Doe. No, SIPLIHB-KGPL GrA7-ML-IP-14 | | | THB WORK PROCEDURE A =e FOR | N “sa” IndianOil. | ULTRASONIC TEST | SPUR INFRASTRUCUTRE PVT. LTD. Project: KANDLA GORAKHPUR LPG PIPELINE PROJECT (G-17) Client : M/s IHB Pvt. Ltd. PMC:Mis Indian Oil Corporation Ltd. Contractor : M/S Spur Infrastructure Pvt. Ltd. [ED SUBJECT TO CORRECTION SIPL IHBNOCL | REV | DATE |" prepared By | Checked By | Reviewed By | Approved By < —p + [o4foa ( yy |? (rey \ ah ee Lu oy al al) [ey gemaat Sows | aces #rD ¢ oe PAGE 10F 6est" IngianOil Doc. No. SIPLIHB-KGPL | Gr.17-MLIP-14 10 11 12 13 14 15 14 17 18 i) WORK PROCEDURE FOR | ULTRASONIC TEST INDEX DESCRIPTION Purpose. SCOPE REFERENCE DOCUMENTS PERSONNEL QUALIFICATION EQuipMENT & ACCESSORIES STANDARDS & REFERENCE BLOCKS CALIBRATION OF ULTRASONIC FLAW DETECTOR DISTANCE AMPLITUDE CORRECTION CURVE ‘SURFACE CONDITION PROBE SELECTION ‘SCANNING PROCEDURE PERIODIC CHECK OF SCREEN CALIBRATION INTERPRETATION OF RESULTS ACCEPTANCE OR REJECTION CRITERIA RETEST REPORTING ITP / FORMATS: Y @ PAGE 2 OF 6WORK PROCEDURE A o FOR | "IndianOil | ULTRASONIC TEST Doc. No. SIPL-IHB-KGPL Gr.A7-MLIP-14 1.0.0 PURPOSE : The purpose of this procedure is to lay guidelines and requirement and to establish a method for ultrasonic examination in the construction of KGPL GR.17 Project. 2.0.0 SCOPE: This is a general procedure, which describes Examination of weld of pipelines, by using Ultrasonic flaw detector with pulse echo contact beam method. This procedure is useful for examination of welds of single wall of pipes, bevel ends, pipe seam in case of hot pull bending, welds in fillet joints (frequency ‘of examination will be as per the direction of engineer-in- charge), arc-burn outside pipe bevel which are removed by grinding, etc. The UT will be carried out by professional/ experienced agency duly approved by IHB/IOCL 3.0.0 REFERENCE DOCUMENTS : ASME Section-V Article-4, Article-5 & 23 (latest edition) API-1104 - latest edition ASNT SNTC- 1A/ ANSI CP-189 ASTM E213 ASTM E273 pegsenuet 4.0.0 PERSONAL QUALIFICATION : The qualification of the NDT inspector to carry out this testing shall be minimum ASNT level II in ultrasonic testing method as described in Para 11.4.3, API 1104, TWENTIETH Edition. The operator shall be able to: 4.1.0 Calibrate the equipment; 4.2.0 _ Perform an operational test under production conditions; 4.3.0 _ Interpret the screen picture; 4.4.0 _ Evaluate the size and location of reflectors 4.5.0 _ Interpret the type of defects detected 5.0.0 EQUIPMENT & ACCESSORIES : 5.1.0UItrasonic Flaw Detector, A scan type, meeting the requirements of T- 530 of Article 5 of ASME Section V. 5.2.0 Suitable Miniature And Large Probes | 83.0 (Normal Probe, TR Probe, Angle Probes of 45°, 60° & 70°) | 5.4.0 Matching Cables 5.5.0 Suitable Couplant a. Drawing & Gauging Tools é PAGE 3 OF 6 MyX FOR <5" Indiandil ULTRASONIC TEST | Doe. No. me | WORK PROCEDURE | A Gr.17-ML-P-14 6.0.0 STANDARD & REFERENCE BLOCKS: 6.1.0 1.1. WV1 AND / OR L.I.W. V2, 6.2.0 Notch Block for D.A.C. as shown in fig 1 7.0.0 CALIBIRATION OF ULTRASONIC FLAW DETECTOR (UFD): The calibration of the UFD shall be carried out in accordance with ASME section-V, Article 5 or specific written procedure for its vertical & horizontal linearity once in every six month or after repair of UFD whichever is earlier In addition to the above, Amplitude control correction, Beam spread, Index point, beam angle & resolution will be checked and the type, method & frequency will be as per the IHB/IOCL’s Technical specifications 8.0.0 DISTANCE AMPLITUDE CORRECTION CURVE (D.A.C. CURVE): Following steps shall be carried out to obtain a DAC curve for angle probe. 8.4.0 Calibrate the screen range as required beam path using V1 or V2 standard block. 8.2.0 Apply couplant to the notched bar reference block. 83.0 Take echo from hole maximize at 80%, (#5%) and mark. 8.4.0 Note down the db. 8.5.0 _ Repeat the same for full skip and mark. 8.6.0 Draw the curve connecting two marks. 9.0.0 SURFACE CONDITION : ‘All surfaces shalll be clean and free of scale, dirt, grease, paint, spatters or any other foreign materials. Surface shall be smooth to carry out effective test. The DB correction shall be done, if surface is not smooth as reference block. 10.0.0 PROBE SELECTION : ‘The combination of probes in addition to normal probes shall be selected as per specific requirement or as per thickness of the pipe. 11.0.0 SCANNING: Scanning shall be done by using normal probe for inspecting lamination Hundred percent areas shall be scanned on both side of the welds using longitudinal and shear wave probes. Length of scanning shall be minimum of % Beam Path to 1 % Beam Path on both the side of weld. iy wou PAGE 4 0F 6| WORK PROCEDURE | A FOR =" indian0il ULTRASONIC TEST Doo. No. SIPL-IHB-KGPL GrA7-MLIPA4 12.0.0 PROCUDURE : Unless otherwise specified, inspect the weld on both sides by using longitudinal & shear wave probes. 42.1.0 LONGITUDINAL WAVE PROBE : The scanning shall be carried out before and after welding on base metal to confirm any inherent or after weld discontinuity, with reference to first back wall echo 80% + 5%. During scanning with longitudinal wave probe, full contact and echo height shall be maintained. The Area of scanning shall be 100% Beam path on both the side of pipe weld. This scanning will reveal discontinuity with major surface parallel to scanning surface. 12.2.0 SHEAR WAVE PROBE With respect to DAC, Scanning shall be carried out on both sides of weld to determine discontinuity within the weld & base metal, which are not parallel to scanning surface. Both the probes to be scanned individually on both the sides. The scanning shall cover at least % Beam Path to 1% Beam Path. Unless & otherwise specified, circumferential direction ‘scanning shall be carried out on base metal. 43.0.0 PERODIC CHECK OF SCREEN CALIBIRATION : Calibration of screen shall be checked prior to any of the inspection run, prior to equipment shut down and at least in every 4 hours during continuous equipment operation. Recalibrate the equipment in accordance with section 9 (Standard practice for ultrasonic inspection of metallic pipes & tubing) of ASME Section-V, Article-23. At any period of time, the equipment doesn't present a clearly defined, rejectable signal from both the inner and outer surface notches of the standard block. 14.0.0 INTERPRETATION OF RESULTS : All indications that are equal to or greater than rejection level established during calibration, as described in acceptance’ rejection criteria in section 16 of this procedure or agreed by client's inspector only shall be considered representing defects and may cause for rejection repair of the weld or base metal 45.0.0 ACCEPTANCE OR REJECTION CRITERIA : ‘Acceptance or rejection criteria shall be in accordance with API-1104 or as specified in IHB/IOCL’s technical specifications. All the defect locations shall be marked or recorded for repair. jy Ok| WORK PROCEDURE FOR ULTRASONIC TEST | Doc. No. SIPL-HB-KGPL GrATMLIP 14 16.0.0 RETEST: Retest of the repaired area shall be carried out in accordance with this procedure. 17.0.0 REPORTING : All details of inspection and results of inspection shall be documented in Report Format No. SIPL-IHB-KGPL Gr.17-ML-JP14 —-IR-01 Rev. 0 and shall be signed by NDT inspector client’s representative. 18.0.0 ITP / FORMATS : ITP. : SIPL-IHB-KGPL Gr.17-ML-JP14 -ITP -01 FORAMATS 7 SIPL-IHB-KGPL Gr.17-ML-JP14 -IR-01 overed here, but as per contractual terms, the ‘same may also form a part of work procedure. In case of any conflict between the requirement of this procedure and IHB/IOCL Technical specifications, the later. ‘shall prevail. NOTE: - Any other procedure not c x Semsitvcy uw 4 us I H 4 went _| ettcorsmowd | Timobean 2 Peesteoae Intine note and notehon | 0 ‘lb used arene ° i Gam alton. Distance emptide Senekewiy FIG, B-20 SENSITIVITY AND DISTANCE-AMPLITUDE CORRECTION G weyA KANDLA GORAKHPUR LPG PIPELINE PROJECT (G-17) B PMC:M/s Indian Oil Corporation Ltd. see ‘Contractor : M/S Spur Infrastructure Pvt. Ltd. js Indian INSPECTION TEST PLAN FOR ULTRA-SONIC TESTING sr no ‘Actvty Description Taspecton | Voncater PY [pocunonttobe submited by SP 7__ [Submission and Obtaining approval of Procedure. 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