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Procedures and Guidelines Page 1 of 19
Model Tests for Offshore Wind Tur- Effective Date Revision
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Procedure
Table of Contents
• Requirement for testing throughout the The main objectives of tests in concept
various experimental stages for novel validation stages (TRL 1-3) are to validate
floating concepts: the concept validation the OWT concept, to investigate OWT var-
stage, the design validation stage, the iables and physical properties that affect the
system validation stage, and the proto- performance or energy capture, and to opti-
type and demonstration stage. mize the OWT for power production using
• Potential requirement for tests of multi- small-scale models.
ple scaled models corresponding to an
array of OWTs. The main objectives of tests in the con-
• Particular challenges in simulation of cept development stage (TRL 4-6) are to
unconventional, innovative mooring validate the OWT design, to develop con-
systems. The permanent mooring sys- trol strategies for improved performance,
tems often include synthetic fibre ropes, and to verify the mooring and anchor sys-
which require special treatment in tem using medium scale models. The
model testing. wind/wave spectra at a specific site should
be used. For TRL 4, small-scale models can
These features place particular demands be used; for TRL 5, large-scale model
upon the experiment design, model con- should be applied, while for TRL 6, the tests
struction; facility capability, and experi- can be carried out using scaled prototype in
ment procedure. open environment.
tion of the rotor and the pitching of the plat- and the wave/current load as these loads
form in waves results in a yaw moment act- may be considered independently. This may
ing on the structure. The response of the tur- be particularly relevant for simulation of
bine to this yaw moment depends on the dynamic responses of the tower and support
number of degrees of freedom of the model. structure in extreme weather for which the
If the nacelle is fixed to the tower axis (6- turbine will typically be shut down. Hence,
DOF), the yaw moment will result in a yaw in these cases, hydrodynamic tests can be
motion whose magnitude will depend on the carried out without the rotor as long as the
mooring and restoring system in yaw. influence of the rotor mass is correctly rep-
Hence, correct simulation of the yaw stiff- resented (e.g. de Ridder et al. (2011)).
ness of the mooring system as well as the
moments of inertia of the rotor will be im- Decoupling measurements of wave /
portant in order to achieve similarity. current loads from measurement of wind
loads may be advantageous. This is because
On the other hand, when the nacelle part a larger model can be used for the measure-
rotates separately from the tower (7-DOF), ments of wave/current loads, facilities with-
the observed yaw motion will depend on the out wind generation may be employed, and
correct simulation of the moments gener- measurement uncertainty may be reduced
ated between the nacelle and the tower since the entire range of the load cells can
(Wang & Sweetman (2012)). be used for measuring the wave/current
loads. However, where tests are aimed at in-
Some particularly complex phenomena, vestigating the coupled dynamic response
which represent a challenging research area, of the structure in operational conditions,
are involved with the interaction of including realistic modelling of flexibility
wind/wave/current flow and a FOWT. and aerodynamic damping, then inclusion
Mean offsets, including trim, list and azi- of the aerodynamic coupling due to the ro-
muth angles in rotational modes and drifts tor is necessary. Moreover, investigation of
in translational modes, may be caused by the dynamic response requires modelling of
the second-order effect of waves, waves the soil-structure interaction, as it influ-
trapped between columns and pontoons, as ences the loads and especially the natural
well as mean component of wind speed and frequencies of the structure (Abhinav, Saha,
current. The mean offsets may be detri- 2015).
mental to power generation performance
and seakeeping performance, including the Model tests of FOWTs can be carried
stability in waves and wind. out without the rotor at preliminary stage of
the tests or for special purposes, e.g. com-
The offsets can be adjusted by the water paring different support structures in re-
ballast system and/or the mooring system spect of response to waves, validation of nu-
with delta connections in the mooring lines. merical models etc. However, final tests
aiming in evaluating the global response of
2.5 Uncoupled hydrodynamic tests the system from the concept validation
stage to the prototype and demonstration
In tests of BMOWTs focused on deter- stage should include at least simplified
mination of loads, it may not be necessary
to simulate the coupled effects of wind load
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modelling of the rotor due to strong cou- The disc should be sized to generate a drag
pling between rotor and platform dynamics, load corresponding to the thrust on the tur-
and in particular the gyroscopic effect. bine. If a rotating disc or a separate rotating
arm is employed with the correct rotary mo-
In facilities without current generation, ment of inertia, it is possible with the correct
using a set of linear springs inserted into a moment of inertia, to capture the coupled
mooring cable and a pulley system at the response of the structure taking into account
fairlead point for simulation of steady cur- the gyroscopic coupling between the rotor
rent load may be employed (Chakrabarti and the platform (see Cermelli et al. (2009)).
(1998)). The initial fairlead angles and pre-
tension at top end of mooring cable are ad- This approach neglects the aerodynamic
justed to match the calculated ones. Then, torque and other smaller aerodynamic loads
steady current loads can be calculated by the in yaw, sway and roll exerted by the rotor
empirical formulas in RCS rules including on the platform as well as blade / tower in-
API-RP2SK (2005) and depend on the ge- teractions; problems may result due to the
ometry of the exposed structural compo- unsteadiness of the flow around the disc. In
nents and types of floaters. However, this addition, this may not be able to capture the
method will not account for the wave-cur- slope of the thrust curve (i.e. the thrust co-
rent interaction. The pulley system will also efficient vs. tip speed ratio curve), which is
lead to incorrect changes of the static con- important for aerodynamic damping.
figuration of mooring lines in the catenary
spread mooring system A further possibility, which may be suit-
able for small-scale tests in the concept val-
idation stage, is to use the rotor as a fan ro-
2.6 Coupled aero-hydrodynamic tests
tating in otherwise stationary air (e.g.
Kraskowski (2012)). This offers a rather
2.6.1 Simplified Simulation of Rotor simplified approach to the investigation of
response of FOWTs in facilities that do not
A number of methods may be employed have wind generation capabilities. In this
to simulate the presence of the rotor without case, separate measurements are required to
using an accurate representation of the rotor calibrate the system, i.e. to identify the force
aerodynamics, although none captures all of vs. rpm characteristics.
the physics of the fully coupled system.
This method of modelling the rotor is
Simulating the steady wind load using a quite simple and allows for easy adjustment
wire attached to a weight will lead to the in- of the mean wind load. However, it is diffi-
correct inertia of the system during testing cult with this approach to control the blade
(Chakrabarti (2005)). It can only be justified pass frequency and wind load simultane-
for rough estimation of the maximum moor- ously to achieve the correct mean thrust and
ing offset (e.g. Chujo, et al. (2011)). How- torque whilst capturing tower interaction ef-
ever, using wires attached to dynamic fects. Further challenges of this approach
winches is recommendable (ISSC (2012)) include the correct simulation of orientation
and an example is shown in 2.6.3. of gyroscopic moments in relation to steady
moments, and the difficulty in realistically
A solid disc may be used in place of the
simulating the behaviour of the magnitude
rotor in conjunction with a battery of fans.
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and direction of the thrust vector as the tur- duction of the mean wind thrust load in or-
bine pitches. It is also difficult to model the der to generate correct aerodynamic over-
correct torque and other smaller aerody- turning moments and mooring offsets. The
namic loads, as well as the correct slope of impact of rotor aerodynamics on pitch
the thrust curve. damping is also of great importance. Main-
taining the Reynolds similarity is in general
The simplified methods of modelling not possible for typical sizes of basin mod-
the rotor described above are reasonably els, and thus detailed modelling of aerody-
well suited for preliminary tests in steady namics, including stall phenomena, is usu-
wind; however, particular care is required in ally not possible. Variations in wind speed
the interpretation of results from these types caused by motions of a floating platform
of tests for turbulent wind and extreme will be driven by wave effects, which are
events. A more sophisticated approach, uti- governed by Froude similarity.
lising the actively controlled fan for simu-
lating the rotor thrust obtained from simul- Depending on the required outcome of
taneous numerical simulations, is described the tests, modelling the rotor will usually
in 2.6.3. also require maintaining the Froude similar-
ity for the rotor RPM to generate the correct
2.6.2 Physical modelling of the rotor in representation of the gyroscopic effect of
fully coupled tests the rotor as well to allow more accurate rep-
resentation of the aerodynamic interaction
Direct modelling of an OWT rotor is between the rotor and the support structure.
usually realized by exposing a working, but This will also involve realistic representa-
not necessarily geometrically scaled, rotor tion of the mass distribution and possibly
to a wind field generated by a battery of fans the elasticity of supporting structure and ro-
(see for example Chujo, et al. (2011) for tor blades.
spar OWT, Shin, et al. (2013) for semi-sub-
mersible OWT and Goupee, et al. (2012), Performance models of OWTs will
for spar, semi-submersible and TLP). The therefore normally be scaled using Froude
rotor rpm and the spatial variation of wind similitude. However some key parameters
speed should be carefully calibrated prior to related to wind loading will not scale in this
the main experiments. manner, leading to scale effects when ex-
trapolating to full-scale, particularly for
Particular challenges in this approach FOWTs. Approaches to address this
with respect to the wind generation include through redesign of the rotor model are dis-
the representation of wind gradients, the cussed in more detail in 3.1.2.
wind turbulence and the difficulty of gener-
ating wind in a wave tank close to a wavy 2.6.3 Combined real-time numerical sim-
water surface, particularly in tests with large ulation and physical test
waves.
This class of tests refers to methods that
The minimum aerodynamic requirement combine, in real-time and interactively, nu-
for modelling the presence of rotor in a fully merical simulation of a virtual substructure
coupled test of a FOWT is the correct repro- with a physical substructure tested experi-
mentally in model scale. These hybrid
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methods often go by the terms real-time hy- moments, etc.) and the frequencies of inter-
brid model testing, hardware-in-the-loop, est, i.e. the frequency range of the quantities
or software-in-the-loop. For model testing that have to be captured correctly by the ex-
of offshore wind turbines in hydrodynamic periment. This, together with the magnitude
laboratories, this means that the platform re- of the loads and responses, will govern the
sponses (motions, etc.) are measured exper- selection of actuators and the control strat-
imentally and passed into the numerical egy of the hybrid setup. Further, a numeri-
simulations, whereas actuators, or other cal sensitivity analysis should be performed
means, apply the appropriate aerody- to identify which components of the aero-
namic/generator loads according to simulta- dynamic load vector that has insignificant
neous simulations of the wind turbine. effect on the quantities of interest (see
Bachynski et al. (2015) and Hall (2014)).
One important advantage with this The complexity of the hybrid setup may be
method, adapting a "virtual turbine", is that reduced by removing load components that
it solves Froude-Reynolds scaling conflict, induce insignificant responses. When the fi-
i.e. the aerodynamic loads are calculated in nal setup is developed, a numerical tool
full-scale and are then scaled down using modelling the entire experimental setup, in-
Froude scaling. A well-functioning hybrid cluding the actuators and control system,
approach allows for investigating the re- should carry out a virtual testing of the sys-
sponses of OWT in operational and survival tem, to verify that the system is performing
conditions, as well as in fault conditions as designed. A suggested summary of the
such as transient responses in emergency procedure can be found in Sauder et al.
shutdown of the generator in large wind (2016). There are different ways of applying
speeds or for blade seize (e.g. loss of pitch the aerodynamic loads on the physical sub-
control for one blade). Also, it can be used structure, and a couple of approaches are
to perform detailed sensitivity studies on the described in the following.
wind modelling, e.g. including the effect of
large waves on the wind field - which is dif- A simple approach that may be adequate
ficult to setup accurately in a hydrodynamic for some concepts is to replace the rotor
laboratory. The aerodynamic simulation with a ducted fan driven by an electronic
tool inherently captures aerodynamic damp- motor (Azcona et al. (2014)). The fan can
ing. The hybrid approach has also the ad- generate a force representing the thrust
vantage that the aerodynamic loads in the force on the turbine, obtained from simulta-
tests are known, and hence, the uncertain- neous numerical simulations. The simula-
ties related to physical modelling of the tions can include effects such as turbulence,
wind and the turbine are eliminated, which gusts, aerodynamic damping, and wind tur-
makes it suitable for calibration and valida- bine control. This approach focuses on the
tion of hydrodynamic coefficients in nu- application of the thrust force only. It
merical tools (Berthelsen et al. (2016)). should therefore be investigated whether
the neglected aerodynamic load compo-
When preparing the hybrid setup it is nents have negligible influence on the quan-
particularly important to identify the quan- tities of interests.
tities of interest for the tests (e.g. motions,
mooring lines tensions, tower-base bending It may be necessary for some concepts
to apply a larger number of components of
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as the product of the wave frequency spec- Guidance on the use of a hybrid mooring
trum and the directional spreading function. system may be found in the ITTC Recom-
The most popular model for the directional mended Procedure 7.5-02-07-03.4, "Sta-
spreading is a cosine squared (cos2s) func- tionary Floating Systems Hybrid Mooring
tion originally proposed by Longuet-Hig- Simulation".
gins et al. (1963). It is recommended (Goda
1985) to use s = 10 for wind driven seas, 2.9 Test Case Parameters
s = 25 for swell with short decay and s = 75
for swell with long decay distance.
2.9.1 Serviceability Limit State tests
Alternatively, the wave spectrum of an
actual site may also be used in the tests. Site In the tests of serviceability limit state
data could suggest that sea states composed performance (normally limits on operating
of multiple wave systems are common at condition), the ability of the OWT to cap-
that particular location. When device per- ture and convert the wind energy is regarded
formance can be compromised by multi di- as the most important criterion.
rectionality, testing in sea states with multi-
Tests on the serviceability limit state
ple wave systems should be carried out.
performance should be carried out in both
regular and irregular waves with/without
2.8 Mooring Systems wind considering turbulence. The test pro-
grammes should aim at investigating the ef-
FOWT concepts utilise a range of moor- fect of OWT design variables on limit state
ing systems including single point and performance. Details of the design load
spread moorings as well as catenary, taut, cases under combined environmental condi-
TLP and multi-element systems. Where de- tions can be found in IEC Standards 61400-
tailed design information is available it is 3 for OWT and IEC Technical Specifica-
important to simulate moorings accurately, tions IEC 61400-3-2 for FOWT.
since mooring behaviour can affect both
power capture and extreme behaviour. This Model tests in irregular waves
is especially relevant where taut moorings with/without wind considering turbulence
are employed since these can have a signif- should normally be carried out for a dura-
icant impact on FOWT motions. tion corresponding to at least 60 minutes at
full scale in order to gain statistically valid
Guidance on mooring installation and results. Details of procedures for simulation
calibration can be found in ITTC Proce- and measurement of irregular short-crested
dures 7.5-02-07-03.1. In the case of FOWTs seas can be found in the ITTC Recom-
using catenary moorings, the footprint size mended Procedure 7.5-02-07-01.1, "Labor-
at the scale resulting from the maximum ca- atory Modelling of Multidirectional Irregu-
pability of the wave-makers may exceed the lar Wave Spectra".
size of the tank. Where the limitations on
the physical size of a testing basin do not
allow a full model of a mooring to be ac- 2.9.2 Survivability Limit State tests
commodated at a reasonable scale within
Before undertaking sea trials, it is im-
the basin, truncated systems or hybrid mod-
portant to conduct survivability (normally,
elling is required (e.g. Kraskowski (2012)).
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extreme condition) tests in model basins, to to the significant effect it may have on aer-
evaluate the seaworthiness of an OWT in- odynamic damping in the wave direction.
cluding hull structure and mooring system. The reduced aerodynamic damping may in-
The survivability tests should be conducted crease the wave induced fatigue damage.
in long and short crested irregular waves Sensitivity to the turbulence model and tur-
with extreme wind considering both gust bulence intensity should also be investi-
and turbulence. These tests must provide gated as this may have an impact on the fa-
extreme motions, extreme loads exerted on tigue damage, e.g. on mooring system for
the hull structure, shutdown and mooring FOWTs.
line loads under the design conditions cor-
responding to the metocean data of the in- Structures with high natural frequencies
stallation site. Tests should follow the prin- should also be investigated in operational
ciples set out in the ITTC Recommended sea states with wave periods near the struc-
Procedure 7.5-02-07-02.3, "Experiments on tural natural periods to investigate possible
Rarely Occurring Events". resonance responses.
Survivability tests are typically carried 2.9.4 Offshore Wind Turbine Arrays
out for a duration corresponding to three
hours at full scale. A series of wind and Testing of arrays can present substantial
wave angles should be used to evaluate their challenges for many OWT types especially
effect on OWT motion and mooring forces. when realistic mooring systems are de-
Tests involving failure modes with one or ployed, due to the footprint required, and
more mooring lines disconnected should be the potential importance of interactions on
carried out to simulate line-breaking scenar- mooring and foundation loads.
ios. The test matrix can be considerably re-
duced in cases where the most dangerous For an array with many OWTs installed,
wave direction in respect of mooring loads the interaction of OWTs can be determined
can be reliably identified. through tests involving a limited number of
systems. Due to the cost and scale con-
Where appropriate the OWT should be straints, the behaviour of arrays involving a
tested in design situations other than power large number of OWTs may be evaluated by
production (i.e. occurrence of fault, stand- numerical modelling.
ing still, idling, start up and shut down) to
simulate typical scenarios which could re-
sult in excessive body motions. 3. DESCRIPTION OF TEST
PROCEDURE
2.9.3 Fatigue Limit State tests
3.1 Model & Installation
Data from regular/irregular wave tests
with wind may be used to inform the esti- 3.1.1 Platform Model
mation of fatigue limit states.
Guidance on preparing the model of a
Wave and wind misalignment in opera- FOWT platform including model geometry,
tional conditions should be investigated due ballasting and loading can be found in ITTC
Procedure 7.5-02-07-03.1.
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b) Facility Characterization
3.3.1 Extrapolation to Full Scale i) No-model baseline performance
ii) Facility dimensions and model size
Model values of forces and motions are
capacity
scaled to full scale by applying Froude’s si-
iii) Operating ranges and test capabili-
militude law. Special treatment may be re-
ties
quired to address the challenges posed by
difficulties in reproducing the vertical wind c) Model & Installation
speed distribution correctly in model tests. i) Model Scale
ii) Model Complexity – simplified,
Particular care must be taken to account
system, component
for the relationship between the mean
iii) Model function/operation
torque and thrust and the dynamic forces
iv) Model installation: Mooring,
and moments, with regard to the impact of
Foundation and constraints
gyroscopic effects.
v) Model Measurements / calibration
Extrapolation of model test results to
d) Measurement Systems
the full-scale will require some empirical
i) Purpose of the measurements and
correction methods taking into considera-
required performance/accuracy
tion the correlation allowance in order to
ii) Instrumentation Type: Invasive /
make up for the modelling deficiencies of
non-invasive; embedded / free-
the small scale model test. Due to relatively
field; Steady / dynamic; Opera-
early stage of development of the method-
tional characteristics and require-
ology for scale model tests of offshore wind
ments
turbines and different testing methods being
iii) Resolution – Spatial and temporal
in use, feedback from full scale devices
iv) Calibration requirements
should be used to elaborate empirical cor-
rections specific for device type and testing e) Types of Measurements
method in order to make up for the model- i) Model motion and deformation
ling deficiencies in the small scale model ii) Flow field measurements
test. iii) RNA measurements
iv) Environmental measurements
f) Test Matrix
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i) Test parameters and conditions – (mass, moment of inertia, RPM, and blade
Scaling parameters (Fr, Re, etc.), pitch angles) should be documented. Other
operating conditions potential sources of uncertainty specific to
ii) Measurement Locations FOWTs are:
iii) Recommended practices
iv) Design and off-design testing Sensitivity of the motion response char-
(specify what is meant by off-de- acteristics to mass distribution and, on the
sign testing – e.g. is platform / ro- other hand, limited possibility of adjusting
tor yaw regarded as off-design). the mass distribution;
v) Steady vs. unsteady performance
vi) Shutdown conditions Sensitivity of the motion response char-
vii) Testing in waves for floating de- acteristics to additional inertia of a bundle
vices of instrument cables hung from RNA, on
viii) Component & Sub-component the other hand, limited possibility of reduc-
testing: Component and system ing the weight of instrument cables;
loading; Sub-component function
ix) Test repeatability and required Sensitivity of the response characteris-
number of repeat conditions for de- tics to the accurate installation of FOWTs’
sired accuracy scaled models including the mooring sys-
x) Installation & Recovery tests tem with anchors;
API-RP2SK, 2005, "Design and Analysis of Chakrabarti, S.K., 2005, "Handbook of Off-
Stationkeeping Systems for Floating shore Engineering", Elsevier, pp. 1024.
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Testing of Floating Offshore Structures",
Azcona J., Bredmose H., Campagnolo F., Dynamic Positioning Conference, pp.
Manjock A., Pereira R., and Sander F., 16-17
2014, "Methods for performing scale-
tests for method and model validation", Chakrabarti, S.K., 1987, "Hydrodynamics
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erable D4.22. Mechanics Publications.
Bachynski, E. E., Chabaud, V., and Sauder, Chujo T., Ishida S., Minami Y., Nimura T.,
T., 2015, “Real-time Hybrid Model and Shunji Inoue S., 2011, "Model Ex-
Testing of Floating Wind Turbines: Sen- periments on the Motion of a SPAR
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ergy Procedia, 80, pp. 2–12. and Waves", Proc. 30th Int. Conf. on
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Chabaud V., and Sæther L.O., 2016, lands.
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bine. Part II: Experimental results", Proc. 2013, "Experimental Study for Floating
35th Int. Conf. on Ocean, Offshore and Offshore Wind Turbine with Blade
Arctic Engineering OMAE2016, Busan, Pitch Control", Proceedings of the Inter-
Korea. national Symposium on Marine and Off-
shore Renewable Energy. Oct 28-30,
Berthelsen P.A., Bachynski E.E., Karimirad Tokyo, Japan.
M., and Thys M., 2016, "Real-time hy-
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bration of a numerical model", Proc. namic Response of an Offshore Wind
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OMAE 2011-49563 Rotterdam, The
Netherlands.
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Goda, Y., 2010, "Random Seas and Design Kim, H. C., 2008, "Nonlinear Water Waves
of Maritime Structures", World Scien- and Offshore Structures", World Scien-
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Falkenberg E. et al, 2011, "Global perfor- Koo B., Goupee A.J., Lambrakos K.F., and
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Proc. 30th Int. Conf. on Ocean Offshore ent Floaters", Proc. 31st Int. Conf. on
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Janeiro, Brazil.
Goupee A.J., Koo B., Kimball R.W., Lam-
brakos K.F., and Dagher H.J. 2012, "Ex- Kraskowski, M., Zawadzki, K., and Rylke,
perimental Comparison of Three Float- A., 2012, "A Method for Computational
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the 31th Int. Conf. on Ocean Offshore & Moored Wind Turbine Sea-keeping",
Arctic Eng., OMAE2012-83645 Rio de Proc. 18th Australasian Fluid Mechan-
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Hall M., Moreno J., and Thiagarajan K., Longuet-Higgins, M.S., Cartwright, D.E.,
2014, "Performance specifications for Smith, N.D., 1963, "Observations of the
real-time hybrid testing of 1:50-scale directional spectrum of sea waves using
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Nielsen, K., 2003, "Development of Rec- Wang, L., Sweetman, B., 2011, "Concep-
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