GEA PROCESS ENGINEERING

Project Name - ESP erection & commissioning(birla copper dahej) Document No:- HIL/JSA/EHS-01

Activity- Fabrication & erection of assembly bed

Rev-0

JOB SAFETY ANALYSIS

Location of Work : Smelter -1 ,ESP
JSA No- 01

Sr. Sub Activities / Tasks Hazards Impact in case of exposure Risk Control measures (There can be multiple control measure for one hazard) Responsibility
No.

1 Work start-up preparation &
obtaining work permit
Un authorized work Physical Injury Must be followed HIL permit system site engineer and
Invalid permit Supervisor must insure that all work activities are carried out by competent Supervisor
Lack of competency person
Poor communication Property damage Conduct tool box talk meeting
Hast or shortcuts stuck worker in case of Review the method
Don’t aware with plant emergency emergency Responsible person will conduct inspection
Consider all potential hazards: weather, wet or slippery conditions, overhead
hazards, proximity to trails and/or visitor traffic patterns/volume, slope, loose
footing, elevation, fatigue, hazardous insects or plants, etc.
awarness regarding HIL emergency procedure

2 shifting of materilas from storage Toppling or Falling of material Physical Injury Only competent and approved operator shall be deployed for equipment Rigger and Site
area to esp area by hydra & trailor Mechanical failure of lifting tools and operations. engineer and
tackles Equipment to be tested and certified by competent person before deployment. Supervisor
Property damage No overloading allowed.
Improper lifting pinch point Follow procedures.
Procedure Training and assistance of Banks man / Rigger
using of defective equipment ( Tools and Must be followed HILPermit
Tackles ) approved lifting plan must for crane / hydra lifting
Over loading. All equipment must be third party certified.
traffic accident Operators should be certified and valid license holder Equipment to be
inspected daily and all defects reported

3 Grinding cutting & welding of
structure platform
Radiation can damage Must be followed HIL hot work procedure fire watch and Site
Burns eyes and skin Use specified shielding devices and other PPE engineer/
Fire hazard Explosion may occur of correct specifications Supervisor/site hse
Explosion May cause fire Cylinder Move out any leaking cylinder
Tripping may burst Keep trolley for transportation of cylinders and chain them
Leaking gas cylinder or hoses Welders cataract Use flash back arresters
Rotating equipment sparks Burn Injury Use double stage regulatores
Damage / burst grinding wheel Lung ailments Purge regulators immediately and then turn off.
Electrocution Dermatitis Never use grease or oil on oxygen line connections and copper fittings on
Dust Hit injury / crush injury acetylene lines
Flying object eye injury Electric ShockFire / Work area should be barricated and sigage posted.
Welding radiates invisible ultraviolet Explosion Asphyxiation only trained and competent person only allowed
and infrared rays use dust mask
Improper placement of oxygen and use job specific ppe's
acetylene cylinders
Leakage / cuts in hoses
Opening – up of cylinders
Radiation harmful to naked eyes
Splinters / slag
Toxic fumes

4 Housekeeping and material Personal injury Incident / Injury Site Supervisor

removal after job complete Slip and trip Property Damage.
Dust exposure Must be used dust mask
ergonomic Followed material handling technique
Proper communication
Housekeeping awareness program to all employee

Approved By-

Prepared & Analysis by :- Danish (HSE),s.mujmdar(site incharge),

P.chinnamaharaja(site eng)
GEA PROCESS ENGINEERING
Project Name - ESP erection & commissioning(birla coper dahej)
Activity- fitup & assembely of 1st & 4th field
Location of Work : Smelter -1 ,ESP
Sr. Sub Activities / Tasks Hazards
No.
1 Work start-up Un authorized work
preparation & Invalid permit
obtaining work permit Lack of competency
Poor communication
Hast or shortcuts
plant emergency
2 shifting & lifting of Toppling or Falling of material
casing panel by 80T Mechanical failure of lifting tools
mobile crane/farrana and tackles
Improper lifting Procedure
using of
defective equipment ( Tools and
Tackles )
Over loading.
traffic accident
Overloading due to load oscillation
Collision with structure &
pipelines
3 Erection of scaffold for Collapsing of Scaffolding
casing panel Fall of person
assemble/work at hight Slip & trip
Unauthorized modification in
scaffolding
Erection of non standard
Scaffolding
Gap between two scaffolding
planks
Fall of Loose scaffolding / other
loose Materials
Un trained worker
Non inspected scaffold
Improper communication
Scaffold nearby live electrical cable
Slip from ladder
4 Grinding ,cutting & Burns
welding of structure Fire hazard
platform Explosion
Tripping
Leaking gas cylinder or hoses
Rotating equipment sparks
Damage / burst grinding wheel
Electrocution
Dust
Flying object eye injury
Welding radiates invisible
ultraviolet and infrared rays
Improper placement of oxygen and
acetylene cylinders
Leakage / cuts in hoses
Opening – up of cylinders
Radiation harmful to naked eyes
Splinters / slag
Toxic fumes
5 Housekeeping and Personal injury
material removal after Slip and trip
job complete Dust exposure
ergonomic
Prepared & Analysis by :- Danish (HSE),s.mujmdar(site
incharge), P.chinnamaharaja(site eng)
Document No:- HIL/JSA/EHS-09
Rev-0
JOB SAFETY ANALYSIS
JSA No- 03
Impact in case of exposure Risk Control measures (There can be multiple control measure for one Responsibility
hazard)
Physical Injury Must be followed HIL permit system site engineer and Supervisor
Supervisor must insure that all work activities are carried out by site hse person
competent person
Property damage Conduct tool box talk meeting
worker stucjk in emergency Review the method
Responsible person will conduct inspection
Consider all potential hazards: weather, wet or slippery conditions,
overhead hazards, proximity to trails and/or visitor traffic
patterns/volume, slope, loose footing, elevation, fatigue, hazardous insects
or plants, etc.
proper communication
Physical Injury Only competent and approved operator shall be deployed for equipment Rigger teamand Site engineer and
operations. Supervisor
Equipment to be tested and certified by competent person before
Property damage deployment. hse person
pinch point No overloading allowed.
fatal Follow procedures.
Training and assistance of Banks man / Rigger
Must be followed HILPermit
approved lifting plan must for crane / hydra lifting
All equipment must be third party certified.
Operators should be certified and valid license holder Equipment to be
inspected daily and all defects reported
lifting plan shall be prepare before work start
Personal Injury, followed HIL Procedure for Scaffold site engineer and Supervisor
Fatal accident Competent scaffolding team scaffold team
Material damage Scaffolding Training hse person
Property damages Scaffolding Inspection Check list before work start
Electrocution Cordoning / barricade of Area
Proper tying & handling of loose scaffolding materials
Use of good condition & sufficient Scaffolding materials
Weekly re-inspection of certified scaffold
maintain good housekeeping
Use of standard and certified full body safety harness with 100% tie off
Proper Supervision shall be ensured
Suitabale & Sufficient Access at even low height provided wherever
possible.
Radiation can damage eyes Must be followed HIL hot work procedure fire watch and Site engineer/
and skin Use specified shielding devices Supervisor/site hse
Explosion may occur and other PPE of correct specifications
May cause fire Cylinder may Move out any leaking cylinder
burst Keep trolley for transportation of cylinders and chain them
Welders cataract Use flash back arresters
Burn Injury Use double stage regulatores
Lung ailments Purge regulators immediately and then turn off.
Dermatitis Never use grease or oil on oxygen line connections and copper fittings on
Hit injury / crush injury acetylene lines
Electric ShockFire / Work area should be barricated and sigage posted.
Explosion Asphyxiation only trained and competent person only allowed
use dust mask
use job specific ppe's
Incident / Injury Site Supervisor
Property Damage.
Must be used dust mask
Followed material handling technique
Proper communication
Housekeeping awareness program to all employee
Approved By-