2/15/23, 1:04 PM Index Table Sizing Tool

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- given information -

Table shape and dimensions

  Table type   =  Round Table

  Diameter   D =  5000 [mm]

  Width   A =  [mm]

  Depth   B =  [mm]

  Mass   m =  1000 [kg]

  Thickness   t =  [mm]

  Material ρ =  [kg/m 3]

Drive shaft dimension

  Shaft diameter   D2 =  50 [mm]

  Shaft mass   m2 =  15 [kg]

  Shaft length   L =  [mm]

  Shaft material ρ2 =  [kg/m 3]

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Load shape and dimensions

  Load type   Rectangular pillar type

  Diameter   D1 =  [mm]

  Width   A1 =  .2000 [mm]

  Depth   B1 =  1500 [mm]

  Distance from the table center to the load center   r =  0 [mm]

  Number of loads   n =  2 pc

  Load mass   m1 =  1500 [kg]

  Load height   h1 =  [mm]

  Load material ρ1 =  [kg/m 3]

Table support

  Friction coefficient between the table and the supporting mechanism   μ =  0.05

  Distance from the table center to the supporting mechanism   l =  50 [mm]

  System efficiency   η =  90 %

Transmission belt and pulleys or gears

  Primary pulley (gear) Secondary pulley (gear)

  pitch circle diameter (PCD) Dp1 = 798 [mm] Dp2 = 112 [mm]

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  mass mp1 = 50 [kg] mp2 = 10 [kg]

  thickness Lp1 = [mm] Lp2 = [mm]

  material ρp1 = [kg/m 3] ρp2 = [kg/m 3]

Mechanism Condition

Mechanism Condition   Horizontal operation

Other requirement(s)

  Is it necessary to hold the load even after the power supply is turned off? → YES

Is it necessary to hold the load after the motor is stopped, but not necessary to hold after
  → YES
the power supply is turned off?

Operating conditions

  Fixed speed operation Operating speed V1 = 8 [r/min]

    Acceleration / deceleration time t1 = 1 [s]

Stopping accuracy

  Stopping accuracy ± Δθ = 0.1  °

    ± Δl = [mm]

Safety factor
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Safety factor

  Safety factor S·F = 1.5

- calculated result -

Load Inertia

  Jt =   (1/8) m × (D × 10-3)2

  =   (1/8) × 1000 ×( 5000 × 10-3)2 = 3125 [kg·m 2]

  JS =   (1/8) m2 (D2 × 10-3)2

  =   (1/8) × 15 ×( 50 × 10-3)2 = 4.6875e-3 [kg·m 2]

  J1 =   (1/12) m1 ((A1 ×10-3)2 + (B1 ×10-3)2 + 12 × (r ×10-3)2) × n

  =   (1/12) × 1500 × (( .2000 ×10-3)2 + × ( 1500 ×10-3)2 + 12 × ( 0 ×10-3)2) × 2 = 562.5 [kg·m 2]

  JDp1 =  ( 1 / 8 ) mp1 × (Dp1×10-3) 2

  =   ( 1 / 8 ) × 50  × ( 798 ×10-3) 2 = 3.980 [kg·m 2]

  JDp2 =   ( 1 / 8 ) mP2 × (DP2×10-3) 2

  =   ( 1 / 8 ) × 10  × ( 112 ×10-3) 2 = 1.5680e-2 [kg·m 2]

  JL =   ( Jt + Js + Jl + JDp2 ) ( Dp1 / Dp2 )2 + JDp1

  =( 3125  + 4.6875e-3  + 562.5  + 1.5680e-2  ) × ( 798  / 112  )2 + 3.980 =  1.872e+5 [kg·m 2]

Required Speed

  Vm =   V   ( Dp2 / Dp1 )

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  =   8  ×( 112  / 798  ) = 1.123 [r/min]

Required Torque

  T =   ( Ta + TL ) ( Safety Factor )

  =( 2.201e+4  + 775.8  ) × 1.5 = 3.418e+4 [N·m]

Acceleration Torque

  Ta =   JL ( Vm / ( 9.55 × t1 ))

  = 1.872e+5 ×( 1.123  / ( 9.55 × 1  )) = 2.201e+4 [N·m]

Load Torque

  mT =   m

  =   1000 =  1000 [ Kg]

  m1 =   m1 × n

  =   1500 × 2 = 3000 [ Kg]

  TL =   9.8 ( mT + m1) µ (l × 10-3) (1 / (η × 0.01)) ( Dp1 / Dp2 )

  =   9.8 × ( 1000 + 3000 )× 0.05 ×( 50 × 10-3) × (1 / ( 90 × 0.01)) × ( 798  / 112  ) = 775.8 [N·m]

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Required Stopping Accuracy

  Δθ =   Δθ ( Dp2 / Dp1 )

  =   0.1 ×( 112  / 798  ) =  1.4035e-2 [deg]

Other requirement(s)

  ElectroMagnetic Brake, Holding Torque

- end of the report -

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