This document contains an inspector evaluation sheet to assess an inspector's performance in identifying defects in the Fortuner engine section. It lists 10 potential defects that could be present across 3 samples. The inspector's score is calculated based on the percentage of total defects identified, with points deducted for any defects passed over or for additional time taken over the standard inspection time. An inspector signature is required on the completed evaluation sheet.
This document contains an inspector evaluation sheet to assess an inspector's performance in identifying defects in the Fortuner engine section. It lists 10 potential defects that could be present across 3 samples. The inspector's score is calculated based on the percentage of total defects identified, with points deducted for any defects passed over or for additional time taken over the standard inspection time. An inspector signature is required on the completed evaluation sheet.
This document contains an inspector evaluation sheet to assess an inspector's performance in identifying defects in the Fortuner engine section. It lists 10 potential defects that could be present across 3 samples. The inspector's score is calculated based on the percentage of total defects identified, with points deducted for any defects passed over or for additional time taken over the standard inspection time. An inspector signature is required on the completed evaluation sheet.
INSPECTOR EVALUATION SHEET STANDARD TIME FOR INSPECTION : 140sec
TIME TAKEN FOR INSPECTION : _____________
Name : Date :
Section : FORTUNER ENGINE
N G SAMPLE : 01
DETAILS OF DEFECT IDENTIFIED
SL NO. DEFECT NAME Yes No 1. Calculation method
1 Waterproof washer damage on conn no 540 Total defects identified % age = X 100 Total defects available in W/H 2 LA terminals are halflock
3 Binderclamp 26470 cutting length short on cot
2. Rule for passing the defects and Extra time taken. 4 White point tape miss on cot near conn no 258 1. If inspector pass any defect during skill test, one point / defect passed will be deducted in the total achieved score. 5 Half lap tape on cot near conn no 233 2. Each extra minute will lead to reduction of 2 points in achieved score.
6 Point tape miss on connectors 531,532,530
Total defects identified
7 Rough tape miss near conn no 85 % age = X 100 - No.of defects passed Total defects available in W/H 8 Cross tape miss on clamp 3F490
9 Extra point tape on cot near conn no 60
10 828170k510 protector half lock on cot
Action Taken(If Defect not identified) : Reinsertion Result:
Evaluated By Checked By Approved By
Inspector Signature MSSL/TRG/VI/IE/FE/01
INSPECTOR EVALUATION SHEET STANDARD TIME FOR INSPECTION : 140sec TIME TAKEN FOR INSPECTION : _____________
Name : Date :
Section : FORTUNER ENGINE
N G SAMPLE : 02
DETAILS OF DEFECT IDENTIFIED
SL NO. DEFECT NAME Yes No 1. Calculation method
1 Dummy seal miss on conn no 265 Total defects identified % age = X 100 Cot fixing NG near by conn no 39 (act=fixing, Total defects available in W/H 2 obs=freetape) 3 Waterproof washer miss on conn no 9 2. Rule for passing the defects and Extra time taken. 4 P/NO lable fixing NG 1. If inspector pass any defect during skill test, one point / defect passed will be deducted in the total achieved score. 5 Black point tape on cot near conn no 258&182 2. Each extra minute will lead to reduction of 2 points in achieved score.
6 PVC fixing NG near by grommet
Total defects identified
7 37170 binder clamp cutting length short % age = X 100 - No.of defects passed Total defects available in W/H 8 Stopper open conn no 303
9 Point tape miss on near by connector 500&501
10 Tie bend miss on clamp 50300
Action Taken(If Defect not identified) : Reinsertion Result:
Evaluated By Checked By Approved By
Inspector Signature MSSL/TRG/VI/IE/FE/01
INSPECTOR EVALUATION SHEET STANDARD TIME FOR INSPECTION : 140sec TIME TAKEN FOR INSPECTION : _____________
Name : Date :
Section : FORTUNER ENGINE
N G SAMPLE : 03
DETAILS OF DEFECT IDENTIFIED
SL NO. DEFECT NAME Yes No 1. Calculation method
1 Binder clamp 26470 miss on cot near conn no 257 Total defects identified % age = X 100 Total defects available in W/H 2 Cot fixing NG near conn no 29 (act=fixing,obs=freetape)
3 White point tape miss on cot
2. Rule for passing the defects and Extra time taken. 4 LA terminals are halflock 1. If inspector pass any defect during skill test, one point / defect passed will be deducted in the total achieved score. 5 Extra point tape on PVC near grommet 2. Each extra minute will lead to reduction of 2 points in achieved score.
6 Conn no 532 stopper open
Total defects identified
7 PVC fixing NG near conn no 255 % age = X 100 - No.of defects passed Total defects available in W/H 8 P/NO lable fixing tape colour NG
9 Grommet direction wrong
10 82815-0k270 protector half lock
Action Taken(If Defect not identified) : Reinsertion Result: