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Service

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Workshop Manual
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Electrical system
Edition 10.2019

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Service Department. Technical Information


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Service
List of Workshop Manual Repair Groups

Repair Group

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00 - Technical data
27 - Starter, current supply, CCS
90 - Gauges, instruments
92 - Windscreen wash/wipe system
94 - Lights, bulbs, switches - exterior

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96 - Lights, bulbs, switches - interior swage
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Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.

All rights reserved.


No reproduction without prior agreement from publisher.

Copyright © 2019 Volkswagen AG, Wolfsburg D4B8040D543


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Polo/Vento 2014 ➤
Electrical system - Edition 10.2019

Contents

00 - Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Safety measures when working on vehicles with a start/stop system . . . . . . . . . . . . . . . . 1
1.2 Safety precautions when usingentesters AG. Volksand
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1.3 Operation and safety notes Vo lkswfor gas discharge lamps n ot g. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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2 Repair notes . .or.is.e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ra.nt.e . . . . . . . . . . . . . . . . . . . . . . . .
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2.1 Contact corrosion
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2.2 Routing and attachment of lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

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3 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

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3.1 Types of battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
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3.2 Battery - general notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
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27 - Starter, current supply, CCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
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1 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

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1.1 Assembly overview - battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

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1.2 Assembly overview - battery isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.3 Removing and installing battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

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1.4 Disconnecting and connecting battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.5 Removing and installing battery tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

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1.6 Checking battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
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1.7 Charging battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

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1.8 Removing and installing earth wire with battery monitor control unit J367 . . . . . . . . . . . . 22

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1.9 Removing and installing battery isolator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23


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1.10 Adapting battery monitor control unit J367 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
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2 Jump start point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25


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2.1 Assembly overview - jump-start terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25


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2.2 Removing and installing jump starting point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
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3 Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
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3.1 Assembly overview - alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
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3.2 Removing and installing alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.3 Checking alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
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3.4 Checking poly V-belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42


3.5 Removing and installing poly V-belt pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.6 Removing and installing voltage regulator C1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
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4 Starter motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.1 Assembly overview – starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.2 Removing and installing starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
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4.3 Checking starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70


5 Cruise control system (CCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
6 Start/stop system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
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6.1 General description - start/stop system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72


7 Adaptive cruise control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
7.1 Overview of fitting locations - adaptive cruise control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
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7.2 Removing and installing adaptive cruise control unit J428 . . . . . . . . . . . . . . . . . . . . . . . . 74


7.3 Removing and installing trim for radar sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
7.4 Calibrating adaptive cruise control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

90 - Gauges, instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
1 Dash panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
1.1 Assembly overview - dash panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
1.2 Removing and installing dash panel insert KX2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Contents i
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Polo/Vento 2014 ➤
Electrical system - Edition 10.2019

2 Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
2.1 Assembly overview - horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
2.2 Removing and installing treble horn H2 and bass horn H7 . . . . . . . . . . . . . . . . . . . . . . . . 83

92 - Windscreen wash/wipe system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85


1 Windscreen wiper system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
1.1 Assembly overview - windscreen wiper system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

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1.2 Moving wipers to service position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
1.3 Removing and installing wiper blade .G.. V. o.lk.s.w.ag. e.n. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
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1.4 Removing and installing wiper olkarms
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1.5 Adjusting wiper arms .se.d.by. . . . . . . . . . . . . . . . . . . . . . . . . . .u.ar.an. . . . . . . . . . . . . . . . . . . . . . 89
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1.7 Renewing wiper motor
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1.8 Removing and installing rain and light sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94


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2 Windscreen washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

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2.1 Assembly overview - windscreen washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
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2.2 Removing and installing washer fluid reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

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2.3 Removing and installing windscreen washer fluid level sender G33 . . . . . . . . . . . . . . . . . . 100

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2.4 Removing and installing windscreen and rear window washer pump V59 . . . . . . . . . . . . 101
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2.5 Removing and installing washer jets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

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2.6 Adjusting spray jets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
3 Rear window wiper system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

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Assembly overview - rear window wiper system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
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3.2 Removing and installing wiper blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104


3.3 Removing and installing wiper arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

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3.4 Adjusting wiper arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105


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3.5 Removing and installing rear window wiper motor V12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
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4 Rear window washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . tion in 108


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4.1 Assembly overview - rear window washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108


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4.2 Removing and installing washer fluid reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109


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4.3 Removing and installing rear window washer pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109


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4.4 Removing and installing spray jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
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4.5 Adjusting spray jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
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5 Headlight washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
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5.1 Assembly overview - headlight washer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
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5.2 Removing and installing washer fluid reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112


5.3 Removing and installing headlight washer system pump V11 . . . . . . . . . . . . . . . . . . . . . . 112
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5.4 Removing and installing washer jets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113


5.5 Adjusting spray jets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
5.6 Removing and installing pop-up cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
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6 Washer fluid lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116


6.1 Repairing washer fluid lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

94 - Lights, bulbs, switches - exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117


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1 Headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
1.1 Assembly overview - headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
1.2 Removing and installing headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
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1.3 Adjusting headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127


1.4 Adjusting headlight installation position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
1.5 Removing and installing front turn signal bulb M5 / M7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
1.6 Installing repair kit for headlight housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
1.7 Converting headlights from driving on right to driving on left . . . . . . . . . . . . . . . . . . . . . . . . 134
1.8 Converting headlights from driving on left to driving on right . . . . . . . . . . . . . . . . . . . . . . . . 139
1.9 Removing and installing headlight range control motor V48 / V49 . . . . . . . . . . . . . . . . . . 144
1.10 Removing and installing headlight dipped beam bulb M29 / M31 . . . . . . . . . . . . . . . . . . . . 152

ii Contents
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Polo 2014 ➤
Electrical system - Edition 10.2019

1.11 Removing and installing headlight main beam bulb M30 / M32 . . . . . . . . . . . . . . . . . . . . 156
1.12 Removing and installing gas discharge bulb L13 / L14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
1.13 Removing and installing side light bulb M1 / M3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
1.14 Removing and installing daytime running light bulb L174 / L175 . . . . . . . . . . . . . . . . . . . . 166
1.15 Removing and installing headlight screen adjustment solenoid N395 / N396 . . . . . . . . . . 166
1.16 Removing and installing bulbs for cornering light M51 / M52 . . . . . . . . . . . . . . . . . . . . . . 167
1.17 Removing and installing headlight starter for gas discharge light J426 / J427 . . . . . . . . . . 168

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1.18 Removing and installing ksw
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1.19 Removing andorinstallingise
starter unit for gas discharge bulb tee . . . . . . . . . . . . . . . . . . . . . . . . 169
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1.20 Removing sand installing output module 1 for LED headlight A27
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1.21 Removing and installing control unit for daytime running light and side light J860 / J861

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2 Fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

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2.1 Assembly overview - fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
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2.2 Removing and installing fog light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

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2.3 Removing and installing fog light bulb L22 / L23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
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2.4 Adjusting fog lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
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3 Daytime running light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
3.1 Assembly overview - daytime running lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

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3.2 Removing and installing daytime running light bulb L174 / L175 . . . . . . . . . . . . . . . . . . . . 182
4 Lights in exterior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
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4.1 Assembly overview - lights in exterior mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184


ar
4.2 Removing and installing turn signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

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4.3 Removing and installing turn signal repeater bulb L131 / L132 . . . . . . . . . . . . . . . . . . . . 185
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5 Tail lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186

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5.1 Assembly overview - tail lights in body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
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5.2 Removing and installing bulb carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
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5.3 Removing and installing tail light cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187


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6 High-level brake light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189


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6.1 Assembly overview - high-level brake light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
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6.2 Removing and installing high-level brake light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
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6.3 Removing and installing bulb for high-level brake light M25 . . . . . . . . . . . . . . . . . . . . . . . . 192
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7 Number plate light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193


7.1 Removing and installing number plate light X4 / X5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
7.2 Removing and installing bulb for number plate light X4 / X5 . . . . . . . . . . . . . . . . . . . . . . . . 194
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8 Steering column switch module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195


8.1 Assembly overview - steering column switch module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
8.2 Removing and installing airbag coil connector and return ring with slip ring F138 . . . . . . 196
8.3 Removing and installing steering column combination switch E595 . . . . . . . . . . . . . . . . . . 198
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8.4 Removing and installing turn signal switch E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200


8.5 Removing and installing cruise control system switch E45 . . . . . . . . . . . . . . . . . . . . . . . . 200
8.6 Removing and installing intermittent wiper switch E22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
8.7 Removing and installing ignition/starter switch D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
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8.8 Removing and installing lock cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202


8.9 Removing and installing steering lock housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
8.10 Removing and installing ignition key withdrawal lock solenoid N376 . . . . . . . . . . . . . . . . 206
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9 Parking aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207


9.1 Assembly overview – parking aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
9.2 Removing and installing parking aid control unit J446 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
9.3 Removing and installing front parking aid warning buzzer H22 . . . . . . . . . . . . . . . . . . . . 209
9.4 Removing and installing rear parking aid warning buzzer H15 . . . . . . . . . . . . . . . . . . . . . . 209
9.5 Removing and installing front parking aid senders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
9.6 Removing and installing rear parking aid senders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
10 Automatic headlight range control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

Contents iii
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Encuentra más manuales
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10.1 Assembly overview - automatic headlight range control . . . . . . . . . . . . . . . . . . . . . . . . . . 213

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10.2 Removing and installing headlight range control unit J431 . . . . . . . . . . . . . . . . . . . . . . . . 213

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11 Towing bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
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11.1 Assembly overview - towing bracket socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

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11.2 Removing and installing trailer detector control unit J345 . . . . . . . . . . . . . . . . . . . . . . . . . . 215
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96 - Lights, bulbs, switches - interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

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1 Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
1.1 Overview of fitting locations - lights in dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

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1.2 Overview of fitting locations - lights in front doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
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1.3 Overview of fitting locations - lights in centre console . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220


1.4 Overview of fitting locations - lights in luggage compartment . . . . . . . . . . . . . . . . . . . . . . 221

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1.5 Overview of fitting locations - lights in roof trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222

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1.6 Removing and installing footwell light W9 / W10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
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1.7 Removing and installing footwell light bulb W9 / W10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223


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1.8 Removing and installing Central locking SAFELOCK function warning lamp K133 . . . . . . 224

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1.9 Removing and installing selector lever position display Y6 . . . . . . . . . . . . . . . . . . . . . . . . 225


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1.10 Removing and installing right luggage compartment light W35 . . . . . . . . . . . . . . . . . . . . 225
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1.11 Removing and installing bulb for right luggage compartment light W35 . . . . . . . . . . . . . . 226
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1.12 Removing and installing illuminated vanity mirror W20 / W14 . . . . . . . . . . . . . . . . . . . . . . 227
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1.13 Removing and installing bulb for illuminated vanity mirror W20 / W14 . . . . . . . . . . . . . . . . 228
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1.14 Removing and installing front interior light WX1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
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1.15 Removing and installing bulb for front interior light W13 / W15 / W19 . . . . . . . . . . . . . . . . 232
1.16 Removing and installing rear interior light WX2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ar 235
1.17 Removing and installing bulb for rear centre reading light W44 . . . . . . . . . . . . . . . . . . . . 236
2 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
2.1 Overview of fitting locations - controls in dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
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2.2 Overview of fitting locations - controls in front doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
2.3 Overview of fitting locations - controls in rear doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
2.4 Overview of fitting locations - controls in luggage compartment . . . . . . . . . . . . . . . . . . . . 243
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2.5 Overview of fitting locations - controls in roof trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244


2.6 Removing and installing rotary light switch EX1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
2.7 Removing and installing regulator for switch and instrument illumination E20 . . . . . . . . . . 245
2.8 Removing and installing headlight range control regulator E102 . . . . . . . . . . . . . . . . . . . . 246
ix

2.9 Removing and installing heated seat regulator E94 / E95 . . . . . . . . . . . . . . . . . . . . . . . . 246
2.10 Removing and installing TCS and ESP button E256 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
2.11 Removing and installing Start/Stop operation button E693 . . . . . . . . . . . . . . . . . . . . . . . . 247
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2.12 Heated rear window button E230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247


2.13 Removing and installing hazard warning light button E229 . . . . . . . . . . . . . . . . . . . . . . . . 248
2.14 Removing and installing front passenger side airbag deactivated warning lamp K145 . . 248
2.15 Removing and installing parking aid button E266 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
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2.16 Removing and installing driving mode selection button E735 . . . . . . . . . . . . . . . . . . . . . . 249
2.17 Removing and installing buttons in dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
2.18 Removing and installing operating unit for window regulator in driver door E512 . . . . . . . . 251
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2.19 Removing and installing window regulator switch in front passenger door E107 . . . . . . . . 252
2.20 Removing and installing mirror adjustment switch E43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
2.21 Removing and installing driver side interior locking button for central locking system E308
........................................................................ 253
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2.22 Removing and installing door contact switch F2 / F3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253


2.23 Removing and installing rear door contact switches F10 / F11 . . . . . . . . . . . . . . . . . . . . . . 254
2.24 Removing and installing rear lid contact switch for anti-theft alarm F123 . . . . . . . . . . . . . . 254
2.25 Removing and installing rear window regulator switch in door E52 / E54 . . . . . . . . . . . . . . 254
2.26 Removing and installing vanity mirror contact switch F147 / F148 . . . . . . . . . . . . . . . . . . 255
3 Further lights and controls in vehicle interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
3.1 Overview of fitting locations - further lights and controls in vehicle interior . . . . . . . . . . . . 256
3.2 Removing and installing sunroof button E325 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256

iv Contents
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Electrical system - Edition 10.2019

3.3 Removing and installing tyre pressure monitor display button E492 . . . . . . . . . . . . . . . . . . 257
4 Anti-theft alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
4.1 Assembly overview - interior monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
4.2 Removing and installing alarm horn H12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
4.3 Activating and deactivating anti-theft alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
4.4 Removing and installing anti-theft alarm sensor G578 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
4.5 Removing and installing button for deactivating interior monitoring and vehicle inclination

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sensor E616 . . . . . e. n. A.G. ..V.ol.ks. w. a.g.en. A. G
.......................................... 261
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5 Immobiliser y. V. . . . . . . . . . . . . . . . . . . . . . . n.o.t g. u. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
olk 263
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5.1 Removing oris and installing immobilizer control unit J362
ed nte ............................ 263
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5.2 Removing
aut and installing immobiliser reader coil D2 o.r a.c. . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
ss
6 Cigarette lighter, socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264

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6.1 Removing and installing cigarette lighter U1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264

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6.2 Removing and installing 12 V socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
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97 - Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

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1 Relay carriers, fuse holders, electronics boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

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1.1 Overview of fitting locations - relay carriers, fuse holders, E-boxes . . . . . . . . . . . . . . . . . . 265
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1.2 Removing and installing electronics box (E-box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
1.3 Removing and installing bracket for electronics box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
1.4 Removing and installing fuse holder C SC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272

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1.5 Removing and installing relay and fuse carrier 1 SR1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
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Control units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
2.1 Overview of fitting locations - control units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

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2.2 Removing and installing onboard supply control unit J519 . . . . . . . . . . . . . . . . . . . . . . . . 278
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2.3 Removing and installing data bus diagnostic interface J533 . . . . . . . . . . . . . . . . . . . . . . . . at 279
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3 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
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3.1 Repairing electrical wiring harnesses and plug-in connections . . . . . . . . . . . . . . . . . . . . . . 280


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4 Releasing and dismantling connector housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281


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5 Repairing aerial wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282


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6 Fibre optic cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283
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7 Vehicle diagnosis, testing and information systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
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8 Driving sound and engine sound . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285


8.1 Overview of fitting locations - driving sound and engine sound . . . . . . . . . . . . . . . . . . . . . . 285
8.2 Removing and installing engine sound generator control unit J943 . . . . . . . . . . . . . . . . . . 286
.p
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Contents v
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Polo/Vento 2014 ➤
Electrical system - Edition 10.2019

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vi Contents
Encuentra más manuales en: www.pixiomarket.com
Encuentra más manuales en: www.pixiomarket.com
Polo/Vento 2014 ➤
Electrical system - Edition 10.2019

00 – Technical data
1 Safety information
(VRL013524; Edition 10.2019)
⇒ “1.1 Safety measures when working on vehicles with a start/

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stop system”, page 1
⇒ “1.2 Safety precautions when using testers and measuring in‐
struments during a road test”, page 1
⇒ “1.3 Operation and safety notes for gas discharge lamps”,
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1.1 Safety measures when working on ve‐

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Observe the following when working on vehicles with a start/stop
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WARNING

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Injury hazard as a result of automatic engine start in vehicles
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♦ If the start/stop system of a vehicle is activated, the engine
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can start automatically, if required. A message will appear

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in the dash panel insert.
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♦ When working on the vehicle, make sure that the start/stop


system is deactivated (switch off the ignition; switch the
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1.2 Safety precautions when using testers
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and measuring instruments during a


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Observe the following if test and measuring equipment is required
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Risk of accident due to distraction and inadequate securing of


test and measuring equipment
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Danger as a result of activation of front passenger airbag in the


event of an accident
• Operation of test and measuring equipment while driving
results in distraction.
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• The risk of injuries increases significantly when test and


measuring equipment is not secured.
♦ Always strap test and measuring equipment in place on
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rear seat, and have a 2nd person operate them.

1. Safety information 1
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Polo 2014 ➤
Electrical system - Edition 10.2019

1.3 Operation and safety notes for gas dis‐


charge lamps

Note

Never renew bulbs if you are not familiar with the appropriate
procedures, safety precautions or tools.

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WARNING

Danger to life due to high voltage.


♦ It is essential that the battery earth cable is disconnected

.c
before any work on parts of the gas discharge headlight is
performed. The parts a marked with a yellow high voltage
symbol.
♦ Then switch dipped beam on and off again. This will elim‐

t
inate any possible residual voltage.

ke
♦ Switch off ignition and all electrical consumers, and with‐
draw ignition key.
♦ The gas discharge lamp control unit must never be oper‐
ated without a gas discharge lamp.
♦ Due to the high voltage, the gas discharge lamp must only
ar
be operated in the headlight housing. Voltages above
28,000 V occur when igniting the gas discharge lamp.
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WARNING

Risk of injury due to burns, ultraviolet radiation, glare and ex‐


plosion.
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♦ Due to high temperatures,
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♦ Avoid looking
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♦ Gas discharge bulbs are under high internal pressure and


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can explode while being renewed.


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♦ Always wear eye protection and gloves when removing


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is n

and installing gas discharge lamps!


h re
ole,

spec
w
urposes, in part or in wh

t to the co

WARNING
w

rrectne

Risk of environmental pollution.


♦ Gas discharge lamps are classified as hazardous waste.
ss

They contain metallic mercury (Hg) and traces of thallium.


o
w cial p

f inform

♦ Gas discharge lamps must not be destroyed. Avoid con‐


mer

tact with burst bulbs.


atio
om

♦ Observe relevant disposal regulations.


c

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or

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♦ Only dispose of gas discharge lamps in containers inten‐


sd
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ded for this purpose at an authorised collection point.


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Rep. gr.00 - Technical data Prote AG.

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Polo 2014 ➤
Electrical system - Edition 10.2019

Caution

♦ Do not touch the bulb of the gas discharge lamp with bare
fingers. When the light bulb is switched on, the heat would
vaporise the oil of the finger prints which would then settle
on the reflector, impairing the brightness of the headlight.
Wear clean fabric gloves when inserting a gas discharge
lamp.

om
♦ A defective gas discharge lamp must always be renewed
with a new gas discharge lamp of the same type. The
designation appears on the base of the bulb or on the bulb
glass.
♦ Properly engage connectors during installation and the
connection is seated tightly.

t .c
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agen
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AG. Volkswagen AG d
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1. Safety information 3
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2 Repair notes
⇒ “2.1 Contact corrosion”, page 4
⇒ “2.2 Routing and attachment of lines”, page 4

2.1 Contact corrosion

om
Contact corrosion can occur if unsuitable fasteners (bolts, nuts,
washers, etc.) are used.
For this reason, only connecting elements with a special surface
coating have been fitted.
In addition, rubber, plastic and adhesives are made of non-con‐
ductive materials.

.c
If there is any doubt about the suitability of parts, a general rule
is to use new parts ⇒ Electronic parts catalogue .
Note the following:

t
♦ Only use genuine replacement parts which are tested and
compatible with aluminium.

ke
♦ Only use Volkswagen Genuine Accessories.
♦ Damage resulting from contact corrosion is not covered by the
warranty. . Volkswage
n AG n AG d
wage oes
2.2 Routing and attachment of lines
d by Volks not
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♦ Mark lines prior to removal
utho to prevent them from being inter‐ eo
ra
changed and to ensuress
a
that they are fitted in their original c
positions. This applies for fuel, hydraulic and vacuum lines as
ce
e
nl

pt
m
well as lines for activated charcoal filter system and electrical
du

an
itte

wiring. Where necessary, make sketches or take photographs.


y li
erm

ab
ility

♦ To avoid damage to lines, ensure adequate clearance from all


ot p

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moving or hot components in the engine compartment on ac‐


, is n

h re
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count of the confined space.


hole

spec
es, in part or in w

t to the co
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rrectness of i
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.p

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mercia

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ion
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or

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ate

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4 Rep. gr.00 - Technical data


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3 Battery
⇒ “3.1 Types of battery”, page 5
⇒ “3.2 Battery - general notes”, page 5

3.1 Types of battery

om
Note

All instructions and notes regarding this chapter are available un‐
der ⇒ Electrical system, General information; Rep. gr. 27 ;
Battery; Battery types .

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3.2 Battery - general notes

Note

t
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All instructions and notes regarding this chapter are available un‐
AG. Volkswagen AG d
der ⇒ Electrical system, General information; Rep. kswgr.
agen27 ; oes
Battery .
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urposes, in part or in wh

t to the co
io

rrectnes
ix

s o
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mer

atio
.p om

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c

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te

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Prote AG.
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3. Battery 5
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Electrical system - Edition 10.2019

27 – Starter, current supply, CCS


1 Battery
⇒ “1.1 Assembly overview - battery”, page 6
⇒ “1.2 Assembly overview - battery isolator”, page 9

om
⇒ “1.3 Removing and installing battery”, page 10
⇒ “1.4 Disconnecting and connecting battery”, page 15
⇒ “1.5 Removing and installing battery tray”, page 18
⇒ “1.6 Checking battery”, page 21

.c
⇒ “1.7 Charging battery”, page 21
⇒ “1.8 Removing and installing earth wire with battery monitor
control unit J367 ”, page 22

t
⇒ “1.9 Removing and installing battery isolator”, page 23

ke
⇒ “1.10 Adapting battery monitor control unitoJ367
en AG. V
lkswag”,
enpage
AG 24
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1.1 Assembly soverview
ed
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V
- battery gu
ara
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⇒ “1.1.1 Assembly overview
au
th - battery; battery in engine compart‐ ra
ment”, page 6 ss c
ar ce
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nl

pt

⇒ “1.1.2 Assembly overview - battery; battery in luggage com‐


du

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itte

partment”, page 8
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1.1.1 Assembly overview - battery; battery in engine compartment


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6 Rep. gr.27 - Starter, current supply, CCS


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Polo 2014 ➤
Electrical system - Edition 10.2019

1 - Boot
2 - Nut
❑ 6 Nm
3 - Battery clamp
❑ For earth wire
❑ Disconnecting and re‐

om
connecting battery
⇒ page 15
4 - Cover
❑ For battery terminal
clamp of earth wire
5 - Earth cable

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On vehicles with Start/Stop
system:
❑ Earth wire additionally

t
with battery monitor
control unit - J367-

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❑ Removing and installing
earth wire with battery
AG. Volkswagen AG d
monitor control unit - ksw
agen oes
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J367- ⇒ page 22 by Vo gu
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❑ Adapting battery moni‐ rise nte
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tor control unit - J367- s aut
ar
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⇒ page 24 s

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6 - Electrical connector

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On vehicles with Start/Stop
m

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system:

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❑ For battery monitor con‐
hole

trol unit - J367-

spec
es, in part or in w

io

❑ Observe work se‐

t to the co
quence for disconnect‐
ing and connecting bat‐
tery ⇒ page 15

rrectness of i
ix

7 - Nut
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❑ 15 Nm nf
ercia

8 - Battery
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❑ Removing and installing ⇒ page 10


m

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❑ Disconnecting and connecting ⇒ page 15


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❑ Checking ⇒ page 21
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❑ Charging ⇒ page 21
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9 - Bolt
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❑ 15 Nm
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10 - Battery tray cop Vo
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❑ Removing and installing ⇒ page 18
Prote AG.
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11 - Bolt
❑ 20 Nm
12 - Clamping plate
13 - Water drain hose
❑ Not fitted on all battery trays
❑ Route free of kinks when installing

1. Battery 7
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14 - Nut
❑ Qty. 2
❑ 15 Nm
15 - Battery clamp
❑ For positive cable
❑ Disconnecting and reconnecting battery ⇒ page 15

om
16 - Positive cable

1.1.2 Assembly overview - battery; battery in luggage compartment

1 - Retaining clip

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❑ For vehicle tool kit cover
2 - Bolts
❑ Qty. 4

t
❑ 18 Nm

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3 - Cover
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❑ For negative battery ter‐ ksw
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5 - Fuse holder A - SA-s
ce
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❑ Disconnecting and con‐


du

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necting ⇒ page 15
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erm

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❑ With battery isolator


m
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❑ Removing and installing


, is n

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battery isolator
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spec

⇒ page 23
es, in part or in w

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t to the co

6 - Bolt
7 - Nut
rrectness of i

❑ 6 Nm
ix
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8 - Earth cable
❑ With battery monitoring
control unit - J367-
nform
ercia

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❑ Disconnecting and con‐


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11 - Hose Prote
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❑ For central gas venting system


w

12 - Grommet
❑ For hose for central gas venting system
13 - Retaining clip
14 - Battery tray
❑ Bonded to spare wheel well
❑ Removing and installing ⇒ page 18

8 Rep. gr.27 - Starter, current supply, CCS


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Electrical system - Edition 10.2019

15 - Bolt
❑ 18 Nm
16 - Bolts
❑ Qty. 3
❑ 18 Nm
17 - Battery tray

om
❑ Bonded to spare wheel well
❑ Removing and installing ⇒ page 18
18 - Battery - A-
❑ Disconnecting and connecting ⇒ page 15
❑ Removing and installing ⇒ page 10

.c
19 - Nut
❑ 6 Nm
20 - Cover

t
❑ For positive battery terminal

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1.2 Assembly overview - battery isolator

1 - Fuse holder A - SA-


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❑ Disconnecting and con‐ n AG. Volkswagen AG do
necting ⇒ page 15 olkswage es n
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2 - Battery isolator ir se
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❑ Removing and installing aut or
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⇒ page 23 ss

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❑ 10 Nm
erm

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4 - Electrical connector

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1. Battery 9
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AG. Volkswagen A n G do
wage es n
Volks ot g
1.3 Removing and installing battery
ris
ed
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ran
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⇒ “1.3.1 Removing sand
s installing battery; battery in au engine com‐ ac
partment”, page 10

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pt
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⇒ “1.3.2 Removing and installing battery, battery in luggage com‐
d
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y li
partment”, page 12
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1.3.1 Removing and installing battery; battery
ot

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Special tools and workshop equipment required

t to the co
♦ Torque wrench - V.A.G 1331-

rrectness of i

.c
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nform
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copy
rig
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Removing
.p

WARNING

Always make sure to comply with the warning notices and


safety regulations when working on the battery ⇒ Electrical
system, General information; Rep. gr. 27 ; Battery .
w

– With ignition switched off, disconnect earth cable from battery


⇒ page 15 .
w
w

10 Rep. gr.27 - Starter, current supply, CCS


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AG. Volkswagen AG d
agen oes Polo 2014 ➤
olksw not
V
ara Electrical system - Edition 10.2019
by gu
d
rise nte
tho eo
– Loosen nut -5-ssseveral
au
turns, and disconnect battery terminal ra
c
clamp -6- of positive cable from positive battery terminal “+” of

ce
e
nl
battery -1-.

pt
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itte

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erm

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ility
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wit
, is n

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hole

spec

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es, in part or in w

t to the co
rrectness of i
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– Unscrew bolt -3-, and remove clamping plate -2-.

.c
– Remove vehicle battery sleeve -1-.

nform
ercia

– Lift battery -1- out of engine compartment.


m

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Installing

n
c

in t

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Install in the reverse order of removal, observing the following:


at

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Caution
n

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A loosely fitted battery creates the following dangers:
ht
pyri by
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♦ Shortened service life caused by vibration damage (dan‐ Prote
cted
ar
AG.
agen

ger of explosion).
♦ The plates in the battery cells will be damaged if the bat‐
tery is not secured correctly.
m
♦ Damage to battery casing by clamping bracket (possible
leakage of acid with high consequential costs).
♦ Poor crash safety.
io

Vehicles with start/stop system


ix

Note

♦ Due to higher demands on the deep-cycle resistance, a spe‐


cial battery is used in vehicles equipped with a start/stop
.p

system.
♦ Batteries intended for use in vehicles with a start/stop system
are marked “AGM” (Absorbent Glass Mat) or “EFB” (En‐
hanced Flooded Battery).
w

♦ When renewing the battery, note the correct part designation


⇒ Electronic Parts Catalogue .
w

Continued for all vehicles


w

1. Battery 11
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– Fit battery terminal clamp -6- of positive cable


AG.to
Vopositive
lkswagen Abat‐
tery terminal “+” by hand. agen G do
es n
olksw ot
V gu
by ara
– Tighten nut -5-. ed nte
oris eo
th
– Connect battery ⇒ pagess15 . au ra
c

ce
le
– After installing battery, check it is firmly seated. un

pt
an
d
itte

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Vehicles with start/stop system
erm

ab

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ility
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wit
is n

Note

h re
ole,

spec
urposes, in part or in wh

If the battery is renewed, the battery monitor control unit - J367-

t to the co
must be adapted ⇒ page 24 .

.c
Specified torques

rrectne
♦ ⇒ “1.1 Assembly overview - battery”, page 6

ss o
cial p

f
t
1.3.2 Removing and installing battery, battery

inform
mer

in luggage compartment

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n
Special tools and workshop equipment required
c

i
or

n thi
te

♦ Torque wrench - V.A.G 1331-

sd
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♦ Torque wrench - V.A.G 1783-


ix
.p
w
w

Note
w

If the battery is to be renewed, connect the battery charger as a


backup power supply ⇒ Electrical system, General information;
Rep. gr. 27 .

12 Rep. gr.27 - Starter, current supply, CCS


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Polo 2014 ➤
Electrical system - Edition 10.2019

Removing

WARNING

Always make sure to comply with the warning notices and


safety regulations when working on the battery ⇒ Electrical
system, General information; Rep. gr. 27 ; Battery .

om
– Switch off ignition.
– Withdraw ignition key.
– Lift luggage compartment floor, and attach it to body.
– If fitted, remove spare wheel.

.c
– Remove vehicle tool kit.
– Unscrew bolts -arrows-. AG. Volkswagen AG d
agen oes
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– Remove retaining bracket ol
-1-.

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ab
pe

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ar
ot

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, is n

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spec
es, in part or in w

t to the co
m
rrectness of i
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io
nform
mercia

a
com

t
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ion in
r
te o

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1. Battery 13
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– Detach cover -7- for negative battery terminal on battery


-arrows-, and remove it.
– Loosen nut -4- a few turns.
– Pull battery clamp -5- of earth wire off negative battery termi‐
nal.
– Pull off cover -1- which is located above positive battery ter‐
minal.

om
– Loosen nut -2- a few turns.
– Pull battery terminal clamp -3- of positive cable with fuse hold‐
er A - SA- off positive battery terminal.
– Pull off hose -6- for central gas venting system. agen
AG. Volkswagen AG d
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– Unscrew bolt -8- from battery securing bracket -9-. by ara

.c
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– If fitted, pull off protective cover. auth
ra
ss c
– Pull battery out of battery tray.

ce
e
nl

pt
du

an
t
– Lift battery out of luggage compartment.
itte

y li
erm

ab
ke
ility
ot p

WARNING

wit
, is n

h re
hole

Risk of environmental pollution.

spec
es, in part or in w

t to the co
♦ When disposing of used batteries, always observe the re‐
quired disposal procedures for batteries and sulphuric
ar
acid ⇒ Electrical system; General information; Rep. gr.
27 .

rrectness of i
l purpos

m
Installing

nform
ercia

Install in the reverse order of removal, observing the following:


m

at
om

io
io

n
Caution
c

in t
or

his
ate

do
riv

A loosely fitted battery creates the following dangers:


p

cum
for

♦ Shortened service life caused by vibration damage (dan‐


en
g
ix
n

t.
yi Co
ger of explosion). t. Cop py
rig
gh ht
♦ The plates in the battery cells will be damaged if the bat‐ yri
p by
o Vo
tery is not secured correctly.
c by lksw
cted
.p

agen
Prote AG.
♦ Damage to battery casing by clamping bracket (possible
leakage of acid with high consequential costs).
♦ Poor crash safety.
w

Vehicles with start/stop system


w

Note

♦ Due to higher demands on the deep-cycle resistance, a spe‐


w

cial battery is used in vehicles equipped with a start/stop


system.
♦ Batteries intended for use in vehicles with a start/stop system
are marked “AGM” (Absorbent Glass Mat) or “EFB” (En‐
hanced Flooded Battery).
♦ When renewing the battery, note the correct part designation
⇒ Electronic Parts Catalogue .

14 Rep. gr.27 - Starter, current supply, CCS


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– After installation, make sure that the battery is firmly seated ⇒


Electrical system; General information; Rep. gr. 27n A. G. Volkswagen AG doe
wage ks s no
Vol t gu
d by ara
e nte
ris
Note tho eo
au ra
c
ss
If the battery is renewed, the battery monitor control unit - J367-

ce
le
un

pt
must be adapted ⇒ page 24 .

an
d
itte

y li

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erm

ab
ility
Continued for all vehicles ot p

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is n

The following measures are required after reconnecting the bat‐

h re
ole,

tery:

spec
urposes, in part or in wh

♦ Activate the one-touch opening/closing function of the window

t to the co
regulators ⇒ Owner's Manual .

.c
♦ Read event memories of all control units, and clear displayed

rrectne
entry “Undervoltage” ⇒ Vehicle diagnostic tester.
– Connect battery ⇒ page 15 .

ss
t
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cial p

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ke
form
Note
mer

atio
om

After the battery has been reconnected, the ESP and TCS warn‐

n
c

i
or

n
ing lamp - K155- will only go out after the vehicle has been driven

thi
te

sd
a

a few metres.
iv

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en
ng

Specified torques
t.
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Cop py
♦ ⇒ “1.1 Assembly overview - battery”, page 6
t. rig
gh ht
pyri by
Vo
o
by c lksw
m
cted agen
1.4 Disconnecting and connecting battery
Prote AG.

⇒ “1.4.1 Disconnecting and connecting battery; battery in engine


compartment”, page 15
io

⇒ “1.4.2 Disconnecting and connecting battery, battery in luggage


compartment”, page 17

1.4.1 Disconnecting and connecting battery;


ix

battery in engine compartment


Special tools and workshop equipment required
.p

♦ Torque wrench - V.A.G 1783-


w
w
w

1. Battery 15
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Polo 2014 ➤
Electrical system - Edition 10.2019

Disconnecting

WARNING

Always make sure to comply with the warning notices and


safety regulations when working on the battery ⇒ Electrical
system, General information; Rep. gr. 27 ; Battery .

om
Caution

Observe the following instructions and precautions on safety


when working on pyrotechnic components:
♦ Contrary to the following description, the battery must be

.c
disconnected with the ignition SWITCHED ON when
working on pyrotechnic components (e.g. airbags, belt
tensioners) ⇒ General body repairs, interior; Rep.ggr. 00
en AG . V;olkswagen AG
Safety precautions; Safety precautions when kworking on
swa does
l not

t
Vo
pyrotechnic components . ed
by gu
ara
ris nte

ke
ho eo
aut ra
ss c
– Switch off ignition and all electrical consumers.

ce
le
un

pt
an
d

– Withdraw ignition key.


itte

y li
rm

ab
– Open cap for battery terminal clamp of earth wire.
pe

ility
ar
ot

wit
, is n

– Loosen nut -2- several turns, and disconnect battery terminal

h re
clamp -4- of earth wire from negative battery terminal “-” of
hole

spec
battery -1-.
es, in part or in w

t to the co
Connecting
m
Observe the following when connecting the battery:

rrectness of i
Vehicles with start/stop system
l purpos

io

nform
mercia

a
ix com

tion in
r
te o

thi
s
iva

do
r
rp

c
.p

um
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
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by c
w

lksw
cted agen
Prote AG.
w
w

16 Rep. gr.27 - Starter, current supply, CCS


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Polo 2014 ➤
Electrical system - Edition 10.2019

– Separate electrical connector -2- on battery monitor control


unit - J367- -3-.
Continued for all vehicles
– Fit battery terminal clamp of earth cable to negative battery
terminal “-” by hand.
– Tighten nut -1-.

om
Vehicles with start/stop system
– Reconnect connector -2- to battery monitor control unit -
J367- .
Continued for all vehicles
– Switch on ignition.

.c
– Check time and adjust, if necessary.
Volkswa AG. gen AG
agen do
– Completely openVowindows,
lksw and then completely
es n
ot gclose them.
by ua
ed ra
– Then, withhorwindows
is closed, pull window regulator switches
nte

t
eo
until relay
au can be heard to switch.
t ra
c
ss

ke
– Check convenience mode of the window regulator switches.

ce
le
un

pt
an
d
itte

♦ With convenience closing activated, windows must close fully

y li
rm

ab
without the need for holding the window regulator switch.
pe

ility
ot

Specified torques
wit
, is n

h re
ar
hole

♦ ⇒ “1.1 Assembly overview - battery”, page 6 spec


es, in part or in w

t to the co

1.4.2 Disconnecting and connecting battery,


battery in luggage compartment
m
rrectness of i
l purpos

Caution
io

Risk of accident.
nform
ercia

♦ Contrary to the following description, the battery must be


m

a
com

disconnected with the ignition SWITCHED ON when


ion in

working on pyrotechnic components (e.g. airbags, belt


r
te o

ix
thi

tensioners).
s
iva

do
r
rp

cum
fo

en
ng

t.
Disconnecting
yi Co
.p

Cop py
t. rig
– Switch off ignition. gh ht
pyri by
Vo
o
by c lksw
– Withdraw ignition key. Prote
cted AG.
agen

– Lift luggage compartment floor, and attach it to body.


w

– If fitted, remove spare wheel.


w
w

1. Battery 17
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Polo 2014 ➤
AG. Volkswagen AG d
Electrical system - Edition 10.2019 agen oes
olksw not
y V gu
d b ara
– ise
Open cover -3- on battery negative hterminal.
r nte
t o eo
au ra
– Loosen nut -1- a few turns. ss c

ce
e
nl

pt
– Pull battery clamp -2- of earth wire off negative battery termi‐

du

an
itte
nal.

y li
erm

ab
ility
Connecting
ot p

wit
, is n

h re

om
hole

spec
es, in part or in w

t to the co
rrectness of i
l purpos

.c nform
mercia

at
om

t ion
c

in t
or

ke
– Separate electrical connector -2- on battery monitor control

his
ate

unit - J367- -3-.

do
priv

cum
for

– For connecting, fit battery terminal clamp of earth cable to

en
ng

t.
yi
negative battery terminal “–” by hand.
Co
Cop py
t. rig
gh
– Tighten nut -1-.
ht
yri
cop
ar by
by
Vo
lksw
– Connect connector to battery monitor control unit - J367- .
cted agen
Prote AG.

The following measures are required after reconnecting the bat‐


tery:
m
♦ Activate the one-touch opening/closing function of the window
regulators ⇒ Owner's Manual .
♦ Read event memories of all control units, and clear displayed
entry “Undervoltage” ⇒ Vehicle diagnostic tester.
io

Note
ix

After the voltage supply has been switched back on, it still takes
several meters of travel for the ESP warning lamp to go out.
.p

Specified torques
♦ ⇒ “1.1 Assembly overview - battery”, page 6

1.5 Removing and installing battery tray


w

⇒ “1.5.1 Removing and installing battery tray, battery in engine


compartment”, page 18
w

⇒ “1.5.2 Removing and installing battery tray, battery in luggage


compartment”, page 19

1.5.1 Removing and installing battery tray,


w

battery in engine compartment


Special tools and workshop equipment required

18 Rep. gr.27 - Starter, current supply, CCS


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Electrical system - Edition 10.2019

♦ Torque wrench - V.A.G 1331-

om
Removing

.c
– Remove battery ⇒ page 10 .
– Unclip wiring harness -arrows- from battery tray -1-.

t
ke
ar
AG. Volkswagen AG d
agen oes
olksw not
y V gu
m
d b ara
– Unscrew bolt -3- and nuts -2-. orise nte
eo
th
u ra
– Lift out battery tray -1-. ss a c
ce
le
un

Installing pt
an
d

io
itte

y li
Install in the reverse order of removal, observing the following:
rm

ab
pe

ility
– If present, route water drain hose beneath battery tray ensur‐
ot

wit
, is n

ing it is free of kinks.


h re
ix hole

spec

– Installing battery ⇒ page 10 .


es, in part or in w

t to the co

Specified torques
.p

♦ ⇒ “1.1 Assembly overview - battery”, page 6


rrectness of i

1.5.2 Removing and installing battery tray,


l purpos

battery in luggage compartment


w

nform
ercia

Special tools and workshop equipment required


m

a
com

♦ Pull handle - V.A.G 1351/1-


tio
w

n in
r
te o

thi
s
iva

do
r
rp

cum
fo
w

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

1. Battery 19
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Electrical system - Edition 10.2019
n AG. Volkswagen AG do
ks wage es
♦ Removal kit for flushy bonded
Vol windows - VAS 6452-not gu
b ara
ed nte
oris e
th or
au ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

om
wit
, is n

h re
hole

spec
es, in part or in w

t to the co
rrectness of i
♦ Hand-cartridge gun - V.A.G 1628-

.c
l purpos

nform
ercia

t
m

at
om

ke ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
op
yri
gh
t. C
by
ar py
rig
ht
cop Vo
by lksw
♦ Cartridge heater - V.A.G 1939- Prote
cted AG.
agen
m
io
ix

♦ Awl - V.A.G 1474/2-


.p

Removing
– Remove battery ⇒ page 10 .
w

– Pull cutting cord through adhesive sealant into vehicle interior


using awl - V.A.G 1474/2- .
– Secure end of cutting cord on pull handle - V.A.G 1351/1- to
prevent it from being pulled out.
w

– Lay cutting cord around battery tray, and guide second end of
cord inwards into vehicle interior.
w

– Secure end of cutting cord to removal kit for flush bonded win‐
dows - VAS 6452- .
– Use wedge - V.A.G 1474/5- to press cutting cord against bat‐
tery tray while cutting in order to gain clearance at spare wheel
well.
– Cut out battery tray.

20 Rep. gr.27 - Starter, current supply, CCS


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Electrical system - Edition 10.2019

Installing
Install in the reverse order of removal, observing the following:

WARNING

Keep bonding surface free of dirt and grease.


Do not treat bonding surface with activator immediately after

om
cutting back. Do not prime. Do not treat with cleaning solution.
. Volkswagen AG
gen AG does
swa
– Cut back remaining material on spare y V wheel well using U-sha‐
olk not
gu
ped blade - V.A.G 1561/3- , butrisdo
ed not remove it completely.
b ara
nte
ho eo
aut ra
s c

.c
s
Note

ce
e
nl

pt
du

an
itte

y li
The remaining material is required as a base for better adhesion
erm

ab
of the new adhesive sealant to be applied. Keep bonding surfaces

ility
ot p

t
clean and free of grease.

wit
, is n

h re
ke
hole

spec
es, in part or in w

WARNING

t to the co
Exception: if bonding is performed later than one day after cut‐
ting back the adhesive bead, the remaining material must be

rrectness of i
activated with the activator .
ar
l purpos

Apply the activator evenly in one stroke using the applicator .


The activator must not come in contact with paint, or the paint‐

nf
ercia

work will be damaged.

o
m

rm
m

atio
Allow to air dry for approx. 10 minutes.
om

n in
or c

thi
te

sd
iva

– Bond in battery tray using window adhesive ⇒ Electronic Parts


io

o
r
rp

cu

Catalogue .
o

m
f

en
ng

t.
yi Co
– Installing battery ⇒ page 10 . ht. Cop py
rig
rig ht
Specified torques
ix

py by
co Vo
by lksw
cted agen
♦ ⇒ “1.1 Assembly overview - battery”, page 6 Prote AG.
.p

1.6 Checking battery


Test sequence
– Check battery ⇒ Electrical system, General information; Rep.
w

gr. 27 ; Checking battery .

Note
w

During vehicle self-diagnosis, the battery is monitored by the data


bus diagnostic interface - J533- ⇒ Vehicle diagnostic tester.
w

1.7 Charging battery


Procedure
– Charging battery ⇒ Electrical system, General information;
Rep. gr. 27 ; Charging battery .

1. Battery 21
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n AG. Volkswagen AG age does
ksw not
Vol
Polo 2014 ➤ by gu
ara
ed nte
Electrical system - Edition t10.2019
ho
ris eo
au ra
c
ss
1.8 Removing and installing earth wire with

ce
le
un

pt
battery monitor control unit - J367-

an
d
itte

y li
erm

ab
⇒ “1.8.1 Removing and installing earth cable with battery monitor

ility
ot p
control unit J367 , battery in engine compartment”, page 22

wit
is n

h re
ole,
⇒ “1.8.2 Removing and installing earth cable with battery monitor

spec
urposes, in part or in wh

control unit J367 , battery in luggage compartment”, page 23

t to the co

om
1.8.1 Removing and installing earth cable with
battery monitor control unit - J367- , bat‐

rrectne
tery in engine compartment

s
Special tools and workshop equipment required

s o
cial p

f in
♦ Torque wrench - V.A.G 1331-

.c form
mer

atio
om

n
c

i
or

n thi
e

t
t

sd
iva

o
pr

c
ke um
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
ar
Removing
– With ignition switched off, disconnect earth cable from battery
m
⇒ page 15 .
– Separate electrical connector -2- on battery monitor control
unit - J367- -3-.
io
ix
.p

– Unscrew nut -2- and disconnect earth cable together with bat‐
w

tery monitor control unit - J367- -1-.


Installing
w

Install in the reverse order of removal, observing the following:


– Connect battery ⇒ page 15 .
– Adapt battery monitor control unit - J367- ⇒ page 24 .
w

Specified torques
♦ ⇒ “1.1 Assembly overview - battery”, page 6

22 Rep. gr.27 - Starter, current supply, CCS


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Polo 2014 ➤
Electrical system - Edition 10.2019

1.8.2 Removing and installing earth cable with


battery monitor control unit - J367- , bat‐
tery in luggage compartment
Removing

Note

om
Fit the cable ties in the original position when installing.

– Switch off ignition.


– Withdraw ignition key.
n AG. Volkswagen AG do
wage

.c
e
– Lift luggage compartment
yV
olks floor, and attach it to sbody.
not
gu b ara
ed
– If fitted, remove
tho
ris spare wheel. nte
e or
au ac
– Remove svehicle
s tool kit.

t
ce
le
un

pt
– Open cover -3- on battery negative terminal.

an
d

ke
itte

y li
– Loosen nut a few turns.
rm

ab
pe

ility
ot

– Pull battery clamp -6- of earth wire off negative battery termi‐

wit
, is n

nal.

h re
hole

spec
– Disconnect connector -7-.
es, in part or in w

ar
t to the co
– Cut through cable tie -1-.
– Lay earth cable -4- to one side -arrows-. rrectness of i
– Unscrew nut -5-.
m
l purpos

– Remove earth wire with battery monitor control unit - J367-


-2-.
nform
ercia

Installing
m

io
a
com

Install in the reverse order of removal, observing the following:


ion in
r
te o

– Connect battery ⇒ page 15 .


thi
s
iva

do
r

Specified torques
rp

c
ix
um
fo

en
ng

♦ ⇒ “1.1 Assembly overview - battery”, page 6


t.
yi Co
Cop py
t. rig
gh ht
yri
1.9 Removing and installing battery isolator
.p

p by
o Vo
by c lksw
cted agen
Prote AG.
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1331-
w
w
w

1. Battery 23
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Electrical system - Edition 10.2019

♦ Torque wrench - V.A.G 1783-

om
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
d
Removing rise nte

.c
ho eo
aut ra
ss c
WARNING

ce
le
un

pt
an
d
itte

y li
Always make sure to comply with the warning notices and

t
rm

ab
safety regulations when working on the battery ⇒ Electrical
pe

ility

ke
system, General information; Rep. gr. 27 ; Battery .
ot

wit
, is n

h re
hole

spec
– Switch off ignition.
es, in part or in w

t to the co
– Withdraw ignition key.
– Lift luggage compartment floor, and attach it to body.
ar rrectness of i

– If fitted, remove spare wheel.


l purpos

– Disconnect battery ⇒ page 15 .


m
nform
ercia

– Disconnect electrical connector -2-.


m

– Unscrew nuts -1-.


a
com

tion in

– Remove battery isolator -4- from fuse holder A - SA- .


r
te o

io
thi
s
iva

Installing
do
r
rp

cum
fo

Install in the reverse order of removal, observing the following:


en
ng

t.
yi Co
ix

op
– Connect battery ⇒ page 15 . C py
ht. rig
rig ht
py by
Specified torques co Vo
by lksw
cted agen
Prote
♦ ⇒ “1.1 Assembly overview - battery”, page 6
AG.
.p

♦ ⇒ “1.2 Assembly overview - battery isolator”, page 9

1.10 Adapting battery monitor control unit -


w

J367-
After the installation of a new battery or a new battery monitor
control unit - J367- , the battery monitor control unit - J367- must
w

be adapted.
– Adapt battery monitor control unit - J367- ⇒ Vehicle diagnostic
tester.
w

24 Rep. gr.27 - Starter, current supply, CCS


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Electrical system - Edition 10.2019

2 Jump start point


⇒ “2.1 Assembly overview - jump-start terminal”, page 25
⇒ “2.2 Removing and installing jump starting point”, page 25

2.1 Assembly overview - jump-start terminal

om
1 - Support
❑ For jump start point and
air filter housing
❑ Removing and installing
⇒ page 25
2 - Nuts

.c
❑ Qty. 2
❑ 20 Nm

t
3 - Positive cable

ke
4 - Nut
❑ 20 Nm
5 - Cover
6 - Connecting bar
❑ For positive cables
ar
7 - Nut
❑ 10 Nm AG. Volkswagen AG d
agen oes
ksw
m
8 - Positive cable by V ol not
gu
ara
ed
❑ To electronics
horis box nte
eo
aut ra
9 - Bolt ss c
ce
e

❑ 10 Nm
io
nl

pt
du

an
itte

y li

10 - E-box
erm

ab
ility
ot p

11 - Vertical plate
wit
, is n

ix

h re

12 - Earth tap
hole

spec

❑ 20 Nm
es, in part or in w

t to the co

13 - Cover
.p

❑ For battery positive tap


rrectness of i

14 - Battery positive tap


l purpos

❑ 20 Nm
w

15 - Positive cable
nform
ercia

❑ To starter
m

at
w

16 - Bolt
om

ion
c

in t

❑ 20 Nm
or

his
ate

do
priv

c
w

um
for

en
g

2.2 Removing and installing jump starting


n

t.
yi Co
op py
point
. C rig
ht ht
rig by
copy Vo
Removing
by lksw
cted agen
Prote AG.
– Disconnect battery ⇒ page 15 .
– Remove air filter housing ⇒ Rep. gr. 24 ; Air filter; Removing
and installing air filter housing .

2. Jump start point 25


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Electrical system - Edition 10.2019

– Release fasteners -arrows-.


– Remove cover -1-.

om
– Unbolt battery positive tap -6-.

.c
– Remove wire -7-, and lay it to one side.
– Lever off cap -2-.
– Unscrew nuts -1 and 5-.

t
– Remove wires -3 and 4-, and lay them to one side.

ke
ar
– Unscrew nuts -2-.
n AG. Volkswagen AG do
– Unscrew bolt -3-. lkswage es n
o ot g
yV ua
m
d b
– Slightly lift mounting. o
ir se
ran
tee
th or
u
– Separate electrical connector. ss
a ac

ce
le

– Move clear wiring harness.


un

pt
an
d

io itte

– Remove mounting. y li
rm

ab
pe

Installing ility
ot

wit
, is n

h re
Install in the reverse order of removal, observing the following:
ix hole

spec

– Connect battery ⇒ page 15 .


es, in part or in w

t to the co

Specified torques
.p

♦ ⇒ “2.1 Assembly overview - jump-start terminal”, page 25


rrectness of i
l purpos
w

nform
mercia

a
com

tion in
w
r
te o

thi
s
iva

do
r
rp

cum
fo

en
w

ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

26 Rep. gr.27 - Starter, current supply, CCS


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Electrical system - Edition 10.2019

3 Alternator
⇒ “3.1 Assembly overview - alternator”, page 27
⇒ “3.2 Removing and installing alternator”, page 30
⇒ “3.3 Checking alternator”, page 42
⇒ “3.4 Checking poly V-belt”, page 42

om
⇒ “3.5 Removing and installing poly V-belt pulley”, page 42
⇒ “3.6 Removing and installing voltage regulator C1 ”,
page 50

3.1 Assembly overview - alternator

.c
⇒ “3.1.1 Assembly overview - alternator”, page 27
⇒ “3.1.2 Assembly overview - alternator with decoupler pulley with
freewheel”, page 28

t
⇒ “3.1.3 Assembly overview - alternator without sliding bushes”,
page 29

ke
3.1.1 Assembly overview - alternator

1 - Alternator
❑ Removing and installing
ar
⇒ page 30
❑ Checking ⇒ page 42
AG. Volkswagen AG d
❑ Checking poly V-belt lksw
agen oes
not
⇒ page 42 d by V o
m
gu
ara
se nte
❑ Removing thori and installing eo
poly V-belt
s au pulley ra
c
⇒ page 42
s
ce
le
un

pt

❑ Removing and installing


io
an
d
itte

voltage regulator - C1-


y li
erm

ab

⇒ page 50
ility
ot p

wit

2 - Bolt
is n

h re
ix
ole,

❑ Qty. 2
spec
urposes, in part or in wh

❑ 23 Nm
t to the co

3 - Sliding bush
.p

❑ Qty. 2
rrectne

❑ Ensure that bushes


slide freely and are not
s

too tight (loosen, if nec‐


s
w

essary), as clamping
cial p

f in

force of a stiff bush will


form
mer

be insufficient even
atio

when the correct torque


w om

is applied.
c

i
or

n thi
te

sd

4 - Electrical connector
iva

o
pr

cum
r

5 - Cover
fo
w

en
ng

t.
yi Co
6 - Nut Cop py
t. rig
gh
❑ 20 Nm
ht
pyri by
Vo
co lksw
by
cted
7 - 30/B+ wire
agen
Prote AG.

8 - Nut
❑ Not fitted on all alterna‐
tors

3. Alternator 27
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Polo 2014 ➤
Electrical system - Edition 10.2019
❑ 3.2 Nm
9 - Clamp
❑ Not fitted on all alternators
10 - Threaded pin
❑ Not fitted on all alternators
❑ 3.2 Nm

om
3.1.2 Assembly overview - alternator with decoupler pulley with freewheel

1 - Alternator n AG. Volkswagen AG do


lkswage es n
o ot g
❑ Removing and installing byV ua

.c
d ran
⇒ page 30 ir se tee
tho
u or
❑ Checking ⇒ page 42 ss
a ac

ce
le

❑ Checking poly V-belt


un

pt
⇒ page 42

an
d

t
itte

y li
erm

❑ Removing and installing

ab
ke
ility
poly V-belt pulley
ot p

wit
⇒ page 42
is n

h re
ole,

❑ Removing and installing

spec
voltage regulator - C1-
urposes, in part or in wh

⇒ page 50

t to the co
2 - Decoupler pulley with free‐
ar
wheel

rrectne
❑ Removing and installing
⇒ page 42

s
m

s
❑ Distinguishing between

o
cial p

f i
different types of decou‐

nform
pler pulleys with free‐
mer

wheel ⇒ page 48

atio
om

n
io c

3 - Nut

i
or

n thi
te

sd
❑ 80 Nm
iva

o
pr

cum
r

4 - Cover
fo

en
ng
ix

t.
yi Co
5 - Bolts Cop py
t. rig
gh
❑ Qty. 2
ht
pyri by
Vo
co lksw
by
❑ 23 Nm cted
.p

agen
Prote AG.

6 - Sliding bushes
❑ Qty. 2
• Make sure that bushes
w

slide freely and are not too


tight (loosen, if necessary),
if the clamping force of a
stiff bush will be insufficient
w

even when the correct torque is applied.


7 - Electrical connector
8 - 30/B+ wire
w

9 - Nut
❑ 20 Nm
10 - Cover
11 - Nut
❑ Not fitted on all alternators
❑ 3.2 Nm

28 Rep. gr.27 - Starter, current supply, CCS


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Polo 2014 ➤
Electrical system - Edition 10.2019

12 - Clamp
❑ Not fitted on all alternators
13 - Threaded pin
❑ Not fitted on all alternators
❑ 3.2 Nm

om
3.1.3 Assembly overview - alternator without sliding bushes

1 - Bolts
❑ Qty. 4
❑ 23 Nm

.c
2 - Alternator
❑ Removing and installing
⇒ page 30

t
3 - Electrical connector

ke
4 - Terminal 30/B+
5 - Cover
6 - Nut
❑ 20 Nm
ar
m
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
io

or eo
h
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
ix
erm

ab
ility
ot p

wit
, is n

h re
hole
.p

spec
es, in part or in w

t to the co
w

rrectness of i
l purpos
w

nf
ercia

orm
m

atio
om

n in
c
w

or

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Alternator 29
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Polo 2014 ➤
Electrical system - Edition 10.2019

3.2 Removing and installing alternator


⇒ “3.2.1 Removing and installing alternator, vehicles with 1.0 l IDI
engine”, page 30
⇒ “3.2.2 Removing and installing alternator - vehicles with 1.0 l
FSI engine”, page 31
⇒ “3.2.3 Removing and installing alternator, vehicles with 1.2 l TSI

om
engine”, page 32
⇒ “3.2.4 Removing and installing alternator, vehicles with 1.2 l/81
KW TSI engine”, page 34
⇒ “3.2.5 Removing and installing alternator, vehicles with 1.4 l/
110 kW TSI engine”, page 36
⇒ “3.2.6 Removing and installing alternator, vehicles with 1.4 l TDI

.c
engine”, page 38
⇒ “3.2.7 Removing and installing alternator, vehicles with 1.8 l/
141 KW TSI engine”, page 40

t
3.2.1 Removing and installing alternator, ve‐

ke
hicles with 1.0 l IDI engine
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1331-
ar
m
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
o eo
io

th
au ra
ss c ce
le
un

pt
an
d
itte

y li

Removing
rm
ix

ab
pe

ility

– With ignition switched off, disconnect earth cable from battery


ot

wit
, is n

⇒ page 15 .
h re
hole

spec

– Remove poly V-belt ⇒ Rep. gr. 13 ; Cylinder block, pulley end;


.p es, in part or in w

Removing and installing poly V-belt .


t to the co

– Unscrew bolts -arrow- of alternator -1-.


– Remove alternator -1- from bracket with electrical wiring still
rrectness of i
w

connected.
l purpos
w

nform
mercia

a
com

tion in
r
w

te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

30 Rep. gr.27 - Starter, current supply, CCS


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Polo 2014 ➤
Electrical system - Edition 10.2019

– Disconnect electrical connector -4-.


– Pull off cap for 30/B+ wire -2-
– Unscrew nut -3-, and remove 30/B+ wire -2-.
– Remove alternator -1- upwards.
Installing agen
AG. Volkswagen AG d
oes
olksw not
V

om
gu
Install in the reverse order ed of removal, observing the following:
by ara
nte
ris
ho eo
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
– Drive sliding bushes -A- about 4 mm in -direction of arrow- out

ility
ot p

of alternator housing.

.c
wit
is n

h re
– Connect battery ⇒ page 15 .
ole,

spec
urposes, in part or in wh

– Always start engine and check belt running after completing

t to the co
work.

t
Specified torques

ke rrectne
♦ ⇒ “3.1 Assembly overview - alternator”, page 27

ss o
cial p

f inform
ar
mer

atio
m

3.2.2 Removing and installing alternator - ve‐


o

n
c

i
or

n
hicles with 1.0 l FSI engine
thi
te

sd
va

m
i

o
r

Special tools and workshop equipment required


p

cum
r
fo

en
ng

♦ Torque wrench - V.A.G 1331-


t.
yi Co
Cop py
ht. rig
rig ht
py by
io

co Vo
by lksw
cted agen
Prote AG.
ix
.p

♦ Torque wrench - V.A.G 1783-


w
w
w

3. Alternator 31
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Polo 2014 ➤
Electrical system - Edition 10.2019

Removing
– With ignition switched off, disconnect earth cable from battery
⇒ page 15 .
– Remove poly V-belt ⇒ Rep. gr. 13 ; Cylinder block, pulley end;
Removing and installing poly V-belt .
– Remove tensioner for poly V-belt ⇒ Rep. gr. 13 ; Cylinder
block (pulley end); Removing and installing tensioner for poly

om
V-belt . n AG. Volkswagen AG do
swage es n
– Unscrew bolts -arrows-. byV
olk ot g
ua
d ran
ir se tee
tho
u or
a ac
Note ss

ce
e
nl

pt
du
♦ If alternator -1- is stuck in the bracket, screw bolts -arrows-

an
.c
itte

y li
back in by 2 turns.
erm

ab
ility
ot p

♦ Carefully hit bolt heads with flat side of hammer to release

wit
, is n

sliding bushes of alternator mounting.

h re
t
hole

spec
ke
es, in part or in w

t to the co
– Lever off cap -2- of 30/B+ wire -4-.

rrectness of i
– Unscrew nut.
l purpos

– Detach 30/B+ wire -4-.


ar

nf
ercia

– Remove alternator -1- with connector -3- from bracket.

orm
m

atio
– Disconnect electrical connector -3-.
m

m
o

n in
or c

– Remove alternator -1- downwards and to the right.

thi
te

sd
iva

Installing

o
r
rp

cu
o

m
f

Install in the reverse order of removal, observing the following:

en
ng
io

t.
yi Co
op py
– To facilitate positioning of alternator , slide bushes of alternator t. C rig
gh ht
mounting slightly towards rear. yri
p by
co Vo
by lksw
cted agen
ix

Prote AG.

Note

Make sure that bushes slide freely and are not too tight (loosen,
.p

if necessary) because otherwise the clamping force of a stiff bush


will be insufficient even when the correct torque is applied.

– Connect battery ⇒ page 15 .


w

– Always start engine and check belt running after completing


work.
Specified torques
w

♦ ⇒ “3.1 Assembly overview - alternator”, page 27

3.2.3 Removing and installing alternator, ve‐


w

hicles with 1.2 l TSI engine


Special tools and workshop equipment required

32 Rep. gr.27 - Starter, current supply, CCS


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Polo 2014 ➤
Electrical system - Edition 10.2019

♦ Torque wrench - V.A.G 1331-

om
Removing

.c
– With ignition switched off, disconnect earth cable from battery
⇒ page 15 .
– Remove tensioner for poly V-belt ⇒ Rep. gr. 13 ; Cylinder

t
block (pulley end); Removing and installing tensioner for poly
V-belt .

ke
Vehicles with air conditioning system

Caution

Risk of damage to air conditioner compressor, refrigerant lines


ar
and refrigerant hoses:
♦ Do NOT stretch, kink or bend refrigerant lines and hoses.
m
– Remove air conditioner compressor from bracket ⇒ Heating,
air conditioning system; Rep. gr. 87 ; Air conditioner com‐
pressor; Removing air conditioner compressor from and in‐
stalling on bracket .
io

. Volkswag AG en AG
agen does
– Secure air conditioner compressor to ylockVol carrier so that re‐
ksw not
gu
frigerant lines are not under tension.
ise
d b ara
nte
r
ho eo
Continued for all vehicles ut ra
ix

a c
ss
– Unscrew bolts -arrow- of alternator -1-.
ce
le
un

pt
an
d
itte

y li
erm

ab
.p

Note
ility
ot p

wit
is n

h re

♦ If alternator -1- is stuck in the bracket, screw bolts -arrows-


ole,

back in by 2 turns.
spec
urposes, in part or in wh
w

♦ Carefully hit bolt heads with flat side of hammer to release


t to the co

sliding bushes of alternator mounting.


rrectne
w

ss o
cial p

f in
w

form
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote
33
AG.
3. Alternator
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Polo 2014 ➤
Electrical system - Edition 10.2019

– Remove alternator -1- from bracket with electrical wiring still


connected.
– Disconnect electrical connector -3-.
– Lever off cap -2- of 30/B+ wire -4-.
n AG -4-. . Volkswagen AG
– Unscrew nut, and remove 30/B+
ksw
agewire does
not
Vol gu
– Remove alternator -1- by
ddownwards and to the right. ara
e

om
ris nte
ho eo
Installing aut ra
c
ss
Install in the reverse order of removal, observing the following:

ce
le
un

pt
an
d
itte

– To facilitate positioning of alternator, slide bushes of alternator

y li
erm

ab
mounting slightly towards back.

ility
ot p

wit
is n

.c
h re
ole,

Note

spec
urposes, in part or in wh

t to the co
Make sure that bushes slide freely and are not too tight (loosen,
if necessary) because otherwise the clamping force of a stiff bush

t
will be insufficient even when the correct torque is applied.

ke rrectne
– Connect battery ⇒ page 15 .

ss
– Always start engine and check belt running after completing

o
cial p

f
work.

inform
mer

Specified torques
ar
atio
om

♦ ⇒ “3.1 Assembly overview - alternator”, page 27 n


c

i
or

n thi
te

sd
va

3.2.4 Removing and installing alternator, ve‐


i

o
pr

cum
r

m
fo

hicles with 1.2 l/81 KW TSI engine


en
ng

t.
yi Co
Cop py
Special tools and workshop equipment required
t. rig
gh ht
pyri by
Vo
o
by c
♦ Torque wrench - V.A.G 1331-
lksw
io

cted agen
Prote AG.
ix
.p
w

♦ Torque wrench - V.A.G 1783-


w
w

34 Rep. gr.27 - Starter, current supply, CCS


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Polo 2014 ➤
Electrical system - Edition 10.2019

Removing
– Switch off ignition.
– Disconnect earth wire from battery ⇒ page 15 .
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 66 ; Noise insulation; Assembly overview - noise in‐
sulation .

om
– Remove poly V-belt ⇒ Rep. gr. 13 ; Cylinder block, pulley end;
Removing and installing poly V-belt .
Vehicles with air conditioning system

Caution

.c
Risk of damage to air conditioner compressor, refrigerant lines
and refrigerant hoses:
♦ Do NOT stretch, kink or bend refrigerant lines and hoses.

t
ke
– Remove air conditioner compressor from bracket ⇒ Heating,
air conditioning system; Rep. gr. 87 ; Air conditioner com‐
pressor; Removing air conditioner compressor from and in‐
stalling on bracket .
– Secure air conditioner compressor to body with suitable ma‐
terial (e.g. welding wire).
ar
Note
AG. Volkswagen AG d
agen oes
ksw
m
Refrigerant lines must not bebyunder
Vol
tension. not
gu
ara
ed
ris nte
ho eo
Continued for all vehicles
s aut ra
c
s
– Unscrew bolts -arrows- of alternator -1-.
ce
e
nl

io
pt
du

an
itte

y li
erm

ab

Note
ility
ot p

wit
, is n

ix

h re

♦ If alternator -1- is stuck in the bracket, screw bolts -arrows-


hole

back in by 2 turns.
spec
es, in part or in w

♦ Carefully hit bolt heads with flat side of hammer to release


t to the co
.p

sliding bushes of alternator mounting.


rrectness of i

– Depending on vehicle equipment, unscrew nut


⇒ Item 11 (page 28) on alternator .
l purpos
w

nf
ercia

orm
m

atio
w
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
w
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Alternator 35
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Polo 2014 ➤
Electrical system - Edition 10.2019

– Lever off cap -2- of 30/B+ wire -4-.


– Unscrew nut.
– Depending on vehicle equipment, remove clamp
⇒ Item 9 (page 28) on alternator .
– Detach 30/B+ wire -4-.
– Remove alternator -1- with connector -3- from bracket.

om
– Disconnect electrical connector -3-.
– Remove alternator -1- downwards and to the right.
Installing
Install in the reverse order of removal, observing the following:
– To facilitate positioning of alternator , slide bushes of alternator

.c
mounting slightly towards rear.

Note

t
ke
Make sure that bushes slide freely and are not too tight (loosen,
if necessary) because otherwise the clamping force of a stiff bush
will be insufficient even when the correct torque is applied.

– Connect battery ⇒ page 15 .


– Always start engine and check belt running after completing
ar
work.
Specified torques
♦ ⇒ “3.1 Assembly overview - alternator”, page 27
m
3.2.5 Removing and installing alternator, ve‐ swage
n AG. Volkswagen AG do
es n
hicles with 1.4 l/110 kW TSI engine olk ot g
yV ua
io

b
ed ra nte
ris
Special tools and workshop equipment required utho eo
ra
a c
ss
♦ Torque wrench - V.A.G 1331-

ce
le
un

pt
ix

an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n
.p

h re
hole

spec
es, in part or in w

t to the co
w

rrectness of i
l purpos
w

nform
mercia

a
com

t
w

ion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

36 Rep. gr.27 - Starter, current supply, CCS


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Polo 2014 ➤
Electrical system - Edition 10.2019

♦ Torque wrench - V.A.G 1783-

om
Removing

.c
– Switch off ignition.
– Disconnect earth wire from battery ⇒ page 15 .
– Remove noise insulation ⇒ General body repairs, exterior;

t
Rep. gr. 66 ; Noise insulation; Assembly overview - noise in‐

ke
sulation .
– Remove tensioner for poly V-belt ⇒ Rep. gr. 13 ; Cylinder
block (pulley end); Removing and installing tensioner for poly
V-belt .
Vehicles with air conditioning system
ar
Caution

Risk of damage to air conditionerAcompressor,


G. Volkswagen Arefrigerant lines
m
and refrigerant hoses: lkswagen G do
es n
o o t gu
yV
♦ Do NOT stretch,
ris
ed kink or bend refrigerant lines and hoses.
b ara
nte
tho eo
au ra
io

ss c
– Remove air conditioner compressor from bracket ⇒ Heating,
ce
le
un

pt

air conditioning system; Rep. gr. 87 ; Air conditioner com‐


an
d
itte

y li

pressor; Removing air conditioner compressor from and in‐


rm

ab

stalling on bracket .
pe

ility
ix
ot

wit
, is n

– Secure air conditioner compressor to body with suitable ma‐


h re

terial (e.g. welding wire).


hole

spec
es, in part or in w

.p

t to the co

Note

Refrigerant lines must not be under tension.


rrectness of i
w l purpos

Continued for all vehicles


– If fitted, unscrew nut -6-.
nform
ercia
w m

a
com

tion in
r
te o

thi
s
w
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

3. Alternator 37
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Polo 2014 ➤
Electrical system - Edition 10.2019

– Lever off cap -4- of 30/B+ wire -3-.


– Unscrew nut.
– Detach 30/B+ wire -3-.
– Pull off clamp -2-.
– Unscrew bolts -arrows- of alternator -1-.

om
Note

♦ If alternator -1- is stuck in the bracket, screw bolts -arrows-


back in by 2 turns.
♦ Carefully hit bolt heads with flat side of hammer to release
sliding bushes of alternator mounting.

.c
AG. Volkswagen AG d
agen oes
olksw not
V gu
by
– Disconnect electrical connector -5-.rised ara
nte
ho eo
– Remove alternator -1- downwards aut and to the right. ra

t
ss c

ce
e

Installing
nl

pt
ke
du

an
itte

Install in the reverse order of removal, observing the following:

y li
erm

ab
ility
– To facilitate positioning of alternator , slide bushes of alternator
ot p

wit
mounting slightly towards rear.
, is n

h re
hole

spec
ar
es, in part or in w

Note

t to the co
Make sure that bushes slide freely and are not too tight (loosen,
if necessary) because otherwise the clamping force of a stiff bush

rrectness of i
m
will be insufficient even when the correct torque is applied.
l purpos

– Connect battery ⇒ page 15 .


nf
ercia

– Always start engine and check belt running after completing


o
io

rm

work.
m

atio
om

n in

Specified torques
or c

thi
te

♦ ⇒ “3.1 Assembly overview - alternator”, page 27


sd
a

ix
iv

o
r
rp

cu
o

m
f

en
ng

3.2.6 Removing and installing alternator, ve‐


t.
yi Co
op py
hicles with 1.4 l TDI engine
t. C rig
.p

gh ht
pyri by
Vo
o
by c
Special tools and workshop equipment required
lksw
cted agen
Prote AG.
♦ Torque wrench - V.A.G 1331-
w
w
w

38 Rep. gr.27 - Starter, current supply, CCS


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Polo 2014 ➤
Electrical system - Edition 10.2019

♦ Torque wrench - V.A.G 1783-

om
Removing

.c
– With ignition switched off, disconnect earth cable from battery
⇒ page 15 .
– Remove poly V-belt ⇒ Rep. gr. 13 ; Cylinder block, pulley end;

t
Removing and installing poly V-belt .

ke
Vehicles with air conditioning system

Caution

Risk of damage to air conditioner compressor, refrigerant lines


and refrigerant hoses:
ar
♦ Do NOT stretch, kink or bend refrigerant lines and hoses.
m
– Remove air conditioner compressor from bracket ⇒ Heating,
air conditioning system; Rep. gr. 87 ; Air conditioner com‐
pressor; Removing air conditioner compressor kfrom n AG. Volkswagen AG do
swageand in‐ es n
stalling on bracket . by
Vol ot g
ua d ran
ise
io

– Secure air conditioner compressor tothlockor carrier so that re‐ tee


or
frigerant lines are not under tension.
ss
au ac
ce
e
nl

pt
du

an
ix itte

y li
erm

ab
ility
ot p

wit
, is n

h re
.p hole

spec
es, in part or in w

t to the co
w

rrectness of i
l purpos
w

nf
ercia

orm
m

atio
om

n in
w

or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3. Alternator 39
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Polo 2014 ➤
Electrical system - Edition 10.2019

Continued for all vehicles


– Unscrew bolts -arrow- of alternator -1-.

n AG. Volkswagen AG do
Note lkswage es n
o ot g
byV ua
ed ran
♦ If alternator th-1-
or is stuck in the bracket, screw bolts -arrows-
is tee
back in bys a2
u turns. or

om
ac
s
♦ Carefully hit bolt heads with flat side of hammer to release

ce
e
nl

pt
du

sliding bushes of alternator mounting.

an
itte

y li
erm

ab
ility
– Remove alternator -1- from bracket with electrical wiring still
ot p

wit
connected.
, is n

h re
hole

– Disconnect electrical connector -5-.

spec

.c
es, in part or in w

– Lever off cap -4- of 30/B+ wire -3-.

t to the co
– Unscrew nut, and detach 30/B+ wire -3-.

t
rrectness of i
– If fitted, unscrew nut -6-, and pull off clamp -2-.

ke
l purpos

– Remove alternator -1- downwards and to the right.


Installing

nf
ercia

o
Install in the reverse order of removal, observing the following:
rm
m

atio
m

– To facilitate positioning of alternator, slide bushes of alternator


o

ar n in
c

mounting slightly towards back.


or

thi
te

sd
iva

o
r
rp

cu

Note
o

m
f

en
ng

t.
yi
m
Co
op py
Make sure that bushes slide freely and are not too tight (loosen, t. C rig
gh ht
if necessary) because otherwise the clamping force of a stiff bush yri
p by
o Vo
will be insufficient even when the correct torque is applied.
c by lksw
cted agen
Prote AG.
io

– Connect battery ⇒ page 15 .


– Always start engine and check belt running after completing
work.
ix

Specified torques
♦ ⇒ “3.1 Assembly overview - alternator”, page 27
.p

3.2.7 Removing and installing alternator, ve‐


hicles with 1.8 l/141 KW TSI engine
Special tools and workshop equipment required
w

♦ Engine bung set - VAS 6122-


w
w

40 Rep. gr.27 - Starter, current supply, CCS


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Electrical system - Edition 10.2019

Removing
– With ignition switched off, disconnect earth cable from battery
⇒ page 15 .
– Unscrew bolts -1 and 2-.
– Remove poly V-belt ⇒ Rep. gr. 13 ; Cylinder block, pulley end;
Removing and installing poly V-belt .

om
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce

.c
le
un

pt
an
d
itte

y li
rm

ab
– Open clamp -arrow-.
pe

ility
ot

wit
t
, is n

– Pull off charge air hose -1-.

h re
hole

ke
spec
– Seal open lines and connections with suitable plugs from en‐
es, in part or in w

gine bung set - VAS 6122- .

t to the co
rrectness of i
ar
l purpos

nform
ercia

m
m

a
com

ti
– Disconnect electrical connector -3-.

on in
r
te o

thi
– Open clamp -2-.

s
iva

do
r

– Unscrew bolts -arrows-.


rp

c
io

um
fo

en
ng

t.
– Pull off charge air pipe -1-.
yi Co
Cop py
t. rig
– Remove charge air pipe -1- downwards. gh ht
pyri by
ix

co Vo
by lksw
– Remove air conditioner compressor from bracket ⇒ Heating, Prote
cted AG.
agen
air conditioning system; Rep. gr. 87 ; Air conditioner com‐
pressor; Removing air conditioner compressor from and in‐
stalling on bracket .
.p
w
w
w

3. Alternator 41
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– Free off wiring harness -arrow-.


– Unscrew bolts -5 and 6-.
– Move alternator -4- towards front.
– Disconnect electrical connector -3-.
– Pull off cap -2-.

om
– Unscrew nut, and remove terminal 30/B+ -1-.
– Take alternator out downwards.
Installing
Install in the reverse order of removal, observing the following:
– Connect battery ⇒ page 15 .

.c
– Start engine, and check if belt runs properly.
Specified torques
♦ ⇒ “3.1 Assembly overview - alternator”, page 27

t
ke
3.3 Checking alternator
Test sequence
– Check alternator ⇒ Vehicle diagnostic tester.

3.4 Checking poly V-belt


ar
Test sequence
– Check poly V-belt ⇒ Maintenance ; Booklet 27.1 ; Descriptions
of work .
m
3.5 Removing and installing poly V-belt pul‐
AG. Volkswagen AG d
ley yV
olkswagen oes
not
g
io

b ua
ed ran
⇒ “3.5.1 Removing and installinghopoly
ris V-belt pulley without free‐ tee
wheel”, page 42 aut or
ac
ss
⇒ “3.5.2 Removing and installing poly V-belt pulley with free‐
ce
le
un

pt

wheel, manufacturer: Bosch”, page 43


ix

an
d
itte

y li
rm

ab

⇒ “3.5.3 Removing and installing poly V-belt pulley with free‐


pe

ility

wheel, manufacturer: Valeo”, page 45


ot

wit
, is n

.p

h re

⇒ “3.5.4 Removing and installing decoupler pulley with freewheel


hole

”, page 47
spec
es, in part or in w

t to the co

3.5.1 Removing and installing poly V-belt pul‐


ley without freewheel
w

rrectness of i

Special tools and workshop equipment required


l purpos

♦ Socket insert - 3310-


w

nform
mercia

a
com

t
w

ion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

42 Rep. gr.27 - Starter, current supply, CCS


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Electrical system - Edition 10.2019

♦ Torque wrench - V.A.G 1332-

AG. Volkswagen AG d
agen oes
ksw

om
ol not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
Removing

ility
.c
ot p

– Remove alternator ⇒ page 30 .

wit
is n

h re
ole,

– Clamp alternator in a vice at mounting points.

spec
urposes, in part or in wh

– Unscrew nut of poly V-belt pulley from alternator shaft using

t
t to the co
socket - 3310- .

ke
– Remove poly V-belt pulley from alternator shaft.

rrectne
Installing

s
Install in the reverse order of removal, observing the following:

s o
cial p

f i
ar

nform
mer

atio
om

n
c

i
or

n thi
te

sd
m
iva

o
pr

cum
r
fo

Specified torques

en
ng

t.
yi Co
Cop py
Component Specified torque
t. rig
gh
io

ht
pyri by
Vo
Poly V-belt pulley to alternator shaft 65 Nm
o
by c lksw
cted agen
Prote AG.
ix

3.5.2 Removing and installing poly V-belt pul‐


ley with freewheel, manufacturer: Bosch
.p

Special tools and workshop equipment required


♦ Multipoint adapter - 3400-
w
w
w

3. Alternator 43
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♦ Torque wrench - V.A.G 1332-

AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
ut

om
a ra
ss c

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
Removing
ole,

.c spec
urposes, in part or in wh

– Remove alternator ⇒ page 30 .

t to the co
– Clamp alternator in a vice at mounting points.
– Lever off poly V-belt pulley cap.

t rrectne
– Insert adapter - 3400- into poly V-belt pulley using 17 mm ring

ke
spanner.

ss o
cial p

– Insert M10 multipoint bit -1- into alternator shaft.

f inform
mer

– Counterhold alternator shaft whilst releasing poly V-belt pulley

atio
by turning it anti-clockwise with ring spanner.
m

ar
o

n
c

i
or

n
– Hold poly V-belt pulley stationary by hand.

thi
te

sd
va

– Turn alternator shaft until poly V-belt pulley can be removed.


i

o
pr

cum
r
fo

Installing

en
ng

m
t.
yi Co
op py
Install in the reverse order of removal, observing the following:
. C rig
ht ht
rig by
py
– Screw poly V-belt pulley by hand onto alternator shaft as far
co Vo
by lksw
cted
as stop.
agen
Prote AG.
io
ix

– Convert torque wrench - V.A.G 1332- as follows for installing


poly V-belt pulley:
.p

♦ Release socket drive -1- and pull off grip -2-.


♦ Turn grip -2- 180°, and reinsert socket -1-.
♦ Set turning direction of torque wrench - V.A.G 1332- to anti-
w

clockwise at socket drive.


w
w

44 Rep. gr.27 - Starter, current supply, CCS


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Electrical system - Edition 10.2019

– Insert M10 multipoint bit -1- into alternator shaft.


– Counterhold adapter - 3400- using 17 mm ring spanner.
– Tighten poly V-belt pulley by turning alternator shaft anti-
clockwise using torque wrench - V.A.G 1332- .

om
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

.c
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

t
wit
, is n

h re

ke
hole

Specified torques

spec
es, in part or in w

t to the co
Component Specified torque
Poly V-belt pulley to alternator shaft 80 Nm

rrectness of i
ar
l purpos

3.5.3 Removing and installing poly V-belt pul‐


ley with freewheel, manufacturer: Valeo
nf
ercia

orm
m
m

atio

Special tools and workshop equipment required


om

n in
c

♦ Multipoint adapter - 3400- depending on version


or

thi
te

sd
iva

o
r
rp

cu
io
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri by
ix

op Vo
by c lksw
cted agen
Prote AG.
.p

♦ Multipoint adapter - T10474- depending on version


w
w
w

3. Alternator 45
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Electrical system - Edition 10.2019

♦ Torque wrench - V.A.G 1332-

om
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
♦ TORX driver bit - V.A.G 1603/1-

ce
e
nl

pt
du

.c
an
itte

y li
erm

ab
ility
ot p

wit
, is n

t h re
hole

spec
ke
es, in part or in w

t to the co
rrectness of i
ar
l purpos

Removing

nf
ercia

orm
– Remove alternator ⇒ page 30 .
m

atio
m
om

n in
c

– Clamp alternator in a vice at mounting points.


or

thi
te

sd
a

– Lever off poly V-belt pulley cap.


iv

o
r
rp

cu
o

– Insert multipoint adapter - 3400- with ring spanner (width


m
io
f

en
ng

t.
across flats 17) or multipoint adapter - T10474- with ring span‐ op
yi Co
ner (width across flats 19) in poly V-belt pulley.
C py
t. rig
gh ht
pyri by
Vo
co lksw
by
ix

cted agen
Note
Prote AG.

Illustration shows version with multipoint adapter - 3400- .


.p

– Insert TORX key - V.A.G 1603/1- into alternator shaft.


– Counterhold alternator shaft whilst releasing poly V-belt pulley
by turning it anti-clockwise with ring spanner.
w

– Hold poly V-belt pulley stationary by hand.


– Turn alternator shaft until poly V-belt pulley can be removed.
w

Installing
Install in the reverse order of removal, observing the following:
– Screw poly V-belt pulley by hand onto alternator shaft as far
w

as stop.

46 Rep. gr.27 - Starter, current supply, CCS


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Electrical system - Edition 10.2019

– Convert torque wrench - V.A.G 1332- as follows for installing


poly V-belt pulley:
♦ Release socket drive -1- and pull off grip -2-.
♦ Turn grip -2- 180°, and reinsert socket -1-.
♦ Set turning direction of torque wrench - V.A.G 1332- to anti-
clockwise at socket drive.

om
– Insert TORX key - V.A.G 1603/1- into alternator shaft.

.c
– Counterhold adapter - 3400- using 17 mm ring spanner.
– Tighten poly V-belt pulley by turning alternator shaft anti-
clockwise using torque wrench
olksw
- V.A.G 1332- .
AG. V agen AG
agen

t
does
olksw not
yV gu
db ara

ke
rise nte
tho eo
s au ra
c
s
ce
e
nl

pt
du

an
itte

y li
erm

ar ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

m
t to the co
rrectness of i

Specified torques
io
l purpos

Component Specified torque


nform
ercia

Poly V-belt pulley to alternator shaft 80 Nm


ix
m

at
om

ion
c

in t
or

3.5.4 Removing and installing “decoupler pul‐


his
ate

do
riv

.p

ley with freewheel”


p

cum
for

en
ng

t.
General description
yi Co
Cop py
t. rig
There are different types of decoupler pulleys with freewheel.
gh ht
yri
w

p by
co Vo
by lksw
Before each removal of the decoupler pulley with freewheel, it is
Prote
cted AG.
agen
essential to determine the appropriate special tool to be used.
w

Caution

The length of the poly V-belt depends on the version of de‐


coupler pulley with freewheel installed.
w

Check which type of decoupler pulley with freewheel is instal‐


led to ensure that the correct poly V-belt is installed.
For proper allocation of the poly V-belt, refer to ⇒ Electronic
Parts Catalogue “ETKA” .

3. Alternator 47
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Electrical system - Edition 10.2019

Distinguishing between different types of decoupler pulleys with


freewheel
-A- decoupler pulley with freewheel, small; special tool to be used:
adapter - T10474-
-B- decoupler pulley with freewheel, large; special tool to be used:
adapter - 3400-

om
Note

Poly V-belts used for large decoupler pulleys with freewheel must
be longer (due to larger diameter of the pulley), and vary depend‐
ing on the installation of an air conditioning system in the vehicle.

t .c
Special tools and workshop equipment required

ke
ar
♦ Multipoint adapter - T10474-
m
io

AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
ise
ix

r nte
tho eo
au ra
ss c
ce
e

♦ Multipoint adapter - 3400-


nl

pt
du

an
.p
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
w

rrectness of i
l purpos
w

nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri by

48
cop Vo
by lksw
Rep. gr.27 - Starter, current supply, CCS cted agen

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Prote AG.
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♦ Torque wrench - V.A.G 1332-

om
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
e
♦ TORX driver bit - V.A.G 1603/1-
nl

pt
du

.c an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
t
hole

spec
ke
es, in part or in w

t to the co
rrectness of i
l purpos

ar

nform
ercia

Removing
m

at
– Remove alternator ⇒ page 30 .
om

i
m

on
c

in t
– Clamp alternator in a vice at mounting points.
or

his
ate

– Lever cap off poly V-belt pulley using a commercially available

do
priv

c
screwdriver, for example.
um
for

en
g

io n

t.
yi
– Insert multipoint adapter - T10474- or multipoint adapter -
Co
op py
3400- -1- into pulley and fit a 17 mm ring spanner.
t. C rig
gh ht
pyri by
Vo
o
– Insert TORX key - V.A.G 1603/1- -2- into alternator shaft. by c lksw
cted agen
ix

Prote AG.
– Turn alternator shaft clockwise to loosen it, counterholding
with ring spanner while doing so.
– Hold decoupled pulley with freewheel stationary with your
.p

hand, and turn alternator shaft until decoupled pulley with


freewheel can be removed.
Installing
w

Install in the reverse order of removal, observing the following:


Modify the torque wrench - V.A.G 1332- as follows to assemble
decoupler pulley with freewheel:
w
w

3. Alternator 49
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Polo 2014 ➤
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– Release socket drive -1- and pull off grip -2-.


– Turn torque wrench grip -2- 180° and reinsert socket drive.
– Set turning direction of torque wrench to anti-clockwise at
socket drive.
– First screw poly V-belt pulley with freewheel onto alternator
shaft by hand to stop.

om
– Insert multipoint adapter - T10474- -1- into decoupler pulley
with freewheel, and fit a ring spanner.

AG. Volkswagen AG d
– Insert TORX key - V.A.G 1603/1- -2- into alternator
olks
wage shaft.
n oes
not
yV gu

.c
b
– Turn alternator shaft anti-clockwise usingris torque wrench -
ed ara
nte
V.A.G 1332- -3- in order to tighten decoupled
utho pulley with eo
ra
freewheel. ss
a c

ce
le

Specified torques
un

pt
t an
d
itte

y li
erm

Component Specified torque

ke
ab
ility
ot p

Securing nut for decoupler pulley 80 Nm

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
ar
rrectne
m

ss o
cial p

f inform
mer

3.6 Removing and installing voltage regula‐ atio


m

io
o

n
c

i
or

tor - C1-
n thi
te

sd
iva

o
r

⇒ “3.6.1 Removing and installing voltage regulator C1 , Bosch,


p

cum
r
fo

version 1”, page 50


ix

en
ng

t.
yi Co
op
⇒ “3.6.2 Removing and installing voltage regulator C1 , Bosch, C py
t. rig
version 2”, page 51
gh ht
pyri by
Vo
co lksw
by
.p

⇒ “3.6.3 Removing and installing voltage regulator C1 , Valeo”, cted agen


Prote AG.
page 52

3.6.1 Removing and installing voltage regula‐


tor - C1- , Bosch, version 1
w

Special tools and workshop equipment required


♦ Torque screwdriver - V.A.G 1624-
w
w

50 Rep. gr.27 - Starter, current supply, CCS


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Removing
– Remove alternator ⇒ page 30 .
– Unscrew bolt and nuts -arrows-.
– Carefully lever protective cap off alternator.

om
.c
– Remove bolts -arrows- for voltage regulator - C1- .
– Remove voltage regulator - C1- from alternator.

t
Installing

ke
Install in the reverse order of removal, observing the following:
ar
G. Volkswagen AG d
Specified torques lkswagen A
m
oes
o not
yV gu
db ara
Component rise nte Specified torque
ho eo
ut
Bolt M4
ss
a for voltage regulator - C1- ra
c 2 Nm
io

Bolts M5 for voltage regulator - C1- 4.5 Nm


ce
e
nl

pt
du

an

Nuts M5 of protective cap 4.5 Nm


itte

y li
erm

ab

Bolt M4 of protective cap 2 Nm


ility
ot p

ix
wit
, is n

h re
hole

spec

3.6.2 Removing and installing voltage regula‐


es, in part or in w

t to the co
.p

tor - C1- , Bosch, version 2


Special tools and workshop equipment required
rrectness of i

♦ Offset screwdriver for slotted screws - VAS 6416-


l purpos

nf
ercia

orm
w m

atio
om

n in
or c

thi
te

sd
iva
w

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

3. Alternator 51
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♦ Torque screwdriver - V.A.G 1624-

om
Removing

.c
– Remove alternator ⇒ page 30 .
– Using angle driver for cross-head screws - VAS 6416- , care‐
fully lever off protective cap -1- at fasteners -arrows-.

t
ke
ar
m
– Remove bolts -arrows-agfor
en Avoltage
G. Volkswregulator
agen AG - C1- .
do w es n
olks o
– Remove voltage
d b regulator - C1- from alternator. uar
yV tg
e an
ris tee
Installing utho or
io

a ac
ss
Install in the reverse order of removal, observing the following:
ce
le
un

pt
an
d
itte

y li
erm

ab
ix
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

.p

t to the co

Specified torques
rrectne

Component Specified torque


w

Bolts for voltage regulator - C1- 2 Nm


ss o
cial p

f in
w

form
mer

3.6.3 Removing and installing voltage regula‐


atio
om

tor - C1- , Valeo


n
c

i
or

n thi
e
w t

sd
a

Special tools and workshop equipment required


iv

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

52 Rep. gr.27 - Starter, current supply, CCS


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olkswage
n AG. Volkswagen AG do
es n
www.pixiomarket.com
ot g
ua
d ran
ir se tee
o
auth or
ac Polo 2014 ➤
ss Electrical system - Edition 10.2019

ce
e
nl

pt
du

an
♦ Torque wrench - V.A.G 1783-

itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

om
rrectness of i
l purpos

nform
ercia

Removing
m

at

.c
om

io
– Remove alternator ⇒ page 30 .

n
c

in t
or

his
e

– Carefully lever protective cap -1- off alternator.


at

do
priv

cum
or

t
f

en
ng

t.
yi Co

ke
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote ar AG.
m
– Unscrew bolts -2- of voltage regulator - C1- -3-.
– Remove voltage regulator - C1- -3- from alternator.
Installing
io

Install in the reverse order of removal, observing the following:


– Install voltage regulator - C1- .
ix
.p

– Press down protective cap for carbon brushes -A- in


-direction of arrow- until it is flush with voltage regulator hous‐
ing.
w
w
w

3. Alternator 53
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Encuentra másolksmanuales
wage
n AG. Volkswagen Aen:
G do
es n
ot
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Polo 2014 ➤ ho ris nte
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Electrical systemau - Edition 10.2019 ra
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54 Rep. gr.27 - Starter, current supply, CCS


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Polo 2014 ➤
Electrical system - Edition 10.2019

4 Starter motor
⇒ “4.1 Assembly overview – starter”, page 55
⇒ “4.2 Removing and installing starter”, page 62
⇒ “4.3 Checking starter”, page 70

4.1 Assembly overview – starter

om
⇒ “4.1.1 Assembly overview - starter, vehicles with 5-speed man‐
ual gearbox, 0CF (MQ100-5F)”, page 55
⇒ “4.1.2 Assembly overview - starter, vehicles with 5-speed man‐
ual gearbox, 0A4 (MQ250-5F)”, page 57 wage
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ual gearbox, 02U (MQ200-6F), 0DQ (MQ200-6F)”, page 59

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hole

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4.1.1 Assembly overview - starter, vehicles with 5-speed manual gearbox, 0CF
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4. Starter motor 55
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Polo 2014 ➤
Electrical system - Edition 10.2019

1 - Starter motor
❑ Removing and installing
⇒ page 62
❑ Checking ⇒ page 70
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mercia

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56 Rep. gr.27 - Starter, current supply, CCS


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Electrical system - Edition 10.2019

4.1.2 Assembly overview - starter, vehicles with 5-speed manual gearbox, 0A4
(MQ250-5F) gen AG
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⇒ page 62

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ment
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❑ For wiring harness
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4. Starter motor 57
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Electrical system - Edition 10.2019

4.1.3 Assembly overview - starter, vehicles with 5-speed manual gearbox, 02T
(MQ200-5F), 0DF (MQ250-5F)

1 - Starter motor
❑ Removing and installing
⇒ page 62

om
❑ Checking ⇒ page 70
2 - Bolt
❑ Qty. 2
❑ 80 Nm
3 - Electrical connector

.c
4 - 30/B+ wire
5 - Nut
❑ 20 Nm

t
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❑ 20 Nm

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58 Rep. gr.27 - Starter, current supply, CCS


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Electrical system - Edition 10.2019

4.1.4 Assembly overview - starter, vehicles with 6-speed manual gearbox, 02U
(MQ200-6F), 0DQ (MQ200-6F)

1 - Starter motor
❑ Removing and installing
⇒ page 62

om
❑ Checking ⇒ page 70
2 - Bolt
❑ Qty. 2
❑ 80 Nm
3 - Electrical connector

.c
4 - 30/B+ wire
5 - Nut
❑ 20 Nm

t
6 - Cover

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7 - Bracket
❑ For wiring harness
8 - Nut
❑ 20 Nm
ar
AG. Volkswagen AG d
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4. Starter motor 59
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Encuentra
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Electrical system - Edition 10.2019 ac
s

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4.1.5 Assembly overview - starter, vehicles with 6-speed manual gearbox, 0A8

an
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(MQ350-6F)

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hole

spec
❑ Removing and installing
es, in part or in w

t to the co
⇒ page 62

om
❑ Checking ⇒ page 70

rrectness of i
2 - Bolts
❑ Qty. 2
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5 - Nut
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❑ For wiring harness yri
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60 Rep. gr.27 - Starter, current supply, CCS


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Polo 2014 ➤
Electrical system - Edition 10.2019

4.1.6 Assembly overview - starter, vehicles with 7-speed dual clutch gearbox,
0CW (DQ200-7F)

1 - Starter motor
❑ Removing and installing
⇒ page 62

om
❑ Checking ⇒ page 70
2 - Bolt
❑ 80 Nm
3 - Earth cable
❑ Depending on equip‐ AG. Volkswagen AG d
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5 - Electrical connector

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6 - Nut

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❑ 20 Nm

spec
urposes, in part or in wh

7 - Cover
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8 - 30/B+ wire rrectne

9 - Bolt
❑ 80 Nm
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4. Starter motor 61
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Electrical system - Edition 10.2019

4.2 Removing and installing starter


⇒ “4.2.1 Removing and installing starter, vehicles with 5-speed
manual gearbox, 0CF (MQ100-5F)”, page 62
⇒ “4.2.2 Removing and installing starter, vehicles with 5-speed
manual gearbox, 04A (MQ250-5F)”, page 63
⇒ “4.2.3 Removing and installing starter, vehicles with 5-speed

om
manual gearbox, 02T (MQ200-5F), 0DF (MQ250-5F)”,
page 65
⇒ “4.2.4 Removing and installing starter, vehicles with 6-speed
manual gearbox, 02U (MQ200-6F), 0DQ (MQ200-6F)”,
page 66
⇒ “4.2.5 Removing and installing starter, vehicles with 6-speed
manual gearbox, 0A8 (MQ350-6F)”, page 68

.c
⇒ “4.2.6 Removing and installing starter, vehicles with 7-speed
dual clutch gearbox, 0CW (DQ200-7F)”, page 69

4.2.1 Removing and installing starter, vehi‐

t
cles with 5-speed manual gearbox, 0CF

ke
(MQ100-5F)
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1331-
ar
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Removing
hole

spec

– Remove battery tray ⇒ page 18 .


es, in part or in w

t to the co

– Remove gear selector cable and gate selector cable from


.p

gearbox ⇒ Rep. gr. 34 ; Selector mechanism; Assembly


overview - selector mechanism .
rrectness of i

– Pull off cap -2- for 30/B+ wire -1-.


l purpos

– Unscrew nut, and remove 30/B+ wire -1-.


nform
ercia

– Disconnect electrical connector -3-.


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Prote AG.

62 Rep. gr.27 - Starter, current supply, CCS


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Polo 2014 ➤
Electrical system - Edition 10.2019
n AG. Volkswagen AG do
– Unscrew bolts -2- of starter o-1-.
lksw
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– Remove starter -1- upwards.
ris
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Install in the reverse order of removal, observing the following:
nl

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– Install battery tray ⇒ page 18 .
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Specified torques

wit
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♦ ⇒ “4.1 Assembly overview – starter”, page 55
hole

spec
es, in part or in w

t to the co
4.2.2 Removing and installing starter, vehi‐

rrectness of i

.c
cles with 5-speed manual gearbox, 04A
l purpos

(MQ250-5F)
Special tools and workshop equipment required

nform
ercia

t
♦ Torque wrench - V.A.G 1331-
m

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c

in t
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ate

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m

♦ Torque wrench - V.A.G 1332-


io
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Removing
– With ignition switched off, disconnect earth cable from battery
w

⇒ page 15 .
Vehicles with 1.4 l TDI engine
– Remove air filter housing ⇒ Rep. gr. 23 ; Air filter; Removing
w

and installing air filter housing .


Continued for all vehicles
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 66 ; Noise insulation; Assembly overview - noise in‐
sulation .

4. Starter motor 63
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Polo 2014 ➤
Electrical system - Edition 10.2019

– Disconnect electrical connector -1-.


– Pull off cap for 30/B+ wire -2-.
AG. Volkswagen AG d
– Unscrew nut -3-, and remove 30/B+ wire. ksw
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is n

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urposes, in part or in wh

.c
t to the co
rrectne
t
s
ke

s
– Depending on vehicle equipment, unscrew nut -1- from upper

o
cial p

f
bolt of starter, and remove earth cable -2-.

inform
mer

atio
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fo

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– Depending on vehicle equipment, unscrew nut -1- from lower


io

bolt of starter, and remove earth cable -2-.


ix
.p
w
w
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64 Rep. gr.27 - Starter, current supply, CCS


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Polo 2014 ➤
Electrical system - Edition 10.2019

– Unscrew nut -4- and detach retainer -1- for wiring harness.

Note

The electrical wiring remains attached to the bracket.

– Unscrew bolts -2- and -5- from starter -3-.

om
– Remove starter -3- downwards.
Installing
Install in the reverse order of removal, observing the following:
– Connect battery ⇒ page 15 .
Specified torques

.c
♦ ⇒ “4.1 Assembly overview – starter”, page 55

t
ke
4.2.3 Removing and installing starter, vehi‐
cles with 5-speed manual gearbox, 02T
(MQ200-5F), 0DF (MQ250-5F)
Special tools and workshop equipment required
ar
♦ Torque wrench - V.A.G 1331- AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
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or eo
m
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aut ra
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pt
an
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ab
io pe

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ot

wit
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hole

spec
ix es, in part or in w

t to the co
♦ Torque wrench - V.A.G 1332-

rrectness of i
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ercia
w
m

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com

tion in
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te o

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Removing
ht
pyri by
Vo
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by c lksw
– With ignition switched off, disconnect earth cable from battery
cted agen
Prote AG.
⇒ page 15 .
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 66 ; Noise insulation; Assembly overview - noise in‐
sulation .

4. Starter motor 65
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Electrical system - Edition 10.2019

– Disconnect electrical connector -1-.


– Pull off cap -2- for 30/B+ wire -1-.
– Unscrew nut, and remove 30/B+ wire.

n AG. Volkswagen AG do
lkswage es n
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– Unscrew upper bolt of starter -arrow-.

wit
, is n

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es, in part or in w

t to the co
t
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– Unscrew nut -arrow- from wiring harness bracket.

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cted agen
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ix

– Unscrew lower bolt of starter -arrow-.


.p

– Take starter out downwards.


Installing
Install in the reverse order of removal, observing the following:
w

– Connect battery ⇒ page 15 .


Specified torques
♦ ⇒ “4.1 Assembly overview – starter”, page 55
w
w

4.2.4 Removing and installing starter, vehi‐


cles with 6-speed manual gearbox, 02U
(MQ200-6F), 0DQ (MQ200-6F)
Special tools and workshop equipment required

66 Rep. gr.27 - Starter, current supply, CCS


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Polo 2014 ➤
Electrical system - Edition 10.2019

♦ Torque wrench - V.A.G 1331-

om
AG. Volkswagen AG d
agen oes
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d by ara
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♦ Torque wrench - V.A.G 1332- ss c

.c
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nl

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t to the co
rrectness of i
ar
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Removing
nf
ercia

– With ignition switched off, disconnect earth cable from battery


rm
m
m

⇒ page 15 .
atio
om

n in
c

– Remove noise insulation ⇒ General body repairs, exterior;


or

thi

Rep. gr. 66 ; Noise insulation; Assembly overview - noise in‐


te

sd
iva

sulation .
o
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rp

cu
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– Disconnect electrical connector -1-.


en
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t.
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– Unscrew nut, and remove 30/B+ wire.
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– Unscrew upper bolt of starter -arrow-.


w
w

4. Starter motor 67
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Polo 2014 ➤
Electrical system - Edition 10.2019

– Unscrew nut -arrow- from wiring harness bracket.

om
– Unscrew lower bolt of starter -arrow-.

.c
– Take starter out downwards.
Installing
Install in the reverse order of removal, observing the following:

t
– Connect battery ⇒ page 15 .

ke
AG. Volkswagen AG d
agen
Specified torques olksw
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♦ ⇒ “4.1 Assembly overview – starter”, page o55 ris
e nte
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ss c

ce
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ar
nl

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du

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itte

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4.2.5 Removing and installing starter, vehi‐
erm

ab
ility
cles with 6-speed manual gearbox, 0A8
ot p

wit
, is n

(MQ350-6F)
m

h re
hole

spec
Special tools and workshop equipment required
es, in part or in w

t to the co
♦ Torque wrench - V.A.G 1331-
io

rrectness of i
l purpos

ix

nform
mercia

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om

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♦ Torque wrench - V.A.G 1332-
C py
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rig ht
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Prote AG.
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68 Rep. gr.27 - Starter, current supply, CCS


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Polo 2014 ➤
Electrical system - Edition 10.2019

Removing
– Disconnect battery ⇒ page 15 .
– Remove air filter housing ⇒ Rep. gr. 24 ; Air filter; Removing
and installing air filter housing .
– Disconnect electrical connector -2-.
– Lever off cap -2-.

om
– Unscrew nut -4-.
– Unscrew upper bolts -1-.n AG. Volkswagen A
ge G do
swa es
– Remove noisebyinsulation
Vol
k
⇒ General body repairs,
not
gu exterior;
ar
Rep. gr. 66 rise; Noise insulation; Assembly overview a-ntnoise
d
ee
in‐
sulationut.
h o
or
a ac
ss

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ce
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un

pt
an
d
itte

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rm

ab
pe

ility

t
– Unscrew nut -2-.
ot

wit
, is n

ke h re
– Pull off bracket -1-.
hole

spec
– Unscrew bolt -3-.
es, in part or in w

t to the co
– Take starter out downwards.
Installing
rrectness of i
ar
Install in the reverse order of removal, observing the following:
l purpos

– Connect battery ⇒ page 15 .


nform
ercia

Specified torques
m
m

♦ ⇒ “4.1 Assembly overview – starter”, page 55


com

tion in
r
te o

thi

4.2.6 Removing and installing starter, vehi‐


s
iva

do
io
r

cles with 7-speed dual clutch gearbox,


rp

cum
fo

en
g

0CW (DQ200-7F)
n

t.
yi Co
Cop py
t. rig
gh
Special tools and workshop equipment required
ix

ht
pyri by
Vo
co lksw
by
♦ Torque wrench - V.A.G 1331- cted agen
Prote AG.
.p
w
w
w

4. Starter motor 69
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Polo 2014 ➤
Electrical system - Edition 10.2019

♦ Torque wrench - V.A.G 1332-

om
Removing

.c
– Remove battery tray ⇒ page 18 .
Vehicles with 1.4 l TDI engine
– Remove air filter housing ⇒ Rep. gr. 23 ; Air filter; Removing

t
and installing air filter housing .

ke
Continued for all vehicles
– Depending on vehicle equipment, unscrew nut -1- from upper
bolt of starter, and remove earth cable -2-.
ar
m
io

AG. Volkswagen AG d
agen oes
– Disconnect electrical connector -4-.
yV
olks
w not
gu
b ara
ed
– Pull off cap -5- for 30/B+ wireoris-1-. nte
eo
ix

th
au ra
– Unscrew nut -6-, and remove
ss 30/B+ wire. c
ce
le
un

pt

– Unscrew bolts -1- and -2- from starter -3-.


an
d
itte

y li
.p

– Remove starter -3- upwards.


erm

ab
ility
ot p

Installing
wit
is n

h re

Install in the reverse order of removal, observing the following:


ole,

spec
w urposes, in part or in wh

– Install battery tray ⇒ page 18 .


t to the co

Specified torques
♦ ⇒ “4.1 Assembly overview – starter”, page 55
w

rrectness o
cial p

f
w

inform
mer

atio
m

4.3 Checking starter


o

n
c

i
or

n thi
e

Test sequence
t

sd
iva

o
pr

cum

– Check starter ⇒ Vehicle diagnostic tester.


r
fo

en
ng

t.
yi Co
Cop py
t. rig
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pyri by
Vo
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by c lksw

70
cted agen
Prote
Rep. gr.27 - Starter, current supply, CCS
AG.

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Electrical system - Edition 10.2019

5 Cruise control system (CCS)

Note

All instructions and notes regarding this chapter are available un‐
der ⇒ Electrical system, General information; Rep. gr. 27 ; Cruise

om
control system (CCS) .

t .c
ke
ar
m
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
ise
io

r nte
tho eo
au ra
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ce
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un

pt
an
d
itte
ix

y li
rm

ab
pe

ility
ot

wit
, is n

h re
.p hole

spec
es, in part or in w

t to the co
w

rrectness of i
l purpos
w

nform
mercia

a
com

tion in
w
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
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by
cted agen
Prote AG.

5. Cruise control system (CCS) 71


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n AG. Volkswagen AG do
Polo 2014 ➤ lkswage es n
Vo ot g
Electrical system - Edition 10.2019 ed by ua
ran
ir s tee
tho
u or
a ac
ss
6 Start/stop system

ce
le
un

pt
an
d
itte
⇒ “6.1 General description - start/stop system”, page 72

y li
erm

ab
ility
6.1 General description - start/stop system

ot p

wit
is n

h re
ole,

spec
Note
urposes, in part or in wh

om t to the co
Note safety precautions ⇒ page 1 .

rrectne
The start/stop system is used for reducing fuel consumption by
automatically switching off the engine when the vehicle is sta‐

s
tionary and automatically starting it when the driver wants the

s o
vehicle to move on. The start/stop mode is activated automati‐
cial p

f
.c in
cally. In order for this to happen, the vehicle must be driven for

form
mer

approx. 4 seconds at a minimum speed of 3 km/h.

atio
om

n
c

i
or

n
t thi
te

sd
va

ke
i

o
pr

cum
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fo

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Cop py
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pyri by
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by
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cted AG.
agen
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72 Rep. gr.27 - Starter, current supply, CCS


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Electrical system - Edition 10.2019

7 Adaptive cruise control


⇒ “7.1 Overview of fitting locations - adaptive cruise control”, page
73
⇒ “7.2 Removing and installing adaptive cruise control unit J428
”, page 74
⇒ “7.3 Removing and installing trim for radar sensor”, page 77

om
⇒ “7.4 Calibrating adaptive cruise control”, page 77

7.1 Overview of fitting locations - adaptive cruise control

1 - Front bumper carrier

.c
2 - Support plate
❑ Removing and installing
⇒ page 74

t
3 - Fastener

ke
❑ For wiring harness
4 - Quick-release fastener
❑ Qty. 3
❑ Renew after removal
5 - Adapter frame
ar
❑ Serves as mounting
bracket for Adaptive
cruise control unit -
J428-
m
olkswagen AG
en AG. V
❑ With adjustment screws olkswag does
not
for adaptive cruise con‐
edb
y V gu
ara
trol unit - J428- horis nte
eo
ut
❑ Measure adjustment, ra
io

s a c
s
and readjust if necessa‐
ce
e
nl

ry ⇒ page 75
pt
du

an
itte

y li

6 - Adaptive cruise control unit


erm

ab
ix

- J428-
ility
ot p

wit
, is n

❑ Removing and installing


h re

adaptive cruise control


hole

spec

unit - J428- together


.p
es, in part or in w

with retaining plate


t to the co

⇒ page 74
❑ Removing adaptive
cruise control unit -
rrectness of i
w

J428- from and instal‐


l purpos

ling to retaining plate


⇒ page 74
❑ Removing adaptive
nf
ercia
w

cruise control unit -


rm
m

atio

J428- from and installing to adapter frame ⇒ page 76


om

n in
c

❑ Calibrating adaptive cruise control ⇒ page 77


or

thi
e
w
t

sd
a

7 - Electrical connector
iv

o
r
rp

cu
o

8 - Trim
f

en
ng

t.
yi Co
❑ For radar sensor t. Cop py
rig
❑ Removing and installing ⇒ page 77
gh ht
pyri by
Vo
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by c lksw
9 - Bolt cted agen
Prote AG.
❑ Qty. 2

7. Adaptive cruise control 73


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Polo 2014 ➤
Electrical system - Edition 10.2019
❑ 8 Nm

7.2 Removing and installing adaptive cruise


control unit - J428-
⇒ “7.2.1 Removing and installing adaptive cruise control unit J428
together with retaining plate”, page 74

om
⇒ “7.2.2 Removing adaptive cruise control unit J428 from and in‐
stalling to retaining plate”, page 74
⇒ “7.2.3 Removing adaptive cruise control unit J428 from and in‐
stalling to adapter frame”, page 76

7.2.1 Removing and installing adaptive cruise

.c
control unit - J428- together with retain‐
ing plate

t
Note

ke
If the automatic distance control unit - J428- is renewed, start the
respective function ⇒ Vehicle diagnostic tester.

Special tools and workshop equipment required


♦ Torque wrench - V.A.G 1331-
arAG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
u
m
a ra
ss c ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
io
ot

wit
, is n

h re
hole

spec
es, in part or in w

ix

t to the co

Removing
rrectness of i

– Unscrew bolts -1-.


.p l purpos

– Remove adaptive cruise control unit - J428- with retaining


plate -4-.
nform
ercia

– Disconnect connector -3-, and unclip wiring harness from re‐


w

taining clip -2-.


m

a
com

tion in

Installing
r
te o

thi

Install in the reverse order of removal, observing the following:


s
iva
w

do
r
rp

cum

– Calibrate adaptive cruise control ⇒ page 77 .


fo

en
ng

t.
yi Co
Specified torques Cop py
w

t. rig
gh ht
♦ ⇒ “7.1 Overview of fitting locations - adaptive cruise control”, pyri by
Vo
co
page 73
by lksw
cted agen
Prote AG.

7.2.2 Removing adaptive cruise control unit -


J428- from and installing to retaining
plate
Special tools and workshop equipment required

74 Rep. gr.27 - Starter, current supply, CCS


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Electrical system - Edition 10.2019

♦ Digital caliper, 150 mm - VAS 6335- AG. Volkswagen AG d


agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab

om
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
Removing

.c rrectness of i
– Remove adaptive cruise control unit - J428- together with re‐
taining plate ⇒ page 74 .
l purpos

– Turn quick-release fasteners -2- in -direction of arrow-.

t nform
ercia

– Remove retaining plate -3- from adaptive cruise control unit -

ke
J428- -4-.
m

at
om

ion
– Pull quick-release fasteners -2- off adjustment screws -1-.
c

in t
or

his
te

Installing
a

do
priv

cum
or

Install in the reverse order of removal, observing the following:


f

ar
en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
m
io
ix

Note

♦ Renew quick-release fasteners -2-.


.p

♦ The adjustment screws -1- in the adapter frame are pre-ad‐


justed. Correct the adjustment as required ⇒ page 75 .
w

Adjusting adjustment screws


w
w

7. Adaptive cruise control 75


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Polo 2014 ➤
Electrical system - Edition 10.2019

– Using digital calliper - VAS 6335- , measure setting -a- of all


adjustment screws, and correct them, if necessary.
♦ Dimension -a- = 40.3 mm ± 0.5 mm

om
t .c
ke
– Push new quick-release fasteners -2- onto adjustment screws AG. Volkswagen AG d
and fixed mounting on adapter frame -3-. lksw
agen oes
n o ot g
yV ua
– Set retaining plate -1- on quick-release fasteners -2-.rised b ran
tee
tho or
– Turn quick-release fasteners -2- on back of retaining
au plate ac
ss
-1- as far as stop in -direction of arrow A-.
ar
ce
le
un

pt
– Install adaptive cruise control unit - J428- -4- together with re‐

an
d
itte

y li
taining plate -1- ⇒ page 74 .
rm

ab
pe

ility
– Calibrate adaptive cruise control ⇒ page 77 .
ot

wit
m
, is n

h re
hole

spec
es, in part or in w

t to the co
io

rrectness of i
l purpos
ix

nform
ercia

7.2.3 Removing adaptive cruise control unit -


m

a
.p
com

tio

J428- from and installing to adapter


n in
r
te o

thi

frame
s
iva

do
r
rp

cum

Removing
fo
w

en
ng

t.
yi
– Remove adaptive cruise control unit - J428- together with re‐
Co
Cop py
taining plate ⇒ page 74 .
t. rig
gh ht
pyri by
Vo
o
– Removing trim for radar sensor ⇒ page 77 .
c lksw
w

by
cted agen
Prote AG.
w

76 Rep. gr.27 - Starter, current supply, CCS


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Polo 2014 ➤
Electrical system - Edition 10.2019

– Release locking mechanisms -1- in -direction of arrow A-.


– Swing out adaptive cruise control unit - J428- -3- in
-direction of arrow B-.
– Remove automatic distance control unit - J428- -3- from adapt‐
er frame -2-.
Installing

om
Install in the reverse order of removal, observing the following:
– Calibrate adaptive cruise control ⇒ page 77 .

7.3 Removing and installing trim for radar

.c
sensor
Removing
– Release fasteners -1- on trim for radar sensor -2- on both sides

t
in -direction of arrow A-. wage
n AG. Volkswagen AG do
e

ke
ks s no
Vol t gu
– Remove trim for radar sensor
ed
by -2-. ara
ris nte
Installing utho eo
ra
a c
ss
Install in the reverse order of removal, observing the following:

ce
e
nl

pt
du

an
– Insert trim for radar sensor, and engage it firmly.
itte

ar
y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
m
es, in part or in w

t to the co
7.4 Calibrating adaptive cruise control
Conditions
rrectness of i
io

The adaptive cruise control unit - J428- must be calibrated if any


l purpos

of the following conditions apply:


♦ Adaptive cruise control unit - J428- has been removed and
nform
ercia

ix

then reinstalled or it has been renewed.


m

at
om

♦ Bumping against adaptive cruise control unit - J428- due to


ion
c

incautious installation of front bumper cover.


in t
or

.p

his
ate

♦ Front bumper cover has been damaged as a result of a rear-


do
priv

end collision or similar.


um
for

en
ng

t.
♦ Front bumper cover has been removed and then reinstalled of
yi Co
op py
it has been renewed.
w

t. C rig
gh ht
pyri by
♦ Rear axle toe has been adjusted.
co Vo
by lksw
cted agen
Prote AG.
w

Note

♦ Excessive horizontal adjustment of the adaptive cruise control


unit - J428- results in permanent deactivation of the functions
w

ACC/front scan system.


♦ Limited sensor functionality due to soiling or weather condi‐
tions, e.g. heavy rain, snowfall, sensor icing etc., results in
temporary loss of the ACC/front scan system functions.

7. Adaptive cruise control 77


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Electrical system - Edition 10.2019

Procedure
. Volkswagen AG
gen AG does
– Calibrate adaptive cruise control ⇒ Running gear, axles, Volkswa not
gu
steering; Rep. gr. 44 ; Adaptive cruise control; Calibrating db
y ara
se nte
adaptive cruise control . tho
ri
eo
au ra
c
ss

ce
le
un

pt
an
d
itte

y li
om
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
.c
rrectness
t
o
cial p

f inform
ke
mer

atio
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
ar
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted
m
agen
Prote AG.
io
ix
.p
w
w
w

78 Rep. gr.27 - Starter, current supply, CCS


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Electrical system - Edition 10.2019

90 – Gauges, instruments
1 Dash panel insert
⇒ “1.1 Assembly overview - dash panel insert”, page 79
⇒ “1.2 Removing and installing dash panel insert KX2 ”,

om
page 79

1.1 Assembly overview - dash panel insert

1 - Electrical connector
❑ For dash panel insert -

.c
K-
2 - Dash panel insert - K-
❑ With control unit in dash wage
n AG. Volkswagen AG do
es n
s
panel insert - J285- and y Vo

t
lk ot g
ua
immobiliser control unit ir se-
d b ran

ke
tee
J362- utho
or
a ac
❑ All warning lamps in the
ss

ce
e

dash panel insert - K-


nl

pt
du

are equipped with LEDs

an
itte

y li
erm

❑ LEDs cannot be re‐

ab
ar
ility
newed separately if de‐
ot p

wit
fective. The dash panel
, is n

h re
insert must be renewed.
hole

spec
❑ Removing and installing
es, in part or in w

⇒ page 79

t to the co
m
3 - Dash panel insert trim
rrectness of i
4 - Bolt
❑ Qty. 2
l purpos

io

❑ 2.5 Nm
nform
ercia

5 - Upper steering column trim


m

❑ Upper steering column


ix

at
om

trim and gap cover for


on
c

in t

dash panel insert form


or

his
e

one component
at

do
riv
.p p

❑ Removing and installing


um
for

⇒ General body repairs,


en
ng

t.
yi
interior; Rep. gr. 68 ;
Co
Cop py
Compartments/covers;
t. rig
gh ht
yri
Removing and installing p by
Vo
w

co lksw
upper steering column
by
cted agen
Prote
trim .
AG.

6 - Gap cover for dash panel


w

insert
❑ Upper steering column trim and gap cover for dash panel insert form one component
❑ Removing and installing ⇒ General body repairs, interior; Rep. gr. 68 ; Compartments/covers; Removing
and installing upper steering column trim .
w

1.2 Removing and installing dash panel in‐


sert - KX2-
Special tools and workshop equipment required

1. Dash panel insert 79


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Electrical system - Edition 10.2019

♦ Torque screwdriver - V.A.G 1624-

om
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
The following components are
ut integrated into the dash panel in‐
ho eo
ra

.c
sert - K- as one unit: ss a c

ce
e
nl

♦ Control unit in dash panel insert - J285-

pt
du

an
itte

y li
♦ Immobiliser control unit - J362-
erm

ab

t
ility
ot p

♦ Fuel gauge - G1-

wit
ke
, is n

h re
♦ Speedometer - G21-
hole

spec
♦ Coolant temperature gauge - G3-
es, in part or in w

t to the co
♦ Rev. counter - G5-
♦ Warning lamps
ar
rrectness of i
l purpos

Note

nform
ercia

m
♦ If one of the components is defective, the dash panel insert -
K- must be renewed as a complete unit.
m

at
om

ion

♦ All indicator lamps in the dash panel insert - K- are equipped


c

in t
or

with light-emitting diodes. Light-emitting diodes cannot be re‐


his
e

io
at

newed separately if defective.


do
priv

cum
or

♦ The dash panel insert - K- must not be dismantled.


f

en
ng

t.
yi Co
op
♦ For greater clarity, the steering wheel is not shown. However,
C py
ix

ht. rig
it is not necessary to remove the steering wheel before re‐ rig ht
py by
moving the dash panel insert - K- .
co Vo
by lksw
cted agen
Prote AG.
.p

Note

If the dash panel insert - K- with the control unit in dash panel
insert - J285- is to be renewed, start the respective function ⇒ Ve‐
w

hicle diagnostic tester.

Removing
w

– Switch off ignition and all electrical consumers.


– Withdraw ignition key.
w

– Remove upper steering column trim ⇒ General body repairs,


interior; Rep. gr. 68 ; Compartments/covers; Removing and
installing upper steering column trim .

80 Rep. gr.90 - Gauges, instruments


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Polo 2014 ➤
Electrical system - Edition 10.2019

– Unscrew bolts -3-.


– Pull out dash panel insert - K- -2- with dash panel insert trim
-1- until it makes contact with steering wheel.

om
– Disconnect connector:

.c
♦ Press locking detent -1- to release connector.
♦ Swing retaining clip in -direction of arrow-, and pull off con‐
nector.

t
– Remove dash panel insert - K- towards front passenger side
between steering wheel and dash panel.

ke
AG. Volkswagen AG d
agen oes
ksw
– Remove dash panel insert trim ⇒ General body repairs,byinte‐ Vol not
gu
rior; Rep. gr. 70 ; Dash panel; Removing and installing
rised dash ara
nte
panel insert trim . ut
ho eo
ra
s a c
Installing s

ce
le

ar
un

pt
Install in the reverse order of removal, observing the following:

an
d
itte

y li
rm

ab
– Perform functional check.
pe

ility
ot

wit
Specified torques
, is n

h re
m
hole

♦ ⇒ “1.1 Assembly overview - dash panel insert”, page 79

spec
es, in part or in w

t to the co
io

rrectness of i
l purpos
ix

nform
mercia

a
com

tio
.p

n in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
w

yi Co
Cop py
t. rig
gh ht
pyri by
Vo
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by c lksw
cted agen
w

Prote AG.
w

1. Dash panel insert 81


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Electrical system - Edition 10.2019

2 Horn
⇒ “2.1 Assembly overview - horn”, page 82
⇒ “2.2 Removing and installing treble horn H2 and bass horn H7
”, page 83

2.1 Assembly overview - horn

om
n AG. Volkswagen AG do
lkswage es n
o ot g
yV ua
1 - Bolt ir se
d b ran
o tee
❑ 20 Nm auth or
ac
ss
2 - Bracket

ce
e
nl

pt
du

❑ For horns

an
itte

y li
.c
erm

❑ Removing and installing

ab
ility
⇒ page 83
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3 - Bolt

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4 - Bracket
5 - Nut

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❑ 9 Nm
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6 - Bass tone horn - H7-


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❑ Removing and installing

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⇒ page 83
m

atio
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7 - Treble tone horn - H2-

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❑ Removing and installing


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⇒ page 83

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❑ For treble horn - H2- Prote AG.
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82 Rep. gr.90 - Gauges, instruments


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Polo 2014 ➤
Electrical system - Edition 10.2019

2.2 Removing and installing treble horn -


H2- and bass horn - H7-
⇒ “2.2.1 Removing and installing treble horn H2 ”, page 83
⇒ “2.2.2 Removing and installing bass horn H7 ”, page 83
⇒ “2.2.3 Removing and installing bracket for horns”, page 83

om
2.2.1 Removing and installing treble horn -
H2-
Removing
– Remove noise insulation ⇒ General body repairs, exterior;
Rep. gr. 66 ; Noise insulation; Assembly overview - noise in‐
sulation .

.c
– Unscrew nut -2- of treble horn - H2- -1-.
– Remove treble horn - H2- -1- from bracket -4-.

t
– Disconnect electrical connector -3-.

ke
Installing
Install in the reverse order of removal, observing the following:
– Perform functional check.
Specified torques
ar
♦ ⇒ “2.1 Assembly overview - horn”, page 82

2.2.2 Removingn Aand installing bass horn - H7-


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Removing Volks ot g
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– Remove orisnoise insulation ⇒ General body repairs,nteexterior;
eo
th
Rep. augr. 66 ; Noise insulation; Assembly overview - noisera in‐
io

s c
sulation .
s
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pt

– Unscrew nut -4- of bass horn - H7- -1-.


an
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– Remove bass horn - H7- -1- from bracket -2-.


ix
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– Disconnect electrical connector -3-.


is n

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Installing
spec
urposes, in part or in wh

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Install in the reverse order of removal, observing the following:


t to the co

– Perform functional check.


rrectne

Specified torques
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♦ ⇒ “2.1 Assembly overview - horn”, page 82


ss o
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2.2.3 Removing and installing bracket for


mer

atio

horns
om

n
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– Remove noise insulation ⇒ General body repairs, exterior;


e
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sd
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Rep. gr. 66 ; Noise insulation; Assembly overview - noise in‐


iv

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sulation .
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AG. Volkswagen AG does
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Electrical system
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– Unscrew bolts -2- and -3- from bracket -1-.

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– Detach bracket -1-. erm

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Install in the reverse order of removal, observing the following:
hole

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Specified torques
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♦ ⇒ “2.1 Assembly overview - horn”, page 82

rrectness of i
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84 Rep. gr.90 - Gauges, instruments


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92 – Windscreen wash/wipe system


1 Windscreen wiper system n AG. Volkswagen AG do
swage es n
⇒ “1.1 Assembly overview - windscreen wiper system”, byV
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page 85 ir se
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⇒ “1.2 Moving wipers to service position”,
ss
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page 86 ac

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⇒ “1.3 Removing and installing wiper blade”, page 87

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⇒ “1.4 Removing and installing wiper arms”, page 88 erm

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⇒ “1.5 Adjusting wiper arms”, page 89

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⇒ “1.6 Removing and installing wiper motor V ”, page 90

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⇒ “1.7 Renewing wiper motor”, page 92

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⇒ “1.8 Removing and installing rain and light sensor”, page 94

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1.1 Assembly overview - windscreen wiper system

rrectne
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s
1 - Wiper blade

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❑ For front passenger side

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❑ Different length for driv‐

atio
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sides ⇒ Electronic Parts

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Catalogue

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❑ Removing and installing


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⇒ page 87
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2 - Wiper arm t. Cop py
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❑ For front passenger side
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❑ Different length for driv‐
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sides ⇒ Electronic Parts


Catalogue
❑ Removing and installing
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⇒ page 88
❑ Adjusting ⇒ page 89
3 - Wiper blade
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❑ For driver side


❑ Different length for driv‐
er and front passenger
sides ⇒ Electronic Parts
w

Catalogue
❑ Removing and installing
⇒ page 87
w

4 - Wiper arm
❑ For driver side
❑ Different length for driv‐
er and front passenger
w

sides ⇒ Electronic Parts


Catalogue
❑ Removing and installing
⇒ page 88
❑ Adjusting ⇒ page 89
5 - Cover
❑ Qty. 2

1. Windscreen wiper system 85


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Electrical system - Edition 10.2019

6 - Nut
❑ Qty. 2
❑ 20 Nm
7 - Wiper motor - V-
❑ With wiper motor control unit - J400- .
❑ Removing and installing ⇒ page 90

om
❑ Renewing ⇒ page 92
8 - Electrical connector
9 - Rubber grommet
❑ In plenum chamber bulkhead
10 - Seal
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❑ 8 Nm
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14 - Wiper frame
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❑ With linkage
❑ Removing and installing ⇒ page 90
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1.2 Moving wipers to service position


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Procedure
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Risk of damaging the bonnet when moving wipers back into
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♦ Do not manoeuvre the vehicle with wiper arms folded out.
♦ The wipers automatically run back to the park position
w

when the wiper lever is operated or when speed exceeds


4 km/h.
w

Caution
w

Risk of damage to wiper blades due to freezing.


♦ In the event of frost, check if wiper blades are frozen.

86 Rep. gr.92 - Windscreen wash/wipe system


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Note

If it is necessary for the wiper motor - V- to run during the work


procedure, the bonnet must be closed completely in vehicles with
a bonnet contact switch - F266- (depending on vehicle equip‐
ment), as otherwise the power supply to the wiper motor - V- will
be interrupted.

om
– Switch on ignition briefly, then switch it off again.
– Press windscreen wiper lever to “flick wipe” position within 10
seconds.
• Wipers move to “service position”.

1.3 Removing and installing wiper blade

.c
Removing
– Move wipers to service position ⇒ page 86 .

t
ke
Caution

Risk of damage to the wiper blade.


♦ Joint-free wipers are very flexible. To lift the wiper blades
off the windscreen, touch them only in the area in which
the wiper blades are attached to the wipers.
ar
– Lift wiper arm off the windscreen.
m
– Push retaining clip in -direction of arrow A-, and push wiper
blade -1- in -direction of arrow B- off wiper arm -2-.
– Remove wiper blade -1-. n AG. Volkswagen AG do
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Install in the reverse order of removal, observing thes afollowing:
u ac
s

ce
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pt
ix

Caution

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Risk of damage to the vehicle body.


ility
ot

wit
, is n

♦ The wiper arms for driver and front passenger sides each
.p

h re
hole

have a different length and must not be interchanged spec


when installing.
es, in part or in w

t to the co
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– Guide wiper blade -1- in parallel in opposite


rrectness of i

-direction of arrow- into wiper arm -2-.


l purpos

♦ Ensure that wiper blade -1- is pushed into wiper arm -2- until
w

retaining clip is heard to engage.


nform
ercia

To leave the “service position”:


m

a
com

t
w

– Operate wiper lever, or drive vehicle faster than 4 km/h.


on in
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te o

thi
s
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Prote AG.

1. Windscreen wiper system 87


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Electrical system - Edition 10.2019

1.4 Removing and installing wiper arms


Special tools and workshop equipment required
♦ Puller - T10369-

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AG. Volkswagen AG d
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Removing

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t spec
– Move wipers to service position ⇒ page 86 .
es, in part or in w

ke
t to the co
– Using a screwdriver, lever caps -arrows- off wiper arms.

rrectness of i
l purpos

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– Loosen but do not completely unscrew nuts -arrows-. yi
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Risk of damage to wiper shafts.


♦ There is a risk of damage to the wiper shafts when trying
to release the wiper arms without using the puller -
T10369/1- .
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w
w
w

88 Rep. gr.92 - Windscreen wash/wipe system


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– Fit puller - T10369/1- to wiper arm -1-.


– Fit thrust piece -2- to wiper arm shaft.
– Turn bolt -3- clockwise until wiper arm -1- has been pulled off
wiper shaft.
– Unscrew nut completely and remove wiper arm -1-.
Installing

om
Install in the reverse order of removal, observing the following:

Caution

Risk of damage to the vehicle body.


♦ Wiper arms for driver and front passenger sides each have

.c
a different length.

– Adjust wiper arms ⇒ page 89 .

t
ke
1.5 Adjusting wiper arms
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1331-
ar
m
io

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Procedure tee
ix

tho
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a ac
ss
ce
e
nl

pt

Note
du

an
itte

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erm

ab

If it is necessary for the wiper motor - V- to run during the work


ility
ot p

procedure, the bonnet must be closed completely in vehicles with


wit
is n

a bonnet contact switch - F266- (depending on vehicle equip‐


h re
ole,

ment), as otherwise the power supply to the wiper motor - V- will


spec
w

be interrupted.
urposes, in part or in wh

t to the co

– Removing wiper arm ⇒ page 88 .


w

– Switch on ignition.
rrectne

– Activate “flick wipe” function on wiper lever, and allow wiper


s

motor - V- to move to its end position.


s o
w
cial p

f i

– Switch off ignition.


nform
mer

– Fit wiper arm together with attached wiper blade onto wiper
atio
m

shaft.
o

n
c

i
or

n thi

– Align wiper blade as follows on windscreen:


te

sd
iva

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cum
for

en
ng

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Cop py
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co

89
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cted agen
Prote 1. Windscreen wiper system
AG.

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Polo 2014 ➤
Electrical system - Edition 10.2019

Driver side

Note

The dimension -A- indicates the distance between the tip of the
wiper blade and the upper edge of the plenum chamber cover at
the bottom edge of the windscreen.

om
♦ Dimension -A- = 30 mm ± 5 mm.

Passenger side

.c
Note

The dimension -B- indicates the distance between the tip of the

t
wiper blade and the upper edge of the plenum chamber cover at

ke
the bottom edge of the windscreen.

♦ Dimension -B- = 30 mm ± 5 mm.


n AG. Volkswagen AG do
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ar ua
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– Tighten nuts -arrows- for wiperuth arms.
o
or
a ac
ss
– Switch on ignition. ce
e
nl

pt
du

m
– Activate “flick wipe” function on wiper lever, and allow wiper
an
itte

y li
arms to move to their end position.
erm

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ility
ot p

– Switch off ignition.


wit
, is n

h re

– Check wiper arm adjustment again and correct, if necessary.


io
hole

spec
es, in part or in w

t to the co
ix

rrectness of i

– Press caps -arrows- onto wiper arms.


l purpos

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Specified torques
nf
ercia

♦ ⇒ “1.1 Assembly overview - windscreen wiper system”,


orm

page 85
m

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Prote AG.
1.6 Removing and installing wiper motor - V-
Special tools and workshop equipment required

90 Rep. gr.92 - Windscreen wash/wipe system


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Electrical system - Edition 10.2019

♦ Torque wrench - V.A.G 1331-

om
♦ Torque wrench - V.A.G 1410-

t .c
ke
AG. Volkswagen AG d
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Note
erm

ab
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If the wiper motor - V- with the wiper motor control unit - J400- is
, is n

h re

to be renewed, start the respective function ⇒ Vehicle diagnostic


hole

spec

tester.
es, in part or in w

io
t to the co

Removing
– Removing wiper arm ⇒ page 88 .
rrectness of i
ix

– Remove plenum chamber cover ⇒ General body repairs, ex‐


l purpos

terior; Rep. gr. 50 ; Plenum chamber cover; Removing and


installing plenum chamber cover .
nf
ercia

– Remove plenum chamber bulkhead ⇒ General body repairs,


o
.p

rm

exterior; Rep. gr. 50 ; Bulkhead; Removing and installing ple‐


m

atio
m

num chamber bulkhead .


o

n in
or c

thi

– Unscrew bolts -arrows-, and swing wiper frame -2- towards


te

sd
a

front.
iv

o
r
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cu
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– Disconnect electrical connector -1-.


f

en
ng

t.
yi Co
op
– Remove wiper frame -2- with linkage and wiper motor - V- fromC py
ht. rig
plenum chamber.
w

rig ht
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Installing cted agen
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Install in the reverse order of removal, observing the following:


w

1. Windscreen wiper system 91


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Electrical system - Edition 10.2019

– Insert securing pin -2- of wiper frame into rubber grommet


-1- in plenum chamber bulkhead. AG. Volkswagen n AG do
wage es n
– Adjust wiper arms ⇒ page 89 . Volks ot g
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Specified torques thoris tee
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♦ ⇒ “1.1 Assembly overview - windscreen wiper system”,
ss

ce
le
page 85

un

pt
an
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itte

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ab
pe

ility
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spec
es, in part or in w

t to the co
1.7 Renewing wiper motor

.c
Special tools and workshop equipment required

rrectness of i
♦ Release lever - 80-200-
l purpos

t
ke
nform
mercia

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com

tion in
r
te o

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s
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Cop py
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♦ Torque wrench - V.A.G 1331-
Prote AG.
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Removing
w

– Remove wiper frame together with wiper motor - V-


⇒ page 90 .
– Using removal lever - 80-200- , lever drive rod -1- off motor
crank ball joint -arrow-.
w
w

92 Rep. gr.92 - Windscreen wash/wipe system


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Electrical system - Edition 10.2019

– Unscrew nut -1-.


– Pull motor crank -2- off wiper motor shaft.
– Unscrew bolts -arrows-.
– Detach wiper motor - V- from wiper frame.
Installing

om
Install in the reverse order of removal, observing the following:
– Attach electrical connector to windscreen wiper motor - V- .
– Switch on ignition.
– Activate “flick wipe” function on wiper lever, and allow wiper
motor - V- to move to its end position.
– Switch off ignition.

.c
– Separate electrical connector.
– Fit wiper motor - V- to wiper frame.

t
– Tighten bolts -arrows-.

ke
AG. Volkswagen AG d
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– Fit motor crank -1- to windscreen wiper motor shaft.


hole

spec
io

♦ Dimension -a- = approx. 7°.


es, in part or in w

t to the co

– Screw on nut -2-.


ix

rrectness of i
l purpos

.p

nform
mercia

a
com

tion in
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w te o

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– Align drive rod -1- parallel to motor crank.


do
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cum
fo

– Tighten nut.
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ng

t.
yi Co
w

op
– Connect drive rod -1- at ball joint -arrow- to motor crank. C py
t. rig
gh ht
yri
– Install wiper frame together with wiper motor - V- ⇒ page 90 .
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co Vo
by lksw
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Prote AG.
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1. Windscreen wiper system 93


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gen AG
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lkswagen AG
does
en: www.pixiomarket.com
olk not
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Polo 2014 ris ➤
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Electrical
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Specified torques e
nl

pt
du

an
itte

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Component Specified torque
erm

ab
ility
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Bolts for securing wiper motor - V- to wiper frame ⇒ “1.1 Assembly overview - windscreen wip‐

wit
, is n

er system”, page 85

h re
hole

Nut for securing motor crank to wiper motor shaft 18 Nm

spec
es, in part or in w

t to the co

om
1.8 Removing and installing rain and light

rrectness of i
sensor
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Note

nf
ercia

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m

atio
♦ The rain and light sensor - G397- has a silicon layer (coupling
om

n in
pad) which forms the contact surface to the windscreen.
or c

thi
e

♦ The rain and light sensors - G397- cannot be renewed arbi‐


t

sd
iva

t
o
trarily.
r
rp

cu
o

m
f

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en
ng

♦ Determine the correct rain and light sensor - G397- using the
t.
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op
part number ⇒ Electronic parts catalogue “ETKA” . C py
ht. rig
rig ht
♦ If the rain and light sensor - G397- is replaced by a rain and
py by
co Vo
by lksw
light sensor - G397- with a different part number, start the re‐
cted agen
Prote AG.
spective function ⇒ Vehicle diagnostic tester.
ar
Removing
– Switch off ignition.
– Equipment version with ignition lock: withdraw ignition key.
m
– Remove interior mirror ⇒ General body repairs, interior; Rep.
gr. 68 ; Interior mirror; Removing and installing interior mirror .
– Disconnect electrical connector -3-.
io

– Insert a narrow screwdriver -5- in the hole as shown in illus‐


tration, and release catches of retaining spring -2- -arrows-.
– Wait 1 minute until silicone pad has fully expanded so that it
ix

can be detached without leaving any residue.


– Detach rain and light sensor - G397- -item 4- by moving it back
and forth, and remove it from mounting -1-.
.p
w
w
w

94 Rep. gr.92 - Windscreen wash/wipe system


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Polo 2014 ➤
Electrical system - Edition 10.2019

Caution

Risk of damage to humidity sender.


♦ The humidity sender -arrow- is very sensitive and must not
be damaged.

om
– If the humidity sender is damaged -arrow-, the rain and light
sensor -1- must be renewed.
– Clean bonding surface on windscreen using lint-free cloth.
• Completely remove any remains of the silicone.
Installing

.c
Install in the reverse order of removal, observing the following:

t
Note

ke
Renew the silicone pad.

– Remove silicone pad -2- from sensor -3- without leaving any
residue.
– Clean bonding surface -1- on sensor with compressed air.
ar
m
AG. Volkswagen AG d
agen oes
olksw not
V gu
io

d by ara
ise nte
or eo
h
aut ra
ss c
– Pull silicone paper -1- off silicone pad -3-.
ce
e
nl

pt
du

ix
an

– The transparent protective film -2- remains on the silicone pad


itte

y li

as an assembly aid.
erm

ab
ility
ot p

wit
, is n

.p

h re
hole

spec
es, in part or in w

t to the co
w

rrectness of i
l purpos

nform
mercia

at
w om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

1. Windscreen wiper system 95


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Polo 2014 ➤
Electrical system - Edition 10.2019

– Using transparent protective film -1- position silicone pad -2-


in centre of sensor -3-.
– Press silicone pad through protective film onto sensor.

om
– Pull protective film -2- off silicone pad -1-.

.c
Note
AG. Volkswagen AG d
agen oes
lksw not
To prevent the silicone pad from being soiled, only remove by the
V o

t
gu
d ara
protective film immediately before installing the sensor. rise nte

ke
ho eo
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

ar

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
m

rrectness of i
l purpos

– Insert sensor -4- in mounting -2-.


io

– Press on retaining clips -1, 5- until they can be heard to en‐

nform
ercia

gage.
m

at
om
ix

ion
c

in t
Note
or

his
ate

do
riv

♦ Even if the sensor is installed correctly, small air bubbles may


p

cum
or
.p

initially appear between the windscreen and the coupling pad.


f

en
ng

t.
yi
After approx. 10 minutes, the contact surface must be free of
Co
op py
bubbles. t. C rig
gh ht
pyri by
♦ If the contact surface is not free of bubbles after 10 minutes,
o Vo
by c lksw
w

cted
the rain and light sensor - G397- must be removed and instal‐
agen
Prote AG.
led anew.
♦ Air bubbles between the windscreen and the coupling pad will
cause the rain and light sensor - G397- to malfunction.
w

– Fit electrical connector -3-.


– Install interior mirror ⇒ General body repairs, interior; Rep. gr.
w

68 ; Interior mirror; Removing and installing interior mirror


– If the rain and light sensor - G397- was renewed, perform cod‐
ing.
Coding rain and light sensor - G397-
– Code rain and light sensor - G397- ⇒ Vehicle diagnostic tester.

96 Rep. gr.92 - Windscreen wash/wipe system


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Electrical system - Edition 10.2019

2 Windscreen washer system


lksw
agen
AG. Volkswagen AG d
oes
n o ot g
yV ua
⇒ “2.1 Assembly overview - windscreened washer system”,
b ran
ris
page 97 ut
ho tee
or
sa ac
⇒ “2.2 Removing and installings washer fluid reservoir”,

ce
e
page 98

nl

pt
du

an
itte

y li
⇒ “2.3 Removing and installing windscreen washer fluid level

om
erm

ab
sender G33 ”, page 100

ility
ot p

wit
, is n

⇒ “2.4 Removing and installing windscreen and rear window

h re
washer pump V59 ”, page 101
hole

spec
es, in part or in w

⇒ “2.5 Removing and installing washer jets”, page 101

t to the co
⇒ “2.6 Adjusting spray jets”, page 102

.c
2.1 Assembly overview - windscreen washer system

rrectness of i
l purpos

1 - Bracket

t nf
ercia

❑ For washer fluid hose

ke
orm
m

2 - Grommet

atio
om

n in
❑ For washer fluid hose in
or c

bonnet

thi
te

sd
iva

❑ Renew if damaged

o
r
rp

cu
ar
o

m
f

en
ng

3 - Electrical connector yi
t.
Co
op
❑ Depending on equip‐
C py
t. rig
gh
ment
ht
pyri by
Vo
o
by c lksw
❑ For right spray jet heater
m
cted agen
Prote
element - Z21-
AG.

4 - Connection piece
❑ For right spray jet
io

5 - Right spray jet


❑ Depending equipment
level, with heating resis‐
tor for right spray jet -
ix

Z21-
❑ Removing and installing
⇒ page 101
.p

❑ Adjusting ⇒ page 102


6 - Connection piece
❑ For left spray jet
w

7 - Left spray jet


❑ Depending equipment
level, with heating resis‐
tor for left spray jet -
w

Z20-
❑ Removing and installing
⇒ page 101
w

❑ Adjusting ⇒ page 102


8 - Electrical connector
❑ Depending on equipment
❑ For left spray jet heater element - Z20-
9 - Electrical connector
❑ Depending on equipment

2. Windscreen washer system 97


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❑ For headlight washer system pump - V11-
10 - Electrical connector AG. Volkswagen AG d
agen oes
❑ For windscreen and yrear
olksw
window washer pump - V59- not
V gu b ara
ed
11 - Electrical connector
ho
ris nte
eo
ut ra
❑ For windscreenss a washer fluid level sender - G33- in washer fluid
c reservoir

ce
le

12 - Connection piece
un

pt
an
d

om
itte

❑ For spray jets of windscreen washer system

y li
erm

ab
ility
13 - Connection piece
ot p

wit
is n

❑ For spray jets of rear window washer system

h re
ole,

❑ ⇒ “4.1 Assembly overview - rear window washer system”, page 108

spec
urposes, in part or in wh

14 - Windscreen and rear window washer pump - V59-

t to the co

.c
❑ Removing and installing ⇒ page 101
15 - Sealing grommet

rrectne
❑ Qty. 2

t
s
❑ Renew if damaged

s o
cial p

ke f in
16 - Washer fluid reservoir

form
mer

❑ Removing and installing ⇒ page 98

atio
m

❑ With windscreen washer fluid level sender - G33-


o

n
c

i
or

n thi
❑ Removing and installing windscreen washer fluid level sender - G33- ⇒ page 100
te

sd
va

ar
i

o
r

17 - Nut
p

cum
r
fo

en
ng

❑ Qty. 2
t.
yi Co
op
❑ 8 Nm
C py
t. rig
gh ht
yri by
18 - Clamping washer
p
m
o Vo
by c lksw
cted agen
Prote AG.
19 - Connection piece
❑ Depending on equipment
❑ For spray jets of headlight washer system
io

❑ ⇒ “5.1 Assembly overview - headlight washer system”, page 111


20 - Headlight washer system pump - V11-
❑ Depending on equipment
ix

❑ Removing and installing ⇒ page 112


21 - Washer fluid line
.p

❑ Servicing ⇒ page 116


22 - Sealing cover
❑ For filler neck
w

23 - Strainer
24 - Filler neck
❑ Must not be removed from washer fluid reservoir
w

2.2 Removing and installing washer fluid


w

reservoir
Special tools and workshop equipment required

98 Rep. gr.92 - Windscreen wash/wipe system


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Electrical system - Edition 10.2019

♦ Torque wrench - V.A.G 1331-

om
♦ Drip tray

.c
Removing
– Switch off ignition and all electrical consumers.
– Withdraw ignition key.

t
– Remove right wheel housing liner ⇒ General body repairs,

ke
exterior; Rep. gr. 66 ; Removing and installing front wheel
housing liner .
– Remove front bumper cover ⇒ General body repairs, exterior;
Rep. gr. 63 ; Front bumper; Removing and installing bumper
cover .
ar
– Remove windscreen and rear window washer pump - V59-
-7- ⇒ page 101 .
AG. Volkswagen AG d
agen oes
Depending on vehicle equipment olksw not
V gu
by
m
d ara
e
– Remove headlight washer system pump - V11- -4-horis nte
eo
⇒ page 112 . s aut ra
c
s
– Disconnect connector -9- from windscreen washer fluid level

ce
le
un

pt
sender - G33- -10-.

an
io itte
d

y li
rm

ab
Continued for all vehicles
pe

ility
ot

wit
, is n

h re
ix hole

spec
es, in part or in w

– Detach wiring harness from retainer -arrow- on washer fluid

t to the co
reservoir.
.p

rrectness of i
l purpos
w

nform
mercia

a
com

tio
w

n in
r
te o

thi
s
iva

do
r
rp

cum
fo
w

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

2. Windscreen washer system 99


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Polo 2014 ➤
Electrical system - Edition 10.2019

– Pull clamping washer -2- off pin on washer fluid reservoir -1-.
AG. Volkswagen AG d
agen oes
ksw not
Caution by
Vol
gu
ara
ed
ris nte
o eo
Risk of leakage. auth
ra
c
ss
♦ The washer fluid reservoir is constructed in a one-piece

ce
e
nl

pt
design. The washer fluid reservoir and the filler neck are
du

an
itte

om
not intended to be separated from each other. If they are

y li
erm

ab
nevertheless detached from each other, the connection

ility
ot p

could leak.

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
– Unclip filler neck -1- in -direction of arrow- from retainer -2-.

.c
rrectness of i
l purpos

t
ke nf
ercia

orm
m

atio
om

n in
or c

thi
te

sd
iva

o
r

ar
rp

cu
o

m
f

en
ng

– Unscrew nuts -arrows- of washer fluid reservoir.


t.
yi Co
Cop py
t. rig
– Remove washer fluid reservoir from threaded pins. opyri
gh by
Vo
ht
by c
m
Installing
lksw
cted agen
Prote AG.
Install in the reverse order of removal, observing the following:

Caution
io

The washer fluid reservoir may become loose and fall off.
♦ When installing, fit clamping washer onto pin on washer
ix

fluid reservoir.

– Fit clamping washer onto pin on washer fluid reservoir.


.p

Specified torques
♦ ⇒ “2.1 Assembly overview - windscreen washer system”, page
97
w

2.3 Removing and installing windscreen


washer fluid level sender - G33-
w

Note
w

♦ The windscreen washer fluid level sender - G33- is integrated


into the washer fluid reservoir and cannot be renewed individ‐
ually.
♦ If it is defective, the washer fluid reservoir must be renewed.

Procedure
– Removing and installing washer fluid reservoir ⇒ page 98 .

100 Rep. gr.92 - Windscreen wash/wipe system


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Electrical system - Edition 10.2019

2.4 Removing and installing windscreen


and rear window washer pump - V59-
n AG. Volkswagen A
ge G do
swa es n
Special tools and workshop
by
Vol
k
equipment required ot g
ua
d ran
se
♦ Drip tray thori tee
or
au ac
Removing ss

ce
e
nl

om
pt
du

– Switch off ignition and all electrical consumers.

an
itte

y li
erm

ab
– Withdraw ignition key.

ility
ot p

– Remove right wheel housing liner ⇒ General body repairs,

wit
, is n

h re
exterior; Rep. gr. 66 ; Removing and installing front wheel
hole

housing liner .

spec
es, in part or in w

– Place drip tray under washer fluid reservoir -1-.

t to the co

.c
– Disconnect connector -5- from windscreen and rear window
washer pump - V59- -7-.

rrectness of i
– Press release tab on connection piece -6- of washer fluid line

t
l purpos

leading to spray jet of rear window washer system, and pull

ke
connection piece off windscreen and rear window washer
pump - V59- -7-.

nform
ercia

– Press release tab on connection piece -8- of washer fluid line


m

at
om

i
leading to spray jets of windscreen washer system, and pull

on
c

connection piece off windscreen and rear window washer


in t
or

his
e

pump - V59- -7-.


t

ar
a

do
priv

– Pull windscreen and rear window washer pump - V59- -7- up‐
um
for

en
g

wards out of washer fluid reservoir -1-.


n

t.
yi Co
op py
Installing
t. C rig
gh ht
m
pyri by
Vo
Install in the reverse order of removal, observing the following:
co lksw
by
cted agen
Prote AG.

Note
io

♦ The connections at the pump and hoses are colour-marked to


prevent incorrect connection of the washer fluid lines to the
windscreen and rear window washer pump - V59- .
ix

♦ The connection pieces must be connected to the correct col‐


our-coded pump connections during installation.
♦ When connecting the washer fluid line, ensure that the con‐
.p

nection piece engages audibly.

– Check sealing grommet of pump for damage, and renew it if


necessary.
w

– Perform functional check.

2.5 Removing and installing washer jets


w

Note
w

Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.

2. Windscreen washer system 101


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Electrical system - Edition 10.2019

Removing
– Push spray jet upwards in -direction of arrow A-, and swing it
at bottom in -direction of arrow B- out of bonnet.

om
.c
– Push release tab on connection piece -2- of washer fluid line
in -direction of arrow-, and pull connection piece off spray jet
-1-.
Depending on vehicle equipment

t
– Disconnect connector -3- from left spray jet heater element -

ke
n AG. Volkswagen AG do
Z20- . lkswage es n
Vo ot g
by ua
Installing ed ran
oris tee
th or
Install in the reverse order of removal, observing the au
following: ac
ss

ce
e
nl

ar

pt
du

an
itte

Note

y li
erm

ab
ility
ot p

When connecting the washer fluid line, ensure that the connection

wit
, is n

piece engages audibly.

h re
m
hole

spec
es, in part or in w

– Starting at the top, push spray jet into mounting hole until it

t to the co
locks in place audibly.
– Adjusting spray jets ⇒ page 102 .
io

rrectness of i
2.6 Adjusting spray jets
l purpos
ix

Procedure

nform
mercia

Caution at
om

ion
.p
c

in t
or

Risk of damage.
his
ate

do
riv

♦ Do not use any objects for cleaning spray jets.


p

cum
for

en
ng

t.
yi
w

Co
Cop py
t. rig
gh ht
pyri by
Note
co Vo
by lksw
cted agen
Prote
w

AG.

In case of uneven spray field due to impurities in the spray jet:


remove spray jet and rinse it through with water, opposite to di‐
rection of spray. Subsequent blowing through with compressed
air against the spraying direction is permitted. Do not use any
w

objects for cleaning spray jets.

– Adjusting windscreen washer system spray jets ⇒ Mainte‐


nance ; Booklet 27.1 ; Descriptions of work

102 Rep. gr.92 - Windscreen wash/wipe system


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Electrical system - Edition 10.2019

3 Rear window wiper system


⇒ “3.1 Assembly overview - rear window wiper system”,
page 103
⇒ “3.2 Removing and installing wiper blade”, page 104
⇒ “3.3 Removing and installing wiper arm”, page 104

om
⇒ “3.4 Adjusting wiper arm”, page 105
⇒ “3.5 Removing and installing rear window wiperwmotor
agen V12 ”,
AG. Volkswagen AG d
oes
page 106 yV
olks not
gu b ara
ed
3.1 Assembly overview - rear window wiper system ris nte
tho e or
au ac
ss

ce
le

.c
un

pt
1 - Cover

an
d
itte

y li
2 - Nut
erm

ab
ility
ot p

❑ 12 Nm

wit
t
is n

h re
3 - Wiper arm
ole,

ke
spec
❑ Removing and installing
urposes, in part or in wh

⇒ page 104

t to the co
❑ Adjusting ⇒ page 105
4 - Seal

rrectne
❑ In rear window
ar

s
❑ Renew if damaged

s o
cial p

f
❑ Removing and installing

inform
⇒ page 106
mer

atio
m

5 - Distance piece
o

n
c

i
or

n
❑ Qty. 3

thi
te

sd
va

6 - Rubber ring
i

o
pr

c
io

um
r
fo

❑ Qty. 3
en
ng

t.
yi Co
op
7 - Nut C py
t. rig
gh ht
yri
❑ With washer p by
Vo
ix

co lksw
by
❑ Qty. 3
cted agen
Prote AG.
❑ 8 Nm
8 - Electrical connector
.p

9 - Rear window wiper motor -


V12-
❑ Removing and installing
w

⇒ page 106
10 - Wiper blade
❑ Removing and installing
w

⇒ page 104
w

3. Rear window wiper system 103


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AG. Volkswagen AG d
o
en: www.pixiomarket.com
w es n
olks ot g
yV
Polo 2014 ➤ ise d b ua
ran
r tee
Electrical system
ut
ho - Edition 10.2019 or
a ac
ss

ce
3.2 Removing and installing wiper blade
le
un

pt
an
d
itte

y li
Removing
erm

ab
ility
ot p

wit
is n

Caution

h re
ole,

spec
urposes, in part or in wh

Risk of damage to the wiper blade.

t to the co

om
♦ Joint-free wipers are very flexible. To lift the wiper blades
off the rear window, touch them only in the area in which
the wiper blades are attached to the wipers.

rrectness
– Lift wiper arm off the rear window.

o
cial p

f in
– Swing wiper blade in -direction of arrow A- out of wiper arm.

form

.c
mer

atio
– Press release button -2-.
om

n
c

i
– Pull wiper blade on wiper blade fastener -1- in
or

n thi
e

-direction of arrow B- out of wiper arm.


t

sd
a

t
iv

o
pr

c
Installing

um
r
fo

ke en
ng

t.
yi
Install in the reverse order of removal, observing the following:
Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
Note Prote
cted AG.
agen

The wiper blade must be heard to engage in the wiper arm.


ar
3.3 Removing and installing wiper arm
m
Special tools and workshop equipment required
♦ Puller - T10369-
io
ix
.p
w

Removing
– Switch on ignition.
– Move wiper lever to “rear window wipe” position.
w

• Wiper moves to “end position”.


– Switch off ignition.
w

104 Rep. gr.92 - Windscreen wash/wipe system


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Polo 2014 ➤
AG. Volkswagen AG
agen
Electrical system - Edition
does
10.2019
olksw not
byV gu
ara
ed
is nte
– Press together cap of wiper arm -1- in -direction of arrow
hor A-. eo
aut ra
c
– Fold up cap in -direction of arrow B-, an unclip it. ss

ce
le
un

pt
– Loosen but do not completely unscrew nut.

an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

om
spec
es, in part or in w

t to the co
rrectness of i
– Fit puller - T10369/5- to wiper arm -2-.
l purpos

.c
– Fit thrust piece -3- to wiper arm shaft.

nform
ercia
– Turn spindle -1- clockwise until wiper arm has been pulled off
the wiper shaft.
m

a
com

tio
t
– Unscrew nut -4- completely and remove wiper arm.

n in
r
te o

thi
ke
Installing

s
iva

do
r
rp

cum
Install in the reverse order of removal, observing the following:
fo

en
ng

t.
yi Co
– Adjust wiper arm ⇒ page 105 . . Cop py
rig
ht ht
rig by
ar cted
by copy Vo
lksw
agen
Prote
3.4 Adjusting wiper arm
AG.

Special tools and workshop equipment required


m
♦ Torque wrench - V.A.G 1331-
io
ix
.p

Procedure
– Remove wiper arm ⇒ page 104 .
w

– Switch on ignition.
– Move wiper lever to “rear window wipe” position.
w

• Wiper moves to “end position”.


– Switch off ignition.
w

– Fit wiper arm together with attached wiper blade onto wiper
shaft.

3. Rear window wiper system 105


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Electrical system - Edition 10.2019

– Align wiper blade as follows on rear window:

Note

The dimension -a- indicates the distance between the tip of the
wiper blade and the lower edge of the rear window.

om
♦ Dimension -a- = 33 mm ± 5 mm.
– Tighten wiper arm nut.
– Activate “rear window wipe” function on wiper lever, and allow
wiper arm to move to its end position.
AG. Volkswagen AG d
– Switch off ignition. agen oes
olksw not
yV gu

.c
b a
– Check wiper arm adjustment
rised
again, and correct it if necessary.rante
ho eo
ut
– Press cap onto swiper
sa arm. ra
c

ce
e

Specified torques
nl

pt
du

t
an
itte

y li
♦ ⇒ “3.1 Assembly overview - rear window wiper system”, page
erm

ab

ke
103

ility
ot p

wit
, is n

h re
3.5 Removing and installing rear window
hole

spec
wiper motor - V12-
es, in part or in w

t to the co
Special tools and workshop equipment required
ar
♦ Torque wrench - V.A.G 1331-
rrectness of i
l purpos

m
nform
mercia

at
om

io
io
n
c

in t
or

his
ate

do
priv

cum
for

ix
en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
o Vo
Removing by c lksw
.p

cted agen
Prote AG.
– Remove wiper arm ⇒ page 104 .
– Remove rear lid trim ⇒ General body repairs, interior; Rep.
gr. 70 ; Luggage compartment trims .
w

– Disconnect electrical connector -1-.


– Unscrew nuts -arrows-.
w

– Carefully remove rear window wiper motor - V12- from rear lid.
Installing
Install in the reverse order of removal, observing the following:
w

– Moisten inner side of seal in rear window with a rubber and


plastic-compatible lubricant (e.g. polyethylene glycol).

106 Rep. gr.92 - Windscreen wash/wipe system


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Electrical system - Edition 10.2019

– Check seal is seated correctly in opening of rear window.


♦ The marking -1- on the seal must align with marking -2- on the
rear window.
– Adjust wiper arm ⇒ page 105 .
Specified torques
♦ ⇒ “3.1 Assembly overview - rear window wiper system”, page

om
103

.c
AG. Volkswagen AG d
agen oes
ksw

t
ol not
byV gu
ara
ed
nte

ke
ris
ho eo
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ar
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
m

rrectness of i
l purpos

io

nform
mercia

a
ix
com

tion in
r
te o

thi
s
iva

do
r
rp

c
.p

um
fo

en
ng

t.
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Cop py
ht. rig
rig ht
py by
o Vo
w

by c lksw
cted agen
Prote AG.
w
w

3. Rear window wiper system 107


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Electrical system - Edition 10.2019

4 Rear window washer system


⇒ “4.1 Assembly overview - rear window washer system”,
page 108
⇒ “4.2 Removing and installing washer. Vfluid reservoir”,
AG olkswagen AG d
page 109 ksw
agen oes
n ol ot g
yV u
⇒ “4.3 Removing andisinstalling rear window washer pump”, page

om
b ara
ed nte
109 uthor eo
ra
sa c
⇒ “4.4 Removing
s and installing spray jet”, page 109

ce
e
nl

pt
du

⇒ “4.5 Adjusting spray jet”, page 110

an
itte

y li
erm

ab
4.1 Assembly overview - rear window washer system

ility
ot p

wit

.c
, is n

h re
hole

1 - Washer fluid reservoir

spec
es, in part or in w

❑ Removing and installing

t to the co
⇒ page 109

t
❑ With windscreen wash‐

ke
er fluid level sender -

rrectness of i
G33-
l purpos

❑ Removing and installing


windscreen washer fluid
level sender - G33-

nf
ercia

o
⇒ page 100
ar rm
m

atio
m

2 - Windscreen and rear win‐


o

n in
c

dow washer pump - V59-


or

thi
te

❑ Removing and installing


sd
iva

o
r

⇒ page 109
m
rp

cu
o

m
f

en
ng

3 - Connection piece
t.
yi Co
op py
❑ For spray jets of rear
t. C rig
gh ht
yri
window washer system p by
Vo
io

co lksw
by
cted agen
4 - Spray nozzle Prote AG.

❑ Removing and installing


⇒ page 109
ix

❑ Adjusting ⇒ page 110


5 - Connection piece
❑ For spray jets of rear
.p

window washer system


6 - High-level brake light
❑ Removing and installing
⇒ page 190
w

❑ With high-level brake


light bulb - M25-
❑ Removing and installing
w

high-level brake light


bulb - M25-
⇒ page 192
w

7 - Washer fluid line


❑ Servicing ⇒ page 116
8 - Coupling point
❑ For washer fluid hose
❑ Connection pieces must be heard to engage when joined

108 Rep. gr.92 - Windscreen wash/wipe system


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4.2 Removing and installing washer fluid


reservoir
AG. Volkswagen AG d
agen oes
olksw not
Note ed byV gu
ara
ris nte
ho eo
ut
The washer fluids reservoir
a (which is the same for the windscreen ra
c
and the rear window washer systems) is located in the front right
s

om
ce
e
nl

wheel housing.

pt
du

an
itte

y li
erm

ab
Procedure

ility
ot p

wit
– Removing and installing washer fluid reservoir ⇒ page 98 .
, is n

h re
hole

4.3 Removing and installing rear window

spec
es, in part or in w

.c
washer pump

t to the co
rrectness of i
Note

t
l purpos

ke
The rear window washer pump supplies both the windscreen and
the rear window washer systems and is located on the washer

nf
ercia

fluid reservoir in the front right wheel housing.

orm
m

atio
m

Procedure
o

n in
or c

ar
thi
– Removing and installing windscreen and rear window washer
te

sd
a

pump - V59- ⇒ page 101 .


iv

o
r
rp

cu
o

m
f

4.4 Removing and installing spray jet


en
ng

t.
yi Co
op py
m
C
Removing ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Note
io

The spray jet is installed in the high-level brake light.

– Remove high-level brake light ⇒ page 190 .


ix

– Press fasteners in -direction of arrow-.


– Pull spray jet -1- towards rear out of high-level brake light.
.p

Installing
Install in the reverse order of removal, observing the following:
w

Note

When connecting the washer fluid line, ensure that the connection
piece engages audibly.
w

– Engage spray jet firmly in high-level brake light.


– Adjusting spray jet ⇒ page 110 .
w

4. Rear window washer system 109


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4.5 Adjusting spray jet


Procedure

Caution

Risk of damage.

om
♦ Do not use any objects for cleaning spray jets.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
Note rise nte
tho eo
au ra
s c
In case of uneven spray field due to impurities in the spray jet: s

ce
.c
e
nl
remove spray jet and rinse it through with water, opposite to di‐

pt
du

an
rection of spray. Subsequent blowing through with compressed
itte

y li
erm

air against the spraying direction is permitted. Do not use any

ab
ility
objects for cleaning spray jets!
ot p

wit
t
, is n

h re
– Adjust spray jet for rear window washer system ⇒ Mainte‐
hole

ke
spec
nance ; Booklet 27.1 ; Descriptions of work .
es, in part or in w

t to the co
rrectness of i
ar
l purpos

nform
ercia

m
m

at
om

ion
c

in t
or

his
ate

do
priv

c
io

um
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
ix

co Vo
by lksw
cted agen
Prote AG.
.p
w
w
w

110 Rep. gr.92 - Windscreen wash/wipe system


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5 Headlight washer system


⇒ “5.1 Assembly overview - headlight washer system”,
page 111
⇒ “5.2 Removing and installing washer fluid reservoir”,
page 112
⇒ “5.3 Removing and installing headlight washer system pump

om
V11 ”, page 112
⇒ “5.4 Removing and installing washer jets”, page 113
⇒ “5.5 Adjusting spray jets”, page 113
. Volkswagen AG
gen AG does
⇒ “5.6 Removing and installing pop-up cylinder”,
Vol
page
ksw 113
a
not
y gu
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5.1 Assembly overview - headlight washer system

.c
rise nte
tho eo
au ra
c
ss

ce
e
nl

1 - Washer fluid reservoir

pt
du

an
t
itte

❑ Removing and installing

y li
erm

ab
⇒ page 112

ke
ility
ot p

❑ With windscreen wash‐

wit
, is n

er fluid level sender -

h re
hole

G33-

spec
es, in part or in w

❑ Removing and installing

t to the co
windscreen washer fluid
level sender - G33-
ar
⇒ page 100

rrectness of i
2 - T-piece
l purpos

❑ Distribution of wash wa‐


m
ter line to headlight

nform
ercia

washer system spray


jets
m

at
om

io
3 - Filler neck

n
c

io

in t
or

❑ Must not be removed


his
ate

from washer fluid reser‐


do
priv

voir
um
for

en
ng

t.
ix

yi
4 - Spray jet assembly
Co
Cop py
t. rig
❑ With pop-up cylinder for yri
gh by
ht
left spray jet
op Vo
by c lksw
cted agen
.p

❑ Removing and installing Prote AG.


spray jets ⇒ page 113
❑ Adjusting spray jets
⇒ page 113
w

❑ Removing and installing


spray jet pop-up cylin‐
der ⇒ page 113
5 - Connection piece
w

❑ Pop-up cylinder for left


spray jet
6 - Washer fluid line
w

❑ Servicing ⇒ page 116


7 - Spray jet assembly
❑ With pop-up cylinder for right spray jet
❑ Removing and installing spray jets ⇒ page 113
❑ Adjusting spray jets ⇒ page 113
❑ Removing and installing spray jet pop-up cylinder ⇒ page 113

5. Headlight washer system 111


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8 - Connection piece
❑ For spray jets of headlight washer system
9 - Headlight washer system pump - V11-
❑ Removing and installing ⇒ page 112

5.2 Removing and installing washer fluid

om
reservoir

Note

The washer fluid reservoir (which is shared by the window and

.c
the headlight washer systems) is located in the front right wheel
housing.

Procedure

t
– Removing and installing washer fluid reservoir ⇒ page 98 .

ke
5.3 Removing and installing headlight
washer system pump - V11-
Special tools and workshop equipment required
♦ Drip tray
ar
Removing
– Switch off ignition and all electrical consumers. agen
AG. Volkswagen AG d
oes
ksw
m
ol not
– Withdraw ignition key. d byV gu
ara
ise nte
r
– Remove right wheel housing liner ⇒ General body repairs,
ut
ho eo
ra
exterior; Rep. gr. 66 ; Removing and installing front
s wheel
s a c
housing liner .

ce
le
io un

pt
an
d

– Place drip tray under washer fluid reservoir -1-.


itte

y li
rm

ab
pe

– Disconnect connector -2- from headlight washer system pump

ility
ot

- V11- -4-.

wit
, is n
ix

h re
– Press release tab on connection piece -3- of washer fluid line
hole

spec
leading to spray jet of rear window washer system, and pull
es, in part or in w

connection piece off headlight washer system pump - V11- t to the co


.p

-4-.
– Pull headlight washer system pump - V11- -4- upwards out of
rrectness of i

washer fluid reservoir -1-.


l purpos

Installing
w

Install in the reverse order of removal, observing the following:


nform
mercia

a
w

com

ti

Note
on in
r
te o

thi

When connecting the washer fluid line, ensure that the connection
s
iva

do

piece engages audibly.


r
rp

c
w

um
fo

en
ng

t.
yi Co
– Check sealing grommet of pump for damage, and renew it if . Cop py
necessary.
ht rig
rig ht
py by
co Vo
– Perform functional check.
by lksw
cted agen
Prote AG.

112 Rep. gr.92 - Windscreen wash/wipe system


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5.4 Removing and installing washer jets

Note

Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.

om
Removing
– Remove pop-up cylinder ⇒ page 113 .
– Press fasteners in -direction of arrow A-.
– Pull spray jets -1- in -direction of arrow B- out of pop-up cylin‐

.c
der -2-.
Installing
Install in the reverse order of removal, observing the following:

t
– Push spray jets into pop-up cylinder until they can be heard to

ke
engage.
– Perform functional check.

5.5 Adjusting spray jets


ar
Note
m
The delivered spray jets are preset by the manufacturergso Athat
G. Volkswagen AG d
there is no need to adjust them following installation. a en oes
olksw not
V y gu
db ara
rise nte
Procedure
io

tho eo
s au ra
c
– Checking adjustment of spray jets ⇒ Maintenance ; Booklet s
ce
le

27.1 ; Descriptions of work .


un

pt
an
d
itte

y li
ix

5.6 Removing and installing pop-up cylinder


erm

ab
ility
ot p

⇒ “5.6.1 Removing and installing pop-up cylinder”, page 113


wit
is n

h re
ole,

⇒ “5.6.2 Removing and installing pop-up cylinder, Polo GTI”, page


.p

spec
urposes, in part or in wh

114
t to the co

5.6.1 Removing and installing pop-up cylinder


Special tools and workshop equipment required
w

rrectne

♦ Drip tray
ss o
cial p

f
w

in

Note
form
mer

atio
m

Removal and installation are described for the left side. The re‐
o

n
c

moval and installation procedure for the right-hand side is basi‐


w

i
or

n thi

cally the same.


te

sd
iva

o
pr

cum
r
fo

Removing
en
ng

t.
yi Co
op
– Remove front bumper cover ⇒ General body repairs, exterior; C py
t. rig
Rep. gr. 63 ; Front bumper; Removing and installing bumper
gh ht
pyri by
cover .
co Vo
by lksw
cted agen
Prote AG.

5. Headlight washer system 113


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agen
Electrical system - Edition 10.2019 Volksw
oes
not
by gu
d ara
ise nte
– Working with compressed air, drive pop-up
ut
hor
cylinder together eo
with cap out of bumper cover, and shold
s a it in place. ra
c

ce
le
– Unclip cap -1- at both sides from fasteners -arrows- on spray

un

pt
an
d
jet holder.

itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

om spec
urposes, in part or in wh

t to the co
rrectnes
.c s o
cial p

f
– Press release tab -1- on connection piece -2- of washer fluid

inform
line, and pull connection piece off pop-up cylinder -3-.
mer

atio
m

– Press release tabs -arrows- of pop-up cylinder -3-.

t
o

n
c

i
or

n
– Pull pop-up cylinder -3- downwards out of mounting.

thi
ke
te

sd
iva

o
r

Installing
p

cum
r
fo

en
ng

Install in the reverse order of removal, observing the following:


t.
yi Co
Cop py
t. rig
gh ht
yri by
Note
Prote
cted
by c
op
ar AG.
Vo
lksw
agen

♦ Observe the markings for distinguishing the left and right pop-
up cylinders.
m
♦ Ensure that the pop-up cylinder engages audibly when being
pushed into the mounting.
♦ When connecting the washer fluid line, ensure that the con‐
nection piece engages audibly.
io

– Adjusting spray jets ⇒ page 113 .

5.6.2 Removing and installing pop-up cylin‐


ix

der, Polo GTI


Special tools and workshop equipment required
.p

♦ Drip tray

Note
w

Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.
w

Removing
– Remove front bumper cover ⇒ General body repairs, exterior;
w

Rep. gr. 63 ; Front bumper; Removing and installing bumper


cover .
– Working with compressed air, drive pop-up cylinder together
with cap out of bumper cover, and hold it in place.

114 Rep. gr.92 - Windscreen wash/wipe system


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– Unclip cap -1- at both sides from fasteners -arrows- on spray


jet holder.

om
– Press release button on connection piece of washer fluid line
-arrow-.

.c
– Pull connection piece off pop-up cylinder.
– Pull pop-up cylinder downwards out of mounting.

t
Installing

ke
Install in the reverse order of removal, observing the following:

Note
AG. Volkswagen AG d
agen oes
olksw not
♦ Observe the markingsedfor by distinguishing the left and right pop-
up cylinders. ris
V gu
ara
nte
ar
h o eo
ut ra
♦ When connecting
ss a
the washer fluid line, ensure that the con‐ c
nection piece engages audibly.
ce
e
nl

pt
du

an
m
itte

y li

– Adjusting spray jets ⇒ page 113 .


erm

ab
ility
ot p

wit
, is n

h re
hole

io

spec
es, in part or in w

t to the co
ix

rrectness of i
l purpos

.p

nform
mercia

at
om

ion
c

in t
w or

his
ate

do
priv

cum
for

en
ng

t.
w

yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
w

Prote AG.

5. Headlight washer system 115


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6 Washer fluid lines


⇒ “6.1 Repairing washer fluid lines”, page 116

6.1 Repairing washer fluid lines

Note

om
AG. Volkswagen AG d
agen oes
olksw not
All instructions and notes regarding this chapter are availabled by un‐
V gu
ara
der ⇒ Electrical system, General information; Rep. gr.ho92 ris ; Hose
e nte
eo
repair . s aut ra
c
s

ce
le
un

pt
an
d
itte

y li
.c
rm

ab
pe

ility
ot

wit
, is n

h re
hole

t
spec
es, in part or in w

ke
t to the co
rrectness of i
l purpos

ar

nform
mercia

a
com

tion in
m
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi
io

Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
ix
.p
w
w
w

116 Rep. gr.92 - Windscreen wash/wipe system


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94 – Lights, bulbs, switches - exterior

om
t .c
ke
n AG. Volkswagen AG do
ar olkswage es n
ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
m
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
io
, is n

h re
hole

spec
es, in part or in w

t to the co
ix

rrectness of i
l purpos
.p

nform
mercia

a
com
w

tion in
r
te o

thi
s
iva

do
r
rp

c
w

um
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri by
w

cop Vo
by lksw
cted agen
Prote AG.

1. Headlights 117
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1 Headlights
⇒ “1.1 Assembly overview - headlight”, page 118
⇒ “1.2 Removing and installing headlight”, page 125
⇒ “1.3 Adjusting headlights”, page 127
⇒ “1.4 Adjusting headlight installation position”, page 127

om
. Volkswagen AG
gen AG does
⇒ “1.5 Removing and installing front turn signal bulbVM5
olks / M7 ”,
wa not
page 128 ed
by gu
ara
is nte
or
⇒ “1.6 Installing repair kit for headlight housing”,
au
th page 133 eo
ra
ss c
⇒ “1.7 Converting headlights from driving on right to driving on

ce
le
un

pt
left”, page 134

an
d
itte

y li
⇒ “1.8 Converting headlights from driving on left to driving on
erm

.c ab
ility
right”, page 139
ot p

wit
is n

⇒ “1.9 Removing and installing headlight range control motor

h re
ole,

V48 / V49 ”, page 144

spec
t
urposes, in part or in wh

⇒ “1.10 Removing and installing headlight dipped beam bulb

t to the co
ke
M29 / M31 ”, page 152
⇒ “1.11 Removing and installing headlight main beam bulb M30 /

rrectne
M32 ”, page 156
⇒ “1.12 Removing and installing gas discharge bulb L13 / L14 ”,

ss
page 161
ar
o
cial p

f in
⇒ “1.13 Removing and installing side light bulb M1 / M3 ”,

form
mer

page 162

atio
om

⇒ “1.14 Removing and installing daytime running light bulb L174 /

n
c

i
or

n
m
L175 ”, page 166

thi
te

sd
iva

o
⇒ “1.15 Removing and installing headlight screen adjustment sol‐
pr

cum
r
fo

enoid N395 / N396 ”, page 166


en
ng

t.
yi Co
op
⇒ “1.16 Removing and installing bulbs for cornering light M51 /
io

C py
t. rig
M52 ”, page 167
gh ht
pyri by
Vo
co lksw
by
⇒ “1.17 Removing and installing headlight starter for gas dis‐ Prote
cted AG.
agen
charge light J426 / J427 ”, page 168
ix

⇒ “1.18 Removing and installing LED modules for daytime run‐


ning light and side light L176 / L177 ”, page 169
⇒ “1.19 Removing and installing starter unit for gas discharge
.p

bulb”, page 169


⇒ “1.20 Removing and installing output module 1 for LED head‐
light A27 / A31 ”, page 170
w

⇒ “1.21 Removing and installing control unit for daytime running


light and side light J860 / J861 ”, page 171

1.1 Assembly overview - headlight


w

⇒ “1.1.1 Assembly overview - halogen headlights H7, version 1”,


page 118
⇒ “1.1.2 Assembly overview - halogen headlights H7, version 2”,
w

page 120
⇒ “1.1.3 Assembly overview - gas discharge headlight”,
page 122
⇒ “1.1.4 Assembly overview - LED headlights”, page 124

1.1.1 Assembly overview - halogen headlights H7, version 1

118 Rep. gr.94 - Lights, bulbs, switches - exterior


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1 - Bolt
❑ Qty. 2
❑ 2.5 Nm
2 - Bolt
❑ For stop
❑ 2 Nm

om
3 - Carrier
❑ For headlight
4 - Cover
❑ For headlight dipped
beam bulb and head‐
light range control motor

.c
5 - Bulb holder wage
n AG. Volkswagen AG do
es n
lks
❑ For holding front turn d byV
o ot g
ua
signal bulb o
ir se
ran
tee

t
th or
u
6 - Cover ss
a ac

ke
ce
le

❑ For bulbs for main beam


un

pt
headlight

an
d
itte

y li
erm

ab
7 - Stop

ility
ot p

❑ For headlight

wit
is n

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8 - Headlight main beam bulb

spec
urposes, in part or in wh

❑ Left headlight main

t to the co
beam bulb - M30- / right
headlight main beam
bulb - M32-
m

rrectne
❑ Removing and installing
⇒ page 156

ss
9 - Side light bulb

o
cial p

f i
io

n
❑ Left side light bulb - form
mer

M1- / right side light bulb


atio

- M3-
om

n
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❑ Removing and installing ⇒ page 162


or

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10 - Speed nut
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11 - Headlight dipped beam bulb C py
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❑ Removing and installing ⇒ page 152 cted agen
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12 - Headlight range control motor


w

❑ Left headlight range control motor - V48- / right headlight range control motor - V49-
❑ Removing and installing ⇒ page 144
w

13 - Headlight mounting
❑ Qty. 2
14 - Adjustment bushes
w

❑ Qty. 2
❑ Correcting installation position of headlight ⇒ page 127
15 - Bolt
❑ Qty. 2
❑ 6 Nm

1. Headlights 119
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Electrical system - Edition 10.2019

16 - Headlights
❑ Front left headlight - MX1- / front right headlight - MX2-
❑ Removing and installing ⇒ page 125
❑ Adjusting ⇒ page 127
❑ Correcting installation position of headlight ⇒ page 127
❑ Installing repair kit for headlight housing ⇒ page 133
❑ Changing headlights over from driving on right to driving on left ⇒ page 134

om
❑ Changing headlights over from driving on left to driving on right ⇒ page 139
17 - Front turn signal bulb
❑ Front left turn signal bulb - M5- / front AG. Volkswagen AGbulb
agenright turn signal does - M7-
olksw not
❑ Removing and installing ⇒edpage
by
V
128 gu
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1.1.2 Assembly overview - halogen headlights H7, version 2

ce
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1 - Bolt

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ke wit
❑ Qty. 2
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❑ 2.5 Nm

spec
es, in part or in w

2 - Bolt

t to the co
❑ For stop
❑ 2 Nm
ar
rrectness of i
3 - Carrier
l purpos

❑ For headlight
m
4 - Front turn signal bulb
nform
ercia

❑ Front left turn signal


m

bulb - M5- / front right


com

tion in

turn signal bulb - M7-


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te o

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❑ Removing and installing


s
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⇒ page 128
r
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6 - Cover
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❑ Qty. 3
7 - Headlight dipped beam bulb
❑ Left headlight dipped
w

beam bulb - M29- / right


headlight dipped beam
bulb - M31-
w

❑ Removing and installing


⇒ page 152
8 - Bulb holder
w

❑ For headlight dipped


beam bulb.
9 - Headlight range control mo‐
tor
❑ Left headlight range control motor - V48- / right headlight range control motor - V49-
❑ Removing and installing ⇒ page 144

120 Rep. gr.94 - Lights, bulbs, switches - exterior


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Electrical system - Edition 10.2019

10 - Headlights
❑ Front left headlight - MX1- / front right headlight - MX2-
❑ Removing and installing ⇒ page 125
❑ Adjusting ⇒ page 127
❑ Correcting installation position of headlight ⇒ page 127
❑ Installing repair kit for “headlight housing” ⇒ page 133
❑ Changing headlights over from driving on right to driving on left ⇒ page 134

om
❑ Changing headlights over from driving on left to driving on right ⇒ page 139
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11 - Headlight mounting Volks ot g
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❑ Correcting installation position of headlight ⇒ page 127

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13 - Bolt

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es, in part or in w

14 - Headlight main beam bulb

t to the co
❑ Left headlight main beam bulb - M30- / right headlight main beam bulb - M32-
❑ Removing and installing ⇒ page 156

rrectness of i
15 - Bulb holder
ar
l purpos

❑ For holding headlight main beam bulb


16 - Stop

nf
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❑ For headlight

m
m

atio
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17 - Handle

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❑ With bulb holder
te

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❑ For holding side light bulb
r
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18 - Side light bulb


t.
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op py
❑ Left side light bulb - M1- / right side light bulb - M3- t. C rig
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❑ Removing and installing ⇒ page 162 cop Vo
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cted agen
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19 - Speed nut
AG.

❑ Qty. 2
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1. Headlights 121
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1.1.3 Assembly overview - gas discharge headlight

1 - Bolt
❑ Qty. 2
❑ 2.5 Nm
2 - Bolt

om
❑ For stop
❑ 2 Nm
3 - Carrier
❑ For headlight
4 - Housing cover

.c
❑ For gas discharge bulb
and headlight range
control motor
5 - Bolt

t
❑ Qty. 4

ke
❑ 1.4 Nm
6 - Cover
❑ For front turn signal bulb
7 - Cover
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❑ For static cornering light
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s
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nering light - M51- / right
ce
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static cornering light -


an
d
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M52-
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❑ Removing and installing


ility
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⇒ page 167
wit
ix
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10 - Spacer
hole

spec
es, in part or in w

11 - Headlight range control motor


t to the co
.p

❑ Left headlight range control motor - V48- / right headlight range control motor - V49-
❑ Removing and installing ⇒ page 144
rrectness of i

12 - Gas discharge bulb


l purpos

❑ Left gas discharge (xenon) bulb - L13- / right gas discharge (xenon) bulb - L14-
❑ With integrated starter unit
nform
ercia

❑ Removing and installing ⇒ page 161


m

a
com

13 - LED module for daytime running light and side light


ion in
r

❑ Left LED module for daytime running light and side light - L176- / right LED module for daytime running
te o

thi

light and side light - L177-


s
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❑ Removing and installing ⇒ page 169


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14 - Headlight mounting
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❑ Qty. 2 opyri
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15 - Adjustment bushes Prote
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❑ Qty. 2
❑ Correcting installation position of headlight ⇒ page 127

122 Rep. gr.94 - Lights, bulbs, switches - exterior


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16 - Bolt
❑ Qty. 2
❑ 6 Nm
17 - Headlight starter for gas discharge bulb
❑ Left headlight starter for gas discharge n AG. Volkswagen AG do headlight starter for gas discharge bulb - J427-
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❑ Removing and installinge⇒ d page 168
by ua
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18 - Bolt utho eo
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❑ Qty. 3

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❑ 1.4 Nm

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19 - Headlights

ab
pe

ility
❑ Front left headlight - MX1- / front right headlight - MX2-
ot

wit
, is n

h re
❑ Removing and installing ⇒ page 125

.c
hole

spec
❑ Adjusting ⇒ page 127
es, in part or in w

t to the co
❑ Correcting installation position of headlight ⇒ page 127
❑ Installing repair kit for headlight housing ⇒ page 133

t
❑ Changing headlights over from driving on right to driving on left ⇒ page 134

rrectness of i
ke
❑ Changing headlights over from driving on left to driving on right ⇒ page 139
l purpos

20 - Front turn signal bulb


❑ Front left turn signal bulb - M5- / front right turn signal bulb - M7-

nform
ercia

❑ Removing and installing ⇒ page 128


m

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com

tion in
r
te o

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1. Headlights 123
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1.1.4 Assembly overview - LED headlights

1 - Headlights
❑ Front left headlight -
MX1- / front right head‐
light - MX2-
❑ Removing and installing

om
⇒ page 125
❑ Adjusting ⇒ page 127
❑ Correcting installation
position of headlight
⇒ page 127 AG. Volkswagen AG d
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⇒ page 133 aut ra
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❑ Changing headlights

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over from driving on

pt
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t
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right to driving on left

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⇒ page 134

ke
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❑ Changing headlights
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over from driving on left

h re
hole

to driving on right

spec
⇒ page 139
es, in part or in w

t to the co
2 - Carrier
ar
❑ For headlight

rrectness of i
3 - Bolts
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❑ Qty. 2
m
❑ 2.5 Nm

nform
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4 - Bolt
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❑ For stop
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❑ 2 Nm
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beam opyri
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❑ Removing and installing ⇒ page 159
7 - Bolts
❑ Qty. 4
w

❑ 2 Nm
8 - Bolts
❑ Qty. 4
w

❑ 1.5 Nm
9 - Cover
❑ For main beam
w

10 - Bolts
❑ Qty. 11
❑ 1.4 Nm
11 - LED module for daytime running light and side light
❑ Left LED module for daytime running light and side light - J860- / right LED module for daytime running
light and side light - J861-

124 Rep. gr.94 - Lights, bulbs, switches - exterior


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n AG. Volkswagen AG do
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tee
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❑ Removing and installing ⇒ page
ss
a 171 ac

ce
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nl
12 - Cover

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du

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❑ For dipped beam

y li
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ab
ility
13 - LED with heat sink for dipped beam

ot p

wit
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❑ Headlight dipped beam bulb -M29- / -M31-

h re
hole
❑ Removing and installing ⇒ page 155

spec
es, in part or in w

om
14 - Headlight range control motor

t to the co
❑ Left headlight range control motor - V48- / right headlight range control motor - V49-
❑ Removing and installing ⇒ page 150

rrectness of i
15 - Headlight mounting
l purpos

❑ Qty. 2

.c nf
ercia

16 - Adjustment bushes

orm
❑ Qty. 2
m

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❑ Correcting installation position of headlight ⇒ page 127


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17 - Bolts
t

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❑ Qty. 2
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❑ 6 Nm
t.
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❑ Qty. 4 cop Vo
by lksw
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❑ 1.4 Nm
ar Prote AG.

19 - LED module for headlight electronics


❑ Output module 1 for LED headlight -A27- / -A31-
❑ Removing and installing ⇒ page 170
m
20 - Front turn signal bulb
❑ Front left turn signal bulb - M5- / front right turn signal bulb - M7-
❑ Removing and installing ⇒ page 132
io

21 - Cover
ix

1.2 Removing and installing headlight


Special tools and workshop equipment required
.p

♦ Torque screwdriver - V.A.G 1624-


w
w
w

Note

Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.

1. Headlights 125
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Removing
– Switch off ignition and all electrical consumers.
– Withdraw ignition key.

Caution

Danger of damage to component surfaces.

om
♦ When removing and installing the headlight, the surface
of the front bumper cover may be scratched.
♦ Mask off the relevant areas with commercially available
adhesive tape.

.c
– Mask off front bumper cover in the area of headlight with com‐
mercially available adhesive tape.
– Disconnect connector -2- from headlight -1-.

t
ke
ar
AG. Volkswagen AG d
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– Unscrew bolts -2- of headlight -1-. ut
ho eo
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s
– Detach headlight -1- at bottom first from inner headlight

ce
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nl

mounting and then from outer headlight mounting.

pt
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an
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– Remove headlight -1- towards front in -direction of arrow- from
erm

ab
lower headlight mountings.

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wit
, is n

– Remove headlight -1- towards front from body aperture.

h re
ix hole

spec
Installing
es, in part or in w

t to the co
Install in the reverse order of removal, observing the following:
.p

– Insert headlight into body aperture, and press it against upper


stop.
rrectness of i

• When doing this, ensure that the headlight slides into lower
l purpos

headlight mountings.
w

nform
ercia

– Tighten bolts -2- of headlight -1-.


m

at
om

– Check installation position of headlight -1- so that shut lines/


io
w

n
c

gaps between headlight and body are even.


in t
or

his
ate

• If the shut lines/gaps around the headlight -1- are uneven, the
do
riv

installation position must be adjusted ⇒ page 127 .


p

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for
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t.
– Perform functional check.
yi Co
Cop py
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– Check headlight setting and adjust headlight as necessary gh ht
yri by
⇒ page 127 .
op Vo
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Prote AG.
Specified torques
♦ ⇒ “1.1 Assembly overview - headlight”, page 118

126 Rep. gr.94 - Lights, bulbs, switches - exterior


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AG. Volkswagen AG d
agen oes
ksw
by
Vol not
gu Polo 2014 ➤
d ara
orise Electrical
nte system - Edition 10.2019
h eo
aut ra
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1.3 Adjusting headlights

ce
le
un

pt
an
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⇒ “1.3.1 Adjusting headlights, halogen headlights H7”,

itte

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page 127

erm

ab
ility
⇒ “1.3.2 Adjusting headlights, gas discharge headlight”, ot p

wit
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page 127

h re
ole,

spec
⇒ “1.3.3 Adjusting headlights, auxiliary headlight”, page 127
urposes, in part or in wh

om
t to the co
1.3.1 Adjusting headlights, halogen head‐
lights H7

rrectne
Procedure

s
– Adjust halogen headlights H7 ⇒ Maintenance ; Booklet 27.1 ;

s o
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Descriptions of work .

f in

.c form
mer

1.3.2 Adjusting headlights, gas discharge

atio
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headlight
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Procedure
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27.1 ; Descriptions of work .


t.
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1.3.3 Adjusting headlights, auxiliary headlight


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Note
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Retrofitted auxiliary headlights of other systems must be checked


and adjusted according to valid guidelines.
m
1.4 Adjusting headlight installation position
io

Note

♦ If it transpires during checking of the installation position that


the shut lines/gaps between headlight and body are uneven,
ix

the installation position must be adjusted.


♦ Usually, the installation position of the headlights must be ad‐
justed only if the headlights or the front bumper cover is
renewed.
.p

♦ The procedure for adjusting the headlight is described for the


left side. The procedure on the right side is analogous.
w

Procedure
– Remove headlight ⇒ page 125 .
– Remove front bumper cover ⇒ General body repairs, exterior;
w

Rep. gr. 63 ; Front bumper; Removing and installing bumper


cover .
w

1. Headlights 127
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Polo 2014 ➤ wage
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Electrical system d-bEdition
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– Loosen bolts -2-sof
au guide.
t ra
c
s
– Install headlight ⇒ page 125 .

ce
le
un

pt
an
d
itte

– Adjust alignment of headlight to body by screwing adjustment

y li
erm

ab
bush -1- in or out, or by moving headlight mounting.

ility
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wit
– Tighten bolts -2- of guide.
is n

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ole,

– Install front bumper cover ⇒ General body repairs, exterior;

spec

om
urposes, in part or in wh

Rep. gr. 63 ; Front bumper; Removing and installing bumper

t to the co
cover .
– Check installation position again, and make sure that shut
lines/gaps between headlight and body are even.

rrectne
– Perform functional check.

ss
– Check headlight setting and adjust headlight as necessary

.c
cial p

f
⇒ page 127 .

inform
mer

Specified torques

atio
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♦ ⇒ “1.1 Assembly overview - headlight”, page 118

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1.5 Removing and installing front turn signal


i

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bulb -M5- / -M7-


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⇒ “1.5.1 Removing and installing front turn signal bulb M5 / M7 , ht. rig
rig ht
halogen headlights H7, version 1”, page 128
py by
co Vo

⇒ “1.5.2 Removing and installing front turn signal bulb M5 / M7 ,


Prote
cted
by
ar
AG.
lksw
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halogen headlights H7, version 2”, page 129


⇒ “1.5.3 Removing and installing front turn signal bulb M5 / M7
(gas discharge headlights)”, page 130
m
⇒ “1.5.4 Removing and installing front turn signal bulb M5 / M7 ,
LED headlights”, page 132

1.5.1 Removing and installing front turn signal


io

bulb -M5- / -M7- , halogen headlights


H7, version 1
ix

Note

Removal and installation are described for the left side. The re‐
.p

moval and installation procedure for the right-hand side is basi‐


cally the same.

Removing
w

– Remove headlight ⇒ page 125 .


– Turn bulb holder -1- in -direction of arrow-, and pull front left
turn signal bulb - M5- towards rear out of reflector.
w
w

128 Rep. gr.94 - Lights, bulbs, switches - exterior


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– Press front left turn signal bulb - M5- -2- in


-direction of arrow A- into grip with bulb holder -1-.
– Turn front left turn signal bulb - M5- -2- in
-direction of arrow B-, and pull it in -direction of arrow C- out
of grip with bulb holder -1-.
Installing
Install in the reverse order of removal, observing the following:

om
Caution

Risk of damage to the headlight.


♦ Do not touch the glass part of the bulb with bare fingers.
Fingers leave traces of grease on the glass bulb, which

.c
evaporate when the bulb is switched on and cause the
glass bulb to cloud over.
♦ Wear e.g. cleanwfabric
agen gloves when
AG. Volkswagen AGinserting
doe bulbs.
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– Install headlight ⇒ page 125 .


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– Perform functional check.


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– Check headlight setting and adjust headlight as necessary


h re
ole,

⇒ page 127 .
spec
urposes, in part or in wh

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1.5.2 Removing and installing front turn signal


m
bulb -M5- / -M7- , halogen headlights
rrectne

H7, version 2
io
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Note
inform
mer

Removal and installation are described for the left side. The re‐
atio
ix
m

moval and installation procedure for the right-hand side is basi‐


o

n
c

cally the same.


or

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Removing
.p

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t.
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– Remove headlight ⇒ page 125 .
Co
Cop py
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– Pull cap -3- off headlight.
gh ht
pyri by
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lksw
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Prote AG.
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w

1. Headlights 129
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– Pull grip with bulb holder -1- in -direction of arrow- out of re‐
flector -2-.

om
– Pull front left turn signal bulb - M5- -2- in -direction of arrow- AG. Volkswagen A
out of bulb holder -1-. wage
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Installing db ara
rise nte
tho eo
Install in the reverse order of removal, observing
s au the following: ra
c
s

t ce
le
un

pt
Caution

an
d

ke
itte

y li
rm

ab
pe

ility
Risk of damage to the bulb.
ot

wit
, is n

♦ Do not touch the glass part of the bulb with bare fingers.

h re
hole

Fingers leave traces of grease on the glass bulb, which

spec
evaporate when the bulb is switched on and cause the
ar
es, in part or in w

t to the co
glass bulb to cloud over.
♦ Wear e.g. clean fabric gloves when inserting bulbs.

rrectness of i
♦ Make sure cover cap is correctly seated when installing.
m
The ingress of water will cause permanent damage to the
l purpos

headlight.

nform
ercia

io
m

a
– Install cap -3-.
com

tion in
– Install headlight ⇒ page 125 .
r
te o

thi
s
iva

– Perform functional check.


do
r
ix rp

cum
fo

– Check headlight setting and adjust headlight as necessary


en
ng

t.
yi
⇒ page 127 .
Co
Cop py
ht. rig
rig ht
.p

py by
co Vo
by lksw
cted agen
Prote AG.
w

1.5.3 Removing and installing front turn signal


bulb -M5- / -M7- (gas discharge head‐
w

lights)
w

Note

Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.

Removing
– Remove headlight ⇒ page 125 .

130 Rep. gr.94 - Lights, bulbs, switches - exterior


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– Pull cap -3- off headlight.

om
– Turn bulb holder -1- in -direction of arrow-, and pull front left
turn signal bulb - M5- out of reflector.

t .c
olkswage
n AG. Volkswagen AG do
es n
ot g

ke
ir se
d byV
ar ua
ran
tee
– Press catches -arrows-, and pull front left turn
uth signal bulb - M5-
o
or
-1- out of bulb holder -2-. ss
a ac

ce
le
un

pt
m

an
d
itte

y li
Note
rm

ab
pe

ility
ot

The left front turn signal bulb - M5- is permanently attached to the

wit
, is n

bulb base and cannot be dismantled.

h re
io hole

spec
es, in part or in w

Installing

t to the co
Install in the reverse order of removal, observing the following:
ix

Caution rrectness of i
l purpos

Risk of damage to the headlight.


.p

nform
ercia

♦ Do not touch the glass part of the bulb with bare fingers.
Fingers leave traces of grease on the glass bulb, which
m

a
com

evaporate when the bulb is switched on and cause the


ion in

glass bulb to cloud over.


w
r
te o

thi
s
iva

♦ Wear e.g. clean fabric gloves when inserting bulbs.


do
r
rp

cum
fo

♦ Make sure cover cap is correctly seated when installing.


en
g
w

t.
The ingress of water will cause permanent damage to the
yi Co
op
headlight.
C py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
w

Prote AG.

1. Headlights 131
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– Install cap -3-.


– Install headlight ⇒ page 125 .
– Perform functional check.
– Check headlight setting and adjust headlight as necessary
⇒ page 127 .

om
1.5.4 Removing and installing afront
gen AGturn signal
. Volkswagen AG
does
ksw

.c
bulb -M5- / -M7- ,edLED V headlights
ol not
by gu
ara
ris nte
utho eo
ra
a c
ss
Note

ce

t
e
nl

pt
du

an
itte

ke
Removal and installation are described for the left side. The re‐

y li
erm

ab
moval and installation procedure for the right-hand side is basi‐

ility
ot p

cally the same.

wit
, is n

h re
hole

– Open housing cover -3-.

spec
es, in part or in w

ar
t to the co
rrectness of i
m
l purpos

nform
mercia

io

at
om

ion
c

in t
or

his
ate

do
riv

– Release catches -arrows-, and pull out front turn signal bulb -
p

c
ix

um
or

M5- / -M7- -1-.


f

en
ng

t.
yi Co
Installing t. Cop py
rig
gh ht
Install in the reverse order of removal, observing the following:
yri by
.p

cop Vo
by lksw
cted agen
Prote AG.
Caution

Risk of damage to the headlight.


w

♦ Do not touch the glass part of the bulb with bare fingers.
Fingers leave traces of grease on the glass bulb, which
evaporate when the bulb is switched on and cause the
w

glass bulb to cloud over.


♦ Wear e.g. clean fabric gloves when inserting bulbs.
♦ Make sure cover cap is correctly seated when installing.
w

The ingress of water will cause permanent damage to the


headlight.

132 Rep. gr.94 - Lights, bulbs, switches - exterior


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– Install housing cover -3-.


– Install headlight ⇒ page 125 .
– Perform functional check.
– Check headlight setting and adjust headlight as necessary
⇒ page 127 .

om
1.6 Installing repair kit for headlight housing

.c
Special tools and workshop equipment required
♦ Torque screwdriver - V.A.G 1624-
n AG. Volkswagen AG do
wage

t
lks es n
o ot g
byV ua

ke
d ran
ir se tee
tho
u or
a ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

ab
ar
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
♦ Electric cutter - V.A.G 1561 A-

rrectness of i
io
l purpos

nf
ercia

orm
ix
m

atio
om

n in
or c

thi
te

sd
.p iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
op py
♦ Blade - V.A.G 1561/18- t. C rig
gh ht
yri by
w

cop Vo
by lksw
cted agen
Prote
Note
AG.

♦ The work procedure is described for the left side. The work
w

procedure for the right side is analogous.


♦ This work requires the repair kit for “headlight housing” ⇒
Electronic parts catalogue .
w

Procedure
– Remove headlight ⇒ page 125 .
– Place headlight on soft and clean surface.
– Using electric cutter - V.A.G 1561 A- and blade - V.A.G
1561/18- , cut damaged retaining tab off headlight housing.

1. Headlights 133
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AG. Volkswagen AG d
oes
olksw not
V gu
by ara
– Grind off cut edge on headlight housing,
rise d and remove any re‐ nte
maining roughness from headlightut
ho housing. eo
ra
s a c
s
– Install new retaining tab -1-, and tighten bolts -arrows-.

ce
e
nl

pt
du

an
itte

y li
erm

ab
Note

ility
ot p

wit
, is n

♦ Note the different sizes of the retaining tabs.

om
h re
hole

spec
♦ The inner retaining tab is smaller than the outer retaining tab.
es, in part or in w

t to the co
– Install headlight ⇒ page 125 .

rrectness of i
l purpos

.c
Specified torques

nform
ercia

Component Specified torque


m

t at
om

Bolts for new retaining tab 1.4 Nm

ion
c

ke
in t
or

his
ate

do
priv

cum
1.7 Converting headlights from driving on
for

en
ng

t.
yi
right to driving on left
Co
Cop py
t. rig

⇒ “1.7.1 Changing headlights over from driving on right to driving by c


opyri
gh
ar by
Vo
lksw
ht

on left, left halogen headlight H7”, page 134 Prote


cted AG.
agen

⇒ “1.7.2 Changing headlights over from driving on right to driving


on left, left gas discharge headlight”, page 135
m
⇒ “1.7.3 Changing headlights over from driving on right to driving
on left, left LED headlight”, page 136
⇒ “1.7.4 Changing headlights over from driving on right to driving
on left, right halogen headlight H7”, page 137
io

⇒ “1.7.5 Changing headlights over from driving on right to driving


on left, right gas discharge headlight”, page 137
⇒ “1.7.6 Changing headlights over from driving on right to driving
ix

on left, right LED headlight”, page 138

1.7.1 Changing headlights over from driving


.p

on right to driving on left, left halogen


headlight H7
w

Note

♦ The headlight conversion set comprises 2 pieces of film.


w

♦ Please note the different part numbers for the headlight con‐
version sets for converting from right to left-hand traffic ⇒
Electronic Parts Catalogue .
♦ Both headlights of a vehicle must always be converted.
w

♦ The details "right" and "left" on the masking films always refer
to the direction of travel.
♦ It is only permissible to make use of the headlight conversion
set for a short period of time. When permanently driving in the
respective country during a longer period of time, suitable
headlights need to be installed according to valid specifica‐
tions.

134 Rep. gr.94 - Lights, bulbs, switches - exterior


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Procedure
– Turn rotary light switch - EX1- to “0” position.
– Clean headlight lenses.
– Remove protective film on back of assembly film -C- in area
-D- only.
– Align edges -B- of application film -C- with trim lines -A- on

om
headlight lens.
– Press area -D- firmly onto headlight lens.
– Carefully pull application film -C- off the headlight lens.
• The masking film -D- remains on the headlight lens.
– Remove remaining adhesive from headlight:

.c
♦ Remove any remaining adhesive using only alcohol-based or
alcohol and water-based cleaning fluid, e.g. a cloth soaked in
isopropanol.

t
♦ Customers should be informed of how to remove residual ad‐
hesive after the masking film is pulled off.

1.7.2 Changing headlights ksw over from driving


agen
A n AG d G. Volkswage

ke
ol
oes
not
ar
on right to driving on left, left gas dis‐
y V gu
d b ara
rise nte
charge headlight
tho eo
u ra
sa s c
If a right-hand drive vehicle is driven in a left-hand drive country,
ce
le

m
un

pt

or vice versa, the headlights must be converted. This is necessary


an
d
itte

y li

in order to avoid dazzling oncoming traffic with the asymmetric


rm

ab

low beam headlights.


pe

ility
ot

wit

Procedure
, is n

io

h re
hole

spec
es, in part or in w

Note
t to the co
ix

♦ The conversion from driving on left to driving on right, or vice


versa, is performed by means of the infotainment system.
rrectness of i

♦ It is only permissible to make use of the headlight converter


l purpos

.p

for a short period of time. When permanently driving in the


respective country during a longer period of time, suitable
nform
ercia

headlights need to be installed according to valid specifica‐


tions.
m

a
com

ti
w

on in

– Press CAR button on display unit for front information display


r
te o

thi

and operating unit control unit - J685- .


s
iva

do
r
rp

cum

– Press function buttons Setup and Light .


w
fo

en
ng

t.
yi Co
– Perform adjustment in menu “Light Settings”. t. Cop py
rig
gh ht
pyri by
Vo
o
w

c by lksw
cted agen
Prote AG.

1. Headlights 135
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1.7.3 Changing headlights over from driving


on right to driving on left, left LED head‐
light

Note

om
♦ The headlight conversion set consists of 2 masking films with
different part numbers.
♦ Both headlights of a vehicle must always be converted.
♦ It is only permissible to make use of the headlight conversion
set for a short period of time. When permanently driving in the
respective country during a longer period of time, suitable
headlights need to be installed according to valid specifica‐

.c
tions.

Procedure

t
– Turn rotary light switch - EX1- to 0 position.

ke
– Clean headlight lenses.
– Remove protective backing from application film -3- in area
-4- only.
– Align edges -2- of application film -3- with trim lines -1- on
headlight lens.
ar
– Press area -4- firmly onto headlight lens.
– Carefully pull application film -3- off headlight lens.
m
The masking film -4- remains on the lens of the headlight.
n AG. Volkswagen A
– Remove any remaining olks
wadhesive
age using only alcohol-based
G do
es n
ot g
or
alcohol and water-based
d by V cleaning fluid, e.g. a cloth soaked
ua
r
in
isopropanol. orise ante
io

e th or
au ac
ss
ce
le

Note
un

pt
an
d
itte

y li
ix
erm

Customers should be informed of how to remove residual adhe‐


ab
ility

sive after the masking film is pulled off.


ot p

wit
is n

h re
ole,

.p

spec
urposes, in part or in wh

t to the co
w

rrectness o
cial p

f
w

inform
mer

atio
om

n
c

i
w or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

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AG. Volkswagen AG d
agen
1.7.4 Changing headlights over Vfrom driving
w oes
olks not
gu
by ara
on right to driving ontholeft, right halogen
ed
ris nte
eo
headlight H7 ss
au ra
c

ce
le
un

pt
an
d
itte

y li
Note

erm

ab
ility
ot p

om
♦ The headlight conversion set comprises 2 pieces of film.

wit
is n

h re
ole,
♦ Please note the different part numbers for the headlight con‐

spec
version sets for converting from right to left-hand traffic ⇒
urposes, in part or in wh

Electronic Parts Catalogue .

t to the co
♦ Both headlights of a vehicle must always be converted.

rrectne
♦ The details "right" and "left" on the masking films always refer

.c
to the direction of travel.

s
♦ It is only permissible to make use of the headlight conversion

s o
cial p

f
set for a short period of time. When permanently driving in the

inform
respective country during a longer period of time, suitable

t
mer

headlights need to be installed according to valid specifica‐

atio
ke
m

tions.
o

n
c

i
or

n thi
te

Procedure

sd
iva

o
pr

cum
r

– Turn rotary light switch - EX1- to “0” position.


fo

en
ng

t.
yi
– Clean headlight lenses.
gh
t.
ar
Cop
Co
py
rig
ht
yri
– Remove protective film on back of assembly film -C- in area p by
co Vo
-D- only.
by lksw
cted agen
Prote AG.
– Align edges -B- of application film -C- with trim lines -A- on
m
headlight lens.
– Press area -D- firmly onto headlight lens.
– Carefully pull application film -C- off the headlight lens.
io

• The masking film -D- remains on the headlight lens.


– Remove remaining adhesive from headlight:
♦ Remove any remaining adhesive using only alcohol-based or
ix

alcohol and water-based cleaning fluid, e.g. a cloth soaked in


isopropanol.
♦ Customers should be informed of how to remove residual ad‐
.p

hesive after the masking film is pulled off.


w

1.7.5 Changing headlights over from driving


on right to driving on left, right gas dis‐
w

charge headlight
If a right-hand drive vehicle is driven in a left-hand drive country,
or vice versa, the headlights must be converted. This is necessary
w

in order to avoid dazzling oncoming traffic with the asymmetric


low beam headlights.

1. Headlights 137
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Procedure

Note

♦ The conversion from driving on left to driving on right, or vice


versa, is performed by means of the infotainment system.
♦ It is only permissible to make use of the headlight converter

om
for a short period of time. When permanently driving in the
respective country during a longer period of time, suitable
headlights need to be installed according to valid specifica‐
tions.

– Press CAR button on display unit for front information display


. Volkswagen AG
and operating unit control unit
swa- J685- .
gen AG does

.c
olk not
yV gu
– Press function buttons
ise
d bSetup and Light . ara
nte
r
tho eo
– Perform adjustment
sa
u in menu “Light Settings”. ra
c
s

t
ce
le

1.7.6 Changing headlights over from driving


un

pt
an
d

ke
itte

on right to driving on left, right LED head‐

y li
rm

ab
light
pe

ility
ot

wit
, is n

h re
hole

spec
Note
es, in part or in w

ar
t to the co
♦ The headlight conversion set consists of 2 masking films with
different part numbers. rrectness of i

♦ Both headlights of a vehicle must always be converted.


m
l purpos

♦ It is only permissible to make use of the headlight conversion


set for a short period of time. When permanently driving in the
respective country during a longer period of time, suitable
nform
ercia

headlights need to be installed according to valid specifica‐


m

io

tions.
a
com

tion in
r
te o

Procedure
thi
s
iva

do
r

– Turn rotary light switch - EX1- to 0 position.


rp

c
ix
um
fo

en
ng

– Clean headlight lenses.


t.
yi Co
Cop py
t. rig
– Remove protective backing from application film -3- in area yri
gh ht
.p

by
-4- only.
op Vo
by c lksw
cted agen
Prote
– Align edges -2- of application film -3- with trim lines -1- on
AG.

headlight lens.
– Press area -4- firmly onto headlight lens.
w

– Carefully pull application film -3- off headlight lens.


The masking film -4- remains on the lens of the headlight.
w

– Remove any remaining adhesive using only alcohol-based or


alcohol and water-based cleaning fluid, e.g. a cloth soaked in
isopropanol.
w

Note

Customers should be informed of how to remove residual adhe‐


sive after the masking film is pulled off.

138 Rep. gr.94 - Lights, bulbs, switches - exterior


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1.8 Converting headlights from driving on


left to driving on right
⇒ “1.8.1 Changing headlights over from driving on left to driving
on right, left halogen headlight H7”, page 139
⇒ “1.8.2 Changing headlights over from driving on left to driving
on right, left gas discharge headlight”, page 140

om
⇒ “1.8.3 Changing headlights over from driving on left to driving
on right, left LED discharge headlight”, page 141
⇒ “1.8.4 Changing headlights over from driving on left to driving
on right, right halogen headlight H7”, page 142
⇒ “1.8.5 Changing headlights over from driving on left to driving
on right, right gas discharge headlight”, page 142

.c
. Volkswagen AG
gen AG does
⇒ “1.8.6 Changing headlights over from driving on Vol
kleft
swato driving not
on right, right LED headlight”, page 143 ed
by gu
ara
ris nte
tho eo
1.8.1 Changing headlights over from driving u ra

t
a c
ss
on left to driving on right, left halogen

ce
le

ke
un

pt
headlight H7

an
d
itte

y li
erm

ab
ility
ot p

wit
Note
is n

h re
ole,

ar

spec
♦ The headlight conversion set comprises 2 pieces of film.
urposes, in part or in wh

t to the co
♦ Please note the different part numbers for the headlight con‐
version sets for converting from left to right-hand traffic ⇒
Electronic Parts Catalogue .

rrectne
m
♦ Both headlights of a vehicle must always be converted.

s
♦ The details "right" and "left" on the masking films always refer

s o
cial p

f
to the direction of travel.

inform
io
mer

♦ It is only permissible to make use of the headlight conversion

atio
set for a short period of time. When permanently driving in the
om

n
respective country during a longer period of time, suitable
c

i
or

n
headlights need to be installed according to valid specifica‐
thi
te

sd
ix a

tions.
iv

o
pr

cum
r
fo

en
ng

Procedure
t.
yi Co
Cop py
.p

t.
– Turn rotary light switch - EX1- to “0” position.
rig
gh ht
pyri by
Vo
co
– Clean headlight lenses.
by lksw
cted agen
Prote AG.
w
w
w

1. Headlights 139
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– Remove protective film on back of assembly film -C- in area


-D- only.
– Align edges -B- of application film -C- with trim lines -A- on
headlight lens.
– Press area -D- firmly onto headlight lens.
– Carefully pull application film -C- off the headlight lens.

om
• The masking film -D- remains on the headlight lens.
– Remove remaining adhesive from headlight:
♦ Remove any remaining adhesive using only alcohol-based or
alcohol and water-based cleaning fluid, e.g. a cloth soaked in
isopropanol.
♦ Customers should be informed of how to remove residual ad‐

.c
hesive after the masking film is pulled off.

t
ke
1.8.2 Changing headlights over from driving
on left to driving on right, left gas dis‐
charge headlight
If a right-hand drive vehicle is driven in a left-hand drive country,
or vice versa, the headlights must be converted. This is necessary
ar
in order to avoid dazzling oncoming traffic with the asymmetric
low beam headlights.
Procedure
m
Note
n AG. Volkswagen AG do
swage es n
♦ The conversion from driving on left to driving on right, y V or vice
io

olk ot g
b ua
versa, is performed by means of the infotainment ir se system.
d ran
tee
tho
or
♦ It is only permissible to make use of the headlight
ss
au
converter ac
for a short period of time. When permanently driving in the
ce
e
ix nl

respective country during a longer period of time, suitable


pt
du

an

headlights need to be installed according to valid specifica‐


itte

y li
erm

tions.
ab
ility
ot p
.p

wit
, is n

– Press CAR button on display unit for front information display


h re
hole

and operating unit control unit - J685- .


spec
es, in part or in w

– Press function buttons Setup and Light .


t to the co
w

– Perform adjustment in menu “Light Settings”.


rrectness of i
l purpos
w

nform
ercia
w
m

at
om

ion
c

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

140 Rep. gr.94 - Lights, bulbs, switches - exterior


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1.8.3 Changing headlights over from driving


onolleft
ksw to driving on right,
agen
AG. Volkswagen AG d
oes left LED dis‐
not
d charge headlight
byV gu
ara
ise n
r tee
ho
aut or
ac
ss
Note

ce
e
nl

pt
du

an

om
itte

y li
♦ The headlight conversion set consists of 2 masking films with
erm

ab
different part numbers.

ility
ot p

wit
, is n

♦ Both headlights of a vehicle must always be converted.

h re
hole

♦ It is only permissible to make use of the headlight conversion

spec
set for a short period of time. When permanently driving in the
es, in part or in w

t to the co
respective country during a longer period of time, suitable
headlights need to be installed according to valid specifica‐

.c
tions.

rrectness of i
Procedure
l purpos

t
– Turn rotary light switch - EX1- to 0 position.

ke nf
ercia

o
– Clean headlight lenses.

rm
m

atio
m

– Remove protective backing from application film -3- in area


o

n in
c

-4- only.
or

thi
te

sd
a

– Align edges -2- of application film -3- with trim lines -1- on
iv

o
r

ar
rp

cu

headlight lens.
o

m
f

en
ng

t.
– Press area -4- firmly onto headlight lens.
yi Co
Cop py
ht. rig
– Carefully pull application film -3- off headlight lens.
rig ht
py by
o Vo
m
by c lksw
The masking film -4- remains on the lens of the headlight.
Prote
cted AG.
agen

– Remove any remaining adhesive using only alcohol-based or


alcohol and water-based cleaning fluid, e.g. a cloth soaked in
isopropanol.
io

Note
ix

Customers should be informed of how to remove residual adhe‐


sive after the masking film is pulled off.
.p
w
w
w

1. Headlights 141
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1.8.4 Changing headlights over from driving


on left to driving on right, right halogen
headlight H7

Note

om
♦ The headlight conversion set comprises 2 pieces of film.
♦ Please note the different part numbers for the headlight con‐
version sets for converting from left to right-hand traffic ⇒
Electronic Parts Catalogue .
♦ Both headlights of a vehicle must always be converted.
♦ The details "right" and "left" on the masking films always refer

.c
to the direction of travel.
♦ It is only permissible to make use of the headlight conversion
set for a short period of time. When permanently driving in the
respective country during a longer period of time, suitable

t
headlights need to be installed according to valid specifica‐agen AG. Volkswagen AG do

ke
tions. Vol
ksw es n
ot g
by ua
ed ran
ris tee
Procedure tho
or
au ac
ss
– Turn rotary light switch - EX1- to “0” position.

ce
e
nl

pt
du

ar
an
– Clean headlight lenses.
itte

y li
erm

ab
– Remove protective film on back of assembly film -C- in area

ility
ot p

-D- only.

wit
, is n

h re
– Align edges -B- of application film -C- with trim lines -A- on
hole

spec
headlight lens.
es, in part or in w

t to the co
– Press area -D- firmly onto headlight lens.
– Carefully pull application film -C- off the headlight lens.
io

rrectness of i
• The masking film -D- remains on the headlight lens.
l purpos

– Remove remaining adhesive from headlight:


♦ Remove any remaining adhesive using only alcohol-based or
ix

nform
ercia

alcohol and water-based cleaning fluid, e.g. a cloth soaked in


isopropanol.
m

at
om

ion
c

♦ Customers should be informed of how to remove residual ad‐


in t
.p
or

hesive after the masking film is pulled off.


his
ate

do
priv

cum
for

en
ng

t.
yi Co
w

Cop py
ht. rig
rig ht
1.8.5 Changing headlights over from driving
py by
co Vo
by lksw
cted agen
on left to driving on right, right gas dis‐
Prote AG.
w

charge headlight
If a right-hand drive vehicle is driven in a left-hand drive country,
or vice versa, the headlights must be converted. This is necessary
w

in order to avoid dazzling oncoming traffic with the asymmetric


low beam headlights.

142 Rep. gr.94 - Lights, bulbs, switches - exterior


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Electrical system - Edition 10.2019

Procedure

Note

♦ The conversion from driving on left to driving on right, or vice


versa, is performed by means of the infotainment system.
♦ It is only permissible to make use of the headlight converter

om
for a short period of time. When permanently driving in the
respective country during a longer period of time, suitable
headlights need to be installed according to valid specifica‐
tions.

– Press CAR button on display unit for front information display


and operating unit control unit - J685- .

.c
– Press function buttons Setup and Light .
– Perform adjustment in menu “Light Settings”.gen AG. Volkswagen AG d
wa oes
olks not

t
1.8.6 Changing headlights ise
d b over from driving
yV gu
ara
nte

ke
on left to drivingauon
tho right, right LED head‐
r eo
ra
light ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
Note

ility
ar
ot p

wit
, is n

♦ The headlight conversion set consists of 2 masking films with

h re
different part numbers.
hole

spec
es, in part or in w

♦ Both headlights of a vehicle must always be converted.

t to the co
m
♦ It is only permissible to make use of the headlight conversion
set for a short period of time. When permanently driving in the

rrectness of i
respective country during a longer period of time, suitable
headlights need to be installed according to valid specifica‐
l purpos

io

tions.
nf
ercia

Procedure
orm
m

– Turn rotary light switch - EX1- to 0 position.


atio
ix om

n in
c

– Clean headlight lenses.


or

thi
te

sd
a

– Remove protective backing from application film -3- in area


iv

o
r
rp

cu
.p

-4- only.
o

m
f

en
ng

t.
yi
– Align edges -2- of application film -3- with trim lines -1- on
Co
op py
headlight lens.
t. C rig
gh ht
pyri by
Vo
o
– Press area -4- firmly onto headlight lens. by c
w

lksw
cted agen
Prote AG.
– Carefully pull application film -3- off headlight lens.
The masking film -4- remains on the lens of the headlight.
w

– Remove any remaining adhesive using only alcohol-based or


alcohol and water-based cleaning fluid, e.g. a cloth soaked in
isopropanol.
w

Note

Customers should be informed of how to remove residual adhe‐


sive after the masking film is pulled off.

1. Headlights 143
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1.9 Removing and installing headlight range


control motor -V48- / -V49-
⇒ “1.9.1 Removing and installing headlight range control motor
V48 / V49 , halogen headlights H7, version 1”, page 144
⇒ “1.9.2 Removing and installing headlight range control motor
V48 / V49 , halogen headlights H7, version 2”, page 145

om
⇒ “1.9.3 Removing and installing headlight range control motor
V48 / V49 (gas discharge headlights)”, page 148
⇒ “1.9.4 Headlight range control motors V48 / V49 , LED head‐
lights”, page 150

1.9.1 Removing and installing headlight range


control motor -V48- / -V49- , halogen

.c
headlights H7, version 1

t
Note

ke
Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.

Removing
ar
– Remove headlight ⇒ page 125 .
– Turn headlight height adjustment screw to rearmost position
⇒ Maintenance ; Booklet 27.1 ; Descriptions of work .
AG. Volkswagen AG d
m
agen oes
– Pull cap -1- off headlight. Volksw not
gu
d by ara
ise nte
or eo
h
aut ra
ss c
io

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p
ix

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
.p

– Release left headlight range control motor - V48- -1- in


rrectness of i

-direction of arrow-.
w
l purpos

– Using a screw driver, release ball head of positioning pin to‐


wards top left from ball head mounting on reflector.
nf
ercia

orm
w

atio
om

n in
or c

thi
te

sd
iva
w

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

144 Rep. gr.94 - Lights, bulbs, switches - exterior


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AG. Volkswagen AG d
agen oes
olksw not Polo 2014 ➤
byV gu
ara
rised
Electrical
nte system - Edition 10.2019
ho eo
aut ra
– Disconnect connector -2-, and remove left headlight range ss c

ce
le
control motor - V48- -1-.

un

pt
an
d
itte
Installing

y li
erm

ab
ility
Install in the reverse order of removal, observing the following:
ot p

wit
is n

– Pull reflector towards rear, and lock it in place.

h re
ole,

spec
– Connect connector to left headlight range control motor -
urposes, in part or in wh

om
V48- .

t to the co
– Guide left headlight range control motor - V48- into headlight
housing.

rrectne
– Carefully insert ball head of positioning pin in ball head mount‐
ing.

ss o
cial p

f i

.c nform
Caution
mer

atio
m

Risk of damage to the headlight.


o

n
c

i
or

n thi

t
♦ Make sure cover cap is correctly seated when installing.
te

sd
va

The ingress of water will cause permanent damage to the


i

o
r

ke
p

c
headlight.

um
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
– Install cap -1-. co Vo
by lksw
cted agen
– Install headlight ⇒ page 125 .
Prote
ar AG.

– Perform functional check.


– Adjust headlights ⇒ page 127 .
m
io

1.9.2 Removing and installing headlight range


ix

control motor -V48- / -V49- , halogen


headlights H7, version 2
.p

Special tools and workshop equipment required


♦ Torque screwdriver - V.A.G 1624-
w
w
w

1. Headlights 145
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♦ Electric cutter - V.A.G 1561 A-

AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo

om
h
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

♦ Blade - V.A.G 1561/18-

h re
.c
hole

spec
es, in part or in w

t to the co
Note

t
♦ Removal and installation are described for the left side. The

rrectness of i
removal and installation procedure for the right-hand side is

ke
basically the same.
l purpos

♦ For this kind of repair work the repair kit for “headlight range
control cap” is required ⇒ Electronic Parts Catalogue .

nform
mercia

a
Removing
com

t
ar

ion in
r

– Remove headlight ⇒ page 125 .


te o

thi
s
iva

do
r
rp

cum
fo

en
g

m n

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
io
ix
.p
w
w
w

146 Rep. gr.94 - Lights, bulbs, switches - exterior


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n AG. Volkswagen AG do
wage es n
yV
olks Polo ot 2014
gu ➤
b
ir se
d Electrical system - Edition 10.2019
ara
nte
ho eo
aut ra
– Turn headlight height adjustment screw -1- as far
ss as possible c
in -direction of arrow- so that the left headlight range control

ce
e
nl

pt
du
motor - V48- is set towards front.

an
itte

y li
erm

ab
ility
ot p
Caution

wit
, is n

h re
Risk of damage to the headlight housing.

hole

spec
es, in part or in w

om
♦ Residue must not get into the headlight housing. Vacuum

t to the co
any residue when cutting or grinding.
♦ The cut edge must be located above the web on the head‐

rrectness of i
light housing. In this way, the cap will be properly seated.

– Using electric cutter - V.A.G 1561 A- and blade - V.A.G l purpos

.c
nform
ercia
1561/18- , cut off cap -2- above web -3- from headlight hous‐
ing.
m

at
om

io
– Grind off cut edge on headlight housing, and, if necessary,

n
c

in t
r

remove any residue from headlight housing.


o

t
his
ate

do
riv

– Turn headlight height adjustment screw -1- as far as possible

ke
p

cum
in opposite -direction of arrow- so that the left headlight range
for

en
g

control motor - V48- is set towards rear.


n

t.
yi Co
Cop py
– Remove left headlight dipped beam bulb - M29-
t. rig
gh ht
yri
⇒ page 152 .
p by
co Vo
by lksw
cted agen
ar Prote AG.

Caution

Risk of damage to the headlight.


♦ Do not touch the reflector with bare fingers. Fingers leave
m
traces of grease on the reflector, which vaporise when the
bulb is switched on and cause the reflector to cloud over.
♦ Wear, for example, clean fabric gloves when locating the
reflector.
io

– Locate reflector through opening of left headlight dipped beam


bulb - M29- .
ix

– Release left headlight range control motor - V48- -1- in


-direction of arrow-.
.p

– Release ball head of positioning pin downwards from ball head


mounting on reflector.
w
w
w

1. Headlights 147
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– Disconnect connector -2-, and remove left headlight range


control motor - V48- -1-.
Installing
Install in the reverse order of removal, observing the following:
– Connect connector to left headlight range control motor -
V48- .

om
– Guide left headlight range control motor - V48- into headlight
housing.
– Carefully insert ball head of positioning pin from below in ball
head mounting on reflector.

Caution

.c
Risk of damage to the headlight.
♦ Make sure the cap seal and the cap are correctly seated
when installing the new cap. The ingress of water will

t
cause permanent damage to the headlight.
agen
AG. Volkswagen AG d
o
ksw es n

ke
Vol ot g
d by ua
ran
e
ris tee
tho or
– Install new cap -1- witha seal, and tighten
u bolts -arrows-. ac
ss

ce
le

– Install left headlight dipped beam bulb - M29- ⇒ page 152 .


un

pt
an
d
itte

– Install headlight ⇒ page 125 .


ar
y li
erm

ab
ility
– Perform functional check.
ot p

wit
is n

– Adjust headlights ⇒ page 127 . h re


ole,

spec
m
urposes, in part or in wh

t to the co
rrectne
io

Specified torques
ss o
cial p

Component Specified torque


in
ix

form
mer

Bolts for new cap 1.4 Nm


atio
om

n
c

i
or

n thi
.p
te

sd
a

1.9.3 Removing and installing headlight range


iv

o
pr

cum
r
fo

control motor -V48- / -V49- (gas dis‐


en
ng

t.
yi Co
charge headlights)
op py
w

t. C rig
gh ht
yri by
Special tools and workshop equipment required
cop Vo
by lksw
cted agen
Prote AG.
♦ Torque screwdriver - V.A.G 1624-
w
w

148 Rep. gr.94 - Lights, bulbs, switches - exterior


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Electrical system - Edition 10.2019

Note

Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.

Removing

om
– Remove headlight ⇒ page 125 .
– Unscrew bolts -A-, and remove housing cover -1- from head‐
light.

.c
AG. Volkswagen AG d
agen oes
lksw not

t
Vo gu
by ara
d
ise nte

ke
or eo
th
au ra
ss c

ce
e
nl

pt
du

an
itte

– Disconnect electrical connector -1-.

y li
erm

ab
ility
– Release left headlight range control motor - V48- -2- in direc‐
ot p

ar

wit
tion of -arrow-, and pull it slightly out of mounting.
, is n

h re
hole

– Release ball head of positioning pin downwards from ball head

spec
mounting on reflector.
es, in part or in w

t to the co
m
– Remove left headlight range control motor - V48- -2-.
Installing

rrectness of i
Install in the reverse order of removal, observing the following:
l purpos

io

– Guide left headlight range control motor - V48- into headlight


housing.

nf
ercia

or
– Carefully insert ball head of positioning pin from below in ball

m
m

atio
head mounting on reflector.
ix om

n in
or c

thi
te

Caution
sd
iva

o
r
rp

cu
.p
o

m
f

Risk of damage to the headlight.


en
ng

t.
yi Co
op
♦ Make sure the housing cover is correctly seated when in‐
C py
t. rig
gh
stalling. The ingress of water will cause permanent dam‐
ht
pyri by
Vo
o
age to the headlight.
c
w

by lksw
cted agen
Prote AG.

– Install housing cover -1-, and tighten bolts -A-.


w

– Install headlight ⇒ page 125 .


– Perform functional check.
w

– Adjust headlights ⇒ page 127 .


Specified torques
♦ ⇒ “1.1 Assembly overview - headlight”, page 118

1. Headlights 149
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1.9.4 Headlight range control motors -V48- / -


V49- , LED headlights
Special tools and workshop equipment required
♦ Torque screwdriver - V.A.G 1624-

om
AG. Volkswagen AG d
agen oes
olksw not
V gu
by

.c
d ara
ise nte
or eo
h
aut ra
ss c

ce
e
nl

pt
du

t
an
itte

y li
erm

ab

ke
Note

ility
ot p

wit
, is n

Removal and installation are described for the left side. The re‐

h re
moval and installation procedure for the right-hand side is basi‐
hole

spec
cally the same.
es, in part or in w

t to the co
Removing
ar
– Remove headlight ⇒ page 125 .
rrectness of i

– Open housing cover -1-.


l purpos

m
nf
ercia

Note
orm
m

atio
m

♦ On some headlights, the housing cover and the headlight


o

io
n in
c

housing are designed as one unit. In this case, carefully sep‐


or

thi
e

arate the housing cover at the -red line- from the headlight
t

sd
iva

housing using a screwdriver and a hammer.


o
r
rp

cu
o

m
f

en
ng

ix

♦ These headlights must be converted accordingly after they


t.
yi Co
have been opened ⇒ Electronic Parts Catalogue . Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
.p

cted agen
Prote AG.
w
w
w

150 Rep. gr.94 - Lights, bulbs, switches - exterior


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Electrical system - Edition 10.2019

– Disconnect electrical connector -1-.


– Release headlight range control motor -V48- / -V49- -2- in
-direction of arrow-.
– Pull headlight range control motor -V48- / -V49- slightly out of Volkswa
mounting. swa
gen AG
. gen AG
does
k not
y Vol gu
– Release ball head of positioning pin downwards d bfrom ball head ara
ise nte
mounting on reflector. r

om
tho eo
au ra
c
– Remove headlight range control motorss-V48- / -V49- -2-.

ce
e
nl

pt
du
Installing

an
itte

y li
erm

ab
Install in the reverse order of removal, observing the following:

ility
ot p

– Guide headlight range control motor -V48- / -V49- into head‐

wit
, is n

h re
light housing.

.c
hole

spec
– Carefully insert ball head of positioning pin from below in ball
es, in part or in w

head mounting on reflector.

t to the co
t
Caution

rrectness of i
ke
l purpos

Risk of damage to the headlight.


♦ Make sure the housing cover is correctly seated when in‐

nf
ercia

stalling. The ingress of water will cause permanent dam‐

or
age to the headlight.

m
m

atio
ar
om

n in
or c

thi
te

sd
a

– Close housing cover -1-.


iv

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Note t. Cop py
rig
gh ht
yri by
♦ On some headlights, the housing cover and the headlight cop Vo
by lksw
housing are designed as one unit. In this case, carefully sep‐
cted agen
io

Prote AG.
arate the housing cover at the -red line- from the headlight
housing using a screwdriver and a hammer.
♦ These headlights must be converted accordingly after they
have been opened ⇒ Electronic Parts Catalogue .
ix

– Install headlight ⇒ page 125 .


– Perform functional check.
.p

– Adjust headlights ⇒ page 127 .


Specified torques
w

♦ ⇒ “1.1 Assembly overview - headlight”, page 118


w
w

1. Headlights 151
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1.10 Removing and installing headlight dip‐


ped beam bulb -M29- / -M31-
⇒ “1.10.1 Removing and installing headlight dipped beam bulb
M29 / M31 , halogen headlights H7, version 1”, page 152
⇒ “1.10.2 Removing and installing headlight dipped beam bulb
M29 / M31 , halogen headlights H7, version 2”, page 153

om
⇒ “1.10.3 Headlight dipped beam bulb M29 / M31 , LED head‐
lights”, page 155

1.10.1 Removing and installing headlight dip‐


ped beam bulb -M29- / -M31- , halogen
n AG. Volkswagen AG do
headlights H7,
Vol
kswversion 1
age es n
ot g

.c
y ua
db ran
rise tee
tho or
Note ss au ac

ce
le
un

pt
Removal and installation are described for the left side. The re‐

t
an
d
itte

moval and installation procedure for the right-hand side is basi‐

y li

ke
rm

ab
cally the same.
pe

ility
ot

wit
, is n

Removing

h re
hole

spec
– Remove headlight ⇒ page 125 .
es, in part or in w

t to the co
– Pull cap -1- off headlight.
ar
rrectness of i
l purpos

m
nform
mercia

a
com

ti
io
on in
r
te o

thi
s
iva

do
r
rp

cum
fo

ix
en
ng

t.
yi
– Turn grip element with bulb holder -1- in -direction of arrow-,
Co
Cop py
and remove left headlight dipped beam bulb - M29- together
t. rig
gh ht
yri
with grip element and bulb holder from reflector. p by
co Vo
lksw
.p

by
cted agen
Prote AG.
w
w
w

152 Rep. gr.94 - Lights, bulbs, switches - exterior


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– Unclip left headlight dipped beam bulb - M29- -1- from bulb
holder -2-, and pull it out.
Installing
Install in the reverse order of removal, observing the following:

Caution

om
Risk of damage to the bulb.
♦ Do not touch the glass part of the bulb with bare fingers.
Fingers leave traces of grease on the glass bulb, which
evaporate when the bulb is switched on and cause the
glass bulb to cloud over.
♦ Wear e.g. clean fabric gloves when inserting bulbs.

.c
– Insert bulb in bulb holder.
– Insert bulb holder in reflector so that locking lug points up‐

t
wards and fits into recess.

ke
Caution

Risk of damage to the headlight.


♦ Make sure cover cap is correctly seated when installing.
ar
The ingress of water will cause permanent damage to the
headlight.
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– Install cap -1-.
– Install headlight ⇒ page 125 .
– Perform functional check.
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headlights H7, version 2


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Note
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Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
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Removing
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– Remove headlight ⇒ page 125 .


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rp

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1. Headlights
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Polo 2014 ➤
Electrical system - Edition 10.2019

– Pull cap -1- off headlight.

n AG. Volkswagen AG do
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– Turn bulb holder -1- in -direction of arrow-, and remove left

ility
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headlight dipped beam bulb - M29- together with bulb holder

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from reflector.

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holder -2-, and pull it out.
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ix

evaporate when the bulb is switched on and cause the


glass bulb to cloud over.
♦ Wear e.g. clean fabric gloves when inserting bulbs.
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– Insert bulb in bulb holder.


– Insert bulb holder in reflector so that locking lug points up‐
w

wards and fits into recess.

Caution
w

Risk of damage to the headlight.


♦ Make sure cover cap is correctly seated when installing.
The ingress of water will cause permanent damage to the
w

headlight.

154 Rep. gr.94 - Lights, bulbs, switches - exterior


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age does
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Vol
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au ra
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– Install cap -1-.

ce
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nl

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– Install headlight ⇒ page 125 . itte

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– Perform functional check.

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– Check headlight setting and adjust headlight as necessary

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⇒ page 127 .
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1.10.3 Headlight dipped beam bulb -M29- / -

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M31- , LED headlights

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Special tools and workshop equipment required


o

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♦ Torque screwdriver - V.A.G 1624-

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Note
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Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.
ix

Removing
– Remove headlight ⇒ page 125 .
.p

– Open housing cover -1-.

Note
w

♦ On some headlights, the housing cover and the headlight


housing are designed as one unit. In this case, carefully sep‐
arate the housing cover at the -red line- from the headlight
w

housing using a screwdriver and a hammer.


♦ These headlights must be converted accordingly after they
have been opened ⇒ Electronic Parts Catalogue .
w

Caution

Work on LED modules should be performed only at designated


ESD workplaces.

1. Headlights 155
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– Disconnect electrical connector -4-.


– Unscrew bolts -1-.
– Unscrew bolts -3-.
– Carefully pull headlight dipped beam bulb -M29- / -M31- -2-
out of headlight.
Installing

om
Install in the reverse order of removal, observing the following:

Caution

Risk of damage to the headlight.


♦ Make sure the housing cover is correctly seated when in‐

.c
stalling. The ingress of water will cause permanent dam‐
age to the headlight. agen
AG. Volkswagen AG d
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Note
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♦ On some headlights, the housing cover and the headlight

wit
ar
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housing are designed as one unit. In this case, carefully sep‐

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arate the housing cover at the -red line- from the headlight
hole

spec
housing using a screwdriver and a hammer.
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♦ These headlights must be converted accordingly after they
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– Install headlight ⇒ page 125 .
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– Adjust headlights ⇒ page 127 .


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Specified torques
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1.11 Removing and installing headlight main


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ht rig
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M30 / M32 , halogen headlights H7, version 1”, page 156 copy Vo
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⇒ “1.11.2 Removing and installing main beam headlight bulb
w

AG.

M30 / M32 , halogen headlights H7, version 2”, page 158


⇒ “1.11.3 Headlight main beam bulb M30 / M32 , LED headlights”,
page 159
w

1.11.1 Removing and installing main beam


headlight bulb -M30- / -M32- , halogen
w

headlights H7, version 1

Note

Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.

156 Rep. gr.94 - Lights, bulbs, switches - exterior


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G. Volkswage
nA n AG d
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Removing

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pt
– Remove headlight ⇒ page 125 .

an
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itte

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– Pull cap -2- off headlight.

ility
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is n

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urposes, in part or in wh

om
t to the co
rrectness o
cial p

f in
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form
mer

atio
– Turn bulb holder -2- in -direction of arrow-, and remove left
om

n
headlight main beam bulb - M30- together with bulb holder
c

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or

n thi
from reflector.
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t
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– Unclip left headlight main beam bulb - M30- -1- from bulb
holder -2-, and pull it out.
Installing
Install in the reverse order of removal, observing the following:
io

Caution
ix

Risk of damage to the headlight.


♦ Do not touch the glass part of the bulb with bare fingers.
Fingers leave traces of grease on the glass bulb, which
evaporate when the bulb is switched on and cause the
.p

glass bulb to cloud over.


♦ Wear e.g. clean fabric gloves when inserting bulbs.
w

– Insert bulb in bulb holder.

Caution
w

Risk of damage to the headlight.


♦ Make sure cover cap is correctly seated when installing.
w

The ingress of water will cause permanent damage to the


headlight.

1. Headlights 157
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Electrical system - Edition 10.2019

– Install cap -2-.


– Install headlight ⇒ page 125 .
– Perform functional check.
– Check headlight setting and adjust headlight as necessary
⇒ page 127 .

om
1.11.2 Removing and installing main beam

.c
headlight bulb -M30- / -M32- , halogen
headlightsagH7,
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Removal and installation are described for the left side. The re‐
ce
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moval and installation procedure for the right-hand side is basi‐


an
itte

cally the same.


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Removing
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– Remove headlight ⇒ page 125 .


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es, in part or in w

– Pull cap -2- off headlight.


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158 Rep. gr.94 - Lights, bulbs, switches - exterior


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Polo 2014 ➤
Electrical system - Edition 10.2019

– Unclip left headlight main beam bulb - M30- -1- from bulb
holder -2-, and pull it out.
Installing
Install in the reverse order of removal, observing the following:

Caution

om
Risk of damage to the bulb.
♦ Do not touch the glass part of the bulb with bare fingers.
Fingers leave traces of grease on the glass bulb, which
evaporate when the bulb is switched on and cause the
glass bulb to cloud over.
♦ Wear e.g. clean fabric gloves when inserting bulbs.

.c
– Insert bulb in bulb holder.
– Insert bulb holder in reflector so that locking lug points up‐

t
wards and fits into recess.

ke
agen Caution
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Risk of damage to theoheadlight.
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♦ Make sure coverss a cap is correctly seated when installing. ra
c
ar
The ingress of water will cause permanent damage to the ce
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headlight. pt
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– Install cap -2-.
, is n

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– Install headlight ⇒ page 125 .


spec
es, in part or in w

– Perform functional check.


t to the co
io

– Check headlight setting and adjust headlight as necessary


⇒ page 127 .
rrectness of i
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1.11.3 Headlight main beam bulb -M30- / -


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M32- , LED headlights


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Special tools and workshop equipment required Cop
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w

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Prote AG.
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1. Headlights 159
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Electrical system - Edition 10.2019

Note

Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.

Removing

om
– Remove headlight ⇒ page 125 .
– Remove control unit for daytime running light and side light -
J860- / -J861- ⇒ page 171 .
AG. Volkswagen AG d
– Open housing cover -2-. agen oes
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Note s aut ra
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♦ On some headlights, the housing cover and the headlight

pt
du

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housing are designed as one unit. In this case, carefully sep‐
itte

t
y li
erm

arate the housing cover at the -red line- from the headlight

ab
ke ility
housing using a screwdriver and a hammer.
ot p

wit
, is n

♦ These headlights must be converted accordingly after they

h re
hole

have been opened ⇒ Electronic Parts Catalogue .

spec
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t to the co
Caution
ar
rrectness of i
Work on LED modules should be performed only at designated
ESD workplaces.
l purpos

m
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– Disconnect electrical connector -4-.
m
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atio
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– Unscrew bolts -1-.


n in
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– Unscrew bolts -3-.


t

sd
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– Carefully pull headlight main beam bulb -M30- / -M32- -2- out
o

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of headlight.
t.
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Installing
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Install in the reverse order of removal, observing the following:
c by lksw
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Prote AG.

Caution

Risk of damage to the headlight.


w

♦ Make sure the housing cover is correctly seated when in‐


stalling. The ingress of water will cause permanent dam‐
age to the headlight.
w
w

160 Rep. gr.94 - Lights, bulbs, switches - exterior


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Electrical system - Edition 10.2019

– Close housing cover -2-.

Note

♦ On some headlights, the housing cover and the headlight


housing are designed as one unit. In this case, carefully sep‐
arate the housing cover at the -red line- from the headlight
housing using a screwdriver and a hammer.

om
♦ These headlights must be converted accordingly after they
have been opened ⇒ Electronic Parts Catalogue .

– Install headlight ⇒ page 125 .


– Perform functional check.

.c
– Adjust headlights ⇒ page 127 .
Specified torques
♦ ⇒ “1.1 Assembly overview - headlight”, page 118

t
ke
1.12 Removing and installing gas discharge
bulb -L13- / -L14-
Special tools and workshop equipment required
♦ Torque screwdriver - V.A.G 1624-
ar
m
AG. Volkswagen AG d
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ility

Note
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.p

h re

Removal and installation are described for the left side. The re‐
hole

spec

moval and installation procedure for the right-hand side is basi‐


es, in part or in w

cally the same.


t to the co
w

Removing
rrectness of i

– Remove headlight ⇒ page 125 .


l purpos

– Unscrew bolts -A-, and remove housing cover -1- from head‐
w

light.
nform
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WARNING
m

at
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Risk of death due to high voltage! Risk of injury and environ‐


o

his
e

mental pollution!
at

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♦ Observe operation and safety notes for gas discharge


for

en
g

bulbs ⇒ page 2 .
n

t.
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Cop py
ht. rig
rig ht
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Prote AG.

1. Headlights 161
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– Disconnect connector -3- in -direction of arrow-.


– Turn left locking element -1- and right locking element in
-direction of arrow-, and remove left gas discharge bulb - L13-
-2- from reflector.
Installing
Install in the reverse order of removal, observing the following:

om
WARNING

Risk of death due to high voltage! Risk of injury and environ‐


mental pollution!
♦ Observe operation and safety notes for gas discharge
bulbs ⇒ page 2 .

.c
Caution

t
Risk of damage to the headlight.

ke
♦ Make sure the housing cover is correctly seated when in‐
stalling. The ingress of water will cause permanent dam‐
age to the headlight.
AG. Volkswagen AG d
Volksw
ar
agen oes
not
gu
by
– Install housing cover -1-, and tighten bolts -A-. ised ara
nte
or eo
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– Install headlight ⇒ page 125 . aut ra
ss c

ce
e

– Perform functional check.


m
nl

pt
du

an
itte

– Check headlight setting and adjust headlight as necessary

y li
erm

ab
⇒ page 127 .

ility
ot p

wit
Specified torques
, is n

io

h re
hole

♦ ⇒ “1.1 Assembly overview - headlight”, page 118

spec
es, in part or in w

t to the co
ix

1.13 Removing and installing side light bulb - rrectness of i


l purpos

M1- / -M3-
.p

⇒ “1.13.1 Removing and installing side light bulb M1 / M3 , halo‐


nform
ercia

gen headlights H7, version 1”, page 162


m

at
om
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⇒ “1.13.2 Removing and installing side light bulb M1 / M3 , halo‐


ion
c

gen headlights H7, version 2”, page 164


in t
or

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ate

⇒ “1.13.3 Removing and installing side light bulb M1 / M3 , gas


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um
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1.13.1 Removing and installing side light bulb -
Co
Cop py
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M1- / -M3- , halogen headlights H7, ver‐
gh ht
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o
by c
sion 1
lksw
cted agen
Prote AG.

Note

Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.

162 Rep. gr.94 - Lights, bulbs, switches - exterior


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Electrical system - Edition 10.2019

Removing
– Remove headlight ⇒ page 125 . . Volkswagen AG
gen AG a does
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– Pull cap -2- off headlight.
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ility
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es, in part or in w

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.c
– Remove left side light bulb - M1- together with bulb holder

rrectness of i
-1- towards rear from reflector.
l purpos

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– Pull left side light bulb - M1- out of bulb holder.

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Installing

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Install in the reverse order of removal, observing the following:


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Fingers leave traces of grease on the glass bulb, which
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evaporate when the bulb is switched on and cause the
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cted AG.
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♦ Wear e.g. clean fabric gloves when inserting bulbs.


io

– Insert bulb in bulb holder.

Caution
ix

Risk of damage to the headlight.


♦ Make sure cover cap is correctly seated when installing.
.p

The ingress of water will cause permanent damage to the


headlight.
w

– Install cap -2-.


– Install headlight ⇒ page 125 .
– Perform functional check.
w

– Check headlight setting and adjust headlight as necessary


⇒ page 127 .
w

1. Headlights 163
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Electrical system - Edition 10.2019

1.13.2 Removing and installing side light bulb -


M1- / -M3- , halogen headlights H7, ver‐
sion 2

Note

om
Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.

Removing
– Remove headlight ⇒ page 125 .

.c
– Pull cap -2- off headlight.

t
ke
ar
– Remove left side light bulb - M1- on grip element with bulb
holder -1- towards rear from reflector.
m
AG. Volkswagen AG d
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ab
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Prote AG.

164 Rep. gr.94 - Lights, bulbs, switches - exterior


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Electrical system - Edition 10.2019

– Pull left side light bulb - M1- -2- in -direction of arrow- out of
grip element with bulb holder -1-.
Installing
Install in the reverse order of removal, observing the following:

Caution

om
Risk of damage to the bulb.
♦ Do not touch the glass part of the bulb with bare fingers.
Fingers leave traces of grease on the glass bulb, which
evaporate when the bulb is switched on and cause the
glass bulb to cloud over.
♦ Wear e.g. clean fabric gloves when inserting bulbs.

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n AG. Volkswagen AG do
lkswage es n
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– Insert bulb in bulb holder. ir se
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Risk of damage to the headlight.

y li
rm

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pe

ility
♦ Make sure cover cap is correctly seated when installing.
ot

The ingress of water will cause permanent damage to the

wit
, is n

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hole

ar

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es, in part or in w

t to the co
– Install cap -2-.
– Install headlight ⇒ page 125 .
m

rrectness of i
– Perform functional check.
l purpos

– Check headlight setting and adjust headlight as necessary


⇒ page 127 .

nform
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tion in
r
te o

thi
ix

s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
op
.p

py
1.13.3 Removing and installing side light bulb -
t. C rig
gh ht
yri by
M1- / -M3- , gas discharge headlights
cop Vo
by lksw
cted agen
Prote AG.
w

Note

♦ The side light bulb -M1- / -M3- and the daytime running light
bulb -L174- / -L175- are integrated into the headlight in one
w

LED module for daytime running light and side light -L176- / -
L177- and cannot be renewed individually.
♦ If it is defective, the headlight must be renewed.
w

Procedure
– Removing and installing headlights ⇒ page 125 .

1. Headlights 165
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AG. Volkswagen AG d
agen oes
ksw
Polo 2014 ➤ by
Vol not
gu
d ara
Electrical system - Edition 10.2019 orise nte
h eo
aut ra
s c
1.14 Removing and installing daytime run‐ s

ce
le
un

pt
ning light bulb -L174- / -L175-

an
d
itte

y li
erm

ab
⇒ “1.14.1 Removing and installing daytime running light bulb

ility
ot p
L174 / L175 , halogen headlights H7”, page 166

wit
is n

h re
⇒ “1.14.2 Removing and installing daytime running light bulb

ole,

spec
L174 / L175 , gas discharge headlights”, page 166

urposes, in part or in wh

om t to the co
1.14.1 Removing and installing daytime run‐
ning light bulb -L174- / -L175- , halogen

rrectne
headlights H7

ss o
cial p

f
Note

in
.c
form
mer

The daytime running light bulb -L174- / -L175- is installed in the

atio
m

fog light.
o

n
c

i
or

n thi
t
te

sd
a

Procedure
iv

o
r

ke
p

cum
r
fo

– Removing and installing daytime running light bulb -L174- / -

en
ng

t.
L175- ⇒ page 182 .
yi Co
Cop py
t. rig
1.14.2 Removing and installing daytime run‐
gh ht
pyri by
Vo
o
by c
ning light bulb -L174- / -L175- , gas dis‐
lksw
cted agen
Prote
charge headlights
ar AG.

Note
m
♦ The side light bulb -M1- / -M3- and the daytime running light
bulb -L174- / -L175- are integrated into the headlight in one
LED module for daytime running light and side light -L176- / -
L177- and cannot be renewed individually.
io

♦ If it is defective, the headlight must be renewed.

Procedure
ix

– Removing and installing headlights ⇒ page 125 .

1.15 Removing and installing headlight


.p

screen adjustment solenoid -N395- / -


N396-
w

Note

♦ The headlight screen adjustment solenoid -N395- / -N396- is


integrated into the headlight and cannot be renewed individu‐
w

ally.
♦ If it is defective, the headlight must be renewed.
w

Procedure
– Removing and installing headlights ⇒ page 125 .

166 Rep. gr.94 - Lights, bulbs, switches - exterior


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Electrical system - Edition 10.2019

1.16 Removing and installing bulbs for cor‐


nering light -M51- / -M52-

Note

Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐

om
cally the same.

Removing
– Remove headlight ⇒ page 125 . agen
AG. Volkswagen AG d
oes
olksw not
– Pull cap -2- off headlight. d by V gu
ara
ise

.c
r nte
tho eo
au ra
ss c

ce
le
un

pt
an
d
itte

t y li
rm

ab
pe

ke
ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
ar
– Disconnect electrical connector -1-.

rrectness of i
– Using a suitable tool, push catches -2- aside, and remove bulb
l purpos

for left static cornering light - M51- -3- from reflector.


m
Installing

nform
ercia

Install in the reverse order of removal, observing the following:


m

a
com

tion in
io
r
te o

thi

Caution
s
iva

do
r
rp

cum

Risk of damage to the bulb.


fo

en
ng

t.
ix

yi Co
♦ Do not touch the glass part of the bulb with bare fingers. t. Cop py
Fingers leave traces of grease on the glass bulb, which
rig
gh ht
yri by
evaporate when the bulb is switched on and cause the cop Vo
by lksw
glass bulb to cloud over. cted agen
.p

Prote AG.

♦ Wear e.g. clean fabric gloves when inserting bulbs.


w

– Insert bulb for left static cornering light - M51- -1- in reflector
until catches can be heard to engage.

Caution
w

Risk of damage to the headlight.


♦ Make sure cover cap is correctly seated when installing.
w

The ingress of water will cause permanent damage to the


headlight.

1. Headlights 167
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AG. Volkswagen AG d
agen oes
Polo 2014 ➤ olksw not
byV gu
ara
Electrical system - Edition 10.2019 rised
nte
ho eo
aut ra
– Install cap -2-. ss c

ce
e
nl

pt
– Install headlight ⇒ page 125 .

du

an
itte

y li
erm
– Perform functional check.

ab
ility
ot p
– Check headlight setting and adjust headlight as necessary

wit
, is n
⇒ page 127 .

h re
hole

spec
es, in part or in w

om t to the co
rrectness of i
l purpos

1.17 Removing and installing headlight start‐

.c nf
ercia

er for gas discharge light -J426- / -J427-

orm
m

atio
Special tools and workshop equipment required
om

n in
or c

♦ Torque screwdriver - V.A.G 1624-

t thi
te

sd
iva

o
r

ke
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote
ar AG.
m

Note
io

Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.
ix

Removing
– Remove headlight ⇒ page 125 .
.p

– Unscrew bolts -1-, and remove left headlight starter for gas
discharge light - J426- -2- from headlight.
w
w
w

168 Rep. gr.94 - Lights, bulbs, switches - exterior


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Polo 2014 ➤
Electrical system - Edition 10.2019

– Disconnect electrical connectors -1- and -3-.


– Remove seal -4- from headlight.
Installing
Install in the reverse order of removal, observing the following:

om
– Renew seal -4- if damaged.

.c
– Fit seal -4- to left headlight starter for gas discharge light -
J426- -2-.
– Connect connectors -1- and -3-.

t
– Insert left headlight starter for gas discharge light - J426- -2-,
and bolt it on.

ke
– Install headlight ⇒ page 125 .
– Perform functional check.
– Check headlight gsetting
en AG. Vand adjust
olkswagen AG
headlight
does as necessary
swa
⇒ page 127 .
y Volk
ed
b
not
gu
ar ara
Specified
tho
ristorques nte
e or
au ac
♦ ⇒
ss “1.1 Assembly overview - headlight”, page 118
ce
le
un

pt
m an
d

1.18 Removing and installing LED modules


itte

y li
erm

ab

for daytime running light and side light -


ility
ot p

wit

L176- / -L177-
is n

h re
io
ole,

spec
urposes, in part or in wh

t to the co

Note
ix

♦ The LED module for daytime running light and side light -
rrectne

L176- / -L177- is integrated into the headlight and cannot be


renewed individually.
ss
.p

♦ If it is defective, the headlight must be renewed.


o
cial p

f inform

Procedure
mer

atio
m

– Removing and installing headlights ⇒ page 125 .


o

n
w
c

i
or

n thi

1.19 Removing and installing starter unit for


te

sd
iva

o
r

gas discharge bulb


p

cum
r
fo

en
w ng

t.
yi Co
Cop py
ht. rig
Note rig ht
py by
co Vo
by lksw
w

cted agen
♦ The starter unit for the gas discharge bulb is integrated into
Prote AG.
the gas discharge bulb and cannot be renewed individually.
♦ If it is defective, the gas discharge bulb must be renewed.

Procedure
– Removing and installing gas discharge bulb ⇒ page 161 .

1. Headlights 169
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1.20 Removing and installing output module


1 for LED headlight -A27- / -A31-
Special tools and workshop equipment required
♦ Torque screwdriver - V.A.G 1624-

om
t .c
ke
Note

Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.

Removing
ar
– Remove headlight ⇒ page 125 .
– Unscrew bolts -2-.
m
– Pull output module 1 for LED headlight -A27- / -A31- -3- off
headlight housing until connector is accessible.
– Disconnect electrical connector -1-.
n AG. Volkswagen AG age does
io

ksw n
– Remove output module
by
Vol 1 for LED headlight -A27-
ot g/ -A31- -3-.
ua
ed ran
ris
Installing tho
tee
or
au ac
Install in ss reverse
the order of removal, observing the following:
ix
ce
e
nl

pt
du

– Check seal between output module 1 for LED headlight -A27- /


an
itte

y li

-A31- and headlight housing for damage.


erm

ab
ility
ot p

.p

wit
, is n

Caution
h re
hole

spec

Risk of damage to the headlight.


es, in part or in w

t to the co

♦ Make sure the output module 1 for LED headlight -A27- /


w

-A31- is correctly seated when installing. The ingress of


water will cause permanent damage to the headlight.
rrectness of i
w l purpos

– Install headlight ⇒ page 125 .


nf
ercia

– Perform functional check.


or
w

m
m

– Adjust headlights ⇒ page 127 .


atio
om

n in
c

Specified torques
or

thi
te

sd
a

♦ ⇒ “1.1 Assembly overview - headlight”, page 118


iv

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

170 Rep. gr.94 - Lights, bulbs, switches - exterior


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Electrical system - Edition 10.2019

1.21 Removing and installing control unit for


daytime running light and side light -
J860- / -J861-
Special tools and workshop equipment required
AG. Volkswagen AG d
agen
♦ Torque screwdriver - V.A.G 1624- Volksw
oes
not
gu
by ara

om
d
rise nte
tho eo
au ra
ss c

ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

.c h re
hole

spec
es, in part or in w

t to the co
t
ke
rrectness of i
Note
l purpos

Removal and installation are described for the left side. The re‐

nf
moval and installation procedure for the right-hand side is basi‐
ercia

o
cally the same.

r
ar
m
m

atio
om

n in
c

Removing
or

thi
te

sd
a

– Remove headlight ⇒ page 125 .


iv

o
r
rp

cu
m
o

m
– Unscrew bolts -2-.
f

en
ng

t.
yi Co
op
– Pull control unit for daytime running light and side light -J860- / C py
t. rig
-J861- -1- off headlight housing until connector is accessible.
gh ht
pyri by
Vo
co
io

by lksw
– Disconnect electrical connector -3-. cted agen
Prote AG.

– Remove control unit for daytime running light and side light -
J860- / -J861- -1-.
ix

Installing
Install in the reverse order of removal, observing the following:
– Check seal between control unit for daytime running light and
.p

side light -J860- / -J861- and headlight housing for damage.

Caution
w

Risk of damage to the headlight.


♦ Make sure the control unit for left daytime running light and
side light - J860- is correctly seated when installing. The
w

ingress of water will cause permanent damage to the


headlight.
w

– Install headlight ⇒ page 125 .


– Perform functional check.
– Adjust headlights ⇒ page 127 .
Specified torques
♦ ⇒ “1.1 Assembly overview - headlight”, page 118

1. Headlights 171
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yV
olkswamás
gen AG manuales
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does
not
g
en: www.pixiomarket.com
b ua
ed ran
ris
Poloth2014 ➤
o tee
or
au
Electrical
ss system - Edition 10.2019 ac

ce
le
un

pt
an
d
itte

2 Fog lights

y li
rm

ab
pe

ility
⇒ “2.1 Assembly overview - fog lights”, page 172
ot

wit
, is n

h re
⇒ “2.2 Removing and installing fog light”, page 174
hole

spec
es, in part or in w

⇒ “2.3 Removing and installing fog light bulb L22 / L23 ”,

t to the co
page 179

om
⇒ “2.4 Adjusting fog lights”, page 180

rrectness of i
2.1 Assembly overview - fog lights
l purpos

⇒ “2.1.1 Assembly overview - fog lights”, page 172

nform
ercia

⇒ “2.1.2 Assembly overview - fog lights, Polo Cross”, page 173


m

.c
⇒ “2.1.3 Assembly overview - fog lights, Polo GTI”, page 174

a
com

tion in
2.1.1 Assembly overview - fog lights
r
te o

thi
s
iva

do
r
rp

t
um
fo

1 - Fog lights
en
ng

t.

ke
yi Co
❑ Different versions ⇒ Cop py
. rig
Electronic parts cata‐
t
gh ht
yri by
logue cop Vo
by lksw
cted agen
❑ Removing and installing Prote AG.
⇒ page 174
❑ Adjusting ⇒ page 180
ar
2 - Cover
❑ Qty. 2
m
3 - Front fog light bulb
❑ Left fog light bulb - L22- /
right fog light bulb - L23-
❑ Removing and installing
io

⇒ page 179
4 - Daytime running light bulb
❑ Only on vehicles with
halogen headlights H7
ix

❑ Left daytime running


light bulb - L174- / right
daytime running light
.p

bulb - L175-
❑ Removing and installing
⇒ page 182
5 - Front bumper cover
w

6 - Bolt
❑ Qty. 2
w

❑ 1.5 Nm
7 - Frame
❑ For fog light
w

172 Rep. gr.94 - Lights, bulbs, switches - exterior


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Electrical system - Edition 10.2019

2.1.2 Assembly overview - fog lights, Polo Cross

1 - Front fog light bulb


❑ Left fog light bulb - L22- /
right fog light bulb - L23-

Note

om
The bulb for the fog light is perma‐
nently attached to the bulb holder
and cannot be renewed separately.
❑ Removing and installing
⇒ page 174

.c
2 - Fog lights
❑ Removing and installing
⇒ page 174
❑ Adjusting ⇒ page 180

t
ke
3 - Bolts
❑ Qty. 3
❑ 1.5 Nm AG. Volkswagen AG d
agen oes
4 - Frame olksw not
V gu
d by ara
❑ For fog light
horise
ar nte
eo
ut
❑ Removing and installing ss a ra
c

ce
le
un

pt
an
d
itte

y li
m
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
io
es, in part or in w

t to the co
rrectness of i
ix
l purpos
.p

nform
mercia

a
com

tion in
r
te o

thi
w

s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
op
w

C py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
w

2. Fog lights 173


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2.1.3 Assembly overview - fog lights, Polo GTI

1 - Fog lights
❑ Removing and installing
⇒ page 174
❑ Adjusting ⇒ page 180

om
2 - Cover
❑ Qty. 2
3 - Front fog light bulb
AG. Volkswagen AG d
❑ Left fog light bulb - L22- / agen oes
olksw not
right fog light bulb - L23- d by V gu
ara
ise nte
❑ Removing and installing or eo

.c
th
⇒ page 179 ss au ra
c

ce
e

4 - Daytime running light bulb


nl

pt
du

an
itte

❑ Only on vehicles with

y li
erm

t ab
halogen headlights H7

ility
ot p

ke
❑ Left daytime running

wit
, is n

light bulb - L174- / right

h re
hole

daytime running light

spec
bulb - L175-
es, in part or in w

t to the co
❑ Removing and installing
⇒ page 182
ar
5 - Front bumper cover

rrectness of i
6 - Bolts
l purpos

❑ Qty. 2
m

nform
ercia

❑ 1.5 Nm
m

7 - Trim

at
om

ion
❑ For fog light
c

in t
or

io

his
ate

do
priv

cum
for

en
ng

t.
yi Co
op
ix

C py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
2.2 Removing and installing fog light
.p

⇒ “2.2.1 Removing and installing fog light”, page 174


⇒ “2.2.2 Removing and installing fog lights, Polo Cross”,
page 176
w

⇒ “2.2.3 Removing and installing fog lights, Polo GTI”,


page 177
w

2.2.1 Removing and installing fog light


Special tools and workshop equipment required
w

174 Rep. gr.94 - Lights, bulbs, switches - exterior


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Electrical system - Edition 10.2019

♦ Torque screwdriver - V.A.G 1624-

om
.c
Note

Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐

t
cally the same.

ke
Removing
AG. Volkswagen AG d
agen
– Switch off ignition and all electrical consumers. Volksw
oes
not
by gu
d ara
– Withdraw ignition key. orise nte
eo
th
– Remove fog light frame -1- ⇒
u
Generalssbody
a
ar
repairs, exterior;
ra
c
Rep. gr. 63 ; Front bumper; Removing and installing add-on

ce
le
un

pt
parts .

an
d
itte

y li
rm

ab
pe

ility
m
ot

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
io

rrectness of i
ix l purpos

– Unscrew bolts -2-, and pull fog light -1- out of front bumper
cover.
nform
ercia
.p
m

a
com

tion in
r
te o

thi
s
iva

do
w
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
w

pyri by
Vo
co lksw
by
cted agen
Prote AG.
w

2. Fog lights 175


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– Disconnect connectors -arrows- from fog light.

Note

On vehicles with gas discharge headlights, the daytime running


light and side light are located in the LED module which is inte‐
grated into the gas discharge headlight.

om
Installing
Install in the reverse order of removal, observing the following:
AG. Volkswagen AG d
agen oes
olksw not
– Insert tabs of fogedlight
b y V
-2- in mountings -3- on front bumpergu
ara
cover. is nte

.c
or eo
th
au ra
– Tighten bolts
ss -1- of fog light -2-. c

ce
e
nl

pt
– Perform functional check.
du

an
itte

y li

t
– Check fog light setting, and adjust fog light if necessary
erm

ab
ility
⇒ page 180 .
ot p

ke wit
, is n

Specified torques

h re
hole

spec
♦ ⇒ “2.1 Assembly overview - fog lights”, page 172
es, in part or in w

t to the co
ar rrectness of i
l purpos

m
nf
ercia

orm
m

atio
om

n in
c

2.2.2 Removing and installing fog lights, Polo


or

io
thi
te

sd

Cross
iva

o
r
rp

cu
o

m
f

Special tools and workshop equipment required


en
ng

t.
yi Co
ix

op py
♦ Torque screwdriver - V.A.G 1624- t. C rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
.p
w
w
w

Note

Removal and installation are described for the right side. Removal
and installation on the left side are analogous.

Removing
– Switch off ignition and all electrical consumers.

176 Rep. gr.94 - Lights, bulbs, switches - exterior


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– Withdraw ignition key.


– Remove fog light frame -1- ⇒ General body repairs, exterior;
Rep. gr. 63 ; Front bumper; Removing and installing add-on
parts .

om
.c
– Unscrew bolts -1-.

t
ke olkswage
n AG. Volkswagen AG do
es n
ot g
ar ir se
d byV ua
ran
o tee
th or
au ac
ss
– Swivel fog light housing -2- out of bumper cover, taking con‐

ce
e
nl

nected wire lengths into account.

pt
du
m

an
itte

y li
– Disconnect electrical connector -arrow-.
erm

ab
ility
ot p

– Remove fog light housing.

wit
, is n

h re
Installing
io hole

spec
Install in the reverse order of removal, observing the following:
es, in part or in w

t to the co
– Perform functional check.
ix

– Check fog light setting, and adjust fog light if necessary

rrectness of i
⇒ page 180 .
l purpos

Specified torques
.p

♦ ⇒ “2.1 Assembly overview - fog lights”, page 172


nf
ercia

orm
m

atio

2.2.3 Removing and installing fog lights, Polo


om

n in
c

GTI
w
or

thi
te

sd
iva

Special tools and workshop equipment required


o
r
rp

cu
o

m
f

en
ng

♦ Torque screwdriver - V.A.G 1624-


w

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
w

Prote AG.

2. Fog lights 177


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Electrical system - Edition 10.2019

Note

Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.

Removing

om
– Switch off ignition and all electrical consumers.
– Withdraw ignition key.
– Remove fog light trim ⇒ General body repairs, exterior; Rep. n AG. Volkswagen AG do
gr. 63 ; Front bumper; Removing and installing add-on parts . lkswage es n
o ot g
byV ua
– Unscrew bolts -2-. ir se
d ran

.c
o tee
th or
u
– Pull out fog light -1- towards front. ss
a ac

ce
le
un

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an
d
itte

t
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erm

ab
ke
ility
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wit
is n

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ole,

spec
urposes, in part or in wh

t to the co
ar

rrectne
– Disconnect connectors -arrows- from fog light.

ss
m

o
cial p

f
Note

inform
mer

On vehicles with LED headlights, the daytime running light and

atio
m

side light is located in the LED module which is integrated into the
o

n
c
io

i
LED headlight.
or

n thi
te

sd
iva

o
pr

c
Installing

um
r
fo

en
ng

t.
yi
Install in the reverse order of removal, observing the following:
ix

Co
Cop py
t. rig
– Perform functional check.
gh ht
pyri by
Vo
co lksw
by
– Check fog light setting, and adjust fog light if necessary cted agen
Prote
.p

AG.
⇒ page 180 .
Specified torques
♦ ⇒ “2.1 Assembly overview - fog lights”, page 172
w
w
w

178 Rep. gr.94 - Lights, bulbs, switches - exterior


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2.3 Removing and installing fog light bulb -


L22- / -L23-
⇒ “2.3.1 Removing and installing fog light bulb L22 / L23 ”,
page 179
⇒ “2.3.2 Removing and installing fog light bulb L22 / L23 , Cross
”, page 180

om
2.3.1 Removing and installing fog light bulb -
L22- / -L23-

Note

.c
Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.

t
Removing

ke
– Remove fog light ⇒ page 174 .
– Turn bulb holder -2- in -direction of arrow B-, and pull left fog
light bulb - L22- towards rear out of reflector. ar
Note wage
n AG. Volkswagen AG do
es n
olks ot g
byV ua
♦ The illustration shows
ir se
d
the removal and installation of the rleft
an
te
fog light with adaytime
utho
running light bulb on vehicles with halo‐e or a
gen headlights
ss H7. c
m
ce
le
un

♦ The left fog light bulb - L22- is permanently attached to the


pt
an
d

bulb holder and cannot be renewed individually.


itte

y li
rm

ab
pe

ility

Installing
ot

io
wit
, is n

h re

Install in the reverse order of removal, observing the following:


hole

spec
es, in part or in w

t to the co

Caution
ix

Risk of damage to the fog light.


rrectness of i

♦ Do not touch the glass part of the bulb with bare fingers.
.p
l purpos

Fingers leave traces of grease on the glass bulb, which


evaporate when the bulb is switched on and cause the
glass bulb to cloud over.
nform
ercia

♦ Wear e.g. clean fabric gloves when inserting bulbs.


m

a
com

tion in

♦ Make sure cover cap is correctly seated when installing.


r
te o

The ingress of water will cause permanent damage to the


thi
s
iva

fog light.
do
r
w
rp

cum
fo

en
ng

t.
yi Co
op
– Install front fog light ⇒ page 174 . C py
t. rig
gh ht
yri
w

– Perform functional check.


p by
co Vo
by lksw
cted agen
– Check fog light setting, and adjust fog light if necessary
Prote AG.

⇒ page 180 .

2. Fog lights 179


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2.3.2 Removing and installing fog light bulb -


L22- / -L23- , “Cross”

Note

Removal and installation are described for the right side. Removal
and installation on the left side are analogous.

om
Removing
– Remove fog light ⇒ page 174 .
– Turn bulb holder together with fog light bulb in -1- in
-direction of arrow- and remove from fog light. wage
n AG. Volkswagen AG do
e ks s no

.c
Vol t gu
The bulb for the fog light is permanently attached
ed to the bulb
by ara
holder and cannot be renewed separately. thoris nte
eo
au ra
Installing ss c

ce
e

t
nl

pt
Install in the reverse order of removal, observing the following:
du

an
itte

ke
y li
erm

ab
ility
Caution
ot p

wit
, is n

h re
Risk of damage to the fog light.
hole

spec
♦ Do not touch the glass part of the bulb with bare fingers.
es, in part or in w

ar
t to the co
Fingers leave traces of grease on the glass bulb, which
evaporate when the bulb is switched on and cause the
glass bulb to cloud over.

rrectness of i
♦ Wear e.g. clean fabric gloves when inserting bulbs.
m
l purpos

♦ Make sure cover cap is correctly seated when installing.


The ingress of water will cause permanent damage to the

nform
ercia

fog light.
m

io

at
om

ion
c

– Install front fog light ⇒ page 174 .


in t
or

his
ate

– Perform functional check.


do
priv

c
ix

um
or

– Check fog light setting, and adjust fog light if necessary


f

en
ng

t.
yi
⇒ page 180 .
Co
Cop py
t. rig
gh ht
yri by
2.4 Adjusting fog lights
.p

cop Vo
by lksw
cted agen
Prote AG.
Procedure
– Adjusting fog lights ⇒ Maintenance ; Booklet 27.1 ; Descrip‐
w

tions of work
w
w

180 Rep. gr.94 - Lights, bulbs, switches - exterior


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3 Daytime running light


⇒ “3.1 Assembly overview - daytime running lights”, page 181
⇒ “3.2 Removing and installing daytime running light bulb L174 /
L175 ”, page 182

3.1 Assembly overview - daytime running lights

om
1 - Fog lights
❑ Different versions ⇒
Electronic parts cata‐
logue
❑ Removing and installing

.c
⇒ page 174
❑ Adjusting ⇒ page 180
2 - Cover

t
❑ Qty. 2

ke
3 - Front fog light bulb
❑ Left fog light bulb - L22- / AG. Volkswagen AG d
right fog light bulb - L23- agen oes
olksw not
yV gu
❑ Removing and installing ised b ara
nte
⇒ page 179 hor eo
s aut ra
c
ar
4 - Daytime running light bulbs

ce
e
nl

pt
❑ Only on vehicles with
du

an
itte

halogen headlights H7

y li
erm

ab
❑ Left daytime running
m

ility
ot p

light bulb - L174- / right

wit
, is n

daytime running light

h re
hole

bulb - L175-
spec
es, in part or in w

❑ Removing and installing


io

⇒ page 182 t to the co

5 - Front bumper cover


rrectness of i

6 - Bolt
ix
l purpos

❑ Qty. 2
❑ 1.5 Nm
nform
ercia

7 - Frame
.p m

at

❑ For fog light


om

ion
c

in t
or

his
ate

do
riv
w
p

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh
w

ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
w

3. Daytime running light 181


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3.2 Removing and installing daytime run‐


ning light bulb -L174- / -L175-
⇒ “3.2.1 Removing and installing daytime running light bulb L174 /
L175 , halogen headlights H7”, page 182
⇒ “3.2.2 Removing and installing daytime running light bulb L174 /
L175 , gas discharge headlights”, page 183

om
3.2.1 Removing and installing daytime run‐
ning light bulb -L174- / -L175- , halogen
headlights H7

Note

.c
Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.

t
ke
Removing
– Remove fog light ⇒ page 174 .
n AG. Volkswagen A
– Turn bulb holder -1- in -direction ooflksarrow
wage A-, and pull daytime
G do
es n
ot g
running light bulb - L174- towards
db
y V rear out of reflector. ua
r e an
ris
autho
ar tee
or
ac
ss
ce
e
nl

pt
du

an
itte

y li
erm

ab
m
ility
ot p

wit
, is n

h re
hole

spec
io
es, in part or in w

t to the co
rrectness of i
ix
l purpos

nform
ercia

.p
m

at
om

ion
c

in t
or

his
w ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
w

t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
w

182 Rep. gr.94 - Lights, bulbs, switches - exterior


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– Pull daytime running light bulb - L174- -2- in


-direction of arrow- out of bulb holder -1-.
Installing
Install in the reverse order of removal, observing the following:

Caution

om
Risk of damage to the bulb.
♦ Do not touch the glass part of the bulb with bare fingers.
Fingers leave traces of grease on the glass bulb, which
evaporate when the bulb is switched on and cause the
glass bulb to cloud over.
♦ Wear e.g. clean fabric gloves when inserting bulbs.

.c
– Insert bulb in bulb holder.

t
Caution

ke
Risk of damage to the fog light.
♦ Make sure cover cap is correctly seated when installing.
The ingress of water will cause permanent damage to the
fog light.
ar
– Install front fog light ⇒ page 174 .
– Perform functional check.
m
– Check fog light setting, and adjust fog light if necessary
⇒ page 180 . AG. Volkswagen AG d
swagen oes
k ol not
yV gu
edb ara
3.2.2 Removing and installing daytime run‐
ris nte
io

tho eo
au ra
ss ning light bulb -L174- / -L175- , gas dis‐ c
ce
e

charge headlights
nl

pt
du

an
itte

y li
ix
erm

ab
ility
ot p

Note
wit
, is n

h re
hole

.p

♦ The side light bulb -M1- / -M3- and the daytime running light
spec

bulb -L174- / -L175- are integrated into the headlight in one


es, in part or in w

t to the co

LED module for daytime running light and side light -L176- / -
L177- and cannot be renewed individually.
♦ If it is defective, the headlight must be renewed.
w

rrectness of i
l purpos

Procedure
w

– Removing and installing headlights ⇒ page 125 .


nform
mercia

at
om

ion
c
w

in t
or

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

3. Daytime running light 183


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4 Lights in exterior mirror


⇒ “4.1 Assembly overview - lights in exterior mirror”, page 184
⇒ “4.2 Removing and installing turn signal”, page 185
⇒ “4.3 Removing and installing turn signal repeater bulb L131 /
L132 ”, page 185

om
4.1 Assembly overview - lights in exterior mirror

1 - Mirror mounting
❑ Removing and installing
⇒ General body repairs,
exterior; Rep. gr. 66 ;

.c
Exterior mirror; Remov‐
ing and installing exteri‐ AG. Volkswagen AG d
or mirror . agen oes
olksw not
V gu
d by ara
2 - Adjuster unit

t
ise nte
or eo
h
❑ Removing and installing ut ra

ke
s a c
⇒ General body repairs, s

ce
le

exterior; Rep. gr. 66 ;


un

pt
an
d

Exterior mirror; Remov‐


itte

y li
ing and installing mirror
rm

ab
pe

ility
adjustment unit .
ot

wit
, is n

3 - Bolt
ar
h re
hole

spec
❑ Qty. 3
es, in part or in w

❑ 1 Nm

t to the co
4 - Mirror cover
m
❑ Material: ABS

rrectness of i
❑ Removing and installing
l purpos

⇒ General body repairs,


exterior; Rep. gr. 66 ;
io

Exterior mirror; Remov‐


nform
ercia

ing and installing mirror


m

cover .
a
com

tion in
ix

5 - Assembly part
r
te o

thi
s

❑ With turn signal repeat‐


iva

do
r

er
rp

cum
fo

en
g
.p

❑ Removing and installing


n

t.
yi Co
turn signal repeater Cop py
t. rig
⇒ page 185 opyri
gh by
Vo
ht

❑ Turn signal repeater by c lksw


cted agen
with driver side turn sig‐ Prote AG.
w

nal repeater bulb -


L131- / front passenger
side turn signal repeater bulb - L132-
w

❑ Removing and installing turn signal repeater bulb -L131- / -L132- ⇒ page 185
6 - Mirror glass
❑ Removing and installing ⇒ General body repairs, exterior; Rep. gr. 66 ; Exterior mirror; Removing and
w

installing mirror glass .


7 - Mirror trim
❑ Removing and installing ⇒ General body repairs, exterior; Rep. gr. 66 ; Exterior mirror; Removing and
installing mirror trim .
8 - Bolt
❑ Qty. 3
❑ 1 Nm

184 Rep. gr.94 - Lights, bulbs, switches - exterior


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9 - Wire
10 - Insulation wage
n AG. Volkswagen AG do
es n
lks ot g
Vo
11 - Manual adjustment unit ed by ua
ran
ir s tee
tho
u or
a ac
ss

ce
4.2 Removing and installing turn signal un
le

pt
an
d

om
itte

y li
erm

ab
ility
ot p

Note

wit
is n

h re
ole,

♦ The turn signal is integrated into the assembly part of the ex‐

spec
terior mirror and cannot be renewed individually.
urposes, in part or in wh

t to the co
♦ If the LED is defective, the assembly part of the exterior mirror

.c
must be renewed.

rrectne
Procedure

s
– Removing and installing assembly part with turn signal ⇒

t s o
General body repairs, exterior; Rep. gr. 66 ; Exterior mirror;
cial p

f
ke
in
Assembly overview - exterior mirror .

form
mer

atio
4.3 Removing and installing turn signal re‐
om

n
c

peater bulb -L131- / -L132-

i
or

n thi
te

sd
iva

o
ar
pr

cum
r
fo

Note
en
ng

t.
yi Co
Cop py
♦ The turn signal repeater bulb -L131- / -L132- is integrated into
t. rig
gh ht
yri by
the turn signal of the assembly part and cannot be renewed op Vo
m
c by lksw
individually. cted agen
Prote AG.

♦ If the LED is defective, the assembly part of the exterior mirror


must be renewed.
io

Procedure
– Removing and installing assembly part with turn signal ⇒
General body repairs, exterior; Rep. gr. 66 ; Exterior mirror;
ix

Assembly overview - exterior mirror .


.p
w
w
w

4. Lights in exterior mirror 185


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5 Tail lights
⇒ “5.1 Assembly overview - tail lights in body”, page 186
⇒ “5.2 Removing and installing bulb carrier”, page 186
⇒ “5.3 Removing and installing tail light cluster”, page 187

5.1 Assembly overview - tail lights in body

om
1 - Bulb carrier
❑ Removing and installing
⇒ page 186
2 - Fastener

.c
❑ 2 Nm
3 - Tail light
❑ Left tail light - MX3- /

t
right tail light - MX4-

ke
❑ Removing and installing
⇒ page 187
4 - Rear fog light bulb/revers‐
ing light bulb
❑ Depending on vehicle
equipment, rear left fog
ar
light bulb - L46- / left re‐
versing light bulb -
M16- / right reversing
light bulb - M17-
m
❑ Remove bulb carrier to
remove ⇒ page 186 n AG. Volkswagen A
ge G do
swa es n
5 - Rear turn signal bbulb
yV
olk ot g
ua
d ran
io

e
❑ Rear lefthoturn
ris signal bulb tee
- M6- /arear
ut right turn sig‐ or
ac
nal bulb
ss - M8-
ce
e
nl

❑ Remove bulb carrier to


pt
du

an
ix
itte

remove ⇒ page 186


y li
erm

ab

6 - Tail light bulb


ility
ot p

wit
, is n

❑ Left tail light bulb - M4- /


h re
.p

right tail light bulb - M2-


hole

spec

❑ Remove bulb carrier to


es, in part or in w

t to the co

remove ⇒ page 186


7 - Brake light bulb
w

rrectness of i

❑ Left brake light bulb -


M9- / right brake light bulb - M10-
l purpos

❑ Remove bulb carrier to remove ⇒ page 186


w

nf
ercia

orm
m

5.2 Removing and installing bulb carrier


atio
om
w

n in
or c

thi
te

sd
a

Note
iv

o
r
rp

cu
o

m
f

en
ng

Removal and installation are described for the left side. The re‐
t.
yi Co
op
moval and installation procedure for the right-hand side is basi‐ C py
ht. rig
cally the same. rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

186 Rep. gr.94 - Lights, bulbs, switches - exterior


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Removing
– Remove tail light ⇒ page 187 .
– Release retaining tabs -arrows-, and remove bulb carrier from
tail light cluster.
Installing
Install in the reverse order of removal, observing the following:

om
Caution

Risk of damage to the bulbs.


♦ Do not touch the glass part of the bulb with bare fingers.
Fingers leave traces of grease on the glass bulb, which
n AG. Volkswagen AG do

.c
evaporate when the bulb is switched on and lkscause
wage the es n
glass bulb to cloud over. db
yV
o ot g
ua
ran
ise
♦ Wear e.g. clean fabric gloves whenho inserting bulbs.
r tee
ut a
or
ac
ss

t ce
le
un

pt
ke
– Perform functional check.

an
d
itte

y li
rm

ab
pe

ility
5.3 Removing and installing tail light cluster
ot

wit
, is n

h re
hole

spec
Note
ar
es, in part or in w

t to the co
Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.

rrectness of i
m
l purpos

Removing
– Switch off ignition and all electrical consumers.

nform
ercia

io

– Withdraw ignition key.


m

a
com

– Open cover -1-. tion in


r
te o

thi
s
iva

do
ix rp
r

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
.p

gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
w

– Disconnect connector -2- for tail light cluster.


w

– Unscrew securing element -1-.


w

5. Tail lights 187


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– Pull tail light cluster -1- towards rear -arrow- out of body.
Installing
Install in the reverse order of removal, observing the following:
– Perform functional check.
Specified torques wage
n AG. Volkswagen AG do
es n
lks ot g
Vo

om
♦ ⇒ “5.1 Assembly overview d - tail lights in body”, page 186
by ua
ran
ir se tee
tho
u or
a ac
ss

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

.c
wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co

t
ke rrectness o
cial p

f inform
ar
mer

atio
om

n
c

i
or

n thi
te

sd
va

m
i

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri by
io

cop Vo
by lksw
cted agen
Prote AG.
ix
.p
w
w
w

188 Rep. gr.94 - Lights, bulbs, switches - exterior


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6 High-level brake light


⇒ “6.1 Assembly overview - high-level brake light”, page 189
⇒ “6.2 Removing and installing high-level brake light”,
page 190
⇒ “6.3 Removing and installing bulb for high-level brake light M25
”, page 192

om
6.1 Assembly overview - high-level brake light

1 - Electrical connector
❑ With high-level brake
light bulb - M25- .

.c
2 - Connection piece
❑ For spray jets of rear
window washer system

t
3 - High-level brake light

ke
❑ Removing and installing
⇒ page 190 n AG. Volkswagen AG do
swage es n
❑ With high-level brake yV
olk ot g
ua
light bulb - M25- ir se
d b ran
tee
o
❑ Removing and installing th or
high-level brake light ss
au
ar ac

ce
e

bulb - M25-
nl

pt
du

⇒ page 192

an
itte

y li
erm

ab
ility
m
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
io

rrectness of i
ix l purpos

nf
ercia

or
.p

m
m

atio
om

n in
or c

thi
te

sd
iva

o
r
w
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
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gh ht
yri
w

p by
co Vo
by lksw
cted agen
Prote AG.
w

6. High-level brake light 189


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6.2 Removing and installing high-level


brake light
⇒ “6.2.1 Removing and installing high-level brake light”,
page 190
⇒ “6.2.2 Removing and installing high-level brake light, BlueMo‐
tion, GTI and R-Line”, page 191

om
6.2.1 Removing and installing high-level
brake light
Special tools and workshop equipment required
agen
AG. Volkswagen AG d
o
ksw es n
Vol ot g
♦ Plastic wedge - T10039/1- ed by ua
ran
ris tee
tho

.c
u or
a ac
ss

ce
e
nl

pt
du

an
itte

y li
erm

t ab
ility
ot p

ke wit
, is n

h re
hole

spec
es, in part or in w

t to the co
ar
rrectness of i
l purpos

Note
m
♦ The spray jet of the rear window washer system and the high-
nform
ercia

level brake light bulb - M25- are installed in the high-level brake
m

light.
at
om

ion
c

♦ Removing and installing spray jet of rear window washer sys‐


in t
or

io

his
e

tem ⇒ page 109


at

do
priv

cum
or

Removing
f

en
ng

t.
yi Co
op
ix

– Switch off ignition and all electrical consumers.


C py
t. rig
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yri by
– Withdraw ignition key. cop Vo
by lksw
cted agen
Prote AG.
.p

Caution

Danger of damage to component surfaces.


♦ When using leverage tools, mask visible areas of the com‐
w

ponent with commercially available adhesive tape.

– Using commercially available adhesive tape -1-, mask off rear


w

lid in area of high-level brake light.

Caution
w

Risk of damage to the seal.


♦ Make sure the seal is not damaged when removing the
high-level brake light.

190 Rep. gr.94 - Lights, bulbs, switches - exterior


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Polo 2014 ➤
Electrical system - Edition 10.2019

– Insert plastic wedge - T10039/1- -1- at top between high-level


brake light -2- and rear lid.

om
– Using plastic wedge - T10039/1- -1-, push high-level brake
light downwards in -direction of arrow-.

.c
– Swing high-level brake light out of rear lid.

t
ke
ar
– Push release tab -arrow- on connection piece -1- towards
spray jet of rear window washer system, and pull connection
piece off spray jet.
m
– Disconnect electrical connector -2-.
– Remove high-level brake light.
Installing
io

n AG. Volkswagen AG do
lkswage es n
o ot g
Note byV ua
d ran
ir se tee
tho
u or
♦ When installing high-level brake light, make suress aseal is cor‐
ix

ac
rectly seated. The seal must not form loops or be damaged. ce
e
nl

pt
du

an
♦ When connecting the washer fluid line, ensure that the con‐
itte

y li
nection piece engages audibly.
erm

ab
.p

ility
ot p

wit
, is n

– Connect hose connection and connectors.


h re
hole

spec

– Guide high-level brake light into rear lid.


es, in part or in w
w

t to the co

– Engage locking devices at top.


– Engage retaining springs at bottom.
rrectness of i
w

– Check function of high-level brake light and rear window wash‐


er system.
l purpos

– Adjusting spray jet ⇒ page 110 .


nf
ercia
w

or

6.2.2 Removing and installing high-level


m
m

atio
m

brake light, BlueMotion, GTI and R-Line


o

n in
or c

thi
te

Special tools and workshop equipment required


sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
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pyri by
Vo
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cted agen

191
Prote AG.
6. High-level brake light
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Polo 2014 ➤
Electrical system - Edition 10.2019

♦ Plastic wedge - T10039/1- agen


AG. Volkswagen AG d
oes
olksw not
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d b ara
rise nte
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au ra
ss c

ce
le
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pt
an
d
itte

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erm

ab

om ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
Removing

.c
rrectne
– Remove spoiler ⇒ General body repairs, exterior; Rep. gr.
66 ; Spoiler; Assembly overview - spoiler .

ss
– Remove high-level brake light ⇒ page 190 .

o
cial p

f
t
inform
– Remove high-level brake light bulb - M25- ⇒ page 192 .
mer

ke
atio
Removing
om

n
c

i
or

n
Install in reverse sequence of removal.

thi
te

sd
va

6.3 Removing and installing bulb for high-


i

o
pr

cum
r
fo

level brake light - M25-

en
ar
ng

t.
yi Co
Cop py
t. rig
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pyri by
Vo
o
Note
c by lksw
cted agen
Prote AG.
m
♦ The high-level brake light bulb - M25- is integrated into the
high-level brake light and cannot be renewed individually.
♦ If it is defective, the high-level brake light must be renewed.
io

Procedure
– Removing and installing high-level brake light ⇒ page 190 .
ix
.p
w
w
w

192 Rep. gr.94 - Lights, bulbs, switches - exterior


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n AG. Volkswagen AG do Polo 2014 ➤
wage es n
Volks Electrical system ot-gEdition 10.2019
by ua
ed ran
oris tee
th or
7 Number plate light au ac
ss

ce
e
nl

pt
⇒ “7.1 Removing and installing number plate light X4 / X5 ”, page

du

an
itte
193

y li
erm

ab
ility
⇒ “7.2 Removing and installing bulb for number plate light X4 / X5

ot p

wit
”, page 194

, is n

h re
hole
7.1 Removing and installing number plate

om spec
es, in part or in w
light -X4- / -X5-

t to the co
Special tools and workshop equipment required

rrectness of i
♦ Removal wedge - 3409-
l purpos

.c
nform
mercia

at
om

io
t
n
c

in t
or

his
e

ke
at

do
priv

cum
for

en
ng

t.
yi Co
Cop py
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pyri by
co
ar Prote
cted
by
AG.
Vo
lksw
agen

Note

♦ Removal and installation are described for the left side. The
m
removal and installation procedure for the right-hand side is
basically the same.
♦ If an LED number plate light is faulty, the entire number plate
light must be renewed.
io

Removing
– Switch off ignition and all electrical consumers.
ix

– Withdraw ignition key.

Caution
.p

Danger of damage to component surfaces.


♦ When using leverage tools, mask visible areas of the com‐
ponent with commercially available adhesive tape.
w

– Using removal wedge - 3409- or a flat screwdriver, press re‐


w

taining tab -1- in -direction of arrow-, and lever off left number
plate light - X4- .
w

7. Number plate light 193


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Polo 2014 ➤
Electrical system - Edition 10.2019

– Disconnect electrical connector -arrow-.


– Remove left number plate light - X4- .
Installing
Install in the reverse order of removal, observing the following:
– Insert left number plate light - X4- into bumper cover so that
connector is oriented to left side of vehicle.

om
– Engage left number plate light - X4- firmly on the opposite side.
– Perform functional check.

7.2 Removing and installing bulb for number

.c
plate light -X4- / -X5-
n AG. Volkswagen AG do
lkswage es n
o ot g
yV ua
Note ir se
d b ran

t
o tee
th or
au ac

ke
♦ Removal and installation are described
ss for the left side. The
removal and installation procedure for the right-hand side is

ce
e
nl

pt
du

basically the same.

an
itte

y li
erm

ab
♦ If an LED number plate light is faulty, the entire number plate

ility
ot p

light must be renewed.

wit
, is n

ar
h re
hole

Removing

spec
es, in part or in w

– Remove number plate light ⇒ page 193 .

t to the co
– Turn bulb holder -1- in -direction of arrow- to release it, and
m
pull it out of number plate light.

rrectness of i
Installing
l purpos

Install in the reverse order of removal, observing the following:


io

nf
ercia

– Perform functional check. orm


m

atio
om

n in
c

ix or

thi
te

sd
iva

o
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rp

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m
f

en
ng
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t.
yi Co
Cop py
t. rig
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pyri by
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Prote AG.
w
w
w

194 Rep. gr.94 - Lights, bulbs, switches - exterior


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Polo 2014 ➤
Electrical system - Edition 10.2019

8 Steering column switch module


G. VolkswagennA AG do
wage e
⇒ “8.1 Assembly overview Vol - steering column switch module”,
ks s no
t gu page
195 d by ara
ise r n tee
ho
⇒ “8.2 Removingsa
ut and installing airbag coil connector and return
or
ac
ring with slip ring F138 ”, page 196
s

ce
le
un

pt
⇒ “8.3 Removing and installing steering column combination

om
an
d
itte

y li
switch E595 ”, page 198
rm

ab
pe

ility
⇒ “8.4 Removing and installing turn signal switch E2 ”,
ot

wit
, is n

page 200

h re
hole

⇒ “8.5 Removing and installing cruise control system switch E45

spec
es, in part or in w

”, page 200

t to the co

.c
⇒ “8.6 Removing and installing intermittent wiper switch E22 ”,
page 201

rrectness of i
⇒ “8.7 Removing and installing ignition/starter switch D ”,
page 201
l purpos

t
⇒ “8.8 Removing and installing lock cylinder”, page 202

ke nform
ercia

⇒ “8.9 Removing and installing steering lock housing”,


m

page 204

a
com

tion in
⇒ “8.10 Removing and installing ignition key withdrawal lock sol‐
r
te o

thi
enoid N376 ”, page 206
s
iva

ar do
r
rp

c
8.1 Assembly overview - steering column switch module
um
fo

en
ng

t.
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Cop py
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cop Vo
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Prote AG.
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ix
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w
w
w

8. Steering column switch module 195


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Polo 2014 ➤ n AG. Volkswagen AG do
wage es n
Electrical system - Edition 10.2019 yV
olks ot g
d b ua
ran
ir se tee
1 - Shear bolt utho
or
a ac
❑ For steering lock hous‐ ss

ce
e
ing

nl

pt
du

an
itte
❑ Qty. 2

y li
erm

ab
2 - Ignition key withdrawal lock

ility
ot p
solenoid - N376-

wit
, is n

h re
❑ Only on vehicles with
hole

om spec
automatic gearbox or
es, in part or in w

dual clutch gearbox

t to the co
❑ Removing and installing
⇒ page 206

rrectness of i
3 - Ignition key
l purpos

4 - Lock cylinder

.c
❑ Removing and installing

nf
ercia

⇒ page 202

orm
m

❑ With immobiliser reader

atio
m

coil - D2-
o

t n in
or c

❑ Removing and installing

thi
e

ke
t

sd
a

immobiliser reader coil -


iv

o
r
rp

cu
D2- ⇒ page 263
o

m
f

en
ng

t.
yi
5 - Steering column combina‐
Co
op py
tion switch - E595- t. C rig
gh ht
yri by
❑ Removing and installing
p

⇒ page 198
co
ar
Prote
cted
by
AG.
Vo
lksw
agen

6 - Airbag coil connector and


return ring with slip ring - F138-
❑ Removing and installing
m
⇒ page 196
7 - Bolt
❑ Qty. 3
io

❑ 1.1 Nm
8 - Ignition/starter switch - D-
❑ Removing and installing ⇒ page 201
ix

9 - Steering lock housing


❑ Removing and installing ⇒ page 204
.p

10 - Steering column

8.2 Removing and installing airbag coil con‐


w

nector and return ring with slip ring -


F138-
w

Special tools and workshop equipment required


w

196 Rep. gr.94 - Lights, bulbs, switches - exterior


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lksw
agen
Aen:
G. Volkswagenwww.pixiomarket.com
AG do
es n
o ot g
yV ua
db
ris
e ran
tee Polo 2014 ➤
tho Electrical systemor - Edition 10.2019
au ac
ss

ce
e
nl
♦ Torque screwdriver - V.A.G 1624-

pt
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

om rrectness of i
l purpos

nf
ercia

Depending on vehicle equipment, the steering angle sender -

.c orm
F138- may be integrated in the airbag coil connector and return
m

atio
m

ring with slip ring - G85- .


o

n in
or c

thi
te

sd
iva

Note

t o
r
rp

cu
o

m
f

ke
en
ng

t.
If the steering angle sender - G85- is defective, the airbag coil
yi Co
op
connector and return ring with slip ring - F138- must be renewed.
C py
t. rig
gh ht
pyri by
Vo
o
by c lksw
Removing Prote
cted AG.
agen

– Remove steering wheel ⇒ Running gear, axles, steering; Rep.


gr. 48 ; Steering wheel; Removing and installing steering
ar
wheel .
– Remove lower steering column trim ⇒ General body repairs,
interior; Rep. gr. 68 ; Compartments and covers; Removing
m
and installing lower steering column trim .

WARNING
io

Risk of damage to the electronic components due to electro‐


static discharge.
♦ Before disconnecting the electrical connector, the me‐
chanic must electrostatically discharge himself or herself
ix

by briefly grasping hold of door striker plate or similar.


.p

Caution

Risk of damage to the return ring.


w

♦ The airbag coil connector and return ring with slip ring -
F138- is not to be moved out of position.
w
w

8. Steering column switch module 197


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Polo 2014 ➤
Electrical system - Edition 10.2019

– Disconnect connector -2- on airbag coil connector and return


ring with slip ring - F138- -1-.
– Unscrew bolts -arrows- of airbag coil connector and return ring
with slip ring - F138- -1-.
– Remove airbag coil connector and return ring with slip ring -
F138- -1- from steering column combination switch - E595- .
Installing

om
Install in the reverse order of removal, observing the following:

Caution

Risk of damage to airbag coil connector and return ring with


slip ring - F138- .

.c
♦ The airbag coil connector and return ring with slip ring -
F138- is always centred when delivered as a replacement
part.

t
♦ Do not change this setting.

ke
– Check the following before installing airbag coil connector and
return ring with slip ring - F138- -1-:
• The airbag coil connector and return ring -2- must be visible
through the aperture.
ar
Specified torques
♦ ⇒ “8.1 Assembly overview - steering column switch module”,
page 195
m

AG. Volkswagen AG d
agen oes
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ol not
V gu
d by ara
ise nte
r
8.3 Removing and installing steering col‐ aut
ho eo
ra
c
umn combination switch - E595- ss
ce
ix
e
nl

pt
du

an

Depending on vehicle equipment, the following components are


itte

y li

integrated into the steering column combination switch - E595- as


erm

ab
ility

one unit:
ot p
.p

wit
is n

♦ Turn signal switch - E2-


h re
ole,

spec

♦ Headlight dipper and flasher switch - E4-


urposes, in part or in wh

t to the co

♦ Parking light switch - E19-


w

♦ Intermittent wiper switch - E22-


rrectne

♦ Rear window wiper switch - E34-


w

♦ Intermittent wiper regulator - E38-


ss o
cial p

♦ Cruise control system switch - E45-


inform
mer

♦ Cruise control system (CCS) SET button - E227-


w

atio
om

n
c

i
or

n thi
e

Note
t

sd
iva

o
pr

cum
or

If one of the components is defective, the steering column com‐


f

en
ng

t.
bination switch - E595- must be renewed as a complete unit.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

198 Rep. gr.94 - Lights, bulbs, switches - exterior


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Polo 2014 ➤
Electrical system - Edition 10.2019

Removing
– Remove airbag coil connector and return ring with slip ring -
F138- ⇒ page 196 .
– Disconnect left connector -2- from steering column combina‐
tion switch - E595- -1-.

om
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce
e
nl

pt
du

an
itte

.c
y li
erm

ab
ility
ot p

wit
, is n

– Disconnect right connector -2- from steering column combi‐

h re
nation switch - E595- -1-.
hole

t
spec
es, in part or in w

ke

t to the co
rrectness of i
l purpos

ar

nf
ercia

orm
m

atio
om

n in
or c

– Push upper retaining tabs -2- on steering column combination

thi
te

sd
a

switch - E595- -1- in -direction of arrow-.


iv

o
r
rp

cu
o

m
– Pull steering column combination switch - E595- -1- at top
f

en
ng

t.
io

slightly off steering column.


yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ix
.p

– Push lower retaining tabs -2- on steering column combination


switch - E595- -1- in -direction of arrow-.
w

– Remove steering column combination switch - E595- -1- from


steering column.
Installing
w

Install in the reverse order of removal, observing the following:


– Install steering column combination switch - E595- , and en‐
gage it firmly at top and bottom.
w

8. Steering column switch module 199


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Polo 2014 ➤
Electrical system - Edition 10.2019

8.4 Removing and installing turn signal


switch - E2-
Depending on vehicle equipment, the following components are
integrated into the steering column combination switch - E595- as
one unit:
♦ Turn signal switch - E2-

om
♦ Headlight dipper and flasher switch - E4-
♦ Parking light switch - E19-
♦ Intermittent wiper switch - E22-
♦ Rear window wiper switch - E34-
AG. Volkswagen AG d
♦ Intermittent wiper regulator - E38- agen oes

.c
olksw not
yV gu
♦ Cruise control system switch - E45- rised b ara
nte
tho eo
♦ Cruise control system (CCS) SET button - E227-
s au ra
c
s

t ce
le
un

pt
an
d

ke
Note
itte

y li
rm

ab
pe

ility
If one of the components is defective, the steering column com‐
ot

wit
, is n

bination switch - E595- must be renewed as a complete unit.

h re
hole

spec
Procedure
ar
es, in part or in w

t to the co
– Removing and installing steering column combination switch
- E595- ⇒ page 198 .

rrectness of i
8.5 Removing and installing cruise control
m
l purpos

system switch - E45-


Depending on vehicle equipment, the following components are

nform
ercia

integrated into the steering column combination switch - E595- as


io
m

one unit:

a
com

tion in
♦ Turn signal switch - E2-
r
te o

thi
s
iva

♦ Headlight dipper and flasher switch - E4-


do
r
ix rp

cum
fo

♦ Parking light switch - E19-


en
ng

t.
yi Co
op
♦ Intermittent wiper switch - E22- C py
ht. rig
rig ht
.p

by
♦ Rear window wiper switch - E34- copy Vo
by lksw
cted agen
Prote
♦ Intermittent wiper regulator - E38-
AG.

♦ Cruise control system switch - E45-


w

♦ Cruise control system (CCS) SET button - E227-

Note
w

If one of the components is defective, the steering column com‐


bination switch - E595- must be renewed as a complete unit.
w

Procedure
– Removing and installing steering column combination switch
- E595- ⇒ page 198 .

200 Rep. gr.94 - Lights, bulbs, switches - exterior


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Polo 2014 ➤
Electrical system - Edition 10.2019

8.6 Removing and installing intermittent


wiper switch - E22-
Depending on vehicle equipment, the following components are
integrated into the steering column combination switch - E595- as
one unit:
♦ Turn signal switch - E2-

om
♦ Headlight dipper and flasher switch - E4-
♦ Parking light switch - E19-
♦ Intermittent wiper switch - E22-
♦ Rear window wiper switch - E34-
♦ Intermittent wiper regulator - E38-

.c
♦ Cruise control system switch - E45- AG. Volkswagen AG d
agen oes
olksw not
♦ Cruise control system (CCS) SET button d by- E227-
V gu
ara
ise nte

t
or eo
h
aut ra

ke
s c
Note s

ce
le
un

pt
an
d

If one of the components is defective, the steering column com‐


itte

y li
erm

bination switch - E595- must be renewed as a complete unit.

ab
ility
ot p

wit
is n

Procedure
ar
h re
ole,

spec
– Removing and installing steering column combination switch
urposes, in part or in wh

- E595- ⇒ page 198 .

t to the co
8.7 Removing and installing ignition/starter
m
switch - D-

rrectne
Special tools and workshop equipment required

ss o
♦ 2 jeweller screwdrivers, 2 mm in diameter
io
cial p

f inform
Removing
mer

atio
m

– With ignition switched off, disconnect earth cable from battery


o

n
c

⇒ page 15 .
ix or

n thi
te

sd
a

– Remove lower steering column trim ⇒ General body repairs,


iv

o
pr

interior; Rep. gr. 68 ; Compartments and covers; Removing


um
r
fo

en
ng

and installing lower steering column trim .


t.
.p

yi Co
op py
– Turn ignition key to “Ignition ON” position.
t. C rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
WARNING Prote AG.
w

Risk of damage to the electronic components due to electro‐


static discharge.
w

♦ Before disconnecting the electrical connector, the me‐


chanic must electrostatically discharge himself or herself
by briefly grasping hold of door striker plate or similar.
w

8. Steering column switch module 201


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Polo 2014 ➤
Electrical system - Edition 10.2019

– Disconnect connector -2- on ignition/starter switch - D- -1-.


– Remove sticker from ignition/starter switch - D- -1-.

om
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
– Insert 2 jeweller screwdrivers (2 mm in diameter) as far as stop
ss

ce
le

in holes -arrows-, and release ignition/starter switch - D- -1-.


un

.c
pt
an
d
itte

y li
– Pull ignition/starter switch - D- -1- out of steering lock housing.
rm

ab
pe

ility
• The jeweller's screwdrivers must remain inserted while doing
ot

wit
so.
, is n

t
h re
hole

Installing

spec
ke
es, in part or in w

Install in the reverse order of removal, observing the following:

t to the co
Caution

rrectness of i
Risk of damage to the ignition/starter switch - D- .
ar
l purpos

♦ When delivered as a replacement part, the ignition/starter


nform
ercia

switch - D- is set to “On” position.


m

♦ Never set the ignition/starter switch - D- to another position


a
m
com

tio

than the “On” position.


n in
r
te o

thi
s
iva

do
r

– Make sure that ignition/starter switch - D- is set to “On” posi‐


rp

cum
fo

io

tion, and insert it in steering lock housing until it engages


en
ng

t.
yi
audibly.
Co
Cop py
t. rig
gh
– Connect battery ⇒ page 15 .
ht
pyri by
Vo
co lksw
by
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cted agen
Prote AG.
8.8 Removing and installing lock cylinder
Special tools and workshop equipment required
.p

♦ Locking pin - T40011- or suitable welding wire


w
w
w

202 Rep. gr.94 - Lights, bulbs, switches - exterior


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Polo 2014 ➤
Electrical system - Edition 10.2019

Note

♦ The immobiliser reader coil - D2- is integrated into the lock


cylinder and cannot be renewed individually.
♦ If it is defective, the complete lock cylinder must be renewed.

om
Removing
– Remove lower steering column trim ⇒ General body repairs,
interior; Rep. gr. 68 ; Compartments and covers; Removing
and installing lower steering column trim .

WARNING

.c
Risk of damage to the electronic components due to electro‐
static discharge.
♦ Before disconnecting the electrical connector, the me‐

t
chanic must electrostatically discharge himself or herself
by briefly grasping hold of door striker plate or similar.

ke
– Disconnect connector -arrow- from immobiliser reader coil -
D2- .
ar
Note

♦ To remove the lock cylinder, it might be necessary to fold aside


the ignition key.
m
♦ For reasons of clarity, the ignition lock is illustrated in the cor‐
rect position without the ignition key. agen
AG. Volkswagen AG d
oes
olksw not
byV gu
ara
d
io

ise nte
or eo
h
aut ra
s c
– Turn ignition key to “Ignition ON” position. This will align the s
ce
e

recess in trim -arrow- with hole in ignition lock.


nl

pt
du

an
ix itte

y li
erm

ab
ility
ot p

wit
, is n

h re
.p hole

spec
es, in part or in w

t to the co
w

rrectness of i
l purpos
w

nf
ercia

orm
m

atio
om
w

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

8. Steering column switch module 203


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Polo 2014 ➤
Electrical system - Edition 10.2019

– Fold aside ignition key as far as possible.


– Insert locking pin - T40011- or suitable welding wire as far as
stop in hole -2-, and release lock cylinder -1-.
– Pull lock cylinder -1- together with immobiliser reader coil - D2-
out of steering lock housing.

WARNING

om
Risk of seized steering lock.
♦ The steering lock must not be actuated without lock cylin‐
der.
n AG. Volkswagen AG do
lkswage es n
o ot g

.c
byV ua
d ran
ir se
Note tho tee
or
au ac
ss
A seized steering lock must be renewed.

ce
le
un

t pt
an
d
itte

y li
ke
Installing
erm

ab
ility
ot p

Install in the reverse order of removal, observing the following:

wit
is n

h re
ole,

spec
urposes, in part or in wh

Note

t to the co
ar
A new lock cylinder can be ordered from the responsible distri‐
bution centre or the importer. When ordering, the vehicle-specific

rrectne
locking number according to the VIN must be provided.
m

s
– Insert ignition key into lock cylinder and turn it to position “Ig‐

s o
nition On”.
cial p

f inform
mer

– Insert locking pin - T40011- or suitable welding wire as far as

atio
m

io

stop into hole -2- again.


o

n
c

i
or

– Insert lock cylinder -1- together with immobiliser reader coil - n thi
te

sd
a

D2- in steering lock housing -3-.


iv

o
pr

cum
r
fo
ix

– Pull locking pin - T40011- or suitable welding wire out of hole


en
ng

t.
yi
-2-.
Co
Cop py
t. rig
gh
– Press in lock cylinder tightly until locking mechanism can be
ht
pyri by
Vo
heard to engage.
o
.p

c by lksw
cted agen
Prote AG.
– Connect connector to immobiliser reader coil - D2- .
w

8.9 Removing and installing steering lock


housing
w

Removing
– Remove steering column combination switch - E595-
⇒ page 198 .
w

204 Rep. gr.94 - Lights, bulbs, switches - exterior


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Electrical system - Edition 10.2019

WARNING

Risk of damage to the electronic components due to electro‐


static discharge.
♦ Before disconnecting the electrical connector, the me‐
chanic must electrostatically discharge himself or herself
by briefly grasping hold of door striker plate or similar.

om
– Disconnect connector -2- on ignition/starter switch - D- -1-.

t .c
AG. Volkswagen AG d
agen

ke
oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
– Disconnect connector -arrow- from immobiliser
ss reader coil - c
D2- .

ce
le
un

pt
ar

an
d
itte

Vehicles with dual clutch gearbox

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
io

rrectnes
– Disconnect connector -2- from ignition key withdrawal lock

s o
solenoid - N376- -1-.
cial p

f
ix

inform
Continued for all vehicles
mer

atio
om

n
c

WARNING
or

n
.p

thi
te

sd
iva

o
r

Danger of eye injury from drilling swarf.


p

cum
r
fo

en
ng

♦ When drilling out, swarf may fly off and cause eye injury.
t.
yi Co
op
w

C py
t. rig
♦ Wear eye protection. opyri
gh by
Vo
ht
by c lksw
cted agen
Prote AG.
w

Caution

Risk of damage to adjacent components.


w

♦ The drilling operation can cause swarf to penetrate the


adjacent components resulting in damage and/or mal‐
function!
♦ Thoroughly remove any swarf.

8. Steering column switch module 205


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Polo 2014 ➤
Electrical system - Edition 10.2019
. Volkswagen AG
gen AG does
– Drill out shear heads -arrows- using anVangle
olks
wa drill and an not
8.5 mm drill bit. ed
by gu
ara
is nte
or
– Remove steering lock housingaufrom
th steering column. eo
ra
ss c
The following components must be removed to renew the steering

ce
le
un

pt
lock housing:

an
d
itte

y li
♦ Ignition/starter switch - D- ⇒ page 201
erm

ab
ility
ot p

om
♦ Lock cylinder ⇒ page 202

wit
is n

h re
ole,

♦ Ignition key withdrawal lock solenoid - N376- (vehicles with

spec
dual clutch gearbox) ⇒ page 206
urposes, in part or in wh

t to the co
Installing
Install in the reverse order of removal, observing the following:

rrectne
.c
– Tighten new bolts -arrows- until shear heads break off.

ss o
cial p

f inform
t
mer

atio
ke
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi

gh
t. Cop
ar Co
py
rig
ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
8.10 Removing and installing ignition key
m
withdrawal lock solenoid - N376-
Removing
– Remove lower steering column trim ⇒ General body repairs,
io

interior; Rep. gr. 68 ; Compartments and covers; Removing


and installing lower steering column trim .
ix

WARNING

Risk of damage to the electronic components due to electro‐


static discharge.
.p

♦ Before disconnecting the electrical connector, the me‐


chanic must electrostatically discharge himself or herself
by briefly grasping hold of door striker plate or similar.
w

– Disconnect connector -2- from ignition key withdrawal lock


solenoid - N376- -1-.
w

– Push retaining tab in -direction of arrow A-, and pull ignition


key withdrawal lock solenoid - N376- -1- in
-direction of arrow B- off steering lock housing -3-.
Installing
w

Install in the reverse order of removal, observing the following:


– Perform functional check.

206 Rep. gr.94 - Lights, bulbs, switches - exterior


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Electrical system - Edition 10.2019

9 Parking aid
⇒ “9.1 Assembly overview – parking aid”, page 207
⇒ “9.2 Removing and installing parking aid control unit J446 ”,
n AG. Volkswagen AG do
page 208 olkswage es n
o V t gu
by ara
⇒ “9.3 Removing and installing front
ris parking aid warning buzzer
ed nte
H22 ”, page 209

om
tho eo
u a ra
ss c
⇒ “9.4 Removing and installing rear parking aid warning buzzer

ce
e
nl

H15 ”, page 209

pt
du

an
itte

y li
⇒ “9.5 Removing and installing front parking aid senders”,
erm

ab
page 210

ility
ot p

wit
, is n

⇒ “9.6 Removing and installing rear parking aid senders”,

h re
.c
page 211
hole

spec
es, in part or in w

9.1 Assembly overview – parking aid

t to the co
⇒ “9.1.1 Assembly overview - front parking aid system”,

t
page 207

rrectness of i
ke
⇒ “9.1.2 Assembly overview - rear parking aid system”,
l purpos

page 208

9.1.1 Assembly overview - front parking aid system

nform
mercia

at
ar
om

io
1 - Front parking aid warning

n
c

in t
or

buzzer - H22-

his
ate

do
riv

❑ Removing and installing


p

cum
⇒ page 209
for

m
en
ng

t.
yi Co
2 - Front left parking aid sender Cop py
- G255-
t. rig
gh ht
pyri by
❑ Removing and installing
co Vo
by lksw
cted
⇒ page 210
agen
io

Prote AG.

3 - Front inner left parking aid


sender - G254-
❑ Removing and installing
ix

⇒ page 210
4 - Front centre right parking
aid sender - G253-
.p

❑ Removing and installing


⇒ page 210
5 - Front right parking aid send‐
er - G252-
w

❑ Removing and installing


w
w

9. Parking aid 207


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Polo 2014 ➤
Electrical system - Edition 10.2019

⇒ page 210

9.1.2 Assembly overview - rear parking aid system

1 - Rear parking aid warning


buzzer - H15-

om
❑ Removing and installing
⇒ page 209
2 - Parking aid control unit -
J446-
❑ Removing and installing
⇒ page 208

.c
3 - Rear right parking aid send‐
er - G206-
❑ Removing and installing
⇒ page 211

t
ke
4 - Rear centre left parking aid
sender - G205-
❑ Removing and installing
⇒ page 211
5 - Rear centre parking aid
sender - G204-
ar
❑ Removing and installing
AG. Volkswagen AG d
⇒ page 211 ksw
agen oes
not
Vol
y gu
6 - Rear left parking aid sender ise
d b ara
nte
m
- G203- uthor eo
a ra
❑ Removing and installing ss c
⇒ page 211
ce
e
nl

pt
du

an
itte

y li
io
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
ix
es, in part or in w

t to the co
.p

rrectness of i
l purpos

9.2 Removing and installing parking aid


w

control unit - J446-


nf
ercia

orm
m

atio

Removing
om

n in
c

– Switch off ignition and all electrical consumers.


or
w

thi
te

sd
iva

– Withdraw ignition key.


o
r
rp

cu
o

m
f

– Remove luggage compartment side trim (right-side) ⇒ Gen‐


en
ng

t.
yi
w

eral body repairs, interior; Rep. gr. 70 ; Luggage compartment


Co
Cop py
trims; Removing and installing luggage compartment side
t. rig
gh ht
yri
trim .
p by
co Vo
by lksw
cted agen
Vehicles with towing bracket
Prote AG.

– Remove trailer detector control unit - J345- ⇒ page 215 .

208 Rep. gr.94 - Lights, bulbs, switches - exterior


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Polo 2014 ➤
Electrical system - Edition 10.2019

Continued for all vehicles


– Remove bracket -1- together with parking aid control unit -
J446- -2-.

Note

♦ The mounting points of bracket -1- on the body will be dam‐

om
aged when removing.
♦ Renew bracket -1-.

.c
– Disconnect connectors -2- and -3- from parking aid control unit
- J446- -1-. AG. Volkswagen A gen G do
swa es
– Press catches -arrows-by
Vol together, and remove parking
k not
guaid con‐
trol unit - J446-ris-1-
ed from bracket.
ara

t
nte
tho eo
Installing au ra

ke
ss c

ce
le

Install in the reverse order of removal, observing the following:


un

pt
an
d
itte

y li
– Engage parking aid control unit - J446- firmly in new bracket.
erm

ab
ility
ot p

Vehicles with towing bracket

wit
is n

– Install trailer detector control unit - J345- ⇒ page 215 .


ar
h re
ole,

spec
urposes, in part or in wh

Continued for all vehicles t to the co


– Perform functional check.
m
9.3 Removing and installing front parking
rrectne

aid warning buzzer - H22-


ss
io
o

Removing
cial p

f inform

– Switch off ignition and all electrical consumers.


mer

atio
m

– Withdraw ignition key.


o

n
c

ix

i
or

n thi

– Pull front parking aid warning buzzer - H22- -1- in


te

sd
a

-direction of arrow- out of mounting on relay and fuse carrier


iv

o
pr

1 - SR1- .
um
r
fo

en
ng

.p

t.
yi
– Disconnect electrical connector -2-.
Co
Cop py
t. rig
gh
– Remove front parking aid warning buzzer - H22- -1-.
ht
pyri by
Vo
o
by c lksw
Installing
cted agen
Prote AG.
w

Install in the reverse order of removal, observing the following:


– Perform functional check.
w

9.4 Removing and installing rear parking aid


w

warning buzzer - H15-


Removing
– Switch off ignition and all electrical consumers.
– Withdraw ignition key.

9. Parking aid 209


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Polo 2014 ➤
Electrical system - Edition 10.2019 . Volkswage
AG n AG d
agen oes
olksw no
– Remove lower right C-pillard btrim
y V ⇒ General body repairs, in‐ t gua
ran
terior; Rep. gr. 70 ; Trims,oris interior; Removing and installing C-
e
tee
pillar trim . aut
h or
ac
ss
– Pull out pin of spreader clips -arrows-, and lever off spreader

ce
le
un

pt
clips.

an
d
itte

y li
rm

– Disconnect electrical connector -1-.

ab
pe

ility
ot

– Remove rear parking aid warning buzzer - H15- .

wit

om
, is n

h re
Installing
hole

spec
es, in part or in w

Install in the reverse order of removal, observing the following:

t to the co
– Perform functional check.

rrectness of i

.c
l purpos

9.5 Removing and installing front parking

nform
ercia

aid senders

t
m

a
com

tio
ke n in
r
te o

thi
Note

s
iva

do
r
rp

cum
♦ The removal and installation is only described for one sender.
fo

en
ng

t.
yi Co
♦ Removal and installation for the other senders are analogous.
op py

opyri
gh
t. C
ar by
Vo
rig
ht

Removing
c by lksw
cted agen
Prote AG.
– Switch off ignition and all electrical consumers.
m
– Withdraw ignition key.
– Remove front bumper cover ⇒ General body repairs, exterior;
Rep. gr. 63 ; Front bumper; Removing and installing bumper
cover .
io

– Press both retaining tabs in -direction of arrow A- while at the


same time pressing sender -1- from outside towards inside.
– Disconnect electrical connector -2-.
ix

Installing
Install in the reverse order of removal, observing the following:
.p

– Check isolation ring (black silicon ring) on sender for damage,


and renew it if necessary.

Note
w

♦ Stretching the isolation ring must be avoided under all circum‐


stances.
w

♦ When inserting the sender in the sender retainer, make sure


that the isolation ring is seated correctly on the sender head.
♦ The locking lugs of the sender retainer must audibly engage
w

when installing the sender.

210 Rep. gr.94 - Lights, bulbs, switches - exterior


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Polo 2014 ➤
Electrical system - Edition 10.2019

– After installing, make sure that the sender is properly seated


in the sender retainer.
Volkswagen AG
• Visible on the outer side of the bumper cover, dimension agen -a-
AG. does
ksw
of the ring gap between the sender head and the by
bumper
Vol cover not
gu
ara
must be even all around. ris
ed nte
tho eo
– Perform functional check. ss au ra
c

ce
le
un

om pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

9.6 Removing and installing rear parking aid

t to the co
.c
senders

rrectne
Note

t
ss
ke
♦ The removal and installation is only described for one sender.

o
cial p

f inform
♦ Removal and installation for the other senders are analogous.
mer

atio
om

Removing

n
c

i
or

n thi
e

– Switch off ignition and all electrical consumers.


t

ar

sd
iva

o
pr

cum
– Withdraw ignition key.
r
fo

en
ng

t.
yi Co
– Remove rear bumper cover ⇒ General body repairs, exterior; Cop py
Rep. gr. 63 ; Rear bumper; Removing and installing bumper
t. rig
gh ht
m
yri
cover .
p by
co Vo
by lksw
cted agen
– Press both retaining tabs in -direction of arrow A- while at the
Prote AG.

same time pressing sender -1- from outside towards inside.


– Disconnect electrical connector -2-.
io

Installing
Install in the reverse order of removal, observing the following:
ix

– Check isolation ring (black silicon ring) on sender for damage,


and renew it if necessary.
.p

Note

♦ Stretching the isolation ring must be avoided under all circum‐


stances.
w

♦ When inserting the sender in the sender retainer, make sure


that the isolation ring is seated correctly on the sender head.
♦ The locking lugs of the sender retainer must audibly engage
w

when installing the sender.


w

9. Parking aid 211


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Polo 2014 ➤
Electrical system - Edition 10.2019

– After installing, make sure that the sender is properly seated


in the sender retainer.
• Visible on the outer side of the bumper cover, dimension -a-
of the ring gap between the sender head and the bumper cover
must be even all around.
– Perform functional check.

om
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
e
nl

pt
du

an
itte

y li

.c
erm

ab
ility
ot p

wit
, is n

h re
hole

t
spec
es, in part or in w

ke t to the co
rrectness of i
l purpos

ar nf
ercia

orm
m

atio
om

n in
c

m
or

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng

t.
yi
io

Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
ix
.p
w
w
w

212 Rep. gr.94 - Lights, bulbs, switches - exterior


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Electrical system - Edition 10.2019

10 Automatic headlight range control


⇒ “10.1 Assembly overview - automatic headlight range control”,
page 213
olkswagen AG
en AG. V
⇒ “10.2 Removing and installing headlight range control unitolJ431
ksw
ag does
not
”, page 213 ed
byV gu
ara
is nte
or
10.1 Assembly overview - automatic headlight range control

om
h eo
ut ra
sa s c

ce
e
nl

pt
du

an
1 - Fastener

itte

y li
erm

ab
❑ Qty. 2

ility
ot p

wit
2 - Headlight range control unit , is n

h re
- J431-

.c
hole

spec
❑ Removing and installing
es, in part or in w

⇒ page 213

t to the co
3 - Electrical connector

t
rrectness of i
4 - Rear left vehicle level send‐

ke
er - G76-
l purpos

❑ Fitting location: on rear


left suspension link ⇒

nform
ercia

Running gear, axles,


steering; Rep. gr. 43 ;
m

at
Vehicle level sender;
ar
om

io
Assembly overview -

n
c

in t
or

rear vehicle level sender

his
ate

do
riv

5 - Left headlight range control


p

cum
or

motor - V48-
f

en
g

m n

t.
yi Co
❑ Fitting location: in left Cop py
headlight ht. rig
rig ht
⇒ “1.1 Assembly over‐
py by
co Vo
by lksw
view - headlight”, Prote
cted agen
io

AG.
page 118
❑ Removing and installing
⇒ page 144
6 - Right headlight range con‐
ix

trol motor - V49-


❑ Fitting location: in right
headlight
.p

⇒ “1.1 Assembly over‐


view - headlight”,
page 118
❑ Removing and installing
⇒ page 144
w

10.2 Removing and installing headlight range


w

control unit - J431-


w

Note

If the headlight range control unit - J431- is renewed, start the


respective function ⇒ Vehicle diagnostic tester.

Removing
– Switch off ignition and all electrical consumers.

10. Automatic headlight range control 213


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Polo 2014 ➤
Electrical system - Edition 10.2019

– Withdraw ignition key.


– Remove glove compartment ⇒ General body repairs, interior;
Rep. gr. 68 ; Compartments/covers; Removing and installing
glove compartment .
– Disconnect electrical connector -1-.
♦ Swing locking bar -2- in -direction of arrow- to release the con‐
nector, and pull off connector.

om
.c
– Push together locking elements -arrows-, and remove head‐

t
. Volkswagen AG
light range control unit - J431- -1- from sbracket
wage
n AG-2-. does

ke
k not
Vol gu
Installing ed by ara
nte
ris
Install in the reverse order utho
of removal, observing the following:
eo
ra
a c
ss
– Engage headlight range control unit - J431- firmly in bracket.

ce
e
nl

pt
du

an
itte

ar
y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
m
es, in part or in w

– Fit electrical connector -1-. t to the co

♦ Swing locking bar -2- in -direction of arrow- to lock the con‐


rrectness of i
io

nector.
l purpos

– Perform functional check.


– Check headlight setting and adjust headlight as necessary
nform
ercia

ix

⇒ page 127 .
m

at
om

ion
c

in t
or

.p

his
ate

do
priv

cum
for

en
ng

t.
yi Co
Cop py
w

t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
w
w

214 Rep. gr.94 - Lights, bulbs, switches - exterior


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Electrical system - Edition 10.2019

11 Towing bracket
⇒ “11.1 Assembly overview - towing bracket socket”, page 215
olkswagen AG
en AG. V
⇒ “11.2 Removing and installing trailer detector control
ksw unit J345
ag does
not
Vol
”, page 215 ed
by gu
ara
ris nte
tho
11.1 Assembly overview - towing bracket socket
eo
au ra

om
ss c

ce
le
un

pt
an
d
1 - Trailer detector control unit
itte

y li
- J345- erm

ab
ility
ot p

❑ Removing and installing

wit
is n

⇒ page 215

h re
ole,

2 - Bracket

spec
.c
urposes, in part or in wh

❑ For trailer detector con‐

t to the co
trol unit - J345- and
parking aid control unit -
J446-

rrectne
t
3 - Bolt

ke
s
❑ Permanently attached

s o
cial p

to trailer socket - U10-

f inform
❑ Qty. 3
mer

atio
❑ 3 Nm
om

n
ar
c

i
or

n
4 - Trailer socket - U10-

thi
te

sd
a

❑ The exact pin assign‐


iv

o
pr

c
ment should be gleaned

um
r
fo

en
ng

from the latest current yi


t.
Co
flow diagram ⇒ Current
m
Cop py
t.
flow diagrams, Electri‐
rig
gh ht
yri by
cal fault finding and Fit‐ cop Vo
by lksw
ting locations. cted agen
Prote AG.

5 - Sealing grommet
io

❑ Renew if damaged
6 - Towing bracket
ix
.p
w

11.2 Removing and installing trailer detector


control unit - J345-
w

Note
w

If the trailer detector control unit - J345- is renewed, start the re‐
spective function ⇒ Vehicle diagnostic tester.

Removing
– Switch off ignition and all electrical consumers.
– Withdraw ignition key.

11. Towing bracket 215


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Electrical system - Edition 10.2019

– Remove luggage compartment side trim (right-side) ⇒ Gen‐


eral body repairs, interior; Rep. gr. 70 ; Luggage compartment
trims; Removing and installing luggage compartment side
trim .
– Push retaining tab -3- on bracket -1- in -direction of arrow-, and
pull trailer detector control unit - J345- -2- out of bracket.

om
.c
– Disconnect connectors -2- and -3- from trailer detector control
unit - J345- -1-.

t
ke
Note
n AG. Volkswagen AG
The number of connectors on theolkstrailer detector control unit
wage does -
not
J345- may vary dependingeon
d by vehicle equipment.
V gu
ara

ut
ho
ris
ar nte
eo
– Disconnect connector
ss
a -4- from trailer detector control unit - ra
c
J345- -1-:
ce
le
un

pt
an
d
itte

y li
m
rm

ab
pe

ility

♦ Press locking detent -1- to release connector.


ot

wit
, is n

h re

♦ Swing retaining clip in -direction of arrow-, and pull off con‐


hole

spec

nector.
io
es, in part or in w

t to the co

Installing
Install in the reverse order of removal, observing the following:
rrectness of i
ix

– Engage trailer detector control unit - J345- firmly in bracket.


l purpos

– Perform functional check.


nform
ercia

.p
m

a
com

tion in
r
te o

thi
w

s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
op py
w

. C rig
ht ht
rig by
copy Vo
by lksw
cted agen
Prote AG.
w

216 Rep. gr.94 - Lights, bulbs, switches - exterior


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Polo 2014 ➤
Electrical system - Edition 10.2019

96 – Lights, bulbs, switches - interior


1 Lights
⇒ “1.1 Overview of fitting locations - lights in dash panel”,
page 217

om
⇒ “1.2 Overview of fitting locations - lights in front doors”,
page 219
⇒ “1.3 Overview of fitting locations - lights in centre console”, page
220
⇒ “1.4 Overview of fitting locations - lights in luggage compart‐
ment”, page 221

.c
⇒ “1.5 Overview of fitting locations - lights in roof trim”,AG. Volkswagen
page 222 lksw
agen AG do
es n
o ot g
yV ua
⇒ “1.6 Removing and installing footwellrislight
ed
b
W9 / W10 ”, ran

t
tee
page 222 utho
or
sa ac

ke
⇒ “1.7 Removing and installing footwell
s
light bulb W9 / W10 ”,

ce
e
nl

page 223

pt
du

an
itte

y li
⇒ “1.8 Removing and installing Central locking SAFELOCK func‐
erm

ab
tion warning lamp K133 ”, page 224

ility
ot p

wit
, is n

⇒ “1.9 Removing and installing selector lever position display Y6


ar
h re
”, page 225
hole

spec
es, in part or in w

⇒ “1.10 Removing and installing right luggage compartment light

t to the co
W35 ”, page 225
m
⇒ “1.11 Removing and installing bulb for right luggage compart‐

rrectness of i
ment light W35 ”, page 226
l purpos

⇒ “1.12 Removing and installing illuminated vanity mirror W20 /


W14 ”, page 227
io

nf
ercia

⇒ “1.13 Removing and installing bulb for illuminated vanity mirror


W20 / W14 ”, page 228 orm
m

atio
m

⇒ “1.14 Removing and installing front interior light WX1 ”,


o

n in
c

ix or

page 229
thi
te

sd
iva

⇒ “1.15 Removing and installing bulb for front interior light W13 /
o
r
rp

cu

W15 / W19 ”, page 232


o

m
f

en
ng

t.
.p

yi Co
⇒ “1.16 Removing and installing rear interior light WX2 ”, Cop py
page 235
t. rig
gh ht
pyri by
Vo
o
⇒ “1.17 Removing and installing bulb for rear centre reading light
by c lksw
cted agen
W44 ”, page 236
Prote AG.
w

1.1 Overview of fitting locations - lights in dash panel


w
w

1. Lights 217
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Polo 2014 ➤
Electrical system - Edition 10.2019

1 - Warning lamp for airbag de‐


activated on front passenger
side - K145-
❑ Removing and installing
⇒ page 248
2 - Right footwell light - W10-
❑ Removing and installing

om
⇒ page 222
❑ Removing and installing
bulb for right footwell
light - W10-
⇒ page 223
3 - Left footwell light - W9-
❑ Removing and installing

.c
⇒ page 222
❑ Removing and installing
bulb for left footwell light
- W9- ⇒ page 223

t
ke
ar
AG. Volkswagen AG d
m
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
io

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p
ix

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
.p

rrectne
w

ss o
cial p

f inform
mer
w

atio
om

n
c

i
or

n thi
te

sd
va
w

o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.

218 Rep. gr.96 - Lights, bulbs, switches - interior


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Polo 2014 ➤
Electrical system - Edition 10.2019

1.2 Overview of fitting locations - lights in front doors

1 - Driver door
2 - Central locking SAFELOCK
function warning lamp - K133-
❑ Removing and installing

om
⇒ page 224
3 - Front passenger door

AG. Volkswagen AG d
agen oes
ksw

.c
ol not
y V gu
d b ara
rise nte
tho eo
au ra
ss c

ce

t
le
un

pt
an
d
itte

ke
y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole

spec
es, in part or in w

ar t to the co
rrectness of i
m
l purpos

nform
mercia

io
a
com

tion in
r
te o

thi
s
iva

do
r
rp

c
ix
um
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri by
.p

cop Vo
by lksw
cted agen
Prote AG.
w
w
w

1. Lights 219
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Polo 2014 ➤
Electrical system - Edition 10.2019

1.3 Overview of fitting locations - lights in centre console

1 - Selector lever position dis‐


play - Y6-
❑ Removing and installing
⇒ page 225

om
AG. Volkswagen AG d
agen oes
lksw not

.c
Vo gu
d by ara
ise nte
or eo
h
aut ra
ss c

ce
e

t
nl

pt
du

an
itte

y li
ke
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

ar
t to the co
rrectness of i
l purpos

nform
mercia

at
io
om

ion
c

in t
or

his
ate

do
priv

cum
or
ix f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
.p

o Vo
by c lksw
cted agen
Prote AG.
w
w
w

220 Rep. gr.96 - Lights, bulbs, switches - interior


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Polo 2014 ➤
Electrical system - Edition 10.2019

1.4 Overview of fitting locations - lights in luggage compartment

1 - Right luggage compartment


light - W35-
❑ Removing and installing
⇒ page 225
❑ Removing and installing

om
bulb for right luggage
compartment light -
W35- ⇒ page 226

t .c
ke
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
horise
ar nte
eo
aut ra
ss c

ce
le
un

pt
an
d
itte

y li
m
erm

ab
ility
ot p

wit
is n

h re
ole,

spec
io
urposes, in part or in wh

t to the co
rrectne
ix

ss o
cial p

f
.p

inform
mer

atio
om

n
c

i
or

n thi
e
w t

sd
iva

o
pr

cum
r
fo

en
ng

t.
yi Co
op
w

C py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
w

1. Lights 221
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Electrical system - Edition 10.2019

1.5 Overview of fitting locations - lights in roof trim

1 - Driver side illuminated van‐


ity mirror - W20-
❑ Removing and installing
⇒ page 227
❑ Removing and installing

om
bulb for driver side illu‐
minated vanity mirror - agen
AG. Volkswagen AG d
oes
W20- ⇒ page 228 olksw not
V gu
d by ara
e
2 - Rear interior light - WX2- horis nte
eo
ut ra
❑ Removing and installing ss a c
⇒ page 235

ce
e
nl

pt
.c
du

❑ Removing and installing

an
itte

y li
bulb for rear centre
erm

ab
reading light - W44-

ility
ot p

⇒ page 236

wit
, is n

t
h re
3 - Front passenger side illu‐
hole

spec
ke
minated vanity mirror - W14-
es, in part or in w

t to the co
❑ Removing and installing
⇒ page 227
❑ Removing and installing

rrectness of i
bulb for front passenger
side illuminated vanity
ar
l purpos

mirror - W14-
⇒ page 228

nform
ercia

4 - Front interior light - WX1-


m

at
❑ Removing and installing
m
om

ion
⇒ page 229
c

in t
or

his
e

❑ Removing and installing


at

do
riv

bulb for front interior


p

cum
or

light -W13- / -W15- / -


io f

en
g

W19- ⇒ page 232


n

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
ix

cted agen
Prote AG.

1.6 Removing and installing footwell light -


.p

W9- / -W10-
Special tools and workshop equipment required
w

♦ Removal wedge - 3409-


w
w

222 Rep. gr.96 - Lights, bulbs, switches - interior


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Polo 2014 ➤
Electrical system - Edition 10.2019

Note

♦ Removal and installation are described for the right side. Re‐
moval and installation on the left side are analogous.
♦ If the right footwell light - W10- with LED is defective, the entire
light must be renewed.

om
Removing

Caution

Danger of damage to component surfaces.

.c
♦ When using leverage tools, mask visible areas of the com‐
ponent with commercially available adhesive tape.
AG. Volkswagen AG d
agen oes
lksw not
– Using removal dwedge - 3409- or a flat screwdriver, gpress lock‐

t
Vo
by ua
ing lug, andolever
ris
e off right footwell light - W10- . ran

ke
tee
th or
s au ac
s

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
ot p

ar wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
m
– Disconnect electrical connector -arrow-.
rrectne

– Remove right footwell light - W10- .


io
ss

Installing
o
cial p

f inform

Install in the reverse order of removal, observing the following:


mer

atio
ix

– Insert right footwell light - W10- in opening, and engage it firmly


om

on opposite side.
c

i
or

n thi
te

– Perform functional check.


sd
iva

o
pr

c
.p

um
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri by
1.7 Removing and installing footwell light
cop Vo
w

by lksw
cted agen
Prote
bulb -W9- / -W10-
AG.
w

Note

♦ Removal and installation are described for the right side. Re‐
moval and installation on the left side are analogous.
w

♦ If the right footwell light - W10- with LED is defective, the entire
light must be renewed.

Removing
– Remove right footwell light - W10- ⇒ page 222 .

1. Lights 223
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– If fitted, lever off heat shield -2- on both sides at -arrows A-.
– Remove heat shield -2- from right footwell light - W10- -1-.

om
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
– Pull bulb -1- at rear of right footwell light - W10- out of bulb

ce
le
un

pt
holder -2-.

.c an
d
itte

y li
Installing
erm

ab
ility
ot p

Install in the reverse order of removal, observing the following:

wit
is n

t h re
ole,

spec
Caution
urposes, in part or in wh

ke
t to the co
Risk of damage to the bulb.
♦ Do not touch the glass part of the bulb with bare fingers.

rrectne
Fingers leave traces of grease on the glass bulb, which
evaporate when the bulb is switched on and cause the
ar
s
glass bulb to cloud over.

s o
cial p

f i
♦ Wear e.g. clean fabric gloves when inserting bulbs.

nform
mer

atio
m

m
o

n
– Perform functional check.
c

i
or

n thi
te

sd
va

1.8 Removing and installing Central locking


i

o
pr

cum
r
fo

SAFELOCK function warning lamp -


io

en
ng

t.
yi Co
op
K133-
C py
ht. rig
rig ht
py by
co Vo
by lksw
cted
ix

agen
Prote AG.
Note

The removal and installation procedure is described for left-hand


drive vehicles. Removal and installation for right-hand drive ve‐
.p

hicles is similar.

Removing
w

– Remove front left door trim ⇒ General body repairs, interior;


Rep. gr. 70 ; Front door trims; Removing and installing front
door trim .
– Unclip central locking deadlock function warning lamp -SAFE-
w

- K133- -1- by pressing locking lugs together -arrows- and


remove from door trim panel.
w

224 Rep. gr.96 - Lights, bulbs, switches - interior


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AG. Volkswagen AG d Polo 2014 ➤
agen Electrical system
oes - Edition 10.2019
olksw not
yV gu
db ara
ise nte
– Disconnect electrical connector -1-. hor eo
aut ra
c
– Remove central locking SAFELOCK function
ss
warning lamp -

ce
e
K133- -2-.

nl

pt
du

an
itte

y li
Installing

erm

ab
ility
ot p
Install in the reverse order of removal, observing the following:

wit
, is n

h re
– Perform functional check.

hole

om spec
es, in part or in w

t to the co
rrectness of i
1.9 Removing and installing selector lever
l purpos

.c
position display - Y6-

nf
ercia

orm
m

atio
m

Note

t
o

n in
or c

thi
ke
e

♦ The selector lever position display - Y6- is integrated into the


t

sd
iva

selector lever gaiter and cannot be removed individually.

o
r
rp

cu
o

m
f

en
♦ If it is defective, the selector lever gaiter must be renewed.
ng

t.
yi Co
Cop py
ht. rig
Procedure rig ht
by
ar by copy Vo
lksw
– Switch off ignition and all electrical consumers.
cted agen
Prote AG.

– Withdraw ignition key.


– Removing selector level gaiter ⇒ Rep. gr. 34 ; Selector mech‐
m
anism; Removing and installing selector lever handle .

1.10 Removing and installing right luggage


compartment light - W35-
io

Special tools and workshop equipment required


♦ Removal wedge - 3409-
ix
.p
w
w

Removing

Caution
w

Danger of damage to component surfaces.


♦ When using leverage tools, mask visible areas of the com‐
ponent with commercially available adhesive tape.

1. Lights 225
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Polo 2014 ➤
Electrical system - Edition 10.2019

– Using removal wedge - 3409- or a flat screwdriver, press lock‐


ing lug, and lever off right luggage compartment light - W35- .

n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss

om ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole
– Disconnect electrical connector -arrow-.

spec
es, in part or in w

.c
– Remove right luggage compartment light - W35- .

t to the co
Installing

rrectness of i
Install in the reverse order of removal, observing the following:

t
l purpos

– Insert right luggage compartment light - W35- in opening, and

ke
engage it firmly on opposite side.

nform
ercia

– Perform functional check.


m

a
com

tion in
r
te o

ar

thi
s
iva

do
1.11 Removing and installing bulb for right
r
rp

cum
fo

luggage compartment light - W35-

en
ng

t.
yi Co
Cop py
m
.
Removing
t rig
gh ht
pyri by
Vo
co
– Remove right luggage compartment light - W35-
by lksw
cted agen
Prote
⇒ page 225 .
AG.

– If fitted, lever off heat shield -2- on both sides at -arrows A-.
io

– Remove heat shield -2- from right luggage compartment light


- W35- -1-.
ix
.p
w
w
w

226 Rep. gr.96 - Lights, bulbs, switches - interior


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Electrical system - Edition 10.2019

– Pull bulb -1- at rear of right luggage compartment light - W35-


out of bulb holder -2-.
Installing
Install in the reverse order of removal, observing the following:

Caution

om
Risk of damage to the bulb.
♦ Do not touch the glass part of the bulb with bare fingers.
Fingers leave traces of grease on the glass bulb, which
evaporate when the bulb is switched on and cause the
glass bulb to cloud over.
♦ Wear e.g. clean fabric gloves when inserting bulbs.

.c
– Perform functional check.

t
1.12 Removing and installing illuminated

ke
vanity mirror -W20- / -W14-
Special tools and workshop equipment required
♦ Removal wedge - 3409-
ar
m
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
o eo
io

th
au ra
ss c
ce
e
nl

pt
du

an
itte

y li
erm

ix
ab
ility
ot p

Note
wit
, is n

h re
hole

♦ Removal and installation are described for the left side. The
spec
.p

removal and installation procedure for the right-hand side is


es, in part or in w

basically the same.


t to the co

♦ If the right vanity mirror light with LED is defective, the entire
light must be renewed.
rrectness of i
w
l purpos

Removing
– Swing sun visor towards front.
w

nf
ercia

orm
m

atio

Caution
om

n in
or c
w

thi

Danger of damage to component surfaces.


te

sd
iva

o
r

♦ When using leverage tools, mask visible areas of the com‐


rp

cu
o

ponent with commercially available adhesive tape.


f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

1. Lights 227
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Polo 2014 ➤
Electrical system - Edition 10.2019

– Using removal wedge - 3409- or a flat screwdriver, press lock‐


ing lug, and lever off driver side illuminated vanity mirror -
W20- .

om
– Disconnect electrical connector -arrow-.

.c
– Remove driver side illuminated vanity mirror - W20- .
Installing
Install in the reverse order of removal, observing the following:

t
– Insert driver side illuminated vanity mirror - W20- in opening,

ke
and engage it on opposite side.
– Perform functional check.
ar
1.13 Removing and installing bulb for illumi‐
nated vanity mirror -W20- / -W14-
m
AG. Volkswagen AG d
Note agen oes
olksw not
y V gu
d b ara
ise nte
♦ Removal and installation are described for the left thside.
or The eo
removal and installation procedure for the right-hand side is
io

au ra
s c
basically the same.
s

ce
le
un

♦ If the right vanity mirror light with LED is defective, the entire pt
an
d
itte

light must be renewed. y li


rm

ab
ix pe

ility
ot

wit
Removing
, is n

h re
hole

– Remove driver side illuminated vanity mirror - W20-


spec
.p

⇒ page 227 .
es, in part or in w

t to the co
rrectness of i
w
l purpos

nform
ercia
w
m

a
com

tion in
r
te o

thi
w

s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

228 Rep. gr.96 - Lights, bulbs, switches - interior


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Polo 2014 ➤
Electrical system - Edition 10.2019

– Push contact plate -1- of festoon bulb -2- in


-direction of arrow-.
– Remove festoon bulb -2- from bulb holder.
Installing
Install in the reverse order of removal, observing the following:

om
Caution

Risk of damage to the bulb.


♦ Do not touch the glass part of the bulb with bare fingers.
Fingers leave traces of grease on the glass bulb, which
evaporate when the bulb is switched on and cause the
glass bulb to cloud over.

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♦ Wear e.g. clean fabric gloves when inserting bulbs.
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1.14 Removing and installing front interior

ce
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un

pt
light - WX1-

an
d
itte

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ab
⇒ “1.14.1 Removing and installing front interior light WX1 , vehi‐
pe

ility
cles without panorama sliding sunroof”, page 229
ot

wit
ar
, is n

h re
⇒ “1.14.2 Removing and installing front interior light WX1 , vehi‐
hole

spec
cles without panorama sliding sunroof”, page 230
es, in part or in w

t to the co
1.14.1 Removing and installing front interior
m
light - WX1- , vehicles without panorama

rrectness of i
sliding sunroof
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Special tools and workshop equipment required


io

♦ Removal wedge - 3409-

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ix te o
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Depending on vehicle equipment, the following components are


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integrated into the front interior light - WX1- :


♦ Interior light with switch-off delay - W15-
♦ Driver side reading light - W19-
w

♦ Front passenger reading light - W13-


♦ Telephone microphone - R38-
Removing
– Remove anti-theft alarm sensor - G578- ⇒ page 260 .

1. Lights 229
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Electrical system - Edition 10.2019

Caution

Danger of damage to component surfaces.


♦ When using leverage tools, mask visible areas of the com‐
ponent with commercially available adhesive tape.

om
– Using removal wedge - 3409- , carefully lever off lens -1-
-arrows-.

t .c
ke
– Unclip front interior light - WX1- -1- at locking lugs -arrows-
from roof trim. ar
m
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agen oes
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– Disconnect connector -2- from front interior light - WX1- -3-. ss c
ce
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un

pt

Depending on vehicle equipment


an
d
itte

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erm

ix

– Disconnect connector -1- from telephone microphone - R38- .


ab
ility
ot p

Continued for all vehicles


wit
is n

h re
ole,

– Remove front interior light - WX1- -3-.


spec
.p urposes, in part or in wh

Installing
t to the co

Install in the reverse order of removal, observing the following:


– Perform functional check.
rrectne
w

ss

1.14.2 Removing and installing front interior


o
cial p

f
w

in

light - WX1- , vehicles without panorama


form
mer

sliding sunroof
atio
om

n
c

i
or

Special tools and workshop equipment required


w

thi
te

sd
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o
pr

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
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by c lksw
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Prote AG.

230 Rep. gr.96 - Lights, bulbs, switches - interior


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AG. Volkswagen AG d
ksw
agen oes
not
Polo 2014 ➤
ol
d byV Electrical
gu
ara system - Edition 10.2019
ise nte
or e
th
♦ Removal wedge - 3409-au
or
ac
ss

ce
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nl

pt
du

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, is n

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es, in part or in w

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rrectness of i
l purpos

Depending on vehicle equipment, the following components are

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integrated into the front interior light - WX1- :

nform
ercia

♦ Interior light with switch-off delay - W15-


m

at
om

i
♦ Driver side reading light - W19-

on
c

t in t
or

♦ Front passenger reading light - W13-

his
ate

ke do
riv

♦ Telephone microphone - R38-


p

cum
for

en
ng

t.
♦ Sunroof button - E325-
yi Co
Cop py
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Removing rig ht
py by
co Vo
– Remove anti-theft alarm sensor - G578- ⇒ page 260 . Prote
cted
by
ar AG.
lksw
agen

– Using removal wedge - 3409- , carefully lever off lens -1-


-arrows-.
m
io
ix

– Unclip front interior light - WX1- -1- at locking lugs -arrows-


from roof trim.
.p
w
w
w

1. Lights 231
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Electrical system - Edition 10.2019

– Disconnect connector -2- from front interior light - WX1- .


– Disconnect connector -1- from sunroof button - E325- .
Depending on vehicle equipment
– Disconnect connector from telephone microphone - R38- .
Continued for all vehicles

om
– Remove front interior light - WX1- .
Installing
Install in the reverse order of removal, observing the following:
– Perform functional check.

1.15 Removing and installing bulb sfor agefront

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interior light -W13- / -W15- y V/ -W19-
ol ot g
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⇒ “1.15.1 Removing and installing bulbafor
ut interior light with
h eo
ra
switch-off delay W15 , vehicles without
ss panorama sliding sun‐

t
c
roof”, page 232

ce
le
un

ke
pt
an
d
itte

⇒ “1.15.2 Removing and installing bulb for interior light with

y li
rm

ab
switch-off delay W15 , vehicles with panorama sliding sunroof”,
pe

ility
page 233
ot

wit
, is n

h re
⇒ “1.15.3 Removing and installing reading light bulb W13 / W19 ,
hole

vehicles without panorama sliding sunroof”, page 234

spec
ar
es, in part or in w

t to the co
⇒ “1.15.4 Removing and installing reading light bulb W13 / W19 ,
vehicles with panorama sliding sunroof”, page 235

1.15.1 Removing and installing bulb for interior

rrectness of i
m
light with switch-off delay - W15- , vehi‐
l purpos

cles without panorama sliding sunroof

nform
ercia

Special tools and workshop equipment required


io
m

a
♦ Removal wedge - 3409-
com

tion in
r
te o

thi
s
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ix

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Removing
w

Caution
w

Danger of damage to component surfaces.


♦ When using leverage tools, mask visible areas of the com‐
ponent with commercially available adhesive tape.

232 Rep. gr.96 - Lights, bulbs, switches - interior


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Electrical system - Edition 10.2019

– Using removal wedge - 3409- , carefully lever off lens -1-


-arrows-.

om
– Press contact plate of festoon bulb -1-.

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olkswagen AG
– Remove festoon bulb -1- from bulb holder.
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ut observing the following: ra

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Caution

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Risk of damage to the bulb.

ility
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is n

♦ Do not touch the glass part of the bulb with bare fingers.

h re
ole,

Fingers leave traces of grease on the glass bulb, which


ar
spec
evaporate when the bulb is switched on and cause the
urposes, in part or in wh

glass bulb to cloud over.

t to the co
♦ Wear e.g. clean fabric gloves when inserting bulbs.

rrectne
m
– Perform functional check.

ss o
cial p

f
1.15.2 Removing and installing bulb for interior inform
io
mer

light with switch-off delay - W15- , vehi‐


atio
m

cles with panorama sliding sunroof


o

n
c

i
or

n thi
te

Removing
sd
ix iva

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– Remove front interior light - WX1- ⇒ page 229 .


fo

en
ng

t.
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– Turn bulb holder -2- in -direction of arrow- to release it, and Cop py
.p

then pull it out of front interior light - WX1- .


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1. Lights 233
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Electrical system - Edition 10.2019

– Pull bulb -1- in -direction of arrow- out of bulb holder -2-.


Installing
Install in the reverse order of removal, observing the following:

Caution

Risk of damage to the bulb.

om
♦ Do not touch the glass part of the bulb with bare fingers.
Fingers leave traces of grease on the glass bulb, which
evaporate when the bulb is switched on and cause the
glass bulb to cloud over.
♦ Wear e.g. clean fabric gloves when inserting bulbs.

.c
– Perform functional check.
n AG. Volkswagen AG do
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1.15.3 Removing and installing reading light olk ot g

t
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ir se
bulb -W13- / -W19- , vehicles without tee

ke
tho
u or
panorama sliding sunroof
a ac
ss

ce
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un

pt
Removing

an
d
itte

y li
erm

ab
– Remove front interior light - WX1- ⇒ page 229 .

ility
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– Turn bulb holder -arrows- anti-clockwise by 90° to release it,


ar

wit
is n

h re
and pull it out of front interior light - WX1- .
ole,

spec
urposes, in part or in wh

t to the co
m

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mer

atio
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– Pull bulb -1- in -direction of arrow- out of bulb holder -2-.

thi
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Installing
i

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um
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Install in the reverse order of removal, observing the following:


ng

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Prote AG.
Risk of damage to the bulb.
♦ Do not touch the glass part of the bulb with bare fingers.
Fingers leave traces of grease on the glass bulb, which
w

evaporate when the bulb is switched on and cause the


glass bulb to cloud over.
♦ Wear e.g. clean fabric gloves when inserting bulbs.
w

– Perform functional check.

234 Rep. gr.96 - Lights, bulbs, switches - interior


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Polo 2014 ➤
Electrical system - Edition 10.2019

1.15.4 Removing and installing reading light


bulb -W13- / -W19- , vehicles with pan‐
orama sliding sunroof
Removing
– Remove front interior light - WX1- ⇒ page 229 .

om
– Turn bulb holder -1- in -direction of arrow- to release it, and
then pull it out of front interior light - WX1- .

n AG. Volkswagen AG do
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o ot g
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a ac
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h re
hole

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Installing
es, in part or in w

t to the co
Install in the reverse order of removal, observing the following:
ar
Caution

rrectness of i
l purpos

Risk of damage to the bulb.


m
♦ Do not touch the glass part of the bulb with bare fingers.

nform
ercia

Fingers leave traces of grease on the glass bulb, which


evaporate when the bulb is switched on and cause the
m

a
com

t
glass bulb to cloud over.

ion in
r

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♦ Wear e.g. clean fabric gloves when inserting bulbs.

thi
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rp

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– Perform functional check.


n

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ix

Cop py
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1.16 Removing and installing rear interior pyri by
Vo
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light - WX2-
cted agen
Prote AG.
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Special tools and workshop equipment required


♦ Removal wedge - 3409-
w
w
w

1. Lights 235
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Electrical system - Edition 10.2019

Removing

Caution

Danger of damage to component surfaces.


♦ When using leverage tools, mask visible areas of the com‐
ponent with commercially available adhesive tape.

om
– Using removal wedge - 3409- or a flat screwdriver, carefully
lever off both lenses.

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AG. Volkswagen AG d
agen

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– Unclip rear interior light - WX2- at locking lugs -arrows- from


nl

pt
du

an
roof trim.
itte

y li
erm

ab
– Disconnect connector, and remove rear interior light - WX2- .
ar
ility
ot p

wit
, is n

Installing
h re
hole

Install in the reverse order of removal, observing the following:


spec
es, in part or in w

m
t to the co

– Perform functional check.


rrectness of i
io
l purpos

1.17 Removing and installing bulb for rear


nform
ercia

centre reading light - W44-


ix
m

at
om

ion
c

Special tools and workshop equipment required


in t
or

his
ate

♦ Removal wedge - 3409-


do
riv

.p
p

cum
for

en
ng

t.
yi Co
Cop py
t. rig
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yri
w

p by
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Prote AG.
w
w

Note

Removal and installation are described for the left side. The re‐
moval and installation procedure for the right-hand side is basi‐
cally the same.

236 Rep. gr.96 - Lights, bulbs, switches - interior


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Electrical system - Edition 10.2019

Removing

Caution

Danger of damage to component surfaces.


♦ When using leverage tools, mask visible areas of the com‐
ponent with commercially available adhesive tape.

om
– Using removal wedge - 3409- or a flat screwdriver, carefully
lever off lens.

t .c
ke
– Push contact plate of festoon bulb in -direction of arrow-.
– Remove festoon bulb -2- from bulb holder. AG. Volkswagen AG d
agen oes
ar Volksw not
gu
Installing ed by ara
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ris
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Install in the reverse order of removal, observing the following:
aut
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ra
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m

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Caution

an
d
itte

y li
rm

ab
Risk of damage to the bulb.
pe

ility
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wit
, is n

♦ Do not touch the glass part of the bulb with bare fingers.
io

h re
Fingers leave traces of grease on the glass bulb, which
hole

spec
evaporate when the bulb is switched on and cause the
es, in part or in w

glass bulb to cloud over.

t to the co
♦ Wear e.g. clean fabric gloves when inserting bulbs.
ix

rrectness of i
– Perform functional check.
l purpos
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pyri by
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cted agen
Prote AG.

1. Lights 237
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Electrical system - Edition 10.2019

om
t .c
ke
AG. Volkswagen AG d
agen oes
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Prote AG.
w

238 Rep. gr.96 - Lights, bulbs, switches - interior


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Electrical system - Edition 10.2019

2 Controls
⇒ “2.1 Overview of fitting locations - controls in dash panel”, page
240
⇒ “2.2 Overview of fitting locations - controls in front doors”, page
241
⇒ “2.3 Overview of fitting locations - controls in rear doors”, page

om
242
⇒ “2.4 Overview of fitting locations - controls in luggage compart‐
ment”, page 243
⇒ “2.5 Overview of fitting locations - controls in roof trim”,
page 244
⇒ “2.6 Removing and installing rotary light switch EX1 ”,

.c
page 244
⇒ “2.7 Removing and installing regulator for switch and instrument
illumination E20 ”, page 245

t
⇒ “2.8 Removing and installing headlight range control regulator
E102 ”, page 246

ke
⇒ “2.9 Removing and installing heated seat regulator E94 / E95
”, page 246
⇒ “2.10 Removing and installing TCS and ESP button E256 ”,
page 247
ar
⇒ “2.11 Removing and installing Start/Stop operation button E693
”, page 247
⇒ “2.12 Heated rear window button E230 ”, page 247
m
⇒ “2.13 Removing and installing hazard warning light button E229
”, page 248 en AG. V
olkswagen AG
ag does
ol de‐ ksw not
⇒ “2.14 Removing and installing front passenger side airbag
yV gu
db ara
activated warning lamp K145 ”, page 248 ris
e nte
io

ho eo
ut
⇒ “2.15 Removing and installing parking aid button
ss
a E266 ”, page ra
c
248
ce
e
nl

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⇒ “2.16 Removing and installing driving mode selection button an


itte

y li
ix

E735 ”, page 249


erm

ab
ility
ot p

⇒ “2.17 Removing and installing buttons in dash panel”, wit


, is n

page 249
h re
hole
.p

spec

⇒ “2.18 Removing and installing operating unit for window regu‐


es, in part or in w

lator in driver door E512 ”, page 251


t to the co

⇒ “2.19 Removing and installing window regulator switch in front


passenger door E107 ”, page 252
w

rrectness of i

⇒ “2.20 Removing and installing mirror adjustment switch E43 ”,


l purpos

page 252
w

⇒ “2.21 Removing and installing driver side interior locking button


nform
ercia

for central locking system E308 ”, page 253


m

⇒ “2.22 Removing and installing door contact switch F2 / F3 ”,


om

tio

page 253
n in
c
w

or

thi
e

⇒ “2.23 Removing and installing rear door contact switches F10 /


t

s
a

do
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F11 ”, page 254


p

cum
or
f

en
g

⇒ “2.24 Removing and installing rear lid contact switch for anti-
n

t.
yi Co
theft alarm F123 ”, page 254 Cop py
ht. rig
rig ht
⇒ “2.25 Removing and installing rear window regulator switch in py by
co Vo
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door E52 / E54 ”, page 254
by
cted agen
Prote AG.

2. Controls 239
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⇒ “2.26 Removing and installing vanity mirror contact switch


F147 / F148 ”, page 255

2.1 Overview of fitting locations - controls in dash panel


AG. Volkswagen AG d
agen oes
lksw not
1 - Heated driver seat regulator d byV
o gu
ara
- E94- orise nte
th eo

om
❑ Removing and sinstalling
au ra
c
⇒ page 246 s

ce
e
nl

pt
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2 - TCS and ESP button -

an
itte

y li
E256-
erm

ab
ility
❑ Removing and installing
ot p

wit
⇒ page 247
, is n

h re
hole

3 - Start/stop operation switch

.c
spec
- E693-
es, in part or in w

t to the co
❑ Removing and installing
⇒ page 247

t rrectness of i
4 - Heated rear window button

ke
- E230-
l purpos

❑ Removing and installing


⇒ page 247

nf
ercia

o
5 - Warning lamp button -

rm
m

E229-

atio
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ar
o

n in
❑ Removing and installing
or c

⇒ page 248 thi


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r

6 - Parking aid button - E266-


rp

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ng

❑ Removing and installing


m
t.
yi Co
⇒ page 248 Cop py
ht. rig
rig ht
7 - Button for driver profile se‐ py by
co Vo
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lection - E735-
by
cted agen
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io

❑ Removing and installing


⇒ page 249
8 - Heated front passenger
seat regulator - E95-
ix

❑ Removing and installing


⇒ page 246
9 - Headlight range control reg‐
.p

ulator - E102-
❑ Depending on equipment
❑ Removing and installing ⇒ page 246
❑ With switch and instrument illumination regulator - E20-
w

❑ Removing and installing switch and instrument illumination regulator - E20- ⇒ page 245
10 - Rotary light switch - EX1-
w

❑ With front and rear fog light switch - E23- and light switch illumination bulb - L9-
❑ Removing and installing ⇒ page 244
w

240 Rep. gr.96 - Lights, bulbs, switches - interior


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Electrical system - Edition 10.2019

2.2 Overview of fitting locations - controls in front doors

1 - Front passenger door con‐


tact switch - F3-
❑ Removing and installing
⇒ page 253

om
2 - Window regulator switch in
front passenger door - E107-
❑ Removing and installing
⇒ page 252
3 - Mirror adjustment switch -
E43-
❑ Removing and installing

.c
⇒ page 252
olkswagen AG
en AG. V
4 - Driver side interior kslocking
wag does
not
Vol
button for central
ed
b locking sys‐
y gu
ara
tem - E308-horis

t
nte
t eo
au
❑ Removing and installing ra

ke
ss c
⇒ page 253
ce
le
un

pt
an
d

5 - Operating unit for window


itte

regulator in driver door - E512- y li


erm

ab
ility
ot p

❑ Removing and installing wit


is n

⇒ page 251
ar h re
ole,

6 - Door contact switch, driver


spec
urposes, in part or in wh

side - F2-
t to the co

❑ Removing and installing


⇒ page 253
m
rrectness o
io
cial p

f inform
mer

atio
om

n
c

ix
i
or

n thi
te

sd
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pr

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fo

en
ng

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Cop py
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pyri by
Vo
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Prote AG.
w
w
w

2. Controls 241
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Electrical system - Edition 10.2019

2.3 Overview of fitting locations - controls in rear doors

1 - Rear right door contact


switch - F11-
❑ Removing and installing
⇒ page 254

om
2 - Rear right window regulator
switch in door - E54-
❑ Removing and installing
⇒ page 254
3 - Rear left window regulator
switch in door - E52-
❑ Removing and installing

.c
AG. Volkswagen AG d
⇒ page 254 ksw
agen oes
not
ol
yV gu
4 - Rear left door contact ised b ara
nte
switch - F10- ut
hor eo
ra

t
a
❑ Removing and installing ss c
⇒ page 254

ce
le

ke
un

pt
an
d
itte

y li
erm

ab
ility
ot p

wit
is n

h re
ole,

ar

spec
urposes, in part or in wh

t to the co
rrectne
m

ss o
cial p

f in
io

form
mer

atio
om

n
c

i
or

n thi
e
ix t

sd
iva

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pr

cum
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fo

en
ng

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op py
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. C rig
ht ht
rig by
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w
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242 Rep. gr.96 - Lights, bulbs, switches - interior


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Electrical system - Edition 10.2019

2.4 Overview of fitting locations - controls in luggage compartment

1 - Rear lid contact switch for


anti-theft alarm - F123-
❑ Removing and installing
⇒ page 254

om
t .c
ke
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
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ir se tee
tho
or
ar ss
au ac

ce
le
un

pt
an
d
itte

y li
erm

ab
ility
m ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
io

rrectne
ix

ss o
cial p

f inform
mer
.p

atio
om

n
c

i
or

n thi
te

sd
iva

o
r
w
p

cum
r
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri
w

p by
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by lksw
cted agen
Prote AG.
w

2. Controls 243
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Electrical system - Edition 10.2019

2.5 Overview of fittinglkslocations


wage
n AG. Volks-wcontrols
agen AG
does in roof trim
no ot g
yV ua
edb ran
ris tee
1 - Front interior light - WX1-ut
ho or
a ac
❑ Removing and installing
ss

ce
le
⇒ page 229
un

pt
an
d
itte

❑ Removing and installing

y li
rm

ab
bulb for front interior

om
pe

ility
light -W13- / -W15- / -
ot

wit
W19- ⇒ page 232
, is n

h re
hole

2 - Rear interior light - WX2-

spec
es, in part or in w

❑ Removing and installing

t to the co
⇒ page 235
❑ Removing and installing

.c
bulb for rear centre

rrectness of i
reading light - W44-
l purpos

⇒ page 236
3 - Driver vanity mirror contact

t nform
ercia

switch - F147-

ke
m

❑ Removing and installing

a
com

ti
⇒ page 255

on in
r
te o

thi
4 - Front passenger vanity mir‐

s
iva

do
ror contact switch - F148-
r
rp

cum
fo

❑ Removing and installing


ar en
ng

t.
⇒ page 255
yi Co
Cop py
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gh ht
pyri by
Vo
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by c lksw
cted agen
Prote AG.
m
io
ix

2.6 Removing and installing rotary light


.p

switch - EX1-
Depending on vehicle equipment, the following components are
integrated into the rotary light switch - EX1- as one unit:
w

♦ Light switch illumination bulb - L9-


♦ Front and rear fog light switch
w

Note
w

The removal and installation procedure is described for left-hand


drive vehicles. Removal and installation for right-hand drive ve‐
hicles is similar.

Removing
– Switch off ignition and all electrical consumers.
– Withdraw ignition key.

244 Rep. gr.96 - Lights, bulbs, switches - interior


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n AG. Volkswagen AG
en: www.pixiomarket.com
age does
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Vol
by gu
ara Polo 2014 ➤
ed nte
thoris eo Electrical system - Edition 10.2019
au ra
c
ss
– Turn rotary light switch - EX1- to “0” position.

ce
le
un

pt
an
d
– Press in rotary knob of rotary light switch - EX1- -1- in opposite
itte

y li
-direction of arrow A-, and turn it in -direction of arrow B-.
rm

ab
pe

ility
– Hold rotary knob in this position.
ot

wit
, is n

h re
– Pull rotary light switch - EX1- -1- in -direction of arrow A- out
hole

spec
of dash panel -2-.
es, in part or in w

t to the co

om
rrectness of i
l purpos

nform
ercia

.c
– Disconnect connector -arrow A-.
m

a
com

t
– Remove rotary light switch - EX1- -1-.

ion in
r
te o

Installing

thi

t
s
iva

do
r

Install in the reverse order of removal, observing the following:


rp

ke um
fo

en
g

– Connect connector to rotary light switch - EX1- .


n

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
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by c lksw
cted agen
Prote AG.
ar
– Hold rotary light switch - EX1- , and press in rotary knob in
-direction of arrow 1- while simultaneously turning it clockwise
m
in -direction of arrow 2-.
– Hold rotary knob in this position.
– Insert rotary light switch - EX1- in -direction of arrow 3- in dash
io

panel.
– Turn rotary knob to “0” position in order to ensure that rotary
light switch - EX1- engages in dash panel.
ix

– Perform functional check.

2.7 Removing and installing regulator for


.p

switch and instrument illumination -


E20-
w

Note

♦ The switch and instrument illumination regulator - E20- is in‐


w

tegrated into the headlight range control regulator - E102- and


cannot be renewed individually.
♦ If it is defective, the headlight range control regulator - E102-
w

must be renewed.

Procedure
– Removing and installing headlight range control regulator -
E102- ⇒ page 246 .

2. Controls 245
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Polo 2014 ➤
Electrical system - Edition 10.2019

2.8 Removing and installing headlight range


control regulator - E102-
The switch and instrument illumination regulator - E102- is inte‐
grated into the headlight range control regulator - E20- as one
unit.
Removing

om
– Switch off ignition and all electrical consumers.
wage
n AG. Volkswagen AG do
es
ks not
Vol gu
– Withdraw ignition key. ed by ara
nte
ris
ho eo
– Remove dash panel end cover au on driver side ⇒ General body
t ra
repairs, interior; Rep. gr. 70ss ; Dash panel; Removing and in‐ c

ce
e

stalling dash panel end cover .


nl

pt
du

an
itte

– Release headlight range control regulator - E102- -arrows-,

y li

.c
erm

ab
and remove it in -direction of arrow- from dash panel.

ility
ot p

wit
, is n

h re
hole

t spec
es, in part or in w

ke
t to the co
rrectness of i
l purpos

ar
nform
ercia

– Disconnect electrical connector -arrow-.


m

at
om

io
Installing

n
c

m
in t
or

his
e

Install in the reverse order of removal, observing the following:


at

do
priv

– Perform functional check.


um
for

en
ng

t.
yi
io

Co
Cop py
t. rig
gh ht
pyri by
Vo
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by c lksw
cted agen
Prote AG.
ix

2.9 Removing and installing heated seat


.p

regulator -E94- / -E95-


Procedure
w

– Removing and installing heated seat regulator -E94- / -E95-


-1- and -9- ⇒ page 249 .
w
w

246 Rep. gr.96 - Lights, bulbs, switches - interior


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Electrical system - Edition 10.2019

2.10 Removing and installing TCS and ESP


button - E256-
Procedure
– Removing and installing TCS and ESP button - E256- -2-
⇒ page 249 .

om
.c
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
ise
2.11 Removing and installing Start/Stop op‐
nte

t
or eo
th
u ra
eration button - E693-
a c

ke
ss

ce
le
un

pt
Procedure

an
d
itte

y li
erm

ab
– Removing and installing Start/Stop operation button - E693-

ility
ot p

-3- ⇒ page 249 .

wit
is n

ar
h re
ole,

spec
urposes, in part or in wh

t to the co
m

rrectness o
cial p

io

f inform
mer

atio

2.12 Heated rear window button - E230-


om

n
c

i
or

n
ix

thi

Procedure
te

sd
iva

o
r

– Removing and installing heated rear window button - E230-


p

cum
r
fo

-4- ⇒ page 249 .


en
ng

t.
yi
.p

Co
Cop py
t. rig
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pyri by
Vo
co lksw
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cted agen
Prote AG.
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w
w

2. Controls 247
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Electrical system - Edition 10.2019

2.13 Removing and installing hazard warning


light button - E229-
Procedure
– Removing and installing hazard warning light button - E229-
-5- ⇒ page 249 .

om
.c
2.14 Removing and installing front passenger

t
side airbag deactivated warning lamp -

ke
K145-
Procedure
– Removing and installing front passenger side airbag deacti‐
vated warning lamp - K145- -6- ⇒ page 249 . agen AG. Volkswagen AG do
w
ar es n
olks ot g
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tho or
au ac
ss
m
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

io

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

2.15 Removing and installing parking aid but‐


ix

ton - E266-
rrectness of i

Procedure
.p l purpos

– Removing and installing parking aid button - E266- -7-


⇒ page 249 .
nf
ercia

orm
m
w

atio
om

n in
or c

thi
te

sd
iva

o
r
w
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri
w

p by
co Vo
by lksw
cted agen
Prote AG.

248 Rep. gr.96 - Lights, bulbs, switches - interior


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Electrical system - Edition 10.2019

2.16 Removing and installing driving mode


selection button - E735-
Procedure
– Removing and installing driving mode selection button - E735-
-8- ⇒ page 249 .

om
.c
2.17 Removing and installing buttons in dash

t
panel

ke
Special tools and workshop equipment required
♦ Removal wedge - 3409-
ar
m
io

AG. Volkswagen AG d
agen oes
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V gu
d by ara
e
ix

ris nte
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aut ra
ss c
ce
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un

pt
an
d
.p itte

y li
rm

ab
pe

ility
ot

wit
, is n

h re
hole
w

spec
es, in part or in w

t to the co
w

rrectness of i
l purpos
w

nform
mercia

a
com

tion in
r
te o

thi
s
iva

do
r
rp

cum
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri by

249
op Vo
by c lksw
cted 2. Controls
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agen
Prote AG.
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Polo 2014 ➤
Electrical system - Edition 10.2019

Depending on vehicle equipment, the following regulators, but‐


tons and warning lamps are installed in the centre of the dash
panel:
1- Heated driver seat regulator - E94-
2- TCS and ESP button - E256-
3- Start/stop operation switch - E693-

om
4- Heated rear window button - E230-
5- Warning lamp button - E229-
6- Warning lamp for airbag deactivated on front passenger
side - K145-
7- Parking aid button - E266-

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8- Button for driver profile selection - E735- n AG. Volkswagen AG do
lkswage es n
Vo ot g
9- Heated front passenger seat regulatord b-yE95- ua
ran
ir se tee
tho
or

t
au ac
Note ss

ce
e

ke
nl

pt
du

an
♦ Removal and installation are the same for the individual reg‐
itte

y li
erm

ulators, buttons and warning lamps and are therefore descri‐

ab
ility
bed for just one button.
ot p

wit
, is n

♦ Removed regulators, buttons and warning lamps cannot be

h re
hole

dismantled.
ar
spec
es, in part or in w

t to the co
Removing
– Switch off ignition and all electrical consumers.
m

rrectness of i
– Withdraw ignition key.
l purpos

– Remove upper centre dash panel trim ⇒ General body repairs,


interior; Rep. gr. 68 ; Centre console; Assembly overview -
nf
ercia

centre console .
io

orm
m

atio
m

Caution
o

n in
or c

thi
e

ix t

sd
a

Danger of damage to component surfaces.


iv

o
r
rp

cu
o

♦ When using leverage tools, mask visible areas of the com‐


f

en
ng

t.
ponent with commercially available adhesive tape.
yi Co
op
.p

C py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
– Using removal wedge - 3409- -2-, carefully lever off button Prote AG.
-1-.
w

– Disconnect connector, and remove button.


Installing
w

Install in the reverse order of removal, observing the following:


– Perform functional check.
w

250 Rep. gr.96 - Lights, bulbs, switches - interior


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Electrical system - Edition 10.2019

2.18 Removing and installing operating unit


for window regulator in driver door -
E512-
Depending on vehicle equipment, the following components are
integrated into the operating unit for window regulator in driver
door - E512- :

om
♦ Front driver side window regulator button - E710-
♦ Window regulator switch in front passenger door - E107-
♦ Rear driver side window regulator button - E711-
♦ Rear passenger side window regulator button - E713-
♦ Central switch for window regulators in driver door - E189-

.c
Note AG. Volkswagen AG d
agen oes
lksw not

t
o
The removal andeinstallation
db
yV procedure is described for gu
arleft-hand
an
drive vehicles. Removal
s and installation for right-hand drive
tee ve‐

ke
ri
ho
hicles is similar.
aut or
ac
ss

ce
le
un

pt
Removing
an
d
itte

– Switch off ignition and all electrical consumers. y li


rm

ab
pe

ility
ar
ot

– Withdraw ignition key. wit


, is n

h re
– Remove front left door trim ⇒ General body repairs, interior;
hole

spec

Rep. gr. 70 ; Front door trims; Removing and installing front


es, in part or in w

door trim .
t to the co
m
– Disconnect connector from operating unit for window regulator
in driver door - E512- .
rrectness of i

– Press fasteners on trim -1- for operating unit for window reg‐
l purpos

ulator in driver door - E512- in -direction of arrow A-.


io

– Remove trim -1- for operating unit for window regulator in driv‐
nform
ercia

er door - E512- in -direction of arrow B- from door trim.


m

a
ix
com

tion in
r
te o

thi
s
iva

do
r
rp

c
.p

um
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c
w

lksw
cted agen
– Release retaining hooks -3- on both sides of trim -1-.
Prote AG.

– Remove operating unit for window regulator in driver door -


E512- -2- from trim -1-.
w

Installing
Install in the reverse order of removal, observing the following:
w

– Engage trim for operating unit for window regulator in driver


door - E512- firmly in door trim.
– Perform functional check.

2. Controls 251
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2.19 Removing and installing window regula‐


tor switch in front passenger door -
E107-

Note

om
The removal and installation procedure is described for left-hand
drive vehicles. Removal and installation for right-hand drive ve‐
hicles is similar.

Removing
– Switch off ignition and all electrical consumers.

.c
– Withdraw ignition key.
– Remove front right door trim ⇒ General body repairs, interior;
Rep. gr. 70 ; Front door trims; Removing and installing front
door trim .

t
n AG. Volkswagen AG do
wage
– Disconnect electrical connector -1-. s es n

ke
olk ot g
byV ua
d ran
– Release retaining hooks in -direction of arrow A-. ir se tee
tho
u or
a ac
– Release retaining tabs -2- on both sides in ss
-direction of arrow B-.

ce
e
nl

pt
du

an
itte

– Remove window regulator switch in front passenger door -


ar

y li
erm

ab
E107- -3- from mounting -4-.

ility
ot p

Installing

wit
, is n

h re
hole

Install in the reverse order of removal, observing the following:

spec
m
es, in part or in w

– Perform functional check.

t to the co
rrectness of i
io l purpos

nform
ercia
ix
m

at
om

i
2.20 Removing and installing mirror adjust‐
on
c

in t
or

ment switch - E43-


.p

his
ate

do
priv

cum
for

en
ng

Note
t.
yi Co
Cop py
w

t. rig
gh ht
The removal and installation procedure is described for left-hand pyri by
Vo
co
drive vehicles. Removal and installation for right-hand drive ve‐
by lksw
cted agen
Prote
hicles is similar.
AG.
w

Removing
– Switch off ignition and all electrical consumers.
w

– Withdraw ignition key.


– Remove trim for front left door puller ⇒ General body repairs,
interior; Rep. gr. 70 ; Front door trims; Assembly overview -
front door trim .

252 Rep. gr.96 - Lights, bulbs, switches - interior


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n AG. Volkswagen AG do
wage es n
yV
olks ot g Polo 2014 ➤
b ua
ir se
d Electrical
ran
tee system - Edition 10.2019
tho
u or
a ac
– Disconnect electrical
ss connector -3-.

ce
le
un

pt
– Release retaining tab -1-.

an
d
itte

y li
– Remove mirror adjustment switch - E43- -2- from trim for door
erm

ab
ility
puller. ot p

wit
is n

Installing

h re
ole,

spec
Install in the reverse order of removal, observing the following:
urposes, in part or in wh

om
t to the co
– Perform functional check.

rrectness
2.21 Removing and installing driver side in‐

o
cial p

.c in
terior locking button for central locking

form
mer

system - E308-

atio
om

n
c

i
or

t thi
te

sd
a

Note
iv

o
ke
pr

cum
r
fo

en
ng

The removal and installation procedure is described for left-hand


t.
yi Co
drive vehicles. Removal and installation for right-hand drive ve‐ Cop py
.
hicles is similar.
t rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Removing Prote
ar
AG.

– Switch off ignition and all electrical consumers.


– Withdraw ignition key.
m
– Remove trim for front left door puller ⇒ General body repairs,
interior; Rep. gr. 70 ; Front door trims; Assembly overview -
front door trim .
– Disconnect electrical connector -3-.
io

– Release retaining tabs -1- on both sides.


– Remove driver side interior locking button for central locking
system - E308- -2- from door puller.
ix

Installing
Install in the reverse order of removal, observing the following:
.p

– Perform functional check.


w

2.22 Removing and installing door contact


switch -F2- / -F3-
w

Note
w

♦ The door contact switches -F2- / -F3- are integrated into the
door lock and cannot be renewed separately.
♦ If they are defective, the door lock must be renewed.

Procedure
– Switch off ignition and all electrical consumers.
– Withdraw ignition key.

2. Controls 253
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– Removing and installing front door lock ⇒ General body re‐


pairs, exterior; Rep. gr. 57 ; Door components; Removing and
installing door lock .

2.23 Removing and installing rear door con‐


tact switches -F10- / -F11-

om
Note

♦ The rear door contact switches -F10- / -F11- are integrated


into the door lock and cannot be renewed separately.
♦ If they are defective, the door lock must be renewed.

Procedure

.c
– Switch off ignition and all electrical consumers.
– Withdraw ignition key.

t
– Removing and installing rear door lock ⇒ General body re‐

ke
pairs, exterior; Rep. gr. 58 ; Door components; Removing and
installing door lock .

2.24 Removing and installing rear lid contact


switch for anti-theft alarm - F123-
ar
Note
Volkswa
♦ The rear lid contact switch
swafor anti-theft alarm -do
gen AG
. gen AG
F123-
es is inte‐
m
grated into the rearblid y V lock and cannot be renewed individu‐
o lk not
gu
ally. rised ara
nte
ho eo
ut
♦ If it is defective,
ss a the rear lid lock must be renewed. ra
c
ce
le

io
un

pt

Procedure
an
d
itte

y li
rm

ab

– Switch off ignition and all electrical consumers.


pe

ility
ot

– Withdraw ignition key.


wit
, is n

ix
h re
hole

– Removing and installing rear lid lock ⇒ General body repairs,


spec

exterior; Rep. gr. 55 ; Rear lid; Removing and installing rear


es, in part or in w

lid lock .
t to the co
.p

2.25 Removing and installing rear window


rrectness of i

regulator switch in door -E52- / -E54-


l purpos

Note
nform
ercia

Removal and installation are described for the left side. Removal
m

a
wcom

ti

and installation on the right side are carried out as a mirror image.
on in
r
te o

thi
s

Removing
iva

do
r
rp

c
w

um
fo

– Switch off ignition and all electrical consumers.


en
ng

t.
yi Co
– Withdraw ignition key. Cop py
t. rig
gh ht
yri
– Remove rear left door trim ⇒ General body repairs, interior; p by
o Vo
by c lksw
Rep. gr. 70 ; Rear door trims; Removing and installing rearProte
cted AG.
agen
door trim .

254 Rep. gr.96 - Lights, bulbs, switches - interior


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Polo 2014 ➤
Electrical system - Edition 10.2019

– Disconnect electrical connector -1-.


– Release retaining hooks in -direction of arrow A-.
– Release retaining tabs -2- on both sides in
-direction of arrow B-.
– Remove rear left window regulator switch, in door - E52- -3-
from mounting -4-.

om
Installing
Install in the reverse order of removal, observing the following:
– Perform functional check.

t .c
ke
2.26 Removing and installing vanity mirror
contact switch -F147- / -F148-

Note
ar
♦ The vanity mirror contact switches -F147- / -F148- are inte‐
grated into the sun visor bracket and cannot be renewed wagen AG. Volkswagen AG does
individually. yV
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♦ If they are defective, the sun visor must be renewed.
tho
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Procedure

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– Switch off ignition and all electrical consumers.


io itte

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erm

ab
– Withdraw ignition key.

ility
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wit
is n

– Removing and installing sun visor ⇒ General body repairs,

h re
ole,

interior; Rep. gr. 68 ; Equipment; Removing and installing sun


ix

spec
visor .
urposes, in part or in wh

t to the co
.p

rrectness o
cial p

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w

inform
mer

atio
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2. Controls 255
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Electrical system - Edition 10.2019

3 Further lights and controls in vehicle


interior
⇒ “3.1 Overview of fitting locations - further lights and controls in
vehicle interior”, page 256
⇒ “3.2 Removing and installing sunroof button E325 ”,
page 256

om
⇒ “3.3 Removing and installing tyre pressure monitor display but‐
ton E492 ”, page 257

3.1 Overview of fitting locations - further lights and controls in vehicle interior

1 - Sunroof button - E325-

.c
❑ Depending on equip‐
ment
❑ Removing and installing

t
⇒ page 256

ke
2 - Tyre pressure monitor dis‐
play button - E492-
❑ Removing and installing
⇒ page 257
. Volkswagen AG
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3 - Key operated switch toVode‐ lksw
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activate front passenger ed byside
ar gu
ara
airbag - E224- ho
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❑ Removing au ra
ss and installing c
⇒ General body repairs,
ce
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un

pt

interior; Rep. gr. 69 ;


m
an
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Passenger airbag; re‐


y li
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ab

moving and installing


pe

ility

key-operated switch to
ot

wit
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deactivate front passen‐


h re
io

ger side airbag


hole

spec
es, in part or in w

t to the co
ix

rrectness of i
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mercia

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te o

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3.2 Removing and installing sunroof button
lksw
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agen
Prote AG.

- E325-
Removing
– Remove front interior light - WX1- ⇒ page 229 .

256 Rep. gr.96 - Lights, bulbs, switches - interior


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Electrical system - Edition 10.2019

– Release fasteners -arrows- of sunroof button - E325- -3-.


– Remove sunroof button - E325- -3- from front interior light -
WX1- .
Installing
Install in the reverse order of removal, observing the following:
– Engage sunroof button - E325- firmly in front interior light -

om
WX1- .
– Perform functional check.

3.3 Removing and installing tyre pressure

.c
monitor display button - E492-
Removing agen
AG. Volkswagen AG d
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– Switch off ignition b and all electrical consumers.
y gu
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– Withdraw aignition
ut
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key.

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– Remove dash panel end cover on front passenger side ⇒

ce
e
nl

pt
General body repairs, interior; Rep. gr. 68 ; Compartments/
du

an
itte

covers; Removing and installing dash panel trim on front pas‐


y li
erm

ab
senger side .
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– Disconnect electrical connector -1-.


ar wit
, is n

h re
hole

– Open glove compartment. spec


es, in part or in w

– Release tyre pressure monitor display button - E492- , and


t to the co

remove it outwards from glove compartment.


m
Installing
rrectness of i

Install in the reverse order of removal, observing the following:


l purpos

– Perform functional check.


io
nform
mercia

at
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or

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ate

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3. Further lights and controls in vehicle interior 257


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4 Anti-theft alarm
⇒ “4.1 Assembly overview - interior monitor”, page 258
⇒ “4.2 Removing and installing alarm horn H12 ”, page 258
⇒ “4.3 Activating and deactivating anti-theft alarm”, page 260
⇒ “4.4 Removing and installing anti-theft alarm sensor G578 ”,

om
page 260
⇒ “4.5 Removing and installing button for deactivating interior
monitoring and vehicle inclination sensor E616 ”, page 261

4.1 Assembly overview - interior monitor

.c
1 - Trim
❑ Removing and installing
⇒ page 260

t
2 - Individual sensors

ke
❑ For anti-theft alarm sen‐
sor - G578-
❑ Removing and installing
⇒ page 260
3 - Anti-theft alarm sensor -
G578-
ar
❑ Removing and installing
⇒ page 260 AG. Volkswagen AG d
agen oes
lksw not
4 - Button for deactivating inte‐ y Vo gu
m
b ara
rior monitoring and vehicle in‐ rise
d
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clination sensor - E616- autho eo
ra
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❑ Removing and installing s
ce
e

⇒ page 261
nl

pt
du

an
io
itte

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5 - Nut
erm

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❑ 9 Nm
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wit
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6 - Alarm horn - H12-


h re
ix hole

spec

❑ Removing and installing


es, in part or in w

⇒ page 258
t to the co

7 - Bracket
.p

❑ For alarm horn - H12-


rrectness of i

❑ Removing and installing


l purpos

⇒ page 258
w

8 - Pop rivet
nf
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❑ For bracket
orm
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❑ Qty. 2
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w

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4.2 Removing and installing alarm horn -


t.
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H12-
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Special tools and workshop equipment required Prote
cted AG.
agen

258 Rep. gr.96 - Lights, bulbs, switches - interior


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Electrical system - Edition 10.2019

♦ Drill - VAS 5134-

om
♦ Pop rivet pliers - VAS 5072-

t .c
ke
ar
♦ Drill bit, 6 mm in diameter
Removing
m
– Deactivate anti-theft alarm system ⇒ page 260 .
– Removing wiper arm ⇒ page 88 .
– Remove plenum chamber cover ⇒ General body repairs, ex‐
io

terior; Rep. gr. 50 ; Bulkhead; Removing


agen
and
AG. Volinstalling
kswagen AGplenum
does
chamber bulkhead . Volksw not
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WARNING th
ix

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Danger of eye injury from drilling swarf.


un

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♦ When drilling out, swarf may fly off and cause eye injury.
.p rm

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ility

♦ Wear eye protection.


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w es, in part or in w

Caution
t to the co

Risk of damage to adjacent components.


rrectness of i
w

♦ The drilling operation can cause swarf to penetrate the


l purpos

adjacent components resulting in damage and/or mal‐


function!
w

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♦ Thoroughly remove any swarf.


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259
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4. Anti-theft alarm
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n AG. Volkswagen AG do
Polo 2014 ➤ lks wage es n
Vo ot g
Electrical system - Edition d by 10.2019 ua
ran
ir se tee
tho
u or
– Drill out pop rivets -arrows-
ss
a with drill - VAS 5134- and a 6 mm ac
drill bit.

ce
e
nl

pt
du

an
– Remove alarm horn - H12- -2- together with bracket -3- from
itte

y li
plenum chamber. erm

ab
ility
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– Disconnect connector from alarm horn - H12- -2-.

wit
, is n

h re
– Unscrew nut -1-, and remove alarm horn - H12- -2- from brack‐
hole

spec
et -3-.

om
es, in part or in w

t to the co
Installing
Install in the reverse order of removal, observing the following:

rrectness of i
– Carry out corrosion protection measures ⇒ page 4 .
l purpos

– Install pop rivets using pop rivet pliers - VAS 5072- .

.c
– Perform functional check.

nf
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orm
Specified torques
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atio
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♦ ⇒ “4.1 Assembly overview - interior monitor”, page 258

n in
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4.3 Activating and deactivating anti-theft

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Cop py
⇒ “4.3.1 Deactivating anti-theft alarm system”, page 260
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⇒ “4.3.2 Activating anti-theft alarm system”, page 260
c by lksw
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AG.
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4.3.1 Deactivating anti-theft alarm system


Procedure
m
– Unlock the vehicle using the unlock button on the vehicle key
or switch on ignition.

4.3.2 Activating anti-theft alarm system


io

Procedure
– Close all windows and doors on the vehicle.
– Lock the vehicle using the unlock button on the vehicle key.
ix

Note
.p

The anti-theft alarm system is activated automatically when the


vehicle is locked.

4.4 Removing and installing anti-theft alarm


w

sensor - G578-
w

Note

If the anti-theft alarm sensor - G578- is renewed, start the re‐


spective function ⇒ Vehicle diagnostic tester.
w

Removing
– Deactivate anti-theft alarm system ⇒ page 260 .

260 Rep. gr.96 - Lights, bulbs, switches - interior


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Electrical system - Edition 10.2019

– Pull trim -1- in -direction of arrow- off roof trim.


n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
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tho
u or
a ac
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du

an

om
itte

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erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

– Disconnect electrical connector -2-.

t to the co

.c
– Unclip individual sensors -3-.

rrectness of i
– Unclip wiring from wiring guides -4-.
l purpos

– Remove anti-theft alarm sensor - G578- -1- and individual

t
sensors -3- from trim.

ke nform
ercia

Installing
m

at
Install in the reverse order of removal, observing the following:
om

ion
c

in t
– Perform functional check.
or

his
ate

do
riv

ar
p

cum
for

en
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4.5 Removing and installing button for de‐


n

t.
yi Co
op py
activating interior monitoring and vehicle
t. C rig
gh ht
yri by
inclination sensor - E616-
op Vo
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c by lksw
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Prote AG.
Special tools and workshop equipment required
♦ Removal wedge - 3409-
io
ix
.p
w

Note
w

The removal and installation procedure is described for left-hand


drive vehicles. Removal and installation for right-hand drive ve‐
hicles is similar.
w

Removing
– Switch off ignition and all electrical consumers.
– Withdraw ignition key.

4. Anti-theft alarm 261


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Electrical system - Edition 10.2019

Caution

Danger of damage to component surfaces.


♦ When using leverage tools, mask visible areas of the com‐
ponent with commercially available adhesive tape.

om
– Using removal wedge - VAS 3409- or a flat screwdriver, lever
button for deactivating interior monitoring and vehicle inclina‐
tion sensor - E616- -1- at lower edge out of sill panel moulding.

.c
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
ise

t
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tho eo
u ra

ke
s a c
s

ce
e
nl

pt
– Disconnect electrical connector -arrow-.
du

an
itte

y li
– Remove button for deactivating interior monitoring and vehicle
erm

ab
ility
inclination sensor - E616- .
ot p

wit
, is n

Installing
ar
h re
hole

spec
Install in the reverse order of removal, observing the following:
es, in part or in w

t to the co
– Perform functional check.
m
rrectness of i
l purpos

io

nf
ercia

orm
m

atio
om

n in
c

ix
or

thi
te

sd
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Cop py
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Prote AG.
w
w
w

262 Rep. gr.96 - Lights, bulbs, switches - interior


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5 Immobiliser
⇒ “5.1 Removing and installing immobilizer control unit J362 ”,
page 263
⇒ “5.2 Removing and installing immobiliser reader coil D2 ”, page
263
AG. Volkswagen AG d
agen oes
5.1 Removing and installing immobilizer ksw

om
ol not
byV gu
ara
d
control unit - J362- ise nte
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un

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Note

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rm

ab
♦ The immobiliser control unit - J362- is integrated into the dash

pe

ility
.c
panel insert - K- and cannot be renewed individually.
ot

wit
, is n

h re
♦ If it is defective, the dash panel insert - K- must be renewed.
hole

spec
♦ If the dash panel insert - K- with the immobiliser control unit -
es, in part or in w

t
t to the co
J362- is to be renewed, start the respective function ⇒ Vehicle
diagnostic tester.

ke

rrectness of i
Procedure
l purpos

– Removing and installing dash panel insert - K- ⇒ page 79 .

5.2 Removing and installing immobiliser


ar

nform
ercia

reader coil - D2-


m

a
com

tion in
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Note
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♦ The immobiliser reader coil - D2- is integrated into the lock

en
ng

t.
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cylinder and cannot be renewed individually.
Co
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♦ If it is defective, the lock cylinder must be renewed.


rig ht
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Prote AG.
Procedure
– Removing and installing lock cylinder ⇒ page 202 .
ix
.p
w
w
w

5. Immobiliser 263
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6 Cigarette lighter, socket


⇒ “6.1 Removing and installing cigarette lighter U1 ”, page 264
⇒ “6.2 Removing and installing 12 V socket”, page 264

6.1 Removing and installing cigarette lighter


- U1-

om
Note

All instructions and notes regarding this chapter are available un‐
der ⇒ Electrical system, General information; Rep. gr. 96 ;
Cigarette lighter - U1- .

.c
6.2 Removing and installing 12 V socket

t
Note

ke
n AG. Volkswagen AG do
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All instructions and notes regarding this chapter arey Vavailable
olks un‐ es n
ot g
der ⇒ Electrical system, General information; Rep. ir se
d gr. 96 ; 12 V
b ua
ran
socket ; Removing and installing 12 V socket th .
o tee
or
au ac
ss
ar
ce
le
un

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d
itte

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wit
is n

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urposes, in part or in wh

t to the co
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ix

s o
cial p

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atio
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.p o

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or

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te

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Cop py
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264 Rep. gr.96 - Lights, bulbs, switches - interior


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97 – Wiring
1 Relay carriers,agefuse
n AG. Voholders,
lkswagen AG elec‐
does
tronics boxes
db
y Volksw not
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⇒ “1.1 Overview ofutfitting
ho locations - relay carriers, fuse holders, ee or

om
E-boxes”, page 265
ss
a ac

ce
e
nl

⇒ “1.2 Removing and installing electronics box (E-box)”,

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page 267
itte

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erm

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⇒ “1.3 Removing and installing bracket for electronics box”, page

ility
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270

wit
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⇒ “1.4 Removing and installing fuse holder C SC ”, page 272
hole

.c
spec
es, in part or in w

⇒ “1.5 Removing and installing relay and fuse carrier 1 SR1 ”,

t to the co
page 274

1.1 Overview of fitting locations - relay car‐

t rrectness of i
riers, fuse holders, E-boxes

ke
l purpos

⇒ “1.1.1 Overview of fitting locations - relay carriers, fuse holders,


E-boxes”, page 265

nf
ercia

or
⇒ “1.1.2 Overview of fitting locations - relay carriers, fuse holders,

m
m

atio
electronics boxes, Polo GTI”, page 267
m

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1.1.1 Overview of fitting locations - relay carriers, fuse holders, E-boxes


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1. Relay carriers, fuse holders, electronics boxes 265


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Electrical system - Edition 10.2019

1 - E-box
❑ With fuse holder A -
SA- , fuse holder B -
SB- , relay and fuse
carrier 2 - SR2- and re‐
lay and fuse carrier 3 -
SR3-
❑ The exact assignment

om
of fuses and relays can
be found in the latest
current flow diagram
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grams, Electrical ksfault
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⇒ page 267

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❑ Removing and installing

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bracket for electronics
erm

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box ⇒ page 270

t
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wit
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2 - Fuse holder C - SC-

h re
hole

❑ The exact fuse assign‐

spec
ment can be found in the
es, in part or in w

t to the co
latest current flow dia‐
gram ⇒ Current flow di‐
agrams, Electrical fault
finding and Fitting loca‐
ar rrectness of i

tions.
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❑ Removing and installing


⇒ page 272
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3 - Relay and fuse carrier 1 -


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atio
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❑ With fuse holder F - SF-


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❑ Removing and installing ⇒ page 274 yri
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266 Rep. gr.97 - Wiring


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1.1.2 Overview of fitting locations - relay carriers, fuse holders, electronics boxes,
Polo GTI

1 - E-box
❑ With fuse holder A - AG. Volkswagen AG d
agen oes
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SA- , fuse holder B - by Vol not
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carrier 2 - SR2- and re‐utho eo
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SR3-

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be found in the latest

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current flow diagram

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⇒ Current flow dia‐

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grams, Electrical fault

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finding and Fitting loca‐
es, in part or in w

t to the co
tions.

t
❑ Removing and installing
⇒ page 267

ke
rrectness of i
❑ Removing and installing
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bracket for electronics


box ⇒ page 270

nf
ercia

2 - Fuse holder C - SC-

or
ar
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❑ The exact fuse assign‐
m

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ment can be found in the


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tions.
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⇒ page 272 p by
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3 - Relay and fuse carrier 1 - Prote AG.
SR1-
❑ With fuse holder F - SF-
ix

❑ The exact assignment


of fuses and relays can
be found in the latest
current flow diagram
.p

⇒ Current flow diagrams, Electrical fault finding and Fitting locations.


❑ Removing and installing ⇒ page 274
w

1.2 Removing and installing electronics box


(E-box)
⇒ “1.2.1 Removing and installing electronics box (E-box)”,
w

page 267
⇒ “1.2.2 Removing and installing electronics box, Polo GTI”, page
269
w

1.2.1 Removing and installing electronics box


(E-box)
Special tools and workshop equipment required

1. Relay carriers, fuse holders, electronics boxes 267


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Electrical system - Edition 10.2019

♦ Torque wrench - V.A.G 1783-

om
Removing

.c
– With ignition switched off, disconnect earth cable from battery
⇒ page 15 .
Vehicles with 1.4 l TDI engine

t
– Remove automatic glow period control unit - J179- from elec‐

ke
tronics box ⇒ Rep. gr. 28 ; Glow plug system; Removing and
installing automatic glow period control unit - J179- .
Continued for all vehicles
– Cut open cable ties -arrows- of wires on bracket -1- for elec‐
tronics box.
ar
n AG. Volkswagen AG do
m
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
io
ce
e
nl

pt
du

an
itte

y li
erm

ab
ility
ot p

– Release fasteners in -direction of arrow-, and remove housing


ix

wit
, is n

cover -1- on bracket -2- for electronics box.


h re
hole

spec
es, in part or in w

t to the co
.p

rrectness of i
l purpos

nf
ercia

orm
w m

atio
om

n in
or c

thi
te

sd
iva
w

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

268 Rep. gr.97 - Wiring


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Electrical system - Edition 10.2019

– Mark wires -1-.


n AG. Volkswagen AG do
lkswage es n
o ot g
yV
Note ir se
d b ua
ran
o tee
th or
u
♦ The exact
ss
a
pin assignment should be gleaned from the latest ac
current flow diagram ⇒ Current flow diagrams, Electrical fault

ce
e
nl

pt
finding and Fitting locations.
du

an
itte

y li

om
erm

♦ If necessary, take photographs of the assignment.

ab
ility
ot p

wit
, is n

– Unscrew nuts from terminals -1- in electronics box, and re‐

h re
move wires.
hole

spec
es, in part or in w

– Unscrew bolt for wire -2-, and remove wire from electronics

t to the co
box.

.c
– Release fasteners in -direction of arrow-, and remove elec‐

rrectness of i
tronics box -2- from bracket -1-.
l purpos

– Disconnect connectors and wires below electronics box.

t
nform
ercia

ke
Note
m

at
om

ion
c

♦ The exact pin assignment should be gleaned from the latest

in t
or

his
e

current flow diagram ⇒ Current flow diagrams, Electrical fault


at

do
riv

finding and Fitting locations.


p

c
ar um
for

en

♦ If necessary, take photographs of the assignment.


ng

t.
yi Co
Cop py
t. rig
gh
– Remove electronics box.
ht
pyri by
Vo
co lksw
by
m
Installing
cted agen
Prote AG.

Install in the reverse order of removal, observing the following:


– Connect connectors and wires below electronics box.
io

– Engage electronics box firmly in bracket for electronics box.


– Connect and bolt on wires in electronics box in accordance
with markings.
ix

– Secure wires with cable ties on electronics box.


– Engage housing cover firmly on bracket for electronics box.
– Connect battery ⇒ page 15 .
.p

Specified torques
Component Specified torque
w

Nuts M6 for securing wires to electronics box 6 Nm


Bolt M8 for securing wire to electronics box 6 Nm
w

1.2.2 Removing and installing electronics box,


Polo GTI
w

Special tools and workshop equipment required

1. Relay carriers, fuse holders, electronics boxes 269


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Electrical system - Edition 10.2019

♦ Torque wrench - V.A.G 1783-

om
Removing

.c
– With ignition switched off, disconnect earth cable from battery
⇒ page 15 .
. Volkswagen AG
– Release locking lug -arrow
ksw
agenA-.
AG does

t
not
y Vol gu
– Remove coverise-arrow
db B- upwards. ara

ke
r nte
tho eo
au ra
c
ss
ce
le
un

pt
an
d
itte

y li
erm

ar ab
ility
ot p

wit
is n

h re
ole,

spec
urposes, in part or in wh

t to the co
m
– Unscrew nuts -1-.
rrectne

– Remove positive cable -2-.


io

– Release locking lugs at sides -arrows-, and pull electronics


ss

box out of bracket.


o
cial p

f inform

– Release locking lug in centre -arrow-, and detach electronics


mer

box.
ix
atio
om

– Pull off securing devices towards outside to remove pins of


c

i
or

wires.
thi
te

sd
iva

– Remove pins of wires.


r

.p
p

cum
r
fo

en
ng

Installing
t.
yi Co
Cop py
Install in the reverse order of removal, observing the following:
t. rig
gh ht
pyri by
Vo
w

co
♦ ⇒ “1.1 Overview of fitting locations - relay carriers, fuse hold‐
by lksw
cted agen
Prote
ers, E-boxes”, page 265
AG.

1.3 Removing and installing bracket for


w

electronics box
⇒ “1.3.1 Removing and installing bracket for electronics box”,
w

page 270
⇒ “1.3.2 Removing and installing bracket for electronics box, Polo
GTI”, page 271

1.3.1 Removing and installing bracket for


electronics box
Special tools and workshop equipment required

270 Rep. gr.97 - Wiring


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Electrical system - Edition 10.2019

♦ Torque screwdriver - V.A.G 1624-

om
Removing

.c
– Remove electronics box ⇒ page 267 .

AG. Volkswagen AG d
Note agen oes

t
olksw not
V gu
d by ara

ke
e
The connectors and horis
wires below the electronics box do not need
nte
eo
aut
to be disconnected. ra
ss c

ce
e
nl

pt
– Unscrew bolts -arrow- for bracket in left wheel housing.
du

an
itte

y li
erm

ab
ar
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co
m
rrectness of i
io
l purpos

nf
ercia

– Release fastener in -direction of arrow-, and remove bracket


or

-1- for electronics box upwards from body.


m
m

ix

atio
om

Installing
n in
or c

thi
e

Install in the reverse order of removal, observing the following:


t

sd
iva

o
.p
r
rp

cu

– Engage bracket for electronics box firmly in body.


o

m
f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri by
w

op Vo
by c lksw
cted agen
Prote AG.
w

Specified torques
Component Specified torque
w

Bolt for bracket in left wheel housing 2 Nm

1.3.2 Removing and installing bracket for


electronics box, Polo GTI
Special tools and workshop equipment required

1. Relay carriers, fuse holders, electronics boxes 271


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Encuentra más
Volksw
agen manuales
AG. Volkswagen AG d
oes en:
not
www.pixiomarket.com
y gu
db ara
se nte
Polo 2014 th➤ ori
eo
Electrical
s ausystem - Edition 10.2019 ra
c
s

ce
e
nl

pt
♦ Torque screwdriver - V.A.G 1624-
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
es, in part or in w

t to the co

om
rrectness of i
l purpos

nf
ercia

o
Removing

rm

.c
m

atio
m

– Remove electronics box ⇒ page 267 .


o

n in
or c

thi
te

sd
iva

Note

o
r

t
rp

cu
o

m
f

en
ng

ke
t.
The connectors and wires below the electronics box do not need
yi Co
op py
to be disconnected. t. C rig
gh ht
pyri by
Vo
o
by c lksw
– Unscrew bolts -arrow- for bracket in left wheel housing. cted agen
Prote AG.
ar
m
io

– Release locking lug -arrow-.


ix

– Pull bracket upwards out of mounting.


Installing
Install in the reverse order of removal, observing the following:
.p

– Engage bracket for electronics box firmly in body.


w
w

Specified torques
Component Specified torque
w

Bolt for bracket in left wheel housing 2 Nm

1.4 Removing and installing fuse holder C -


SC-
Special tools and workshop equipment required

272 Rep. gr.97 - Wiring


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Electrical system - Edition 10.2019

♦ Torque screwdriver - V.A.G 1624-

om
AG. Volkswagen AG d
agen oes
ksw

.c
ol not
V gu
Note ed by ara
nte
ris
ho eo
ut r
Thessremoval and installation procedure is described foracleft-hand
a
drive vehicles. Removal and installation for right-hand drive ve‐

ce
le

t
un

pt
hicles is similar.

an
d
itte

ke
y li
erm

ab
Removing
ility
ot p

wit
is n

– With ignition switched off, disconnect earth cable from battery


h re
ole,

⇒ page 15 . spec
urposes, in part or in wh

– Pull cover -1- of fuse holder C - SC- at bottom out of fasteners


-arrow A-, and remove it from dash panel.
ar t to the co

– Remove left footwell light - W9- ⇒ page 222 .


rrectne

– Remove footwell vent on driver side ⇒ Heating, air condition‐


m
ing; Rep. gr. 80 ; Air duct; Removing and installing footwell
s

vent on driver side .


s o
cial p

f inform
mer

atio
io
om

n
c

i
or

n thi
te

sd
iva

o
pr

cum
ix
r
fo

en
ng

t.
yi Co
Cop py
ht. rig
rig ht
py by
.p

co Vo
by lksw
cted agen
Prote AG.
w
w
w

1. Relay carriers, fuse holders, electronics boxes 273


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Electrical system - Edition 10.2019

– Unscrew bolts -arrows- for fuse holder C - SC- .


– Guide out fuse holder C - SC- towards inside as far as the
wiring allows.
– Disconnect connectors and wires from fuse holder C - SC- .

Note

om
♦ The exact pin assignment should be gleaned from the latest
current flow diagram ⇒ Current flowgdiagrams,
en AG. V
olkswElectrical
agen AG fault
finding and Fitting locations. Volkswa does
not
y gu
db ara
♦ If necessary, take photographs
or
ise of the assignment. nte
th eo
au ra
c
ss
– Remove fuse holder C - SC- .

.c
ce
le
un

pt
– Make a note of the fuse assignment, and remove all fuses from

an
d
itte

y li
fuse holder C - SC- .
rm

ab
pe

ility
ot

t
wit
, is n

Note

h re
ke
hole

spec
es, in part or in w

♦ The exact fuse assignment can be found in the latest current

t to the co
flow diagram ⇒ Current flow diagrams, Electrical fault finding
and Fitting locations.

rrectness of i
♦ Take photographs of the fuse assignment, if necessary.
ar
l purpos

Installing
Install in the reverse order of removal, observing the following:
nform
ercia

m
– Connect battery ⇒ page 15 .
m

a
com

tion in
r

Specified torques
te o

thi
s
iva

do

Component Specified torque


r

io
rp

cum
fo

en
g

Bolts for fuse holder C - SC- 2.5 Nm


n

t.
yi Co
Cop py
ht. rig
rig ht
py by
ix

co Vo
by lksw
1.5 Removing and installing relay and fuse
cted agen
Prote AG.

carrier 1 - SR1-
.p

Special tools and workshop equipment required


♦ Torque wrench - V.A.G 1783-
w
w
w

274 Rep. gr.97 - Wiring


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Electrical system - Edition 10.2019

Note

The removal and installation procedure is described for left-hand


drive vehicles. Removal and installation for right-hand drive ve‐
hicles is similar.

Removing

om
– With ignition switched off, disconnect earth cable from battery
⇒ page 15 .
– Remove front parking aid warning buzzer - H22-
⇒ page 209 .
– Remove onboard supply control unit - J519- ⇒ page 278 .

.c
– Remove left footwell light - W9- ⇒ page 222 .
– Remove fuse holder C - SC- ⇒ page 272 .
– Remove dash panel ⇒ General body repairs, interior; Rep. gr.

t
70 ; Dash panel; Removing and installing dash panel .

ke
Volkswa
– Pull relay -1- out of relay and fusescarrier
wage 1 - SR1- -2-. does
n AG. gen AG
k not
Vol gu
by ara
ed nte
oris
Note au
th eo
ra
ss c

ce
e

♦ The number of relays depends on the vehicle equipment.


ar
nl

pt
du

an
itte

♦ The exact relay assignment can be found in the latest current

y li
erm

ab
flow diagram ⇒ Current flow diagrams, Electrical fault finding

ility
ot p

and Fitting locations.

wit
, is n

m
h re
♦ Take photographs of the relay assignment, if necessary.
hole

spec
es, in part or in w

t to the co

– Release all connectors -1- in -direction of arrow-, and pull them


io

out of relay and fuse carrier 1 - SR1- -2-.


rrectness of i
l purpos

ix

nf
ercia

orm
m

atio
m

.p o

n in
or c

thi
te

sd
iva

o
r
rp

cu
o

m
f

en
ng
w

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted
w

agen
Prote AG.
w

1. Relay carriers, fuse holders, electronics boxes 275


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– Cut open cable ties -arrows- for wires -2- from onboard supply
control unit - J519- on relay and fuse carrier 1 - SR1- -1-.
– Unclip wires from wire guide.
– Unscrew bolts -3-, and remove relay and fuse carrier 1 - SR1-
-1-. n AG. Volkswagen AG do
lkswage es n
o ot g
Installing d byV ua
ran
ir se

om
tee
Install in the reverse order of removal, observing the following:
utho
or
a ac
ss
– Insert all connectors in relay and fuse carrier 1 - SR1- , and

ce
e
nl
engage them firmly.

pt
du

an
itte

y li
– Install onboard supply control unit - J519- ⇒ page 278 .

erm

ab
ility
– Secure wires from onboard supply control unit - J519- with ot p

wit
, is n

cable ties on relay and fuse carrier 1 - SR1- .

h re
.c
hole

spec
es, in part or in w

Note

t to the co
t
Do not secure the wires from the onboard supply control unit -

rrectness of i
J519- with cable ties on the relay and fuse carrier 1 - J519- until

ke
after the onboard supply control unit - SR1- has been installed.
l purpos

– Connect battery ⇒ page 15 .

nf
ercia

orm
Specified torques
m

ar

atio
om

n in
c

Component Specified torque


or

thi
te

sd
a

Bolts for relay and fuse carrier 1 - SR1- 4.5 Nm


iv

o
r
rp

cu
o

m
m f

en
ng

t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted
io

agen
Prote AG.
ix
.p
w
w
w

276 Rep. gr.97 - Wiring


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Electrical system - Edition 10.2019

2 Control units
⇒ “2.1 Overview of fitting locations - control units”, page 277
⇒ “2.2 Removing and installing onboard supply control unit J519
”, page 278
⇒ “2.3 Removing and installing data bus diagnostic interface J533
”, page 279

om
2.1 Overview of fitting locations - control
units
⇒ “2.1.1 Overview of fitting locations - control units, front”,
page 277

.c
⇒ “2.1.2 Fitting locations overview - control units, rear”,
page 278

2.1.1 Overview of fitting locations - control units, front

t
ke
1 - Headlight range control unit
- J431- wage
n AG. Volkswagen AG do
es n
lks
❑ Only in vehicles with gas d by Vo ot g
ua
discharge headlights orise ran
tee
th or
❑ ⇒ “10.1 Assembly over‐ au ac
ss
view - automatic head‐
ar
ce
e
nl

light range control”,

pt
du

an
page 213
itte

y li
erm

ab
2 - Dash panel insert - K-

ility
ot p

m
wit
❑ With control unit in dash
, is n

h re
panel insert - J285- and
hole

spec
immobiliser control unit -
es, in part or in w

J362- t to the co
❑ ⇒ “1.1 Assembly over‐
io

view - dash panel in‐


sert”, page 79
rrectness of i

3 - Onboard supply control unit


l purpos

ix

- J519-
❑ With data bus diagnos‐
nform
ercia

tic interface - J533-


m

❑ Removing and installing


at
.p om

io

⇒ page 278
n
c

in t
or

his
e

4 - Adaptive cruise control unit


at

do
riv

- J428-
p

cum
or
w

❑ Only on vehicles with


f

en
ng

t.
yi
adaptive cruise control
Co
Cop py
. rig
❑ ⇒ “7.1 Overview of fitting
t
gh ht
yri by
locations - adaptive
op Vo
w

c by lksw
cruise control”, page 73
cted agen
Prote AG.
w

2. Control units 277


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2.1.2 Fitting locations overview - control units, rear

1 - Parking aid control unit -


J446-
❑ Only on vehicles with
parking aid system
❑ ⇒ “9.1 Assembly over‐

om
view – parking aid”,
page 207
2 - Trailer detector control unit
- J345-
❑ Only on vehicles with
towing bracket
AG. Volkswagen AG d

.c
❑ ⇒ “11.1 Assembly over‐ agen oes
olksw not
view - towing bracket d by V gu
ara
socket”, page 215 rise nte
tho eo
au ra
s c

t
s

ce
e
nl

pt
ke
du

an
itte

y li
erm

ab
ility
ot p

wit
, is n

h re
hole

spec
ar
es, in part or in w

t to the co
rrectness of i
m
l purpos

nf
ercia

o
io

rm
m

atio
om

n in
or c

thi
te

sd
iva

ix

o
r
rp

cu
o

m
f

en
ng

t.
yi Co
Cop py

2.2 Removing and installing onboard supply


t. rig
.p

gh ht
pyri by
Vo
control unit - J519-
co lksw
by
cted agen
Prote AG.
w

Note

If the onboard supply control unit - J519- is renewed, start the


respective function ⇒ Vehicle diagnostic tester.
w

Removing
– Switch off ignition and all electrical consumers.
w

– Withdraw ignition key.

278 Rep. gr.97 - Wiring


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– Disconnect connectors -1- from onboard supply control unit -


J519- -2-:

om
♦ Press locking detent -1- to release connectors.

.c
♦ Swing retaining clip in -direction of arrow-, and pull off con‐
nector.

t
ke
agen
AG. Volkswagen AG d
oes
ar
lksw not
– Release fasteners by V in -direction of arrow-, and pull
o gonboard
ua
supply controloriseunit - J519- -2- out of mounting -3- on relay
d ran
tee and
fuse carrier
aut 1 - SR1- .
h or
ac
ss
m
Installing
ce
e
nl

pt
du

an

Install in the reverse order of removal, observing the following:


itte

y li
erm

ab

– Engage onboard supply control unit - J519- firmly in mounting


ility
ot p

on relay and fuse carrier 1 - SR1- .


io
wit
, is n

h re
hole

spec
es, in part or in w

t to the co
ix

2.3 Removing and installing data bus diag‐


rrectness of i

nostic interface - J533-


.p
l purpos

nform
ercia

Note
m

at
om

io

♦ The data bus diagnostic interface - J533- is integrated into the


n
c

in t
r

onboard supply control unit - J519- and cannot be renewed


o

his
e

individually.
at

do
riv
w p

cum

♦ If it is defective, the onboard supply control unit - J519- must


for

en
g

be renewed.
n

t.
yi Co
Cop py
t. rig
gh ht
Procedure
yri
w

p by
co Vo
by lksw
cted agen
Removing and installing onboard supply control unit - J519- Prote AG.
⇒ page 278 .

2. Control units 279


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3 Connectors AG. Volkswagen AG d


agen oes
ksw
⇒ “3.1 Repairing electrical wiring harnesses and by
Vplug-in connec‐
ol not
gu
ara
tions”, page 280 rised
nte
ho eo
ut
3.1 Repairing electrical wiring harnesses a ra
ss c

ce
and plug-in connections

le
un

pt
an
d

om
itte

y li
⇒ “3.1.1 Repairs to wiring harnesses and connectors”, rm

ab
pe

page 280

ility
ot

wit
, is n

⇒ “3.1.2 Repairing connector housings and electrical connectors”,

h re
page 280
hole

spec
es, in part or in w

3.1.1 Repairs to wiring harnesses and con‐

t to the co
.c
nectors

rrectness of i
Note
l purpos

t
All instructions and notes regarding this chapter are available un‐

ke
nform
ercia

der ⇒ Electrical system, General information; Rep. gr. 97 ;


Repairs to wiring harnesses and connectors; Repairs to wiring
m

a
com

t
harnesses .

ion in
r
te o

thi
3.1.2 Repairing connector housings and elec‐

s
iva

do
ar
r
rp

cum
trical connectors
fo

en
ng

t.
yi Co
Cop py
t. rig
gh ht
yri
Note p by
m
o Vo
by c lksw
cted agen
Prote AG.
All instructions and notes regarding this chapter are available un‐
der ⇒ Electrical system, General information; Rep. gr. 97 ;
Repairs to wiring harnesses and connectors; Repairs to connec‐
tor housings and connectors .
io
ix
.p
w
w
w

280 Rep. gr.97 - Wiring


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Electrical system - Edition 10.2019

4 Releasing and dismantling connector


housings

Note

All instructions and notes regarding this chapter are available un‐

om
der ⇒ Electrical system, General information; Rep. gr. 97 ;
Repairs to wiring harnesses and connectors; Releasing and dis‐
mantling connector housingsag.en AG. Volkswagen AG do
w es n
olks ot g
byV ua
ed ran
ris tee
tho or
au ac
ss

.c
ce
le
un

pt
an
d
itte

y li
rm

ab
pe

ility

t
ot

wit
, is n

h re
ke
hole

spec
es, in part or in w

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4. Releasing and dismantling connector housings 281


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Polo 2014 ➤
Electrical system - Edition 10.2019

5 Repairing aerial wires

Note
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gen AG does
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282 Rep. gr.97 - Wiring


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Polo 2014 ➤
Electrical system - Edition 10.2019

6 Fibre optic cables

Note

All instructions and notes regarding this chapter are available un‐
der ⇒ Electrical system, General information; Rep. gr. 97 ;

om
Repairs to wiring harnesses and connectors; Repairs to fibre optic
cables .
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6. Fibre optic cables 283


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Polo 2014 ➤
Electrical system - Edition 10.2019

7 Vehicle diagnosis, testing and infor‐


mation systems

Note

All instructions and notes regarding this chapter are available un‐

om
der ⇒ Electrical system, General information; Rep. gr. 97 ;
Vehicle diagnosis, testing and information systems .

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284 Rep. gr.97 - Wiring


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Polo 2014 ➤
Electrical system - Edition 10.2019
AG. Volkswagen AG d
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❑ Removing and installing
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8. Driving sound and engine sound 285


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Polo 2014 ➤
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8.2 Removing and installing engine sound


generator control unit - J943-
Removing
– Disconnect electrical connector -2-.
– Release locking lugs -arrows-.

om
– Remove engine sound generator control unit - J943- -1- from
bracket.
Installing
Install in the reverse order of removal, observing the following:
The engine sound generator control unit - J943- must engage
audibly.

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286 Rep. gr.97 - Wiring


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