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• Made in Situ
FACTORY MANUFACTURED
Extrusion, calendering, and spread coating.
Extrusion is a process where a material undergoes plastic deformation by the application of
a force causing that material to flow through an orifice or die. The material adopts the
cross-sectional profile of the die and if the material has suitable properties, that shape
is retained in the final extrudate. Extrusion coated geomembranes are made by a
specialized technology where fabrics or scrims are coated with polymer. It is a process
by which the molten polymer is extruded as a flat sheet film and pressed into the fabric
surface, adhering to and coating the surface
Calendering, process of smoothing and compressing a material during production by
passing a single continuous sheet through a number of pairs of heated rolls. The rolls
in combination are called calenders.
Spread coating (or solvent coating) is a process by which the polymer is dissolved in a
solvent which is then spread onto the textile and heated to evaporate the solvent and
leave the coating. In the spread coating process the molten polymer is spread in a
relatively thin coating over a dense fabric substrate (i.e. tightly woven fabric or non-
woven fabric) using a spreading knife.
https://glossary.periodni.com/images/calendering.jpg
MAIN SECTORS OF GEOMEMBRANE PRODUCTION
Polymeric Geomembranes
The vast majority of polymer-based geomembranes are produced in complex, high-
output facilities by calendering, casting, extrusion blow molding, or coating.
Bituminous geomembranes
Bituminous geomembranes are manufactured by impregnation and coating sheets of
glass and/or by reinforcing bituminous material with nonwoven polyester.
MADE IN SITU (SITE)
Geomembranes are made from relatively thin continuous polymeric sheets, but they
can also be made from the impregnation of geotextiles with asphalt, elastomer or
polymer sprays, or as multilayered bitumen geocomposites. Continuous polymer
sheet geomembranes are, by far, the most common.
It is generally considered that geomembranes made in situ by spraying a low-
permeability compound onto a geotextile or directly on the ground are not
sufficiently reliable to be used for high-performance leakage control.
https://www.mineralstech.com/images/default-source/performance-materials/cetco/environmental- https://www.layfieldgroup.com/geosynthetics/geomembr
products/products/liquidboot/cetco-liquid-boot.jpg?sfvrsn=f168b43d_2 anes/spray-applied.aspx
Different types of
geomembrane
answers different
kind of requirements
Because of the product's adaptability,
geomembranes are being rapidly adopted in
a variety of industries.
•Agriculture and Nurseries
•Water industry
•Marine (Pontoon construction)
•Mining industry
Bituminous
Geomembranes
Polymeric
Geomembranes
GEOMEMBRANE TYPES
P O LY M E R I C BITUMINOUS
GEOMEMBRANES GEOMEMBRANES
Imports:
India - Ocean Global
China – EcogeoX and Earth Shield
Singapore - Jinseed-Auvliner®
USA – Viaflex
BENEFITS
Provide positive water containment
Help sustain water quality
Establish erosion control
Reduce maintenance cost
Lower disease risk
Manage waste removal
Prevent the loss of dissolved oxygen
Increase the turn-around time between corps
Improve work environment
In a nutshell:
The goal of installing geomembrane is to
protect our environment and contain liquids
and gases.
PROJECT REQUIREMENT
Materials for support layer
Installation
Climatic considerations
Network to drain gas
Networks for draining water
Geometric consideration
Anchorages
Case of exposed geomembranes
MATERIALS FOR SUPPORT LAYER
Geomembranes do not always maintain close contact with the underlying material
throughout their life. Problems may occur on the side slopes adjacent to open
areas of water as a result of wind and wave action on any exposed portion of
geomembrane. Wave action can tend to slightly lift the geomembrane and then
slap it back down in a repetitive manner.
If the geomembrane is directly in contact with the soil, this can cause loosening of the
particles, which move down the slope underneath the geomembrane. Eventually,
a cliff is formed at the water line together with a bulge below this level, which
could excessively stress the geomembrane and the soil, preventing this form of
erosion.
In case of a localized tear or seam failure in the geomembrane, the geotextile helps to
hold the soil in place, limiting propagation of failure. Although the primary role of
the geotextile is often to separate the geomembrane from the soil, it may also act
as a vent to release gas trapped or generated in the underlying soil, or
reinforcement of, or support to, the geomembrane (John, 1987).
In many of these applications, geomembranes are associated with a geotextile or
geogrid underliner that protects the geomembrane from direct contact with
stones, gravel, and other damaging materials.
INSTALLATION
DO UBLE HOT M ETAL W EDGE AD HESIVE O R TAPE
WELDING & EXTRUSION
WELDING SYSTEM
Source: https://www.geomembrane.com/services/installation/adhesive-
seaming.html
HOW TO WELD GEOMEMBRANE
embankments or berms
ANCHORAGES
The role of anchorages is to prevent the LS from sliding on slopes. Determining the size of
the anchorage is the responsibility of the designer. During the design phase of the LS,
the following parameters must be taken into account in all cases:
The nature of the soil used for the line of ballast at the top of the embankment
(density),
The dimensions of the facility (slope angles, height of embankment),
The choice of LS and of friction angles between the various interfaces (e.g., the soil-
geotextile, soil-geomembrane, geotextile-geomembrane, geosynthetic-protection layer,
etc.),
Hydraulic conditions at the geosynthetic interfaces,
Conditions of use.