
Cop py
grip element and bulb holder from reflector.
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
w
Prote AG.
w
w
– Unclip left headlight main beam bulb - M30- -1- from bulb
holder -2-, and pull it out.
Installing
Install in the reverse order of removal, observing the following:
Caution
om
Risk of damage to the bulb.
♦ Do not touch the glass part of the bulb with bare fingers.
Fingers leave traces of grease on the glass bulb, which
evaporate when the bulb is switched on and cause the
glass bulb to cloud over.
♦ Wear e.g. clean fabric gloves when inserting bulbs.
.c
– Insert bulb in bulb holder.
– Insert bulb holder in reflector so that locking lug points up‐
t
wards and fits into recess.
ke
agen Caution
AG. Volkswagen AG d
oes
olksw not
b yV gu
ara
Risk of damage to theoheadlight.
ris
ed
nte
h eo
ut
♦ Make sure coverss a cap is correctly seated when installing. ra
c
ar
The ingress of water will cause permanent damage to the ce
le
un
headlight. pt
an
d
itte
y li
rm
ab
pe
ility
m
ot
wit
– Install cap -2-.
, is n
h re
hole
nform
ercia
.p
m
a
com
tion in
r
te o
do
cum
fo
en
ng
t.
Special tools and workshop equipment required Cop
yi Co
py
ht. rig
♦ Torque screwdriver - V.A.G 1624- rig ht
w
py by
co Vo
by lksw
cted agen
Prote AG.
w
1. Headlights 159
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Note
Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.
Removing
om
– Remove headlight ⇒ page 125 .
– Remove control unit for daytime running light and side light -
J860- / -J861- ⇒ page 171 .
AG. Volkswagen AG d
– Open housing cover -2-. agen oes
olksw not
y V gu
d b ara
ise
.c
r nte
ho eo
Note s aut ra
c
s
ce
e
nl
pt
du
an
housing are designed as one unit. In this case, carefully sep‐
itte
t
y li
erm
arate the housing cover at the -red line- from the headlight
ab
ke ility
housing using a screwdriver and a hammer.
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
Caution
ar
rrectness of i
Work on LED modules should be performed only at designated
ESD workplaces.
l purpos
m
nf
ercia
or
– Disconnect electrical connector -4-.
m
m
atio
om
io
or
thi
e
sd
iva
o
r
rp
cu
– Carefully pull headlight main beam bulb -M30- / -M32- -2- out
o
m
f
en
ng
of headlight.
t.
ix
yi Co
Cop py
Installing
t. rig
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Install in the reverse order of removal, observing the following:
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Caution
Note
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♦ These headlights must be converted accordingly after they
have been opened ⇒ Electronic Parts Catalogue .
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– Adjust headlights ⇒ page 127 .
Specified torques
♦ ⇒ “1.1 Assembly overview - headlight”, page 118
t
ke
1.12 Removing and installing gas discharge
bulb -L13- / -L14-
Special tools and workshop equipment required
♦ Torque screwdriver - V.A.G 1624-
ar
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– Unscrew bolts -A-, and remove housing cover -1- from head‐
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WARNING
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1. Headlights 161
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Electrical system - Edition 10.2019
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WARNING
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Caution
t
Risk of damage to the headlight.
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♦ Make sure the housing cover is correctly seated when in‐
stalling. The ingress of water will cause permanent dam‐
age to the headlight.
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– Install housing cover -1-, and tighten bolts -A-. ised ara
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⇒ page 127 .
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1.13.1 Removing and installing side light bulb -
Co
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Note
Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.
Removing
– Remove headlight ⇒ page 125 . . Volkswagen AG
gen AG a does
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– Pull cap -2- off headlight.
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– Remove left side light bulb - M1- together with bulb holder
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-1- towards rear from reflector.
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Caution
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1. Headlights 163
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Electrical system - Edition 10.2019
Note
om
Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.
Removing
– Remove headlight ⇒ page 125 .
.c
– Pull cap -2- off headlight.
t
ke
ar
– Remove left side light bulb - M1- on grip element with bulb
holder -1- towards rear from reflector.
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– Pull left side light bulb - M1- -2- in -direction of arrow- out of
grip element with bulb holder -1-.
Installing
Install in the reverse order of removal, observing the following:
Caution
om
Risk of damage to the bulb.
♦ Do not touch the glass part of the bulb with bare fingers.
Fingers leave traces of grease on the glass bulb, which
evaporate when the bulb is switched on and cause the
glass bulb to cloud over.
♦ Wear e.g. clean fabric gloves when inserting bulbs.
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– Install cap -2-.
– Install headlight ⇒ page 125 .
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– Perform functional check.
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Note
♦ The side light bulb -M1- / -M3- and the daytime running light
bulb -L174- / -L175- are integrated into the headlight in one
w
LED module for daytime running light and side light -L176- / -
L177- and cannot be renewed individually.
♦ If it is defective, the headlight must be renewed.
w
Procedure
– Removing and installing headlights ⇒ page 125 .
1. Headlights 165
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AG. Volkswagen AG d
agen oes
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Polo 2014 ➤ by
Vol not
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Electrical system - Edition 10.2019 orise nte
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1.14 Removing and installing daytime run‐ s
ce
le
un
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ning light bulb -L174- / -L175-
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⇒ “1.14.1 Removing and installing daytime running light bulb
ility
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L174 / L175 , halogen headlights H7”, page 166
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is n
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⇒ “1.14.2 Removing and installing daytime running light bulb
ole,
spec
L174 / L175 , gas discharge headlights”, page 166
urposes, in part or in wh
om t to the co
1.14.1 Removing and installing daytime run‐
ning light bulb -L174- / -L175- , halogen
rrectne
headlights H7
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Note
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L175- ⇒ page 182 .
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Note
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♦ The side light bulb -M1- / -M3- and the daytime running light
bulb -L174- / -L175- are integrated into the headlight in one
LED module for daytime running light and side light -L176- / -
L177- and cannot be renewed individually.
io
Procedure
ix
Note
ally.
♦ If it is defective, the headlight must be renewed.
w
Procedure
– Removing and installing headlights ⇒ page 125 .
Note
Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
om
cally the same.
Removing
– Remove headlight ⇒ page 125 . agen
AG. Volkswagen AG d
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– Insert bulb for left static cornering light - M51- -1- in reflector
until catches can be heard to engage.
Caution
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1. Headlights 167
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AG. Volkswagen AG d
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Polo 2014 ➤ olksw not
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Electrical system - Edition 10.2019 rised
nte
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– Install cap -2-. ss c
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nl
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– Install headlight ⇒ page 125 .
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– Perform functional check.
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ility
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– Check headlight setting and adjust headlight as necessary
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⇒ page 127 .
h re
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om t to the co
rrectness of i
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Special tools and workshop equipment required
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Note
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Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.
ix
Removing
– Remove headlight ⇒ page 125 .
.p
– Unscrew bolts -1-, and remove left headlight starter for gas
discharge light - J426- -2- from headlight.
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– Renew seal -4- if damaged.
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– Fit seal -4- to left headlight starter for gas discharge light -
J426- -2-.
– Connect connectors -1- and -3-.
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– Insert left headlight starter for gas discharge light - J426- -2-,
and bolt it on.
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– Install headlight ⇒ page 125 .
– Perform functional check.
– Check headlight gsetting
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⇒ page 127 .
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Note
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♦ The LED module for daytime running light and side light -
rrectne
f inform
Procedure
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♦ The starter unit for the gas discharge bulb is integrated into
Prote AG.
the gas discharge bulb and cannot be renewed individually.
♦ If it is defective, the gas discharge bulb must be renewed.
Procedure
– Removing and installing gas discharge bulb ⇒ page 161 .
1. Headlights 169
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Electrical system - Edition 10.2019
om
t .c
ke
Note
Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.
Removing
ar
– Remove headlight ⇒ page 125 .
– Unscrew bolts -2-.
m
– Pull output module 1 for LED headlight -A27- / -A31- -3- off
headlight housing until connector is accessible.
– Disconnect electrical connector -1-.
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Install in ss reverse
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Removal and installation are described for the left side. The re‐
nf
moval and installation procedure for the right-hand side is basi‐
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– Pull control unit for daytime running light and side light -J860- / C py
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-J861- -1- off headlight housing until connector is accessible.
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– Disconnect electrical connector -3-. cted agen
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– Remove control unit for daytime running light and side light -
J860- / -J861- -1-.
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Installing
Install in the reverse order of removal, observing the following:
– Check seal between control unit for daytime running light and
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Caution
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1. Headlights 171
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Electrical
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⇒ “2.1 Assembly overview - fog lights”, page 172
ot
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⇒ “2.2 Removing and installing fog light”, page 174
hole
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page 179
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⇒ “2.4 Adjusting fog lights”, page 180
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⇒ “2.1.3 Assembly overview - fog lights, Polo GTI”, page 174
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❑ Removing and installing Prote AG.
⇒ page 174
❑ Adjusting ⇒ page 180
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2 - Cover
❑ Qty. 2
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3 - Front fog light bulb
❑ Left fog light bulb - L22- /
right fog light bulb - L23-
❑ Removing and installing
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⇒ page 179
4 - Daytime running light bulb
❑ Only on vehicles with
halogen headlights H7
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bulb - L175-
❑ Removing and installing
⇒ page 182
5 - Front bumper cover
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6 - Bolt
❑ Qty. 2
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❑ 1.5 Nm
7 - Frame
❑ For fog light
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Note
om
The bulb for the fog light is perma‐
nently attached to the bulb holder
and cannot be renewed separately.
❑ Removing and installing
⇒ page 174
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2 - Fog lights
❑ Removing and installing
⇒ page 174
❑ Adjusting ⇒ page 180
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3 - Bolts
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1 - Fog lights
❑ Removing and installing
⇒ page 174
❑ Adjusting ⇒ page 180
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2 - Cover
❑ Qty. 2
3 - Front fog light bulb
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⇒ page 179 ss au ra
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❑ Removing and installing
⇒ page 182
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5 - Front bumper cover
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2.2 Removing and installing fog light
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Note
Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
t
cally the same.
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Removing
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cover.
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Note
Removal and installation are described for the right side. Removal
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Removing
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– Perform functional check.
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⇒ page 180 .
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Prote AG.
Note
Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.
Removing
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– Switch off ignition and all electrical consumers.
– Withdraw ignition key.
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⇒ page 180 .
Specified torques
♦ ⇒ “2.1 Assembly overview - fog lights”, page 172
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2.3.1 Removing and installing fog light bulb -
L22- / -L23-
Note
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Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.
t
Removing
ke
– Remove fog light ⇒ page 174 .
– Turn bulb holder -2- in -direction of arrow B-, and pull left fog
light bulb - L22- towards rear out of reflector. ar
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fog light with adaytime
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gen headlights
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⇒ page 180 .
Note
Removal and installation are described for the right side. Removal
and installation on the left side are analogous.
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Removing
– Remove fog light ⇒ page 174 .
– Turn bulb holder together with fog light bulb in -1- in
-direction of arrow- and remove from fog light. wage
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Fingers leave traces of grease on the glass bulb, which
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fog light.
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⇒ page 180 .
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Procedure
– Adjusting fog lights ⇒ Maintenance ; Booklet 27.1 ; Descrip‐
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tions of work
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1 - Fog lights
❑ Different versions ⇒
Electronic parts cata‐
logue
❑ Removing and installing
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⇒ page 174
❑ Adjusting ⇒ page 180
2 - Cover
t
❑ Qty. 2
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3 - Front fog light bulb
❑ Left fog light bulb - L22- / AG. Volkswagen AG d
right fog light bulb - L23- agen oes
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❑ Removing and installing ised b ara
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⇒ page 179 hor eo
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4 - Daytime running light bulbs
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❑ Only on vehicles with
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6 - Bolt
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❑ Qty. 2
❑ 1.5 Nm
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7 - Frame
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3.2.1 Removing and installing daytime run‐
ning light bulb -L174- / -L175- , halogen
headlights H7
Note
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Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.
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Removing
– Remove fog light ⇒ page 174 .
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– Turn bulb holder -1- in -direction ooflksarrow
wage A-, and pull daytime
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running light bulb - L174- towards
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Risk of damage to the bulb.
♦ Do not touch the glass part of the bulb with bare fingers.
Fingers leave traces of grease on the glass bulb, which
evaporate when the bulb is switched on and cause the
glass bulb to cloud over.
♦ Wear e.g. clean fabric gloves when inserting bulbs.
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– Insert bulb in bulb holder.
t
Caution
ke
Risk of damage to the fog light.
♦ Make sure cover cap is correctly seated when installing.
The ingress of water will cause permanent damage to the
fog light.
ar
– Install front fog light ⇒ page 174 .
– Perform functional check.
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– Check fog light setting, and adjust fog light if necessary
⇒ page 180 . AG. Volkswagen AG d
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3.2.2 Removing and installing daytime run‐
ris nte
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ss ning light bulb -L174- / -L175- , gas dis‐ c
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charge headlights
nl
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♦ The side light bulb -M1- / -M3- and the daytime running light
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LED module for daytime running light and side light -L176- / -
L177- and cannot be renewed individually.
♦ If it is defective, the headlight must be renewed.
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4.1 Assembly overview - lights in exterior mirror
1 - Mirror mounting
❑ Removing and installing
⇒ General body repairs,
exterior; Rep. gr. 66 ;
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2 - Adjuster unit
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4 - Mirror cover
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5 - Assembly part
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❑ Removing and installing turn signal repeater bulb -L131- / -L132- ⇒ page 185
6 - Mirror glass
❑ Removing and installing ⇒ General body repairs, exterior; Rep. gr. 66 ; Exterior mirror; Removing and
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10 - Insulation wage
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♦ The turn signal is integrated into the assembly part of the ex‐
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terior mirror and cannot be renewed individually.
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♦ If the LED is defective, the assembly part of the exterior mirror
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must be renewed.
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Procedure
s
– Removing and installing assembly part with turn signal ⇒
t s o
General body repairs, exterior; Rep. gr. 66 ; Exterior mirror;
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Assembly overview - exterior mirror .
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4.3 Removing and installing turn signal re‐
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Procedure
– Removing and installing assembly part with turn signal ⇒
General body repairs, exterior; Rep. gr. 66 ; Exterior mirror;
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5 Tail lights
⇒ “5.1 Assembly overview - tail lights in body”, page 186
⇒ “5.2 Removing and installing bulb carrier”, page 186
⇒ “5.3 Removing and installing tail light cluster”, page 187
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1 - Bulb carrier
❑ Removing and installing
⇒ page 186
2 - Fastener
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❑ 2 Nm
3 - Tail light
❑ Left tail light - MX3- /
t
right tail light - MX4-
ke
❑ Removing and installing
⇒ page 187
4 - Rear fog light bulb/revers‐
ing light bulb
❑ Depending on vehicle
equipment, rear left fog
ar
light bulb - L46- / left re‐
versing light bulb -
M16- / right reversing
light bulb - M17-
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❑ Remove bulb carrier to
remove ⇒ page 186 n AG. Volkswagen A
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5 - Rear turn signal bbulb
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❑ Rear lefthoturn
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- M6- /arear
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ac
nal bulb
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– Remove tail light ⇒ page 187 .
– Release retaining tabs -arrows-, and remove bulb carrier from
tail light cluster.
Installing
Install in the reverse order of removal, observing the following:
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Caution
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evaporate when the bulb is switched on and lkscause
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glass bulb to cloud over. db
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– Perform functional check.
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5.3 Removing and installing tail light cluster
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Note
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t to the co
Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.
rrectness of i
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Removing
– Switch off ignition and all electrical consumers.
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– Pull tail light cluster -1- towards rear -arrow- out of body.
Installing
Install in the reverse order of removal, observing the following:
– Perform functional check.
Specified torques wage
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♦ ⇒ “5.1 Assembly overview d - tail lights in body”, page 186
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6.1 Assembly overview - high-level brake light
1 - Electrical connector
❑ With high-level brake
light bulb - M25- .
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2 - Connection piece
❑ For spray jets of rear
window washer system
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3 - High-level brake light
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❑ Removing and installing
⇒ page 190 n AG. Volkswagen AG do
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❑ With high-level brake yV
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light bulb - M25- ir se
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❑ Removing and installing th or
high-level brake light ss
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bulb - M25-
nl
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⇒ page 192
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6.2.1 Removing and installing high-level
brake light
Special tools and workshop equipment required
agen
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♦ Plastic wedge - T10039/1- ed by ua
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Note
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♦ The spray jet of the rear window washer system and the high-
nform
ercia
level brake light bulb - M25- are installed in the high-level brake
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light.
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Removing
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Caution
Caution
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– Using plastic wedge - T10039/1- -1-, push high-level brake
light downwards in -direction of arrow-.
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– Swing high-level brake light out of rear lid.
t
ke
ar
– Push release tab -arrow- on connection piece -1- towards
spray jet of rear window washer system, and pull connection
piece off spray jet.
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– Disconnect electrical connector -2-.
– Remove high-level brake light.
Installing
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♦ When installing high-level brake light, make suress aseal is cor‐
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ac
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♦ When connecting the washer fluid line, ensure that the con‐
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Prote AG.
6. High-level brake light
Encuentra más manuales en: www.pixiomarket.com
Encuentra más manuales en: www.pixiomarket.com
Polo 2014 ➤
Electrical system - Edition 10.2019
ce
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is n
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t to the co
Removing
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rrectne
– Remove spoiler ⇒ General body repairs, exterior; Rep. gr.
66 ; Spoiler; Assembly overview - spoiler .
ss
– Remove high-level brake light ⇒ page 190 .
o
cial p
f
t
inform
– Remove high-level brake light bulb - M25- ⇒ page 192 .
mer
ke
atio
Removing
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n
c
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Install in reverse sequence of removal.
thi
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♦ The high-level brake light bulb - M25- is integrated into the
high-level brake light and cannot be renewed individually.
♦ If it is defective, the high-level brake light must be renewed.
io
Procedure
– Removing and installing high-level brake light ⇒ page 190 .
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⇒ “7.1 Removing and installing number plate light X4 / X5 ”, page
du
an
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193
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⇒ “7.2 Removing and installing bulb for number plate light X4 / X5
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7.1 Removing and installing number plate
om spec
es, in part or in w
light -X4- / -X5-
t to the co
Special tools and workshop equipment required
rrectness of i
♦ Removal wedge - 3409-
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nform
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Note
♦ Removal and installation are described for the left side. The
m
removal and installation procedure for the right-hand side is
basically the same.
♦ If an LED number plate light is faulty, the entire number plate
light must be renewed.
io
Removing
– Switch off ignition and all electrical consumers.
ix
Caution
.p
taining tab -1- in -direction of arrow-, and lever off left number
plate light - X4- .
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– Engage left number plate light - X4- firmly on the opposite side.
– Perform functional check.
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plate light -X4- / -X5-
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Note ir se
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♦ Removal and installation are described
ss for the left side. The
removal and installation procedure for the right-hand side is
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nl
pt
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♦ If an LED number plate light is faulty, the entire number plate
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Removing
spec
es, in part or in w
t to the co
– Turn bulb holder -1- in -direction of arrow- to release it, and
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pull it out of number plate light.
rrectness of i
Installing
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⇒ “8.3 Removing and installing steering column combination
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switch E595 ”, page 198
rm
ab
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⇒ “8.4 Removing and installing turn signal switch E2 ”,
ot
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page 200
h re
hole
spec
es, in part or in w
”, page 200
t to the co
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⇒ “8.6 Removing and installing intermittent wiper switch E22 ”,
page 201
rrectness of i
⇒ “8.7 Removing and installing ignition/starter switch D ”,
page 201
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⇒ “8.8 Removing and installing lock cylinder”, page 202
ke nform
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page 204
a
com
tion in
⇒ “8.10 Removing and installing ignition key withdrawal lock sol‐
r
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thi
enoid N376 ”, page 206
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8.1 Assembly overview - steering column switch module
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❑ Qty. 2
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2 - Ignition key withdrawal lock
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❑ Only on vehicles with
hole
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automatic gearbox or
es, in part or in w
t to the co
❑ Removing and installing
⇒ page 206
rrectness of i
3 - Ignition key
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4 - Lock cylinder
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❑ Removing and installing
nf
ercia
⇒ page 202
orm
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atio
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coil - D2-
o
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t
sd
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D2- ⇒ page 263
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5 - Steering column combina‐
Co
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8 - Ignition/starter switch - D-
❑ Removing and installing ⇒ page 201
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10 - Steering column
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♦ Torque screwdriver - V.A.G 1624-
pt
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♦ The airbag coil connector and return ring with slip ring -
F138- is not to be moved out of position.
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Install in the reverse order of removal, observing the following:
Caution
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♦ The airbag coil connector and return ring with slip ring -
F138- is always centred when delivered as a replacement
part.
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♦ Do not change this setting.
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– Check the following before installing airbag coil connector and
return ring with slip ring - F138- -1-:
• The airbag coil connector and return ring -2- must be visible
through the aperture.
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Specified torques
♦ ⇒ “8.1 Assembly overview - steering column switch module”,
page 195
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bination switch - E595- must be renewed as a complete unit.
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Removing
– Remove airbag coil connector and return ring with slip ring -
F138- ⇒ page 196 .
– Disconnect left connector -2- from steering column combina‐
tion switch - E595- -1-.
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♦ Headlight dipper and flasher switch - E4-
♦ Parking light switch - E19-
♦ Intermittent wiper switch - E22-
♦ Rear window wiper switch - E34-
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– Removing and installing steering column combination switch
- E595- ⇒ page 198 .
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8.5 Removing and installing cruise control
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Procedure
– Removing and installing steering column combination switch
- E595- ⇒ page 198 .
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♦ Headlight dipper and flasher switch - E4-
♦ Parking light switch - E19-
♦ Intermittent wiper switch - E22-
♦ Rear window wiper switch - E34-
♦ Intermittent wiper regulator - E38-
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♦ Cruise control system (CCS) SET button d by- E227-
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– Removing and installing steering column combination switch
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8.7 Removing and installing ignition/starter
m
switch - D-
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Special tools and workshop equipment required
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♦ 2 jeweller screwdrivers, 2 mm in diameter
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⇒ page 15 .
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8.8 Removing and installing lock cylinder
Special tools and workshop equipment required
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Note
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Removing
– Remove lower steering column trim ⇒ General body repairs,
interior; Rep. gr. 68 ; Compartments and covers; Removing
and installing lower steering column trim .
WARNING
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Risk of damage to the electronic components due to electro‐
static discharge.
♦ Before disconnecting the electrical connector, the me‐
t
chanic must electrostatically discharge himself or herself
by briefly grasping hold of door striker plate or similar.
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– Disconnect connector -arrow- from immobiliser reader coil -
D2- .
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Risk of seized steering lock.
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A seized steering lock must be renewed.
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A new lock cylinder can be ordered from the responsible distri‐
bution centre or the importer. When ordering, the vehicle-specific
rrectne
locking number according to the VIN must be provided.
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– Insert ignition key into lock cylinder and turn it to position “Ig‐
s o
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– Remove steering column combination switch - E595-
⇒ page 198 .
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– Disconnect connector -2- on ignition/starter switch - D- -1-.
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Continued for all vehicles
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Installing
Install in the reverse order of removal, observing the following:
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– Tighten new bolts -arrows- until shear heads break off.
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Removing
– Remove lower steering column trim ⇒ General body repairs,
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WARNING
9 Parking aid
⇒ “9.1 Assembly overview – parking aid”, page 207
⇒ “9.2 Removing and installing parking aid control unit J446 ”,
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page 210
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page 207
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at
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1 - Front parking aid warning
n
c
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or
buzzer - H22-
his
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do
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cum
⇒ page 209
for
m
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t.
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2 - Front left parking aid sender Cop py
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❑ Removing and installing
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⇒ page 210
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⇒ page 210
4 - Front centre right parking
aid sender - G253-
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⇒ page 210
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❑ Removing and installing
⇒ page 209
2 - Parking aid control unit -
J446-
❑ Removing and installing
⇒ page 208
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3 - Rear right parking aid send‐
er - G206-
❑ Removing and installing
⇒ page 211
t
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4 - Rear centre left parking aid
sender - G205-
❑ Removing and installing
⇒ page 211
5 - Rear centre parking aid
sender - G204-
ar
❑ Removing and installing
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⇒ page 211
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– Disconnect electrical connector -2-.
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♦ The removal and installation is only described for one sender.
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– Switch off ignition and all electrical consumers.
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– Withdraw ignition key.
– Remove front bumper cover ⇒ General body repairs, exterior;
Rep. gr. 63 ; Front bumper; Removing and installing bumper
cover .
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Installing
Install in the reverse order of removal, observing the following:
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♦ Removal and installation for the other senders are analogous.
mer
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– Remove rear bumper cover ⇒ General body repairs, exterior; Cop py
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Installing
Install in the reverse order of removal, observing the following:
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❑ Removing and installing
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⇒ page 213
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3 - Electrical connector
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4 - Rear left vehicle level send‐
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page 118
❑ Removing and installing
⇒ page 144
6 - Right headlight range con‐
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Removing
– Switch off ignition and all electrical consumers.
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– Push together locking elements -arrows-, and remove head‐
t
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Install in the reverse order utho
of removal, observing the following:
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– Engage headlight range control unit - J431- firmly in bracket.
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11 Towing bracket
⇒ “11.1 Assembly overview - towing bracket socket”, page 215
olkswagen AG
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⇒ “11.2 Removing and installing trailer detector control
ksw unit J345
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11.1 Assembly overview - towing bracket socket
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1 - Trailer detector control unit
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⇒ page 215
h re
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2 - Bracket
spec
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urposes, in part or in wh
t to the co
trol unit - J345- and
parking aid control unit -
J446-
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t
3 - Bolt
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s
❑ Permanently attached
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❑ Qty. 3
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4 - Trailer socket - U10-
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5 - Sealing grommet
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❑ Renew if damaged
6 - Towing bracket
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Note
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If the trailer detector control unit - J345- is renewed, start the re‐
spective function ⇒ Vehicle diagnostic tester.
Removing
– Switch off ignition and all electrical consumers.
– Withdraw ignition key.
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– Disconnect connectors -2- and -3- from trailer detector control
unit - J345- -1-.
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not
J345- may vary dependingeon
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– Disconnect connector
ss
a -4- from trailer detector control unit - ra
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J345- -1-:
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Installing
Install in the reverse order of removal, observing the following:
rrectness of i
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⇒ “1.2 Overview of fitting locations - lights in front doors”,
page 219
⇒ “1.3 Overview of fitting locations - lights in centre console”, page
220
⇒ “1.4 Overview of fitting locations - lights in luggage compart‐
ment”, page 221
.c
⇒ “1.5 Overview of fitting locations - lights in roof trim”,AG. Volkswagen
page 222 lksw
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⇒ “1.6 Removing and installing footwellrislight
ed
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page 222 utho
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⇒ “1.7 Removing and installing footwell
s
light bulb W9 / W10 ”,
ce
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nl
page 223
pt
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itte
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⇒ “1.8 Removing and installing Central locking SAFELOCK func‐
erm
ab
tion warning lamp K133 ”, page 224
ility
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wit
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spec
es, in part or in w
t to the co
W35 ”, page 225
m
⇒ “1.11 Removing and installing bulb for right luggage compart‐
rrectness of i
ment light W35 ”, page 226
l purpos
nf
ercia
atio
m
n in
c
ix or
page 229
thi
te
sd
iva
⇒ “1.15 Removing and installing bulb for front interior light W13 /
o
r
rp
cu
m
f
en
ng
t.
.p
yi Co
⇒ “1.16 Removing and installing rear interior light WX2 ”, Cop py
page 235
t. rig
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pyri by
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⇒ “1.17 Removing and installing bulb for rear centre reading light
by c lksw
cted agen
W44 ”, page 236
Prote AG.
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1. Lights 217
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Polo 2014 ➤
Electrical system - Edition 10.2019
om
⇒ page 222
❑ Removing and installing
bulb for right footwell
light - W10-
⇒ page 223
3 - Left footwell light - W9-
❑ Removing and installing
.c
⇒ page 222
❑ Removing and installing
bulb for left footwell light
- W9- ⇒ page 223
t
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mer
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1 - Driver door
2 - Central locking SAFELOCK
function warning lamp - K133-
❑ Removing and installing
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⇒ page 224
3 - Front passenger door
AG. Volkswagen AG d
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1. Lights 219
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Electrical system - Edition 10.2019
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AG. Volkswagen AG d
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es, in part or in w
ar
t to the co
rrectness of i
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at
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or
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pyri by
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by c lksw
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bulb for right luggage
compartment light -
W35- ⇒ page 226
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ke
AG. Volkswagen AG d
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ar nte
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io
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inform
mer
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n
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1. Lights 221
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Polo 2014 ➤
Electrical system - Edition 10.2019
om
bulb for driver side illu‐
minated vanity mirror - agen
AG. Volkswagen AG d
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W20- ⇒ page 228 olksw not
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2 - Rear interior light - WX2- horis nte
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❑ Removing and installing ss a c
⇒ page 235
ce
e
nl
pt
.c
du
an
itte
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bulb for rear centre
erm
ab
reading light - W44-
ility
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⇒ page 236
wit
, is n
t
h re
3 - Front passenger side illu‐
hole
spec
ke
minated vanity mirror - W14-
es, in part or in w
t to the co
❑ Removing and installing
⇒ page 227
❑ Removing and installing
rrectness of i
bulb for front passenger
side illuminated vanity
ar
l purpos
mirror - W14-
⇒ page 228
nform
ercia
at
❑ Removing and installing
m
om
ion
⇒ page 229
c
in t
or
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do
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or
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W9- / -W10-
Special tools and workshop equipment required
w
Note
♦ Removal and installation are described for the right side. Re‐
moval and installation on the left side are analogous.
♦ If the right footwell light - W10- with LED is defective, the entire
light must be renewed.
om
Removing
Caution
.c
♦ When using leverage tools, mask visible areas of the com‐
ponent with commercially available adhesive tape.
AG. Volkswagen AG d
agen oes
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– Using removal dwedge - 3409- or a flat screwdriver, gpress lock‐
t
Vo
by ua
ing lug, andolever
ris
e off right footwell light - W10- . ran
ke
tee
th or
s au ac
s
ce
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un
pt
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d
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erm
ab
ility
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ar wit
is n
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spec
urposes, in part or in wh
t to the co
m
– Disconnect electrical connector -arrow-.
rrectne
Installing
o
cial p
f inform
atio
ix
on opposite side.
c
i
or
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o
pr
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t.
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Cop py
t. rig
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1.7 Removing and installing footwell light
cop Vo
w
by lksw
cted agen
Prote
bulb -W9- / -W10-
AG.
w
Note
♦ Removal and installation are described for the right side. Re‐
moval and installation on the left side are analogous.
w
♦ If the right footwell light - W10- with LED is defective, the entire
light must be renewed.
Removing
– Remove right footwell light - W10- ⇒ page 222 .
1. Lights 223
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Polo 2014 ➤
Electrical system - Edition 10.2019
– If fitted, lever off heat shield -2- on both sides at -arrows A-.
– Remove heat shield -2- from right footwell light - W10- -1-.
om
AG. Volkswagen AG d
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ara
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ris nte
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– Pull bulb -1- at rear of right footwell light - W10- out of bulb
ce
le
un
pt
holder -2-.
.c an
d
itte
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Installing
erm
ab
ility
ot p
wit
is n
t h re
ole,
spec
Caution
urposes, in part or in wh
ke
t to the co
Risk of damage to the bulb.
♦ Do not touch the glass part of the bulb with bare fingers.
rrectne
Fingers leave traces of grease on the glass bulb, which
evaporate when the bulb is switched on and cause the
ar
s
glass bulb to cloud over.
s o
cial p
f i
♦ Wear e.g. clean fabric gloves when inserting bulbs.
nform
mer
atio
m
m
o
n
– Perform functional check.
c
i
or
n thi
te
sd
va
o
pr
cum
r
fo
en
ng
t.
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op
K133-
C py
ht. rig
rig ht
py by
co Vo
by lksw
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agen
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Note
hicles is similar.
Removing
w
ce
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K133- -2-.
nl
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du
an
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erm
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Install in the reverse order of removal, observing the following:
wit
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– Perform functional check.
hole
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es, in part or in w
t to the co
rrectness of i
1.9 Removing and installing selector lever
l purpos
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position display - Y6-
nf
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atio
m
Note
t
o
n in
or c
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ng
t.
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by
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– Switch off ignition and all electrical consumers.
cted agen
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Removing
Caution
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1. Lights 225
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Electrical system - Edition 10.2019
n AG. Volkswagen AG do
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o ot g
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pe
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h re
hole
– Disconnect electrical connector -arrow-.
spec
es, in part or in w
.c
– Remove right luggage compartment light - W35- .
t to the co
Installing
rrectness of i
Install in the reverse order of removal, observing the following:
t
l purpos
ke
engage it firmly on opposite side.
nform
ercia
a
com
tion in
r
te o
ar
thi
s
iva
do
1.11 Removing and installing bulb for right
r
rp
cum
fo
en
ng
t.
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Cop py
m
.
Removing
t rig
gh ht
pyri by
Vo
co
– Remove right luggage compartment light - W35-
by lksw
cted agen
Prote
⇒ page 225 .
AG.
– If fitted, lever off heat shield -2- on both sides at -arrows A-.
io
Caution
om
Risk of damage to the bulb.
♦ Do not touch the glass part of the bulb with bare fingers.
Fingers leave traces of grease on the glass bulb, which
evaporate when the bulb is switched on and cause the
glass bulb to cloud over.
♦ Wear e.g. clean fabric gloves when inserting bulbs.
.c
– Perform functional check.
t
1.12 Removing and installing illuminated
ke
vanity mirror -W20- / -W14-
Special tools and workshop equipment required
♦ Removal wedge - 3409-
ar
m
AG. Volkswagen AG d
agen oes
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d b ara
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io
th
au ra
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e
nl
pt
du
an
itte
y li
erm
ix
ab
ility
ot p
Note
wit
, is n
h re
hole
♦ Removal and installation are described for the left side. The
spec
.p
♦ If the right vanity mirror light with LED is defective, the entire
light must be renewed.
rrectness of i
w
l purpos
Removing
– Swing sun visor towards front.
w
nf
ercia
orm
m
atio
Caution
om
n in
or c
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thi
sd
iva
o
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cu
o
en
ng
t.
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Cop py
t. rig
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pyri by
Vo
co lksw
by
cted agen
Prote AG.
1. Lights 227
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Electrical system - Edition 10.2019
om
– Disconnect electrical connector -arrow-.
.c
– Remove driver side illuminated vanity mirror - W20- .
Installing
Install in the reverse order of removal, observing the following:
t
– Insert driver side illuminated vanity mirror - W20- in opening,
ke
and engage it on opposite side.
– Perform functional check.
ar
1.13 Removing and installing bulb for illumi‐
nated vanity mirror -W20- / -W14-
m
AG. Volkswagen AG d
Note agen oes
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♦ Removal and installation are described for the left thside.
or The eo
removal and installation procedure for the right-hand side is
io
au ra
s c
basically the same.
s
ce
le
un
♦ If the right vanity mirror light with LED is defective, the entire pt
an
d
itte
ab
ix pe
ility
ot
wit
Removing
, is n
h re
hole
⇒ page 227 .
es, in part or in w
t to the co
rrectness of i
w
l purpos
nform
ercia
w
m
a
com
tion in
r
te o
thi
w
s
iva
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cum
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en
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t.
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pyri by
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by
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Caution
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♦ Wear e.g. clean fabric gloves when inserting bulbs.
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– Perform functional check.
t
d ran
ir se tee
tho
or
ke
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ss
1.14 Removing and installing front interior
ce
le
un
pt
light - WX1-
an
d
itte
y li
rm
ab
⇒ “1.14.1 Removing and installing front interior light WX1 , vehi‐
pe
ility
cles without panorama sliding sunroof”, page 229
ot
wit
ar
, is n
h re
⇒ “1.14.2 Removing and installing front interior light WX1 , vehi‐
hole
spec
cles without panorama sliding sunroof”, page 230
es, in part or in w
t to the co
1.14.1 Removing and installing front interior
m
light - WX1- , vehicles without panorama
rrectness of i
sliding sunroof
l purpos
nform
mercia
a
com
tion in
ix te o
r
thi
s
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do
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t.
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t. rig
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by
cted agen
w
Prote AG.
1. Lights 229
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Electrical system - Edition 10.2019
Caution
om
– Using removal wedge - 3409- , carefully lever off lens -1-
-arrows-.
t .c
ke
– Unclip front interior light - WX1- -1- at locking lugs -arrows-
from roof trim. ar
m
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
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or eo
io
h
aut ra
– Disconnect connector -2- from front interior light - WX1- -3-. ss c
ce
le
un
pt
y li
erm
ix
h re
ole,
Installing
t to the co
ss
f
w
in
sliding sunroof
atio
om
n
c
i
or
thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
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Cop py
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pyri by
Vo
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Prote AG.
ce
e
nl
pt
du
an
itte
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ility
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wit
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om
es, in part or in w
t to the co
rrectness of i
l purpos
.c
integrated into the front interior light - WX1- :
nform
ercia
at
om
i
♦ Driver side reading light - W19-
on
c
t in t
or
his
ate
ke do
riv
cum
for
en
ng
t.
♦ Sunroof button - E325-
yi Co
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Removing rig ht
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– Remove anti-theft alarm sensor - G578- ⇒ page 260 . Prote
cted
by
ar AG.
lksw
agen
1. Lights 231
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Electrical system - Edition 10.2019
om
– Remove front interior light - WX1- .
Installing
Install in the reverse order of removal, observing the following:
– Perform functional check.
.c
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interior light -W13- / -W15- y V/ -W19-
ol ot g
b ua
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or
⇒ “1.15.1 Removing and installing bulbafor
ut interior light with
h eo
ra
switch-off delay W15 , vehicles without
ss panorama sliding sun‐
t
c
roof”, page 232
ce
le
un
ke
pt
an
d
itte
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rm
ab
switch-off delay W15 , vehicles with panorama sliding sunroof”,
pe
ility
page 233
ot
wit
, is n
h re
⇒ “1.15.3 Removing and installing reading light bulb W13 / W19 ,
hole
spec
ar
es, in part or in w
t to the co
⇒ “1.15.4 Removing and installing reading light bulb W13 / W19 ,
vehicles with panorama sliding sunroof”, page 235
rrectness of i
m
light with switch-off delay - W15- , vehi‐
l purpos
nform
ercia
a
♦ Removal wedge - 3409-
com
tion in
r
te o
thi
s
iva
ix
do
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rp
cum
fo
en
ng
t.
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Cop py
.
.p
ht rig
rig ht
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co Vo
by lksw
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Prote AG.
w
Removing
w
Caution
w
om
– Press contact plate of festoon bulb -1-.
.c
olkswagen AG
– Remove festoon bulb -1- from bulb holder.
swa
gen AG
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does
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Vol gu
Installing ed by ara
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Install in the reverse order of aremoval,
ut observing the following: ra
t
ss c
ce
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ke
un
pt
Caution
an
d
itte
y li
erm
ab
Risk of damage to the bulb.
ility
ot p
wit
is n
♦ Do not touch the glass part of the bulb with bare fingers.
h re
ole,
t to the co
♦ Wear e.g. clean fabric gloves when inserting bulbs.
rrectne
m
– Perform functional check.
ss o
cial p
f
1.15.2 Removing and installing bulb for interior inform
io
mer
n
c
i
or
n thi
te
Removing
sd
ix iva
o
pr
cum
r
en
ng
t.
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– Turn bulb holder -2- in -direction of arrow- to release it, and Cop py
.p
1. Lights 233
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Electrical system - Edition 10.2019
Caution
om
♦ Do not touch the glass part of the bulb with bare fingers.
Fingers leave traces of grease on the glass bulb, which
evaporate when the bulb is switched on and cause the
glass bulb to cloud over.
♦ Wear e.g. clean fabric gloves when inserting bulbs.
.c
– Perform functional check.
n AG. Volkswagen AG do
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1.15.3 Removing and installing reading light olk ot g
t
byV ua
d ran
ir se
bulb -W13- / -W19- , vehicles without tee
ke
tho
u or
panorama sliding sunroof
a ac
ss
ce
le
un
pt
Removing
an
d
itte
y li
erm
ab
– Remove front interior light - WX1- ⇒ page 229 .
ility
ot p
wit
is n
h re
and pull it out of front interior light - WX1- .
ole,
spec
urposes, in part or in wh
t to the co
m
rrectne
io
ss o
cial p
f inform
mer
atio
m
ix
o
n
c
i
or
n
– Pull bulb -1- in -direction of arrow- out of bulb holder -2-.
thi
te
sd
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Installing
i
o
pr
c
.p
um
r
fo
en
t.
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Cop py
t. rig
gh ht
Caution pyri by
Vo
co lksw
by
w
cted agen
Prote AG.
Risk of damage to the bulb.
♦ Do not touch the glass part of the bulb with bare fingers.
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w
om
– Turn bulb holder -1- in -direction of arrow- to release it, and
then pull it out of front interior light - WX1- .
n AG. Volkswagen AG do
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d ran
ir se tee
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tho
u or
a ac
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t
rm
ab
pe
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ke
ot
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h re
hole
spec
Installing
es, in part or in w
t to the co
Install in the reverse order of removal, observing the following:
ar
Caution
rrectness of i
l purpos
nform
ercia
a
com
t
glass bulb to cloud over.
ion in
r
io te o
thi
s
iva
do
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rp
cum
fo
en
g
t.
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ix
Cop py
t. rig
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1.16 Removing and installing rear interior pyri by
Vo
co lksw
by
light - WX2-
cted agen
Prote AG.
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1. Lights 235
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Polo 2014 ➤
Electrical system - Edition 10.2019
Removing
Caution
om
– Using removal wedge - 3409- or a flat screwdriver, carefully
lever off both lenses.
.c
AG. Volkswagen AG d
agen
t
oes
olksw not
V gu
by
ke
d ara
ise nte
or eo
h
aut ra
ss c
ce
e
pt
du
an
roof trim.
itte
y li
erm
ab
– Disconnect connector, and remove rear interior light - WX2- .
ar
ility
ot p
wit
, is n
Installing
h re
hole
m
t to the co
at
om
ion
c
his
ate
.p
p
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
yri
w
p by
o Vo
by c lksw
cted agen
Prote AG.
w
w
Note
Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.
Removing
Caution
om
– Using removal wedge - 3409- or a flat screwdriver, carefully
lever off lens.
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– Remove festoon bulb -2- from bulb holder. AG. Volkswagen AG d
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Installing ed by ara
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Risk of damage to the bulb.
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♦ Do not touch the glass part of the bulb with bare fingers.
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Fingers leave traces of grease on the glass bulb, which
hole
spec
evaporate when the bulb is switched on and cause the
es, in part or in w
t to the co
♦ Wear e.g. clean fabric gloves when inserting bulbs.
ix
rrectness of i
– Perform functional check.
l purpos
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1. Lights 237
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Electrical system - Edition 10.2019
om
t .c
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AG. Volkswagen AG d
agen oes
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by
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t to the co
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2 Controls
⇒ “2.1 Overview of fitting locations - controls in dash panel”, page
240
⇒ “2.2 Overview of fitting locations - controls in front doors”, page
241
⇒ “2.3 Overview of fitting locations - controls in rear doors”, page
om
242
⇒ “2.4 Overview of fitting locations - controls in luggage compart‐
ment”, page 243
⇒ “2.5 Overview of fitting locations - controls in roof trim”,
page 244
⇒ “2.6 Removing and installing rotary light switch EX1 ”,
.c
page 244
⇒ “2.7 Removing and installing regulator for switch and instrument
illumination E20 ”, page 245
t
⇒ “2.8 Removing and installing headlight range control regulator
E102 ”, page 246
ke
⇒ “2.9 Removing and installing heated seat regulator E94 / E95
”, page 246
⇒ “2.10 Removing and installing TCS and ESP button E256 ”,
page 247
ar
⇒ “2.11 Removing and installing Start/Stop operation button E693
”, page 247
⇒ “2.12 Heated rear window button E230 ”, page 247
m
⇒ “2.13 Removing and installing hazard warning light button E229
”, page 248 en AG. V
olkswagen AG
ag does
ol de‐ ksw not
⇒ “2.14 Removing and installing front passenger side airbag
yV gu
db ara
activated warning lamp K145 ”, page 248 ris
e nte
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ut
⇒ “2.15 Removing and installing parking aid button
ss
a E266 ”, page ra
c
248
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e
nl
pt
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ab
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page 249
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spec
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page 252
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page 253
n in
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or
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or
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⇒ “2.24 Removing and installing rear lid contact switch for anti-
n
t.
yi Co
theft alarm F123 ”, page 254 Cop py
ht. rig
rig ht
⇒ “2.25 Removing and installing rear window regulator switch in py by
co Vo
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door E52 / E54 ”, page 254
by
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Prote AG.
2. Controls 239
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Electrical system - Edition 10.2019
om
❑ Removing and sinstalling
au ra
c
⇒ page 246 s
ce
e
nl
pt
du
an
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E256-
erm
ab
ility
❑ Removing and installing
ot p
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⇒ page 247
, is n
h re
hole
.c
spec
- E693-
es, in part or in w
t to the co
❑ Removing and installing
⇒ page 247
t rrectness of i
4 - Heated rear window button
ke
- E230-
l purpos
nf
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o
5 - Warning lamp button -
rm
m
E229-
atio
m
ar
o
n in
❑ Removing and installing
or c
sd
iva
o
r
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o
m
f
en
ng
ulator - E102-
❑ Depending on equipment
❑ Removing and installing ⇒ page 246
❑ With switch and instrument illumination regulator - E20-
w
❑ Removing and installing switch and instrument illumination regulator - E20- ⇒ page 245
10 - Rotary light switch - EX1-
w
❑ With front and rear fog light switch - E23- and light switch illumination bulb - L9-
❑ Removing and installing ⇒ page 244
w
om
2 - Window regulator switch in
front passenger door - E107-
❑ Removing and installing
⇒ page 252
3 - Mirror adjustment switch -
E43-
❑ Removing and installing
.c
⇒ page 252
olkswagen AG
en AG. V
4 - Driver side interior kslocking
wag does
not
Vol
button for central
ed
b locking sys‐
y gu
ara
tem - E308-horis
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au
❑ Removing and installing ra
ke
ss c
⇒ page 253
ce
le
un
pt
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d
ab
ility
ot p
⇒ page 251
ar h re
ole,
side - F2-
t to the co
f inform
mer
atio
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n
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2. Controls 241
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Electrical system - Edition 10.2019
om
2 - Rear right window regulator
switch in door - E54-
❑ Removing and installing
⇒ page 254
3 - Rear left window regulator
switch in door - E52-
❑ Removing and installing
.c
AG. Volkswagen AG d
⇒ page 254 ksw
agen oes
not
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4 - Rear left door contact ised b ara
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switch - F10- ut
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⇒ page 254
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io
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mer
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2. Controls 243
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Electrical system - Edition 10.2019
ce
le
⇒ page 229
un
pt
an
d
itte
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rm
ab
bulb for front interior
om
pe
ility
light -W13- / -W15- / -
ot
wit
W19- ⇒ page 232
, is n
h re
hole
spec
es, in part or in w
t to the co
⇒ page 235
❑ Removing and installing
.c
bulb for rear centre
rrectness of i
reading light - W44-
l purpos
⇒ page 236
3 - Driver vanity mirror contact
t nform
ercia
switch - F147-
ke
m
a
com
ti
⇒ page 255
on in
r
te o
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4 - Front passenger vanity mir‐
s
iva
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ror contact switch - F148-
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rp
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fo
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⇒ page 255
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switch - EX1-
Depending on vehicle equipment, the following components are
integrated into the rotary light switch - EX1- as one unit:
w
Note
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Removing
– Switch off ignition and all electrical consumers.
– Withdraw ignition key.
ce
le
un
pt
an
d
– Press in rotary knob of rotary light switch - EX1- -1- in opposite
itte
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-direction of arrow A-, and turn it in -direction of arrow B-.
rm
ab
pe
ility
– Hold rotary knob in this position.
ot
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– Pull rotary light switch - EX1- -1- in -direction of arrow A- out
hole
spec
of dash panel -2-.
es, in part or in w
t to the co
om
rrectness of i
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– Disconnect connector -arrow A-.
m
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– Remove rotary light switch - EX1- -1-.
ion in
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Installing
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ar
– Hold rotary light switch - EX1- , and press in rotary knob in
-direction of arrow 1- while simultaneously turning it clockwise
m
in -direction of arrow 2-.
– Hold rotary knob in this position.
– Insert rotary light switch - EX1- in -direction of arrow 3- in dash
io
panel.
– Turn rotary knob to “0” position in order to ensure that rotary
light switch - EX1- engages in dash panel.
ix
Note
must be renewed.
Procedure
– Removing and installing headlight range control regulator -
E102- ⇒ page 246 .
2. Controls 245
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Electrical system - Edition 10.2019
om
– Switch off ignition and all electrical consumers.
wage
n AG. Volkswagen AG do
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– Withdraw ignition key. ed by ara
nte
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– Remove dash panel end cover au on driver side ⇒ General body
t ra
repairs, interior; Rep. gr. 70ss ; Dash panel; Removing and in‐ c
ce
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pt
du
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itte
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and remove it in -direction of arrow- from dash panel.
ility
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or
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2.11 Removing and installing Start/Stop op‐
nte
t
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th
u ra
eration button - E693-
a c
ke
ss
ce
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un
pt
Procedure
an
d
itte
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erm
ab
– Removing and installing Start/Stop operation button - E693-
ility
ot p
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is n
ar
h re
ole,
spec
urposes, in part or in wh
t to the co
m
rrectness o
cial p
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f inform
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atio
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Procedure
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sd
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cum
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2. Controls 247
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om
.c
2.14 Removing and installing front passenger
t
side airbag deactivated warning lamp -
ke
K145-
Procedure
– Removing and installing front passenger side airbag deacti‐
vated warning lamp - K145- -6- ⇒ page 249 . agen AG. Volkswagen AG do
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au ac
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hole
spec
es, in part or in w
t to the co
ton - E266-
rrectness of i
Procedure
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or c
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2.17 Removing and installing buttons in dash
t
panel
ke
Special tools and workshop equipment required
♦ Removal wedge - 3409-
ar
m
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AG. Volkswagen AG d
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spec
es, in part or in w
t to the co
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l purpos
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nform
mercia
a
com
tion in
r
te o
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249
op Vo
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agen
Prote AG.
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Polo 2014 ➤
Electrical system - Edition 10.2019
om
4- Heated rear window button - E230-
5- Warning lamp button - E229-
6- Warning lamp for airbag deactivated on front passenger
side - K145-
7- Parking aid button - E266-
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8- Button for driver profile selection - E735- n AG. Volkswagen AG do
lkswage es n
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9- Heated front passenger seat regulatord b-yE95- ua
ran
ir se tee
tho
or
t
au ac
Note ss
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ke
nl
pt
du
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♦ Removal and installation are the same for the individual reg‐
itte
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erm
ab
ility
bed for just one button.
ot p
wit
, is n
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hole
dismantled.
ar
spec
es, in part or in w
t to the co
Removing
– Switch off ignition and all electrical consumers.
m
rrectness of i
– Withdraw ignition key.
l purpos
centre console .
io
orm
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atio
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Caution
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n in
or c
thi
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ix t
sd
a
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t.
ponent with commercially available adhesive tape.
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– Using removal wedge - 3409- -2-, carefully lever off button Prote AG.
-1-.
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♦ Front driver side window regulator button - E710-
♦ Window regulator switch in front passenger door - E107-
♦ Rear driver side window regulator button - E711-
♦ Rear passenger side window regulator button - E713-
♦ Central switch for window regulators in driver door - E189-
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The removal andeinstallation
db
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arleft-hand
an
drive vehicles. Removal
s and installation for right-hand drive
tee ve‐
ke
ri
ho
hicles is similar.
aut or
ac
ss
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un
pt
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d
itte
ab
pe
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ar
ot
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– Remove front left door trim ⇒ General body repairs, interior;
hole
spec
door trim .
t to the co
m
– Disconnect connector from operating unit for window regulator
in driver door - E512- .
rrectness of i
– Press fasteners on trim -1- for operating unit for window reg‐
l purpos
– Remove trim -1- for operating unit for window regulator in driv‐
nform
ercia
a
ix
com
tion in
r
te o
thi
s
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rp
c
.p
um
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en
ng
t.
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t. rig
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pyri by
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lksw
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– Release retaining hooks -3- on both sides of trim -1-.
Prote AG.
Installing
Install in the reverse order of removal, observing the following:
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2. Controls 251
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Electrical system - Edition 10.2019
Note
om
The removal and installation procedure is described for left-hand
drive vehicles. Removal and installation for right-hand drive ve‐
hicles is similar.
Removing
– Switch off ignition and all electrical consumers.
.c
– Withdraw ignition key.
– Remove front right door trim ⇒ General body repairs, interior;
Rep. gr. 70 ; Front door trims; Removing and installing front
door trim .
t
n AG. Volkswagen AG do
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– Disconnect electrical connector -1-. s es n
ke
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tho
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– Release retaining tabs -2- on both sides in ss
-direction of arrow B-.
ce
e
nl
pt
du
an
itte
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erm
ab
E107- -3- from mounting -4-.
ility
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hole
spec
m
es, in part or in w
t to the co
rrectness of i
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ercia
ix
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at
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2.20 Removing and installing mirror adjust‐
on
c
in t
or
his
ate
do
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for
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t.
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t. rig
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The removal and installation procedure is described for left-hand pyri by
Vo
co
drive vehicles. Removal and installation for right-hand drive ve‐
by lksw
cted agen
Prote
hicles is similar.
AG.
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Removing
– Switch off ignition and all electrical consumers.
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ce
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un
pt
– Release retaining tab -1-.
an
d
itte
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– Remove mirror adjustment switch - E43- -2- from trim for door
erm
ab
ility
puller. ot p
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is n
Installing
h re
ole,
spec
Install in the reverse order of removal, observing the following:
urposes, in part or in wh
om
t to the co
– Perform functional check.
rrectness
2.21 Removing and installing driver side in‐
o
cial p
.c in
terior locking button for central locking
form
mer
system - E308-
atio
om
n
c
i
or
t thi
te
sd
a
Note
iv
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ke
pr
cum
r
fo
en
ng
Installing
Install in the reverse order of removal, observing the following:
.p
Note
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♦ The door contact switches -F2- / -F3- are integrated into the
door lock and cannot be renewed separately.
♦ If they are defective, the door lock must be renewed.
Procedure
– Switch off ignition and all electrical consumers.
– Withdraw ignition key.
2. Controls 253
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Electrical system - Edition 10.2019
om
Note
Procedure
.c
– Switch off ignition and all electrical consumers.
– Withdraw ignition key.
t
– Removing and installing rear door lock ⇒ General body re‐
ke
pairs, exterior; Rep. gr. 58 ; Door components; Removing and
installing door lock .
io
un
pt
Procedure
an
d
itte
y li
rm
ab
ility
ot
ix
h re
hole
lid lock .
t to the co
.p
Note
nform
ercia
Removal and installation are described for the left side. Removal
m
a
wcom
ti
and installation on the right side are carried out as a mirror image.
on in
r
te o
thi
s
Removing
iva
do
r
rp
c
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fo
t.
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– Withdraw ignition key. Cop py
t. rig
gh ht
yri
– Remove rear left door trim ⇒ General body repairs, interior; p by
o Vo
by c lksw
Rep. gr. 70 ; Rear door trims; Removing and installing rearProte
cted AG.
agen
door trim .
om
Installing
Install in the reverse order of removal, observing the following:
– Perform functional check.
t .c
ke
2.26 Removing and installing vanity mirror
contact switch -F147- / -F148-
Note
ar
♦ The vanity mirror contact switches -F147- / -F148- are inte‐
grated into the sun visor bracket and cannot be renewed wagen AG. Volkswagen AG does
individually. yV
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gu b ara
ed
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♦ If they are defective, the sun visor must be renewed.
tho
ris nte
e or
au ac
ss
Procedure
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un
pt
an
d
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erm
ab
– Withdraw ignition key.
ility
ot p
wit
is n
h re
ole,
spec
visor .
urposes, in part or in wh
t to the co
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rrectness o
cial p
f
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inform
mer
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or
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te
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Prote AG.
2. Controls 255
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om
⇒ “3.3 Removing and installing tyre pressure monitor display but‐
ton E492 ”, page 257
3.1 Overview of fitting locations - further lights and controls in vehicle interior
.c
❑ Depending on equip‐
ment
❑ Removing and installing
t
⇒ page 256
ke
2 - Tyre pressure monitor dis‐
play button - E492-
❑ Removing and installing
⇒ page 257
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⇒ “2.1 Overview of fitting locations - control units”, page 277
⇒ “2.2 Removing and installing onboard supply control unit J519
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⇒ “2.3 Removing and installing data bus diagnostic interface J533
”, page 279
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2.1 Overview of fitting locations - control
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⇒ “2.1.1 Overview of fitting locations - control units, front”,
page 277
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⇒ “2.1.2 Fitting locations overview - control units, rear”,
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⇒ page 278
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Note
Removing
– Switch off ignition and all electrical consumers.
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page 280
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All instructions and notes regarding this chapter are available un‐
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All instructions and notes regarding this chapter are available un‐
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Repairs to wiring harnesses and connectors; Repairs to connec‐
tor housings and connectors .
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⇒ “8.2 Removing and installing engine sound generator control
pt
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unit J943 ”, page 286
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8.1 Overview of fitting locations - driving sound and engine sound
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1 - Engine sound generator
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control unit - J943-
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❑ Removing and installing
⇒ page 286
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– Remove engine sound generator control unit - J943- -1- from
bracket.
Installing
Install in the reverse order of removal, observing the following:
The engine sound generator control unit - J943- must engage
audibly.
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