Health, Safety & Environment

Petroleum Management System

Job Risk Assessment Worksheet

Part 1: Job Description: Hydro testing on 28 bar Pressure for (WP) Water Produce
Location: FEC Area
Lines at FEC area
JRA Date: 19-02-2011 JRA No./ Revision: 11-193 JRA Leader: Michael Middleton Scribe: Abrar-ul-Hassan
Review Team: (e.g. Ops Review Team): Afsar, Malik Shoukat, Akmal, Ubeduulah, Abdul Rasheed and Abrar-ul-Hassan
List Associated Procedures/work instructions or Temporary WIs:
Hazard Check List (FRCP identified below must reference applicable FRCP Control Measures – refer to FRCP Handbooks)
√ Falls from Heights √ Access / Egress Confined Space √ Manual Handling √ Fatigue/Over Exertion √ Slips, Trips & Falls
√ Competence of
√ Falling Objects Collisions √ Noise Illumination Environmental
Personnel
Liquid/Gas Under Flaring/Hydrocarbon
Oil/Chemical Flammable Materials Moving Machinery Electricity
Pressure Release
Surface Mobile
√ Ignition Source Light Vehicles
Corrosive Substance Chemical Exposure Naked Flames Equipment
(Sparks/Electrical) (FRCP)
(FRCP)
Hazardous Materials Equipment Other
Isolation √ Working at Heights Lifting Operations (please specify)
Management Safeguarding
(FRCP) (FRCP) (FRCP)
(FRCP) (FRCP)

Part 2: Job Risk Assessment

Step
Hazard Hazard Effect Hazard Controls Controls Acceptable
Job Steps Use Checklist as a Guide Injury/Damage or
No. Use Hierarchy of Controls/FRCP Control Measures Y/N
to be Specific Environmental Effect

01 Mobilization  Un inducted  Personal  Ensure inducted and medically fit and Yes
of equipment people injury approved people from FEC Project HSEC
should be inter in the working area
& workers
 Unauthorised  Risk to  No equipment to be used unless inspected
Hydro testing equipment/ property / and approved by BHPB FEC Project team.
machine, Air tools brought persons  Ensure that all personnel prior to start the
Compressor & on to site have been inducted and oriented about the
Power  Unskilled and hazard in the job site.
Generator un inducted  Only trained personnel approved by DEL
personnel shall perform this activity.

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starting the
job
 Workers  Fatigue /  All personnel must be undergone fitness
starting the under rest for work assessment through DEL doctor
job unfit to
work  Ensure no one allowed continuous the
working due to Fatigue or under rest
because its major cause of
accidents/incidents.
 Ensure that no worker shall work more
than 14 hours and shall have 8 hours
sleep
 Take periodic rest during the working to
prevent the fatigue

 Incident/  JRA must be in place prior to work. Ensure

 Persons all the persons take part in the toolbox
unaware of Accident
meeting discussion.
specific job
safety  Persons signed at the back of JRA sign
requirements on/off sheet
or hazards of  Ensure that area to be secured and
activity barricaded with hydro testing sign board in
place
 Miscommunic  Proper communication between hydro
ation testing crew
 Lack of  Single point responsible supervisor from
supervision DEL to be assigned to activity.
 Cordon off the area and non essential
persons remain clear the working area

 Back injury  Ensure proper posture and positioning

 Personal
during execution of job
Injury
 PPE  Ensure that all personals must be wearing
Compliance Long Sleeved Coverall, Safety Goggles,
Safety Shoes, Ear Plugs and Hand Gloves

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Job Risk Assessment Worksheet

during the job.

 Working on  Person can  When working above 1.75 meter personnel

height fall from must have working on height card (Green
height Card) with them at all time
 Use approved and tagged scaffolding
platforms ensure that scaffolding is green
tagged from DEL scaffolding inspector
 Use chin strip during working on height
 Drop zone maintain at all time
 Depute spotters shall be on site before the
job start

02 Water filling  Creating wet  Risk to  Ensure all areas are free of electrical Yes
in Pipes to be areas around Property/ equipment during filling activity
electrical Personal
Hydro tested equipment Injury  Use Electrical water filling pump and
(low shall be Inspected from FEC HSEC Team
pressure) power supply to be stipulated from DEL
Power Generator
 Use of Manual Hydraulic Pump for stable
the line pressure
 Equipment  Ensure all hoses and clamps are in sound
Failure condition and securely fastened prior to
pumping
 Competent person will be perform the
activity
 Before start the activity operators must be
check the all equipments are in working
safely then he will be do the job
 Safety observer to be depute to look the
nearest vehicle movement and restrict to
persons movement access in the working

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area
 Improper  Be care full movement during the job
 Slip Trip
Access
 Restricted access provide safe access to
workers and barricade the working zone
and non essential persons remain clear
working area
 Maintain all the time proper and
appropriate safe access for working
03 Line  Injury  Risk to  Verify QA records to ensure that all flanges Yes
pressurizatio resulting from Property / have been tightened and inspected prior to
localised test Personal starting test (temporary flanges)
n and failure (e.g. Injury
inspection  Ensure all flanges are fully tightened prior
flange or to starting test (temporary flanges)
gaskets)  Work to be planned so as to minimise
interaction with other work activities in
the area.
 Standard PPE to be worn at all times
 A barricaded 5m exclusion zone ‘envelope’
to be established and maintained around
each flange on the line.
 An HSE team member to be stationed at
the activity to continuously patrol test
area to ensure exclusion zone is maintained
while testing at high pressure is in
progress.
 Test pressure to be attained in stages –
depending on test pressure and volume
involved.
 Test pressure to be maintained a minimum
of 10 minute prior to entry of barricaded
area by any personnel (including QA
inspectors, BHPB FEC Project Team
members).
 Pressurise testing shall only be performed

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in the presence of BHP QA Inspector.

 Standard and rating fittings to be use on
site
 Signage in both languages to be in placed
(Danger Pressure Testing in Progress)
 Pump or
gauge failure  All gauges and pumps shall be certified and
at high calibrated by third party prior to testing
pressure  Whip checks will be attached to all hose
connections.
 Overall
system failure  Prior to commencement, a test run of
(e.g. clamps, equipment shall be completed in controlled
couplings, area away from the work site up to 10 bar
etc)  Total required Hydro testing pressure line
was 28 bar
 Back-up system to be connected to all hose
couplers (e.g. secondary chain system)
approved by BHPB FEC Project Team.
 Overall system to be inspected and
approved by BHPB FEC Project HSEC and
QA/QC for each job commences.

04 Air blowing  Improper or  Risk to  Use standard and rated fittings to be used Yes
using Air sub standard Property / on site
fittings Personal 
Compressors Injury
Make sure all hoses are connected for
correct flow direction to and from the air
compressor used
 Make sure hoses and fittings are
undamaged and tight before stating the air
compressor
 Hose  Use rated hoses as per designed capacity
connection  Ensure all hose connections are fitted with
failure web-check

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 Failure of end  Barricading to be installed to 5m radius

flange around flange points
 Pressure build  Ensure appropriate flanges are de-isolated
up at flange prior to commencement

 Noise  Hearing  Ensure hearing protection is worn around

Damage compressor when air compressor in
operation.
 Only FEC HSEC inspected air compressors to
be used on site
05 De Pressurised  High pressure  Slippery  Ensure air bleeding is performed at low Yes
line and drain water surface pressure
out discharge
during  Ensure water discharging is performed at
bleeding low pressure
 Need Close and vigilant supervision
required at site all time during the job

 Bad Weather  High Wind,  Stop the job in case of high wind, rain,
Rain and dust storm and report to the BHPB FEC
Dust Storm Projects HSEC Team on radio- channel 6

 Low Visibility  Personal  No work to be allowed during low visibility

Injury
 If working is continue in night to be
proper and sufficient arrangements of
Lights and then it will be done
06 Demobilization  Poor house  Slip trip fall  Ensure area is hard barricaded when work Yes
keeping is in progress or not completed.
 Ensure that area was left clean tidy
 Job Supervisor to make sure area was clean
in proper and good manners of House
Keeping
 Remove all rubbish material and hoses from
workplace to avoid any tripping hazard on
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Job Risk Assessment Worksheet

site

 Bite /  If a snake is seen the working area stop the

 Snakes fatality job and inform everyone, and report to
BHPB Projects HSEC team & DEL HSE
 Beware of snakes
 First aid kit available on site
 Radio communication with Doctor in case
of any emergency
JRA No./ Revision: Page #

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Alternatives Considered: What are the other possible means of achieving the job outcome?

Part 3: Contingency Plans: What rescue equipment, PPE etc could be needed if something went wrong? Reference Field ERP

Stand by ambulance with trained medic, means of communication, radio and verbal immediately inform to BHPB FEC Projects HSEC Team and
DESCON Doctor
All persons go through your Designated muster points

Hazard Controls in place and Effective Yes/ No

Participants Signatures: JRA Leader’s Signature:
Afsar Ali Mech. Piping Superintendent (DESCON)
Malik Shoukat Mech. Piping Superintendent (DESCON)
Akmal Mech. Piping Superintendent (DESCON)
Ubedullah Mechanical Supervisor (DESCON)
Abdul Rasheed HSE Supervisor (DESCON)
Abrar-ul-Hassan HSE Supervisor (DESCON)
Part 4: Review
After job has been completed, JRA Leader should note:
 Any hazards which were NOT identified in the original JRA?
 Any practices that need to be captured in the process?
 List actions, changes, and incorporate any changes onto this form below.
Pre-Job and Post-Job Reviews & Updates to the JRA
Review Date 05-02-2011 Review Leader Michael Middleton
Review Comments: NOTE: - This JRA is valid for Two week after Two week it must be reviewed and revised by DEL and BHPB Projects
HSEC team. Please report one day before the due date if another JRA is required.

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