DISPLAY — OPERATING & INDICATING

ELEMENTS
UNINTERRUPTIBLE POWER SUPPLY (UPS),
Type: PEW 1010-110/220-EAN-R

TABLE OF CONTENTS:
7RA9076GB DISPLAY & PARAMETER SETTINGS

4A-1120082001/20GB OPERATING- & INDICATING ELEMENTS (7RA9077GB)

7RA9078GB COMMUNICATION INTERFACE

7RA9199GB USER MANUAL — MODBUS CONVERTER

Revision 1 (A) Revision 2 (B) Revision 3 (C) Revision 4 (D) Revision 5 (E) Revision 6 (F) Revision 7 (G)
prepared: Dat./Vis. 12-05-25 JIT
approved: Dat./Vis. 12-05-25 TGL
released: Dat./Vis. 12-05-25
arised from: 7RA9008GB Client Ref.: -
-
GUTOR Electronic LLC -
Wettingen / Switzerland Rev. Page
by Schneider E l e c t r i c
4A-1120082001/20GB 1 1/1
 DISPLAY & PARAMETER SETTINGS
of
UPS SYSTEM, Type: PEW / PDW

TABLE OF CONTENTS:
1. Display unit
2. Change of Operational Parameters
3. Measurements on the Display
4. Alarms on the Display

98-07-02 mp 04-08-10 mp 06-08-09 mp 09-12-22 mp

98-07-02 GA 04-08-10 HLA 06-08-09 HLA 09-12-22 HLA
98-07-02 04-08-10 06-08-09 09-12-22
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 DISPLAY & PARAMETER SETTINGS

1. DISPLAY UNIT
On the front of the UPS there is a display unit. It
consists of a LC display, an alarm LED, an acoustic
alarm and a foil key board (as shown on the left).
DISPLAY
The display is used for programming the system and
for giving information (measurements and alarm
indications).
COMMON ALARM
7 8 9
In a normal situation the current operational mode of
DC /
MAINS
BATTERY
OUTPUT the system is shown on the display.
VOLTAGE VOLTAGE
VOLTAGE

4 5 6 To get information or to program the system different

MAINS BATTERY OUTPUT
CURRENT CURRENT CURRENT «stacks» have to be entered by means of the foil key
board. Normally the display will switch back
1 2
INVERTER
3
OUTPUT automatically to show the current operational mode if
CURRENT FREQUENCY the foil key board has not been activated within 30

C secs or when has been pushed.

If however, a change in the operational mode occurs the display immediately switches over to show
the new operational mode.

In this case the entries have to be repeated by means of the foil key board for the system
programming or reading of information.

The following is a description of information which can be shown on the display, as well as
instructions to the programming/setting up, which can be performed by the user.

2. CHANGE OF OPERATIONAL PARAMETERS

On the display the following operational parameters can be programmed by the user — USER
STACK:
‰ Second Language
‰ Autostart
‰ Bypass operation
‰ Boost charge
‰ Autoboost charge
‰ Battery capacity test
‰ Battery monitor test
(only shown if the option «Advanced battery monitor» is installed)
‰ Battery monitor reset
(only shown if the option «Advanced battery monitor» is installed)
‰ Adaptive slewrate
‰ Enter new date
‰ Enter new time

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 DISPLAY & PARAMETER SETTINGS

To enter the «operational parameter» stack push and step inside the stack with the cursor

key or .

SECOND LANGUAGE
It is possible to choose between 2 languages: GB + CZ / DE / DK / ES / FI / FR / HU / IT / NL / NO
/ PL / PT / RU / SE / SK, or DE + RU. One of the languages will always be English (exception:
German + Russian), the other one can be chosen by the customer when ordering the system. The

optional language is chosen by pushing and step inside the stack with the cursor key

or until: is shown on the display. The second language

is chosen by pushing for «ON». The display will now show: . To

return to English language on the display push for «Second language OFF».

AUTOSTART

To program the system for autostart, push and step inside the stack with the cursor key

or until: is shown on the display. Autostart is chosen by

pushing for «ON», and rejected by pushing for «OFF».

If Autostart is chosen the system will restart automatically at mains return, e.g. if the system has
switched off due to low battery voltage after battery operation during a mains failure.

BYPASS OPERATION

To switch the system to bypass operation push and step inside the stack with the cursor

key or until: is shown on the display.

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 DISPLAY & PARAMETER SETTINGS

Bypass operation is chosen by pushing for «ON», the system then switches to bypass if the

bypass mains is within the tolerance range. The display then shows: .

The load is now supplied from the bypass mains via the static switch EN. The bypass mains voltage
and the output voltage are still shown.

The system can be switched back to normal operation by pushing to set bypass operation

«OFF».

The load transfer from normal to bypass operation and vice versa takes place without any
interruption.

BOOST CHARGE

To program the system for boost charge, push and step inside the stack with the cursor key

or until: is shown on the display.

Boost charge is chosen by pushing for «ON», and rejected by pushing for «OFF».

When boost charge is selected the system will only stay in the boost charge operational mode for
the time which has been preprogrammed by the factory. Boost charged is programmable between 0
and 24 hours for any change contact our works.

AUTO BOOST CHARGE

To program the system for auto boost charge, push and step inside the stack with the

cursor key or until: is shown on the display. Auto boost

charge is chosen by pushing for «ON», and rejected by pushing for «OFF».

When Autoboost is selected the system will automatically switch over to boost charge operation if
the battery has been discharged. The systems stays in boost charge operation for the time which
has been preprogrammed by the factory. This time is the time while the charger is outside the
battery current limitation. Boost charged is programmable between 0 and 24 hours for any
change contact our works.

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 DISPLAY & PARAMETER SETTINGS
BATTERY CAPACITY TEST

For testing the battery capacity from the foil key board proceed as follows: push and step

inside the stack with the cursor key or until: is shown on

the display, where «xxx» is the back-up time of the last test — if not performed before or if the test

has been aborted, «???» is shown. Push to abort or to continue. The display

shows: , where «time > …min.» is only shown if option «Advanced

battery monitor» is installed, if not: is shown. Wait until the display shows:

and a short alarm has been activated. Push and until the display

shows , where «xxx» is the actual back-up time in minutes.

Push or wait 30secs until the display shows: .

Please note that after a battery capacity test it will take about 8...24 hours (depending on the battery
type) before the battery is recharged and the full back-up time is available again.

BATTERY MONITOR TEST

only shown if option «Advanced battery monitor» is installed.

To perform the battery monitor test push and step inside the stack with the cursor key

or until: is shown on the display. Battery monitor test

can be chosen by pushing for «ON», and rejected pushing for «OFF».

This function checks the battery condition by switching off the rectifier and let running the inverter in
battery operation until 25% of the battery capacity are used up.

The rectifier will automatically switch on again after the test is finalized or if a fault in the battery has
been detected no loss of the output voltage.

If the battery condition is within the tolerance range no alarm is shown on the display.

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 DISPLAY & PARAMETER SETTINGS
If the battery capacity is reduced, one of the following two alarms is shown on the display:

«Battery monitor warning» i.e. the battery capacity is reduced

«Battery monitor alarm» i.e. no battery capacity

FOR REDUNDANT/PARALLEL CONNECTED SYSTEMS:

Each unit in the system has to have its own battery. The battery monitor cannot be installed in
systems with a common battery.

BATTERY MONITOR RESET

only shown if option «Advanced battery monitor» is installed

To reset the battery monitor push and step inside the stack with the cursor key or

until: is shown on the display. To reset the battery monitor

alarms push .

ADAPTIVE SLEWRATE

To program the system for adaptive slewrate, push and step inside the stack with the

cursor

keys or until: is shown on the display. Adaptive slewrate

is chosen by pushing for «ON», and rejected by pushing for «OFF».

If adaptive slewrate mode is chosen the system will automatically select its lowest slewrate with
which it can synchronize to the mains. In the case of many mains variations the system
automatically select the maximum allowable slewrate to ensure that the system remains
synchronous to the mains.

ENTER NEW DATE

To set the current date in the system, push and step inside the stack with the cursor key

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 DISPLAY & PARAMETER SETTINGS

or until the display shows: . Thereafter push (for e.g.

10th August 2004): and for confirming.

ENTER NEW TIME

To set the current time in the system, push and step inside the stack with the cursor key

or until the display shows: . Thereafter push (for e.g. 11h

47min 00secs): and for confirming.

Remember when entering the seconds, the clock is only activated when the confirmation

button has been pushed.

3. MEASUREMENTS ON THE DISPLAY

Measurements can be shown on the display by pushing one or two push-buttons simultaneously.
(All the following figures in the display are examples only).

‘ In the case of single phase UPS systems only the value on the right-hand side
of the window is indicated.

Push: the Display shows:

.............. ......Mains voltage shows 3x 385 VAC

.............. ......Mains current shows 3x 72 AAC

.............. ......DC/Battery voltage shows 410 VDC

Battery current shows 10 ADC Charge current

.............. ...... -10 ADC Discharge current

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 DISPLAY & PARAMETER SETTINGS
Push: the Display shows:

.............. ......Inverter current shows 3x 12 AAC ‘

.............. ......Output current shows 3x 15 AAC ‘

.............. ......Output frequency shows 50 Hz

.............. ......Output voltage shows 3x 380 VAC ‘

......Bypass mains voltage shows 3x 385 VAC ‘

......Output peak current shows 3x 19 AAC ‘

......Total DC current shows 10 ADC

......Battery temperature is 25 °C (optional)

.............. ......shows Date (YY.MM.DD) / Time (HH.MM.SS)

To return to normal status indication wait 30secs or push: . The display shows the current

operational mode.

4. ALARMS ON THE DISPLAY

If there are one or more alarms in the system the red «Common Alarm LED» (placed above the foil
key board) is ON, indicating that this (these) alarm(s) can be found in the alarm stack. The alarm
LED is ON as long as an alarm is present in the system.

The acoustic alarm is also activated, but only for 30 seconds. If the alarm disappears in less than 30
seconds the acoustic alarm will stop. If two or more alarms overlap each other, the acoustic alarm
will be activated for further 30 seconds with effect from the arise of the last alarm.

The alarm LED indicates that there is an alarm in the «alarm» stack. The stack contains those
alarms, which at the time in question exist. The alarms are placed in the stack in the same
succession as they arose, indicating the last alarm at first.

To read alarms in the «alarm» stack push and move inside the stack with the cursor key

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 DISPLAY & PARAMETER SETTINGS

or . The last text in the stack is «no (further) alarms».

THE FOLLOWING ALARMS ARE POSSIBLE:

0. OFF button pushed
1. ON button pushed
2. RAM1 checksum error
3. RAM1 write error
4. System set in manual BYPASS
5. TSM 1 temp warning
6. TSM 1 temp shutdown
7. TSM 2 temp warning
8. TSM 2 temp shutdown
9. TSM 3 temp warning
10. TSM 3 temp shutdown
11. Battery monitor alarm
12. CB03 current warning
13. No parallel communication
14. Battery monitor warning
15. Battery MCB OFF
16. Bypass freq out of tolerance
17. Bypass inst out of tolerance
18. Bypass is out of tolerance
19. Internal serial error
20. Charger 0° temp warning
21. Charger 0° temp shutdown
22. Charger 30° temp warning
23. Charger 30° temp shutdown
24. Current limiter active
25. OVERLOAD: load is > 100%
26. High DC warning
27. High DC shutdown
28. High output voltage
29. Spare
30. Spare
31. High temp Charger magnetic
32. High temp Invert. magnetic
33. High battery temperature
34. Inverter voltage error
35. Inverter fuse blown
36. Low DC warning
37. Low DC shutdown
38. DC current limit
39. Mains freq. out of tolerance
40. Spare
41. Mains is out of tolerance
42. Output freq. out of tolerance
43. Output inst. out of tolerance
44. Output is out of tolerance
45. Sytem locked BYPASS operation
46. Battery current limit (no common alarm)
47. Static switchEN Temp shutdown (SSW2 ENswitch temp shutdown)

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 DISPLAY & PARAMETER SETTINGS
48. Static switchEN temp warning (SSW2 ENswitch temp warning )
49. Static switchEA Temp shutdown SSW3 EAswitch temp shutdown)
50. Static switchEA temp warning (SSW3 EAswitch temp warning)
51. Synchronization error
52. System lock in oper. mode
53. CB03 current shutdown
54. Fan fault
55. Fault in int power supply
56. OFF prevents general shutdown
57. Aux 1 error
58. Calibration stack entered (no common alarm)
59. No Redundancy operation

The alarms are only present in the alarm stack as long as the red «Common Alarm LED» is on.

To leave the stack, wait 30secs or push: .

4.1 ALARM LOG

The «log alarm» section of the program is a stack, which contains the last 250 arisen events. In the
stack both alarms and changes in the operational mode are stored. The events are placed in the
stack in the same succession as they arose indicating the last event at first. All events are time
stamped.

To enter the «log alarm» stack push and simultaneously and move inside the

stack by means of the cursor key or until the desired event is shown. The last text

in the stack is «No (further) event».

A SET alarm is indicated with «:»

A RESET alarm is indicated with «|»
Example:
34: Inverter voltage error
34| Inverter voltage error

The system will log the alarms shown in the alarm stack and at the same time the following
changes in the operational modes:

60. MPU is reset

61. Standby
62. Normal operation
63. Battery operation
64. Bypass operation
65. Charger only
66. Economy operation
67. Hot standby
No (further) alarm

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 DISPLAY & PARAMETER SETTINGS
To check the time for the events go to the actual event by means of the cursor key as mentioned

before. At the actual event push and the time where the actual event happened will be

shown on the display with «year, month, day / hours, minutes, seconds».

To leave the log alarm stack wait 30 seconds or push: .

The log alarm stack can be cleared by keying in the password: 920701. Push simultaneously

and . The display will show: .

Key in the password 920701 and the alarm log will be cleared and the display will show:

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 OPERATING & INDICATING ELEMENTS
of
UPS SYSTEM, Type: PEW 1010-110/220-EAN-R

TABLE OF CONTENTS:
1. Front panel
2. Operation
3. Operating Status Indications
4. Alarm Indications
4.1 Alarm Indication Concept
4.2 Description of the Individual Alarms
4.3 Common Alarm
4.4 Potential-free Relay contacts
5. Analogous Instruments / Switches
6. External Connection P.C.Board

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FRONT PANEL (Control- and Monitoring Board)

4A-1120082001/20GB Rev: 1 Page: 2 / 9

 OPERATING & INDICATING ELEMENTS

1. FRONT PANEL (CONTROL AND MONITORING BOARD)

see page 2

The Front panel (Control and Monitoring board) is divided up in the following functional sections:

· Display unit see Description 7RA9076GB

· Operation Section 2
· Operating status indications Section 3
· Alarm indications Section 4

Depending upon the system configuration, the switches mentioned in this

description can be circuit breakers, switch-disconnectors (fuse switch-
disconnectors) and the designation can be made according to customer's request
see «Single line diagram».

2. OPERATION

Pos. Designation Explanation

S1 SYSTEM ON Push-button for turning on the entire system.

S2 OFF Push-button for turning off the entire system. For this
function the push-button «OFF» (S2) must be pressed
at the same time as push-button «SYSTEM ON» (S1).

With this action the system is shut-down

no output voltage.

S3 LAMP TEST The push-button may be pressed at any time. It serves

for checking whether all indications of the «Operating
status indications» and «Alarm indications» function.
The potential-free alarm contacts are not energized.

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 OPERATING & INDICATING ELEMENTS

3. OPERATING STATUS INDICATIONS

Pos. Designation Explanation

1 RECT. MAINS O.K. The rectifier mains is present and within the specified tolerance range,
(green) for voltage and frequency.
For tolerances see «Technical Data».
2 RECT. OPERATION The rectifier is switched on. The firing pulses to the thyristors are
(green) enabled.
3 BOOST CHARGE The boost charge has been initiated manually or automatically.
(yellow)
4 BATT. OPERATION The battery is supplying the inverter with energy.
(green)
5 INV. OPERATION The inverter is switched on. The inverter control logic releases the
(green) control signals to the PM blocks. However, this is not a sign that the
inverter operates correctly.
6 SYNCHRONOUS Illuminates, if the inverter is synchronised to the bypass mains.
(yellow)
7 INV. VOLTAGE O.K. The inverter voltage is within the specified tolerance range.
(green) For tolerances see «Technical Data».
8 LOAD VIA EA The static switch EA is switched on. The inverter supplies the load via
(green) EA.
9 BYPASS MAINS O.K. The bypass mains is present and within the specified tolerance range,
(green) for voltage and frequency.
For tolerances see «Technical Data».
10 LOAD VIA EN The static switch EN is switched on. The bypass mains supplies the
(green) load via EN.

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 OPERATING & INDICATING ELEMENTS

Pos. Designation Explanation

11 MANUAL BYPASS The UPS system is switched to the bypass mains for test, repair or
(green) maintenance work. The manual bypass switch is in position
«BYPASS», or «TEST» (if option «Bypass with 3 switching positions»
installed).
12 Battery switch ON The battery switch Q004 is switched on.
(green)
13 Battery switch OFF The battery switch Q004 has tripped or is switched off.
(red)
14 Input switch ON The rectifier input switch Q001 is switched on.
(green)
15 Input switch OFF The rectifier input switch Q001 has tripped or is switched off.
(red)
16 Bypass switch ON The bypass input switch Q090 is switched on.
(green)
17 Bypass switch OFF The bypass input switch Q090 has tripped or is switched off.
(red)
18 Output switch ON The output switch Q100 is switched on.
(green)
19 Output switch OFF The output switch Q100 has tripped or is switched off.
(red)

4. ALARM INDICATIONS
4.1 ALARM INDICATION CONCEPT
The alarm indication concept enables a more precise fault diagnosis because of the distinction
between first alarm, further alarm, permanent fault and transient fault.

INDICATION CRITERIA:

a) 1st value indicator: The first arriving alarm is indicated as a «rapidly flashing» 1st
(rapidly flashing) value and will be memorized.

b) Further alarm: If further alarms follow, they will illuminate «slowly flashing».
(slowly flashing)
c) Permanent alarms: These are alarms already reset (1st value or further alarms)
(Steady indication) which are still present.

ALARM RESET:

Reset of the red alarm indications (Push-button C on the Display unit )

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 OPERATING & INDICATING ELEMENTS

Reset of internal horn (Push-button on the Display unit )

1st Reset: · Reset of external horn.

· 1st value always remains «rapidly flashing».
· If a fault is still present, the «slowly flashing» indication changes
to «steady indication».
· If a fault is no longer present, the «slowly flashing» indication
will extinguish.
If a fault with steady indication disappears, the indication
extinguishes
in the event of a new alarm: · The internal and external horn is activated.
· The alarm is indicated as «slowly flashing».
2nd Reset: · Reset of the 1st value alarms from «rapidly flashing» indication
to «steady indication», if the fault is still present.
· The «rapidly flashing» indication extinguishes, if the fault is no
longer present.
If a fault with steady indication disappears, the indication
extinguishes.
in the event of a new alarm: · The internal and external horn is activated and indicated as
«rapidly flashing», if no former fault is present.
· The internal and external horn is activated and indicated as
«slowly flashing», if former faults are still present.

4.2 DESCRIPTION OF THE INDIVIDUAL ALARMS

Designation Explanation
RECTIFIER MAINS FAULT The indication illuminates if one or more phases of the mains voltage as
(30 s) well as the frequency are out of tolerance.
For tolerances see «Technical Data».
RECTIFIER FAILURE The indication illuminates only, if all the following events occur
(5 s) simultaneously:
¨ the rectifier mains is ok,
¨ the rectifier is not operating in current limitation,
¨ and the rectifier voltage drops below the level «DC low - alarm». For
tolerances see «Technical Data»;
or in case of overtemperature on the rectifier power units.

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 OPERATING & INDICATING ELEMENTS

Designation Explanation
DC OUT OF TOLERANCE The inverter is shut-down, since the DC voltage is out of the tolerance
(5 s) range of «DC low - shut-down» or «DC high - shut-down».
For tolerances see «Technical Data».
BATTERY OPERATION The energy for the inverter is supplied from the battery.
(30 s)
BATTERY DISCHARGED The battery voltage is dropped below «DC low - alarm»
(5 s) For tolerances see «Technical Data».
BATT. DISCONNECTED The battery is disconnected from the system, i.e. the battery fuse or switch
(5 s) has released. If a battery switch is closed, this indicates whether the switch
has tripped or manually been disconnected.
EARTH FAULT DC The DC earth fault current for the battery positive (+) or negative (-) has
(5 s) exceeded the alarm level.
For tolerances see «Technical Data».
INVERTER FAULT The indication illuminates only, if all the following events occur
(5 s) simultaneously:
¨ inverter switched on
¨ inverter not overloaded
¨ inverter output voltage out of the tolerance range. For tolerances
see «Technical Data»;
or inverter switched off;
or in the case of overtemperature on the inverter power units.
OVERLOAD INV/BYPASS Overload at the inverter or bypass. (Overload = > 100% load).
(30 s)
INVERTER FUSE BLOWN One or more of the inverter fuses have blown or the inverter input switch
(5 s) (option) is open.

ASYNCHRONOUS The inverter is asynchronous to the bypass mains.

(30 s)
BYPASS MAINS FAULT The bypass mains voltage or the frequency, measured at the input of the
(30 s) static switch EN, is out of tolerance
For tolerances see «Technical Data».
MANUAL BYPASS ON The manual bypass switch is in position «BYPASS». If a switch with 3
(5 s) switching positions is equipped, in position «TEST» or «BYPASS».

EN INHIBITED The mains-side static switch EN is inhibited if:

(30 s) ¨ the bypass mains voltage is out of tolerance,
¨ the bypass mains frequency is out of tolerance, or
¨ overtemperature at the static switch EN
For tolerances see «Technical Data».
EA INHIBITED The inverter-side static switch EA is inhibited, if:
(5 s) ¨ the inverter voltage is out of tolerance, or
¨ overtemperature at the static switch EA
For tolerances see «Technical Data».

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 OPERATING & INDICATING ELEMENTS

Designation Explanation
OVERTEMPERATURE The following elements have a thermal monitoring:
(5 s) ¨ Rectifier bridge
¨ Rectifier transformer
¨ DC choke
¨ Power module
¨ Inverter transformer
¨ AC choke
¨ Static switch EN
¨ Static switch EA
FAN FAILURE One or more fans in the system have failed.
(30 s)
POWER SUPPLY FAULT One of the electronic supplies (+5V/±12V/+20V) is out of tolerance, or the
(5 s) feeding of one of the power supplies is not available (Rectifier / Bypass
mains or DC).
PARALLEL CABLE This alarm controls the connection of the two parallel cable between UPS1
INTERRUPTED and UPS2. If one cable is broken, then this alarm appears. But the parallel
systems are still normally acting. see also Description
(5 s)
7RA9034GB.
DISTRIBUTION BREAKER Overload on one of the feeders or short-circuit, or one of the output MCB’s
TRIPPED Q101...Q1xx has tripped or manually been opened.
(5 s)

4.3 COMMON ALARM

If one or more alarms are active in the system according to section 4 «Alarms in the display» of
the description 7RA9076GB «Display & Parameter settings» the red «Common alarm» LED,
located on the display unit just below the LC display and above the foil keypad illuminates, as well
as the «Common alarm relays» X001 and X002 on the external connection p.c.board drops out
after a pre-programmed delay time (factory set).

4.4 POTENTIAL-FREE RELAY CONTACTS

For customers’ own use up to 2x 16 alarms are available as potential-free contacts on a relay strip.
The explanations given in section 4.2 «Description to the individual alarms» and 4.3 «Common
alarm» are also valid for the alarms on the relay contacts. The contacts are activated
simultaneously with the respective indication in the alarm indication field see connection
diagram.

SPECIFICATION FOR RELAY

Description Minimum Maximum Note

Contact voltage AC 6 V AC 250 V AC 50 / 60 Hz
50 / 60 Hz
Contact current AC 50 mA AC 8 A AC
resistive load
Contact voltage DC 6 V DC 250 V DC 6 V DC

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 OPERATING & INDICATING ELEMENTS

Description Minimum Maximum Note

Contact current DC 50 mA DC 0,3 A DC 8 A DC

5. ANALOGOUS INSTRUMENTS / SWITCHES

not used in this system

6. EXTERNAL CONNECTION P.C.BOARD

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 COMMUNICATION INTERFACE
to
UPS SYSTEM, Type: PEW / PDW

TABLE OF CONTENTS:
1. General
2. Connections / Facilities

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 COMMUNICATION INTERFACE

1. GENERAL
The communication interface - having 3 ports - is used when an interaction between UPS and e.g. a
computer system has to be established. The main purpose is to ensure a controlled shut-down of
the computer in case of failures in the mains power supply.

The following ports are available on the Communication Interface:

S232: J1 & J2
These interfaces consist of a galvanic isolation, which is typical for a communication over longer
distances.

Informations about the system condition and typical measured values are available on these serial
interfaces for further informations a protocol can be provided on request.

2. CONNECTIONS / FACILITIES

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 USER MANUAL — MODBUS CONVERTER
(MOD-LINK) to
UNINTERRUPTIBLE POWER SUPPLY,
Type: PEW/PDW & WEW/WDW

TABLE OF CONTENTS:
1. INTRODUCTION

2. CONFIGURING MODBUS CONVERTER

2.1 Switch Block 1 — Baud Rate, Parity settings, MODBUS mode, 2/4 wire configuration, etc.
2.2 Switch Block 2 — ID Address configuration and protocol version
2.3 Switch Block 3 — Serial RS485 output termination
2.4 J6 — RS232 Port Pinout

3. MODBUS ADDRESSING INFORMATION

3.1 Function call 01: Read Coils Registers Status Table
3.2 Function call 03: Read Holding Registers Table

4. PHYSICAL INTERFACES
4.1 Dimensions of PCB board
4.2 J1 — RS485
4.3 J2 — Digital Inputs
4.4 J3 — Analogue Inputs
4.5 J4 — Power
4.6 J5 — RS232 (UPS)
4.7 LED indications
4.8 SW4 — Reset Switch

5. PCB LAYOUT

00-02-01 mp 01-05-20 mp 04-10-21 mp 05-02-01 mp 07-03-13 mp 09-11-02 mp 11-04-06 mp

00-02-01 GA 01-05-20 KPI 04-10-21 TVO 05-02-01 TVO 07-03-13 TVO 09-11-02 TVO 11-04-06 TVO
00-02-01 01-05-20 04-10-21 05-02-01 07-03-13 09-11-02 11-04-06
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 USER MANUAL — MODBUS CONVERTER (MOD-LINK)

1. INTRODUCTION
MOD-LINK is a device used to convert the GUTOR Communication Protocol on RS232 to the
MODBUS Protocol on RS485, with the addition of a number of other inputs outlined below.

The unit has the following inputs: 8 x Digital Inputs

2 x Analogue Inputs
1 x RS232 input supporting 2 types of Gutor UPS (SDC + XXW)

The unit has the following output: 1 x RS485 interface. This connects to a 2 wire or 4 wire RS485
MODBUS protocol network.

The actual firmware version of the MOD-LINK is V1.1.5.

2. CONFIGURING MODBUS CONVERTER

There are 3 configuration dip switch blocks on the MOD-LINK unit. The switch blocks are used to
configure various physical interface settings, the ID address of the unit and the termination type.

The exact configurations based on the various dip switch settings are shown below. The dip
switch positions ON and OFF are marked on the switch blocks on the MOD-LINK unit.

Changes to these settings only take effect after a power

down/restore.

2.1 SWITCH BLOCK 1 (SW1)

This switch block is used to set the Baud rate, Parity settings, MODBUS serial transmission mode,
physical RS485 connection type (2 wire or 4 wire connection) and UPS type being monitored.

a.) Dip switches 1, 2 and 3 are used to configure the baud rate of the unit in the following
combinations:

Switch combination Baud rate Dip Switch 1 Dip Switch 2 Dip Switch 3
0 .................................. 300................. OFF ....................OFF .................... OFF
1 .................................. 600 ................ ON ......................OFF .................... OFF
2 ................................ 1200 ................ OFF ....................ON ...................... OFF
3 ................................ 2400 ................ ON ......................ON ...................... OFF
4 ................................ 4800 ................ OFF ....................OFF .................... ON
5 ................................ 9600 ................ ON ......................OFF .................... ON
6 .............................. 19200 ................ OFF ....................ON ...................... ON
7 .............................. 38400 ................ ON ......................ON ...................... ON

The default baud rate is 9600 bps, means dip switches 1 and 3 are ON, and dip switch 2 is OFF.

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 USER MANUAL — MODBUS CONVERTER (MOD-LINK)
b.) Dip Switch 4: Used to set the Parity mode (ON = Enable, OFF = Disable). Default setting is
OFF.
c.) Dip Switch 5: Used to set the Parity state (ON = Odd, OFF = Even). Default setting is OFF.
d.) Dip Switch 6: Used to set the MODBUS Serial Transmission Mode (ON = ASCII, OFF = RTU).
Default setting is OFF.
e.) Dip Switch 7: Used to set the Physical RS485 connection type (ON = Four wire, OFF = Two
wire). Default setting is ON.
f.) Dip Switch 8: Used to set the UPS Type, (ON = SDC, OFF = XXW). Note: The UPS type
XXW includes all AC UPS types PEW, PDW, WEW and WDW. Default setting
is OFF.

2.2 SWITCH BLOCK 2 (SW2)

This switch block is used to configure the unit’s ID address and the GUTOR Communication
Protocol version being monitored.

a.) The ID address will be configured with the dip switches 1-7 as follows:

The ID address range is 1-127. Address 0 is for factory purposes and shall not be used. The
default address is 1, means dip switch 1 is set to ON, and dip switches 2-7 are set to OFF.

0 is used for factory purposes and shall not be used.

b.) The GUTOR Communication Protocol version being monitored on the primary input side is
set with dip switch 8. The default GUTOR Communication Protocol version setting is V.08,
means dip switch 8 is set to ON. For GUTOR Communication Protocol version setting V.05,
means setting OFF, please first consult GUTOR.

2.3 SWITCH BLOCK 3 (SW3)

This switch block is used to configure the termination settings of the serial RS485 output interface:

None — All dip switches OFF

2 Wire — Dip switches 1 and 2 ON
Dip switches 3 and 4 OFF
4 Wire — All dip switches ON

The default setting for termination is 4 Wire, means all 4 dip switches are set to ON.

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 USER MANUAL — MODBUS CONVERTER (MOD-LINK)
2.4 J6 — RS232 PORT PINOUT
Configures the TX/RX pinout of the primary input RS232 port.

J6 J6

3 = RX 2 = RX
2 = TX 3 = TX

The default setting is 2 = RX and 3 = TX. This setting must not be changed.

3. MODBUS ADDRESSING INFORMATION

This section outlines the addressing structure used to convert the GUTOR protocol information
(ref. GUTOR protocol spec. No. E000035) to the MODBUS protocol (ref. PI-MBUS-300). The
following tables are showing, which information can be reached at which address.

3.1 FUNCTION CALL 01: READ COIL REGISTERS STATUS TABLE

There are 71 Read Coil Registers, which can be accessed. The data type for all 71 Read Coil
Registers is boolean. The details about the registers are shown in the table below:

Coil Register Format Parameter Notes

UPS will transfer to bypass if mains/bypass is within limits. If
00001 B Output voltage out of range mains/bypass voltage is out of range UPS will shut down after
timeout of undervoltage timer.
00002 B Battery operation UPS is running on battery until Battery voltage low is reached
UPS is operating on bypass, either chosen by user (where
00003 B Bypass operation
applicable) or because of an alarm condition.
Battery voltage low (Low
00004 B Indicates battery depleted and UPS will shut down.
DC shutdown)
Battery voltage high (High UPS will at first transfer to battery and if battery voltage high
00005 B
DC shutdown) condition persist, UPS will transfer to bypass operation.
Common alarm bit for all alarms in UPS. If cleared consider
00006 B Common fault
as "UPS OK" condition.
UPS is overloaded. If condition persists for longer period of
00007 B Output current > 100%
time UPS will either transfer to bypass or shut down.
Either mains or bypass static switch has temperature alarm.
00008 B Static Switch temp. > 100°C
UPS will switch operating mode accordingly.
The UPS is turned on by user. Status information bit set for
00009 B System pushed on all operating modes and cleared only when UPS is turned off
again.
Status information bit set when inverter is off or operating in
00010 B Inverter off
bypass and cleared when in normal or battery operation.
UPS inverter output is not synchronized to bypass input
00011 B System not synchronized
supply.
Battery charge current limit Status bit that the battery charge current is being limited by
00012 B
(no common alarm) the UPS. This alarm will not trigger a common alarm.
00013 B Turn beeper on pulse Flag set for one second every time a new error is set.
00014 B Reserved

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 USER MANUAL — MODBUS CONVERTER (MOD-LINK)
Coil Register Format Parameter Notes
00015 B Reserved
"Battery monitor test" or "Battery capacity test" is active
00016 B Battery test active
running.
00017 B Reserved
UPS switches operating mode according to actual system to
Mains transformer protect transformer from overheating. Can be either battery
00018 B
overheated operation, bypass operation or shut down. Shut down actions
is delayed 10 minutes from arising alarm.
00019 B Reserved
UPS will turn off inverter with overheat alarm and switch
00020 B Inverter overheated
operating mode accordingly, battery or bypass operation.
Battery voltage low warning Warning signal that shut down is imminent when running in
00021 B
(Low DC warning) battery operation.
00022 B Reserved
Inverter current > 100%,
00023 B Inverter is being overloaded. UPS will current limit.
Current limiter active
UPS is excessively overloaded. UPS will transfer to bypass or
00024 B Output current > 150%
shut down.
In normal or battery operation no change in operating mode
00025 B Bypass voltage out of range on this alarm. In bypass operation however UPS will shut
down.
00026 B Mains voltage out of range UPS will transfer to battery operation
00027 B Digital input 1 Open = 1
00028 B Digital input 2 Open = 1
00029 B Digital input 3 Open = 1
00030 B Digital input 4 Open = 1
00031 B Digital input 5 Open = 1
00032 B Digital input 6 Open = 1
00033 B Digital input 7 Open = 1
00034 B Digital input 8 Open = 1
00035 B Inverter fuse blown The inverter fuse has blown.
00036 B Reserved
Aux 1 Error alarm, based on alarms coming from Signalling
00037 B Aux 1 Error
controller A072.
00038 B Fan Fault One of the internal system fans has a fault.
Battery voltage high warning
00039 B Indicates battery voltage is too high.
(High DC warning)
00040 B Inverter Voltage Error The inverter voltage is out of range.
00041 B Reserved
00042 B MPU is reset The internal MPU on controller A070 is reset.
00043 B Fault in int. power supply One of the two internal power supplies has a fault.
00044 B Reserved
00045 B Normal Operation The system is operating in Normal Operation.
00046 B Charger Only The system is operating in Charger Only mode.
00047 B Economy Operation The system is operating in Economy Operation.
00048 B High temp charger magnetic The temperature on the charger magnetics is too high.
00049 B High battery temperature The temperature on the battery is too high.
00050 B Battery monitor warning Conclusion of battery monitor test.
00051 B Battery monitor alarm Conclusion of battery monitor test.

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 USER MANUAL — MODBUS CONVERTER (MOD-LINK)
Coil Register Format Parameter Notes
System locked in operation The system is locked in any operation mode. Result of too
00052 B
mode often changing operation mode within a certain time period.
00053 B Fatal error RAM1 data The internal RAM1 memory has a fatal data error.
Calibration stack entered The password protected calibration stack was entered. This
00054 B
(no common alarm) alarm will not trigger a common alarm.
TSM 1/2/3 temperature One of the system inverter power modules has a temperature
00055 B
shutdown shutdown signal pending.
Charger 0°/30° temperature One of the system Charger modules has a temperature
00056 B
warning warning signal pending.
Charger 0°/30° temperature One of the system Charger modules has a temperature
00057 B
shutdown shutdown signal pending.
00058 B High output voltage The system output voltage is too high
Static switch temperature > One of the system static switch modules (EA or EN) has a
00059 B
90°C (EA, EN warning) temperature warning signal pending.
The system charger is operating in total DC current limit
00060 B Total DC current limit
mode.
Low current failure in the AC The current in the AC capacitors is below the low warning
00061 B
capacitors limit value.
00062 B Hot Standby The system is operating in Hot Standby mode.
00063 B No redundancy operation The system is not operating in redundant operation.
An internal serial error within the systems control electronic
00064 B Internal serial error
has occurred.
Low current shutdown in the The current in the AC capacitors is below the low shutdown
00065 B
AC capacitors limit value.
00066 B Mains out of tolerance The rectifier mains is out of tolerance.
00067 B Charger on The system charger is running.
The system charger is operating in total DC current limit
00068 B Total DC current limit
mode.
Charger temperature too One of the system Charger modules has a temperature
00069 B
high warning signal pending.
Charger magnetics
00070 B The temperature on the charger magnetics is too high.
temperature too high
00071 B UPS Comms fail RS232 not connected.

GENERAL EXPLANATION:
Coil Register: Number of the Read Coil Register on function call 01. Note that a value of 1 in the
Read Coil Registers means that the individual status or alarm mentioned in the
column Parameter is active.
Format: Data type format B means Boolean.
Parameter: Boolean name/source. Records marked "Reserved" are always filled with 0.
Notes: Some additional information about the individual parameter.

3.2 FUNCTION CALL 03: READ HOLDING REGISTERS TABLE

There are 47 Read Holding Registers, which can be accessed. The data type for all 47 Read
Holding Registers is 16-Bit unsigned integer. The details about the registers are shown in the
table below:

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 USER MANUAL — MODBUS CONVERTER (MOD-LINK)
Holding Format Parameter Unit of Notes
Register measure
Present output voltage in RMS volt. Phase
40001 FFFF Output Voltage L1 Volt
L1 to Phase L2.
Present output voltage in RMS volt. Phase
40002 FFFF Output Voltage L2 Volt
L2 to Phase L3.
Present output voltage in RMS volt. Phase
40003 FFFF Output Voltage L3 Volt
L3 to Phase L1.
Present input voltage in RMS volt. Phase
40004 FFFF Mains voltage L1 Volt
L1 to Phase L2.
Present input voltage in RMS volt. Phase
40005 FFFF Mains voltage L2 Volt
L2 to Phase L3.
Present input voltage in RMS volt. Phase
40006 FFFF Mains voltage L3 Volt
L3 to Phase L1.
Present bypass voltage in RMS volt.
40007 FFFF Bypass voltage L1 Volt
Phase L1 to Phase L2.
Present bypass voltage in RMS volt.
40008 FFFF Bypass voltage L2 Volt
Phase L2 to Phase L3.
Present bypass voltage in RMS volt.
40009 FFFF Bypass voltage L3 Volt
Phase L3 to Phase L1.
40010 FFFF Mains current L1 Ampere Present input current in RMS ampere.
40011 FFFF Mains current L2 Ampere Present input current in RMS ampere.
40012 FFFF Mains current L3 Ampere Present input current in RMS ampere.
40013 FFFF Output current L1 Ampere Present output current in RMS ampere.
40014 FFFF Output current L2 Ampere Present output current in RMS ampere.
40015 FFFF Output current L3 Ampere Present output current in RMS ampere.
Present output peak current in RMS
40016 FFFF Output peak current L1 Ampere
ampere.
Present output peak current in RMS
40017 FFFF Output peak current L2 Ampere
ampere.
Present output peak current in RMS
40018 FFFF Output peak current L3 Ampere
ampere.
40019 FFFF Total DC current Ampere Present total DC current in RMS ampere.
40020 FFFF Battery current Ampere Present battery current in RMS ampere.
40021 FFFF Reserved N/A
Value reflects the actual operation mode of
the system acc. the following scheme:
1 = Standby.
2 = Charger Only.
3 = Normal operation.
40022 FFFF Operation mode N/A
4 = Battery operation.
5 = Bypass operation.
6 = Hot standby.
7 = Economy operation.
8 = Battery test active.
Value reflects the actual setting of the
system type, e.g. inverter only (WXW) or
UPS (PXW), parallel or economy type:
40023 FFFF System type N/A 1 = UPS / single.
3 = UPS / parallel.
5 = UPS / economy.
7 = UPS / parallel / economy.

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 USER MANUAL — MODBUS CONVERTER (MOD-LINK)
Holding Format Parameter Unit of Notes
Register measure
8 = WXW / single.
10 = WXW / parallel.
12 = WXW economy / single.
14 = WXW economy / parallel.
40024 FFFF Reserved N/A
40025 FFFF Reserved N/A
40026 FFFF Reserved N/A
40027 FFFF Reserved N/A
40028 FFFF Reserved N/A
40029 FFFF Battery voltage Volt Present battery voltage in RMS volt.
40030 FFFF Reserved N/A
40031 FFFF Active systems N/A 1 = single / 2 = parallel.
40032 FFFF Reserved N/A
40033 FFFF Reserved N/A
40034 FFFF Reserved N/A
Temperature sensor is an option; shows
Degree Celsius
Fahrenheit or Celsius value depending on
40035 FFFF Battery temperature or Degree
UPS firmware setting. If not mounted this
Fahrenheit
field will show a value of around 226!
40036 FFFF Reserved N/A
40037 FFFF Reserved N/A
40038 FFFF Frequency Hertz Present output frequency in Hertz.
40039 FFFF Reserved N/A
Percent of UPS output power capacity
40040 FFFF System load in percent (%) Percent
presently used.
If the Battery monitor option is installed on
the system, this value will be the calculated
40041 FFFF Battery time left (minutes) Minutes
value from the battery monitor. If not
installed, it will show a fixed value of 9999.
40042 FFFF Reserved N/A
40043 FFFF Analogue input 1 N/A 4mA .. 20mA => 0000 .. 03FF.
40044 FFFF Analogue input 2 N/A 4mA .. 20mA => 0000 .. 03FF.
40045 FFFF Firmware version, first digit N/A First digit of MOD-LINK firmware version.
Second digit of MOD-LINK firmware
40046 FFFF Firmware version, second digit N/A
version.
40047 FFFF Firmware version, third digit N/A Third digit of MOD-LINK firmware version.

GENERAL EXPLANATION:
Holding Register: Number of the Read Holding Register on function call 03.
Format: Data type format is unsigned integer. FFFF means hexadecimal data format
value of 4 digits. This corresponds to an absolute range of decimal 0 – 65535.
Parameter: Measurement name/source. Records marked "Reserved" are always filled with
value 0000 hex (0 decimal).

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 USER MANUAL — MODBUS CONVERTER (MOD-LINK)
Unit of measure: The unit of measure in which the respective analog value is measured.
Note: For some holding registers, no unit of measure is given, since the values
in these holding registers are given in the column Notes (e.g. holding register
40022, Operation mode).
Notes: Some additional information about the individual parameter.

4. PHYSICAL INTERFACES
This section gives some more detailed information about the physical connections to the MOD-
LINK unit, along with information about LED displays on the unit.

4.1 DIMENSIONS OF PCB BOARD

Length 225 mm
Width 90 mm

4.2 J1 — RS485
Pin 1 2&4B = RX-
Pin 2 2&4A = RX+
Pin 3 4 B TX = TX-
Pin 4 4 A TX = TX+
Pin 5 GND = GND

4.3 J2 — DIGITAL INPUTS

Internal Pull-ups to +5V
Switching at 2.5V

Pin 1 Digital 8
Pin 2 Digital 7
Pin 3 Digital 6
Pin 4 Digital 5
Pin 5 GND
Pin 6 Digital 4
Pin 7 Digital 3
Pin 8 Digital 2
Pin 9 Digital 1
Pin 10 GND

4.4 J3 — ANALOGUE INPUTS

4 - 20mA into 75 ohms
Giving an output of 0 - 1023 (0-3FF)

Pin 1 Analogue 2
Pin 2 GND
Pin 3 Analogue 1
Pin 4 GND

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 USER MANUAL — MODBUS CONVERTER (MOD-LINK)
4.5 J4 — POWER
Pin 1 0V (GND)
Pin 2 +5V (+/-5% tolerance)
Note: The current consumption of the MOD-LINK is 500mA.

4.6 J5 — RS232 (UPS)

9 way Male ‘D’ connector

Pin 2 TxD (or RxD depending on J6 setting)

Pin 3 RxD (or TxD depending on J6 setting)
Pin 5 GND

All other pins are unused.

4.7 LED INDICATIONS

Power (Green) -> If LED is on, then power is on.
RS485 channel (Yellow) -> If LED is on, then RS485 channel is active.
RS232 channel (Yellow) -> If LED is on, then RS232 channel is active.
Fault (Red) -> If LED is on, then an internal fault is pending.

4.8 SW4 — RESET SWITCH

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 USER MANUAL — MODBUS CONVERTER (MOD-LINK)

5. PCB LAYOUT

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