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Rohitashw Kumar
Sher-e-Kashmir University of Agricultural Sciences and Technology of Kashmir
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ABSTRACT
Maize is the largest cereal crop of Jammu and Kashmir, which is grown in the high rainfall area with good
drainage. Maize is being cultivated in about 3.14x 10 8 ha area annually. The total production of maize in J&
K for the year 2012-13 was 5.12 x 105 M.T. in 0.31 m ha area thus giving the average yields of 16.48 q /ha
(Anonymous, 2013). About 60 % cultivated area is under canal irrigation (Dixit et al., 2016). To increase
food production, the productivity of land and labour need to be increased substantially which will require
both higher energy inputs and better management of food production systems. The total maize production
increased from 4.44x 105 during 1990-91 to 5.12x 105 in 2012-13. The increase in production of food grain
was possible as a result of increased irrigation, adoption of high yielding variety seeds, high dose of fertilizer
and plant protection chemicals and increased availability of farm power.
Main farm power sources are draft animals and human power in the region. Tractors are used in small
number mainly for primary tillage operations in plains which are near towns. Due to undulating topography
and poor economic condition of the farmer, most of the agricultural operations are performed manually with
the help of traditional hand tools and implements manufactured locally by the artisans and blacksmiths.
Output capacity of these implements is low and drudgery in its use is high. The local methods of maize
cultivation are labours intensive. High labours demand in each operation adversely affects the timeliness of
operations, thereby reducing the crop yield. The extent of farm mechanization is considered to be the
indicator of the quality of farm life. Mechanization of farms helps in reduction of human drudgery besides
ensuring the timeliness of operation and solving the problem of scarcity of labours during peak cropping
season (Thakur et al., 2016). It is an important means of increasing agricultural productivity through efficient
utilization of biological and chemical inputs besides helping to achieve timeliness of operations and
improving the quality of crop. Though modernizations and technology advancement is taking place at a rapid
pace, yet there exist a large mechanization gaps in the region. Due to undulating topography and
fragmentation of land in small pieces, the mechanization in Jammu and Kashmir State is very limited.
The changing socio-psychology and economy of the region are affecting the growth pattern of
agricultural/ horticultural crops and use of farm machinery in particular, which needs to be assessed. The
improved hand tools/ equipments try to achieve one or more of the following:
Reduce drudgery & Increase utilization efficiency of inputs.
Timeliness in operations and reduce turn around time for next crop.
84 Jagvir Dixit et al.
The various improved tools, farm equipment and machines procured/developed under ICAR cess fund
projects were evaluated under actual field conditions. The primary data collected from field evaluation and
some secondary data were also used.
The operation-wise field results of different farm equipment/machines for maize growing farming
community of hilly region are presented and discussed.
1. Field Preparation:
Seed bed preparation for sowing/ planting to different crops is done through primary and secondary tillage
operations. Loosening of soil is done to achieve a desired granular soil structure for a seed bed and to allow
rapid infiltration and good retention of moisture, to provide adequate air exchange capacity within the soil
and to minimize resistance to root penetration and shoot growth. After loosening of soil, smoothening of seed
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bed is required for proper operation of sowing machine, better distribution of irrigation water and quick
disposal of excess rain water. The study conducted at CSKHPKV, Palampur showed that field prepared by
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power tiller (28.88 q/ha) gave higher yield than field prepared by indigenous plough (22.78 q/ha) under
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maize cultivation (Table 1.1). Hence soil pulverization played a very important role in enhancing
productivity of maize.
Table 1.1: Performance results of power tiller and bullock farming system for maize crop production
S. No. Parameters Treatments
T1 T2 T3
1 Size of equipment, mm 600 600 200
2 Soil M.C. at sowing time, % (db) 20.70 20.47 19.82
3 Bulk density, g/cc; Before operation 1.42 1.44 1.43
After operation 1.32 1.29 1.35
4 Percentage decrease in bulk density 7.04 10.42 5.59
5 Speed of operation, km/h 1.76 1.85 2.39
6 Depth of operation, mm 105.0 117.5 122.5
7 Mean soil clod diameter, mm 15.81 10.66 19.11
8 Effective field capacity, ha/h 0.075 0.085 0.026
9 Crop yield, q/ha 26.79 28.88 22.78
T1= Rota tilling once + planking once+ sowing by conventional method; T 2= Rota (Source: Anonymous, 2004)
tilling twice + planking once+ sowing by conventional method; T 3= Ploughing
twice by indigenous plough+ planking once+ sowing by conventional method.
1.1 Light Weight Rotary Tiller: The available conventional power
tillers in Indian market are slightly heavy for hilly region of the
Valley, which makes them difficult to operate at higher altitude.
Light weight power tiller weighs only 120 kg, having 5.5 hp petrol
start kerosene run engine as prime mover (Fig. 1.1). The power
tiller is light in weight, easy to operate and could be lifted from
one terrace to other. The depth of operation can be varied by the
adjustment provided in the rear side. It is suitable for tillage on
sloppy and valley land, intercultural operation around the trees,
weeding in orchards, vegetables and widely spaced crops, Fig. 1.1 : Field preparation using Light
pumping, sowing operation etc Weight Rotary Tiller
Mechanization of maize in hill agriculture 85
Performance results:
Operation Rotary Tilling
Working width, mm 480
Depth of operation, mm 45-81
Field capacity, ha/h 0.05
Field efficiency, % 67
Soil inversion, % 80.5
Cost of operation, Rs/ha 952
2. Sowing/ Planting Operation
The recommended row to row spacing, seed rate/ plant population, plant to plant spacing and depth of seed/
plant placement vary from crop and for different agro climatic conditions to achieve optimum yield. In hilly
areas, most of the farmers are using traditional methods i.e. broadcasting or seed dropping behind plough for
sowing maize, which affects germination due to non uniform placement of seeds at proper depth. Also
farmers apply 30-40 % higher seed rate than
recommended to ensure optimum plant population.
The placement of seed at proper depth is the most
important factor in sowing, which has significant role
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Fig. 2.2 Multi Crop Planter Fig. 2.3 Maize planting by Tractor drawn raised
bed planter
2.3 Tractor drawn Raised Bed planter: The traditional method of maize sowing is on flat bed with row
spacing of 30-40 cm. Crust formation and failure of crops due to poor germination especially in dry farming
are common problems with the existing practices. Ridge furrow system of planting of maize crop offers wider
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scope not only in rain fed areas but also under irrigated conditions. The FLD trials of tractor drawn raised bed
planter showed 5-10% increase in maize yield over conventional practice.
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3.2 Sweep Cultivator: The sweep type cultivator can be used for first
and second interculture operations in crops having more than 30 cm
row to row spacing (Fig. 3.2). Depth can be adjusted by latch and
quadrant arrangement. It saves considerable human energy. The test
results of the machine indicated that weeding efficiency was 50-60%
in maize and soybean. The crop damage was observed 0.5-1.5% and
human energy requirement was 4.5 man-h/ha.
3.3 Power weeder: A power weeder developed at TNAU was tested
at the University farm in maize and orchards (Fig. 3.2). The power
weeder consists of 8.3 hp diesel engine, chassis, drive wheels and
weeding attachments. Engine power is transmitted to multi speed gear
box and then to ground wheels and rotary weeder. There is also
provision to adjust wheel settings according to the row-row spacing of
the crop. The feasibility testing of power weeder was carried out in
about 1.0 ha in orchards and maize. For the weeding of maize crops, Fig. 3.2: Sweep cultivator in
two sets of central tynes were removed. operation
Material of construction -
Cylinder Brass
Tank Plastic
Handle Iron/ Aluminum
Cost, Rs. 1500-2000
5. Harvesting Operation
Maize crop is harvested after normal maturity with the objective to take out maize cob and straw without
loss. Harvesting of maize crop is traditionally done by manual methods of using local sickle. The traditional
sickle involves drudgery and is labour intensive. Rapid harvest facilitates extra days for land preparation and
early planting of next crop. The use of improved tools or machine can help to harvest at proper stage of crop
maturity and reduce drudgery and operation time.
Table 5.1: Performance results of serrated sickle
Overall dimension (l x w x h), mm 350 x 110 x 45
Length of cutting edge, mm 255
Width of cutting edge, mm 26
Radius of curvature (Inner & outer), mm 195 & 207
No. of teeth per cm 5
Weight, gm 160
Cost, Rs 30
Performance results
Crop Rice, Maize and Beans
Field capacity, ha/h 0.009 to 0.020
Labour requirement, man-h/ha 50- 109
Cost of operation, Rs/ha 437 - 953
Mechanization of maize in hill agriculture 89
Fig. 6.3: Maize dehusker cum sheller in Fig. 6.2: Foot operated maize sheller
operation
6.3 Maize dehusker cum sheller
Maize is manually dehusked and subsequently sun dried before being shelled. All these operations are time
consuming and arduous resulting in huge losses in quality and quantity. Manually operated rotary maize
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shellers are suitable for small to medium farmers. Multicrop threshers are able to shell maize cobs but
dehusking was a prerequisite. PAU, Ludhiana has developed peg type maize dehusker cum sheller having
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capacity 450 to 650 kg/h at different moisture content (Fig. 6.3). Shelling efficiency was found 98-99.5 %
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and the maximum percentage of broken grains was 2.0% (Table 6.2).
Table 6.2: Performance results of maize dehusker cum sheller
Parameters Observations Parameters Observations
Crop variety Sheetal Grain straw ration 4.2
m. c. of grain 12.1-18.5 Cylinder speed, rpm 670-750
Broken grain, % 1-3 Unthreshed grain, % 0.74
Threshing efficiency, % 98-99.5 Cleaning efficiency,% 90-95
Grain output capacity, q/h 4.5-6.5 Blown kernel,% 1-3
Labour requirement, man-h/ha 5 Labour saving in comparison 50-60
to traditional shelling, %
(Source: Anonymous, 2004)
Conclusion: The improved tools and machines play a very important role in the development of agriculture.
But the points which the extension engineer has to keep in mind are that of helping the farmers to make the
selection of tools according to requirements and perceived constraints. All the farmers will not require the
same tools or the machines. The capacity of farmers to buy the tools is also important. Some times the
institutional support in the introduction of technology and mechanization is to be encouraged. The banks play
a very vital role in providing the finances but they are mostly interested in the capacity of farmer to pay back
the loan. The companies are, to sale the product and many times they want their products should be
subsidized by developmental agencies. Hence as professional, they have to provide support to the farmers to
make the right choice and selections for the tools and machines. As most of the hill farmers are small and
marginal, they will mostly depend on the manually operated tools and equipments. Therefore the tools which
are scientifically designed, tested and useful must be introduced. Many times the work capacity of farmers do
not match the operational requirements, resulting in rejection of technology after it is introduced. Hence
application of socioeconomic and human considerations in agricultural tools and machines play a very vital
role and it should be given due consideration in introduction of technology in order to achieve the
development of hill agriculture.
REFERENCES
Anonymous. 2004. Annual Report and Proceedings of XXV workshop of AICRP on FIM held at PAU,
Ludhiana , February 10-13, 2004.
Mechanization of maize in hill agriculture 91