Month Machine Booking plan. Actual Prod.

Achieved
Apr'19 93.5 92.2
May'19 93.5 100.0
June'19 93.5 94.4
July'19 93.5 94.1
Aug'19 93.5 107.5
Sept'19 93.5 86.8
Oct'19 93.5 100.0
Nov'19 93.5
Dec'19 93.5
Jan'20 93.5
Feb'20 93.5

% OF PRODUCTION
Mar'20 93.5

Month Target of Non-conformance Reductio Nos of Non-conformance Reduction

Apr'19 3 1
May'19 3 0
June'19 3 8
July'19 3 4
Aug'19 3 1
Sept'19 3 2
Oct'19 3 0

9
Nov'19 3
Dec'19 3
Jan'20 3
Feb'20 3 9
Mar'20 3
8

NOS OF NC REDUCTION
5

3 3

1 1

0
Apr'19

Month OEE Target % Actual OEE %

July'19 65 58.80
Aug'19 65 56.62
Sept'19 65 57.07
Oct'19 65 57.70
Nov'19 65 60.08
Dec'19 65 60.27
Jan'20 65 60.11
Feb'20 65
Mar'20 65

75

65 6
5
 75

65 6
5
55

45

OEE %
35

25

15

5
July'1
 Machine Booking v/s Actual

120

107.5
100 100.0 100.0
93.5
92.2 93.5 94.4
93.5 94.1
93.5 93.5 93.5 93.5 93.5 93.5 93.5 93.5 93.5
86.8
80
% OF PRODUCTION

60 GOOD

40

20

0
Apr'19 May'19 June'19 July'19 Aug'19 Sept'19 Oct'19 Nov'19 Dec'19 Jan'20 Feb'20 Mar'20

Machine Booking plan. Actual Prod. Achieved

Nos of Non-conformance Reduction

9
 Nos of Non-conformance Reduction

8 8

6
NOS OF NC REDUCTION

5
GO
4 4 OD
3 3 3 3 3 3 3 3 3 3 3 3 3

2 2

1 1 1

0 0 0
Apr'19 May'19 June'19 July'19 Aug'19 Sept'19 Oct'19 Nov'19 Dec'19 Jan'20 Feb'20 Mar'20

Target of Non-conformance Reduction Nos of Non-conformance Reduction

Overall Equipment Effectiveness (OEE)

75

65 65 65 65 65 65 65 65 65 65
58.80 60.08 60.27 60.11
57.70
 75

65 65 65 65 65 65 65 65 65 65
58.80 60.08 60.27 60.11
56.62 57.07 57.70
55

45
GO
OEE %

OD
35

25

15

5
July'19 Aug'19 Sept'19 Oct'19 Nov'19 Dec'19 Jan'20 Feb'20 Mar'20

OEE Target % Actual OEE %

 Format No. : F -QA- 30-01

Departmental Objective Measurable Sheet Rev. No./ Date: 00/01.10.2018

Issue Date: 01.10.2018

Deptt. / Process : Production Process Owner : Mr. Soumen , Mr. Manohar & Mr. Sandesh

Last Year Status (2019-20)

Year 2020~21
Sl. Parameter to be Method of Reviewed Ref. Doc.
No. Measured Measurement
Unit Target Trend Q1 Q2 Q3 Q4 Period Name & No.
Resp. Action Plan Remarks

Time Period
AVERAGE AVERAGE AVERAGE AVERAGE
Achievment April May June Q1 July Aug. Sep. Q2 Oct. Nov. Dec. Q3 Jan. Feb. Mar. Q4

% 93.5 Target 0.0%

Nos 21500617 Prod. Plan Qty. 0

↔
Machine Availability of OK Wire & Tooling as per
Machine Booking Plan v/s
1 Booking Plan v/s Monthly Prod. Schedule. Effective Production plan and
Achievement Reduced Machine Down Time.
Achievement
Nos 19678035 Actual Prod. Qty. 0

% 91.5 Achivement 0.0

3 Target

Nos Of Non-

↑
Total nos of non- 100% FOA before Production strart
In process Non- conformance conformance
2 Nos 10.2 observed in Monthly Prod. & Patro inspection per hours or 02
conformance Reduction Reduction in In-
process hours
process

2.0 Achivement

67.5 Target 0.0%

↑
Analysis the lowest OEE achieved
Overall Equipment
3 OEE % Monthly Prod. machine and action taken for its
Effectiveness
higest down time reason .
60.6 Achivement 0.0

Increased the targets Decreased the targets Maintain the targets where current observation is 0 or 100 %

Prepared By Approved By
( Deptt. HOD) (Unit Head / MR)
Month Prev. Maint. Planned Hours Prev. Maint. Actual Hours
Preventive Maintenance Plan v/s Actual
Apr.-20 0.0 0.0

May'20 0.0 0.0

Jun-20 24.0 17.9 30.0

Jul-20 21.0 21 25.0

24.0
Aug-20 21.0 21.0 21.0
21 21.0
20.0
17.9
Sep-20 0.0 0.00
15.0 GOOD

HOURSS
Oct-20 0.0 0.0
10.0
Nov-20 0.0 0
5.0
Dec-20
0.0 0.0 0.0 0.0
0.00 0.0 0.0
0
Apr.-20 May'20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 Jan-21 Feb-21 Mar-21
Jan-21

Feb-21
Prev. Maint. Planned Hours Prev. Maint. Actual Hours
Mar-21

Month Target for Machine BD hours Actual Machine BD hours Machine Breakdown Hours Target v/s Actual
Apr.-20 0 0.00

May'20 58 0.00

Jun-20 58 0.00 70

Jul-20 58 0.00 60 58 58 58 58 58 58 58
GOOD
Aug-20 58 0.00 50
46.5
40
Sep-20 58 0.00
HOURS

30
Oct-20 58 0.00
20
Nov-20 58 46.5
10
Dec-20
0 0.00
0 0.00 0.00 0.00 0.00 0.00 0.00
Jan-21 Apr.-20 May'20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 Jan-21 Feb-21 Mar-21

Feb-21

Mar-21 Target for Machine BD hours Actual Machine BD hours

Month Target % Actual % Prod. Loss % due to Machine Breakdown
Apr.-20 0.45 #DIV/0!

May'20 0.45 0.00

14 GO
Jun-20 0.45 0.00 OD
11.85
Jul-20 0.45 0.00 12

Aug-20 0.45 0.00 10

Sep-20 0.45 0.00 8

Prod. Loss
%
Oct-20 0.45 0.00 6

Nov-20 0.45 11.85 4

Dec-20 0.45 2
0.45 0.00
0.45 0.00
0.45 0.00
0.45 0.00
0.45 0.00
0.45 0.00
0.45 0.45 0.45 0.45 0.45 0.45
Jan-21 0.45 0
Apr.-20 May'20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 Jan-21 Feb-21 Mar-21
Feb-21 0.45
Target % Actual %
Mar-21 0.45

Target (Nos Of Repeated B/D

Month
Redution )
Actual Nos of repeated B/D Reduction

Apr.-20 1 0

May'20 1 0 GO

Nos of Repeated B/D Reduction

OD
Jun-20 1 0 1.2

Jul-20 1 0 1 1 1 1 1 1 1 1 1 1 1 1 1
Aug-20 1 0
0.8
Sep-20 1 0
0.6
Oct-20 1 0
0.4
Nov-20 1 0
0.2
Dec-20 1
0 0 0 0 0 0 0 0 0
Jan-21 1 Apr.-20 May'20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 Jan-21 Feb-21 Mar-21

Feb-21 1
Target (Nos Of Repeated B/D Redution ) Actual
Mar-21 1
Month MTBF Target Hours MTBF Actual MTBF

Apr.-20 3500 0.0

May'20 3500 4889.1

Jun-20 3500 4141.0 10100

9100 9316.9 9315.0 9316.0
Jul-20 3500 9316.9 8100
7100 7412.0
Aug-20 3500 9315.0

MTBF HOURS
6100
GO
Sep-20 3500 9316.0 5100 4889.1 OD
4100 4141.0
Oct-20 3500 7412.0 3500 3500 3500 3500 3500 3500 3500 3618.0 3500 3500 3500 3500 3500
3100
Nov-20 3500 3618.0 2100
1100
Dec-20 3500
100
Apr.-20 May'20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 Jan-21 Feb-21 Mar-21
Jan-21 3500

Feb-21 3500
MTBF Target Hours MTBF Actual
Mar-21 3500

Month MTTR Target Hours MTTR Actual MTTR

Apr.-20 5.5 0.0

GO
May'20 5.5 0.0 OD

Jun-20 5.5 0.0 250

223.0
Jul-20 5.5 0.0 200
Aug-20 5.5 0.0
150

HOURS
Sep-20 5.5 0.0
MTTR
100
Oct-20 5.5 0.0

Nov-20 5.5 223.0 50

5.5
0.0 5.5
0.0 5.5
0.0 5.5
0.0 5.5
0.0 5.5
0.0 5.5
0.0 5.5 5.5 5.5 5.5 5.5
Dec-20 5.5
0
Apr.-20 May'20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 Jan-21 Feb-21 Mar-21
Jan-21 5.5

Feb-21 5.5
MTTR Target Hours MTTR Actual
Mar-21 5.5
 F -QA- 30-01
Format No. :

Departmental Objective Measurable Sheet Rev. No./ Date:

00/01.10.2018

Issue Date: 01.10.2018

Deptt. / Process : Maintenance Process Owner : Mr. Amit , Mr. Ranjeet & Mr. Ramesh

Last Year Status (2021~22) Year 2022 - 23

Sl. Method of
No.
Parameter to be Measured Measurement
Unit Target Trend Q1 Q2 Q3 Q4 Reviewed Period Ref. Doc. Name & No. Resp. Action Plan Remarks
Time Period
AVERAGE AVERAGE AVERAGE AVERAGE
Achievment April May June Q1 July Aug. Sep. Q2 Oct. Nov. Dec. Q3 Jan. Feb. Mar. Q4

44.0 Target 0.0 0.0 24.0 8.00 21.0 21.0 0.0 14.0 0.0 0.0
Preventive
1
Preventive Maintenance Plan
v/s actual
Maintenance
Hours Plan v/s
actual
Hours
↔ Monthly Maint.
Preventine maintenace as per plan and correct all
observation during PM.

33.56 Achivement 0.0 0.0 17.91 5.97 21.0 21.00 0.00 14.0 0.00 0.0

60 Target 0 58 58 58 58 58 58 58.0 58 58
Machine

↔
Breakdown PM as per plan . Machine checked as per Daily
2 Machine Breakdown Hours Hours Hours Monthly Maint. Autunomos (CLITA- Check Sheet). Availalbility of
Target v/s Critical Spare Parts.
Achivement Total breakdown
63.90 hours 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 47

1 Target 0 1 1 0.7 1 1 1 1.0 1 1

↓
Nos of repeated Total Nos of
Nos of repeated breakdown Proper Maintenance of Breakdown & Effectiveness
3 breakdown Nos 0.82 repeated 0 0 0 0.0 0 0 0 0.0 0 0 Monthly Maint.
reduction Breakdown monitoring after maintenance.
reduction

0.42 Achivement 0 0 0 0.0 0 0 0 0.0 0 0

% 0.45 Target 0.00 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45

Total Planned
Hours 9723.60 Prod. Time 0.0 4889.1 4141.0 3010 9316.9 9412.0 9412.0 9380.3 9412.0 9412.0
Production Loss
Reduce Machine breakdown hours through doing
4
Production Loss percentage % due to
due to machine breakdown time machine ↓ Monthly Maint. macihe maintenance & preventive maintenance as
per plan or as required.
breakdown time
Total Machine
Hours 29.55 Breakdown Time 0.0 0.0 0.0 0 0.0 0.0 0.0 0.0 0.0 1115

% 0.29 Achivement #DIV/0! 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 11.85

Hours 3500 Target 0 #N/A #N/A #N/A #N/A 3600 3600 #N/A 3600 3600

Total Planned
Hours 9723.60 Prod. Time 0.0 4889 4141 3010 9317 9314 9412 9380 9412 9412
Reduce Nos of M/c Breakdown & M/c breakdown
5
Mean Time Between Failure
(MTBF)
MTBF ↑ Monthly Maint. hours through doing machine maintenance &
preventive maintenance as per plan or as required.
Total Nos of
Nos 4.7 Breakdown 0 0 0 0.0 0 0 0 0.0 0 5

Hours 3469.66 Achivement 0.0 4889.1 4141.0 3010.0 9316.9 9315.0 9316.0 9316.0 7412.0 3618.0

Hours 5.5 Target 0.0 5.5 5.5 3.7 5.5 3.5 2.5 3.8 2.5 2.5

Total Machine
Hours 29.55 Breakdown Time 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 1115

6 Mean Time To Repair (MTTR) MTTR ↓ Monthly Maint.

Skilled Maintenance team & Availabilty of spare
parts.
Total Nos of
Nos 4.7 Breakdown 0 0 0 0 0 0 0 0.00 0 5

Hours 5.53 Achivement 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 223

Increased the targets Decreased the targets Maintain the targets where current observation is 0 or 100 %

Prepared By Approved By
( Deptt. HOD) (Unit Head / MR)
Month Tool Production Schedule Actual Tool Production
Apr.-20 0 0
May'20 762 780
Jun-20 865 875
Jul-20 1038 1043
Aug-20 1440 1449
Sep-20 1620 1644
Oct-20 1150 1170 18
Nov-20
16
Dec-20
Jan-21 14
Feb-21 12

TOOL PROD.
Mar-21
10

QTY
6

Month Plan For New Tool Developmet Qty. Actual New Tool Development Qty.
Apr.-20 0 0

-
May'20 12 12
Jun-20 16 16
Jul-20 19 19
Aug-20 26 26

NOS OF TOOL DE-

Sep-20 20 20
Oct-20 32 32
Nov-20
Dec-20

VELOPED
Jan-21
Feb-21
Mar-21

Month Tool Unloading Qty. Tool Inspection Qty.

Apr.-20 100 100.0
May'20 100 100.0 120
Jun-20 100 100.0
Jul-20 100 100.0
Aug-20 100 100.0 10
100 10
Sep-20 100 100.0
Oct-20 100 100.0
80

SPECTED
60
 10
100 10

Nov-20 100 80
Dec-20 100

ULOADED/INSPECTED
Jan-21 100
60
Feb-21 100
Mar-21 100

% OF TOOL
40

20

0
Apr.-20

Month Target for Nos of Tool Breakdown Actual Nos of Tool Breakdown
Apr.-20 235 0
May'20 235 233 260
Jun-20 235 249
Jul-20 235 210 240
235
Aug-20 235 218
Sep-20 235 250 220
Oct-20 235 232
Nov-20 235 200

NOS OF TOOL
BREAKDOWN
Dec-20 235
Jan-21 235 180

160

140
 200

NOS OF TOOL
BREAKDOWN
180
Feb-21 235
Mar-21 235 160

140

120

100
Apr.-20

Month Target for Tool reduction hours ActualTool reduction hours

Apr.-20 15
May'20 15 0.0
Jun-20 15 0.0
100
Jul-20 15 87.5
Aug-20 15 35.7 90
Sep-20 15 0.0
Oct-20 15 48.3 80
Nov-20 15
70

REDUCTION OF TOOL B/D

Dec-20 15
Jan-21 15 60
Feb-21 15
Mar-21 15 50

40

HOURS
30

20
15
10
REDUCTION
40

HOURS
30

20
15
10

0
Apr.-20 M
 Timely Completion of Tool

1800
1620
1600 1644
1440
1449
1400

1200 1150
TOOL PROD.

1170
1038
1000 1043
865 GOOD
762 875
800 780
QTY

600

400

200
0
0 0
Apr.-20 May'20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 Jan-21 Feb-21 Mar-21

Tool Production Schedule Actual Tool Production

New Tool Develpoment

35
32
30

26
25
-
 35
32
30

26
25
NOS OF TOOL DE-

20 20
19
GOOD
16
VELOPED

15
12
10

0 0
Apr.-20 May'20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 Jan-21 Feb-21 Mar-21

Plan For New Tool Developmet Qty. Actual New Tool Development Qty.

Tool Unloading v/s Inspected

120

100 100.0
100 100.0
100 100.0
100 100.0
100 100.0
100 100.0
100 100.0
100 100 100 100 100 100

80
SPECTED

60 GOOD
 100 100.0
100 100.0
100 100.0
100 100.0
100 100.0
100 100.0
100 100.0
100 100 100 100 100 100

80
ULOADED/INSPECTED

60 GOOD
% OF TOOL

40

20

0
Apr.-20 May'20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 Jan-21 Feb-21 Mar-21

Tool Unloading Qty. Tool Inspection Qty.

Tool Maintenance(Breakdown/Rework/Polish)

260
249 250
240
235 235
233 235 235 235 235 235
232 235 235 235 235 235

220 218
210
200
GO
BREAKDOWN

OD
180

160

140
 210
200
GO
BREAKDOWN
OD
180

160

140

120

100
Apr.-20 May'20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 Jan-21 Feb-21 Mar-21

Target for Nos of Tool Breakdown Actual Nos of Tool Breakdown

Reduction of Tool Breakdown Hours.

100

90
87.5
80

70

60
GO
50 48.3 OD

40
35.7
HOURS

30

20
15 15 15 15 15 15 15 15 15 15 15
10
 48.3

40
35.7
HOURS

30

20
15 15 15 15 15 15 15 15 15 15 15
10

0 0.0 0.0 0.0

Apr.-20 May'20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 Jan-21 Feb-21 Mar-21

Column C Column D Target for Tool reduction hours ActualTool reduction hours
 F -QA- 30-01
Format No. :

Departmental Objective Measurable Sheet Rev. No./ Date:

00/01.10.2018

Issue Date: 01.10.2018

Deptt. / Process : Tool Room Process Owner : Mr. Alok , Mr. C.M. Vell, Mr. Jitender & Mr. Sonveer

Last Year Status (2019-20) Year 2020 - 21

Sl. Method of Target Q1 Q2 Q3 Q4 Reviewed Ref. Doc.

No. Parameter to be Measured Measurement
Unit Trend Period Name & No.
Resp. Action Plan Remarks
Time Period
AVERAGE AVERAGE AVERAGE AVERAGE
Achievment April May June Q1 July Aug. Sep. Q2 Oct. Nov. Dec. Q3 Jan. Feb. Mar. Q4

1130 Target 762 865 814 1038 1440 1620 1366.0 1150 1620

↔
Tool Production
Tool Production as per plan. Regular
1 Timely Completion of Tool Schedule v/s Nos Monthly Tool Room
monitoring of tool Production records.
Actual
1131 Achivement 780 875 828 1043 1449 1644 1378.7 1170 1678

% 100 Target 100% 100% 100% 100% 100% 100% 100% 100% 100%

New Tool
Nos 30 Development 12 16 14 19 26 20 22 32 40
Plan

↔
New Tool
2 New Tool Development Deplopment Plan Monthly Tool Room Pre-plan of tool development & monitoring
v/s Actual
Nos 30 Actual 12 16 14 19 26 20 22 32 40

% 100 Achivement 100% 100% 100% 100% 100% 100% 100% 100% 100%

% 100 Target 100% 100% 100% 100% 100% 100% 100% 100% 100%

Nos of Tool
Nos 196 Unload 452 695 574 710 769 835 771 1289 1133

↔
All Unloaded tool inspection with last
Tool Un-loading
3 Tool Un-loading v/s Inspection Monthly Tool Room produced parts & Immidiate Correction of
v/s Inspection
tool if found not as per Specification.
Nos Of Tool
Nos 196 Inspected 452 695 574 710 769 835 771 1289 1133

% 100 Achivement 100.0% 100.0% 100.0% 100% 100% 100% 100% 100% 100%

235 Target 235 235 235 235 235 235 235 235 235

4
Tool Maintenance
(Breakdown/Rewok/Polish)
Nos of Tool
Breakdown
Nos ↓ Monthly Tool Room
Reduced tool breakdown through 100% tool
inspection after tool production.

229 Achivement 233 249 217 210 218 250 226 232 287

15 Target 15 15 15 15 15 15 15 15 15

Reduction of Reduced Nos of tool breakdown through

5
Reduction of Tool Breakdown
Hours
Tool Breakdown
Hours
Hours 206 ↑ Total breakdown
hrs
260 307.5 231 220 184 216.7 207 168.4 266 Monthly Tool Room anlysis the root cause and action taken for
the same .

14 Achivement 0 0 0 88 36 0.0 41 48 0

Increased the targets Decreased the targets Maintain the targets where current observation is 0 or 100 %

Prepared By Approved By
( Deptt. HOD) (Unit Head / MR)