WORK PROCEDURE | SN | FOR THB COLD FIELD BENDING A SS" IndianOil | M3 Doc. No. | SIPL-IHB-KGPL-Gr.17M/L JP 05, SPUR INFRASTRUCUTRE PVT. LTD Project : KANDLA GORAKHPUR LPG PIPELINE PROJECT (G-17). Client: M/s IHB Pvt. Ltd. PMC _:M/s Indian Oil Corporation Ltd. Contractor : M/S Spur Infrastructure Pvt. Ltd. Rev. Date Prepared By SIPL Checked BY SIPL. Appr ays Be THB/IOCL, 0 |>4forfo (ree) | Ns ~ “RRB ec ; wd Ahr Amer | ee een Jip poovg Qe ant picEADWORK PROCEDURE FOR COLD FIELD BENDING wee IndianOil Doe. No. SIPL-AHB-KGPL-Gr.17M/L JP 05 l TABLE OF CONTENTS 3.0 REFERENCES... 4,0 RESPONSIBILITIES. 5.0 METHODOLOGY. 6.0 HEALTH, SAFETY & ENVIRONMEN’ 7.0 ITP/FORMATS Page 2 of 63.0 4.0 | WORK PROCEDURE | FOR | COLD FIELD BENDING | A Doc. No. SIPL-IHB-KGPL-Gr.17M/L JP | 05, | PURPOSE The purpose of this work instruction is to establish guidelines and requirements to control the cold field bending activity to be used in the KANDLA GORAKHPUR LPG PIPELINE PROJECT (G-17) SCOPE The scope covers the forming of vertical and horizontal cold field bends out of line Pipe. REFERENCES 1. Tender Document. 2. IHB/IOCL Specification No. |HB/IOCL-ML-BG-SPEC 3. Alignment sheets. 4, OISD B141 5, Standard for welding of pipelines &related facilities-API1 104, RESPONSIBILITIES Bending Supervisor! foreman Shall report to the Construction Manager and shall be responsible for «Preparations of bending schedule addressing specific issues and characteristics of each spread © Overall control and safety management and for the implementation of procedure and supervises the activity. Generation of reports during the activity. Explaining all other persons involved in survey of the detailed operations to be done during the activity. HSE Officers Shall reports to Construction Manager/Project Manager administratively and to HO for technical matters and shall be responsible for © Implementation of all safety requirements during bending operations D. Page 3 of 6 refis FOR COLD FIELD BENDING A ==>" IndianOil i | WORK PROCEDURE Doc. No. SIPL-THB-KGPL-Gr.17M/L JP 5.0 54 52 53 54 55 56 57 58 5.9 05 | «Ensuring that the communication system is working properly and that ‘emergency equipment is in place. METHODOLOGY Cold field bend shall be made as explained below: Trigonometric Survey will be done by the surveyor to establish number and degree of Bends required ensuring that the installed pipe will confirm to the contours of the trench, Cold field bend radius shall not be less than 2 1% (two and half percent) of the nominal diameter. Bending machines shall be capable of making bends without wrinkles, buckle, stretching and with minimum damage to the coating. or acy Onidence oy SIPL shall qualify the bending procedure as per the recommendations of the manufacturer of bending machine, prior to launch of bending operation, and all parameters are to be recorded by SIPL and approved by IHB/IOCL. Over bends shall be made in such a manner that the center of the bend clears the high points of the trench bottom. Sag bends shall fit the bottom of the trench and side bends shall conform and leave specific clearance to the outside wall of the trench. Pipes with longitudinal welds shall be bent in such a way that the weld lies in the plane passing through the neutral axis of the bend, which shall be installed positioning the longitudinal weld. If horizontal deviations are to be achieved by joining more adjacent bends, the bending of the pipe lengths shall be made by positioning the longitudinal welds alternatively 70 mm above and below the plane passing through the neutral axis in such a way that the bends are welded with longitudinal welds displaced by about 150 mm and situated in the upper quadrants. In case of vertical bends formed from a number of pipe lengths, the longitudinal welds shall be positioned on the plane passing through the neutral axis of the bend to the right and left alternatively. The pads, dies and rolls of the bending equipment shall have relatively soft surface to avoid damage to the pipe coating, wherever applicable, fully retaining bending shoes shall be used. The ends of each bent length shall be straight and not involved anyway: in the bending, The length of the straight section shall permit easy joining. In no event ues ® pote age 46 T abeDoc. No. WORK PROCEDURE | FOR COLD FIELD BENDING A SIPL-INB-KGPL-Gr.17M/L JP 5.10 5.12 5.13, 5.14 5.15 0s : shall the end of the bend be closer than 2 m from the end of a pipe or withimone moterofa girth weld The ovalization caused on each pipe by bending shall be less than 2.5% of the nominal diameter at any point. A check shall be performed on all bends in the Presence of IHB/IOCL by passing a gauge plate consisting of two discs with a diameter equal to 95% of the nominal intemal diameter of the pipe connected rigidly together at a distance equal to 300 mm. Thinning should be as per IHB/OCL specification, Cold bent pipes on site shall have the corrosion coating carefully checked with the aid of a holiday detector for cracks in the coating down to the pipe wall. It shall be checked whether the coating has disbanded from the pipe wall during bending by beating with a wooden mallet along the outer radius. Any defects or disbanding of the coating caused during bending shall be repaired. All bends showing buckling wrinkles, cracks or other visible defects or which are in anyway disagreements shall be rejected. ‘When pipelines are laid in parallel, the horizontal bends shall be concentric. SIPL shall preferably provide for changes of vertical and horizontal alignment by making ends —SIRL-may-pravide-cold field bends, at its option for change of dire Se ae of slope. IHBOGL-at its-option-may-authorize-fabricated -bends is tnavoidable: Over-bends shall be made in such a manner that the center of the bend clears the high points of the trench bottom. Sag bends shall fit the bottom of the trench and side bends shall conform and leave specified clearance to the outside wall of the trench, Mitre and Unsatisfactory Bends All bends showing buckling, wrinkles, cracks or other visible defects or which are in anyway in disagreement, in whole or in part, with this specification shall be rejected. — (sig, Opi Page $ of 66.0 7.0 WORK PROCEDURE fees FOR : COLD FIELD BENDING A ‘Doc. No. SIPL-IHB-KGPL-Gr.17M/L JP 05 No mitre bends shall be permitted in the construction of the pipeline. SIPL shall cut ‘out and remove any bend or bends, which do not meet the specifications and shall replace the same with satisfactory bends. Cutting of factory made bends and cold field bends for any purpose shall not be permitted, HEALTH, SAFETY & ENVIRONMENT Machine operator involved shall be an experienced person. It is to be noted that the special care to be adopted against snake / insects bite. PPE shall be used in this activity. 7 Only trained rigging personnel to be deployed for this activity. During the movement of earth moving equipment the operator should blow horn to caution the people around. All Measuring & Test Equipment used shall be well maintained. Alllifing devices & Tools used shall be well maintained. gaere xe ITP | FORMATS ITP SIPL-IHB-KGPLL-MIL-JP-05-ITP-01 FORMAT SIPL-IHB-KGPLL-MIL-JP-05-IR-01 Note: In case of any conflict between the requirements of this procedure and IHB/OCL Specification the later shall govern, until and unless specific intention is meant. - Page 6 of 6KANDLA GORAKHPUR LPG PIPELINE PROJECT (G-17) Client : M/s IMB Pvt. Ltd, PMC:M/s Indian | Corporation Ltd. Contractor : M/S Spur Infrastructure Pvt. Ltd. A y INSPECTION AND TEST PLAN FOR COLD FIELD BENDING Doc. No, SIPL-NI-KGPI GeTML-Je-OS1TP-1 aI ‘etiviios ingpeston Fequensy_— [Documents Tobe submited] Remarks |.No BY SIPL_ BY IHB by SIPL. SPLWS-RGPL-MILIPOS- 1 [euney a 7 re Bond Speciation & Location 2. \NericaltHorizontal LefvRight Bond and w RM Sele renal oe [chanage 11 3 [Procedie Guatcaton w Quatiicaion Record | Siageng of Seam incase Bonde made 4 [ormore than 1 pipe. w Qualification Record rout Bend SLE KGPLIM IPOS 3 [Producton Bending w rat GPL © [ocsreemun i wa | SRCRERGP IPOS 7 [teu iepecton OF Coating w w | SPORBKGPLAMIPaS 8. [coating Disbondment Checking w a | SPEHBXGPLAA POS. © | Hotday checking (25 KV) w SKS PIE 10 [eavging 7 SPCMERGAL IPOS, 1 [avatabity of straight piece atthe nds w Tar | SPERERGL AL IPOs 12 [Bend Radius w RM SPB KGPLA IPOS. 19 [Total Bend Angle w RM SPB KGPLAM IPOS: LEGENDS: |W": WITNESS INSPECTION |": RANDOM INSPECTION IR": REVIEW OF DOCUMENTS PREPARED BY SIPL REVIEWED & APPROVED by, ‘IPL an yer REVIEWED & APPROVED by IHBNOC APPROVEB), co NE Hailearea] (aol teres aed = Sak Ca tay} om ate a i TOOVAHI 40 a ‘Tals 204 spuog jo -0x “aan Kepol, mopaag wsoaBO; 7 Fr At it 7 1 Soom [ncheoaal Saba | wat [ea [ala] ee [ome pore me] ows | O | oy | me | ON Hodes sige ee ONIGNAG HOA LUOATA NOLLOAASNI “pI tad SaMpoNAySeayUy andy G/L: 1OWEUOD ouRpU “PHT woHes0d105 10 WeIPUT S/F ~~ “PYT 34d HI S/IAL # OND TH (di-c, LOaOUd ANITAdId DT UNdED... HOD VIGNV WV