Professional Documents
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Installation Guide
3 Hardware Installation.......................................................................................13
Unpacking and Inspection ...............................................................................................13
Installing MN5100 C Type Chassis .................................................................................14
MN5100 C Type Chassis Introduction.........................................................................14
Chassis Layout Planning.............................................................................................15
Installing the Chassis ..................................................................................................16
Checking Backplane....................................................................................................18
Card Installation Preparations .........................................................................................18
SpectralWave MN5100 C Type Installation Guide
ii
A Appendix...........................................................................................................53
Card Specifications..........................................................................................................53
Terms and Acronyms ......................................................................................................54
List of Tables
Table 1 Tools and Instruments ..................................................................................................12
Table 2 MN5100 C Type Slots and Corresponding Cards........................................................18
Table 3 DIP Switch Specifications.............................................................................................20
Table 4 OPCC DIP Switch S1 Settings .....................................................................................23
Table 5 OPCC DIP Switch S2/S3/S4/S5/S6/S7/S8/S9 Settings ...............................................23
Table 6 OPCC DIP Switch S12/S13/S14 Settings ....................................................................23
Table 7 OPCC DIP Switch S15 Settings ...................................................................................24
Table 8 OPCC+ DIP Switch S1 Settings ...................................................................................25
Table 9 OPCC+ DIP Switch S2/S3/S4/S5/S6/S7/S8/S9 Settings.............................................25
Table 10 OPCC+ DIP Switch S12/S13/S14 Settings ................................................................25
Table 11 OPCC+ DIP Switch S15 Settings ...............................................................................26
Table 12 DB68 75 ohm Coaxial Cable Description (W1) ..........................................................34
Table 13 DB68 75 ohm Coaxial Cable Description (W2) ..........................................................34
Table 14 DB68 120 ohm Balanced Twisted Pair Cable Description .........................................35
Table 15 LC Connector .............................................................................................................36
Table 16 Crossover Cable Description......................................................................................36
Table 17 Straight-through Cable Description ............................................................................37
Table 18 Equipment Power Input Cable Description ................................................................37
Table 19 RJ45 Connector Pinouts ............................................................................................38
Table 20 Equipment Power Input Cable Connection ................................................................43
Table 21 PDP300DFT LED and Button Descriptions................................................................48
Table 22 OPCC Front Panel Identifiers.....................................................................................49
Table 23 OPCC+ Front Panel Identifiers...................................................................................50
Table 24 CFF08C Front Panel Identifiers..................................................................................51
Table 25 CFT08C Front Panel Identifiers..................................................................................52
Table 26 PDC Front Panel Identifiers........................................................................................52
Table 27 Card Technical Specifications ....................................................................................53
List of Figures
Figure 1 Safely Lifting Equipment ...............................................................................................4
Figure 2 Minimum Rack Clearance...........................................................................................10
Figure 3 Unpacking Cards ........................................................................................................14
Figure 4 MN5100 AC Chassis Appearance..............................................................................15
Figure 5 MN5100 DC Chassis Appearance..............................................................................15
Figure 6 Removing Device Brackets.........................................................................................16
Figure 7 Installing Device Brackets...........................................................................................17
Figure 8 Installing the Mounting Nuts .......................................................................................17
Figure 9 Mounting Chassis .......................................................................................................18
Figure 10 MN5100 C Type Slot Assignment ............................................................................18
Figure 11 Wearing Antistatic Wrist Strap..................................................................................19
Figure 12 CFF08C Card Assignment .......................................................................................20
Figure 13 CFF08C Front Panel.................................................................................................20
Figure 14 CFT08C Card Assignment .......................................................................................21
Figure 15 CFT08C Front Panel.................................................................................................21
Figure 16 Installing a Card with a Handle.................................................................................21
Figure 17 Removing a Card with a Handle...............................................................................22
Figure 18 OPCC Card Assignment...........................................................................................22
Figure 19 OPCC Front Panel....................................................................................................22
Figure 20 OPCC DIP Switches .................................................................................................23
Figure 21 OPCC+ Card Assignment.........................................................................................24
Figure 22 OPCC+ Front Panel..................................................................................................24
Figure 23 OPCC+ DIP Switches...............................................................................................25
Figure 24 Installing a Card with Two Ejector Levers ................................................................27
Figure 25 Removing a Card with Two Ejector Levers ..............................................................28
Figure 26 PDC Card Assignment..............................................................................................28
Figure 27 PDC Front Panel.......................................................................................................29
Figure 28 Installing PDC Card ..................................................................................................29
Figure 29 Removing PDC Card ................................................................................................30
Figure 30 PAC Card Assignment..............................................................................................30
Figure 31 PAC Front Panel.......................................................................................................31
Figure 32 Installing PAC Card ..................................................................................................31
Figure 33 Removing PAC Card ................................................................................................32
Figure 34 Fully-loaded Chassis ................................................................................................32
Figure 35 75 ohm Coaxial Cable and DB68 Connector ...........................................................33
Figure 36 DB68 120 ohm Balanced Twisted Pair Cable ..........................................................35
Introduction
This guide describes SpectralWave MN5100 C Type (hereinafter referred to as
MN5100 C Type) Release 2.2 installation and cabling.
Note: SpectralWave MN5100 has two types: C Type and E Type. SpectralWave
MN5100C Type uses OPCC or OPCC+ card as the main board and has 6.4G
switching capacity, and SpectralWave MN5100 E type uses OPCE card as the main
board and has 44G switching capacity.
Audience
System administrators
Installation engineers
Operation engineers
Maintenance engineers
Troubleshooting and repair engineers
Service engineers
Conventions
This guide may contain notice icons, figures, screen captures, and certain
typographical conventions. These conventions are described below.
Notice Icons
The following table lists notice icons used in this guide.
Typographical Conventions
The following table lists typographical conventions used in this guide.
Convention Description
This typeface represents text that appears on a terminal screen,
Text displayed in the including, system information output, command prompts, and user typed
Courier New Font commands. Commands typed by users are in bold.
Example: telnet@hostname>enable.
Bold text represents window names, user interface control names,
Text in bold function names, user typed commands, and directory and file names.
Example: Set the Time field.
Text enclosed in Text enclosed in square brackets represents menu items such as [File]
[square brackets] and [File > New].
Text enclosed in angle brackets represents user interface buttons and
Text enclosed in
keyboard function keys.
<angle brackets>
Example: Click <OK>.
Text in italics represents the names of reference documents.
Text in italics
Example: Refer to the Rack Installation Guide.
This chapter provides the safety precautions for installation and servicing of MN5100
C Type equipment. Field installation and service personnel should not perform any of
the procedures in this guide unless they have read and fully understood all of the
safety precautions, practices and warnings described in this chapter.
Proper Airflow
Check the maximum recommended ambient temperature for the equipment.
Take care to allow sufficient air circulation or space between units when the
network element is installed in a closed or multi-rack assembly (the ambient
operating temperature of the rack environment is usually greater than the
ambient room temperature).
Ensure that the rack has adequate ventilation.
The airflow should not be blocked or restricted and the air intake should not be
too warm.
Allow at least 60mm of clearance around the ventilation openings of the chassis.
Avoid placing the equipment in an overly congested rack or directly next to
another equipment rack. Heat exhaust from other equipment can enter the inlet
air vents and cause overheating.
Equipment near the bottom of a rack may generate heat that is drawn upward
and into the intake ports of the equipment above. This heated air can cause
overheating in the equipment above.
Ensure that cables from other equipment do not obstruct the airflow through the
chassis.
Equipment Lifting
Warning: The equipment is heavy. Insufficient personnel or inadequate lifting can
cause personal injury. Take appropriate safety precautions.
Before installing the equipment, ensure that the site is set up completely to avoid
moving equipment later in order to provide direct access to power sources and other
connections.
Ensure personal safety and protection of the equipment when lifting or handling
materials manually. Never attempt to lift objects that are too bulky or heavy to handle
safely. Whenever possible, push loads instead of pulling them.
Figure 1 shows the number of people needed to lift the system according to its weight.
Figure 1 Safely Lifting Equipment
003057
<18KG 18 to 32 KG 32 to 55 KG >55 KG
Whenever lifting or moving any heavy object, observe the following precautions:
Enlist the assistance of additional personnel in accordance with the figure shown
above. Do not attempt to lift them by yourself.
Installation Guide SpectralWave MN5100 C Type
Chapter 1 Safety Guidelines 5
Secure your feet while lifting. Balance the lifted weight between your feet.
Lift the object slowly; avoid making sudden movements or twisting your body as
you lift.
Keep your back straight and lift with your legs. If you must bend down to lift the
object, bend your knees to reduce the strain on your lower back, and avoid
bending at the waist only.
Always disconnect all external cables before lifting or moving the equipment.
Do not attempt to lift equipment with the handles on the power supplies, front
panel, or on any of the cards. These handles are not designed to support the
equipment weight.
Card Handling
Warning: Optical connectors can be damaged if their protective covers or dust caps
are not installed when the connectors are not in use.
All cards have electronic components that are susceptible to damage by improper
handling or electrostatic discharge. Observe the following precautions while handling
the cards:
Do not remove the card from the shipping package until you are ready to install it.
Remove a card from its antistatic protective casing only in the vicinity where it will
be installed.
When cards are not in use, store each one separately in an antistatic protective
casing or the original shipping container, even if the card is defective and you are
returning it.
Do not compress circuit boards into their packaging material
Wear a grounded wrist strap or a heel strap before removing a card from the
package or from the chassis or installing it in the chassis.
Never touch the electronic components of a card. Handle the card by the
faceplate and the ejector levers or the handles on the faceplate.
Inspect the pin connectors on the card for any damage before inserting the card
into the chassis.
Do not stack circuit boards on or against each other.
Protect all optical connectors of the cards with clean dust caps when fibers are
not connected.
Allow the card to reach room temperature before inserting it into the chassis.
When transporting cards, pack each card in its original shipping container and
padding, or in a shielded bag. If the original packing material is lost, use an
appropriate antistatic protective container.
Handle cards with care to prevent damage from accidental drop.
Hot surfaces can cause burns. When handling circuit boards, take the necessary
precautions and read the specific instructions for each circuit board type. It is
highly recommended to wear insulating gloves when removing circuit boards.
Electrical Safety
MN5100 C Type can be equipped with either PDC or PAC card as the power access
card. PDC card accepts two inputs of -48V DC power supply and PAC accepts an
input of 110V or 220V AC power supply. PDC or PAC card connects to the chassis
backplane to provide the DC voltage supply to the other cards installed in the chassis.
The following precautions must be observed while handling this equipment:
Before starting procedures requiring access to the chassis interior, locate the
emergency power-off switch for the equipment room.
Disconnect all power and external cables before installing or removing a chassis.
Do not work alone if potentially hazardous conditions exist.
Never assume that power has been disconnected from a circuit; always check.
A tripped circuit breaker indicates that an over-current event may have occurred.
Before resetting the circuit breaker, service personnel must:
- Determine which parts of product are fed by the circuit breaker.
- Examine the obvious causes for the trip occurring in the affected parts and
connected wiring. For example, apparent signs or odors caused by the
overheated component.
Ground the MN5100 C Type equipment in compliance with local and national
electrical codes.
Never connect or disconnect the power-input cables to the power access card
(PDC or PAC) when the other end is connected to the power supply.
Do not use both hands when working on or near a voltage source.
Never remove a power access card while power is applied. Turn off the circuit
breaker on power supply and disconnect the power-input cables before removing
the power input module.
Some of the connectors on the chassis backplane indicate an electrical hazard.
Never contact a chassis with a conductive tool or bare hand when power is
applied to the equipment.
The DC or AC power supply must comply with the requirements.
MN5100 C Type equipment is intended for installation in restricted access areas.
A restricted access area is an area where only service personnel are granted
access by means of a special tool, lock, key, or other means of security and is
under supervision of the authority responsible for the location.
ESD Safety
Caution: MN5100 C Type equipment is susceptible to Electrostatic Discharge (ESD).
Use ESD grounding straps when handling equipment and follow ESD procedures.
The equipment has field replaceable cards that are susceptible to damage caused by
static electricity. ESD damage may result in immediate failure, or it may manifest itself
as a latent failure, affecting the reliability of the equipment.
Note: To ensure safety, check the resistance value of the ESD-protective wrist strap
periodically. The measurement should range from 1 to 10 Mega ohms.
Preventing EMI
When you route wires for a long distance in an electromagnetic field, there can be
electromagnetic interference (EMI) between the field and the signals over the wires.
Be aware of the following:
Radio frequency interference (RFI) can occur due to poor wiring
This chapter describes site preparation procedures before MN5100 C Type system
installation. Special environment, safety and power supply requirements for the
system are detailed. These guidelines should be followed for the sake of personal
safety and correct installation of the equipment. Equipment handling and operation
procedures are provided.
Pre-installation Checklist
The following checklist is provided for assistance in site planning and installation
preparation:
Review "Document Preparation"
Review "Personnel Qualifications"
Verify that the equipment room meets the requirements described in the
"Equipment Room Recommendation" section
Ensure that the site meets the power requirements described in the "Power
Supply Requirements" section
Review the "Rack Installation Requirements"
Preparing all necessary tools and supplies as described in the "Tools and
Instruments Preparation" section
Document Preparation
Before installation, the following documents are needed:
Project Recommendation
Project Installation Design Drawings
Project Schedules
Field Survey & Design Reports
Related Technical and Installation Information
Personnel Qualifications
Installation personnel should be adequately trained and qualified before attempting to
install the MN5100 C Type and supporting equipment. Before commencement of the
installation procedures, a comprehensive network plan must be devised in
coordination with NEC support engineers. The installation personnel must be familiar
with this plan and follow the planning notes during the installation.
SpectralWave MN5100 C Type Installation Guide
10 Chapter 2 Installation Preparation
System operation depends greatly on how well installation tasks are carried out. The
installation personnel must ensure that the entire installation process is in strict
compliance with the specified requirements.
This guide describes common MN5100 C Type system installation procedures. A
specific installation plan must be prepared based on the actual environment, system
configurations, network deployment and user requirements.
For better understanding of the entire system, installation engineers should also refer
to other technical manuals.
An antistatic floor is required, which must be 300 mm above the room base.
Floor weight capacity must be greater than 450 kg/m2.
The NMS console section must have a console table and its own power supplies.
The equipment section must be equipped with wiring frames over the racks (or
under the floor) to support cabling.
Warning: Follow all safety precautions as specified by the local building regulations
and national electrical regulations. All procedures must be performed by a licensed
electrician. If the local building regulations specify procedures different from those in
this document, follow the local regulations.
Rack Positioning
Usually, equipment racks are positioned side-by-side, with the front of the equipment
racks facing the same direction. Follow the instructions provided by the rack
manufacturer to ensure proper installation.
Note: If service aisles and adequate ventilation space are provided, equipment racks
can also be positioned in the center of the room.
Mounting Guidelines
When installing the MN5100 C Type chassis, follow the guidelines below:
Provide adequate access to the MN5100 C Type chassis from the front and back.
To allow proper ventilation, install each MN5100 C Type chassis with enough
separation above and below.
Warning: Safety considerations require that the equipment rack must be able to
support a fully loaded MN5100 C Type system.
General-purpose tools
Electric drills Electric saw Rubber hammer
Pliers Sharp-nose pliers Diagonal pliers
Wire strippers Crimping pliers (RJ45 and RJ11) Crimping pliers (coaxial head)
General-purpose instruments
Multimeter Ethernet cable tester Gradienter
Portable computer
Note: If MN5100 C Type is equipped with PDC card as the power access card,
PDP300DFT must be simultaneously equipped. If MN5100 C Type is equipped with
PAC card as the power access card, PDP300DFT is not needed.
Keep all packing materials in case return shipment is required. Inspect all
components for visible damage. If any parts are damaged or missing, contact the
delivering carrier and NEC Customer Service Center immediately.
Without cabling clips and brackets, the dimensions of both MN5100 AC chassis and
MN5100 DC chassis are:
44.5mm (height) x 482.6mm (width) x 245.0mm (depth) with hangers
44.5mm (height) x 442.0mm (width) x 245.0mm (depth) without hangers
The differences between MN5100 AC chassis and MN5100 DC chassis are:
MN5100 AC chassis must be equipped with PAC card and does not require
PDP300DFT.
MN5100 DC chassis must be equipped with PDC card and PDP300DFT together.
2 Hold the chassis and slightly push it into the rack from the front side and place it
on the device bracket, with the mount holes on the device aligning with the
corresponding square holes on the mounting bar.
3 Mount the chassis in the rack with M6 screws as Figure 9 shows.
Note: The fans are pre-installed in the MN5100 C Type chassis. If the user needs to
replace the fans assembly, refer to the "SpectralWave MN5100/MN5200/MN5300
Maintenance Guide" for detailed procedures.
Checking Backplane
After installing the chassis, inspect the chassis and backplane pins. If any substances
are found on the backplane, clean it up immediately. If any pins on the backplane are
found bent or broken, contact the concerned engineering or management personnel.
Note: The MN5100 C Type cards must be installed in the corresponding slots listed
in Table 2. Otherwise, forced insertion in wrong slot may damage the equipment.
Caution:
1. MN5100 AC chassis must be equipped with PAC card and does not require
PDP300DFT, but MN5100 DC chassis must be equipped with PDC card and
PDP300DFT together.
2. The installation and removal operation of OPCC, OPCC+, PDC or PAC card is
forbidden at field. It can be performed by authorized engineers only.
Depending on the configuration, some slots in the chassis may be left empty. These
slots should be covered with dummy panels.
DIP Switches
Before installing a card, the DIP switches must be set properly. Otherwise, the
equipment might be damaged.
Check the DIP switch settings in MN5100 C Type carefully as listed in Table 3. For
DIP switches that need to be configured, strictly follow the instructions described in
the related “Card Introduction” sections of this document.
Card Introduction
CFF08C Card
The CFF08C card is the Ethernet interface card, which has eight FE optical ports. It
can be installed in expansion slot as Figure 12 shows.
Figure 12 CFF08C Card Assignment
CFT08C Card
CFT08C is the Ethernet interface card, which has eight 100M Ethernet electrical ports.
It can be installed in expansion slot as Figure 14 shows.
6 Tighten the Phillips screws on both sides of the faceplate (Action 2 in Figure 16).
1 Confirm the card to be removed. Ensure that any cables have been disconnected
from the front of the card.
2 Fully Loosen the Phillips screws on the left and right sides of the faceplate
(Action 1 in Figure 17).
Figure 17 Removing a Card with a Handle
3 Grasp the card by the handle on the faceplate with one hand and gently pull out
the card along the guide grooves, applying even force on the card handle (Action
2 in Figure 17).
4 When the card is more than halfway out, grasp the metal plate on the bottom of
the card and pull it the rest of the way.
5 Seal the card in an antistatic bag.
Card Introduction
OPCC Card
The OPCC card provides three primary modules (OAM, PPC and CLK) and multiple
interfaces.
The OPCC card is installed in System Board Slot as Figure 18 shows.
Figure 18 OPCC Card Assignment
S Y NC
RUN AL M T IM E 1 T IM E 2 NM S 16 8 1 F E1 F E2 F E3 F E4 RST
GE 1 GE 2 GE 3 GE 4
E 1/ T 1
There are thirteen DIP switches on OPCC card, as shown in Figure 20.
The CPU work mode of OPCC card can be set by DIP switch S1, as described in
Table 4.
Table 4 OPCC DIP Switch S1 Settings
1 2 3 4 Work Mode
ON OFF OFF OFF Normal work mode (factory default)
Uploading BIOS to the flash of OPCC card through
OFF ON OFF OFF
JTAG line
OFF OFF ON OFF Disabling the watchdog function of OPCC card
OFF OFF OFF ON Choosing BIOS version
The impedance of 16 x E1 service can be selected by setting DIP switches S2, S3,
S4, S5, S6, S7, S8 and S9. The settings are descried in Table 5.
Table 5 OPCC DIP Switch S2/S3/S4/S5/S6/S7/S8/S9 Settings
The work modes of the three environment alarm inputs can be set by DIP switches
S12, S13 and S14 respectively, as described in Table 6.
Table 6 OPCC DIP Switch S12/S13/S14 Settings
DIP
1 2 3 4 Work Mode
Switch
The 1st environment alarm input working
ON ON OFF OFF
in the Level mode
S12
The 1st environment alarm input working
OFF OFF ON ON
in the Dry-contact mode (factory default)
DIP
1 2 3 4 Work Mode
Switch
The 2nd environment alarm input working
ON ON OFF OFF
in the Level mode
S13
The 2nd environment alarm input working
OFF OFF ON ON
in the Dry-contact mode (factory default)
The 3rd environment alarm input working
ON ON OFF OFF
in the Level mode
S14
The 3rd environment alarm input working
OFF OFF ON ON
in the Dry-contact mode (factory default)
The work mode of uploading the CPLD program to OPCC card can be set by DIP
switch S15, as described in Table 7.
Table 7 OPCC DIP Switch S15 Settings
1 2 3 4 Work Mode
ON ON ON ON Online uploading (factory default)
OFF OFF OFF OFF Uploading the CPLD program through JTAG line
OPCC+ Card
The OPCC+ card provides three primary modules (OAM, PPC and CLK) and multiple
interfaces.
The OPCC+ card is installed in System Board Slot as Figure 21 shows.
Figure 21 OPCC+ Card Assignment
Note:
1. The OPCC+ card has the same function as OPCC card. However, due to the
deployment of industry-level components and compatibility with industry-level SFP,
the system with OPCC+ card (together with two CFT08C cards) can run in the
operating temperature range from -10 to 50 ℃. The system with OPCC card can run
in the operating temperature range from -5 to 45 ℃.
2. The CFF08C card is not recommended to be used with OPCC+ card together.
There are thirteen DIP switches on OPCC+ card, as shown in Figure 23.
The CPU work mode of OPCC+ card can be set by DIP switch S1, as described in
Table 8.
Table 8 OPCC+ DIP Switch S1 Settings
1 2 3 4 Work Mode
ON OFF OFF OFF Normal work mode (factory default)
Uploading BIOS to the flash of OPCC+ card through
OFF ON OFF OFF
JTAG line
OFF OFF ON OFF Disabling the watchdog function of OPCC+ card
OFF OFF OFF ON Choosing BIOS version
The impedance of 16 x E1 service can be selected by setting DIP switches S2, S3,
S4, S5, S6, S7, S8 and S9. The settings are descried in Table 9.
Table 9 OPCC+ DIP Switch S2/S3/S4/S5/S6/S7/S8/S9 Settings
The work modes of the three environment alarm inputs can be set by DIP switches
S12, S13 and S14 respectively, as described in Table 10.
Table 10 OPCC+ DIP Switch S12/S13/S14 Settings
DIP
1 2 3 4 Work Mode
Switch
The 1st environment alarm input working
ON ON OFF OFF
in the Level mode
S12
The 1st environment alarm input working
OFF OFF ON ON
in the Dry-contact mode (factory default)
DIP
1 2 3 4 Work Mode
Switch
The 2nd environment alarm input working
ON ON OFF OFF
in the Level mode
S13
The 2nd environment alarm input working
OFF OFF ON ON
in the Dry-contact mode (factory default)
The 3rd environment alarm input working
ON ON OFF OFF
in the Level mode
S14
The 3rd environment alarm input working
OFF OFF ON ON
in the Dry-contact mode (factory default)
The work mode of uploading the CPLD program to OPCC+ card can be set by DIP
switch S15, as described in Table 11.
Table 11 OPCC+ DIP Switch S15 Settings
1 2 3 4 Work Mode
ON ON ON ON Online uploading (factory default)
OFF OFF OFF OFF Uploading the CPLD program through JTAG line
5 Release the injector levers to allow them to spring into the open position (Action
1 in Figure 24).
6 Applying even force on the ejectors or faceplate, gently slide the card into the slot
until it seats against the chassis frame (Action 3 in Figure 24). Do not use
excessive force. If you encounter resistance, remove the card and check the card
connector and backplane pins. Ensure there are no obstructions in the slot.
7 Press the ejector levers firmly toward the center of the card (Action 3 in Figure
24).
8 Tighten the Phillips screws on both sides of the faceplate (Action 4 in Figure 24).
3 Grasp one ejector lever in each hand and gently pull them away from the
faceplate until they stop (Action 2 in Figure 25). Do not use excessive force.
4 Gently pull out the card along the guide rail, applying even force on each ejector
lever (Action 3 in Figure 25).
5 When the card is more than halfway out, grasp the metal plate on the bottom of
the card and pull it the rest of the way.
6 Seal the card in an antistatic bag.
PWR1
1 2
PWR2
003762
BGND PGND -48V
5 Applying even force on the faceplate, gently slide the card into the slot until it
seats against the chassis frame (Action 1 in Figure 28). Do not use excessive
force. If you encounter resistance, remove the card and check the card connector
and backplane pins. Ensure there are no obstructions in the slot.
6 Tighten the Phillips screws on both sides of the faceplate (Action 2 in Figure 28).
3 Grasp the card by the faceplate with one hand and gently pull out the card along
the guide grooves (Action 2 in Figure 29), applying even force on the card.
4 When the card is more than halfway out, grasp the metal plate on the bottom of
the card and pull it the rest of the way.
5 Seal the card in an antistatic bag.
5 Applying even force on the faceplate, gently push the card into the slot until it
seats against the chassis frame (Action 1 in Figure 32). Do not use excessive
force. If you encounter resistance, remove the card and check the card connector
and backplane pins. Ensure there are no obstructions in the slot.
6 Tighten the Phillips screws on both sides of the faceplate (Action 2 in Figure 32).
3 Grasp the card by the faceplate with one hand and gently pull out the card along
the bottom of the slot (Action 2 in Figure 33), applying even force on the card.
4 When the card is more than halfway out, grasp the metal plate on the bottom of
the card and pull it the rest of the way.
5 Seal the card in an antistatic bag.
This chapter describes the cables that used for MN5100 C Type and describes how
to connect and bundle the MN5100 C Type cables.
Preparation
Before starting the cabling, make sure that you have a complete set of cables and
connectors that are all in good condition. Fix or replace any faulty cables or
connectors before proceeding with the installation.
Cable Introduction
Cables used in the MN5100 C Type system include the following categories:
E1 trunk cable (including clock cable, refers to Table 6 and Table 10)
Fiber
Ethernet cable
Power cable
Grounding cable
E1 Trunk Cable
High-density DB68 connectors are used for 16 x E1 signals. A DB68 connector has
68 pins, and can support 16 signals.
There are two types of DB68 connector cables: 75 ohm coaxial cable and 120ohm
balanced twisted pair cable.
For the DB68 75 ohm coaxial cable, each cable connector corresponds to two
bundles of cables (W1 and W2). Each bundle is composed of 16 micro coaxial cables,
as shown in Figure 35.
Figure 35 75 ohm Coaxial Cable and DB68 Connector
The connections between DB68 connector pins and 75 ohm coaxial cable cores are
shown in Table 12 and Table 13.
For the 120 ohm balanced twisted pair cable, the DB68 connector corresponds to a
bundle of cables. The bundle is composed of 32 pairs of twisted pair cables, as
shown in Figure 36.
The connections between DB68 connector pins and 120 ohm balanced twisted pair
cable cores are shown in Table 14.
Table 14 DB68 120 ohm Balanced Twisted Pair Cable Description
X1 Color Relation Definition X1 Color Relation Definition
2 White T1+ 36 Red R1+
Pair Pair
3 Blue T1- 37 Brown R1-
4 White T2+ 38 Red R2+
Pair Pair
5 Orange T2- 39 Gray R2-
6 White T3+ 40 Black R3+
Pair Pair
7 Green T3- 41 Blue R3-
8 White T4+ 42 Black R4+
Pair Pair
9 Brown T4- 43 Orange R4-
10 White T5+ 44 Black R5+
Pair Pair
11 Gray T5- 45 Green R5-
12 Red T6+ 46 Black R6+
Pair Pair
13 Blue T6- 47 Brown R6-
14 Red T7+ 48 Black R7+
Pair Pair
15 Orange T7- 49 Gray R7-
16 Red T8+ 50 Yellow R8+
Pair Pair
17 Green T8- 51 Blue R8-
18 Red T9+ 52 White/Blue R9+
Pair Pair
19 Brown T9- 53 Gray R9-
20 Red T10+ 54 Red/Blue R10+
Pair Pair
21 Gray T10- 55 Blue R10-
22 Black T11+ 56 Red/Blue R11+
Pair Pair
23 Blue T11- 57 Orange R11-
24 Black T12+ 58 Red/Blue R12+
Pair Pair
25 Orange T12- 59 Green R12-
26 Black T13+ 60 Red/Blue R13+
Pair Pair
27 Green T13- 61 Brown R13-
28 Black T14+ 62 Red/Blue R14+
Pair Pair
29 Brown T14- 63 Gray R14-
30 Black T15+ 64 Black/Blue R15+
Pair Pair
31 Gray T15- 65 Blue R15-
32 Yellow T16+ 66 Black/Blue R16+
Pair Pair
33 Blue T16- 67 Orange R16-
Caution: The cable sequences described in the tables above are for reference only.
The actual situations may differ from those listed in the tables. Refer to the sequence
description of the cables delivered with the equipment when installing E1 cables on-
site.
Fiber
Fibers connect MN5100 C Type optical interfaces to the ODF (Optical Distribution
Frame) terminal or to other optical interfaces.
The MN5100 C Type uses LC fibers. The LC fiber is illustrated in the Figure 37 and
described in Table 15.
Figure 37 LC Fiber
Table 15 LC Connector
Ethernet Cable
Figure 38 Ethernet Cable
Power Cable
There are two types of power cables: PDP power input cable and equipment power
input cable.
The PDP power input cable is used to connect the PDP300DFT to the power
supply equipment. The core area of the cable is 16 mm2 and has a 74 A
maximum current carrying capability.
The equipment power input cable (Figure 39) is used to connect the PDC card to
the PDP300DFT.
Figure 39 Equipment Power Input Cable
Grounding Cable
Grounding cable is used for equipment grounding. Grounding cable is yellow/green in
color. There is a copper lug at each end of the wire. The length of each grounding
card can be customized according to actual needs. The grounding cable is shown in
Figure 40.
Figure 40 Grounding Cable
The grounding cable connected from the rack grounding point to the equipment
room ground bar has a 16 mm2 cross-sectional area.
The grounding cable from the rack grounding point to the rack ground busbar has
a 16 mm2 cross-sectional area.
The grounding cable from the rack grounding point to the PDP300DFT FGND
terminal has a 16 mm2 cross-sectional area.
The grounding cable from the rack ground busbar to the MN5100 C Type chassis
has a 6 mm2 cross-sectional area.
The OPCC or OPCC+ card has four RJ45 interfaces: ALM, TIME1, TIME2 and NMS.
The pinouts of these RJ45 interfaces are described in Table 19.
Note: The NMS interface can be used as the QX/CLI interface or the system debug
interface.
General Requirements
The guidelines for cabling and bundling are as follows:
Before installation, label the cables on both ends. The labels should be located
about 3 cm from the connectors.
Route the cables overhead or under floor based on the office plan.
Arrange all cables in good order, so that they don't get entangled. See Figure 42.
Figure 42 Cable Arrangement
Cable turns must be smooth. The recommended cable bending radius is no less
than (5 x Cable Diameter).
Cable bundling at turns should meet the requirements shown in Figure 44.
Figure 44 Cable Handling at Turns
Wrap the ends of the fiber conduit to prevent the rugged edges from damaging
the fiber jumper.
General Procedures
When performing the cabling and bundling, the user must keep a certain redundancy
of a cable, and make the cables in order for the convenience of maintenance, such as
plugging or unplugging a card.
Caution: Do not pull or shake a cable hard after it is inserted into the card, otherwise
the connector or the cable might be damaged.
2 Connect the end with M6 copper lug to the rack mounting bar, and the other to
the MN5100 C Type grounding terminal.
After connecting the cables, measure the grounding resistance.
The resistance between the PDP300DFT FGND terminal and the equipment
room ground must be less than 0.1 ohm.
The resistance between the MN5100 C Type grounding terminal and the
equipment room ground bar must be less than 0.1 ohm.
Caution: It is forbidden to power-on the equipment immediately after the power cables
are installed. All the equipment installation steps and cabling procedures must be
completed and the voltage and polarity of the input power supply must be tested and
verified before the equipment can be powered on.
5 Insert the PDP output power cables to the PDP300DFT output terminals and
tighten the screws on the terminals (Figure 48). Be sure that the three core wires
are connected to the corresponding PDP300DFT output terminals described in
the Table 20. PDP300DFT has eight output terminals in two groups: terminals A1
- A4 and B1 - B4. Two blue wires must be connected to different groups to
achieve 1+1 power input protection. They must not be connected to the terminals
in the same group. For example, the user can use output terminals A1&B1,
A2&B2, A3&B3 or A4&B4 for an NE. In Figure 48, the output terminals A1 and
B1 are used.
Destination Point:
Core Color Description
PDP300DFT output terminal
Note: The MN5100 C Type chassis uses the branch circuit breaker as disconnection
device. All power connections to the MN5100 C Type chassis are protected with 10 A
fuses (disconnect device) in PDP300DFT. For permanently connected equipment, a
readily accessible disconnect device shall be incorporated external to the equipment.
6 Lead the power cables along the rack side down to the MN5100 C Type chassis
through the cable block.
7 Plug the cables in the PDC cards (See Figure 49).
Figure 49 Connecting Power Cable to PDC
8 Reserve enough extra length for each cable to facilitate the operation. Fix the
cables with cable ties.
9 Inspect the installation to ensure each cable is properly connected.
Caution: It is forbidden to power-on the equipment immediately after the power cables
are installed. All the equipment installation steps and cabling procedures must be
completed and the voltage and polarity of the input power supply must be tested and
verified before the equipment can be powered on.
3 Route the Ethernet cables along the cable hooks in the rack.
4 Lead the Ethernet cables out of the outwards cabling area of the rack and lay
them along the cable trough to the external Ethernet equipment. Use cable ties to
bundle them in the cable trough.
5 Connect the Ethernet cables to the external Ethernet equipment.
6 Inspect the installation to ensure each cable is properly connected.
Connecting E1 Cable
Procedure:
1 Label both ends of each E1 cable in a certain format, such as "Equipment name-
Equipment number-Slot Number-Port number".
2 Insert the E1 cable connector into the DB68 connector as Figure 51 shows.
Figure 51 Connecting E1 Cable
Connecting Fiber
MN5100 C Type fiber connectors are LC/PC. The ODF connectors are usually FC/PC.
Enclose the fiber outside the rack in protective conduit.
Procedure:
1 Determine the areas where the fibers will be connected on the ODF, where on
the ODF the fibers will be laid and where excess cable will be coiled. Measure
the cabling distance from the ODF to the MN5100 C Type rack and determine
the length of the fiber protection sleeve based on the measured distance.
2 Label both ends of each fiber in a certain format, such as "Receive/Transmit-
Remote site name-Remote equipment name-Remote chassis slot-Peer optical
number". (If multiple sets of remote equipment are used, add a sequence
number of the equipment to the site name.)
3 Plug each fiber connector into the MN5100 C Type optical interfaces as Figure
52 shows.
4 Lead the fibers along the cable hooks and attach them to the cable hooks with
the lacing twines.
5 Lead the fibers out of the outwards cabling area of the rack.
6 Install a protection sleeve (or conduit) over the whole bundle of fibers, leaving a
certain length of fibers out of the protection sleeve (or conduit), which should be
at least equal to the distance from the top or bottom of the rack to the MN5100 C
Type optical interfaces.
7 Lay the fibers along the fiber tray (or cable trough) to the ODF. Use lacing twines
to bundle them in the fiber tray (or cable trough) and coil the excess fiber in the
ODF.
8 Connect the fibers to the required ODF connectors.
9 Inspect the installation to ensure that each fiber is properly connected and that
the fibers are positioned correctly on the ODF.
Post-installation Checking
Before powering on the MN5100 C Type, carefully check the following items in this
chapter.
Rack
The rack must be aligned, leveled, steady and properly grounded.
The screws on the front and rear sides of the rack must be complete and
tightened.
There must be no dents, scratches or dirt on the rack.
There must be no substances, such as pins, tools etc in the rack.
PDP300DFT
Ensure that all circuit breakers are off.
Cards
Inspect the front panel of each card, the screws must be all in place and
tightened.
Check that the ejector levers are in good condition.
A dummy panel of correct size must be installed in the slots that are empty
Cables
All cables must be connected correctly.
All cables are laid neatly so that routine equipment maintenance will be not
affected.
Nam
Color Status Description
e
LED ON: Normal operation. This LED indicates input A‘s power status.
LED OFF: No input power or the power The over/under voltage range depends on
POWER A Green input's polarity is reversed. which of the two input voltage modes (-48
LED Flash (0.3s interval): Over-voltage VDC or -60 VDC) is selectable via DIP switch
or under-voltage. SW2.
LED ON: Normal operation. This LED indicates input B's power status.
LED OFF: No input power or the power The over/under voltage range depends on
POWER B Green input's polarity is reversed. which of the two input voltage modes (-48
LED Flash (0.3s interval): Over-voltage VDC or -60 VDC) selected with DIP switch
or under-voltage. SW2.
LED ON: The power input’s polarity is In the following two situations the Critical LED
reversed, or there is a critical alarm on will be on:
CRITICAL Red the NE. The two power inputs polarities are reversed.
LED OFF: Normal operation. Critical alarm(s) are received from the NE.
LED ON: Major equipment alarm(s). The Major alarm LED will be lit when major
MAJOR Red
LED OFF: Normal operation. alarms are received from the equipment.
For the detailed information about the status of the card LEDs, refer to Section Card
Faceplate on page 49. If a card is not operating normally, remove and reinsert it.
For the detailed information about the status of the card LEDs, refer to Section Card
Faceplate on page 49. If a card is not operating normally, remove and reinsert it.
Card Faceplate
The LEDs and interfaces on each card are described below.
Identifier Description
NMS RJ45, QX/CLI interface or system debug interface
1-8-16 DB68, 16 x E1 interfaces and first two interfaces can be configured as
(E1/T1) external clock interfaces.
FE1, FE2, FE3, FE4 RJ45, 4 x FE electric interfaces
GE1, GE2, GE3, GE4 SFP, 4 x FE/GE optical interfaces
TX corresponds to the transmitter on the left side of the optical module
in an optical interface.
The LED on the upper left of an optical interface indicates the status
TX of the transmitter of the optical interface.
ON in green: The optical module in the optical interface is
installed.
OFF: The optical module in the optical interface is not installed.
RX corresponds to the receiver on the right side of the optical module in
an optical interface.
The LED on the upper right of an optical interface indicates the
status of the receiver of the optical interface.
RX
ON in red: No optical signals are input over the optical
interface. The card has a LOS alarm or the laser is shut down.
OFF: There is optical signal input over the optical interface.
The receiver is normal.
RST Button to reset the OPCC card
Identifier Description
A red/green LED indicates:
ON in red: The FAN module has an alarm.
ON in green: The FAN module has been installed, but has
FAN/ALM powered off.
Blinking green: The FAN module has been installed and has no
alarms.
OFF: The FAN module has not been installed.
A red LED indicates:
SYS/ALM ON: The system has one critical alarm at least.
OFF: The system is operating normally.
A red/green LED indicates:
ON in green: The timing subsystem has been locked to an
input reference (E1, Composite clock, or a reference clock from
the line unit).
SYNC Blinking green: The timing subsystem is in the free-run mode.
ON in red: The Timing subsystem has lost clock with the
selected input reference and may in the hold over mode
Blinking red: The Timing subsystem is in Lost Phase.
OFF: When timing subsystem has not past initialization.
A green LED indicates:
RUN ON: The system is operating normally.
OFF: The system module has failed or powered off.
RJ45 interface, providing three external alarm inputs and one remote
ALM
alarm output.
The timing interface (RJ45) supports IEEE 1588V2 and can be set as
TIME1
either a 1PPS+TOD input port or a 1PPS+TOD output port.
Identifier Description
The timing interface (RJ45) supports IEEE 1588V2 and can be set as
TIME2
either a 1PPS+TOD input port or a 1PPS+TOD output port.
NMS RJ45, QX/CLI interface or system debug interface
1-8-16 DB68, 16 x E1 interfaces and first two interfaces can be configured as
(E1/T1) external clock interfaces.
FE1, FE2, FE3, FE4 RJ45, 4 x FE electric interfaces
GE1, GE2, GE3, GE4 SFP, 4 x FE/GE optical interfaces
TX corresponds to the transmitter on the left side of the optical module
in an optical interface.
The LED on the upper left of an optical interface indicates the status
TX of the transmitter of the optical interface.
ON in green: The optical module in the optical interface is
installed.
OFF: The optical module in the optical interface is not installed.
RX corresponds to the receiver on the right side of the optical module in
an optical interface.
The LED on the upper right of an optical interface indicates the
status of the receiver of the optical interface.
RX
ON in red: No optical signals are input over the optical
interface. The card has a LOS alarm or the laser is shut down.
OFF: There is optical signal input over the optical interface.
The receiver is normal.
RST Button to reset the OPCC+ card
Identifier Description
A red LED indicates:
ALM ON: The card has an alarm.
OFF: No alarms.
A green LED indicates:
RUN ON: The card is operating normally.
OFF: The card has failed or powered off.
1-8 (FE) 8 FE optical interfaces
TX corresponds to the transmitter on the left side of the optical module in an
optical interface.
The LED on the upper left of an optical interface indicates the status of
TX the transmitter (Tx) of the optical interface.
ON in green: The optical module in the optical interface is
installed.
OFF: The optical module in the optical interface is not installed.
RX corresponds to the receiver on the right side of the optical module in an
optical interface.
The LED on the upper right of an optical interface indicates the status
of the receiver (Rx) of the optical interface.
RX
ON in red: No optical signals are input over the optical interface.
The card has a LOS alarm or the laser is shut down.
OFF: There is optical signal input over the optical interface. The
receiver is normal.
Identifier Description
A green LED indicates:
1 and 2 ON: The card is powered on.
OFF: The card has failed or powered off.
Power and ground connections
-48V: -48V DC power input
BGND PGND -48V DB3
BGND: -48V DC return
PGND: Protection ground, connected to the earth ground.
Card Specifications
Table 27 Card Technical Specifications
Card Description Power Consumption Weight
The card integrates three primary modules (OAM, PPC and
OPCC 12.0 W without transceiver 740 g
CLK) and multiple interfaces.
The card integrates three primary modules (OAM, PPC and
OPCC+ 12.0 W without transceiver 740 g
CLK) and multiple interfaces.
PDC DC power access card 11.0 W 185 g
PAC AC power access card 6.4 W 411 g
CFT08C 8×FE electrical interface card 1.1 W 305 g
CFF08C 8xFE optical interface card 2.0 W without transceiver 290 g
FAN FAN module contains four fans. 4.0 W 175 g
Chassis Chassis assembly including FAN module 3.46 kg
AC Alternating Current
DC Direct Current