z9022CT - Double Blank Detection - LR

Auto In-plant
Engineering
GREAT Solutions
Double Blank Detection
Contents
12 Fast Find Guide
1 86.2 mm (3.39")
8 pin, 1 key and

185 mm (7.28")
170.8 mm (6.72")
SELECTING A DOUBLE
BLANK SYSTEM
99 mm (3.90")
5 pin, 1 key
Female micro
connectors for
sensor cables
Module/Network
4X ø 5.1 mm (ø 0.20") status indication
LED 20 Fast Find Guide
2
159 mm (6.26")
CONTACT DOUBLE
62 mm (2.44")
BLANK DETECTION
DeviceNet
Male micro
connector
(STATIC)
Standard
bus drop tee
44 Fast Find Guide
3
DPDN001
PASS-THROUGH
DOUBLE BLANK
DETECTION (DYNAMIC)
03
www.imi-precision.com/autoinplant
NASInsideSales@imi-precision.com 1-800-272-4511
Engineering GREAT solutions
IMI Precision Engineering is a Part of IMI plc, (listed on the London Stock service and solutions. Together these
world leader in motion and fluid control Exchange since 1966), IMI Precision actions IMPROVE the performance
technologies. Wherever precision, speed Engineering has $1,214m in sales generated of our customers’ machinery.
and engineering reliability are essential, from a sales and service network in
We call this Engineering Great. We deliver
04
we deliver exceptional solutions which 50 countries, as well as manufacturing

improve the productivity and efficiency capabilities in the USA, Germany, China, it to customers through a world-class
of our customers’ equipment. UK, Switzerland, Czech Republic, Mexico portfolio of high performance products, and
and Brazil. We support this with our strong partnerships for problem-solving
global centers of technical excellence utilizing our global network of support.
and facilities for CFD design and R&D
The Norgren Automation Solutions
testing. We employ a dedicated team of
(NAS) Team creates capacity by
field engineers, sector specialists and key
We deliver GREAT solutions account managers – all committed to
designing and manufacturing
for our customers providing excellent service to our customers.
automation and tooling that
optimize production throughput
tackling the world’s most As a business, we aim to UNDERSTAND in the press room and other
demanding engineering our customers’ challenges. We then material handling applications.
challenges. CONNECT our products, people and
expertise in order to DELIVER exceptional
ISI designs the Launch of ISI, Erie, Syron
form Norgren Celebrating the
"Iron Hand", the Syron opens for business, Carbon Fiber 20th anniversary
firsthand clamp manufacturing Double structures and Automation
Solutions, LLC of our press
to pick up panels Blank Analyzer Systems repair service room grippers
and stamped and Control Panels (NAS)
parts ISI joins IMI
1947 1970 1978 1985 1992 1993 2001 2002 2005 2011 2015 2018 2019
ISI launches Syron

ISI launches the "Path Erie begins launches Syron & NAS integrates
the BLU (belt into IMI Precision
lift unit), the Finder" capable designing Versa Erie joins Ethernet
Erie starts of fully parabolic IMI Engineering's Auto DBA and
die design first automatic integrated tooling
transfers, with tooling (IT) In-plant vertical Transforming
2-axis press
loader and "Magic" software for systems tooling launch
unloader press optimization year
Made in the USA!
How we deliver value

to our customers
Partnerships & problem High performance products Reliability
05
solving Our world-class products improve We deliver and support our high
We have a global team of key account performance and productivity. quality products through our global
managers and over 400 highly service network.
We have global manufacturing capability
experienced engineers – many with and technical centres of excellence, each We have world-class manufacturing
in‑depth expertise of key industry dedicated to developing and rigorously and sales and service operations in
sectors. testing new high performance products 50 countries, supported by investment
We recruit and develop the industry’s to meet precise industry and application in robust project management systems
top talent, offering the best training and needs. Helping improve performance and lean localised production. Together,
exposure to world-class products and and reduce downtime and energy with our integrated supply chain, and the
technologies with some of the world’s consumption on production lines across speed of our Express service we have
leading businesses. The deep and the world, our world-class portfolio the systems, processes and support to
combined experience this gives us means includes IMI Norgren, IMI Buschjost, deliver quality products and aftersales
we have the skills, confidence and know- IMI FAS, IMI Herion and IMI Maxseal. service precisely, reliably, in full and on
how to get closer to our customers, Having proven their value over years, time, anywhere.
enabling us to understand their exact they stand amongst the most trusted
challenges and resolve them precisely. names in fluid and motion control. We
are continuously adding to this portfolio
Because of this our problem‑solving through a programme of innovation and
is more effective, our solutions more new product development.
targeted, our partnerships more
productive. Because of this, we’re able help our
customers solve the world’s greatest
engineering challenges – reliably, safely
and efficiently. We get closer to our
customers to understand
their exact challenges
Our global reach
With established manufacturing facilities
globally, we have the capability to
cope with the most demanding of
international projects. With a sales and
service network in 50 countries, we
have the reach and capability to ensure
continuity of supply and local support
where it is needed.
Canada
06
Rochester Hills, MI, USA

Mississauga, Ontario, CA
Troy, MI, USA
Addison, IL, USA Brunswick, OH, USA
USA Saline, MI, USA

Greenville, SC, USA
Miamisburg, OH, USA
Franklin, TN, USA

Birmingham, AL, USA
Mexico Mexico City, MX
Querétaro, MX
South America
Sao Paulo, BR
Sales & Service

IMI Precision Engineering sales, manufacturing and technical centers
Value Added Resellers/ Distributors
IMI Precision Auto In-plant locations
Engineering
GREAT Solutions
UK Worcester, UK
07
Álava, SP Tokyo, JP
Barcelona, SP Shanghai, CN
Uttar Pradesh, IN
Spain
China Japan
India
Thailand
Samutprakarn, TH
GLOBAL LOCATIONS AND PARTNERS
IMI Precision Engineering – Auto In-plant Locations
USA China
Norgren Automation Solutions, LLC (NAS) Norgren Co., Ltd
2871 Bond Street 埃迈诺冠商贸（上海）有限公司.
Rochester Hills, MI 48309 USA Tel: +86 21 24161800
Tel: 1-800-272-4511 sales@imi-precision.com.cn
Fax: 1-734-429-2981
Email: NASInsideSales@imi-precision.com India
Web: www.imi-precision.com/autoinplant IMI Norgren Herion Pvt. Ltd.
B-30A, Sector 85,
Noida- 201305
USA Uttar Pradesh
Norgren Automation Solutions, LLC (NAS) India
1325 Woodland Drive Tel: +91 120 6837800
Saline, MI 48176 USA Fax: +91 (0) 120 4089599
Tel: 1-800-272-4511 Email: india@imi-precision.com
Fax: 1-734-429-2981
Email: NASInsideSales@imi-precision.com Spain
Web: www.imi-precision.com/autoinplant IMI Norgren S.A.
Colom, 391, 2º - Edificio Tecno
Mexico 08223 Terrassa
Norgren S.A. de C.V. Tel: +34 937489800
Av. La Montaña No.120 Email: spain@imi-precision.com
Parque Industrial Querétaro
Sta. Rosa Jáuregui, Querétaro Thailand
Mexico 76220 Norgren Co., Ltd
08
Tel: +52 442 229 50 00 120/34 M. 12 Rachadhewa, Bangplee

Email: nas.mexico@imi-precision.com Samutprakarn
10540 Thailand
Brazil Tel: +66 (0) 2 2750 3598
IMI Norgren Brazil Fax: +60 (0) 2 750 3855
Av. Eng. Alberto de Zagottis 696 Email: THSales@imi-precision.com
04675-085 - São Paulo - Brazil
Tel: +55 11 5698 4000
Fax: +55 11 5698 4001
Email: vendas@imi-precision.com
Value Added Resellers (VARs) and Distributors
USA Canada
Kamco, Inc. Dyak Systems Inc.
326 Park St. 6810 Kitimat Road, Unit 8&9
Troy, MI 48083 Mississauga, Ontario L5N 5M2
Tel: 248-585-7400 Canada
Fax: 248-585-7751 Tel: 905-567-4157
Email: sales@kamcocontrols.com Fax: 905-567-4158
Web: www.kamcosales.com Email: salesdesk@dyaksystems.com
Mosier Fluid Power

2475 Technical Drive Mexico
Miamisburg, OH 45342 ART Robotics
Tel: 905-567-4157 Pioneros del Cooperativismo N° 136
Fax: 905-567-4158 México Nuevo Atizapán de Zaragoza
Email: sales@mosierohio.com Estado de México C.P 52966
Tel.: (52) (55) 5077 5603
Motion Industries (52) (55) 5077 5604
1605 Alton Road (52) (55) 5077 5605
Birmingham, AL 35210 Fax: (52) (55) 5825 9739
Tel: 800-526-9328 E-mail: mexico@artrobotics.com
Web: www.motionindustries.com Web: www.artrobotics.com
Nicholas Press Sales, Inc.

3077 Nationwide Parkway United Kingdom
Brunswick, OH 44212 Coremo Automation Ltd
09
Unit 9A – Three Springs Trading Estate
Tel: 440-652-6604 Vincent Road
Fax: 440-389-8666 Worcester
Email: sales@nicholaspress.com WR5 1BW
Web: www.nicholaspress.com U.K.
Production Resources Tel: +44 (0) 1905 360707

118 Seaboard Lane #106 Fax: +44 (0) 1905 360708
Franklin, TN 37067 Email address: sales@coremo.co.uk
Tel: 800-863-3164
Japan
Sunsource Taihei Boeki Co., Ltd.
2301 Windsor Ct Nikken-Sumisei bldg, 4-15-32
Addison, IL 60101 Sakai, Naka-ku, Nagoya, 460-0008
Tel: 888-786-7723 Japan
Tel: +81-(0)52-261-5517
Wyco Fax: +81-(0)52-261-2017
1310 Garlington Road, Suite L Email: nagoya@taiheiboeki.co.ip
Greenville, SC 29615
Tel: 1-864-458-8000
Fax: 1-864-458-8256 Spain
Email: info@wyconet.com Sankyo Desarrollos Tecnicos S.L.
Calle Manisitu, 5 Bj Pabellón A, 01240,
Álava, Spain
Tel: +34 945 420 840
Fax: +34 945 420 841
Email: info@sankyo-sdt.com
Web: www.sankyo-sdt.com
Creating Capacity Since 1947
For over 65 years, Norgren Automation Solutions (NAS) has been a
partner to automotive OEMs and Tier suppliers, solving pressroom
automation problems and increasing press profitability. We focus on
automation design, modular tooling and tooling integration for Tri-axis,
Tandem and Crossbar presses, as well as welding operations.
> Why Choose NAS (Formerly Brand) Double Blank Detection Systems?
• Industry’s most durable systems, true steel face sensor!

• Sensors have the detection capability of multiple material types
• Engineered cable solutions for high flexing applications
End of Arm Tooling
• Fastest response times in the industry!
(EOAT)
Spider Tooling
10
Double Blank Sensing
Front of Line
Destacking
> Intelligent Systems > Engineering Solutions
World class press automation requires integration of SMART Engineering GREAT solutions for our customers is at
sensing solutions. From increasing strokes per minute the heart of everything we do. We help customers gain
(SPM) to improving ergonomics and safety, IMI Norgren’s an advantage through increased output or capacity,
intelligent systems increase productivity in the pressroom. reduced energy usage, and lower cost of ownership.
> Made and Serviced in the USA

From front of line to end of line, our sensors, grippers,
carbon fiber components, finger tooling and vacuum
cup solutions are designed and built to last in the most
challenging press environments all in the USA!
Front of Line Tooling
11
Designed and
Made in the USA!
1
1
SELECTING A DOUBLE
BLANK SYSTEM
Selecting the right Double Blank Detection

System is now an easy task!
>S
imply follow the decision guides provided on the next few pages
to create a system ideal for your application needs
>U
se the worksheet on page 13 to create a Bill of Material for a
complete system that meets your application needs
>D
on't forget to consider sensor accessories and junction boxes to
improve the serviceability of your systems!
>F
or assistance in selecting your system or to answer any questions
you have, please contact our Double Blank Detection experts at
1-800-272-4511
>F
or assistance with other types of Material Thickness Measurement
systems please contact us at 1-800-272-4511
Contact Pass-through
(Static) (Dynamic)
Type of
See pages 14-15 See pages 16-17
Application
185 mm (7.28")
170.8 mm (6.72")
Fast Find Guide

86.2 mm (3.39")
99 mm (3.90")
1
8 pin, 1 key and
5 pin, 1 key
Female micro
connectors for
sensor cables
Module/Network
LED
159 mm (6.26")
62 mm (2.44") DeviceNet
Type of Application
Male micro
connector
S E L E C T I N G A D OU B L E B L A NK S Y S T E M
Standard
bus drop tee
Contact (Static) Pass-through (Dynamic) Sensors, Mounts, Cables

& Accessories
DPDN001
Pages 20-27 Pages 44-49 Pages 28-43
BILL OF MATERIALS
Type Part Number Quanity
Controller
13
Sensors
Control Cable
Sensor Cables(s)
Sensor Cables(s)
Sensor Mount
Sensor Accesories
Sensor Accesories
Sensor Accesories
SELECTION PROCESS FOR A DOUBLE BLANK
1 DETECTION SYSTEM
Step 1: Selecting the Controller
S E L E CT ING A D OU B L E B L A N K S Y S TE M
IMI Norgren’s double blank detection systems offer solutions for both
contact (static) and pass-through (dynamic) blank detection.
The two detection methods have the capability for both ferrous and
non-ferrous applications.
Start Here to
Configure Your System!
Pass-through
(Dynamic) Type of Contact Discrete Single
(Static) Network I/O No
Page 16 Material
Application Protocol Thickness
Yes
14
DDN0054 Yes Device

Page 32 Net
120VAC
No Input DBD1002
Voltage Page 24
For other network
protocols, please No
contact our Double Blank EtherNet/IP 24VDC
Detection experts
at 1-800-272-4511
Yes
DBD1001
One pairs of sensors:: DBAN1NE Page 24
Page 26
Two pairs of sensors: DBAN2NE
Page 27
DBD100X
DBAN2NE
Notes: For non-magnetic sheet metal applications, please contact our Double Blank experts at 1-800-272-4511
1
Input 120VAC Single Yes
DBAN1N
Voltage Sensor Page 22
24VDC No=Multi-
Channels
15
Yes
DBAN1N-24 Single Two Channels: DBAN2N
Page 22 Sensor Three Channels: DBAN3N
Four Channels: DBAN4N
Page 23
No=Multi-
sensors
Two Sensors: DBAN2N-24

Three Sensors: DBAN3N-24
Four Sensors: DBAN4N-24
Page 23 DBAN4N-24
SELECTION PROCESS FOR A DOUBLE BLANK
1 DETECTION SYSTEM
Step 1: Selecting the Controller Continued (Pass-through Sensing)
IMI Norgren’s double blank detection systems offer solutions for both contact (static)
and pass-through (dynamic) blank detection.
18
The two detection methods have the capability for both ferrous and
1
non-ferrous applications.
Start Here to 86.2 mm (3.39")
Configure Your System! 8 pin, 1 key and

5 pin, 1 key
Female micro
connectors for
sensor cables
Contact
4X ø 5.1 mm (ø 0.
(Static) Pass-through
Page 14 Type of (Dynamic) Discrete
Yes
Application I/O
15
Protocol
No
16
62 mm (2.44")
For other network
protocols, please No No DeviceNet
contact our Double Blank EtherNet/IP Protocol
One Sensor
Detection experts
at 1-800-272-4511
Yes StandardYes
bus drop tee
One sensor: DBP100E DPDN001

Two sensors: DBP200E Page 47
Coming Soon
DPDN001
DBP200E
DPDN001
1
Single Yes DBP100
Pair of Page 46
Sensors
No= Two Pair
of Sensors
17
Pass Through
Double Blank Analyzer
DBP200
Page 46
DBPX00
DOUBLE BLANK DETECTION SENSORS PROCESS MAP
1
Step 2: Selecting the Sensor
Double Blan
Detection Sens
Yes Contact
(Static)
Sensors
Steel (Ferrous)
Magnetic
or Non- Magnetic
Aluminum Stainless Steel
(Non-Ferrous)
DDN0054 Yes Material DES1142
DeviceNet
Page 32 Type Page 38
18
No*
<4.3mm <5.7mm
Material Material
Thickness Thickness
DIS1042 Material DIS1054
Page 28 Thickness Page 29
<8mm
Material
Thickness
DIS1075
Page 30
Notes: F or aluminum applications, DIS10XX sensors family measures material thickness up to 4 mm

For aluminum applications, DDN0054 measures material thickness up to 2.3 mm
*Discrete I/O, EtherNet/IP or other Network Protocols
1
nk
sors
No= Pass-through (Dynamic) Sensors
Compact-
Lowprofile Standard
DPS2054 Sensor DPS1054
Page 48 Style Page 48
19
2
CONTACT DOUBLE BLANK

DETECTION (STATIC)
Protect press
automation and dies
from damage!
Capable of up to 127 jobs
Increase productivity in the
pressroom by detecting double
blanks of all material types.
Fastest response times
In the field
Detecting material for 30 years!
thicknesses up
to 8mm for steel
panels and 4mm for
aluminum
Complete
Steel Housing -
No Plastic!
Most durable sensors
Fast Find Guide
2
Discrete I/O
CONTACT DOUBLE BLANK DETECTION (STATIC)

Controllers Sensors Cables
Page 22 Page 28 Pages 31, 40
Industrial Ethernet
Controllers Sensors Cables
Page 26 Page 28 Page 41
Accessories
21
Accessories
Pages 39, 42
DBNXN DBA CONTROLLERS
2
Single Channel Double Blank Analyzer
The double bank analyzer (DBA) system protects dies and stamping
machinery by detecting multiple blanks during the load sequence
• Capable of sensing Ferrous and Non-Ferrous materials

• Enclosure Seal: IP65
• Direct Replacement for Brand Single Channel systems
• Up to 127 different jobs storage
• Measurement times as low as 32ms regardless of how many channels are active*
• PLCs with isolated 24VDC I/O
Order information
DBAN1N-XX (127)
Jobs Code
12 Leave Blank
127 (127)
Voltage Input Code
120VAC Leave Blank
24VDC 24
22
Single Channel Control

201.7mm 173mm
(7.94") (6.81")
158.8mm
(6.25")
203.2mm
PART
CHANNEL
A B C D
THICKNESS
CH A CH B
JOB
DBAN1N* (120VAC)Single Channel Control

(8.00")
PRESENT
DBAN1N-24* (24VDC
PARTS
*Add “(127)” to part number to
CH C CH D
201.7mm
go from12 to 127 job storage. 173mm
(7.94") (6.81")
JOB VIEW
CHANNEL MEASURE
SELECT
LEARN CALIB EXIT

158.8mm
(6.25")
To cutomer
control (PLC)
Single-Channel
Double Blank Analyzer Sensor (with juntion) Sensor (no juntion) 203.2mm
CKNESS
JOB (8.00")
CH B Multi-Channel Control
DBAN1N* (120VAC)
201.7mm 173mm
(7.94") DBAN1N-24*
(6.81") (24VDC
CH D
DFC1XXX-01 DCC19XX 273.1mm *Add “(127)” to part number to
(See page 40) (See page 31) (10.75")
go from12 to 127 job storage.
Sensor Cable Control Cable 203.2mm
Connectors. Connector for (8.00")
DBAN3N*
VIEW
15-Pin Threaded I/O connections. DBAN4N*
DBAN4N-24* DBAN3N-24*
DBAN2N*
DBAN2N-24*
ANNEL MEASURE
Female on housing 19 Pin Threaded *Add “(127)” to part number to go from12 to 127 job storage.
Male on housing
CALIB EXIT
To cutomer
control (PLC) To cutomer
Sensor control (PLC)
Sensor (with juntion) Sensor (no juntion)
Multi-Channel Control
*For information on stainless steel applications please contact our Double Blank experts at 1-800-272-4511. Dimensions are for reference only
201.7mm 173mm
(7.94") (6.81")
19-Pin
19- Conductors
Female Threaded NASInsideSales@imi-precision.com 1-800-272-4511
5 Meters
273.1mm
(10.75")
DBNXN DBA CONTROLLERS
2
Multi Channel Double Blank Analyzer

• Direct Replacement for Brand Multi Channel systems
Single Channel Control

173mm
Order information 201.7mm
(7.94") (6.81")
DBANXN-XX (127) 158.8mm

(6.25")
203.2mm
ICKNESS
Number
JOB of Channels Code Jobs Code (8.00")
CH B
2 2 12 Leave Blank DBAN1N* (120VAC)
3 3 127 (127) DBAN1N-24* (24VDC
4 4 *Add “(127)” to part number to
CH D
go from12 to 127 job storage.
Voltage Input Code

VIEW 120VAC Leave Blank
ANNEL MEASURE
24VDC 24
23
CALIB EXIT
Single Channel Control To cutomer

201.7mm 173mm control (PLC)
(7.94") (6.81")
158.8mm
(6.25")
203.2mm
PART
CHANNEL
A B C D
THICKNESS
CH A CH B
JOB
DBAN1N* (120VAC)
Multi-Channel Control
(8.00")
PRESENT
DBAN1N-24* (24VDC
PARTS
*Add “(127)” to part number to
CH C CH D
201.7mm
go from12 to 127 job storage. 173mm
(7.94") (6.81")
JOB VIEW
CHANNEL MEASURE
SELECT
LEARN CALIB EXIT
273.1mm
To cutomer
control (PLC) (10.75")
Control Cable Multi-Channel Control

203.2mm
Connector for 201.7mm
(7.94")
173mm
(6.81") (8.00")
DFC1XXX-01 DCC37XX DBAN3N*
(See page 40)
I/O connectio ns.
(See page 31)
DBAN4N*
273.1mm
DBAN4N-24*
(10.75") DBAN3N-24*
DBAN2N*
DBAN2N-24*
Sensor Cable 19 Pin Threa
Controlded
Cable *Add “(127)” to part number to go from12 to 127 job storage.
203.2mm
Connectors. Connector for (8.00")
15-Pin Threaded Male on housi ngns.

I/O connectio
DBAN4N*
DBAN4N-24*
DBAN3N*
DBAN3N-24*
DBAN2N*
DBAN2N-24*
Female on housing 37 Pin Threaded *Add “(127)” to part number to go from12 to 127 job storage.
Male on housing
To cutomer
control (PLC)
Sensor
To cutomer
control (PLC)
Sensor
Dimensions are for reference only
19-Pin
19- Conductors
Female Threaded NASInsideSales@imi-precision.com 1-800-272-4511
5 Meters
DBD100X CONTROLLERS
2
Double Blank Detector
Double Blank Detectors protects dies and other applications by

detecting part presence
• Direct Replacement for Brand DBD/DHP systems
Order information
DBD100X
Voltage Input Code

120VAC 2
24VDC 1
9.8 (250)
24
7.7 (160)
Double Blank
Detector
DFP1XXX-01 DCP19XX
Sensor cable 15 Control cable 17
conductor cable conductor cable
connects to terminal connects to terminal
strip inside controller strip inside controller
4.8 (122)
DBD1001
CABLES FOR THE DBD100X
2
Sensor cables

DFP14XX-01 Sensor cables with straight ratchet style connector
Lengths (m) Code Pigtail

Pigtail
Pigtail
“P”
2m 02
“P”
Pigtail
“P”
to Controller
5m 05
totoController
Controller
“P”
10 m 10 Male Threaded
to Controller Female
15 m 15 MaleThreaded
Male Threaded“C” Female
Ratchet
Female
Male Threaded “C”
“C”
to J-Box Ratchet
Ratchet
Female
20 m 20 Ratchet
totoJ-Box
J-Box
“C”
to J-Box
DFP15XX-01 Sensor cables with right angle ratchet style connector
Pigtail
Pigtail
Pigtail
“P”
Lengths (m) Code “P”
Pigtail
“P”
to Controller
2m 02 totoController
Controller
“P”
5m 05 Male Threaded
to Controller Female
Male Threaded
Male Threaded “C” Female
Ratchet
Female
10 m 10 Male Threaded “C”
“C”
to J-Box Ratchet
Ratchet
Female
15 m 15 totoJ-Box
J-Box
“C” Ratchet
20 m 20 to J-Box
25
Control cable
DCP19XX
Lengths (m) Code

5m 05
15 m 15
5 Meters
DBANXNE DBA CONTROLLERS
2
Single Channel Double Blank Analyzer
DBA Controller with EtherNet/IP Interface

One Channel Capability
• Enclosure seal: IP67

• EtherNet/IP interface
7.9"
• Vibration tolerant to 4g (200mm)
• 24VDC
• Maintains log files for diagnostic use
• Weight: 4.8 lbs (2.1 kg)
• Measurement times as low as 32ms
6.7"
(170mm)
Order information
DBAN1NE
Sensor cable styles used

DFC25LXX
DBA controller dimensions

26
7.9"
(200mm)
6.7"
(170mm)
3.5" x (91mm)
DBAN1NE
DDFC25LXX
Sensor Cable
(See page 40)
3.5" x (91mm)
DBANXNE DBA CONTROLLERS
2
Two Channel Double Blank Analyzer

DBA Controller with EtherNet/IP Interface
Two Channels Capability
• Enclosure seal: IP67

• EtherNet/IP interface
7.9"
• Vibration tolerant to 4g (200mm)
• 24VDC
• Maintains log files for diagnostic use
• Weight: 4.6 lbs (2.0 kg)
• Measurement times as low as 32ms
6.7"
(170mm)
Order information
DBAN2NE
Sensor cable styles used

DFC25LXX
DBA controller dimensions
27
7.9"
(200mm)
6.7"
(170mm)
3.5" x (91mm)
DBAN2NE
DFC25LXX DFC25LXX
Sensor Cable Sensor Cable
(See page 40) (See page 40)
3.5" x (91mm)
DBA SENSOR (42 MM)
2 DIS1042S
• Abrasion and impact resistant

• Impervious to contamination from coolants and oil

• Full steel faceplate
• Ferrous single blank thickness range from 0.5 mm-4.3 mm
Non-ferrous single blank thickness range from 0.5 mm - 4.0 mm
• Shock resistant design
• Self identifying
• Furnished with 15 pin ratchet style connector
• Fastest measurement time of any contact style sensor
DIS1042S Shown
Order information
B
Part number Connector type
A
DIS1042S Straight
Technical Data C
Power/Sensor connector Application
15 pin straight connector > Contact sensor for Ferrous and
Operating temperature range Non-ferrous materials. M42 x 1.5 thrd.
10°C to 40°CMeasuring
(50°F to 104°F)Time DIS1042S
> Used with DBANXN controllersMeasuring Time DIS1054S
Weight > Used for double blank detection
DIS1042S: 541 gm (1.2 lbs)(Steel) in destackers, centering (Steel)
DIM DIS1042S
Target material stations, and pre-load stations
120 160 mm Inches
Steel/Aluminum and Ferrous > Used for hidden part detection
28
System response time (ms)
grades of Stainless Steel 140

> Used for missing part detection
100 A 66.3 2.61
Seal > Contact the factory for application
120
80 B 99.1 3.90
IP67 assistance with Non-ferrous100
grades of Stainless Steel C 42.0 1.65
60 80
60
40
40
20
20
Sensor
0 response for ferrous and non-ferrous
0 blanks
0 1 2 3 4 0 2 4 6
• Response times areThickness
not affected
(mm)when using multiple channels
(X2 sheets) Thickness (mm) (X2 sheets)
• In fast measurement mode, expect a 25-30% decrease in response time
Measuring
MeasuringTime DIS1042S
Time DIS1075S Measuring
MeasuringTime
TimeDIS1054S
All Sensors
(Steel)
(Steel) (Steel)
(Aluminum)
120300 160 34

140
100250
33.5
120
80200
100 33
60150 80
6032.5
40100
40
20 50 32
20
0 0 031.5
0 0 1 2 2 43 4 6 0 0 2 1 4 2 6 3
Thickness (mm)
Thickness (X2(X2
(mm) sheets)
sheets) Thickness (mm)
Thickness (X2(X2
(mm) sheets)
sheets)
Measuring Time DIS1075S Measuring Time All Sensors

(Steel) (Aluminum)
300 www.imi-precision.com/autoinplant
34
ime (ms)
ime (ms)
250
33.5
200
DBA SENSOR (54 MM)
DIS1054 S or R 2

• Ferrous single blank thickness range from 0.5 mm-5.7 mm

(When used as a Double Blank Analyzer)
DIS1054S Shown
B
Order information A
DIS1054S
DIS1054S Straight
DIS1054R Right angle
B
DIS1054R
Technical Data
C D
15 pin straight or 90° > Contact sensor for Ferrous and
ratchet style connector Non-ferrous materials
Measuring Time DIS1042S
Operating temperature range > Used with DBANXN controllers
Measuring TimeM54DIS1054S
x 0.75 thread
10° C to 40° C (50°F to 104°F) (Steel) > Used for double blank detection (Steel)
29
Weight in destackers, centering stations,
120 160 DIM DIS1054S DIS1054R
DIS1054S: 1114 gm (2.46 lbs) and pre-load stations
DIS1054R: 1260 140

100 gm (2.78 lbs) > Used for hidden part detection mm Inches mm Inches
Target material > Used for missing part detection120 A 80.5 3.17 80.5 3.17
Steel/Aluminum80and Ferrous > Contact the factory for applica-100
B 133.3 4.46 129 5.08
grades of Stainless Steel tion assistance with Non-ferrous
Seal 60 grades of Stainless Steel 80 C 54.1 2.12 54.1 2.13
IP67 40
60
D – – 44.5 1.75
40
20
20
Sensor
0 response for ferrous and non-ferrous
0 blanks
0 1 2 3 4 0 2 4 6
• Response times are Thickness
not affected when using multiple channels
(mm) (X2 sheets) Thickness (mm) (X2 sheets)
2S Measuring
Measuring Time
Time DIS1075S
DIS1054S Measuring Time All Sensors
(Steel)
(Steel) (Aluminum)
160 300 34

140 250
33.5
120
200
100 33
80 150
60 100 32.5
40
50 32
20
0 0 31.5
4 0 0 2 2 4 4 6 6 0 1 2 3
ts) Thickness
Thickness (mm)(mm) (X2 sheets)
(X2 sheets) Thickness (mm) (X2 sheets)
5S Measuring Time All Sensors

(Aluminum) NASInsideSales@imi-precision.com 1-800-272-4511
34
s)
DBA SENSOR (75 MM)
2 DIS1075 S or R


• Ferrous single blank thickness range from 0.5 mm - 8.0 mm
DIS1075S Shown
Order information A
B

DIS1075S Straight DIS1075S
DIS1075R Right angle
Technical Data B

DIS1075R
15 pin straight or 90° ratchet > Contact sensor for Ferrous and C D
style connector) Non-ferrous materials

Operating temperature
Measuring rangeTime DIS1042S
> Used with DBANXN controllersMeasuring Time DIS1054S
10° C to 40° C (50°F to 104°F)
> Used for double blank detection
Weight (Steel)
(Steel) in destackers, centering (Steel) M75 x 1.5 thrd.
(Steel)
DIS1075S: 2258 gm (4.98 lbs) sta-tions, and pre-load stations
30
120120 160160 DIM DIS1075S DIS1075R

DIS1075R: 2430 gm (5.36 lbs) > Used for hidden part detection

140 140
> Used for missing part detection mm Inches mm Inches
Target 100material
100
Steel/Aluminum and Ferrous gra- > Contact the factory for application
120120 A 97.5 3.847 97.5 3.84
80 80 Steel
des of Stainless assistance with Non-ferrous
100100 B 132.6 5.22 148.6 5.85
grades of Stainless Steel
Seal 60 60 80 80
C 75 2.95 75 2.95
IP67 60 60
40 40 D – – 44.5 1.75
40 40
20 20
20 20
Sensor
0 0 response for Ferrous and Non-ferrous
0 0 blanks
0 0 1 1 2 2 3 3 4 4 0 0 2 2 4 4 6 6
• Response timesThickness
areThickness
not affected when using multiple channels
(mm)(mm)
(X2(X2 sheets)
sheets) Thickness
Thickness (mm)
(mm) (X2(X2 sheets)
sheets)
Measuring
Measuring Time
Time DIS1075S
DIS1075S Measuring
Measuring Time
Time AllAll Sensors
Sensors
(Steel)
(Steel) (Aluminum)
(Aluminum)
300300 34 34

250250 33.533.5
200200
33 33
150150
32.532.5
100100
50 50 32 32
0 0 31.531.5
0 0 2 2 4 4 6 6 0 0 1 1 2 2 3 3
Thickness
Thickness (mm)
(mm) (X2(X2 sheets)
sheets) Thickness
Thickness (mm)
(mm) (X2(X2 sheets)
sheets)
CONTROL CABLES
2
Control cable for single channel DBA

DCC1905
5M (16.4") Cable (Pigtale)
with 19 Pin AMPH plug
19-Pin
19- Conductors
DCC19LXX Female Threaded
5 Meters
Customer specified length
in meters
19-Pin
19- Conductors
37-Pin
Female Threaded 37-Conductors
5 Meters
Female Threaded 5 Meters
Control cable for multi channel DBA
31
DCC3705
37-Pin 37-Conductors
Customer specified length 5 Meters
in meters
DEVICENET DBA SENSOR (54MM)
2 DDN0054
• Abrasion, impact & shock resistant

• Digitaldata transmission
• Solid steel face (no prox)
• Threaded housing
• DeviceNet wiring (5 wires)
• Bus with T-Junctions as drops
• Fewer cable runs
DDN0054 Shown
• Flat edges on adapter ring for easy installation
• CE tested
Order information
DDN0054 Ratchet style
Technical Data
32
Measurement range Power/Sensor connector DeviceNet Communication Application

(FE) Ferrous: 15 pin ratchet style connector Supply voltage range > C ontact sensor for Ferrous/
0.0-4.0 mm (0.0-0.157) Operating temperature range 30VDC to 36VDC Non-ferrous material
(NF) Non-ferrous: 10° C to 50° C (50°F to 122°F) Input current > U sed with DeviceNet controller cards
0.0-3.0 mm (0.0-0.118) Weight 2A peak > U sed for double blank detection in
Single blank thickness range* 1120 g (2.47 lbs) destackers, centering stations, pre-
(FE) Ferrous: Target material load stations.
0.5-3.0 mm (0.019-0.118) Ferrous/non-ferrous > U sed for hidden part detection
(NF) Non-ferrous: Seal > U sed for missing part detection
0.5-2.3 mm (0.019-0.091) IP67
*When used as a Double Blank Analyzer
Dimensions mm Inches
A 81.3 3.20
C
Diameter B 129.0 5.08
C 54.0 2.12
Note 1: Threads M54 X 0.75
Note 1
DEVICENET DBA SENSOR DROP CABLES
DFC20X 2
Straight Cable

DeviceNet
DeviceNet
Drop
DropTee
Tee
Order information DBA
DBASensor
Sensor
C
C
Drop
DropCable
Cable
Part number Length
DeviceNet
DFC2003 3 meters Drop Tee
DFC2004 4 meters
DBA Sensor
C
DFC2005 5 meters Drop Cable
DFC2006 6 meters
DFC20LXX Custom length XX = length in meters;
maximum length cannot exceed
6 meters per DeviceNet specification
DeviceNet
DeviceNetDBA
DBASensor
Sensor
No.DDN0054
No.DDN0054
Cable
CableLength
Length
C
C DeviceNet DBA Sensor
No.DDN0054
Cable Length
DeviceNet
DeviceNetMini
Mini High C
HighFlex
FlexCable
Cable
Connector
Connector Straight
StraightRachet
Rachet
Connector
33
Connector
DeviceNet Mini High Flex Cable

Angled Cable Connector
Straight Rachet
Connector
Order information
Part number Length
DFC2403 3 meters
DFC2404 4 meters
DFC2405 5 meters
DFC2406 6 meters
DFC24LXX Custom length XX = length in meters;
maximum length cannot exceed
6 meters per DeviceNet specification
Cable
CableLength
Length
Right
RightAngle
AngleRachet
Rachet
Connector
Connector
C
C
Cable Length
Right Angle Rachet
Connector
DeviceNet
DeviceNetMini
Connector
Connector
Mini High
HighFlex
FlexCable
Cable C
DeviceNet
DeviceNetDBA
DBASensor
Sensor
DeviceNet Mini No.DDN0054
No.DDN0054 High Flex Cable
Connector
DeviceNet DBA Sensor Dimensions are for reference only

No.DDN0054
CONFIGURATOR FOR DDN0054 SENSORS
2 DDN3B64
• Bypasses DeviceNet circuitry to communicate directly with the microprocessor in the sensor
• Reads and displays baud rate and Macid (node address) of sensor removed from the network
• Programs baud rate and Macid (node address) into replacement sensors to insure compatibility with network
• Connect to 12-36VDC remote power supply
• 60ma current draw at 24VDC
3.44"
[87.3mm] 0 VDC Blue
Order information + 24 VDC White
DDN3B64
3.44"
Technical Data 4.75"
[120.75mm]
[87.3mm] 4.35"
[110.59mm]
0 VDC Blue
Baud Rate
Macid (Node Addre
Display
Indication:
Weight + 24 VDC White
On / Off
621 gm (1.37 lbs) Power Switch
New Baud Rate

Selector Switch
4.75" 4.35" Macid Selector
Macid (Node Address)
[120.75mm] [110.59mm] Baud Rate Display Switch
Indication:
3.94" Programming On / Off
[100mm] Push Button Power Switch
New Baud Rate

Selector Switch
Macid Selector
Switch
3.94" Programming
Push Button
34
[100mm]
3.17"
[80.56mm]
C
3.17"
[80.56mm] Sensor Cable
Weight: 621 grams (1.37 lbs.)
All dimensions for reference only C
U.S. & International patents pending
Sensor Cable
Weight: 621 grams (1.37 lbs.)
All dimensions for reference only
U.S. & International patents pending
Application
DDN0054
DeviceNet
DDN0054 Sensor
DBA
DeviceNet
DBA Sensor
LEGACY DBA SENSOR (42MM)
DIS0242-01 2

Order information DIS0242-01 Shown

DIS0242-01 Ratchet style
Technical Data
Measurement range Operating temperature range Application
0.0-0.118 (0.0-3.0 mm) 10° C to 50° C (50°F to 122°F) > Contact sensor for Ferrous material
Single blank thickness range* Weight > Used with Syron DBD, DHP,
0.019-0.091 (0.5-2.3 mm) 611 g (1.35 lbs) and DBA controls
*When used as a Double Blank Analyzer Target material > Used for double blank detection
Power/Sensor connector Ferrous in destackers, centering
15 pin ratchet style connector stations, pre-load stations
Seal > Used for hidden part detection
IP67 > Used for missing part detection
35
B
DIM mm Inches
A A 67.0 2.64
B 102.8 4.05
C 42.0 1.65
Note 1: M42 X 1.5

C
Diameter
Note 1
2 for use with Non-ferrous material and Non-magnetic Stainless steel
DES1142

• Non-ferrous single blank thickness range from 0.5 mm - 2.3 mm material thickness
DES1142 Shown
Order information
DES1142 Ratchet style
Technical Data
0.0-3.0 mm 10°C to 50°C (50°F to 122°F) > Contact sensor for Non-ferrous material
Single blank thickness range* Weight > Used with NAS DBA001
0.5-2.3 mm 611 g DBA controller only
Power/Sensor connector Non-ferrous in destackers, centering
Seal
36
> Thickness sensing technology DOES

IP67 NOT allow the use of a vacuum cup
mounted directly to the end of sensor
B
Dimensions mm Inches
A A 67.0 2.64
B 102.8 4.05
C 42.0 1.65
C 4.0 0.16
C
Diameter Note 1: M42 X 1.5
D
Note 1
DIS0254-01 2


Technical Data
0.0-4.0 mm (0.0-0.157) 10° C to 50° C (50°F to 122°F) > Contact sensor for Ferrous material
Single blank thickness range* Weight > Used with Syron DBD, DHP, and
0.5-3.0 mm (0.019-0.118) 1117 g (2.46 lbs) DBA controls
*When used as a Double Blank Analyzer Target material > Used for double blank detection in
Power/Sensor connector Ferrous destackers, centering stations,
15 pin ratchet style connector pre-load stations
Seal
37
> Used for hidden part detection
B Dimensions mm Inches
A A 81.3 3.20
B 117.8 4.64
C 54.0 2.12
C Note 1: M54 X 0.75

Diameter
Note 1
2 DIS0275-01



Technical Data
0.0-6.0 mm (0.0-0.236) 10° C to 50° C (50°F to 122°F) > Contact Sensor for ferrous material
Single blank thickness range* Weight > Used with Syron DBD, DHP, and
0.5-4.6 mm (0.019-0.118) 2959 g (6.52 lbs) DBA controls
Power/Sensor connector Ferrous in destackers, centering
38

Seal > Used for hidden part detection
A
DIM mm Inches
A 98.3 3.87
B 137.4 5.41
C C 75.0 2.95
Diameter
Note 1: Threads M75 X 1.5
Note 1
DBA SYSTEM ACCESSORIES & MOUNTS
2
Female
Sensor Spring Mounts
Ratchet
Female

Ratchet
• All sensor cable connections at the DBA controller and one

side of the sensor junction box use threaded connectors
• All sensor cables have a threaded connector on one end
• We recommend the use of ratchet type connectors on the
sensor because of its superior resistance to vibration
Female
Ratchet
Female • We recommend the use of a short extension cable to the
Ratchet
sensor. The extension cable improves the serviceability
of the DBA System as shown in the example above
Male Female
Threaded Ratchet
Female
Male
Threaded Ratchet
DFC14XX-01 Sensor Spring Mounts Spring Mounts with Air Cylinder

or
DFC14XX-01
DFC15XX-01
or
DFC15XX-01
39
DSM3601 DSM3611
Standard Spring mount for 42 Extended travel Spring mount for
mm sensor 42 mm sensor DSM3607
DSM3602 DSM3623 42 mm low profile
Standard Spring mount for 54 Extended travel Spring mount for DSM3608
mm sensor 54 mm sensor 54 mm low profile
DSM3603 DSM3609
Standard Spring mount for 75 75 mm low profile
mm sensor
DSM3604
42 mm extended reach
DSM3605
DSM3606
CAUTION:
Contact type sensors must come in contact with the blank to take a measurement. Air gaps up to .003 inch are acceptable, if this gap stays consistent from measurement
cycle to measurement cycle. Sensor bumpers and Vacuum cups can interfere with the sensor face contact with the blank. Failure to install and adjust properly can result in
double sheets not being detected.
Note: The maximum single blank thickness rating of the DBA sensor must be lowered to 85% of its normal rating if bumpers or vacuum cups are mounted on the sensor.
DBA SYSTEM SENSOR CABLE ASSEMBLIES
2 AND JUNCTION BOXES
• All sensor cable connections at the DBA controller and one
side of the sensor junction box use threaded connectors

• All sensor cables have a threaded connector on one end
• We recommend the use of ratchet type connectors on the
sensor because of its superior resistance to vibration
• We recommend the use of a short extension cable to the
sensor. The extension cable improves the serviceability
of the DBA System as shown in the example below
Sample Layout
DFC14XX-01 DFC22LXX
Female Male or
Ratchet Ratchet DFC23LXX Female
DBA Controller Ratchet
XX
Specified
Order information Length
40
Sensor Cables
DFC14XX-01
Length in
Code
Sensor cables with straight ratchet style connector
meters
2 meters 02 XX
5 meters 05 Specified
10 meters 10 Length
15 meters 15 Male Female
20 meters 20
Threaded Ratchet
Male Female
Threaded Ratchet
DFC15XX-01
Male
Sensor cables with right angle ratchet style connector
Length in
Code Threaded
meters
2 meters 02 Female
Ratchet
5 meters 05
10 meters 10
Male
15 meters 15 Threaded
20 meters 20
Female
Ratchet
Male Female Male Female
Threaded Ratchet Threaded Ratchet
DFC14XX-01 DFC14XX-01
or Female or Female
Male Male Dimensions are for reference only
DFC15XX-01
Ratchet DFC15XX-01 Ratchet
Threaded Threaded
NASInsideSales@imi-precision.com
DFC14XX-01 1-800-272-4511
DFC14XX-01
or or
DBA SYSTEM SENSOR CABLE ASSEMBLIES
AND JUNCTION BOXES 2
Extension Cables

DFC14XX-01 DFC22LXX
Female Male or
Ratchet Ratchet DFC22LXX
DFC23LXX Female
DFC14XX-01 Female Male
DFC22LXX
DBA Controller
Ratchet Ratchet
or Ratchet
Female
DFC23LXX
DBA Controller Ratchet
Length in Straight male ratchet to straight female ratchet

Code
meters
2 meters 02 XX
XX
10 meters 10 Length
Specified
15 meters 15 Length
20 meters 20
DFC23LXX
Straight male ratchet to right angle female ratchet
Length in
Code
meters XX
XX
5 meters 05 Length
Specified
10 meters 10 Length
15 meters 15
20 meters 20
Sensor and Automatic Tool Changer cables

Male Female
Threaded Ratchet
41
DFC25LXX
S
Length in
meters
Code
S
2 meters 02 15-P
5 meters 05 Female
15-P
10 meters 10 Female
15 meters 15
20 meters 20
Male
DFC25XX
Threaded
Female
Ratchet
Sensor Junction Box
DTC1400-01 Sensor junction box with ratchet style connector
Male Female Male Female

Threaded Ratchet Threaded Ratchet
Fem
DFC14XX-01 DFC14XX-01 Fem

or or
Fem
Fem
2
Sensor Bumpers
• Threads on sensor to prevent blank surface marring
See cautions listed below.
66.0020
Bumper assembly for
42 mm sensor
66.0019
Bumper assembly for
54 mm sensor
66.0199
Bumper assembly for
75 mm sensor
42
Sensor Mounted Vacuum Cups

• Thread
on sensor to hold blank firmly against face of sensor
• Cup can protect blank from surface marring
See cautions listed below
DSM3613
Vacuum cup for
42mm sensor
DSM3614
Vacuum cup for
54 mm sensor
75 mm version not available
CAUTION:
2
Vacuum Cup Mounting Bracket

• Bracket positions cups on both sides of sensor for
precise presentation of sensor face against blank
• Compressing motion of cups during vacuum provides 6
mm to 8 mm of sensor mount spring compression
DSM3625
No Cups, No Venturi
DSM3625-01
With Cups, No Venturi
DSM3625-02
With Cups, With Venturi
43
CAUTION:
3
PASS-THROUGH DOUBLE
BLANK DETECTION
(DYNAMIC)
DeviceNet Dynamic
Communication Detection
Available
Pass Through
Fastest Response Times
Capable of up to 127 jobs
Pass-thru Sensing
5 pin, 1 key
Female micro
connectors for
sensor cables
Module/Network
LED
Fast Find Guide

3
159 mm (6.26")
Male micro
connector
Standard
bus drop tee
Controllers
PASS-THROUGH DETECTION (DYNAMIC)

185 mm (7.28") 185 mm (7.28")
170.8 mm (6.72") 170.8 mm (6.72")
Pass Thru DBA Single Pass Thru DBA Two DeviceNet Pass
Channel 86.2 mm (3.39")
Channel 86.2 mm (3.39")
Thru DBA Single DPDN001
(DBP100) (DBP200) 99 mm (3.90")

Channel 99 mm (3.90")
8 pin, 1 key and

5 pin, 1 key
8 pin, 1 key and
5 pin, 1 key
(DPDN001)
Female micro Female micro
connectors for connectors for
sensor cables sensor cables
Module/Network Module/Network
4X ø 5.1 mm (ø 0.20") status indication 4X ø 5.1 mm (ø 0.20") status indication
LED LED
159 mm (6.26") 159 mm (6.26")
Page 46 Page 46 Page 47

62 mm (2.44") 62 mm (2.44") DeviceNet DeviceNet
Male micro Male micro
connector connector
Standard Standard
Sensors
bus drop tee bus drop tee
Standard Sensor Low Profile

(DPS1054X) DPDN001 Sensors DPDN001
(DPS2054X)
Page 48 Page 48
Accessories
45
Accessories
Page 49
DOUBLE BLANK PASS THRU CONTROLLERS
3 DBP100 / DBP200
• Controllerswith single or two channel inputs

• Compatible with both ferrous and nonferrous material All l/O

source with PLC are 24 VDC from internal or seperate power
that can be wired as a current sink or a current source
• Up to 127 job storage
• 120 VAC
Technical Data
Maximum single sheet thickness Application
measurement > F errousor non-ferrous materials
Ferrous: 3.3 mm transmit through two pass sensors
To machine Non-ferrous: 3.3 mm placed between 1" (25 mm)
Pass Through
control PLC
Typical measurement time*
and 2" (50 mm) apart

Less than 70 milliseconds > DBP
controllers store up to 127 jobs
*Note: Sensor faces must be totally covered by > T hrough a PLC or keypad input,
material for a minimum of 16 milliseconds job setup includes material type
and thickness selection
>O ne and two channel
contrillers are available
> E ach channel has independent
measurement capabilities
7.94
(201.7)
Single Channel DBP100 DBA Controller Dimensions

6.50
(165.1)
7.94
(201.7)
46
6.50 8.18
8.00 (165.1) (207.8)
(203.2)
7.19 6.81
(182.6) (173.0)
8.18
8.00 (207.8)
(203.2)
7.19 6.81
(182.6) (173.0)
4X ø 0.19 (4.8) 6.25

(158.8)
4X ø 0.19 (4.8) 6.25

(158.8)
Two Channel DBP200 DBA Controller Dimensions

7.94
(201.7)
6.50
(165.1)
7.94
(201.7)
8.18
8.00 (207.8)
6.50
(203.2)
7.19 (165.1)
6.81
(182.6) (173.0)
8.18
8.00 (207.8)
(203.2)
7.19 6.81
(182.6) (173.0)
10.75
4X ø 0.19 (4.8) (273.0)
NASInsideSales@imi-precision.com 1-800-272-4511 10.75
4X ø 0.19 (4.8) (273.0)
DEVICENET PASS-THRU CONTROLLER
DPDN001 3
Order information

185 mm (7.28")
Part number 170.8 mm (6.72")
DPDN001
185 mm (7.28")
170.8 mm (6.72")
86.2 mm (3.39")
99 mm (3.90")
8 pin, 1 key and

86.2 mm (3.39") 5 pin, 1 key
Female micro 99 mm (3.90")
connectors for
sensor cables
8 pin, 1 key and
Module/Network
5 pin, 1 key 4X ø 5.1 mm (ø 0.20") status indication
Female micro
LED
connectors for
sensor cables
Module/Network 159 mm (6.26")
LED
159 mm (6.26")
Male micro
connector
Male micro
connector
47
Standard
Technical Data bus drop tee
Standard
bus drop tee
Weight Application > Input power-24VDC from

830 g (1.8 lbs) > Painted aluminum enclosure rated DeviceNet cable 160ma current
DPDN001 oil tight Nema12 or IP65 draw when measuring ferrous
> Operating temperature 20ºC material 100ma current draw when
to 50ºC (69ºF to 122ºF) measuring non-ferrous material
> Acts as interface module between
DPDN001 pass-thru double sheet detection
sensors and DeviceNet network
> Compatiable with DPS1054T /
DPS1054R standard mount
and DPS2054T / DPS2054R
low profile sensor pairs
Dimensions are
Dimensions are for
for reference
reference only
only
DOUBLE BLANK PASS THRU SENSORS
3 DPS1054T / DPS1054R / DPS2054T / DPS2054R
Order information
SENSOR HOUSING SENSOR GAP

71.6 mm Transmit sensor 8 pin,
Part number Mount type (2.82") 1 Key male micro
DPS1054T Standard mount transmit sensor
57.2 mm
DPS1054R Standard mount receive sensor (2.25")

SENSOR HOUSING
Weight SENSOR GAP 71.6 mm Transmit sensor 8 pin,
490 mm
71.6 g (1.1 lbs) (2.82") 28 mm (1.125")1minimum
Key male micro
Transmit sensor 8 pin, 50.8 mm (2.00") maximum
(2.82") 1 Key male micro 57.2 mm
57.2 mm (2.25")
(2.25") Threads M54 X 0.75-6g
28 mm (1.125") minimum
28 mm (1.125") minimum 50.8 mm (2.00")Receiver
maximum sensor 5 pin,
1 Key male micro
50.8 mm (2.00") maximum
Threads M54 X 0.75-6g

M54 X 0.75-6g
SENSOR HOUSING SENSOR GAP Receiver sensor 5 pin,

Receiver sensor 5 pin, 1 Key male micro
36.1 mm
1 Key male micro
(1.42")
Transmit sensor 8 pin,
1 Key male micro
65 mm
Order informationSENSOR GAP
SENSOR HOUSING
36.1 mm
(2.56")
28 mm (1.125") minimum
(1.42") 50.8 mm (2.00") maximum
36.1 mm
(1.42") Part number Mount type Transmit sensor 8 pin,
Transmit sensor 8 pin, 1 Key male micro
48
DPS2054T Low profile transmit sensor 1 Key male micro

65 mm
DPS2054R Low profile receive sensor Receiver sensor 5 pin,
65 mm (2.56")
1 Key male micro
(2.56") 28 mm (1.125") minimum
28 mm (1.125") minimum 50.8 mm (2.00") maximum
Weight
50.8 mm (2.00") maximum
305 g (0.67 lbs)
ø 54 mm (Ø 2.13")
Receiver sensor 5 pin,

Receiver sensor 5 pin, 1 Key male micro
1 Key male micro
ø 54 mm (Ø 2.13")
ø 54 mm (Ø 2.13")
Pass Through
Application Transmit
Sensor
Measurement range > 3 04SS body with plastic face

(FE) Ferrous: 0.0-4.3 mm > E nd cap-galvanized steel or epoxy
Pass Through
(NF) Non-ferrous: 0.0-3.0 mm > P ressure spray resistant - Nema 4

Blank
Pass Through
Single blank thickness range* or IP68

Transmit
Sensor Receiver
Transmit (FE) Ferrous: 0.5-3.3 mm >O perating tempeture
Sensor20ºC to 50ºC
Sensor
(NF) Non-ferrous: 0.5-3.3 mm (68º to 122ºF)
*When used as a Double Blank Analyzer > C ompatible with series DBP
controller or series DPDN
DeviceNet interface module
Blank
Receiver
Blank Sensor
Receiver
Sensor
PASS-THROUGH DBA CABLES AND ACCESSORIES
3
Sensor cables

• Must use one transmit and one receive cable per sensor set
Transmit Cables
DPC10TXX
Length in
Code
meters
2 meters 02
6 meters 06
10 meters 10
20 meters 20
Receive Cables
DPC10RXX
Length in
Code
meters
2 meters 02
6 meters 06
10 meters 10
19-Pin
20 meters 20 19- Conductors
49
Female Threaded
5 Meters
Note: Transmit and receiver cables are not interchangeable
Control cable for DBP100 & DBP200 DBA
DCC3705
37-Pin 37-Conductors
Customer specified length 5 Meters
in meters
Sensor mounting accessory
42.7016
Sensor jam nut 54 mm
NOTES
4
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50
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Warning Warranty
These products are intended for use in industrial systems only. Items sold by Norgren are warranted to be free from defects
Do not use these products where pressures and temperatures can in materials and workmanship for a period of two years* from
exceed those listed under Specifications. the date of invoice, provided said items are used according to
Before using these products with fluids other than those specified, Norgren’s recommended usages. NORGREN’S LIABILITY IS LIMITED
for nonindustrial applications, life-support systems, or other TO THE REPAIR OF, REFUND OF PURCHASE PRICE PAID FOR, OR
applications not within published specifications, consult Norgren. REPLACEMENT IN KIND OF, AT NORGREN’S SOLE OPTION, ANY
Through misuse, age, or malfunction, components used in fluid ITEMS PROVED DEFECTIVE, PROVIDED THE ALLEGEDLY DEFECTIVE
power systems can fail in various modes. The system designer ITEMS ARE RETURNED TO NORGREN PREPAID. THE WARRANTIES
is warned to consider the failure modes of all component parts EXPRESSED ABOVE ARE IN LIEU OF AND EXCLUSIVE OF ALL OTHER
used in fluid power systems and to provide adequate safeguards WARRANTIES. THERE ARE NO OTHER WARRANTIES, EXPRESSED OR
to prevent personal injury or damage to equipment in the event of IMPLIED, EXCEPT AS STATED HEREIN.
such failure modes. THERE ARE NO IMPLIED WARRANTIES OF MERCHANTABILITY OR
System designers must provide a warning to end users in the FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE SPECIFICALLY
system instructional manual if protection against a failure mode DISCLAIMED. NORGREN’S LIABILITY FOR BREACH OF WARRANTY
cannot be adequately provided. System designers and end users AS HEREIN STATED IS THE EXCLUSIVE REMEDY, AND IN NO EVENT
are cautioned to review specific warnings found in instruction SHALL NORGREN BE LIABLE OR RESPONSIBLE FOR INCIDENTAL
sheets packed and shipped with these products, or posted on the OR CONSEQUENTIAL DAMAGES, EVEN IF THE POSSIBILITY OF SUCH
Norgren website under “Downloads.” System designers should also INCIDENTAL OR CONSEQUENTIAL DAMAGES HAS BEEN MADE
provide for all OSHA requirements including Title 29 CFR 1910.147 KNOWN TO NORGREN.
Lockout/Tagout. Norgren reserves the right to discontinue manufacture of any
It should be recognized that warnings are valid for any product, product or change product materials, design, or specifications.
regardless of manufacturer, and are not restricted to products
manufactured by Norgren. Norgren’s reputation for product quality
and performance is well established. We feel we have the additional
obligation to provide information or warnings to customers to assist
them in applying our products in a reasonable and safe manner.
Proposition 65: These products may contain chemicals known to

the state of California to cause cancer, or birth defects, or other
reproductive harm.
For further information, scan this QR code or visit
185 mm (7.28")
170.8 mm (6.72")
86.2 mm (3.39")
99 mm (3.90")
1 SELECTING A DOUBLE
BLANK SYSTEM
8 pin, 1 key and
5 pin, 1 key
Female micro
connectors for
sensor cables
4X ø 5.1 mm (ø 0.20")
Module/Network
status indication
LED
159 mm (6.26")
2
Male micro
CONTACT DOUBLE BLANK connector
DETECTION (STATIC)
Standard
bus drop tee
3 PASS-THROUGH DOUBLE BLANK

DPDN001
DETECTION (DYNAMIC)
Norgren, Buschjost, FAS, Herion and Maxseal

are registered trademarks of IMI Precision
Engineering companies.
©Norgren Automation Solutions, LLC 2019
Due to our policy of continuous development,
IMI Precision Engineering reserve the right to
change specifications without prior notice.
15834SP-
z9022CT us/09/19
Selected Images used under license from
Shutterstock.com

z9022CT - Double Blank Detection - LR

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Auto In-plant

8 pin, 1 key and

44 Fast Find Guide

we deliver exceptional solutions which 50 countries, as well as manufacturing

ISI launches Syron

How we deliver value

Rochester Hills, MI, USA

USA Saline, MI, USA

Franklin, TN, USA

Sales & Service

IMI Precision Engineering – Auto In-plant Locations

Tel: +52 442 229 50 00 120/34 M. 12 Rachadhewa, Bangplee

Mosier Fluid Power

Nicholas Press Sales, Inc.

Production Resources Tel: +44 (0) 1905 360707

• Industry’s most durable systems, true steel face sensor!

Double Blank Sensing

> Made and Serviced in the USA

Front of Line Tooling

Selecting the right Double Blank Detection

Fast Find Guide

Contact (Static) Pass-through (Dynamic) Sensors, Mounts, Cables

Pages 20-27 Pages 44-49 Pages 28-43

DDN0054 Yes Device

Two Sensors: DBAN2N-24

Start Here to 86.2 mm (3.39")

Configure Your System! 8 pin, 1 key and

One sensor: DBP100E DPDN001

Notes: F or aluminum applications, DIS10XX sensors family measures material thickness up to 4 mm

No= Pass-through (Dynamic) Sensors

CONTACT DOUBLE BLANK

CONTACT DOUBLE BLANK DETECTION (STATIC)

Page 22 Page 28 Pages 31, 40

Page 26 Page 28 Page 41

• Capable of sensing Ferrous and Non-Ferrous materials

Single Channel Control

DBAN1N* (120VAC)Single Channel Control

LEARN CALIB EXIT

CONTACT DOUBLE BLANK DETECTION (STATIC)

Single Channel Control

DBANXN-XX (127) 158.8mm

Voltage Input Code

Single Channel Control To cutomer

LEARN CALIB EXIT

Control Cable Multi-Channel Control

15-Pin Threaded Male on housi ngns.

Dimensions are for reference only

Double Blank Detectors protects dies and other applications by

Voltage Input Code

Dimensions are for reference only

CONTACT DOUBLE BLANK DETECTION (STATIC)

Lengths (m) Code Pigtail

DFP15XX-01 Sensor cables with right angle ratchet style connector

Lengths (m) Code

Dimensions are for reference only

DBA Controller with EtherNet/IP Interface

• Enclosure seal: IP67

Sensor cable styles used

DBA controller dimensions

Dimensions are for reference only

CONTACT DOUBLE BLANK DETECTION (STATIC)

• Enclosure seal: IP67

Sensor cable styles used

Notes: F or aluminum applications, DIS10XX sensors family measures material thickness up to 4 mm

• Abrasion and impact resistant

• Impervious to contamination from coolants and oil

• Abrasion and impact resistant

• Impervious to contamination from coolants and oil

> Thickness sensing technology DOES