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NO: JSA/OAE/046
ORIENT AROTEK ENGINEERING & TRADING SDN BHD DATE :

JOB SAFETY ANALYSIS

PROJECT

JSA TITLE TANK FABRICATION AND ERECTION


NO. JOB SEQUENCE POTENTIAL HAZARD CONTROL MEASURES
(a) (b) © (d)
PREPARATION: -Miscommunication  Inform to on duty person on crane
1.0 Crane Mobilization mobilization

 Obtain all work permit –


 GENERAL WORK PERMIT
 HOT WORK PERMIT
 EXCAVATION PERMIT
 LIFTING PERMIT

 Ensure supervisor brief the crane operator


about the job before start work everyday
1.1 Unloading tank plate from lorry and store at -falling tank plate from  The entire unloading area should have
beside every of tank foundation by using crane crane unauthorized entry
-Hit by lifting tank plate  Ensure all rigging materials and lifting hook
in good condition
-toppling of crane  Crane should be placed on a stable and even
ground surface with outrigger cribs and fully
extended.

FABRICATION: -Hit by tank plate  Ensure tank plate been rolling by expertise
2.0 Tank Plate rolling and fabrication person.
 Ensure rolling work area been barricaded
-Flying fire heat spark  Ensure workers use face shield and glove
-fire  No flammable materials should be keep at
fabrication site
-Electrocution  Ensure welding machine and cable in good
condition.

INSTALLATION OF TANK PLATE


SHELL COURSE:
3.0 Install tank base plate by using crane - falling tank plate from  Ensure all rigging materials and lifting hook
crane in good condition
-Hit by lifting tank plate
-toppling of crane  Crane should be placed on a stable and even
ground surface with outrigger cribs and fully
extended.
3.1 Install tank plate shell course by using crane - falling tank plate shell  Ensure all rigging materials and lifting hook
course from crane in good condition
-toppling of crane  Crane should be placed on a stable and even
ground surface with outrigger cribs and fully
extended.
-tank plate shell course hit  Ensure tank plate shell positioning correctly
workers and tank support tools should be fixed at tank
plate shell course
 Ensure tag line been used during lifting and
installing tank plate shell course

TANK ERECTION and MODIFICATION


WORKS: -Flying Heat Spark  Ensure welding work area been barricaded
4.0 Welding installed tank plate shell course -Fire with signage.
 Ensure fire Extinguisher kept at tank erection
site.
-Electrocution  Ensure genset and welding machine in good
Grinding works condition
4.1 -Cuts to workers hand  Ensure workers using glove during grinding
works
4.2 Oxyacetylene cutting works -Flying cutting blade  Workers should wear face shield
-Leakage of compressed gas  Ensure hoses in good condition and soapy
had been carried out weekly.
-Explosion  All oxyacetylene cylinders should have
flashback arrestor.
4.1 Install tank roofing by using crane - falling tank roofing plate  Ensure all rigging materials and lifting hook
from crane in good condition.
-Hit by lifting tank roofing  Ensure tank roofing plate been secured well
plate in rigging equipment.
-toppling of crane  Crane should be placed on a stable and even
ground surface with outrigger cribs and fully
extended.
 Ensure load chart and SWL of crane
followed.

4.2 Painting and modification works -Falling materials  Ensure work are been barricaded with proper
-spillage of paint signage
 Ensure paint been store at specific storage
area.

Prepared by Checked by Approve by client safety officer


Name: Saghathevan / Kenny Name: G. Devendran. Name: : Mr. Wawavi
Position: Safety Supervisor / Position: Safety Officer Position: Safety and Health Officer
Site supervisor Signature: Signature:
Signature:

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