Supplier Self Decleration Countermeasure Adherence Check Sheet

Sr. Date of Countermeasure Month:-

Part No / Name Problem
No. Occurance 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1.Cutter life validation started to freeze its life.
O

2.Training given to operator, Supervisor and

O
AC4C171 quality inspector.
1 30/1/2021 Burr issue
Casing Cap 171
3. Opl displayed. O

4. Next 3 lots will be dispatched with identification.

O

1.Work instruction made for setting pcs handling

O
and NG part handling

2.OPL displayed O
AC4C172
2 29/3/2021 Short fill
Casing Cap 172
3. Defect updated in Eye chart O

4.100% visual inspection added for next 3 lots to

O
monitor effectiveness.
1.Check point added in machine check sheet to
O
AM3C035 check channel loose condition
3 20/4/2021 Collar damage
M6 Flange Nut 2.Training provided to concern persons
O

1.Training Given to concern persons

O
2.OPL displayed
3.100% Marking will be done on thread from next
O
AM3C028 lot
4 26/4/2021 Thread miss
NUT ADJUSTER
4.100% checked will be written on packet X

5.Inspectors poision cake test frequency increased

X
to once in a week

1. Eye Chart Updated. O

2. Chips removal frequency decided to neglect

O
AC4C171 accident due to chips stuckon tool.
5 27/4/2021 No chamfer
Casing Cap 171 (Operator will remove chips each hour coming out
3. Eye Chart Updated. O

4. 100% visual inspection will be done to detect

O
such kind of issue.
1. Training given to whole dept for Accidential part
O
handling.
2. Separate Rejection box for this types of defects
O
implement.
AC4C172 3. Defect Eye Chart displayed
6 31/7/2021 Profile NG O
Casing Cap 172 (This type of problem not faced in past) Skill man
power
4. Workfreeze for casing
procedure cap machines.
updated for handling of OK &
O
NG material.
5. OPL Displayed. 100% checking start for this
O
material before dispatch to customer End.
 Supplier Self Decleration Countermeasure Adherence Check Sheet
Sr. Date of Countermeasure Month:-
Part No / Name Problem
No. Occurance 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1. Tool resharpening & replacement frequency
O
decided.
Dimension 4.0+0.2
mm observed 2. OPL display for this problem O
AC4C222
7 7/8/2021 undersize found
Casing Cap 222
upto 3.89 to 3.92 3. Training given to all operators. O
mm
4. 100% checking start for this material before
O
dispatch to customer End.

1.Training Provided to concern persons O

Burr in groove 2. OPL displayed O

AC4C170
8 20/9/2021 observed in Casing
Casing Cap 170
Cap 170 3. Defect Updated in Eye chart O

4. Part will be inspected by Automatic Sorting

X
Machine
1. Training provided to all concern persons
O
2. OPL displayed
3. 100% visual inspection will be done for mixing
Other part mixed O
AM3C035
9 21/9/2021 with M6 Flange Nut
M6 Flange Nut 4. Marking will be done on flange of the nut to
AM3C035F O
detect mix-up in next 3 Lots
5.Inspection will be start on automatic sorting
O
machine
1.Profile gauge to be implemented for inspection
X

AC2C006 Wrong Part mix-up

10 23/9/2021 2. Training provided to concern persons O
Casing Cap 006 with Casing cap 006

3. OPL Displayed O

1. Training given to all concerns

O

AC2C032
11 05-10-2021 Collar Shape NG 2. OPL displayed O
Casing Cap 032
3.WI displayed for setting
NA

1. Training given to all concerns

O

AM3C035
12 13/12/2021 Thread miss 2. OPL displayed O
M6 Flange Nut
3.Preventive maintenance will be done on
NA
holidays or when machine has no load to avoid
manual inspection. Approved By

Prepared By Implemented- Approved By

Legand
Removal - X