Industry 4.

0 @
Bosch Rexroth
Daniel Prekel
Head of Engineering & Project business

1 DCHU/MKT | 14/09/2017
© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Industry
Industry 4.0 @4.0
Bosch@Rexroth
Bosch Rexroth
Bosch dual strategy
Lead Provider Lead User

Drive and Control Technology

Bosch Software Innovations

Bosch Assembly Systems 250 Bosch plants world wide

and Special Machinery
 Manufacturer of products
 Machine operator
Bosch Connected Devices & Solutions  Plant operator
 Interface to customers/suppliers
More than 50 pilot projects for Connected Industry initiated

3 DCHU/MKT | 14/09/2017
© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Industry 4.0 @ Bosch Rexroth
What characterizes Industry 4.0?

1 Digitalization 2 Data availability 3 Automation & 4 Human-technology

& connectivity & transparency autonomization interaction
SMART
DATA

• Vertical Network • Availability of relevant information • Self guiding • The Technology supports humans
• Intelligent, adaptive Machines better than ever before
• Horizontal Network • Track & Trace of products
• Collaborative Robotics
• Consistent digital processes and • More virtual, mobile Work with self
• Data-based services
• Controlling and optimizing responsible Autonomous instead of
engineering and platforms
processes in realtime, controllized location bound industry
self learning systems

3 DCHU/MKT | 14/09/2017
© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
2017-04-13 | DCHU/MKT | © Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Industry 4.0 @ Bosch Rexroth
IoT Gateway
For a fast way in to Industry 4.0, start by monitoring and analyzing your manufacturing data

4 DCHU/MKT | 14/09/2017
© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
2017-04-13 | DCHU/MKT | © Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Industry 4.0 @ Bosch Rexroth
Use Case: IoT Gateway at Bosch Rexroth
Monitoring of lubricants and filters and compliance with the ISO cleanliness level

Maintenance
Support System -25%
Maintenance costs

-20%
Complexity for
manual testing

+5% ROI <

1,5 years
Existing test facility without
IT-Connection
+ IoT Gateway + Production Performance Manager OEE

OEE: Overall Equipment Effectiveness

2017-04-13 | DCHU/MKT | © Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Industry 4.0 @ Bosch Rexroth

7 DCHU/MKT | 14/09/2017
© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Industry 4.0 @ Bosch Rexroth
ActiveAssist – People as key players

 Assembly steps assistant

 projected by data projector
 leaded by pick to light
 refers Information to the employee (language, know how)

 Assembly step guide

 tool tracking by ultrasound
 Hand – detection and –pursuing by 3D camera
 torque transfer and data feedback via WLAN

 Augmented reality
 Assembly steps are pictured by data glasses
 virtual buttons

8 DCHU/MKT | 14/09/2017
© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Industry 4.0 @ Bosch Rexroth
Multi-Product Line at plant Homburg, Germany

6 DCHU/MKT | 14/09/2017
© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
2017-04-13 | DCHU/MKT | © Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Industry 4.0 @ Bosch Rexroth
i4.0 consignment stock for SMD parts

 300m conveyor system with 6 lifting units

 Automatic put-away wagon filling system
 Humanless booking with SAP connection via WebConnector
 RfID bracelet for warehouse operations
 Pick-to-light system for production material flow

9 DCHU/GM | 14/09/2017
© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Industry 4.0 @ Bosch Rexroth
mMS4.0 Training System
A whole factory in miniature: understand and learn Industry 4.0

Cyber-physical Interactive communication Ready to use training concept with

system platform project books, handbooks,
eLearning, animations etc

KUKA Robot
Connectivity cell with
smart camera

Cloud
engineering Collaborative
APAS robot

New
configuration RFID in Smart
in production production workstations
10 DCHU/MKT | 14/09/2017
© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
2017-04-13 | DCHU/MKT | © Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Industry 4.0 @ Bosch Rexroth

Support the people as key player

Industry 4.0 does not have a part number…
Use data out of connectivity

11 DCHU/MKT | 14/09/2017
© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
 Thank you for your attention!

12 DCHU/MKT | 14/09/2017
© Bosch Rexroth AG 2017. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.