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Abstract— This work demonstrates short-range and high- require a high polarization voltage or small gap [5] to achieve
resolution ultrasonic imaging using 8 MHz aluminum the required transducer sensitivity.
nitride (AlN) piezoelectric micromachined ultrasonic trans- Previous research on pulse-echo imaging used PMUTs
ducer (PMUT) arrays, which are compatible with complemen-
tary metal-oxide semiconductor circuitry and wafer-level mass based on lead zirconium titanate (PZT) [7], [15], a mate-
manufacture. Because AlN has a low dielectric constant, the rial with high piezoelectric coefficients and high relative
PMUTs have low capacitance and a custom 1.8 V interface permittivity [16], translating into higher sense capacitance
application-specified integrated circuit with on-chip charge-pump and consequent reduced sensitivity to interface parasitics.
(1.8 to 32 V) is capable of providing sufficient output current Relative to PZT, Aluminum Nitride (AlN) is lead-free, can
to drive the PMUT array. Transmit beam-forming is used to
produce a 90 µm focused acoustic beam-width. A pressure map be deposited at low-temperatures (<400 °C), and is compati-
measured with a needle hydrophone agrees with finite element ble with complementary metal-oxide semiconductor (CMOS)
method-simulations. Finally, 1-D and 2-D pulse-echo imaging was fabrication [17], [18], which makes it attractive for highly inte-
conducted using metal targets. [2015-0236] grated, low-cost PMUT arrays. However, AlN has lower piezo-
Index Terms— Piezoelectric micromachined ultrasonic electric coefficients and low relative permittivity, which results
transducer (PMUT), piezoelectric, micromachined, ultrasonic, in PMUTs with lower transmit pressure output and reduced
ultrasound, cavity silicon-on-insulator (SOI), phased array, receiver charge sensitivity. Therefore AlN PMUTs make ultra-
beam forming. sound pulse-echo detection more challenging and require a
low-noise and impedance-matched local pre-amplifier. How-
ever, an advantage of AlN’s low relative permittivity (∼100×
I. I NTRODUCTION
smaller than PZT) is that ∼100× less current is needed for the
Fig. 2. (a) Calculated beam patterns at 1.5 mm axial distance for a single
50 μm transducer with various working frequencies; (b) calculated beam
patterns at 1.5 mm axial distance for an 8 MHz transducer with various
diameters.
Fig. 11. (a) System diagram of pulse-echo imaging using AlN cavity SOI
PMUT array and 1.8V 180 nm CMOS ASIC interface; (b) optical image of
the ASIC.
Fig. 13. Pulse-echo time response resulting from (a) steel strip and (b) the
gap between steel strips.
has a low dielectric constant, lower input currents are needed [19] H.-Y. Tang, Y. Lu, S. Fung, D. A. Horsley, and B. E. Boser, “Integrated
to drive the array than would be needed for comparably sized Ultrasonic System for Measuring Body-Fat Composition,” in Proc. IEEE
Int. Solid-State Circuits Conf., San Francisco, CA, USA, Feb. 2015,
PZT PMUTs, and an on-chip 32V charge-pump provided suffi- pp. 1–3.
cient power for this purpose. 1-D and 2-D pulse-echo imaging [20] Y. Lu et al., “Ultrasonic fingerprint sensor using a piezoelectric micro-
was conducted using steel phantoms, and the resulting good machined ultrasonic transducer array integrated with complementary
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[10] J. Jung, S. Kim, W. Lee, and H. Choi, “Fabrication of a two- Yipeng Lu received the B.S. degree in materi-
dimensional piezoelectric micromachined ultrasonic transducer array als science and engineering from Jilin University,
using a top-crossover-to-bottom structure and metal bridge connections,” Changchun, China, in 2007; the M.S. degree in
J. Micromech. Microeng., vol. 23, no. 12, p. 125037, Dec. 2013. microelectronics from Shanghai Jiao Tong Univer-
[11] A. Caronti et al., “Capacitive micromachined ultrasonic trans- sity, Shanghai, China, in 2010; and the Ph.D. degree
ducer (CMUT) arrays for medical imaging,” Microelectron. J., vol. 37, in mechanical engineering from the University of
no. 8, pp. 770–777, Aug. 2006. California at Davis (UCD), CA, USA, in 2015. Prior
to joining the Berkeley Sensor and Actuator Center
[12] U. Demirci, A. S. Ergun, O. Oralkan, M. Karaman, and
with UCD as a Graduate Student Researcher, he was
B. T. Khuri-Yakub, “Forward-viewing CMUT arrays for medical
a Digital Hardware Engineer with Huawei in 2011.
imaging,” IEEE Trans. Ultrason., Ferroelect., Freq. Control, vol. 51,
He is currently with Qualcomm as a Senior Engineer.
no. 7, pp. 887–895, Jul. 2004.
His research interests include MEMS sensors and actuators.
[13] Ö. Oralkan et al., “Experimental characterization of collapse-mode
CMUT operation,” IEEE Trans. Ultrason., Ferroelect., Freq. Control,
vol. 53, no. 8, pp. 1513–1523, Aug. 2006.
[14] G. Perçin, A. Atalar, F. L. Degertekin, and B. T. Khuri-Yakub, “Micro-
machined two-dimensional array piezoelectrically actuated transducers,”
Appl. Phys. Lett., vol. 72, no. 11, pp. 1397–1399, 1998.
[15] D. E. Dausch, J. B. Castellucci, D. R. Chou, and O. T. von Ramm,
“Theory and operation of 2-D array piezoelectric micromachined ultra- Hao-Yen Tang was born in New Taipei, Taiwan,
sound transducers,” IEEE Trans. Ultrason., Ferroelect., Freq. Control, in 1989. He received the B.S. degree in electri-
vol. 55, no. 11, pp. 2484–2492, Nov. 2008. cal engineering from National Taiwan University,
[16] Y. Lu, S. Shelton, and D. A. Horsley, “High frequency and high fill factor in 2011, ranking in the top 3% of his class. He is
piezoelectric micromachined ultrasonic transducers based on cavity SOI currently pursuing the Ph.D. degree in electri-
wafers,” in Proc. Solid-State Sens., Actuators, Microsyst. Workshop, cal engineering with the University of California
Hilton Head, SC, USA, 2014, pp. 131–134. at Berkeley (UCB). He is a Graduate Student
[17] R. C. Ruby, P. Bradley, Y. Oshmyansky, A. Chien, and J. D. Larson, III, Researcher with the Berkeley Sensor and Actu-
“Thin film bulk wave acoustic resonators (FBAR) for wireless applica- ator Center, UCB. His research interests include
tions,” presented at the IEEE Ultrason. Symp., Oct. 2001. ultrasonic fingerprint sensor, ultrasonic imaging,
[18] Y. Lu, A. Heidari, S. Shelton, A. Guedes, and D. A. Horsley, sensor interface circuits, high-voltage electronics,
“High frequency piezoelectric micromachined ultrasonic transducer and mixed signal integrated circuits. He was a recipient of the SSCS
array for intravascular ultrasound imaging,” in Proc. IEEE 27th MEMS, Pre-Doctoral Award in 2015 and the ADI Outstanding Student Designer Award
San Francisco, CA, USA, Jan. 2014, pp. 745–748. in 2015.
This article has been accepted for inclusion in a future issue of this journal. Content is final as presented, with the exception of pagination.
Stephanie Fung received the B.S. degree in David A. Horsley (M’97) received the B.S., M.S.,
electrical engineering from San Jose State Uni- and Ph.D. degrees in mechanical engineering from
versity, San Jose, CA, USA, in 2013. She is the University of California, Berkeley, CA, in 1992,
currently pursuing the Ph.D. degree in mechani- 1994, and 1998, respectively. He held research
cal and aerospace engineering with the University and development positions with Dicon Fiberoptics,
of California at Davis (UCD), Davis, CA, USA. Hewlett Packard Laboratories, and Onix Microsys-
She is a Graduate Student Researcher with the tems. He is a Professor with the Department of
MEMS Laboratory, UCD. Her research interests Mechanical and Aerospace Engineering, University
include micro/nanofabricated sensors and actuators of California at Davis (UC Davis), CA, and has
with applications in mobile devices, biotechnology, been the Co-Director of the Berkeley Sensor and
and translational medicine. Actuator Center since 2005. His research interests
include microfabricated sensors and actuators with applications in ultrasonics
and physical sensors. He is a recipient of the NSF CAREER Award and the
UC Davis College of Engineering’s Outstanding Junior Faculty Award.