Instruction Manual

Transformer Oil Breakdown Voltage Tester

Model IIJ-II-80KV
 INSTRUCTION MANUAL TRANSFORMER OIL BREAKDOWN VOLTAGE TESTER IIJ-II-80KV Page 2 of 10

INDEX

1. Overview.................................................................................................................................................................... 3

2. Front panel layout and instruction (illustration) ........................................................................................................ 4

3. Operation instruction ................................................................................................................................................ 4

1) prepare to start .................................................................................................................................................. 4

2) Data setting........................................................................................................................................................ 4

3) Data management ............................................................................................................................................. 6

4) Start test ............................................................................................................................................................ 6

5) When power off in the course of testing ........................................................................................................... 7

4. Caution: ..................................................................................................................................................................... 8

5. How to sampling (For reference only) ....................................................................................................................... 9

6. Technical Support ...................................................................................................................................................... 9

7. PURETECH OIL FILTRATION PRODUCTS SCOPE ........................................................................................................ 10

 INSTRUCTION MANUAL TRANSFORMER OIL BREAKDOWN VOLTAGE TESTER IIJ-II-80KV Page 3 of 10

1. Overview

FEATURES
 Compact and lightweight
 Easy operation, high automation (one button click)
 Fully compatible with IEC 60156
 Built-in printer
 Store 99 data of oil sampling tests, the test data can
be reviewed and printed in 100 years even after
power is off.
 Software can be upgrade through RS232 terminal
 Strong anti-jamming, high precision testing
 True sine high-voltage on electrodes
 Preloaded testing programs for international
standards
 The clock in going on after power off.
 Preloaded testing programs for international standards

IIJ-II-80KV TRANSFORMER OIL BREAKDOWN VOLTAGE TESTER produced by PureTech, which adopts industrial single plate
integrated circuit, new-style I/O jack, with unique inspection and anti-jamming technology to greatly improve its reliability
and functionality.

TECHNICAL SPECIFICATIONS SCOPE OF SUPPLY

Power supply: AC220V ±10%, 50Hz - High voltage test cabinet

- Oil Test Cell with protective cover and
Output voltage: 80kV, 100kV
stirrer
Capacity: 1.6kVA(80KV), 2.0Kva(100kV) - Electrodes

Speed of voltage increase: about 2kV/S - Built-in Printer

Voltage inspection accuracy: 1.5% - LCD display screen

Breakdown sensitivity: < 0.1kV - Power socket

Waveform distortion: ≤ 1% - Keyboard operating zone

Breakdown response time: ≤ 10ms - Power switch

Memory: 99 results - Earth terminal

Weight: 40 Kg approx - User/Instruction Manual

Working environment: temperature: 0℃~99℃, humidity: ≤85% - Package box with lock
Storage environment: temperature: -20℃~60℃, humidity: ≤75%
Working Altitude: ＜ 1500 m, or customized if above 1500m
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2. Front panel layout and instruction (illustration)

1---- high voltage cabinet 2-----printer 3----earth terminal

4----power socket 5----power switch 6----display screen
7----keyboard operating zone

3. Operation instruction

1) prepare to start

To set the power switch to “OFF” position, connect earth wire in good condition. Connect AC220V to device with special
power cord, turn on the power, the LCD will display Model, name, code, system time, etc…basic information (starting
logo)

2) Data setting

a) To set system time

i. starting logo, press (Menu) button to enter main menu. There are three options for the main menu: “Set
Time” “Set Parameter ” and “Inquire Data ”.
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ii. To press  and button to move shadow cursor to “Set Time”, press ( Enter ) button again to enter
time setting interface.

iii. To press  and button to move shadow cursor to the data what need to be set or changed, press
 and button to change data. For example: press button to move shadow cursor to Month
position.
iv. Pressing  button can change Month.
v. After changed it, press (Enter) button to save the data and return to previous menu.
b) Test mode setting
i. Start logo, press (Menu) button to enter main menu. There are three options for main menu: “Set Time”
“Set Parameter ” and “Inquire Data ”.

ii. To press  and button to move shadow cursor to “Set Parameter ”, press ( Enter ) button again to
enter setting interface.
iii. To press  and button to move shadow cursor to the data what need to be revised or changed,
press  and button to change data.
iv. If choose “IEC156 Mode”, press  and button to move shadow cursor to “Mode”, press  and
button to choose “IEC156”.

v. If choose “Self-definition Mode”, press and button to move shadow cursor “Definition”, press
(Enter) button to enter “Definition ” change status.

vi. To press  and button to move shadow cursor to what then data need to be changed, press 
and button to change data

Remarks: The preset data includes: The highest voltage (no need to modify generally), settling time, stand time, stirring
time, testing times, etc…Among which the highest voltage setting range from 5kV to rated max voltage, and the min scope
of adjustment is 1kV. For instance 80kV tester can be set from 5kV to 80kV; 100kV tester from 5kV to 100kV, settle time
range is 0~999 seconds; stand time range is 0~999 seconds; stirring time range is 0~999 seconds; testing times range 1~6
times.

c) Test number setting

i. Start logo, press (Menu) button to enter main menu. There are three options for main menu: “ Set Time ”
“Set Parameter ” and “Inquire Data ”.
ii. To press  and button to move shadow cursor to “Set Parameter ”, press ( Enter) button again to
enter time setting interface
iii. To press  and button to move shadow cursor to the data what need to be changed, press 
and button to change data.
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3) Data management

Data management includes data review and data printing.

a) Start logo, press (Menu) button to enter main menu. There are three options for main menu: “Set Time ” “Set
Parameter ” and “Inquire Data ”.

b) To press and button to move shadow cursor to “Inquire Data”, press (Enter) button to enter data management
status, LCD will display “test number XX”. from 0~9 number, the shadow cursor is at the first “X”.
c) To press  and button to move shadow cursor to the data what need to be changed (e.g.: press ),
press  and button to change data. (If don’t need change, press (Menu) button and return to starting logo
interface.)

d) After data modified, press (Enter) button to enter review status, the device will display the first page testing
data.

e) To press button to review test data in the second page.

f) To press  button to review about next page (the third page) testing data of the code.
(There is a black bar in the middle of blank vertical frame on the right side of LCD to show the current page on
the whole page’s position. The black bar on the top of the frame shows its position as first page, in middle
means second page, at bottom means third page)
g) Under this status, press and button to review other test data. (press button to review previous data, press
button to review next data of the current number)
h) The data at any pages can be printed by press (Print) button accordingly.
i) When tester is under printing status, press (Menu) button may stop printing and return to starting logo
interface.
j) After review /printing is finished, press (Enter) button to return to “Inquire No. XX” menu; Pressing (Menu)
button can return to starting logo interface.

4) Start test

a) Preparation before test

i. Open the top cover, put your hands on the two sides of the tester, take off the top cover of organic glass
insulating shield upwards slightly;
ii. Put the oil sample cup on the high voltage electrodes slightly, then close the organic glass cover (the side of
the cover should press on the auto switch, or else the device will give an error message of “Door Opened”);
iii. Set the power switch to “OFF” position, and connect ground wire in good condition.
 INSTRUCTION MANUAL TRANSFORMER OIL BREAKDOWN VOLTAGE TESTER IIJ-II-80KV Page 7 of 10

iv. Connect AC220V to device with special power cord;

b) Start logo, press (Test) button, the device will start to run as per setting parameter.
(According to IEC156) the display will be on still interface ( settle time is set to 180S countdown time)

i. After 180 seconds countdown time is over, the tester will turn on and start to voltage increasing;

ii. When oil is broken down by high voltage or the voltage goes up to the maximum value, the tester will cut
off main power immediately, LCD display closed. About 3 seconds later, LCD displays voltage decreasing;

iii. When voltage fall down to zero, LCD display Standing interface.

iv. After 60 seconds waiting, LCD displays stirring interface, then the tester will stir the sample oil
automatically.

v. After stirring 60 seconds, the tester start to increase voltage;

vi. The device will display and print test results after six tests are finished. Pressing and button can review the
test results of the second or third page.
c) After finished printing, printer stops printing, but printer power is still on, in the meantime, you can replace
paper. LCD displays test results. Press (Menu) button to cut off printer power and return to logo; press (Enter)
button to cut off printer power and enter main menu so as to set conveniently.
d) In the course of testing, press (Menu) button to cancel the test.
e) If the device is under voltage increasing, press (Menu) button, main power is turned off, LCD displays “test
cancelled, Step Down”, after falling to zero voltage, the tester displays logo.
f) If the device is on voltage decreasing, press (Menu) button, LCD display logo.
g) If the device is under time setting or stirring status, press (Menu) button, LCD display logo.
h) After canceling a test, you can still review and print the test results. But the test number is still the present one ,
unless you revise the test number manually.

5) When power off in the course of testing

a) During testing, if the main power is suddenly cut off, you restart the tester after power is on. There are three
menu options displayed on the screen: “(10s later) Continue”, “Reset” and “Inquire Result”
 INSTRUCTION MANUAL TRANSFORMER OIL BREAKDOWN VOLTAGE TESTER IIJ-II-80KV Page 8 of 10

Caution: Please wait for 10 seconds after power is cut off and restart tester!
b) Default option in system is “ (10S) continue”. The tester will go on testing if no choice in made for the three
options within 10 seconds.
c) To press  and button and move shadow cursor, 10 seconds time counting stops, “(10s) Continue”,
menu change to “Reset”. Move shadow cursor to “ Reset”, press ( Enter) button, the device restarts the test on
the same test number.
d) To press  and button to move shadow cursor to “Inquire Results”, press (Enter) button, the device begin
to Inquire Data. Review method refer to 3.1-3.11’s.
e) To press  and button to move shadow cursor to “(10s) Continue”, press (Enter) button, the device will
continue the test before power off.
f) On “in 10 seconds”, press (Menu) button or move shadow cursor to “in 10 seconds” and press (Menu), the
tester returns to LOGO interface.
g) To choose “Continue”, “ or “Reset” and have begun to test, press (Menu) button can cancel the test (same as
4.1-4.6)

4. Caution:

1) Please read the operation manual carefully before operating.

2) Please check if the tester is well connected to earth before testing.

3) It is forbidden to move or lift the testing cover in the coarse of testing to avoid injury by high voltage. Power must be

off before replace sampling oil.

4) Handle with care when taking off or closing high voltage testing cover!

5) If the tester works abnormally after insulating oil breaks down, please power off the tester for 10 seconds, then

restart again.

6) After printing paper is exhausted, please refer to printer explanation part (or manual appendix) to replace printing

paper to avoid damage of printer head.

7) Keep the tester far from moisture, dust and other corrosive materials, and keep it far away from high temperature

sources.

8) Handle with care in transportation, don’t put it up side down.

Remarks: The manual may revise accordingly without further notice in advance. If any query, please contact us.
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5. How to sampling (For reference only)

1) The standard oil sampling cup and the stirring nut must be kept clean and dry.

2) The oil sampling cup and stirring nut should be dried before use. When drying them, the temperature should not be

high, or else it’s easy to damage sealing gasket of oil cup and plastic stirring nut.

3) Please put the stirring nut into oil sampling cup, fill in oil to 1/3 cup and then slightly stir the oil in the cup so as to clean

the nut and cup. It is suggested to clean them twice or three times before testing.

4) Fill sample oil into oil cup, to the height of 8-12mm to the top.

5) Clean oil outside of cup with clean and soft cloth or paper.

6) Put the oil sampling cup into high voltage chamber carefully. Keep the hands of the operator clean or wear clean gloves.

7) After oil is put into oil cup, you’d better test it before long. The oil to be tested exposed in open air for long time may

affect accuracy of test results.

6. Technical Support

For any questions or problems during your operation, please contact us here or ask your salesman. We will always be here
for your service.

PureTech Oil Filtration Dept.

Email: sales@cqpuretech.com
Tel: +86 17815389416 (WhatsApp)
Web: www.cqpuretech.com
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7. PURETECH OIL FILTRATION PRODUCTS SCOPE

01 02

Double-Stage High Vacuum Transformer Oil Single-Stage Vacuum Transformer Oil Filtration
Filtration Machine (1800 l/h~18000l/h) Machine (600 l/h~6000l/h)
03 04

Trailer-mounted Vacuum Transformer Oil Vacuum Pumping System for Transformer

Filtration Machine Evacuation
05 06

Dry Air Generator Portable Oil Filter Cart

(Air Drying Unit) (Filter cartridge/Filter paper)
07 08

SF6 Gas Recovery and Filling Machine Transformer Oil Testers