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INDUSTRIAL EQUIPMENT for SOAP MANUFACTURING

Information and budgets 2016

1. Production of soap starting from raw material (oil/tallow/FA + soda):

STANDARD SAPONIFICATION SYSTEM TO PRODUCE SOLID SOAP

SAPONIFICATION
PLANT in CRUTCHER

VACUUM
DRYER

SOAP NOODLES (TFM up to 80%)

1.1 Indicative budget to produce SOAP NOODLES

Minimum capacity: 1000 Kg/h
- Equipment: for 1000 Kg/h = about 250,000 Euro
- Equipment: for 2000 Kg/h = about 310,000 Euro
- Equipment: for 3000 Kg/h = about 350,000 Euro
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2. Production of soap starting from raw material (oil/tallow + soda):

INNOVATIVE SAPONIFICATION SYSTEM TO PRODUCE SOLID SOAP

JET
SAPONIFICATION
PLANT

(HOT LIQUID SOAP – NEAT SOAP)

COOLING
SYSTEM

(TFM up to 78%)

SOAP NOODLES TOILET & LAUNDRY SOAP BARS

2.1 Indicative budget to produce SOAP NOODLES/FDLAKES

Minimum capacity: 300 Kg/h
- Equipment:: for 300 Kg/h = about 85,000 Euro
- Equipment:: for 500 Kg/h = about 140,000 Euro
- Equipment:: for 1000 Kg/h = about 240,000 Euro
- Equipment:: for 2000 Kg/h = about 270,000 Euro

2.2 Indicative budget to produce LAUNDRY SOAP BARS (cut &

printed)
Minimum capacity: 500 Kg/h
- Equipment:: for 500 Kg/h = about 210,000 Euro
- Equipment:: for 1000 Kg/h = about 300,000 Euro
- Equipment:: for 2000 Kg/h = about 350,000 Euro
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3. Production of soap starting from SOAP NOODLES

For this system, the manufacture must to buy only soap finishing line and he need to buy the
"soap noodles"
Minimum capacity for NEW: 75 Kg/h
Minimum capacity for fully reconditioned: 300-500 Kg/h

3.1 Indicative budget to produce laundry soap bars,

usually big rectangular soap bars
Equipment: for 75 Kg/h = about 70,000 Euro
Equipment: for 500 Kg/h = about 140,000 Euro
Equipment: for 1000 Kg/h = about 170,000 Euro
Equipment: for 2000 Kg/h = about 210,000 Euro

3.2 Indicative budget to produce toilet soap bars, usually

oval soap bars as Palmolive or Unilever
Equipment: for 75 Kg/h = about 75,000 Euro
Equipment: for 500 Kg/h = about 170,000 Euro
Equipment: for 1000 Kg/h = about 220,000 Euro
Equipment: for 2000 Kg/h = about 290,000 Euro

Please note that the above budgets are indicative (+/- 20%)