dAMPER Iom

FIRE DAMPER INSTALLATION,
OPERATION & MAINTENANCE

INSTRUCTIONS R8218
UL/ULC File: R8218

New York BSA/MEA Listing: 79-03-M
California State Fire Marshall Listing: 3225-1721:0102
The following installation instructions are UL approved to

be used with the following NCA Models: FD, FD-SL, FD-N,
FD-USL, FD-MB-3V, FD-MB-AF, FD-3V-SB, FDD, FDD-SL,
FDD-MB-3V, and FDD-MB- AF.
Installation Supplements:
- Installing Fire and Combination Fire/Smoke Dampers
in a Shaft Wall
- Framing Requirements for Wood or Steel Stud Walls
Application & General Notes: - UL Approved Breakaway Duct Connections
- Optional Sealing of Dampers in Fire and Smoke
These installation instructions apply to Fire Dampers of the stat-
Rated Walls or Floors
ic, dynamic, curtain-style, single and multi-blade types mounted
- Fabrication and Installation of Support Mullions
in the plane of a UL* approved fire partition. For dampers needed
- Field Modification of Factory Supplied Sleeves
to be installed outside the plane of a UL approved wall or floor,
- Security Bars for Fire and Fire/Smoke Dampers
refer to the Out of Wall Fire and Fire/Smoke Damper IOM. The
- Installing Fire and Fire/Smoke Dampers in Concrete
dampers are designed for operation in the vertical or horizontal
Floor with Steel Deck
orientation with blades running horizontal.
Safety Warning: Other Installation References:

- Out-of-Wall Fire and Fire/Smoke Damper IOM
Read all installation, operating and maintenance instructions - True Round Fire and Fire/Smoke Damper IOM
thoroughly before installing or servicing this equipment. Improp-
er installation, adjustment, alteration, service or maintenance
can cause property damage, injury or death. Electrical Guidelines:
Electrical input may be needed for products discussed within
Receiving & Handling: this IOM. All wiring shall be done in accordance with the latest
edition of the National Electrical Code ANSI/NFPA-70, any local
Check for damage when this product is received. If damage is codes that may apply and wiring diagrams developed in
found, record all necessary information on the bill of lading and compliance with the job or project design and specifications.
file a claim with the final carrier. Check to be sure that all parts of
the shipment are accounted for. Electrical input work should be performed by a qualified
electrician. Verify power before wiring actuator. NCA is not
responsible for damage to or failure of the unit caused by
incorrect field wiring.
Follow all instructions carefully.
*When UL is referred to in this document, it represents UL/ULC (Underwriter’s Laboratories of United States and Canada).
This IOM manual is the property of the owners, and is required for future maintenance. Please leave it with the owner when the job is complete.
1 IOM - FIRE DAMPERS - 0718
NCA MANUFACTURING INC. • 1985 CARROLL ST. • CLEARWATER, FL 33765 • 727.441.2651 • www.ncamfg.com
246
FIRE DAMPER INSTALLATION, OPERATION
& MAINTENANCE INSTRUCTIONS
TABLE OF CONTENTS
Pre-Installation Guidelines ............................................................................................................................ 2
Max. Size Tables for NCA Fire Dampers ................................................................................................. 2
Damper Sleeves & Multiple Sections ....................................................................................................... 3
Damper Transitions ......................................................................................................................................... 3
2 Angle Method Installation ......................................................................................................................... 4
1 Angle Method Installation ......................................................................................................................... 5
No Angle Method Installation ...................................................................................................................... 6
Fire Damper Operation, Testing & Maintenance ................................................................................. 7
Pre-Installation Notes & Guidelines:
These notes and guidelines are formulated in order to aid in completing the damper installation in a
timely and efficient manner.
A. Inspect damper for damage before installing
B. Dampers must be installed free from twisting or racking
C. DO NOT compress or stretch the damper into the opening
D. DO NOT lift the damper by the blades or actuator (handle damper using frame or sleeve)
E. The damper must be protected from dirt, dust and foreign materials before and after installation
F. When painting, wall-texturing, insulating or any other foreign material is being sprayed within 5 feet of the damper, the
damper must be sufficiently covered and protected
G. Suitable access inside the duct and to the damper must be created for inspection and service of the damper per NFPA
90A and local authority having jurisdiction
Table 1: Maximum Size Fire Dampers

VERTICAL HORIZONTAL
MODEL SINGLE SECTION MULTI-SECTION SINGLE SECTION MULTI-SECTION
1.5 HOUR 3 HOUR 1.5 HOUR 3 HOUR 1.5 HOUR 3 HOUR 1.5 HOUR 3 HOUR
60x60 48x48 120x120 80x40 48x48 40x40 120x40 or 80x40
FD
(1524x1524) (1219x1219 (3048x3048) (2032x1016) (1219x1219) (1016x1016) 96x48 (2032x1016)
60x60 48x48 120x120 80x40 48x48 40x40 120x40 or 80x40
S FD-SL
(1524x1524) (1219x1219 (3048x3048) (2032x1016) (1219x1219) (1016x1016) 96x48 (2032x1016)
T
A 36x48 36x48 108x96 72x48 36x48 36x48 144x96 72x48
FD-MB-3V
T (914x1219) (914x1219) (2743x2438 (1828x1219) (914x1219) (914x1219) (3658x2438) (1828x1219)
I
C 36x48 36x48 108x96 72x48 36x48 36x48 144x96
FD-MB-AF N/A
(914x1219) (914x1219) (2743x2438 (1828x1219) (914x1219) (914x1219) (3658x2438)
48x48 48x48 80x40 80x40
FD-USL¹ N/A N/A N/A N/A
(1219x1219) (1219x1219 (2032x1016) (2032x1016)
36x36 36x36 72x36 or 36x72 72x36 or 36x72 24x24 24x24 36x36 36x36
FDD-A
(914x914) (914x914) (1219x1828) (1219x1828) (610x610) (610x610) (914x914) (914x914)
D
Y 24x24 24x24 36x36 36x36 24x24 24x24 36x36 36x36
N FDD-A-SL
(610x610) (610x610) (914x914) (914x914) (610x610) (610x610) (914x914) (914x914)
A
M 36x48 36x48 108x96² 72x48 36x48 36x48 144x962 72x48
FDD-MB-3V
I (914x1219) (914x1219) (2743x2438) (1828x1219) (914x1219) (914x1219) (3658x2438) (1828x1219)
C
36x48 36x48 108x96² 72x48 36x48 36x48 144x962
FDD-MB-AF N/A
(914x1219) (914x1219) (2743x2438) (1828x1219) (914x1219) (914x1219) (3658x2438)
1
The FD-USL is an Ultra Slim Line Model and only available in the vertical orientation.
2
These sizes may require the use of an actuator (see applicable wiring diagrams).
(All dimensions in parentheses () are in millimeters).
247
FIRE DAMPER SLEEVES & MULTIPLE SECTIONS

Figure 1
Damper Sleeves: 6” (152 mm)
Maximum
6” (152 mm)
Maximum
(See Guidelines (See Guidelines
All fire dampers must be installed in a sleeve. Sleeves may be integral to the Note C) UL Approved Note C)
Wall Design
damper, fabricated in the field or included with the damper from the factory. Sleeve Fasteners 2”
Max. from Corners
Integral sleeve dampers must use UL approved breakaway connections (see
seperate UL Approved Breakaway Duct Connections IIS).
Guidelines:
A. Sleeves must be of the SAME GAUGE or heavier than the duct to which it is
attached if one of the UL approved breakaway connections is used (see
seperate UL Approved Breakaway Duct Connections IIS).
B. Gauges shall conform to SMACNA or ASHRAE duct standards.
C. Sleeves shall not extend beyond the fire barrier more than 6” (152mm) Fire
Damper Fasteners 6”
unless an actuator or factory installed access door is supplied, then the from
Center to Center
sleeve may extend up to 16” (406mm) (see Figure 1).
D. The sleeve shall terminate at both sides of the wall or floor while remaining
within the above parameters (see Figure 1).
E. If a rigid connection is used then the sleeve shall be a minimum of 16
gauge (1.6mm) for dampers up to 36” (914mm) wide by 24” (610mm)
high and 14 gauge (2mm) for dampers exceeding either of those dimensions.
Fasteners
2” Max. from
Corners
Multiple Section & Damper-to-Sleeve Connections:
The damper shall be secured to a sleeve and/or to each other (when joined UL Approved
Wall Design
to make multiple section damper assemblies) in the following manner:
A. Using any of the following approved fasteners:
1. #10 sheet metal screws
2. ¼” (6mm) nut and bolts Figure 2 UL Approved
Wall Design
3. ¼” (6mm) tack welds Sleeve
4. 3/16” (5mm) steel rivets
5. Clinching (toggle) locks
B. All above approved fasteners shall be spaced on 6” (152mm) centers and a
maximum of 2” (51mm) from corners (see Figure 1).
C. The above approved fasteners shall be on both sides (faces) of the
damper (see Figure 1).
Damper Transitions: Fire

Damper
NCA offers several transitions to accommodate the need for ducttype
Type A
Type C
specific joining as well as for better free area and lower pressure drop through the
Type B
damper. The transitions are square/rectanglular-to-square/rectangular, square/

rectangular-to-round and square/rectangular-to-oval. The different types of
curtain-style fire dampers are as follows: Type A (blades and frame in airstream),
Type B (frame in airstream) and Type C (no blades or frame in airstream - 100%
free area) (see Figure 2).
UL Approved
Wall Design
248
2 ANGLE (2 SIDED) INSTALLATION METHOD Figure 3: 2 Angle Installation

Fig. 3-A UL Approved Opening/
Opening/Clearances: Wall Design Clearances
The fire barrier opening shall be larger than the damper in order to allow for
thermal expansion and ease of installation (see Figure 3:A-E). The damper does
not have to be centered in the wall or floor, only the blade closure line must be
within the wall or floor (see Figure 3:A-B). The opening in the fire-rated partition
using the 2 angle method shall be 1/8” (3mm) per linear foot (305mm) of height
and width of the sleeved assembly larger, up to a maximum of 1 ½” (38mm) and a
minimum of ¼” (6mm). Recommended clearances:
A. 48” (1219mm) or less: ½” (13mm) clearance
B. More than 48” (1219mm) and 96” (2438mm) and less: 1” (25mm) clearance
C. More than 96” (2438mm): 1 ½” (38mm) clearance
Important Note: The clearances mentioned above are for the total clearance for
the damper and does not necessarily need to be met on every side of the damper.
Sleeve
No materials (i.e. Fire Stop, Mineral Wool, etc.) are to be placed in this clearance UL Approved
Wall Design
between the damper sleeve and the wall/floor opening.

Fig. 3-B Sleeve
Guidelines: Opening/
Clearances
The Two Angle Method (Figure 3:A-E) is approved for the following:
UL Approved
UL Approved
Floor Design
Floor Design
A. Masonry/concrete walls or floors and stud/gypsum walls Horizontal
B. 1 ½ and 3 Hour rated dampers Fire Damper
C. Vertical (see Figure 3-A) or horizontal (see Figure 3-B) orientation
D. Maximum and minimum UL approved damper sizes that are listed in
Opening/
Table 1 on page 2 of this IOM Clearances
Fig. 3-C
Installation: Sleeve
UL Approved
Wall Design
A. Angles shall be NCA’s Framed Retaining Angles (model FRA) OR a minimum

of 1 ½” x 1 ½” (38mm x 38mm) and minimum of 16 gauge (see Figure 3:D-E).
B. Use any of the following approved fasteners:
1. #10 sheet metal screws 4. 3/16” (5mm) steel rivets
2. ¼” (6mm) nut and bolts 5. Clinching (toggle) locks
6" Center-
3. ¼” (6mm) tack welds to-Center
C. Angles are to be fastened to the sleeve only, on 6” centers using the above
approved fasteners with no more than 2” (51mm) from each end and two
connections minimum per side/leg (see Figure 3-C). Approved Fasteners:
D. Angles are to overlap the partition a minimum of 1” (25mm) (see Figure 3:D-E). see Installation Note B
E. When the duct work terminates at the damper or installation prohibits the
angles from turning out/away from the partition, angles may be reversed and 2" Max.
turned inward as in Figure 3-E (leg turned into the opening) while maintaining from End
proper expansion clearances (refer to the above section “Opening/Clearances”).

UL Approved
Wall Design
Fig. 3-D Fig. 3-E
Min. 1.5"x1.5" UL Approved Angle Min. 1" Min. 1.5"x1.5" UL Approved Angle Min. 1"
Wall Design Overlap Partition Wall Design Overlap Partition
16ga. Angles 16ga. Angles
Sleeve Sleeve
Opening/ Opening/
Clearances Clearances
Fire Fire
Damper Damper
249
1 ANGLE (1 SIDED) INSTALLATION METHOD Figure 4: 1 Angle Installation

Opening/Clearances: Fig. 4-A UL Approved
Wall Design Opening/
Clearances
The fire barrier opening shall be larger than the damper in order to allow for
thermal expansion and ease of installation (see Figure 4:A-F). The damper does
not have to be centered in wall or floor, only the blade closure line must be within
the partition (see Figure 4:A-B). The opening in the fire rated partition using the 1
angle method shall be 1/8” (3mm) per linear foot (305mm) of height and width of
the sleeved assembly larger, up to a maximum of 1½” (38mm) and a minimum of ¼”
(6mm). Recommended clearances:
A. 48” (1219mm) or less: ½” (13mm) clearance
B. More than 48” (1219mm) and 96” (2438mm) and less: 1” (25mm) clearance
C. More than 96” (2438mm): 1½” (38mm) clearance Sleeve
Important Note: The clearances mentioned above are for the total clearance for UL Approved
the damper and does not necessarily need to be met on every side of the damper. Wall Design
Fig. 4-B Angle on Top

No materials (i.e. Fire Stop, Mineral Wool, etc.) are to be placed in this clearance Opening/
Side Only
between the damper sleeve and the wall/floor opening. Clearances
Guidelines:
UL Approved
UL Approved
Horizontal
Floor Design
Floor Design
Fire Damper
The One Angle Method (Figure 4:A-F) is approved for the following:
A. Masonry/concrete walls or floors and stud/gypsum walls
Opening/
B. 1 ½ Hour rated dampers Sleeve
Clearances
C. Vertical (see Figure 4-A) or horizontal (see Figure 4-B) (angles on Fig. 4-C
top side only) orientation Angle Over Gypsum
D. The maximum sizes allowed for this method is 108” (2743mm) Gypsum Gypsum
Fig. 4-E
wide or 108” (2743mm) high up to 36 square feet Min. 1.5"x1.5"
16ga Angles
UL Approved
Sleeve
UL Approved
Wall Design
Wall Design
Installation: Angle Min. 1"
Overlap Partition Sleeve
A. Angles shall be NCA’s Framed Retaining Angles (model FRA) OR Opening/

Clearances
a minimum of 1 ½” x 1½” (38mm x 38mm) and minimum of 16 Fire
gauge (see Figure 4:C-D). Damper 6" Center-
B. Use any of the following approved fasteners: to-Center
1. #10 sheet metal screws 4. 3/16” (5mm) steel rivets

2. ¼” (6mm) nut and bolts 5. Clinching (toggle) locks
Approved Fasteners:
3. ¼” (6mm) tack welds Fig. 4-D see Installation Note B
C. Angles are to be fastened to the sleeve on 6” (152mm) centers Angle Under Gypsum
using the above approved fasteners with no more than 2” (51mm) Gypsum Gypsum 2" Max.
Min. 1.5"x1.5" UL Approved from End
from each end and two connections minimum per side/leg (see 16ga Angles Wall Design
Figure 4-E). Angle Min. 1"
Overlap Partition
Sleeve
D. Angles are to overlap the partition a minimum of 1” (25mm) (see UL Approved
Wall Design
Opening/
Figure 4-C) and also be fastened to the partition using #10 (M5) Clearances
self-tapping concrete anchors or concrete screws engaging the Fire
Damper
fire partition a minimum of 1 1/2” (38mm) for masonry/concrete
partitions or #10 (M5) screws long enough to penetrate the J- Proper Clearances
Runners and E-Stud by a minimum of 3/8” (10mm) for stud/gypsum Must be Maintained
Including Angle and
partitions. UL Approved Approved Fastener
Fig. 4-F Wall Design
E. In a steel stud application, the angle may be placed in front of or
behind the drywall attaching directly to the metal studs (see Figure 4:C-D).
F. When the duct work terminates at the damper or installation prohibits the
angles from turning out/away from the partition, angles may be reversed Fire
and turned inward as in Figure 4-F (leg turned into the opening) while Damper
maintaining proper expansion clearances (refer to above section
“Opening/Clearances”).
250
NO ANGLE (GRILLE MOUNT) INSTALLATION METHOD

Opening/Clearances: Figure 5: No Angle Installation
Flange Side
The fire barrier opening shall be larger than the damper in order to allow for ther- (Min 3/4") UL Approved
Wall Design Opening/
mal expansion and ease of installation (see Figure 5:A-E). The damper does Clearances
not have to be centered in wall or floor, only the blade closure line must be Fig. 5-A
Sleeve
within the partition (see Figure 5:A-B). The opening in the fire rated partition
using the no angle method shall be a minimum of ¼” (6mm) and maximum
of ½” (13mm) larger than the sleeved damper assembly (see Figure 5:D-E).
Important Note: The clearances mentioned above are for the total clearance for Grille
(by others)
Vertical
Fire
the damper and does not necessarily need to be met on every side of the damper. Damper
No materials (i.e. Fire Stop, Mineral Wool, etc.) are to be placed in this clearance
between the damper sleeve and the wall/floor opening.
Guidelines:
Approved Fasteners
The No Angle Method (Figure 5:A-E) is approved for the following: 6" on Centers, Max 2"
A. Masonry/concrete walls or floors and stud/gypsum walls from Ends
B. 1 ½ Hour rated dampers

Opening/
C. Vertical (see Figure 5-A) or horizontal (see Figure 5-B) orientation Clearances
UL Approved
Wall Design
(flange on top side only)

D. The maximum size allowed for this method is 42” (1067mm) wide Fig. 5-B Grille Flange Top
(by others)
Opening/ Side Only
by 48” (1219mm) high up to the maximum multiple section UL Clearances
approved damper size (see Underwriter’s Laboratories Listings for
maximum assembly sizes) Approved Fasteners
6" on Centers, Max 2"
Installation: from Ends Sleeve
Floor Design
Floor Design
UL Approved
UL Approved
1. Minimum of ¾” (19mm) flange on one end of the sleeve (see Figure 5-C).
2. The damper assembly shall be placed in the opening so that the flange rests
flush up against the partition (see Figure 5:A-B). Horizontal Fire Damper
3. The sleeve is to be fastened to the partition (see Figure 5:A-C) on 6” (152mm)

centers with no more than 2” (51mm) on each end and a minimum of 2 Opening/
fasteners per side/leg using #10 (M5) self-tapping concrete anchors or concrete Clearances
screws engaging the fire partition a minimum of 1 1/2” (38mm) for masonry/con-
crete partitions or #10 (M5) screws long enough to penetrate the J-Runners and
E-Stud by a minimum of 3/8” (10mm) for stud/gypsum partitions. UL Approved
Wall Design
Flange Side
4. In a steel stud application, the sleeve flange may be placed in front of or (3/4" min)
behind the drywall attaching directly to the metal studs (see Figure 5:D-E). Sleeve
Approved Fasteners:
Spaced on 6" center, 2"
max from ends
Gypsum
Gypsum
UL Approved Metal
Fire Damper
Gypsum
Gypsum
Stud Wall Design UL Approved Metal

Flange Side
Stud Wall Design Fig. 5-C
Flange Side
Sleeve
Sleeve
Opening/
Clearances Approved Opening/
Clearances Approved
Fastener
Fastener
Fig. 5-D
Fire Damper Fig. 5-E
Fire Damper
251
ACTUATOR CONNECTIONS (if applicable):

Electrical or pneumatic connections to damper actuators should be made in accordance with wiring and piping diagrams developed in
compliance with applicable codes, ordinances and regulations. Be sure to check actuator for proper voltage and current draw.
Tampering with the actuator’s installation or connecting the actuator to an improper voltage and current may void the warranty.
DAMPER OPERATION, TESTING & MAINTENANCE

The procedures discussed here are intended to insure that nothing interferes with a damper’s proper operation and to
identify and eliminate a number of potential situations that could occur and interfere with said operation.
Fire Damper Operation:

All NCA fire dampers are operated at the factory, however pre-installation testing of its operation can be completed by bending the
straps that hold the fusible link and temporarily removing the fusible link. Place the damper in its intended installation orientation
(vertical or horizontal) and allow the curtain-style blade to close.
WARNING: During any operating, inspection or testing of fusible link and spring operated dampers, NCA recommends the following:
1. Caution is advised when a fusible link is suddenly released. Gravity or spring operated dampers may slam closed causing an abrupt
interruption of airflow. As this could cause damage to ductwork, consideration should be given to conducting these tests without
system airflow.
2. When removing the fusible link to check damper operation, be sure to keep fingers, hands and any other body parts out of the blade
travel path to prevent injury.
3. Check closure springs. If defective, contact damper manufacturer for replacement procedures.
Fire Damper Testing:

All fire dampers and their fusible links or actuators shall be visually inspected and cycled at specific time intervals in accordance
with the local building codes or the latest editions of NFPA 90A, 92A, local codes and UL 864. Also refer to the actuator manufacturer’s
recommendations if applicable.
IMPORTANT NOTE: If the fire damper has actautors and a thermostat installed on the damper, do not apply a heat gun, flame or any
heat producing device directly to the thermostat. Simply disconnecting the power to the actuator(s) shall be sufficient for testing
procedures.
Fire Damper Maintenance:

Fire Life-Safety related dampers that are properly applied, equipped with the appropriate UL labels, appropriately installed, and demon-
strated to function as intended through a building commisioning process should require no specific preventive maintenance. However,
NCA recommends that obstructions, dirt build up, and any rust or corrosion be removed using mild solvents or detergents. No lubrica-
tion is required, however if it is desired, damper tracks and blade hinges may be lubricated using a dry lubricant.
Never use a petroleum based lubricant as it will attract dust and eventually impede a damper’s operation.
Message from NCA:

This installation, operation and maintenance instruction document has been reviewed and approved by the Underwriter’s Laboratories.
As a part of NCA’s continuous improvement program, NCA reserves the right to make further improvements or changes without notice.
252
BASIC CONTROL DAMPER
INSTALLATION, OPERATION &
MAINTENANCE INSTRUCTIONS
The following installation instructions apply to the following NCA control damper models: ACD, OBD, PBD and SCD.
SCD-RD
ACD OBD PBD SCD
Application & General Notes: Electrical Guidelines:

These installation instructions apply to Control Dampers of the Electrical input may be needed for products discussed within
true round, opposed, parallel, single and multi-blade types most this IOM. All wiring shall be done in accordance with the latest
commonly installed in ductwork. The dampers are designed for edition of the National Electrical Code ANSI/NFPA-70, any local
operation in the vertical or horizontal orientation with blades codes that may apply and wiring diagrams developed in
running horizontal (please consult factory for vertical running compliance with the job or project design and specifications.
blade options). Some damper models may have their own
specialized installation instructions that supersede this IOM. Electrical input work should be performed by a qualified electri-
cian. Verify power before wiring actuator. NCA is not responsible
Safety Warning: for damage to or failure of the unit caused by incorrect field
wiring. Follow all instructions carefully.
Read all installation, operating and maintenance instructions
thoroughly before installing or servicing this equipment. Storage:
Improper installation, adjustment, alteration, service or
maintenance can cause property damage, injury or death. Store in a safe location away from construction traffic, material
etc. to prevent damage. Cover with some sort of plastic cover in
order to protect against excessive moisture, dirt and debris.
Receiving & Handling: Store in an area protected by the elements.
Check for damage when this product is received. If damage is
found, record all necessary information on the bill of lading and
file a claim with the final carrier. Check to be sure that all parts
of the shipment are accounted for.
This IOM manual is the property of the owners, and is required for future maintenance. Please leave it with the owner when the job is complete.
1 IOM - BASIC CONTROL DAMPERS - 0616
253
BASIC CONTROL DAMPER INSTALLATION,
OPERATION & MAINTENANCE INSTRUCTIONS
TABLE OF CONTENTS
Pre-Installation Guidelines ............................................................................................................................ 2
Max & Min Size Table for NCA Control Dampers ............................................................................... 2
General Installation Instructions ............................................................................................................... 3
Multiple Section Guidelines .......................................................................................................................... 4
Actuator Connections .................................................................................................................................... 4
Control Damper Operation, Testing & Maintenance ......................................................................... 5
Pre-Installation Notes and Guidelines:

These notes and guidelines are formulated in order to aid in completing the damper installation in a
timely and efficient manner.
A. Check the schedules for proper damper locations within the building.
B. Inspect damper for damage before installing.
C. Dampers must be installed free from twisting or racking.
D. DO NOT compress or stretch the damper into the opening.
E. DO NOT lift the damper by the blades or actuator (handle damper using frame or sleeve).
F. DO NOT install screws or fasteners in the damper that could potentially interfere with the unexposed blade linkage and prevent
proper damper operation.
G. The damper and actuator must be protected from dirt, dust and foreign materials before and after installation.
H. When painting, wall-texturing, insulating or any other foreign material is being sprayed within 5 feet of the damper, the damper
must be sufficiently covered and protected.
Maximum & Minimum Size Control Dampers:

MAX. SIZE
MODEL MIN. SIZE
Single Section Multiple Section
ACD-44
ACD-54 6x5 (152x127) 60x72 (1524x1829) Unlimited
ACD-56
OBD-106 6x12 (152x305)
48x72 (1219x1829) Unlimited
PBD-100 6x6 (152x152)
PBD-100RS¹ 6” Dia. (152) 36” Dia. (914)
SCD-57 5x5 (127x127) 48x72 (1219x1829) Unlimited
SCD-RD-881 4” Dia. (102) 24” Dia. (610)
¹Round Damper Models.

(All dimensions in parentheses () are in millimeters.)
254
General Installation Instructions Figure 1
The following are general installation guidelines for NCA’s
control dampers. It is important to note that control damper
materials, sizes and applications vary widely. Consult proper
literature on each model for specific construction details.
1. Single section control dampers as well as multiple section

Do not twist, rack or
control damper assemblies must be installed square and bend. Install damper
free from racking or twisting (see Figure 1). In order to plumb and square in
ensure the damper is not racked, measurements AF should opening.
equal BE and measurements AB should equal CD in Figure
2 within a tolerance of 1/8” (1.5 mm).
2. Determine proper location of the extended shaft coupling
or jackshaft before installing the damper (see Figure 3).
Shaft must be attached to a power blade. On parallel blade
units, all blades are power blades and on opposed blade
units, every other blade is a power blade.
3. Multiple damper assemblies are not restricted to a maxi- Figure 2
mum number of sections, but single section units are
restricted to the maximum and minimum sizes in Table 1 on A B
page 2 of this IOM.
4. Refer to the “Multiple Section Installation Guidelines” within
this document for further guidance on multiple section
dampers.
5. Use shims as needed between damper frame and duct
opening or opening space to prevent the distortion of the C D
frame by fasteners holding it place. Support braces should
be used at every horizontal mullion (multiple section AF = BE
dampers) and vertically at every 8 feet (2.4 m) for strength. AB = CD
Note: Dampers being installed in high velocity applications may require more
bracing. Attachment, framing and anchoring of damper assemblies into E F
openings, ductwork or walls/floors is the responsibility of the installer. These
variables should be determined by field engineers for each specific installation.
Figure 3
6. When the actuator is being mounted outside the air- Damper Sleeve or
stream, the shaft extension coupling will extend approxi- Frame Duct
mately 6” (152 mm) beyond the frame. When the unit is
jackshafted, the jackshaft will also extend approximately
6” (152 mm) beyond the frame.
7. Damper blades, axles and linkages must operate
proficiently without binding. Before system operation, all
dampers should be cycled after installation to assure prop-
er operation. When testing multiple section dampers, all
individual sections should open and close simultaneously.
Note: Damper blades must always be running horizontally when installing the Extended
control damper in a vertical orientation. Consult the factory if a vertical damper Shaft
with vertical blades is needed. Shaft Support
Bracket
255
Multiple Section Control Dampers
Multiple Section Installation Guidelines
Dampers larger than the maximum single section size (see
Table 1 on page 2) are manufactured in multiple section assem-
blies. These multiple section assemblies are connected with a
jackshaft that runs parallel to the width of the damper.
1. Refer to the “General Installation Instructions” section Figure 4
on how to install NCA control dampers into a duct or
an opening.
2. When individual damper sections need to be assembled
together to make a multiple section unit, use the following
fasteners:
A. #10 x 3/4” (19mm) max sheet metal screws
B. 1/4” (6mm) diameter nuts and bolts 4B 3B 2B 1B
C. 1/4” tack or spot welds
D. 3/16” (4mm) diameter steel pop rivets
The above fasteners should be placed a maximum of
6” (152mm) on centers and a maximum of 2” (51mm) from
corners. The approved fasteners should be on both faces
of the damper sections. 4A 3A 2A 1A
3. Support braces should be used at every horizontal mullion
(multiple section dampers) and vertically at every 8 feet
(2.4 m) for strength.
4. Refer to Figure 4 on the orientation of the individual
damper sections.
Actuator Connections
Electrical or pneumatic connections to damper actuators should be made in accordance with wiring and piping diagrams developed in
compliance with applicable codes, ordinances and regulations. Be sure to check actuator for proper voltage and current draw.
Tampering with the actuator’s installation or connecting the actuator to an improper voltage and current may void the warranty.
256
Damper Operation, Testing & Maintenance

The procedures discussed here are intended to ensure that nothing interferes with a damper’s proper operation and to identify and
eliminate a number of potential situations that could occur and interfere with said operation.
Control Damper Operation:

All NCA control dampers are operated at the factory, however pre-installation testing of its operation should be conducted. Wire the
actuator per correct wiring diagrams. to ensure proper actuator and damper operation.
WARNING: During any operating, inspection or testing of control dampers, NCA recommends the following:
1. Caution is advised when removing power from the damper’s actuator. Actuators may have very strong internal springs that may
slam closed causing an abrupt interruption of airflow. As this could cause damage to ductwork, consideration should be given to
condusting these tests without system airflow.
2. When checking damper operation, be sure to keep fingers, hands and any other body parts out of the blade travel path to prevent
injury.
3. Check proper actuator operation. If defective, contact damper manufacturer for replacement procedures.
Control Damper Testing:

Testing of the damper and actuators prior to installation is imperative to ensure proper wiring and function of the damper. There are
not periodic testing requirements for control dampers, however, consult the actuator’s manufacturer recommendations regarding
periodic testing and maintenance.
Control Damper Maintenance:

Control dampers that are properly applied, appropriately installed, and demonstrated to function as intended through a building commi-
sioning process should require no specific preventive maintenance. However, NCA recommends that obstructions, dirt build up, and
any rust or corrosion be removed using mild solvents or detergents. No lubrication is required, however if it is desired, damper tracks
and blade hinges may be lubricated using a dry lubricant. Never use a petroleum based lubricant as it will attract dust and eventually
impede a damper’s operation.
Message from NCA:

This installation, operation and maintenance instruction document is intended to provide general instructions for multiple different NCA
models of control dampers. Each specific application of control dampers may vary and may require other considerations when it comes
to the installation, operation and maintenance of the damper.
As a part of NCA’s continuous improvement program, NCA reserves the right to make further improvements or changes without notice.
257
SUGGESTED DETAILS FOR INSTALLATION AND
MAINTENANCE OF NCA LOUVERS
© 2003 NCA Manufacturing
When local codes exist they should take precedence over these instructions and maintenance
details. Proper documentation of installation and maintenance should be kept to insure validation
of warranty and proper operation of a quality product.
Receipt of Shipment: When the louvers arrive, the crate and contents should be inspected for
any visible damage and noted on the freight bill. If damage found, cannot be easily repaired on
site, then the shipment may be refused for delivery and sent back to the factory as a freight claim
for repair. If repair can be done on site, the rep agency or NCA must be contacted immediately to
avoid warranty issues. Care and caution should be taken when unloading louvers from crate. Refer
to Handling below for proper handling of individual louver. Once louvers are uncrated, check for
proper size, finish, frame and blade styles, screens, voltage of actuator (if applicable), and any
visual damage. Any discrepancies should immediately be made to rep agency or NCA.
Storage: All louvers, especially adjustable with actuators, shall be stored in a dry area until
time for installation. Storage of Louvers in un-protected area, such as outdoors, may cause damage
to louver such as finish, adjustable blades, actuators, etc thus voiding any warranty from NCA.
Care should be taken to insure louvers are not damaged while in storage.
Transportation/Handling: When removing louvers from crate and transporting them to the area
for installation, extreme care needs to be taken. Be careful to lift louvers by frames and not blade.
While transporting louver, do not drop, drag, step on, twist, rack, or bow louver. Special Care should
be given to assembled multi-section louvers to support the middle section during transportation
and installation. Measure and inspect opening to insure it is 1/4” larger than outside dimension of
louver. Do not compress or stretch louver into opening.
Recommended Installation of Louvers:
Typical Installation Details Flat Bar Mounting Clips

Wall By Others
Channel Frame and Flush Mount (See Note Below)
Fasteners
Caulk/Sealant
Head Wall
Flat Bar
Mounting Clips Caulk/Sealant Blade
By Others Jamb
(See Note Below)
TYP INSTALL&MAINT - 08-
Flat Bar Flat Bar

Mounting Clips Mounting Clips
By Others By Others
(See Note Below) (See Note Below)
Sill
Sill Caulk/Sealant Fasteners
Caulk/Sealant
Optional
Sill Extension Wall
Wall
Specifications are correct at time of printing. However, as part of our ‘continuous improvement program,’ we reserve the right to make further improvements without notice.
NCA MANUFACTURING, INC. 1036 SOUTH JUPITER ROAD GARLAND, TEXAS 75042 TEL. 972-276-5002 FAX 972-276-6747
258
SUGGESTED DETAILS FOR INSTALLATION AND
MAINTENANCE OF NCA LOUVERS
© 2003 NCA Manufacturing

Wall
Typical Installation Details - Cont.
Flange Frame and Angle Mount Angle Mounting Clips
& Fasteners By Others
Flange (See Note Below)
Head Wall
Angle Mounting Clips Angle Mounting Clips

& Fasteners & Fasteners
By Others By Others
(See Note Below) (See Note Below)
Flange Jamb Blade
Sill
Flange
Wall
Note: NCA does not recommend fastening through the flange. Apply caulking/sealant to back
of flange before installation or to outside perimeter of flange between flange and wall.
Shown above are general mounting arrangements for wall louvers. Because local building codes
and installation standards may vary from our recommended minimums, we recommend that they
be used over NCA’s when and where required. All structural supports, mounting clips/angles,
mounting fasteners, sealant/caulk, shims, and anchors are furnished by others. NCA does not provide
these as a standard item on louvers. For installation into walls the same thickness as the louver
(Flush Mount), NCA recommends the use of 1-1/2” x 1-1/2” x 1/8” mounting plates or flat bar on 24”
centers spaced such that there is a minimum of 2 fasteners per side. The recommended mounting
in walls thicker than the louver is the use of 1-1/2” x 1-1/2” x 1/8” angle continuous or clips on a
minimum of 24” centers, spaced such that there is a minimum of 2 fasteners per side. NCA
recommends a minimum of #12 screws when used in wood or steel and 1/4” when used in masonry.
The opening shall be square and the sides shall be straight (not bowed). The views shown above
should cover most mounting situations encountered. Large multi-panel louvers may require additional
structural support on interior of opening which is not provided by NCA.
Maintenance: All louvers should be checked and serviced on a regular basis. In general, stationary
louvers require very little maintenance. All louvers should be cleaned with a mild soap solution and
rinsed with fresh water on a regular basis, depending on system usage and atmospheric conditions
to maintain a good appearance. If any other chemicals are used to clean the surface, be sure to
read the instruction carefully to insure no damage is done to the finish. Screens should be checked
for build up of debris. Debris between screen and blades could cause water penetration (due to
reduced free area), unsightly stains to appear on the face of the louver, or unwanted nesting of
animals. The caulk around the louver should be checked for cracking, distortion, shrinkage, etc.
Repair or replace any damaged or worn caulking to prevent water intake. Operable and adjustable
louvers do require more periodic inspections and maintenance due to moving parts. All connections,
fasteners, linkages, pivot points, seals, bearings, swivels, and actuators should be checked for
tightness, proper alignment, corrosion, and wear. Replace any worn or corroded parts. Pivot points
such as bearings and swivels should be lubricated with a light Moly-Lubricant and excess wiped
away to prevent any build up or staining. Check actuator mounting braces to insure they have not
broken or loosened, which may cause leakage, vibration or lack of ventilation.
Specifications are correct at time of printing. However, as part of our ‘continuous improvement program,’ we reserve the right to make further improvements without notice.
NCA MANUFACTURING, INC. 1036 SOUTH JUPITER ROAD GARLAND, TEXAS 75042 TEL. 972-276-5002 FAX 972-276-6747
259

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FIRE DAMPER INSTALLATION,

OPERATION & MAINTENANCE

UL/ULC File: R8218

The following installation instructions are UL approved to

Safety Warning: Other Installation References:

Follow all instructions carefully.

1 IOM - FIRE DAMPERS - 0718

Table 1: Maximum Size Fire Dampers

2 IOM - FIRE DAMPERS - 0718

FIRE DAMPER SLEEVES & MULTIPLE SECTIONS

Damper Transitions: Fire

damper. The transitions are square/rectanglular-to-square/rectangular, square/

3 IOM - FIRE DAMPERS - 0718

2 ANGLE (2 SIDED) INSTALLATION METHOD Figure 3: 2 Angle Installation

between the damper sleeve and the wall/floor opening.

A. Angles shall be NCA’s Framed Retaining Angles (model FRA) OR a minimum

proper expansion clearances (refer to the above section “Opening/Clearances”).

Fig. 3-D Fig. 3-E

4 IOM - FIRE DAMPERS - 0718

1 ANGLE (1 SIDED) INSTALLATION METHOD Figure 4: 1 Angle Installation

Fig. 4-B Angle on Top

A. Angles shall be NCA’s Framed Retaining Angles (model FRA) OR Opening/

1. #10 sheet metal screws 4. 3/16” (5mm) steel rivets

NO ANGLE (GRILLE MOUNT) INSTALLATION METHOD

B. 1 ½ Hour rated dampers

(flange on top side only)

3. The sleeve is to be fastened to the partition (see Figure 5:A-C) on 6” (152mm)

Stud Wall Design UL Approved Metal

6 IOM - FIRE DAMPERS - 0718

ACTUATOR CONNECTIONS (if applicable):

DAMPER OPERATION, TESTING & MAINTENANCE

Fire Damper Operation:

Fire Damper Testing:

Fire Damper Maintenance:

Message from NCA:

7 IOM - FIRE DAMPERS - 0718

ACD OBD PBD SCD

Application & General Notes: Electrical Guidelines:

1 IOM - BASIC CONTROL DAMPERS - 0616

Pre-Installation Notes and Guidelines:

Maximum & Minimum Size Control Dampers:

¹Round Damper Models.

2 IOM - BASIC CONTROL DAMPERS - 0616

1. Single section control dampers as well as multiple section

4 IOM - BASIC CONTROL DAMPERS - 0616

Damper Operation, Testing & Maintenance

Control Damper Operation:

Control Damper Testing:

Control Damper Maintenance:

Message from NCA:

5 IOM - BASIC CONTROL DAMPERS - 0616

© 2003 NCA Manufacturing

Recommended Installation of Louvers:

Typical Installation Details Flat Bar Mounting Clips

Flat Bar Flat Bar

© 2003 NCA Manufacturing

Angle Mounting Clips Angle Mounting Clips

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