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DISSERTATION
ON
“STUDY OF SUPPLY CHAIN IN PETROLEUM AND OIL INDUTRY ”
DR.PADMAKAR SAHARE
SUBMITTED BY
PUSHPRAJ SHINDE
MITU21MSCM0005
2021-2023
SUBMITTED TO
1
DECLARATION
Date:
2
ACKNOWLEDGEMENT
Date:
3
CHAPTER-1
INTRODUCTION
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INTRODUCTION
At the time of Independence, India’s domestic oil production was just 250,000
tons per annum. Under its Industrial Policy Resolution Act of 1954, the
Government announced that petroleum would be considered as a core sector
in the country. The Geological Survey of India carried out extensive
reconnaissance surveys and mappings, to locate structures suitable for
exploration of oil and gas. However, petroleum exploration in the country
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received the real thrust only after the setting up of Oil and Natural Gas
Commission (ONGC) in 1955. Several foreign companies have entered the
Indian E&P scene since the early fifties. These included Indo Stanvac Project, a
joint venture between the Government of India and Standard Vacuum Oil
Company for West Bengal onland. In the early seventies, Carlsbons Natomas
stepped in for Bengal offshore, Assamerc for Cauvery basin on the east coast of
India and Reading and Bates, for Kutch on the west coast of India. Later
entrants inlclude Shell, for Kerala offshore and Chevronn-Texaco, in Krishna -
Godavari offshore. The first oil and gas pool was discovered in Jwalamukhi
(Punjab) and Cambay (Gujarat) in 1958. The two public sector companies,
ONGC and OIL, discovered over 260 oil and gas fields located in Assam, Bombay
Offshore Cambay, Cauvery, Krishna-Godavari, Tripura-Cachar and West
Rajasthan basins. The discovery of the vast Bombay High field in 1974, in the
west coast offshore was the most significant event in India’s upstream
petroleum sector1.
In 1991, The Government of India, further liberalized the Petroleum
Exploitation and Exploration Policy, and invited private companies, both
foreign and Indian, to participate in the exploration of oil and gas. Under the
Petroleum Sector Reforms (PSR), several rounds of exploration bidding were
announced between 1991 and 1994. For the first time Indian companies with or
without previous experience in E&P activities were permitted to bid. The
Government then announced the Joint Venture Exploration Program, in 1995.
The exploration blocks were located in those areas for which the Petroleum
Exploration License was with the National Oil Companies (NOCs) and these
companies were required to have a 25-40 per cent participating interest from
day one. The Government of India has signed Production Sharing Contracts
(PSCs) for 28 exploration blocks. Out of these, 10 blocks have been relinquished
surrendered. At present, 17 exploration blocks are under operation .
In India, 26 sedimentary basins are identified with potentials of oil, so far, only
20% of the total area has been well explored. The remaining areas need to be
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extensively explored with the best of technologies. To achieve this, The
Government of India Announced “New Exploration Licensing Policy”,
commonly known as NELP in 1997-98 union cabinet budget. New Exploration
Licensing Policy (NELP) was formulated by the Government of India, to provide
equal opportunities for all the investors, public and private, and providing
several concessions and incentives to companies in exploration and production
of hydrocarbons with Directorate General of Hydrocarbons (DGH) acting as a
nodal agency for its implementation.
Evolution of Oil :
The Chinese are recorded as having extracted oil from wells 800 feet deep
through bamboo pipes around 347. They used it to evaporate brine and make
salt. American Indians used to put it to medicinal uses. Persians,
Macedonians and Egyptians used tars to waterproof ships. Babylonians used
asphalt in the eighth century to construct the city’s walls, towers and roads.
But the easily available oil was not put to any mass use because the crude
itself was not a good fuel. It gave out much soot and smoke. A distillation
process using a retort was invented by Rhazes (Muhammad ibn Zakariya
Razi) in Persia in the 9th century. Liquid heated in it vaporized, passed
through a curved spout and condensed in another container. The process
could be used to make kerosene, but it was more often used to make alcohol
and essence of flowers for perfume. It was a batch process and it was not
equally efficient at distilling kerosene.
it cools. The column has trays at various heights with holes. As the vapor
cools, fractions with different boiling points liquefy, collect in the trays and
are drained off. Products with high boiling points rise to the top, while
products with low boiling points collect on lower trays. The principal
products, with their approximate boiling points, are petroleum gas (20ºC),
naphtha (40ºC), petrol (70ºC), kerosene and jet fuel (120ºC), diesel (200ºC),
lubricant (300ºC), and furnace oil (370ºC); solid petroleum coke collects at
the bottom after the liquid fractions are removed. The proportions in which
these products come out vary to an extent with the crude Oil. Crude Oil is
classified as light or heavy according to the proportion of light products. But
the balance of demand and supply for the products is such that the prices of
furnace oil are much lower than those of light products such as petrol,
kerosene and diesel oil. On completion of the refining process, several
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derivatives of the crude oil are available such as petrol, diesel, Kerosene,
Lube Oil, LPG, etc.
Refining process :
With the ever growing demand for petroleum products in India, the
Government owned and private Oil companies have made heavy investments
in the production of crude oil. According to the Ministry of Petroleum and
natural gas, India Produced 37.71 MMT of crude oil in the year 2010-11 which is
11.91% higher than that in 2009-10 when 33.69 MMT of crude oil was
produced in India.
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2003 660.03
2004 683.11
2005 664.66
2006 688.61
2007 697.53
2008 693.71
2009 680.43
2010 752.39
2011 782.34
Source: Index Mundi – India’s Crude Oil Production By Year
Link: http://indexmundi.com/energy.aspx?
country=in&product=oil&graph=production
India, Home to the world second largest population and with the recent rapid
economic growth, has became the world’s fourth largest consumer of crude oil
and petroleum products after the United States, China and Japan. India is
forecast to become the world’s third largest oil consumer by 2014.
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2006 2,690.90
2007 2,800.75
2008 2,907.65
2009 3,007.99
2010 3,116.22
2011 4,479.61
Source: Index Mundi – India’s Crude Oil Consumption By Year
Link: http://www.indexmundi.com/energy.aspx?
country=in&product=oil&graph=consumption
The combination of rising oil consumption and relatively flat production has
left India increasingly dependent on imports to meet its petroleum demand. In
2010, India was the world's fifth largest net importer of oil, importing more
than 2.2 million bbl/d, or about 70 percent of consumption. A majority of
India's crude oil imports come from the Middle East, with Saudi Arabia and Iran
supplying the largest shares.
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2004 1,911.98
2005 1,938.18
2006 2,156.00
2007 2,412.27
2008 2,556.69
2009 2,768.44
2010 3,057.63
Source: Index Mundi – India’s Crude Oil Production By Year
Link: http://indexmundi.com/energy.aspx?
country=in&product=oil&graph=imports
The Demand for Oil is on the higher side whereas the supply is not that
efficient, resulting in higher gap between demand and supply. This gap is met
only with the import of the oil. About 65 percent crude oil was imported from
Middle East countries like Saudi Arabia Iraq, Iran etc. About 22 percent crude
oil was imported from Africa and rest from rest of the countries Turkey,
Venezuela and Russia etc.
The reason for importing 65 percent crude oil from Middle East
countries is that distance from India to Middle East countries is comparatively
less leading to lesser cost of transportation.
The raw material needed by petroleum industry is crude oil. Crude oil is the
chemical formulation of Carbon and hydrogen atoms under the earth’s
crest (land and/or sea) formed during millions of years of evolution process.
The availability of crude oil is a naturally occurring phenomenon, limited to
certain regions, however its demand is across the globe. Hence, countries
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having large crude oil reservoirs have experienced sudden economic boom,
as is evident in Middle Eastern countries. This availability of crude oil to
certain region and its huge demand throughout the world makes the
effective supply chain management of this essential commodity the life line
of a modern world.
The Oil Industry functions in the same manner as other industries, i.e. raw
material is supplied to the company, which processes it to manufacture
goods that will be consumed by the end user. The Petroleum Industry Life
Cycle begins with the exploration of crude oil. Governments and Private
Petroleum companies across the world invest large sums of money in the
exploration of crude oil under the earth’s crust, be it land or sea. Not all
explorations lead to discovery of oil. But, whichever do, returns heavy
profits for its explorers. Once the crude oil reserve is located, the process of
extracting crude oils by setting up oil rigs begins. This crude oil is of very
limited use in its natural form. It is then transported to an oil refinery for
refining process. The phase of the oil life cycle is termed as “Upstream
Stream Supply”.
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petroleum industries is more discrete then the supply chain of other
industries, as it involves many independent operations starting from
exploration, trading and variable modes of transportation to the refinery.
Similar to upstream supply of crude oil, ships, pipelines, rail or road may
again be used to supply the finished product to the storage installations and
retail outlets. However, since, most of the Oil Refineries supply the
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petroleum products inland; the extent of usage of ships for transport is
lesser as compared to upstream supply. Also, the quantity of product
transported is much smaller in downstream, since the crude oil is refined to
providing several derivatives, each of which need to be transported
downstream individually. The amount of product varies depending upon
the type of consumer. We can broadly classify two type of consumer in
petroleum downstream.
A. Wholesale consumers
B. Retail Consumers
The major reasons for using ships are that they are low cost, efficient, and
extremely flexible. Each year, about 1.9 billion tons of petroleum is shipped
through maritime transport, which is roughly 62% of all the petroleum
produced. All ship trade routes do not use the same size ship. Each route
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usually has one size that clearly works out the economics best. The size is
selected on the basis of voyage length, port and canal constraints, and
volume. Crude oil exports from the Middle East are moved mainly by Very
Large Crude Carriers (VLCC's) typically carrying over 2 million barrels of oil
on every voyage. About half of the petroleum shipped is loaded in the
Middle East and then shipped to Japan, North America and Europe. Ships
bound to Japan use Strait of Malacca, while that to Europe or America uses
Cape of Good Hope or Suez Canal route depending the destination and the
size of ship.
Figure 1.3: Depicts the Major Sea Routes of Oil Trade
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pipelines during World War allowed the development of the vast pipeline
network that moves crude oil and product.
Some major regions covered by Oil and Gas Pipelines across the world are:
Objective of Study
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Supply Chain Management Practices of Petroleum Industries and its effect on the
Availability and Price of petroleum products.
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1: Efficient Supply Chain Management of Petroleum Industry will lead to
adequate availability of petroleum products.
2: Utilization of SCM Software will minimize the time and manpower
required for managing the information in Petroleum Industry
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Scope of the Study
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CHAPTER-2
LITERATURE REVIEW
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Literature Review
Literature review focuses on SCM & Pricing of Petroleum Products, Literature
Related to Supply Chain Management, Petroleum Industry in India, Pricing
Policies of Petroleum Products in India are presented. Other factors affecting the
SCM & Pricing of Petroleum Products Such As SCM Software, MIS, Geographical &
Political Challenges Related to Import of Crude Oil, etc are also presented.
Sunil Chopra & Peter Meindl Discusses in this book the strategic role of the
supply chain, key strategic drivers of supply chain performance and the tools
and techniques for supply chain analysis. The Authors identify inventory,
transportation, information, and facilities as the key drivers of supply chain
performance. This book then conveys how these drivers may be used on a
conceptual level during supply chain design, planning, and operation to
improve performance. For each driver of supply chain performance, the goal
is to provide practical managerial levers and concepts that may be used to
improve supply chain performance.
This book discusses implementing new supply chain projects using the official
techniques of The Supply Chain Council. It provides step-by-step guidelines
of the entire Supply Chain Operations Reference (SCOR) Model, showing how
to align workflow, define business opportunity, use metrics to determine
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success, and gain internal support. Besides the guideline on step-by-step
process for completing a successful project, it has a built-in timeline to assist
you in accurately projecting when a project will begin to reap the benefits of
reshaping your supply chain. Utilizing the process steps as outlined will result
in a project portfolio of recommended improvements which will be easy to
prioritize based on the rating system included in the process.
3. Janat Shah, (2009), Supply Chain Management: Text and Cases, Pearson
Education Publications, 1st Edition, ISBN-13: 9788131715178
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5. Vinod V. Sople, (2012), Supply Chain Management: Text and Cases,
Pearson Education Publications, ISBN-13: 9788131760994.
The book addresses the issues of Supply Chain Management in seven parts,
which deal with the basics of the supply chain, sub-systems of the supply
chain, tactical and operational decisions and strategic approach to the supply
chain, measurements, controls and sustainability practices. The author has
used diagrams and examples for better explanation of the concepts. A part
devoted to 15 comprehensive case studies is included of Indian companies
such as Ambuja Cement Ltd, United Art Logistics, Shri Mahila Griha Udyog
Lijjat Papad Cooperative Society, ITC Limited, Zapak Ltd, etc.
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7. Sonia Shah (2004), Crude: The Story of Oil, Seven Stories Press, ISBN-
10: 1583226257.
The Author Present unexpurgated story of oil, from the circumstances of its
birth millions of years ago to the spectacle of its rise as the indispensable
ingredient of modern life. It then brings forth the Geographical and political
challenges of Oil.
9. Ananth Iyer, Sridhar Seshadri & Roy Vasher, (2009), Toyota Supply
Chain Management: A Strategic Approach to Toyota's Renowned
System, McGraw Hill, ISBN-10: 0071615490.
‘The Toyota Production’ System is the benchmark used throughout the world
for “lean” thinking. The authors of the book, being industry insiders and
former Senior Executive of Toyota, describe in detail ‘Toyota’s Supply Chain’,
explaining the operations and the logic behind them. The Book help you
design and oversee significant improvements to your supply chain, including
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Sales planning, Production scheduling, Supplier Management, Logistics, Parts
ordering, Demand fulfillment. The authors pool their extensive and well-
rounded knowledge to provide “how-to” insights for applying the lessons of
Toyota in any industry. Using enables readers to create operational efficiency
by better connecting offices, plants, facilities, and vendors.
11. Shoshanah Cohen & Joseph Roussel, (2004), Strategic Supply Chain
Management, McGraw-Hill, ISBN-10: 0071432175, ISBN-13:
9780071432177.
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Provides Guidelines for assessing and improving a company's interaction
with its supply chain partners.
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CHAPTER-3
RESEARCH METHODOLOGY
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Research Methodology :
Collection of Data:
A. Primary Data
The Data is collected from Petroleum Industry Experts and People Involved
in Supply Chain of Petroleum Products through structured Questionnaire,
Telephonic Talks & Personal Visits.
B.Secondary Data
The Secondary Data is gathered from the following sources:
1. Books & Reports
2. Case Study Analysis
3. Journals, News Papers & Company’s official websites.
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Research Tools & Techniques used:
1.Percentage Analysis
2.Flow Charts
Sampling
The Sample contains 7 big & small petroleum industries in India, namely, Indian
Oil Corporation Ltd, Hindustan Petroleum, Bharat Petroleum - All Three Public
Sector units & Some Private Companies like Reliance, ESSAR, Shell and Kaine.
Out of these, nearly 97% of market share belong to the 3 PSU, Indian Oil
Corporation, Hindustan Petroleum & Bharat Petroleum. Hence, I have decided to
include sample for my research based on three major Petroleum Industries.
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CHAPTER- 4
FINDINGS
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Findings
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Advancements in Information Technology are revamping every section of our life,
right from personal communications to the way organizations manage their
business. This becomes even more significant in any global industry, such as the
Petroleum Industry. The Recent developments in the IT Sectors, which are of
tremendous benefit to any organizations, have been so fast, that organizations
have either failed to realize its competitive advantages or have failed to adopt
and implement them. This research also includes the key beneficial advancements
in
India is the 7th Largest Country in world by area and 2nd Largest by Population.
Although Indian Petroleum Industry has a supply network spread across its length
and breath, it is not completely efficient as Shortages of Petrol/Diesel is a
frequent event. The Supply chain module in operation today has many obstacles
and these have contributed to be a factor affecting the efficiency of SCM of
petroleum product. The questionnaire survey conducted in this research was able
to extract information relating to supply chain bottlenecks in operation.
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CHAPTER-5
SUGGESTIONS & RECOMENDATIONS
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Suggestions & Recommendations
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CHAPTER-6
CONCLUSION
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Conclusions
The retail outlets more in the urban area can be increased with the specialized
outlet of only petrol and only diesel which will give more prompt service and also
will require less space and the bigger outlets can be in suburbs i.e. outside city
limits, providing more space for parking with departmental store attached and
washroom for customers. This would also add to the income from other sources
for the retail outlets.
1.
Education does play an important role, especially in the era of cut throat
competition. Management education or those with higher qualification in the
growing disciplines will certainly innovate in services and also contribute to ease
the bottleneck of supply chain management of petroleum products.
2.
Moving with technology help organizations keep pace with times but
those who do not move or change with time, the difficulty in adopting new
gadgets, makes them slow and by the time they become aware they are outdated
grappling to regain their position, SCM in petroleum products can be made
smooth with technological help in their march towards progress.
3.
Demand Forecast system if adopted will certainly help into optimum utilization of
funds as well as maintain appropriate inventory at the outlet, take fullest
advantage of SCM in present scenario.
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4.
Cash and Credit system both can survive, if the cash management in these
outlets is optimally done, further the advance cash payment or automatic
overdraft can also contribute in making SCM of petroleum products smooth.
5.
Non Availability of working capital may be a reason with for limit of working
capital but the non Availability in time deprives the retailer in SCM of Petroleum
products to go for advance payment or scientific application of forecasting tools.
7.
8.
Uncertainty is due to faulty approach and reliance on the staff of the tanker
carrying petroleum products. Logistical delays are inevitable as also a time bound
system to lift the petroleum product is not in its place. In fact logistical delays can
be avoided if the present SCM module of petroleum products in Marathwada is
alered to make it more effective.
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9.
10.
Sale of diesel can be judged from the spot if there is further subdivision of
product making it exclusive diesel and exclusive petrol separately where very
small space can be effectively used and heavy rush or rather waiting period of
these can be reduced with segregation.
11.
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CHAPTER-7
BIBLIOGRAPHY
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BIBLIOGRAPHY
References Books:
Mohanty & Deshmukh (2005), “A Study of Implementation of SCM in India: Theories & Practices”,
Biztantra – Delhi. ISBN: 81-7722-191-4
Sunil Chopra, Peter Meindl & D.V.Kalra (2006), “SCM: Strategy. Planning & Operations”, 3 rd
Edition, Peasron Eduction, Delhi. ISBN: 0131730428.
H N Kaul, K D Malviya (1991), “Evolution of Indian Oil”, Allied Publishers, Delhi. ISBN – 81-7023-
269-4
Nobou Tanaka (2007), “World Energy Outlook: India & China Insights”,
Kumar, K. and Van Hillegersberg, J. (2000), ``ERP experiences and evolution’’, Communications of
the ACM, Vol. 43 No. 4, April, pp. 22-6.
International Energy Agency: Focus on Asia Pacific, PETROLEUM PRODUCT PRICING IN INDIA,
Where have all the subsidies gone?, Paper October 2006.
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Kirit Parikh, 2010, Report of the Expert Group on a Viable and Sustainable System of Pricing of
Petroleum Products, Government of India, New Delhi.
Basic Statistics on Indian Petroleum & Natural Gas 2010-11, Ministry of Petroleum & Natural Gas,
Government of India, New Delhi.
151
Rangarajan (2006), Report of the Committee on Pricing and Taxation of Petroleum Products,
Government of India, New Delhi.
International Energy Agency (2010), India’s Downstream Petroleum Sector Refined product pricing
and refinery investment
Web Links:
Report: http://petroleum.nic.in/reportprice.pdf
http://www.iea.org/work/2006/gb/papers/petroleum_product_pricing.pdf
http://www.iea.org/papers/2009/petroleum_pricing.pdf
Petroleum Planning and Analysis Cell (PPAC) http://ppac.org.in/ Ministry of Petroleum &
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