LINEAR UNITS

Precisely with high dynamics throughout long distances

The linear units equipped with toothed belt drives are the first
choice when it comes to high speeds and long travel distances,
thanks to the precise positioning and high repeat accuracy in the
areas of handling, assembly automation and machine handling.
The compact and flexible modules turn on greatly dynamic
movements, and that is why short cycle times do not require big
investments.
The linear units are, therefore, the best for b­ oth fast handling-
positioning tasks, and for performing light­tomedium-heavy loads.
The modules are designed of extruded aluminum casing­profiles,
linear rail guides are based on the recirculating­ball principle
equipped with shaft slides or roller guides. Different versions
of the linear units, which are equipped with toothed belt drive,
provide our customers a large variety of products. Since there are
countless varieties of accessories and due to the modular design,
we can also adapt linear units to your individual demands or
combine them together into multi-axis systems.

Functional overview – linear unit equipped with toothed belt drive

Central lubrication
Easy tensioning option
of the belt is made possible
thanks to tensioning bolts
underneath the carriage

Drive motor
End position buffers on both sides can be flanged on both sides
with parabolic springs
Torsion-resistant
aluminum profile
can be up to 6 m of length

Patented isel
shaft slide is equipped with
T-groove indentations, milled

2 steel shafts Ø 8 mm are

being pressed into the
profile and calibrated

Variable
fastening options

72
 LINEAR UNITS

Combination examples
LEZ 1
• 2-axis flatbed arrangement

XY stage LEZ 1
• 2 x LEZ 1
• 1 x connection plate

2-axis H-construction
• 2 x LEZ 3
• 1 x LEZ2
• Transmission shaft

73
 LINEAR UNITS

Linear unit equipped with toothed belt drive LEZ 1

• Aluminum profile,
Miniature linear guide LFS-8-2
• Clearance-free feed is equipped with toothed
belt drive toothed belt with 3 mm gradient and LEZ 1 equipped
with trolley
width of 9 mm
• Feed per rotation: 60 mm
• Repeatability less than or equal to ± 0.2 mm
• Maximum feed of 1.5 m/s
• Overrun limit switch is equipped
with connection cable
• Mechanical limit switches

Options:
• Special lengths in grid size of
100 mm upon request, maximum size - 6,000 mm
• Fastening done via integrated
threaded rail M6, grid size of 50 mm
• Stepping motor drive module of 50Ncm, SubD
Part No.: 396049 3010L
• Reed sensor

permissible accelerated mass

Load pattern inadmissible accelerated mass
Technical data
[kg]
Belt type HTD 3 M, width 9mm
Slide weight 0.430 kg
Weight without drive module 1000 mm = 3 kg
specific mass
0.0225 kg/m
of the t­ oothed belt
Carriage weight 1.03 kg
specific guidance on weight 0.200 kg/100 mm
Feed per rotation 60 mm
Effective diameter
Ø 19.10 mm
of the synchronizing pulleys
Mass moment of inertia
5.585 x 10-7 kg m²
of the synchronizing pulleys
*in the case, when there is vertical installation, the gravitational [m/s²]
acceleration (g = 9.81 m/s²) must be taken into account

Order key
232005 XXXX Drive module with
stepping­ motor
Drive/slide Profile lengths LFS-8-2 (mm) MS-045 HT
carriage 298, 398, 498, 598, 675,
8 = without motor, 698, 798, 998, 1,498, 1,798,
with shaft slide 1,998, 2,498, 2,998
9 = without motor, (for example 398 mm = 040
with carriage 675 mm = 068)
Option: up to 6,000 mm

Drive module equipped

with stepping motor MS-
045 HT (reduction 2:1)
74
 LINEAR UNITS

Dimensional drawings
without motor, equipped with shaft slide
Traverse path = profile length X minus 150 mm

Profile length X

without motor, equipped with trolley

Traverse path = profile length X minus 131 mm

Load pulley Ø 31 mm
Profile length X

Drive modules
Drive module is with stepper motor Drive module is with stepper Drive module is with stepper Drive module equipped
MS-048 HT (direct drive) motor MS-048 HT (reduction 2:1) motor MS-135 HT (reduction 2:1) with servo motor EC-42
feed: 60 mm / revolution Feed: 30 mm / rotation Feed: 30 mm / rotation (Reduction 2:1)
Part No.: 396048 3015 Part No.: 396049 3015 Part No.: 396056 3015 Feed:
30 mm / rotation
Part No.:
396407 3060

Total length including

the motor module:
Profile length
+163.5 mm
20
44

66

66

87 20 20
130,5 130,5
13
42 56,5
22
M6

Ø5 Ø5
13 13
M6
11
11
71

78
77

22
22

42
M6

46
46

24
24

75
 LINEAR UNITS

Linear unit equipped with toothed belt drive LEZ 2

• Aluminum profile,
with miniature linear guide LFS-8-5
• Clearance-free feed is equipped with toothed belt drive LEZ 2 is equipped
with shaft slide
toothed belt with 5 mm gradient and width of 25 mm
• Maximum feed of 5 m/s
• Shaft slide WS 3, L 176 x W 130 mm
• Feed per rotation: 70 mm
• Repeatability less than or
equal to ± 0.2 mm
• available in lengths up to 6,000 mm
• Overrun limit switch is equipped with connection cable
• Mechanical limit switches

Options:
• Special lengths in grid size of 100 mm upon request,
maximum size - 6,000 mm
• Also as a direct drive, which is equipped
with a stepping motor servo motor
• inductive limit switches

Load pattern permissible accelerated mass Technical data

[kg] inadmissible accelerated mass Belt type HTD 5M, width 25 mm
Slide weight 0.940 kg
Weight without drive module 1000 mm ^
= 7.9 kg
specific mass
0.09 kg/m
of the t­ oothed belt
Carriage weight 2.03 kg
specific guidance on weight 0.472 kg/100 mm
Feed per rotation 70 mm
Effective diameter
Ø 22.28 mm
of the synchronizing pulleys
Mass moment of inertia
5.58 · 10-6 kgm²
of the synchronizing pulleys
*in the case, when there is vertical installation, the gravitational [m/s²]
­acceleration (g = 9.81 m/s²) must be taken into account
Drive module is equipped
with servo motor
EC 60
Order key
232002 XXXX

Drive/slide Profile lengths (mm)

carriage 696, 996, 1496, 1996,
8 = without motor, 2496, 2996
with shaft slide (e.g.  696 mm = 070
9 = without motor, 1496 mm = 150)
with carriage Option: up to 6000 mm

76
 LINEAR UNITS

Dimensional drawings
without motor, equipped with shaft slide
52 130
M6 25 176 20 100 X

32
61

55
41
24,5

65 8 50 Y
Profile length L

3,5
8

13
44 115
Travel distance = profile length minus 235 mm
20
,5
Ø6
X

2,5
6,5

171
115

6,5
100

8,5
100
Ø12 10,5

without motor, equipped with trolley

52
25

7,5
Load pulley Ø31 mm 20
M6

150
61

50
41
24,5

65 8 Profile length L 50 Y

3,5

13
44 115
Travel distance = profile length minus 235 mm

176 20
100 7
Ø7,
,5

4
Ø6

10,5
50

6,5
171
100

115

10
8
8xM
6 6,5

3,5
100
Ø12
10,5 Y

Drive modules
The drive module is equipped with both stepper motor and EC servo motor
reduction 2:1 - feed: 35mm / revolution

Dimensional drawing Stepping motor Dimensional drawing EC servo motor

Part No. Motor module Length, L
396086 3060 Stepping motor MS 600 HT 146.5 mm
10 10
4 x M6

4 x M6

396089 3060 Stepping motor MS 900 HT 174.5 mm

EC servo motor EC60 TM

396421 3060 151.5 mm
200W 48V
150

150

EC servo motor EC60 TM

396421 3070 155.7 mm
85

200W 310V
61

EC servo motor EC60 TM

396440 3080 179.5 mm
400W 48V

EC servo motor EC60 TM

396440 3070 183.7 mm
400W 310V

EC servo motor EC60 TM

396421 3260 198.5 mm
200W 48V - with brake
146,5

121

EC servo motor EC60 TM

396421 3270 202.7 mm
200W 310V - with brake
85

65

EC servo motor EC60 TM

396440 3280 226.5 mm
400W 48V - with brake

EC servo motor EC60 TM 46 46

396440 3270 226.5 mm L
400W 310V - with brake L

77
 LINEAR UNITS

Linear unit equipped with toothed belt drive LEZ 3

• Aluminum profile, miniature linear guide LFS-8-4

• Clearance-free feed is equipped with toothed belt drive
toothed belt with 5 mm gradient and width of 25 mm LEZ 3 is equipped
with trolley
• Maximum feed of 5 m/s
• Shaft slide WS 3, L 176 x W 130 mm
• Feed per rotation: 70 mm or 150 mm
• Repeatability less than or equal to ± 0.2 mm
• Limit and/or reference switch accuracy < 0.1 mm
• available in lengths up to 6,000 mm
• Motor modules can be flanged on the right and left side
• Mechanical limit switches

Options:
• Special lengths in grid size of 100 mm upon request,
maximum size - 6000 mm

Load pattern
[kg] Permissible accelerated masses related to the belt strength.*
Technical data
Belt type HTD 5M, width 25 mm
150 mm/rotation
70 mm/rotation Slide weight 0.940 kg
Weight without drive module 1000 mm ^
= 10.5 kg
specific mass
0.09 kg/m
of the t­ oothed belt
Carriage weight 2.03 kg
specific guidance on weight 0.648 kg/100 mm
Feed per rotation 70 mm or 150 mm
Effective diameter of the­synchro-
nizing pulleys at 70 mm feed/ Ø 22.28 mm
rotation
*in the case, when there is vertical installation, the gravitational [m/s²]
acceleration (g = 9.81 m/s²) must be taken into account
Effective diameter of the­synchro-
nizing pulleys at 150 mm feed/ Ø 47.75 mm
rotation
Order key Profile lengths (mm) The synchronizing pulleys have a
232 00X XXXX 698, 998, 1998, 2998 mass moment of inertia at 70 mm 5.58 · 10-6 kgm²
(e.g. 696 mm = 070 feed/rotation
1496 mm = 150) The synchronizing pulleys have
Feed
Option: up to 6000 mm a mass moment of inertia at 150 1.796 x 10-4 kg m²
6 = 150 mm/rotation
mm feed/rotation
7 = 70 mm / rotation Slide, carriage
0 = with shaft slide
1 = with carriage

78
 10_Lineareinheiten_3_71021121:Mechanik_Zahnriemenvorschübe.qxd 21.11.2017 11:26 Seite B-69 LINEAR UNITS

Lineareinheiten

Dimensional drawings
equipped with shaft slide
Lineareinheiten LEZ 3

mechanik
130
100 54
25
mit Zahnriemenantrieb

M6
X

100
54
95

Y 32
80

Maßzeichnungen

51
28

130
50 65 65
mit Wellenschlitten
100
54
Profile length L
25

M6
88 X
130 Travel distance = profile length minus 235 mm
54 25
100

M6
X

100
54
Y
95

32
80

Feed: 70 mm / revolution

51
176
28

X Ø12 82

100
54
Y 25
95
2,5

M6
50 65 65
32
80

6,5

51
88 Profillänge L
28

Verfahrweg = Profillänge L minus 235 mm

65
6,5

50 65

X
8,5

100
120
88 Profillänge L

80

63,8
Verfahrweg = Profillänge
176L minus 235 mm
Ø 12
Vorschub: 70 mm / Umdrehung
2.5

X
6.5
176
Ø 12 65
6.5

10,5
8.5

2.5

120
80
6.5
6.5
8.5

120
80
10.5
equipped with trolley
10.5
54 25
7,5

M6
mit Laufwagen 54 25
7,7

M6

100
54
90,3
80

Y 54 25
Load pulley Ø31

51
7,7

100
28

M6
54
90,5
80

Y Laufrolle Ø 31

51
50
65 Profile length L 65
28

100
88
54
90,5

65Travel distance = profile length Profillänge

minus 235 mm
50
80

Y L 65 Laufrolle Ø 31

51
88
28

Verfahrweg = Profillänge L minus 235 mm

50
Feed: 70 mm / rotation
65 Profillänge L 65 Vorschub: 70 mm / Umdrehung
88 176 82

M6
176= Profillänge L minus 235 mm
Verfahrweg Ø12 25
7 Ø 12
7
3 100
10,5

3 100

Y
6,5

6,5

176 EC60-TM

Y
Ø 12

100
7
100 120
120

63,8
3
150
10,5

150

80
50

Ø31
50

Y
80
6,5

Load pulley
M6
6

120
10,5

150
11

50

80

65
11

M6

6,5
3

6,5
11

10,5
3

10,5
6,5
3

10,5

Drive modules Motormodule

EC 60 EC 80 (Motoranschlussbelegungen finden Sie auf Seite B-50) Antriebsmodul
EC60-TM
rechts
Drive module EC80-TM
Antriebsmodul
Drive module
is equipped with Antriebsmodul
mit Schrittmotor
Motormodul EC60
mitequipped
EC-Servo-with a
EC servo motor motor
stepping motor
(Direktantrieb) left right
en.*
(direct drive) (Direktantrieb)
(direct drive)
M6

Position AM
Antriebsmodul
EC 60 EC 80
123
Dimensional drawing EC 60 links
48
54

Maßzeichnung | EC 60 Motormodul EC60

70

Part No. Motor module Motormodul

Art.-Nr.
Length, Länge
L L EC80-TM 47
70
L 2
12
396421 006012 EC 60TM 200W006012
396421 48V EC 60 TM 200W 48V 103.5 mm 103,5 mm 15
77 5
M6

396421 026012 EC 60 TM 200W

396421 48V equipped
026012 with
EC 60 TM brake
200W 48V mit 150.5
Bremsemm 150,5 mm
123

396421 007012 396421

EC 60 TM 200W007012
310V EC 60 TM 200W 310V 107.7 mm 107,7 mm
48
54

70

396421 027012 396421

EC 60 TM 200W027012 EC 60 TMwith
310V equipped 200W 310V mit154.7
brake Bremse
mm 154,7 mm
396440 008012 EC 60 TM 400W 48V 131,5 mm
396440 008012 EC 60 TM 400W 48V 131.5 mm 47
70
396440 028012 EC 60 TM 400W 48V mit Bremse 178,5 mm 12
L 2
396440 028012 EC 60 TM 400W 48V equipped with brake 178.5 mm 15
396440 007012 EC 60 TM 400W 310V 135,7 mm
396440 007012 EC 60 TM 400W 310V 135.7 mm Motormodul 2 77 5

396440 027012 EC 60 TM 400W 310V mit Bremse 178,5 mm

396440 027012 EC 60 TM 400W 310V equipped with brake 178.5 mm

Dimension drawingMaßzeichnung
motor module|2 Motormodul 2
Motor
H [mm] L H1 BH1[mm] B B1
M6

Art.-Nr.
Part No. LMotormodul
[mm]
H B1
­module [mm] [mm]
H1

396475 007012 EC 80 TM 750W 143 mm

85 139,5 80 80
48

54
H

396475 007012 EC 80 TM 750W EC143

80 TM 750W mm mm mm mm
396475 027012 191 mm
mit Bremse
85 139.5 Motormodul
80 80 2
EC 80 TM 750W
396475 027012 396085 006012 191
MS 600 HT 96 mm
equipped with brake 91 145,5 90 86 B
12
L 17 62 5 B1

396088 006012 MS 900 HT 126 mm mm mm mm mm

396085 006012 MS 600 HT 96
91 145.5 90 86
396088 006012 MS 900 HT 126

made by isel Lineareinheiten MECHANIK B-69

®
M6

H1

79
48

54
H
 LINEAR UNITS

Accessories LEZ

1 3

2 4

LEZ 1 LEZ 2 LEZ 3

Wire angle Motor mounting plate Coupling for the transmission shaft
• made for LEZ 1 • made for LEZ 2 • made for LEZ 3
Part No.: 209110 0010 (image 1) • Including mounting material • 1 PU = 2 pieces couplings
• made for direct drive Part No.: 218050 0002 (image 5)
20/30 coupling Part No.: 232199 0004 (image 3)
• made for LEZ 1 Transmission shaft ø 25 mm
• 1 PU = 1 coupling Coupling for the transmission shaft Length 1 m
Part No.: 218001 5081 (image 2) • made for LEZ 2 Part No.: 219001 0125
• 1 PU = 2 pieces couplings Length 2 m
Shaft slide 1/70 Part No.: 218050 0002 (image 4) Part No.: 219001 0225
• L 96 x W 72 x H 28.5 mm
• Milled clamping surface, M6 T-slot Transmission shaft Ø 25 mm Pillow block bearing is designed for
indentations Length 1 m transmission shaft
• centered Lubrication option, adjustab- Part No.: 219001 0125 PU 1 piece
le without clearance Length 2 m Part No.: 896202 5562
• Weight: 0.35 kg Part No.: 219001 0225
• Option: stainless design
Part No.: 223100 0070 Pillow block bearing
stainless: 223101 0070 designed for transmission shaft
PU 1 piece
Transmission shaft Part No.: 896202 5562
Length 1 m
Part No.: 227008 1000

80