WING KONG PILING SDN BHD

METHOD STATEMENT FOR JACK-IN

PILING INSTALLATION - TPZB 100
Method Statement for Jack-In Pile Installation
1. SCOPE

1.1 This procedure refers to the installation of Jack-In piles only

2. EQUIPMENT

Jack-In Machine

2.1 System Used : Gripped System

2.2 Maximum Pile Size : 150mm ~ 300mm Square, 150mm ~ 300mm diameter
2.3 Maximum Jacking Force : 100ton

Other Equipment
2.1 Air Compressor/ Diamond Cutter
2.2 Welding Set
2.3 Generator Set

3. SETTING OUT OF LOCATIONS

3.1 The pile position is set out on site using steel peg.
3.2 2 reference steel peg would be installed equidistance from the pile centre at about 500mm away.
3.3 The pile would then be pitched and positioned into the exact pile point position such that the reference peg are
equidistance from the pile face.

4. HANDLING, PITCHING, INSTALLATION AND EXTENSION

4.1 All handling and lifting will be at the designed lifting points and support points.

During pitching and installation the verticality of the pile will be continuously monitored and plumbed to ensure
the pile is centrally in line with the pile axis to receive the ram to prevent pile whip, twist or rotation.
Each pile shall be clearly marked with red ink at 500mm intervals along its length to enable the jacked In
Pressure/force to be.recorded at every 500mm depth of pile penetration.
The pile will be extended by butt-welding the steels plate on the pile heads. On completion of welding the slag will
be chipped off and wife brushed to receive bitumen or anti rust paint.

4.2 Installation of Pile and Welding

The vertical support structure of the jack-in machine is plumbed to ensure vertically by means of a spirit level or
plumb line. This is achieved by adjusting the four stabilizers. Pile shall be lifted and inserted into the equipment by
crane. The pile shall be position into the grip of the equipment and gripped the pile body. Once the pile vertical and
in position, jacking commences.
During the pile installation, the hydraulic pressure of main jacks is measured by the pressure gauge, and the
corresponding pile penetrations are recorded by the site staff at regular intervals. The pile may be extended by means
of welding. Except for pile jointing, each pile is jacked in continuously until the required resistance or penetration
is reached.
Every extended pile by means of welding, the pile top steel plate will be clean from mud or any dirt before jointing both
side of pile. Once the pile is joined the pile verticality will be measure again before we weld. If there is a slight gap
between the plates we will insert thin plates to fill up the gap. Upon finish welding we will use oxide paint to paint the
welded area before continue installation
The required resistance is normally twice the pile working load, or higher of the jack supervising engineer so desired.
The corresponding pressure in the main jacks and the penetration are recorded.
The portion of the installed piles which is above ground may be cut to enable movement of rig.

4.3 Termination Criteria

The jack-in force is determined by the engineer. Once the required pressure corresponds to the required jack-in force is
indicated in the pressure gauge, the pressure is held for 30 seconds. The set criteria is that the same required pressure is
achieved consecutively for 2 times, each time held for 30 seconds and each settlement should not exceed 2 mm
5. SAFETY

5.1 Statutory safety requirements (General Duties of Employees, Section 24, Occupational Safety and Health Act, 1994)
Site specific safety requirements, as set out in the contract; and the main contractor's Environment, Safety. Health
and Security Plan.

5.2 HSE Officer

HSE Officer will coordinating all safety-related activities at the work site, and ensuring that all safety requirement
are complied.

5.3 Pile Installation

Pile installation involves jacking and lifting. The potential hazards and the respective precautions are as below:

Hazard Precautions
Sinking 1. Ensuring ground is reasonably level.
2. Ensure equipment is level
3. Use matting if ground is soft
4. Do no attempt to track across water ponded area.

Pile falling during pitching 1. Use approved and tested wire ropes.
2. Double loop of wire rope around the pile to avoid slipping (pile surface is smooth)
3. Do no drag the pile more than 12m from the jack-in cylinder
4. Stay away from pile during dragging and pitching.

Others 1. Operator should always view at the worker working at the grip clamp and only
grip the pile where operator is free from clamp
2. Ensure no worker is under the object when being lifted.
3. Regular checking of lifting cables.

6. CUTTING OF PILES

The work involve cutting of piles with mechanical driven diamond cutter at high speed. The risks and precaution are as
follows:

Hazard Precautions

Stuck by flying material 1. Stay at least 4m during cutting.

Dust 1. Operator must wear dust mask
Cut by cutter 1. Only experienced worker is a allowed to work
Falling of piles 1. If piles above cut off level are more than 4m high, it
should be supported by crane or clamped by the equipment.
HYDRAULIC STATIC PILE DRIVER
 TECHNICAL DATA

Item Parameter
Max.pile pressing (19.7MPa) 100ft
The side piling pressing capability
-in hydraulic cylinder Max.piling speed 4.6m/min
Works
Min.piling speed 2m/min

Pressing – stroke 1.5m

Capability of motion Longtitudinal stroke (one time) <2.2m

Transverse stroke (one time) <0.35m

Rotive angle (one time) <13'

Travel speed Forward <4.8m/min

Backward <9.7m/min

Left <4.8m/min

Right <9.7m/min

Vertical motion stroke >3m,<6m

Length of pile 1.3m

Ground pressure (at 100t) Long ship slideway 10.4tf/m2

Short ship slideway 16.5tf/m2

Normal pressing position Side pile distance 640 mm

Pile clamping box Mode DTJZX3022

Appliable Spun Pile 250mm & 300mm

Appliable Square Pile 150mm to 300mm

Crane Model DTQYT8

Max.amplitude moment 28 tf.m

Max.lift weight 8 tf

Max.speed (3 wire) 5 m/min

Max.slewing speed 2.5r/min

Hydraulic system Pile presing rated pressure (100tf) 19.7Mpa

Lifting rated pressure 16MPa

Pile pressing flow rate 115L/min

Lifting flow rate 58L/min

Hydraulic pump model HY80Y-RP

HY40Y-LP
Electrical system Motor Model Y225S-4-V1 (37W Vertical)
Y180M-4-V1 (18.5KW Vertical)
Pile pressing power 37KW

Lifting power 18.5KW

Voltage 380V

Currency 70+36 =106A

Frequency 50HZ

Power cable YCW - 3x25 +1 x 10+1x10

Dimension (LxWxH) (mm) 6150 x 4400 x 3350 mm

Side Piling space (mm) 660 mm

Weight of machine without counter weight 52 ± 3%