QSI500

Quincy
®
Model QSI 440/500
Parts Manual · Air-cooled "E" Version
Water-cooled "E" Version
Including Power$ync
This manual contains important safety information and should be made
available to all personnel who operate and/or maintain this product.
Carefully read this manual before attempting to operate or perform
maintenance on this compressor.
Quincy
Compressor ®
SM
Tr u e B l u e R e l i a b i l i t y
Manual No. 65043-EA March 2002 Edition

Alphabetical Index
Airend Groups .............................................................................................................................. 4-7

Air Filter Group (revised) ......................................................................................................... 12-13
Air Piping Groups:
(air-cooled) ...................................................................................................................... 60-63
(water-cooled) ................................................................................................................. 64-67
Cabinet Groups:
(air-cooled) ...................................................................................................................... 74-75
(air-cooled, low sound) .................................................................................................... 76-77
(water-cooled) (revised) ................................................................................................. 78-79
Control Piping Groups:
(across the line) ............................................................................................................... 32-35
(across the line, Power$ync) ........................................................................................... 36-41
(wye-delta) ...................................................................................................................... 42-45
(wye-delta, Power$ync) ................................................................................................... 46-53
Control Schematics .................................................................................................................. 82-87
Cooler Group (air-cooled) ........................................................................................................ 58-59
Coupling Groups .............................................................................................................................. 8
Decal Groups (revised) ........................................................................................................... 80-81
Discharge Piping Group ................................................................................................................... 9
Electrical Groups:
Annunciator Control ........................................................................................................ 14-17
Electrical Control Diagrams (revised) ............................................................................. 88-97
Starting Group (across the line) (revised) ...................................................................... 20-23
Starting Group (across the line, Power$ync) .................................................................. 24-25
Starting Group (wye-delta) (revised) .............................................................................. 26-29
Starting Group (wye-delta, Power$ync) .......................................................................... 30-31
Web$ync Communications Group .................................................................................. 18-19
Fluid Piping Groups:
(air-cooled) ...................................................................................................................... 68-69
(water-cooled) (revised) ................................................................................................. 70-71
Fluid Specifications .......................................................................................................................... 2
Inlet Valve Groups ................................................................................................................... 10-11
Recommended Spare Parts (revised) ............................................................................................. 3
Reservoir Group ....................................................................................................................... 56-57
Serial Number Identification ............................................................................................................. 1
Solenoid Valve Group .............................................................................................................. 54-55
Water Piping Group (revised) ................................................................................................. 72-73
Quincy Compressor® - QSI® 440/500

SERIAL NUMBER IDENTIFICATION
The serial number tag is located on the top flange of the unit frame just left of the control
panel and in the upper right corner of the electrical control panel.
ORDERING REPLACEMENT PARTS
Prompt service can be rendered on replacement part orders if the following information is
given:
1. The serial number must be given when ordering replacement parts.
2. State the exact part number needed. Do not order by index numbers, as
index numbers are repeated throughout this manual and if used for ordering
parts will necessitate time consuming correspondence.
3. State the exact quantity needed.
4. State the preferred type of transportation.
All replacement parts are to be ordered through an authorized distributor. Insist on

Genuine Quincy Parts only! Failure to do so may void your warranty.
WARNING! Guards must be fastened in place before

starting the machine and never removed
before disconnecting and locking out the
main power supply.
DANGER! Air in the piping from this equipment will

cause severe injury or death if used for
breathing air or food processing (If non-food
grade fluid is used). Air used for these pro-
cesses must meet OSHA 29CFR1910.134 or
FDA 21CFR178.3570 standards.
Quincy Compressor® - QSI® 440/500 1

FLUID SPECIFICATIONS
Quincy recommends that all Quincy Rotary Screw Compressors be filled with one of the following
fluids:
QuinSyn Synthetic Fluid
™
QuinSyn PG QuinSyn F® (food grade)
QuinSyn Plus™ QuinSyn XP®
Synthetic fluids other than QuinSyn brand may not be compatible with components used in a
Quincy compressor. If it is deemed necessary to convert a Quincy Compressor to a synthetic
other than QuinSyn brand, please contact an authorized Quincy Compressor distributor. To
locate your nearest distributor, contact Sales & Marketing in Quincy, Illinois:
Phone 217-222-7700, FAX 217-222-4138 or visit our website: http://www.quincycompressor.com.
The following information will be required by the distributor:
MODEL QSI: (circle configuration) 440 500 A/C W/C 110 PSI 125 PSI
_______________________________________________________________
SERIAL NO. ____________________________________________________________
FLUID ORIGINALLY USED: ________________________________________________
FLUID NOW USED (if changed): ____________________________________________
FLUID TO BE USED: _____________________________________________________
• Additional Information
Additional information can be found in the QSI Instruction Manual.
• Fluid Analysis Kit
Quincy Compressor offers free fluid analysis to provide early detection of excessive parts wear,
fluid breakdown, or a contaminated fluid system. Order the Fluid Analysis Kit (part no. 128515)
from your local authorized Quincy Compressor distributor.
• Fluid Requirements
QSI 440/500 Air-cooled - 22 gallons

QSI 440/500 Water-cooled - 25 gallons
All Quincy Rotary Screw Compressors are factory filled with QuinSyn PG unless otherwise specified.
2 Quincy Compressor® - QSI® 440/500

RECOMMENDED SPARE PARTS
PART
QTY. NUMBER DESCRIPTION
1 140413 KIT-SHAFT SEAL (includes slinger, shaft seal, & wear ring)
1 23458-2 ELEMENT-AIR FILTER (Heavy Duty)
2 122880-222 SWITCH-TEMPERATURE (225°F) (standard units)
1 122880-232 SWITCH-TEMPERATURE (230°F) (Power$ync units)
1 20775 KIT-DIFFERENTIAL PILOT VALVE (includes diaphragm, diaphragm gaskets,
seat gasket, seat disk, seat ring)
1 143316-050 KIT-LINE FILTER (includes element seal, filter element)
1 129731-050 KIT-LINE FILTER (includes bowl seal, filter element, gasket)
1 124487-003 SEPARATOR-AIR/FLUID
1 124827-052 KIT-MOISTURE SEPARATOR (includes gasket)
1 128691-052 KIT-MINIMUM PRESSURE CHECK VALVE
1 124973-067 KIT-THERMOSTATIC VALVE (includes element, gasket & seal)
1 142136 ELEMENT-FLUID FILTER
5 143808-005 FLUID-QUINSYN PG (5 gallon container)
5 144046-005 FLUID-QUINSYN PLUS (5 gallon container)
5 110756-005 FLUID-QUINSYN F (5 gallon container)
5 142784-005 FLUID-QUINSYN XP (5 gallon container)
2 128515-3 KIT-FLUID ANALYSIS

AIREND GROUP (QSI 440/500, less lift valves)
140865-101/001
143528-TEC
SHAFT SEAL KIT - 140413

ITEM PART
NUMBER QTY. NUMBER DESCRIPTION
1 1 129619 SLINGER
2 1 129618 SEAL-SHAFT
3 1 129620 SEAL-WEAR RING
Reference QSI Instruction Manual to install compressor shaft seal.

Tool Kit 140414 for 255 mm shaft seal and wear ring installation can
be purchased from Quincy Compressor.

AIREND GROUP (QSI 440/500, less lift valves)
140865-101/001
ITEM PART
1 1 129619 SLINGER
2 1 129617 ADAPTER-SEAL
3 4 90386-J15 SCREW-COUNTERBORE, 1/4-20 UNC X 1.50, GRADE 8 (@ 9 FT-LBS)
4 1 22749-249 O-RING, VITON
7 * CASING-INLET
8 12 128883-044 PLUG-PIPE, 7/16-20, SAE O-RING
9 2 124145-005 PIN-DOWEL
10 1 141918 GASKET-INLET HOUSING
11 * HOUSING-ROTOR
12 * BEARING-ROTOR, SUCTION END
13 2 128203-500 RING-RETAINER, BEARING
14 * ROTOR-MALE
15 * ROTOR-FEMALE
16 1 23207 ORIFICE-PLUG, 0.12 NPT
17 12 90386-N17 SCREW-COUNTERBORE, 1/2-13 UNC X 2.00,
GRADE 8 (@ 75 FT-LBS)
18 1 23218 GASKET-PLATE, FLUID GALLERY
19 1 23217 PLATE-COVER, FLUID GALLERY
21 * BEARING-ROTOR
22 * BEARING-ROTOR
23 ** 140889 SHIM-ROTOR, TEMPERED STEEL & STAINLESS STEEL/BRASS
25 1 129624 RETAINER-BEARING
26 11 90386-L12 SCREW-COUNTERBORE, 3/8-16 UNC X 1.00,
27 10 129979 SPRING-COMPRESSION
28 1 22749-251 O-RING, VITON
29 1 128967-001 FITTING-ELBOW, 45° MALE, 0.25 TUBE X 0.12 NPT
GRADE 8 (@ 45 FT-LBS, BACK OFF TO 25 FT-LBS)
31 1 129980 CAP-END, DISCHARGE
32 8 90386-N15 SCREW-COUNTERBORE, 1/2-13 UNC X 1.50,
33 * BEARING-ROTOR
34 1 124530 RING-RETAINER, BEARING
35 * BEARING-ROTOR
38 1 22749-259 O-RING, VITON
39 1 129981 ADAPTER-FLUID PUMP
40 1 20071 GASKET-FLUID PUMP
41 1 125452-011 PUMP-COMPRESSOR FLUID
COMPONENT MAINTENANCE PARTS
A 12 140406-904 O-RING, VITON

B 2 140406-908 O-RING, VITON
* Items not sold separately, must be ordered as a complete airend.

** Quantity as required.
@ Indicates torque value in foot pounds (lubricated threads).

AIREND GROUP (QSI 500, with lift valves)
140866-001
143529-TEC
SHAFT SEAL KIT - 140413

ITEM PART
1 1 129619 SLINGER
Reference QSI Instruction Manual to install compressor shaft seal.

Tool Kit 140414 for 255 mm shaft seal and wear ring installation can
be purchased from Quincy Compressor.

AIREND GROUP (QSI 500, with lift valves)
140866-001
ITEM PART
1 1 129619 SLINGER
2 1 129617 ADAPTER-SEAL
3 4 90386-J15 SCREW-COUNTERBORE, 1/4-20 UNC X 1.50, GRADE 8 (@ 9 FT-LBS)
4 1 22749-249 O-RING, VITON
7 * CASING-INLET
9 2 124145-005 PIN-DOWEL
10 1 141918 GASKET-INLET HOUSING
11 * HOUSING-ROTOR
12 * BEARING-ROTOR, SUCTION END
13 2 128203-500 RING-RETAINER, BEARING
14 * ROTOR-MALE
15 * ROTOR-FEMALE
16 1 23207 ORIFICE-PLUG, 0.12 NPT
17 12 90386-N17 SCREW-COUNTERBORE, 1/2-13 UNC X 2.00, GRADE 8 (@ 75 FT-LBS)
18 1 23218 GASKET-PLATE, FLUID GALLERY
19 1 23217 PLATE-COVER, FLUID GALLERY
21 * BEARING-ROTOR
22 * BEARING-ROTOR
26 19 90386-L12 SCREW-COUNTERBORE, 3/8-16 UNC X 1.00, GRADE 8 (@ 35 FT-LBS)
28 1 22749-251 O-RING, VITON
31 1 129980 CAP-END, DISCHARGE
32 8 90386-N15 SCREW-COUNTERBORE, 1/2-13 UNC X 1.50, GRADE 8 (@ 75 FT-LBS)
33 * BEARING-ROTOR
34 1 124530 RING-RETAINER, BEARING
35 * BEARING-ROTOR
38 1 22749-259 O-RING, VITON
39 1 129981 ADAPTER-FLUID PUMP
40 1 20071 GASKET-FLUID PUMP
41 1 125452-011 PUMP-COMPRESSOR FLUID
42 1 142854 PLATE-PATENT
43 2 4029 PIN-DATA PLATE
44 4 141790-1 VALVE-LIFT
A 12 140406-904 O-RING, VITON

B 2 140406-908 O-RING, VITON
C 4 22749-138 O-RING, VITON
* Items not sold separately, must be ordered as a complete airend.

** Quantity as required.

COUPLING GROUPS
140031-001/-002
ITEM PART
1 1 128387-111 COUPLING-DRIVE
1 128387-103 COUPLING-DRIVE (125 HP - TEFC)
2 1 21184 KEY-SQUARE
3 2 129925-3 GUARD-COUPLING
4 8 123478-K12 SCREW-CAP, 5/16-18 UNC X 1.00, GRADE 5 (@ 13 FT-LBS)
5 8 110428W031 WASHER-FLAT, 5/16
6 8 123115-05C LOCKWASHER, 5/16
A 1 128387-207 HUB-COUPLING, MOTOR SIDE (w/set screw) (-111 coupling)

1 128387-208 HUB-COUPLING, MOTOR SIDE (w/set screw) (-103 coupling)
B 1 128387-304 HUB-COUPLING, AIREND SIDE (w/set screw)
C 1 128387-406* ELEMENT-DRIVE COUPLING
D 1 128387-502 BOLT KIT-DRIVE COUPLING (@ 30 FT-LBS)
* One pair of halves sold as matched set only


DISCHARGE PIPING GROUP
140032-001
ITEM PART
1 1 22749-347 O-RING, VITON
2 1 140186 MANIFOLD-DISCHARGE
3 6 123115-08C LOCKWASHER, 1/2
4 4 123478-N17 SCREW-CAP, 1/2-13 UNC X 2.00, GRADE 5 (@ 55 FT-LBS)
5 1 140509S300 COUPLING-FLEXIBLE
6 1 124450-003 CLAMP-PIPE, 3.00
8 2 124364-N02 NUT-HEX, 1/2-13 UNC
A 2 140509G300 GASKET-COUPLING

INLET VALVE GROUP (across the line)
125323-004
ITEM PART
1 1 122370-005 HOUSING-INLET VALVE
2 1 141075 ASSEMBLY-AIR CYLINDER
3 8 123115-06C LOCKWASHER, 3/8
4 1 123549-002 GASKET-INLET VALVE
6 8 123115-08C LOCKWASHER, 1/2
7 1 124368-N02 NUT-JAM, 1/2-13 UNC
8 1 128720-001 SCREW-HEX, 1/2-13 UNC X 5.00, GRADE 5 (@ 55 FT-LBS)
9 1 122379 SPRING
10 1 123157-018 O-RING
11 1 122372-2 PLATE-INLET VALVE
12 1 122377 GASKET
13 8 123478-L12 SCREW-CAP, 3/8-16 UNC X 1.00, GRADE 5 (@ 23 FT-LBS)
A 1 122375-050 KIT-HEAD ASSEMBLY

B 1 124970 SPRING
C 1 123467 KIT-SPRING RETURN DIAPHRAGM

INLET VALVE GROUP (wye-delta)
128960-1
ITEM PART
1 1 123549-002 GASKET-INLET VALVE
3 1 122370-005 HOUSING-INLET VALVE
5 1 122372-3 ASSEMBLY-INLET VALVE PLATE
7 1 123115-08Z LOCKWASHER-ZINC, 1/2
8 1 124368-N02 NUT-JAM, 1/2-13 UNC
9 1 122377 GASKET
10 1 128715 ASSEMBLY-INLET VALVE CYLINDER
11 1 128708 SEAL-SHAFT, INLET VALVE
12 1 128714-1 SPRING-COMPRESSION
13 1 128712-1 SHAFT-INLET VALVE
14 1 128717 PISTON-INLET VALVE
15 1 128720-001 SCREW-HEX, 1/2-13 UNC X 5.00, GRADE 5 (@ 55 FT-LBS)
16 1 128711 DIAPHRAGM-INLET VALVE
17 1 128716 PLATE-COVER
18 1 2719 PLUG-PIPE, HEX SOCKET, 1/4 NPT

AIR FILTER GROUP (heavy duty)
125671

AIR FILTER GROUP (heavy duty)
ITEM PART
1 1 22864-15 FILTER-AIR
2 2 123115-06C LOCKWASHER, 3/8
3 2 110423-104 CLAMP-HOSE
4 1 21143 ELBOW-RUBBER
5 2 124364-L02 NUT-HEX, 3/8-16 UNC
6 1 125649 BRACKET-AIR FILTER
7 1 123352-02 BAND-AIR FILTER
9 1 128791-017 NIPPLE-PIPE, 5.00 NPT X 3.00, TOE
10 2 110428W038 WASHER-FLAT, 3/8
12 1 20680 HOOD-AIR FILTER (used only on units less cabinet)
A 1 23458-2 ELEMENT-AIR FILTER

B 1 121291 COVER-DUST

ANNUNCIATOR CONTROL (standard)
143815

ANNUNCIATOR CONTROL (standard)
ITEM PART
1 1 140430 ENCLOSURE-ANNUNCIATOR
2 1 140684 DECAL-ANNUNCIATOR
4 1 129863-02 BUTTON-START
5 1 129863-01 BUTTON-STOP
6 1 129866 CAP-LENS, AMBER
7 1 129865 SWITCH-SELECTOR
8 1 129863-03 BUTTON-TEST
9 1 110871-120 HOURMETER (60 Hz)
1 110871-125 HOURMETER (50 Hz)
10 1 126972 GASKET-HOURMETER
11 1 129864-01 BLOCK-CONTACT (normally open)
12 2 129864-02 BLOCK-CONTACT (normally closed)
13 1 140142 SWITCH-CLIP
14 1 143144-01 LAMP-AMBER
15 1 140123 BASE-LAMP
16 3 129568-004 ANNUNCIATOR LIGHT-YELLOW
17 2 129568-003 ANNUNCIATOR LIGHT-RED
18 1 140687 DECAL-ANNUNCIATOR, LEAD/LAG
19 1 140688 DECAL-ANNUNCIATOR, LOAD/NO LOAD
20 1 140686 DECAL-ANNUNCIATOR, AUTO DEMAND
21 2 123200-E04 SCREW-PAN HEAD, #6-32 UNC X 0.31
22 10 129867 ADAPTER-TAB
23 6 140399-01 TERMINAL-WIRE, QUICK CONNECT
24 2 140670-38 WASHER-SELFLOCK, ZINC
25 1 23919-003 FITTING-CONDUIT
26 1 40605 LOCKNUT-CONDUIT, 1.00
27 4 124370-L02 LOCKNUT, 3/8-16 UNC
28 2 129203-003 COUPLING-BULKHEAD
30 1 123157-115 O-RING
31 1 129597-001 SWITCH-VACUUM
32 1 129596-001 SWITCH-DIFFERENTIAL PRESSURE, 10 PSI
33 1 129596-002 SWITCH-DIFFERENTIAL PRESSURE, 19 PSI
34 2 142125-2 NIPPLE-BRASS, EXTRA STRONG, 0.25 NPT X 1.25
35 1 140552 GASKET-ANNUNCIATOR
36 4 110428N038 WASHER-FLAT, 3/8

ANNUNCIATOR CONTROL (Power$ync)
129591-9

ANNUNCIATOR CONTROL (Power$ync)
ITEM PART
1 1 129863-01 BUTTON-STOP
3 1 129863-02 BUTTON-START
5 1 129863-03 BUTTON-TEST
6 1 129866 LENS-CAP, AMBER
7 1 110871-120 HOURMETER (60 Hz)
1 110871-125 HOURMETER (50 Hz)
8 1 126972 GASKET-HOURMETER
9 1 129596-003 SWITCH-DIFFERENTIAL PRESSURE, 19 PSI (fluid filter)
10 1 129597-001 SWITCH-VACUUM (air filter)
11 1 129919 ENCLOSURE-ANNUNCIATOR
13 1 23919-003 FITTING-CONDUIT
14 1 140552 GASKET-ANNUNCIATOR
15 1 143322 SUPPLY-POWER, 40 WATT, 50/60 Hz
16 1 143036 FILTER-LINE, AUTOMATIC
17 2 140550 TRANSDUCER-PRESSURE
18 3 143046-008 BUSHING-PIPE, 0.25 NPT X 1/8 NPT
19 4 123157-117 O-RING
21 1 140265-1B BOARD-MICROPROCESSOR
22 1 140265-2A BOARD-DISPLAY
23 1 140265-3B BOARD-ANNUNCIATOR
24 1 140123 BASE-LAMP
25 1 143144-01 LAMP-SOLID STATE, AMBER
26 1 40825-204 BLANK-CONDUIT
27 1 40605 LOCKNUT-CONDUIT, 1.00
29 6 110428N038 WASHER-FLAT, 3/8
30 6 124370-L02 LOCKNUT-3/8-16 UNC
31 6 140399-01 TERMINAL-WIRE QUICK CONNECT
32 12 143013-H05 SCREW-PAN HEAD, #10-32 UNF X 0.38
33 6 143013-H03 SCREW-PAN HEAD, #10-32 UNF X 0.25
34 1 142125-2 NIPPLE, 1/4 NPT X 1.25, EXTRA STRONG
35 4 123200-F09 SCREW-PAN HEAD, #8-32 UNC X 0.62
36 4 140662-E03 SCREW-PAN HEAD, #6 UNC X 1/4
37 2 123200-E04 SCREW-PAN HEAD, #6-32 UNC X 0.31
A 1 140734-001 BATTERY
(the following items are not shown)
1 140524 HARNESS-WIRING, POWER SUPPLY, AC
1 140525 HARNESS-WIRING, POWER SUPPLY, DC
1 140591 HARNESS-20 PIN
1 140592 HARNESS-34 PIN
1 140607 CABLE-COMMUNICATION, RELAY
1 142011 HARNESS-TRANSFORMER
1 142035 HARNESS-CONTROL, POWER$YNC
1 142042 HARNESS-FAN
1 142044 HARNESS-REMOTE STARTER
1 143085 HARNESS-ANNUNCIATOR
1 143087 HARNESS-POWER$YNC/MANUAL
1 143093 HARNESS-CONTROL, RELAY BOARD

WEB$YNC COMMUNICATION GROUP
144454-001 (Power$ync)

WEB$YNC COMMUNICATION GROUP
(Power$ync) 144454-001
ITEM PART
1 1 144217 WEB$YNC-CORE
2 1 144218 PLATE-MOUNTING, WEB$YNC
3 5 143189-G09 SCREW-SET, #10 UNF X 3/8, NYLON
4 5 143188-075 STANDOFF-THREADED, 10-32 X 0.75
5 4 123200-F07 SCREW-PAN HEAD, #8-32 UNC X 0.50

STARTING GROUP (across the line)
PIX5089

ITEM PART
1 1 143049 CONTROLLER-PLC, BACKUP
2 1 143819 CHIP-CONTROL PROGRAM
3 1 142334-09 ASSEMBLY-TERMINAL BLOCK
4 * (below) TRANSFORMER
5 * (below) FUSES-TRANSFORMER
6 * (page 22) PHASE MONITOR (optional)
7 1 126263-004 FUSEBLOCK
8 * (page 22) FUSES-FAN MOTOR
9 * (page 22) CONTACTOR-FAN MOTOR
10 * (page 22) OVERLOAD RELAY-FAN MOTOR
11 * (page 23) HEATER ELEMENT-FAN MOTOR
12 * (page 23) OVERLOAD RELAY-DRIVE MOTOR
13 * (page 23) CONTACTOR-DRIVE MOTOR
14 * (page 23) HEATER ELEMENT-DRIVEMOTOR
15 2 122880-222 SWITCH-TEMPERATURE (225°F)
16 1 143781-300** TRANSFORMER-CURRENT (not shown)
A 1 141784-001 LATCH-ENCLOSURE, NEMA 1

1 141784-002 LATCH-ENCLOSURE, NEMA 4
* Quantities and part numbers are listed in tabulations on the page indicated.
** Item 16 (current transformer) used only with drive motor overload relay p/n 143780-01 (reference page 23).
*** 100 HP/200 volt & 125 HP/200 & 230 volt units are wired for remote start.
ITEM 4 TRANSFORMER
AIR-COOLED WATER-COOLED
QTY & POWER$YNC
200V 1 128413-351 128413-501
230V 1 128413-353 128413-503
380V 1 128413-356 128413-506
415V 1 128413-354 128413-504
460V 1 128413-353 128413-503
575V 1 128413-355 128413-505
ITEM 5 TRANSFORMER FUSES
AIR-COOLED (STANDARD)
QTY PRIMARY QTY SECONDARY
200V 2 128857-006 1 128622-400
230V 2 128857-005 1 128622-400
380V 2 128857-004 1 128622-400
415V 2 128857-004 1 128622-400
460V 2 128857-014 1 128622-400
575V 2 128857-011 1 128622-400
WATER-COOLED (STANDARD)
& POWER$YNC (A/C & W/C)
QTY PRIMARY QTY SECONDARY
200V 2 128857-017 1 128622-500
230V 2 128857-007 1 128622-500
380V 2 128857-005 1 128622-500
415V 2 128857-012 1 128622-500
460V 2 128857-015 1 128622-500
575V 2 128857-004 1 128622-500

ITEM 6 PHASE MONITOR
QTY
200V 1 129200-001
230V 1 129200-001
380V 1 129200-003
415V 1 129200-003
460V 1 129200-002
575V 1 128422-003
ITEM 8 FAN MOTOR FUSES
QTY
200V 3 128857-028
230V 3 128857-027
380V 3 128857-025
415V 3 128857-025
460V 3 128857-024
575V 3 128857-023
ITEM 9 FAN MOTOR CONTACTOR
QTY
200V 1 141590-04
230V 1 141590-03
380V 1 141590-02
415V 1 141590-02
460V 1 141590-02
575V 1 141590-02
ITEM 10 FAN MOTOR OVERLOAD RELAY
STANDARD PREMIUM
QTY EFFICIENCY EFFICIENCY
200V 1 141591-031 141592-001
230V 1 141591-030 141592-001
380V 1 141591-014 141592-001
415V 1 141591-013 141592-001
460V 1 141591-013 141592-001
575V 1 141591-012 141592-001
Standard efficiency overloads are class 10.

Premium efficiency overloads are class 20.

ITEM 11 FAN MOTOR HEATER ELEMENT (CLASS 20)
QTY
200V 1 141607-045
230V 1 141607-043
380V 1 141607-038
415V 1 141607-037
460V 1 141607-036
575V 1 141607-034
Heater elements used only with premium efficiency overloads.
ITEM 12 DRIVE MOTOR OVERLOAD RELAY
STANDARD EFFICIENCY PREMIUM EFFICIENCY

QTY 100 HP 125 HP 100 HP 125 HP
200V 1 N/A N/A N/A N/A
230V 1 143780-01 N/A 143780-01 N/A
380V 1 141591-082 143780-01 143780-01 143780-01
415V 1 141591-082 143780-01 143780-01 143780-01
460V 1 141591-074 141591-082 141592-005 143780-01
575V 1 141591-072 141591-074 141592-005 141592-005
ITEM 13 DRIVE MOTOR CONTACTOR
QTY 100 HP 125 HP

200V 1 N/A N/A
230V 1 141590-15 N/A
380V 1 141590-13 141590-14
415V 1 141590-13 141590-14
460V 1 141590-12 141590-13
575V 1 141590-12 141590-12
ITEM 14 DRIVE MOTOR HEATER ELEMENT (CLASS 20)
QTY 100 HP 125 HP

200V 3 N/A N/A
230V 3 N/A N/A
380V 3 N/A N/A
415V 3 N/A N/A
460V 3 141607-075 N/A
575V 3 141607-073 141607-075

STARTING GROUP (across the line, Power$ync)
PIX5060

STARTING GROUP (across the line, Power$ync)
ITEM PART
1 2 125706-005 RELAY
2 2 140551 PROBE-TEMPERATURE
4 * (page 21) TRANSFORMER
5 * (page 21) FUSES-TRANSFORMER
7 1 126263-004 BLOCK-FUSE
14 * (page 23) HEATER ELEMENT-DRIVE MOTOR
16 2 125706-005 RELAY-AUTO RESTART (optional)
17 1 125705-010 TIMER-AUTO RESTART (optional)
18 1 140265-4C BOARD-RELAY
20 1 141814 DECAL-SWITCH, POWER$YNC/MANUAL MODE
21 1 140533 BRACKET-SWITCH
25 1 143781-300** TRANSFORMER-CURRENT (not shown)

** Item 25 (current transformer) used only with drive motor overload relay p/n 143780-01 (reference page 23).
*** 100 HP/200 volt & 125 HP/200 & 230 volt units are wired for remote start.

STARTING GROUP (wye-delta)
PIX5090

ITEM PART
1 1 143049 CONTROLLER-PLC, BACKUP
2 1 143819 CHIP-CONTROL PROGRAM
7 1 126263-004 FUSEBLOCK
14 * (page 29) HEATER ELEMENT-DRIVEMOTOR

** 100 HP/200 volt & 125 HP/200 & 230 volt units are wired for remote start.

ITEM 12 DRIVE MOTOR OVERLOAD RELAY
STANDARD PREMIUM
EFFICIENCY EFFICIENCY
QTY 100 HP 125 HP 100 HP 125 HP
200V 1 N/A N/A N/A N/A
230V 1 141591-081 N/A 141592-006 N/A
380V 1 141591-071 141591-072 141592-005 141592-005
415V 1 141591-066 141591-071 141592-005 141592-005
460V 1 141591-065 141591-072 141592-005 141592-005
575V 1 141591-061 141591-065 141592-004 141592-005
Standard efficiency overloads are class 10.

Premium efficiency overloads are class 20.
ITEM 13 DRIVE MOTOR CONTACTOR
QTY 100 HP QTY 125 HP

200V N/A N/A
230V 2 141590-13 N/A
1 141590-12
380V 2 141590-12 2 141590-12
1 141590-08 1 141590-09
415V 2 141590-11 2 141590-12
1 141590-08 1 141590-08
460V 2 141590-11 2 141590-12
1 141590-07 1 141590-08
575V 2 141590-08 2 141590-11
1 141590-07 1 141590-07

ITEM 14 DRIVE MOTOR HEATER ELEMENT (CLASS 20)
QTY 100 HP 125 HP

200V 3 N/A N/A
230V 3 141607-080 N/A
380V 3 141607-070 141607-073
415V 3 141607-069 141607-072
460V 3 141607-069 141607-072
575V 3 141607-066 141607-069

STARTING GROUP (wye-delta, Power$ync)
PIX5061

STARTING GROUP (wye-delta, Power$ync)
ITEM PART
1 2 125706-005 RELAY
2 2 140551 PROBE-TEMPERATURE
7 1 126263-004 BLOCK-FUSE
14 * (page 29) HEATER ELEMENT-DRIVE MOTOR
16 2 125706-005 RELAY-AUTO RESTART (optional)
17 1 125705-010 TIMER-AUTO RESTART (optional)
18 1 140265-4C BOARD-RELAY
20 1 141814 DECAL-SWITCH, POWER$YNC/MANUAL MODE
21 1 140533 BRACKET-SWITCH

** 100 HP/200 volt & 125 HP/200 & 230 volt units are wired for remote start.

CONTROL PIPING GROUP (across the line)
140410-001

140410-001
ITEM PART
2 1 22015R VALVE-SOLENOID, 2-WAY
3 2 125936-001 NIPPLE-PIPE, 0.75 NPT X CLOSE
4 1 22014 MUFFLER-BLOWDOWN VALVE
5* 50.0 FT 124435-003 TUBING-NYLON, 1/4 O.D.
6* 10 124349-004 FITTING-ELBOW, 90° MALE, 0.25 TUBE X 0.12 NPT
7 1 128885-003 FITTING-MALE CONNECTOR, 0.25 TUBE X 7/16-20, SAE O-RING
8 3 124393-010 FITTING-MALE CONNECTOR, 0.38 TUBE X 0.12 NPT
9 1 20201 FITTING-TEE, 0.25 TUBE X 0.12 NPT X 0.12 NPT
10 1 126354-005 FITTING-FEMALE CONNECTOR, 0.25 TUBE X 0.25 NPT
11 1 129545 GAUGE-SIGHT FLOW
12 1 125025-002 ORIFICE-LINE FILTER (0.078)
13 1 90084 VALVE-SHUTTLE, 1/8 NPT
15 1 123115-06C LOCKWASHER, 3/8
16 1 124364-L02 NUT-HEX, 3/8-16 UNC
17 1 122417-002 BRACKET-LINE FILTER HANGER
18 1 111098-002 NIPPLE-PIPE, BRASS, 0.12 NPT X 0.25 NPT X CLOSE
19 1 21969-2 VALVE-DIFFERENTIAL PILOT
22 1 121034-2 TEE-PIPE, BRASS, 0.25 NPT
23 1 120496-5 VALVE-SOLENOID, 3-WAY
24 5.0 FT 140333 TUBE-STAINLESS STEEL, 0.25 O.D.
25 15.0 FT 124435-004 TUBING-NYLON, 3/8 O.D.
27 1 127289-005 UNION-PIPE, 0.75 NPT
28 0.25 FT 140326-04 TUBING-FUEL
30 2 122056 VALVE-CHECK
* Units with lead/lag option require additional parts as noted on drawing.

Items 31 through 50 and the Component Maintenance Parts are on page 35.

140410-001

140410-001
ITEM PART
31 3 121160 PLUG-PIPE, 1/8 NPT
33 1 128662 GAUGE-PRESSURE (0-300 PSI)
34 1 128663 GAUGE-PERCENT CAPACITY
35 1 128664 GAUGE-THERMOMETER
36 1 22455 CONNECTOR-ELECTRICAL, 1/2
37* 2 8052 LOCKNUT-CONDUIT, 1/2
38 2 142125-13 NIPPLE-BRASS, EXTRA STRONG, 0.12 NPT X CLOSE
39 2 125260-001 REDUCER-PIPE, BRASS, 1/4 NPT X 1/8 NPT
40* 1 8698-009 SWITCH-DIFFERENTIAL PRESSURE
41 1 121033-1 BUSHING-PIPE, BRASS, 0.25 NPT X 0.12 NPT
42 1 3092 ELBOW-PIPE, 0.75 NPT
43 1 142947 VALVE-ANGLE, NEEDLE
46 1 140317 GROMMET-RUBBER
48 1 122212 ELBOW-PIPE, BRASS, 0.12 NPT X 0.25 NPT
A 1 140406-904 O-RING, VITON

B 1 129545-050 KIT-FLOW GAUGE (includes sightglass, viton seals)
C 1 20775 KIT-DIFFERENTIAL PILOT VALVE (includes diaphragm,
diaphragm gaskets, seat gasket, seat disk, seat ring)
D 1 129731-050 KIT-LINE FILTER (includes bowl seal, filter element, gasket)
E 4 123157-008 O-RING
F 1 143316-050 KIT-LINE FILTER (includes element seal, filter element)


140513-001 (Power$ync, with lift valves)

(Power$ync, with lift valves) 140513-001
ITEM PART
7 1 128885-003 FITTING-MALE CONNECTOR, 0.25 TUBE X 7/16-20,
SAE O-RING
15 2 123115-06C LOCKWASHER, 3/8
16 2 124364-L02 NUT-HEX, 3/8-16 UNC
27 1 127289-005 UNION-PIPE, 0.75 NPT
30 20.0 FT 140620-003 TUBING-NYLON, BLACK, 1/4 O.D.


ITEM PART
31 2 121160 PLUG-PIPE, 1/8 NPT
33 1 126345 GAUGE-PRESSURE, LIQUID FILLED (0-200 PSI)
37 3 8052 LOCKNUT-CONDUIT, 1/2
39 1 123506-02 SEAL-LIQUIDTITE, 1/2
40 1 8698-009 SWITCH-DIFFERENTIAL PRESSURE
41 0.25 FT 140326-04 TUBING-FUEL
42 1 142153-01 GROUP-SOLENOID VALVE BANK
47 1 6150 CROSS-PIPE, BRASS, 0.25 NPT
A 1 140406-904 O-RING, VITON

E 2 123157-008 O-RING

141329-001 (Power$ync, less lift valves)

(Power$ync, less lift valves) 141329-001
ITEM PART
15 1 123115-06C LOCKWASHER, 3/8
16 1 124364-L02 NUT-HEX, 3/8-16 UNC
27 1 127289-005 UNION-PIPE, 0.75 NPT
29 2 121160 PLUG-PIPE, 1/8 NPT
37 0.25 FT 140326-04 TUBING-FUEL
A 1 140406-904 O-RING, VITON

E 1 143316-050 KIT-LINE FILTER (includes element seal, filter element)
F 2 123157-008 O-RING

CONTROL PIPING GROUP (wye-delta)
143301-002

143301-002
ITEM PART
13 2 129337-025 VALVE-SHUTTLE, 1/4 NPT
15 1 123115-06C LOCKWASHER, 3/8
16 1 124364-L02 NUT-HEX, 3/8-16 UNC
27 1 127289-005 UNION-PIPE, 0.75 NPT
28 0.25 FT 140326-04 TUBING-FUEL


143301-002

143301-002
ITEM PART
31 3 121160 PLUG-PIPE, 1/8 NPT
33 1 128662 GAUGE-PRESSURE (0-300 PSI)
34 1 128663 GAUGE-PERCENT CAPACITY
35 1 128664 GAUGE-THERMOMETER
39 2 125260-001 REDUCER-PIPE, BRASS, 1/4 NPT X 1/8 NPT
42 1 23543-002 REGULATOR-PRESSURE
43 1 122636 ELBOW-PIPE, BRASS, 0.25 NPT
44 1 140718 GAUGE-PRESSURE
48 1 4729 PLUG-PIPE, 3/8 NPT
A 1 140406-904 O-RING, VITON

E 4 123157-008 O-RING



ITEM PART
3 2 6099 NIPPLE-PIPE, 0.50 NPT X CLOSE
SAE O-RING
15 2 123115-06C LOCKWASHER, 3/8
16 2 124364-L02 NUT-HEX, 3/8-16 UNC
27 1 127289-004 UNION-PIPE, 0.50 NPT
30 1 3139 BUSHING-PIPE, 0.75 NPT X 0.50 NPT
31 2 121160 PLUG-PIPE, 1/8 NPT
35 1 3021 ELBOW-PIPE, 0.50 NPT, STREET


ITEM PART
41 0.25 FT 140326-04 TUBING-FUEL
47 1 142153-01 GROUP-SOLENOID VALVE BANK
A 1 140406-904 O-RING, VITON

F 2 123157-008 O-RING


ITEM PART
SAE O-RING
15 1 123115-06C LOCKWASHER, 3/8
16 1 124364-L02 NUT-HEX, 3/8-16 UNC
27 1 127289-005 UNION-PIPE, 0.75 NPT
29 2 121160 PLUG-PIPE, 1/8 NPT


ITEM PART
37 0.25 FT 140326-04 TUBING-FUEL
A 1 140406-904 O-RING, VITON

F 2 123157-008 O-RING

SOLENOID VALVE GROUP

SOLENOID VALVE GROUP
ITEM PART
1 1 142096-01 STRAIN RELIEF
2 1 142094 VALVE-SOLENOID, 4-WAY
3 1 142139 BRACKET-SOLENOID BANK
4 1 142095-03 ASSEMBLY-CABLE, 3 METER
5 3 2719 PLUG-PIPE, HEX SOCKET, 1/4 NPT
6 8 5784-2 ORIFICE-PLUG, 0.062
10 4 124370-J02 LOCKNUT, 1/4-20 UNC
11 8 123478-J10 SCREW-CAP, 1/4-20 UNC X 0.74, GRADE 5 (@ 6 FT-LBS)
12 4 90386-J18 SCREW-COUNTERBORE, 1/4-20 UNC X 2.25,
13 12 110428W025 WASHER-FLAT, 1/4
14 8 123115-04C LOCKWASHER, 1/4
15 8 124364-J02 NUT-HEX, 1/4-20 UNC

RESERVOIR GROUP
140030-001

RESERVOIR GROUP
140030-001
ITEM PART
1 1 129599-175 RESERVOIR-AIR/FLUID
2 1 124487-003 SEPARATOR-AIR/FLUID
3 1 141966-1 VALVE-PRESSURE RELIEF, 150 PSI
4 1 129844-162 CAP-FILLER, SAE O-RING
5 1 129843-188 SIGHTGLASS, SAE O-RING
6 1 140323-2 TUBE-SEPARATOR DRAIN
7 3 123478-Q17 SCREW-CAP, 5/8-11 UNC X 2.00, GRADE 5 (@ 110 FT-LBS)
8 6 110428W062 WASHER-FLAT, 5/8
9 1 140407-001 ASSEMBLY-FLUID DRAIN
10 3 124370-Q02 LOCKNUT, 5/8-11 UNC
13 1 142299 FITTING-STRAIGHT, 0.25 TUBE X 0.25 NPT
A 10 123478-R18 SCREW-CAP, 3/4-10 UNC X 2.25, GRADE 5 (@ 200 FT-LBS)

B 10 123115-12C LOCKWASHER, 3/4
C 1 140406-920 O-RING, VITON
D 1 140406-924 O-RING, VITON

COOLER GROUP (air-cooled)
140045-001

COOLER GROUP (air-cooled)
140045-001
ITEM PART
1 1 129185-1 SHROUD-COOLER
2 2 129574 BRACKET-SUPPORT
3 1 129569-1 BRACKET-COOLER SUPPORT
4 2 140160 BRACKET
5 1 126511-020 FAN-9 BLADE, 26.0 O.D.
6 2 129595 GUSSET
7 2 129187 GUARD-FAN
8 1 126976 ASSEMBLY-MOUNT, FAN MOTOR
10 20 110428W031 WASHER-FLAT, 5/16
11 20 123115-05C LOCKWASHER, 5/16
12 1 129552 BRACKET-ENCLOSURE
13 1 129134 COOLER-COMBINATION, 200 PSI
15 14 110428W038 WASHER-FLAT, 3/8
16 14 123115-06C LOCKWASHER, 3/8
17 14 124364-L02 NUT-HEX, 3/8-16 UNC
18 8 123478-J12 SCREW-CAP, 1/4-20 UNC X 1.00, GRADE 5 (@ 6 FT-LBS)
19 8 123115-04C LOCKWASHER, 1/4
20 8 110428W025 WASHER-FLAT, 1/4
21 8 124364-N02 NUT-HEX, 1/2-13 UNC
22 4 123115-08C LOCKWASHER, 1/2
24 8 22456 NUT-GRIP, 1/4-20 UNC
25 12 120686 NUT-SPEED, 5/16-18 UNC

AIR PIPING GROUPS (air-cooled, across the line)
140000

AIR PIPING GROUPS (air-cooled, across the line)
ITEM PART
1 1 23991 FITTING-MALE CONNECTOR, 2.00 TUBE X 2.00 NPT
2 1 21929 TEE-PIPE, 2.00 NPT X 0.50 NPT X 2.00 NPT
4 1 121918-045 TUBE-FORMED, STEEL, 2.00 O.D.
6 1 125940-074 NIPPLE-PIPE, 2.00 NPT X 10.00
7 1 127289-010 UNION-PIPE, 2.00 NPT
9 1 125940-050 NIPPLE-PIPE, 2.00 NPT X 7.00
10 1 125039-002 VALVE-CHECK, 2.00 NPT
11 1 122211-20 ORIFICE-NOZZLE
12 1 124827-200 SEPARATOR-MOISTURE
14 1 2713 DRAINCOCK-1/4 NPT
15 1 7543 U-BOLT, 3/8-10 UNC
18 8 110428W038 WASHER-FLAT, 3/8
19 8 123115-06C LOCKWASHER, 3/8
20 8 124364-L02 NUT-HEX, 3/8-16 UNC
21 1 125940-022 NIPPLE-PIPE, 2.00 NPT X 3.50
22 1 125940-062 NIPPLE-PIPE, 2.00 NPT X 8.50
23 1 6366 COUPLING-PIPE, 2.00 NPT
25 1 122761 U-BOLT, 3/8-16 UNC
26 1 140305-002 NIPPLE-PIPE, SPECIAL (standard unit)
1 125940-038 NIPPLE-PIPE, 2.00 NPT X 5.50 (Power$ync unit)
27 2 125940-042 NIPPLE-PIPE, 2.00 NPT X 6.00
A 1 124827-052 KIT-MOISTURE SEPARATOR (includes item B)

B 1 124827-051 GASKET-MOISTURE SEPARATOR

AIR PIPING GROUPS (air-cooled, wye-delta)
140001-001

AIR PIPING GROUPS (air-cooled, wye-delta)
140001-001
ITEM PART
6 1 125940-026 NIPPLE-PIPE, 2.00 NPT X 4.00
7 1 127289-010 UNION-PIPE, 2.00 NPT
9 1 125940-038 NIPPLE-PIPE, 2.00 NPT X 5.50
10 1 128691-002 VALVE-CHECK, MINIMUM PRESSURE
15 1 7543 U-BOLT, 3/8-10 UNC
18 8 110428W038 WASHER-FLAT, 3/8
19 8 123115-06C LOCKWASHER, 3/8
20 8 124364-L02 NUT-HEX, 3/8-16 UNC
21 4 125940-042 NIPPLE-PIPE, 2.00 NPT X 6.00
22 1 125940-062 NIPPLE-PIPE, 2.00 NPT X 8.50
24 1 122761 U-BOLT, 3/8-16 UNC
26 1 20696 ELBOW-PIPE, 2.00 NPT X 2.00 NPT X 45°
A 1 128691-052 KIT-MINIMUM PRESSURE CHECK VALVE

B 1 124827-052 KIT-MOISTURE SEPARATOR (includes item C)
C 1 124827-051 GASKET-MOISTURE SEPARATOR

AIR PIPING GROUPS (water-cooled, across the line)
140035-001

AIR PIPING GROUPS (water-cooled, across the line)
140035-001
ITEM PART
1 1 125940-030 NIPPLE-PIPE, 2.00 NPT X 4.50
3 1 125940-122 NIPPLE-PIPE, 2.00 NPT X 16.00
4 1 125039-002 VALVE-CHECK, 2.00 NPT
5 1 122211-20 ORIFICE-NOZZLE
8 1 120906 TUBE-FORMED, STEEL, 2.00 O.D.
11 1 22709-18 HEAT EXCHANGER-AFTERCOOLER
12 1 125940-084 NIPPLE-PIPE, 2.00 NPT X 11.25
13 1 127289-010 UNION-PIPE, 2.00 NPT
14 1 125940-040 NIPPLE-PIPE, 2.00 NPT X 5.75
19 1 20651 U-BOLT, 3/8-16 UNC
20 2 123115-06C LOCKWASHER, 3/8
22 8 110428W031 WASHER-FLAT, 5/16
23 6 123115-05C LOCKWASHER, 5/16
24 6 124364-K02 NUT-HEX, 5/16-18 UNC
26 2 110428N038 WASHER-FLAT, 3/8
27 1 125940-042 NIPPLE-PIPE, 2.00 NPT X 6.00
A 1 22708-725 BONNET-COOLER, IN/OUT END

B 1 22708-727 GASKET-COOLER, IN/OUT END
C 1 22708-726 BONNET-COOLER, RETURN END
D 1 22708-728 GASKET-COOLER, RETURN END
E 1 124827-052 KIT-MOISTURE SEPARATOR (includes item F)
F 1 124827-051 GASKET-MOISTURE SEPARATOR

AIR PIPING GROUPS (water-cooled, wye-delta)
140036-001

AIR PIPING GROUPS (water-cooled, wye-delta)
140036-001
ITEM PART
1 1 125940-030 NIPPLE-PIPE, 2.00 NPT X 4.50
2 1 128691-002 VALVE-CHECK, MINIMUM PRESSURE
3 2 125940-122 NIPPLE-PIPE, 2.00 NPT X 16.00
4 2 110428N038 WASHER-FLAT, 3/8
8 1 120906 TUBE-FORMED, STEEL, 2.00 O.D.
11 1 22709-18 HEAT EXCHANGER-AFTERCOOLER
12 1 125940-042 NIPPLE-PIPE, 2.00 NPT X 6.00
13 1 127289-010 UNION-PIPE, 2.00 NPT
14 1 125940-040 NIPPLE-PIPE, 2.00 NPT X 5.75
19 1 20651 U-BOLT, 3/8-16 UNC
20 2 123115-06C LOCKWASHER, 3/8
22 8 110428W031 WASHER-FLAT, 5/16
23 6 123115-05C LOCKWASHER, 5/16
24 6 124364-K02 NUT-HEX, 5/16-18 UNC
A 1 128691-052 KIT-MINIMUM PRESSURE CHECK VALVE

B 1 22708-725 BONNET-COOLER, IN/OUT END
C 1 22708-727 GASKET-COOLER, IN/OUT END
D 1 22708-726 BONNET-COOLER, RETURN END
E 1 22708-728 GASKET-COOLER, RETURN END
F 1 124827-052 KIT-MOISTURE SEPARATOR (includes item G)
G 1 124827-051 GASKET-MOISTURE SEPARATOR

FLUID PIPING GROUP (air-cooled)
140770-001

FLUID PIPING GROUP (air-cooled)
140770-001
ITEM PART
1 7 140676-021 FITTING-ELBOW, 1.25 TUBE X 1-5/8-12, SAE O-RING
2 1 125657-013 VALVE-THERMOSTATIC, 190°F
3 1 140672-007 FITTING-TEE, 1.25 TUBE X 1-5/8-12, SAE O-RING
4 1 128382-5 ASSEMBLY-FLUID FILTER
5 3 140682-024 FITTING-CONNECTOR, 1.25 TUBE X 1-5/8-12, SAE O-RING
8 1 129730-050 VALVE-QUARTER TURN, SAE O-RING
11 12 140680-007 FITTING-SLEEVE, 1.25 TUBE
12 12 140679-008 FITTING-NUT, 1.25 O.D. TUBE
A 12 140406-920 O-RING, VITON

B 11 140675-007 O-RING/FACE SEAL, VITON
C 1 125657-067 KIT-THERMOSTATIC VALVE (includes items D, E, & F)
D 1 125657-068 ELEMENT-THERMOSTATIC VALVE
E 1 125657-051 GASKET/O-RING
F 1 125657-052 SEAL-THERMOSTATIC VALVE
G 1 142136 ELEMENT-FLUID FILTER
H 2 140406-908 O-RING, VITON

FLUID PIPING GROUP (water-cooled)
140659-012

FLUID PIPING GROUP (water-cooled)
140659-012
ITEM PART
2 12 140680-007 FITTING-SLEEVE, 1.25 TUBE
3 12 140679-008 FITTING-NUT, 1.25 O.D. TUBE
4 1 140672-007 FITTING-TEE, 1.25 TUBE X 1-5/8-12, SAE O-RING
5 3 124370-K02 LOCKNUT, 5/16-18 UNC
6 3 140682-024 FITTING-CONNECTOR, 1.25 TUBE X 1-5/8-12, SAE O-RING
9 6 140676-021 FITTING-ELBOW, 1.25 TUBE X 1-5/8-12, SAE O-RING
10 1 140681-017 FITTING-UNION, 1.25 TUBE X 1.25 NPTF, SAE O-RING
11 1 129845 HEAD-FILTER, FLUID
12 1 125657-013 VALVE-THERMOSTATIC, 190°F
13 1 22708-24 HEAT EXCHANGER-FLUID COOLER
14 1 125938-162 NIPPLE-PIPE, 1.25 NPT X 21.00
16 8 124364-L02 NUT-HEX, 3/8-16 UNC
17 1 142136 ELEMENT-FLUID FILTER
18 1 129710-1 BRACKET-COOLER
19 16 110428W038 WASHER-FLAT, 3/8
21 8 123115-06C LOCKWASHER, 3/8
22 1 129730-050 VALVE-QUARTER TURN, SAE O-RING
24 1 140904 BRACKET-DISCHARGE SUPPORT
25 1 141715 BRACKET-ENCLOSURE
26 6 110428W031 WASHER-FLAT, 5/16
A 11 140675-007 O-RING/FACE SEAL, VITON

B 11 140406-920 O-RING, VITON
C 1 125657-067 KIT-THERMOSTATIC VALVE (includes items D, E & F)
D 1 125657-068 ELEMENT-THERMOSTATIC VALVE
E 1 125657-052 SEAL-THERMOSTATIC VALVE
F 1 125657-051 GASKET/O-RING
G 1 22708-725 BONNET-COOLER, IN/OUT END
H 1 22708-727 GASKET-COOLER, IN/OUT END
J 1 22708-726 BONNET-COOLER, RETURN END
K 1 22708-728 GASKET-COOLER, RETURN END
L 2 140406-908 O-RING, VITON

WATER PIPING GROUP
140044-002

WATER PIPING GROUP
140044-002
ITEM PART
2 1 125654-001 TUBE-FORMED, COPPER, 1.00 O.D.
3 3 126020-030 NIPPLE-PIPE, GALVANIZED, 1.00 NPT X 4.50
4 5 21731 ELBOW-PIPE, GALVANIZED, 1.00 NPT
5 1 126020-001 NIPPLE-PIPE, GALVANIZED, 1.00 NPT X CLOSE
6 1 5051 VALVE-GLOBE
7 2 124364-K02 NUT-HEX, 5/16-18 UNC
8 2 120317 U-BOLT, 5/16-18 UNC
9 6 123115-05C LOCKWASHER, 5/16
10 1 140012-1 BRACKET-SUPPORT
12 2 110428W031 WASHER-FLAT, 5/16

CABINET GROUPS (air-cooled)
140016-001

CABINET GROUPS (air-cooled)
140016-001
ITEM PART
1 2 129557-14 PANEL-DOOR POST, REAR
2 4 140009-10 PANEL-CORNER POST
3 1 140009-11 PANEL-DOOR, AIR RECEIVER
4 4 140009-13 PANEL-DOOR
5 1 140009-14 PANEL-ROOF
6 2 140009-18 PANEL-DOOR POST, FRONT
7 2 142543-10 PANEL-END, WITH VENT, POWDERCOAT
8 2 140009-12 PANEL-ROOF SUPPORT
9 1 140009-15 PANEL-SUPPORT
10 1 140009-16 PANEL-ROOF SUPPORT, REAR
11 1 140009-17 PANEL-ROOF SUPPORT, FRONT
12 1 140009-19 PANEL-ROOF
13 1 140009-21 PANEL-ROOF
14 1 140009-22 PANEL-ROOF
15 1 140009-23 PANEL-ROOF
16 36 8452Z NUT-SPEED, ZINC, 5/16-18 UNC
17 10 142650-K12 SCREW-CAP, ZINC, 5/16-18 UNC X 1.00,
18 66 7612 NUT-HEX, ZINC, 5/16-18 UNC
19 132 110428W025 WASHER-FLAT, 1/4
22 18 127623 LATCH-DOOR, QUARTER TURN
23 44 140061 SCREW-HEX, 5/16-18 UNC X 0.75, GRADE 5 (@ 13 FT-LBS)

CABINET GROUPS (air-cooled, low sound)
140018-001

CABINET GROUPS (air-cooled, low sound)
140018-001
ITEM PART
4 4 140009-13 PANEL-DOOR
5 1 140009-14 PANEL-ROOF
7 2 129371-28 PANEL-END
8 1 140009-14 PANEL-ROOF
12 1 140009-27 BAFFLE-LOW SOUND
14 1 140009-29 BAFFLE-COOLER
19 79 7612 NUT-HEX, ZINC, 5/16-18 UNC
20 158 110428W025 WASHER-FLAT, 1/4

CABINET GROUPS (water-cooled)
144525

CABINET GROUPS (water-cooled)
ITEM PART
4 4 140009-13 PANEL-DOOR
5 1 140009-14 PANEL-ROOF
7 2 142543-10 PANEL-END, WITH VENT, POWDERCOAT
12 1 140009-47 PANEL-ROOF
13 2 140009-31 PANEL-SUPPORT, FAN MOTOR
14 1 141223 GUARD-FAN
15 1 143061 GUARD-FAN
16 1 126511-034 FAN-8 BLADE, 16.0 O.D.
19 70 7612 NUT-HEX, ZINC, 5/16-18 UNC
20 148 110428W025 WASHER-FLAT, 1/4
24 4 22456Z NUT-SPEED, GRIP, ZINC, 1/4-20 UNC
25 8 110428W031 WASHER-FLAT, 5/16
26 4 123777-J10 SCREW-HEX, 1/4-20 UNC X 0.75, GRADE 5 (@ 6 FT-LBS)
28 4 110511-K14 SCREW-TAP, ZINC, 5/16-18 UNC X 1.25
29 4 112272-K02 NUT-HEX, SELF-LOCKING, ZINC, 5/16-18 UNC
30 4 123115-05C LOCKWASHER, 5/16
31 1 142010 HARNESS-FAN (standard unit)
1 142042 HARNESS-FAN (Power$ync unit)
32 1 (below) ASSEMBLY-STARTER, VENT FAN
ITEM 32 VENT FAN STARTER ASSEMBLY
ODP TEFC
200V 144503C001 144503C007
230V 144503C002 144503C008
380V 144503C003 144503C009
415V 144503C004 144503C010
460V 144503C005 144503C011
575V 144503C006 144503C012

DECAL GROUP (air-cooled)
ITEM PART
1/AA-1/AZ 1 143194 SHEET-SAFETY DECALS
2 1 128198 LABEL-GENUINE QUINCY COMPONENTS
3 1 22177 TAG-FLUID TYPE SHIPPED WITH UNIT
4 1 110690-001 ENVELOPE-PLASTIC
5 1 141250 TAG-CAUTION, JOG MOTOR
6 1 129785-440 DECAL-QSI 440 QUINCY
1 129785-500 DECAL-QSI 500 QUINCY
7 1 113058 DECAL-CONTROL PANEL
8 1 140386 DECAL-DANGER, AUTO START (optional)

DECAL GROUP (water-cooled)
ITEM PART
1/AA-1/AZ 1 143194 SHEET-SAFETY DECALS
2 1 128198 LABEL-GENUINE QUINCY COMPONENTS
3 1 22177 TAG-FLUID TYPE SHIPPED WITH UNIT
4 1 110690-001 ENVELOPE-PLASTIC
5 1 141250 TAG-CAUTION, JOG MOTOR
6 1 129785-440 DECAL-QSI 440 QUINCY
1 129785-500 DECAL-QSI 500 QUINCY
7 1 141251 TAG-PLUGS REMOVED...
8 1 113058 DECAL-CONTROL PANEL
9 1 140386 DECAL-DANGER, AUTO START (optional)

CONTROL SCHEMATIC
(across the line)
140410

CONTROL SCHEMATIC
(across the line, Power$ync, with lift valves)
140513

CONTROL SCHEMATIC
(across the line, Power$ync, less lift valves)
141329

CONTROL SCHEMATIC
(wye-delta)
143301-2

CONTROL SCHEMATIC
(wye-delta, Power$ync, with lift valves)
140514

CONTROL SCHEMATIC
(wye-delta, Power$ync, less lift valves)
141330

ELECTRICAL CONTROL DIAGRAM
(across the line, auto dual)
WP1962A

(across the line, lead/lag)
WP1962D

(across the line, auto demand)
WP1962B

(across the line, load/no load)
WP1962E

(wye-delta, auto dual)
WP1962A1

(wye-delta, lead/lag)
WP1962D1

(wye-delta, auto demand)
WP1962B1

(wye-delta, load/no load)
WP1962E1

(across the line, Power$ync)
WP1809A

(wye-delta, Power$ync)
WP1809B

Notes
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____________________________________________________________
QUINCY COMPRESSOR AND ORTMAN FLUID POWER DIVISIONS
STANDARD TERMS AND CONDITIONS
LEGAL EFFECT: Except as expressly otherwise agreed to in writing by an authorized representative of Seller,
the following terms and conditions shall apply to and form a part of this order and any additional and/or different
terms of Buyer’s purchase order or other form of acceptance are rejected in advance and shall not become a part
of this order.
The rights of Buyer hereunder shall be neither assignable nor transferable except with the written consent of
Seller.
This order may not be canceled or altered except with the written consent of Seller and upon terms which will
indemnify Seller against all loss occasioned thereby. All additional costs incurred by Seller due to changes in
design or specifications, modification of this order or revision of product must be paid for by Buyer.
In addition to the rights and remedies conferred upon Seller by this order, Seller shall have all rights and remedies
conferred at law and in equity and shall not be required to proceed with the performance of this order if Buyer is in
default in the performance of such order or of any other contract or order with seller.
TERMS OF PAYMENT: Unless otherwise specified in the order acknowledgment, the terms of payment shall be
net cash within thirty (30) days after shipment. These terms shall apply to partial as well as complete shipments.
If any proceeding be initiated by or against Buyer under any bankruptcy or insolvency law, or in the judgment of
Seller the financial condition of Buyer, at the time the equipment is ready for shipment, does not justify the terms
of payment specified, Seller reserves the right to require full payment in cash prior to making shipment. If such
payment is not received within fifteen (15) days after notification of readiness for shipment, Seller may cancel the
order as to any unshipped item and require payment of its reasonable cancellation charges.
If Buyer delays shipment, payments based on date of shipment shall become due as of the date when ready for
shipment. If Buyer delays completion of manufacture, Seller may elect to require payment according to
percentage of completion. Equipment held for Buyer shall be at Buyer’s risk and storage charges may be applied
at the discretion of Seller.
Accounts past due shall bare interest at the highest rate lawful to contract for but if there is no limit set by law,
such interest shall be eighteen percent (18%). Buyer shall pay all cost and expenses, including reasonable
attorney’s fees, incurred in collecting the same, and no claim, except claims within Seller’s warranty of material or
workmanship, as stated below, will be recognized unless delivered in writing to Seller within thirty (30) days after
date of shipment.
TAXES: All prices exclude present and future sales, use, occupation, license, excise, and other taxes in respect of
manufacture, sales or delivery, all of which shall be paid by Buyer unless included in the purchase price at the
proper rate or a proper exemption certificate is furnished.
ACCEPTANCE: All offers to purchase, quotations and contracts of sales are subject to final acceptance by an
authorized representative at Seller’s plant.
DELIVERY: Except as otherwise specified in this quotation, delivery will be F. O. B. point of shipment. In the
absence of exact shipping instruction, Seller will use its discretion regarding best means of insured shipment. No
liability will be accepted by Seller for so doing. All transportation charges are at Buyer’s expense. Time of
delivery is an estimate only and is based upon the receipt of all information and necessary approvals. The
shipping schedule shall not be construed to limit seller in making commitments for materials or in fabricating
articles under this order in accordance with Seller’s normal and reasonable production schedules.
Seller shall in no event be liable for delays caused by fires, acts of God, strikes, labor difficulties, acts of
governmental or military authorities, delays in transportation or procuring materials, or causes of any kind beyond
Seller’s control. No provision for liquidated damages for any cause shall apply under this order. Buyer shall
accept delivery within thirty (30) days after receipt of notification of readiness for shipment. Claims for shortages
will be deemed to have been waived if not made in writing within ten (10) days after the receipt of the material in
respect of which any such shortage is claimed. Seller is not responsible for loss or damage in transit after having
June 30, 2003 Page 1 of 2

received “In Good Order” receipt from the carrier. All claims for loss or damage in transit should be made to the
carrier.
TITLE & LIEN RIGHTS: The equipment shall remain personal property, regardless of how affixed to any realty or
structure. Until the price (including any notes given therefore) of the equipment has been fully paid in cash, Seller
shall, in the event of Buyer’s default, have the right to repossess such equipment.
PATENT INFRINGMENT: If properly notified and given an opportunity to do so with friendly assistance, Seller will
defend Buyer and the ultimate user of the equipment from any actual or alleged infringement of any published
United States patent by the equipment or any part thereof furnished pursuant hereto (other than parts of special
design, construction, or manufacture specified by and originating with Buyer), and will pay all damages and costs
awarded by competent court in any suit thus defended or of which it may have had notice and opportunity to
defend as aforesaid.
STANDARD WARRANTY: Seller warrants that products of its own manufacture will be free from defects in
workmanship and materials under normal use and service for the period specified in the product instruction
manual. Warranty for service parts will be ninety (90) days from date of factory shipment. Electric Motors,
gasoline and diesel engines, electrical apparatus and all other accessories, components and parts not
manufactured by Seller are warranted only to the extent of the original manufacturer’s warranty.
Notice of the alleged defect must be given to the Seller, in writing with all identifying details including serial
number, type of equipment and date of purchase within thirty (30) days of the discovery of the same during the
warranty period.
Seller’s sole obligation on this warranty shall be, at its option, to repair or replace or refund the purchase price of
any product or part thereof which proves to be defective. If requested by Seller, such product or part thereof must
be promptly returned to seller, freight prepaid, for inspection.
Seller warrants repaired or replaced parts of its own manufacture against defects in materials and workmanship
under normal use and service for ninety (90) days or for the remainder of the warranty on the product being
repaired.
This warranty shall not apply and Seller shall not be responsible or liable for:
(a) Consequential, collateral or special losses or damages;
(b) Equipment conditions caused by fair wear and tear, abnormal conditions of use, accident, neglect or
misuse of equipment, improper storage or damage resulting during shipping;
(c) Deviation from operating instructions, specifications or other special terms of sale;
(d) Labor charges, loss or damage resulting from improper operation, maintenance or repairs made by
person(s) other than Seller or Seller’s authorized service station.
In no event shall Seller be liable for any claims whether arising from breach of contract or warranty or claims of
negligence or negligent manufacture in excess of the purchase price.
THIS WARRANTY IS THE SOLE WARRANTY OF SELLERS AND ANY OTHER WARRANTIES, WHETHER
EXPRESS OR IMPLIED IN LAW OR IMPLIED IN FACT, INCLUDING ANY WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR PARTICULAR USE ARE HEREBY SPECIFICALLY EXCLUDED.
LIABILITY LIMITATIONS: Under no circumstances shall the Seller have any liability for liquidated damages or for
collateral, consequential or special damages or for loss of profits, or for actual losses or for loss of production or
progress of construction, whether resulting from delays in delivery or performance, breach of warranty, negligent
manufacture or otherwise.
ENVIROMENTAL AND OSHA REQUIREMENTS: At the time of shipment of the equipment from the factory,
Quincy Compressor / Ortman Fluid Power will comply with the various Federal, State and local laws and
regulations concerning occupational health and safety and pollution. However, in the installation and operation of
the equipment and other matters over which the seller has no control, the Seller assumes no responsibility for
compliance with those laws and regulations, whether by the way of indemnity, warranty or otherwise.
June 30, 2003 Page 2 of 2

Quincy Service is always near.
There are authorized Quincy
Distributors located worldwide that
stock genuine Quincy parts &
accessories for a wide range of
Quincy products.
Quincy Service specialists are

factory trained and will help keep
you in business. Call for Authorized
Quincy Service.
Quincy
®
Compressor
SM
Tr u e B l u e R e l i a b i l i t y
Rotary/Vacuum/Systems: 251.937.5900
Reciprocating/Systems: 217.222.7700
Nearest Distributor: 888.424.7729
E-mail: trueblue@quincycompressor.com © 2003 Quincy Compressor, an EnPro Industries company
Discover: www.quincycompressor.com All Rights Reserved. Litho in U.S.A.

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Quincy

Manual No. 65043-EA March 2002 Edition

Airend Groups .............................................................................................................................. 4-7

Quincy Compressor® - QSI® 440/500

ORDERING REPLACEMENT PARTS

4. State the preferred type of transportation.

All replacement parts are to be ordered through an authorized distributor. Insist on

WARNING! Guards must be fastened in place before

DANGER! Air in the piping from this equipment will

Quincy Compressor® - QSI® 440/500 1

The following information will be required by the distributor:

SERIAL NO. ____________________________________________________________

FLUID ORIGINALLY USED: ________________________________________________

FLUID NOW USED (if changed): ____________________________________________

FLUID TO BE USED: _____________________________________________________

Additional information can be found in the QSI Instruction Manual.

• Fluid Analysis Kit

QSI 440/500 Air-cooled - 22 gallons

2 Quincy Compressor® - QSI® 440/500

Quincy Compressor® - QSI® 440/500 3

SHAFT SEAL KIT - 140413

Reference QSI Instruction Manual to install compressor shaft seal.

4 Quincy Compressor® - QSI® 440/500

COMPONENT MAINTENANCE PARTS

A 12 140406-904 O-RING, VITON

* Items not sold separately, must be ordered as a complete airend.

Quincy Compressor® - QSI® 440/500 5

SHAFT SEAL KIT - 140413

Reference QSI Instruction Manual to install compressor shaft seal.

6 Quincy Compressor® - QSI® 440/500

COMPONENT MAINTENANCE PARTS

A 12 140406-904 O-RING, VITON

* Items not sold separately, must be ordered as a complete airend.

Quincy Compressor® - QSI® 440/500 7

COMPONENT MAINTENANCE PARTS

A 1 128387-207 HUB-COUPLING, MOTOR SIDE (w/set screw) (-111 coupling)

* One pair of halves sold as matched set only

8 Quincy Compressor® - QSI® 440/500

COMPONENT MAINTENANCE PARTS

@ Indicates torque value in foot pounds (lubricated threads).

Quincy Compressor® - QSI® 440/500 9

COMPONENT MAINTENANCE PARTS

A 1 122375-050 KIT-HEAD ASSEMBLY

@ Indicates torque value in foot pounds (lubricated threads).

10 Quincy Compressor® - QSI® 440/500

@ Indicates torque value in foot pounds (lubricated threads).

Quincy Compressor® - QSI® 440/500 11

12 Quincy Compressor® - QSI® 440/500

COMPONENT MAINTENANCE PARTS

A 1 23458-2 ELEMENT-AIR FILTER

@ Indicates torque value in foot pounds (lubricated threads).

Quincy Compressor® - QSI® 440/500 13

14 Quincy Compressor® - QSI® 440/500

@ Indicates torque value in foot pounds (lubricated threads).

Quincy Compressor® - QSI® 440/500 15

16 Quincy Compressor® - QSI® 440/500

COMPONENT MAINTENANCE PARTS

@ Indicates torque value in foot pounds (lubricated threads).

Quincy Compressor® - QSI® 440/500 17

18 Quincy Compressor® - QSI® 440/500

Quincy Compressor® - QSI® 440/500 19

20 Quincy Compressor® - QSI® 440/500

COMPONENT MAINTENANCE PARTS

A 1 141784-001 LATCH-ENCLOSURE, NEMA 1