AW TRANSWEIGH ERECTION INSTRUCTION MANUAL FOR WEIGH FEEDER PAGE 34 |ERECTION SHOULO BE CARRIED OUT CONSIDERING THE FOLLOWING. }) THE FLOOR ON WHICH WEIGH FEEDER IS TO RE INS TALLED SHOULD BE PROPERLY LEVELED & TLY MARKED. ALL UEVELS SHOULD TALLY WITH GENERAL JARRANGEMENT DRAWING OF THE EQUIPMENT, 2) CHECK THAT WEIGH FEEDER ASSEMBLY FRAME ASSEMBLY IS PERFECTLY ALIGNED & CORRECTLY ILEVELED, REFORE CLAMPING TO THE FOUNDATION PLATE AT FOUR PLACES. Js) ENSURE THAT ALL CARRING IDLERS AT THE TOP & RETURN IDLERS AT BOTTOM, THESE SET ARE JCORRECTLY MOUNTED & THAT ALL THE ROLLERS ARE ROTATING FREELY, Is) ENSURE THAT THE SELF ALIGNING IDLER SET PROVINED ON THE RETURN SIDE WHEN Fi lpnvaria FREELY, [5) ENSURE THAT THE SCREW TAKE-UP ARRANGEMENT AT THE TAIL END IS ADJUSTED INITIALLY REMOVE UNDER SLACK FROM THE BELT, 5) ENSURE THAT RUBBER STRIPS OF SKIRT BOARO, SCRAPPERS ARE CORRECTLY FILLED & ADJUSTED, [SO THAT THEY TOUCH THE FEEDER BELT, 7) CHECK THAT ALL COMPONENTS LIKE MOTORS, GEARBOX, COUPLINGS OF DRIVE UNIT ARE INSTAL Jow THe DRIVE PULLEY SHAFT & TORQUE ARM IS FIXED TO THE MAIN FRAME Ja) ENSURE THAT ELECTRIC WIRING FOR ELECTRIC MOTOR, BELT SWAY SWITCH & LOANCELL ARE JCORRECTLY CARRIED OUT & THAT NO LOOSE ELECTRIC CONNECTION iS LEFT OUT. J2) ENSURE THAT ALI PARTS OF THE WEIGH FEEDER ARE GREASED OR OILED AS PER LUBRICATION [CHART GIVEN IN THIS MANUAL to) Set THAT DELT IS NOT CREASED, FOLOPD OR STRAINED ANY WHERE ALONG THE V/EIG#H 1 1) CHECK DRIVES MACHINERY FOR CORRECT ALIGNMENT. 12) BEFORE STARTING THE WEIGH FEEDER CHECK MOTOR INSULATION RESISTANCE. 13) CHECK ALONG THE LENGTH OF THE WEIGH FEEDER & ENSURE THAT THERE ARE NO ITEMS LEFT |LWING AROUT WHICH COULD OBSTRUCT & CAUSE DAMAGE TO MOVING EQUIPMENT. 4) GHEGK THAT MATCHING FLANGE OF THE INFEED HOPPER ASSEMBLY IS AS PER THE DRAWING JREGUIRNENT. +5) INSTALL THE INFEED HOPPER BELOW MATERIAL SILO A ABOVE WEIGH FEEDER FRAME, HOLOING ON. TO TOP FLANGE 4Ser “) wr TRANSWEIGH TACHOMETER PROBE pace: 11 ova) amir [TACHOMETER PROBE TACHOMETER PROBE MAY BE REGARDED AS HAVING THREE PARTS. +) AN OSCILLATOR Jy n-TaiGGeR GiRGUIT fs) ati OUTPUT STAGE MCCIATELY ANE} 'ATION VOLTAGE IS APPLIED, OSCILLATION REGINS WHICH CAUSES THE EMMIS ON Jor A RAGIO FREQUENCY ELECTROMAGNETIC SENSING PARTICULAR CURRENT TO BE DRAWN. THE COM, IS WOUND ON A FERRITE CORE WHICH CONCENTRATES THE SENSING FELD IN TH AXIAL DIRECTION fsROUGH THE AGTIVE FACE OF THE TACHOMETER PROBE, vIEN A MEVEL OBJECT ENTERS THE RADIATED FIELD, IF ABSORBS ENERGY FROM THE FIELO.A.LOAD IS PLACED UPON THE OSCILLATOR AND THE OUTPUT AMPLITUDE IS REOUCED, THIS ALTERS THE AWOUNT /RATNT BEING DRAWN, THE TRIGGER CIRCUIT RECOGNISES THIS AND CHANGES THE [Tie SWITCHING DEVICE IN THE OUTPUT STAGE. IF THE METAL OBJECT IS REMOVED, THE OSCILLATION WILL BEGIN AGAIN, ANO THE DEVICE WILL RETURN TO ITS ORGINAL STATE senso roe Inouerive swircsiNG DISTANCE = 1.8mm HoUsiN Or 85mm JOLIAGE RANG sasv be Swit oie RANGE siz CONDUCTION TYPE cane jpousme arenas werat econ 22mm lune PEPPERL + FUCHSwo cpr mane TRANSIWEIGH DATA SHEET FOR WEIGH FEEDER MDIN)LTD. eng Teodor os Custerer _Is at JOrder no. ies hig na 5 1 lonDeR No 3 swe a.sen-z.00. oz.t.2040 | [FReO EY] General = Feed rate (G) uh Moishire I Wateial—Jovesu Ma Ten. Se det See Wat, Charecsoriics | rain size |__s02.60 mm [inbiont Teme, | Weigh Tocder Mas. ecto] San Reo TT Putin 20mm Ivelgt toverthy | Puy es 4800 mn |Nomtone (6M) ei ict | 4000 mm ison Speed (ve) | 9.05 misec Bet LG. Top] 66.45 11m. —_oioutrom inte | 3.04 ron fn er leave Sa ed tbe ae —TRatedpowaratn J apna rma [i Teer tomstey: | oaarte isciorte [18% Exatsion va(UF} a Ioiossof | JArmatuiaval(UA) | StS | ireintion |e Ithecreial rm at | IProtcction [FEF 1 Imax & average ble | | fo Gils ake ) [6B Size yp |, low ait pa (aie tang Grade [Total Wieknese om Pasir eae a aes. Ft rane 1 [Groationt Lever “80 min 200 mm 0.6 si! i rw —— TRANSWEIGH DATA SHEET FOR W' INDIA) 1.7. Weigh feeder = (ee tora Tae TE encran201% Feed rata TO Material au. Temp, Buk density IM. Characteristios Grain size lAmmviont Temp, Weigh focdcr Renee S Ries. Soci Wail X sexton a) Putiey dia | 340 rim Height of layer (>) J feutey a ssa00. mm Nor tons (GM) frat mien 490 me [Bett Spocd (VB) leds. top| 814.54 rom Output rpm (nT Raia’ poworatn Povier eating (PN) Mater mie L excitaion vol(ur) ictass of Jarmature vol (UA) » Hssulation 12 Hheotateal gp. Protection [root Imax & iveracie bulk [density in} fai ake 18 si cre Ty ae lod Grane I feagpiing ta Nir GI ter Gi green! Belling rien Heating lit ws Lea Mae Pte sarock Type 00 kg i tot tona 100 Kg 100% rare road (| 20 kg 20% 2 ites. Load 97.83 ky 37.43% FM mice 1251 PM 46.79 ko T WEIGHT ZOKGQ 49.24 CALIBINTION “AGEsw |, TRANSWEIGH DATA SHEET FOR WEIGH FEEDER ONDA) LTO, 8" Weigh recor loner Jone 0 aor Pes foai.z01n Senora area sitet jst as I at coety [enn sks ives: Secon} a aan ay « Patey | igh tae: “406 rn toy ere | |nemtood (Hy crits «fp nan [Pet Spee (V2) 228 eet Lc Top loan 4161 [Drive sae Ste oo eh i : | [Motor make |Peswor Rating (1 St kw | foto Bxctoion voi (uF) v ast of Armatuee vo UA) ivy sultan | oureticalrorn at © Protect Imax & avers lense io) [ae on i size om Tyne TEDEVET Rota iT [ends | 2 lek tn ee: oo he s |FGOX 5 y= SOO hy Capteurs de pesage - Flexion Bending Beam Load cells ee ee iiss! NSPE we 5 [os $67 Ae oa fami ronnie led cape Ts iain an an 0 fig it on [conti ore [ganas | saat aH | | som | Etlee tens ule ao Tempah elton 0 zocee | #200287 | ago nse tony irri renne nied sty ]-aBRO | anon’ | sho | WEE Fuge Cheep to 0 ig) [0083 | s0HR5 | 20012 | axa covteaton in rt, | ree ee as re aac aga do wrin lia | Hostal ge of een low a |) Serotitérarnat, c+ ate a. ~Flage de véromiol — Zeobalance ~ pails ili eae Aesstnce Conve iwsstrc isoement eenss oh "Flos tn, onezoaei | Srvce emt charge ime sik Sharpie aan ie ‘uiimate oun Goins de sage Tightening trque a ese t Doge deprotection Prolactin dass t eLeoee aie ater a Alor nox Stanogs Stool | Longer ee "cents Legit a i Powe Nel weir a Opeisns'< Dptibins 112 6/0 Ecl HOTS, x 21, TAO" Taco 80°C ne 1/21), mrexounecveden — | WO,EeIDA2,PEXTEDG Toca rome 21)? 113.6,GxnANCTG Ex nL. 0S Taco one 2) esion TEX 040 ‘om est om nF 74196 Annee id Wr ‘ASSEMBLY AND START-UP INSTRUCTIONS = ITRANSWEIGH FOR WEIGH FEEDER PAGE = 14 |gnova) unATED . HE ASSEMBLY AT SITE IS DONE ACCORDING TO THE CORRESPONDING IMPLANTATION ORAWING. FURTHERMORE THE FOLLOWING HAS TO BE OBSERVED (MAINTENANCE INSTRUCTIONS ANO. LuNRIFICATION INSTRUCTIONS p, 1) THE FIXATION OF THE WEIGH FEEDER HAS TO RE DONE IN AWAY, THAT THE BELT FRAME MAY NOT BE JDISTORTED. IF ALSO HAS TO BE HORIZONTAL IN BOTH DIRECTIONS, >) OETAGH TRANSPORT SAFTENINGS 2.1) PROTECTION OF WEIGH LEVER. UNSCREW PROTECTION PLATE 1 OF TH LOAD CELL. U ISCREW PROTECTION PLATE 8 WHIDH IS LACQUERED IN RED AT THE UPPER SCREW AND PULL IT OUT, DO NOT CHANGE THE OVERLOAD BUFFER 5 SEE ALSO POINT 4 OF THE MAINTENANGE INSTRUCTIONS, ls) DISCHARGE HOOD NORMALLY THE DISCHARGE HOOD 1S MOUNTED AT THE BELT FRAME FOR TRANSPORT IN CASE THE biscHARGE HOOD IS FIXED AT SITE AT A CHUTE, THE SCREWS Bi (EEN HOOD AND ARK: STRAMS NIA lro ne sereweD our lt) CHECK OIL FILLING OF DRIVE GEAR. QUANTITY AND QUALITY CAN BE SEEN FROM THE TYPE PLATE Jano LUBRIFICATION PLAN, 5) CONNECT THE SCALE AND START IT IN MANUAL MODE, SEE ELECTRICAL START-UP INSTRUCTIONS. Js) ADJUSTMENT OF BELT TRACKING SEE MAINTENANCE INSTRUCTIONS POINT, 1) CHECK FUNCTION OF SCRAPERS AND BELT TRACKING SENSORS, ny Fx ALL PROTECTION FACILITIES. JFor THE ASSEMBLY THE REGULATIONS FOR PREVENTATION OF ACCIEDENTS HAVE TO BE OBSERVED,one. vem ee wr MAINTENANCE INSTRUCTIONS ITRANSWEIGH FOR WEIGH FEEDER: PAGE 26 NLA) LIMITED LOAD CELL - WEIGH LEVER ALL THE WORKS AT THE WEIGHING SYSTEM HAVE TO BE CARRIED OUT WITH SPECIAL CARE. THE LOAD. CCL. 1 IS MAINTENANCE: - FREE. IT CAN ONLY BE DESTROYED BY INADMISSIOL, EXTERNAL MAGHANICAL JOR ELECTRICAL INFLUENCES, THE EXCHANGE OF THE LOAD CELL MUST BE FOLLOWED BY A NEW JAOUUSTMENT OF THE OVERLOAD STOP 5, CHECK OF THE ADJUSTMENT BY ELECTRICAL MEASUREMENT. ITHE OVERLOAD STOP MUST BECOMEEFFECTIVE AT 125% OF THE RATED LOAD OF THE LOAD CELL JCHECK THE AD.LISTMENT OF THE HEIGHT OF THE MEASURING IDLER 2. THIS IDLER IS ABOUT nm HIGHER THAN THE NEIGHBOURING IDLERS 3 WHEN THE BELT IS NOT LOADED. AN ADJUSTMENT CAN BE. MAE AT THE SCREWS 4 UNDER THE MEASURING IDLER SHAFT, BY MEANS OF THE EXCENTER 6 THE LEVER MOVEMENT IS LIMITED TO THE OPPOSED DIRECTION. ITIS ADJUSTED IN AWAY, SO THAT THE |TENSION ROD AT THE LOAD CELL HAS A STROKE OF ABOUT 4 in WHEN RELIEVED, SUPPORT: WEIGH LEVER JOvEECK THE V-RING SEAL TO CORRECT FUNCTION. FOR THE DISMOUNTING OF TIIE BEARING OR THE V-RING THE TENSION ROD TO THE LOAD GELL IS UNSCREWED (ADJUSTMENT OF LEVER SEF ADOVE POT), THE BEARINGS ARE MAINTAINED ACCOROING TO LUBRIFICATION INSTRUCTIONS.WY MAINTENANCE INSTRUCTIONS, |TRANSWEIGH FOR WEIGH FEEDER IPace 4m NOVA) LiMTTED, Js) DISMOUNT THE SUPPORT RESP. SUSPENSION OF THE WEIGHER ON THE SIDE OF BELT CHANGING. JA) WEIGHERS WITH SUPPORT SLIGHTLY UNDO THE SCREWINGS BETWEEN SUPPORT AND CONVEYOR FRAME, LIFTTHE BELT CHANGE [SUPPORT TILL THE SUPPORTS ARE FREE, DISMOUNT THE SUPPORTS: Ja) WEIGHERS wiTH SUSPENSION JUNDO THE SCREWINGS BETWEEN SUSPENSIONS AND CONVEYOR FRAME. LIFTTHE BELT CHANGE JSUPPORT TILL THE SCREWINGS ARE RELIEVED OF THE LOAG AND CAN BE REMOVED. DISMOUNT THE JSUSPENSIONS BY LOWERING THEMDOWN A LITTLE FROM THE GIROER, J) CUT UP THE OLD BELT OR TAKE IT OFF AND PUT ON THE NEW BELT, NOW THE MAINTENANCE WORKS. MENTIONED Ay THE BEGINNING CAN BE CARRIED OUT. MOUNT NEW BELT. 10) MOUNT THE SUPPORTS RESP, SUSPENSIONS AND THE RETURN IDLERS IF THERE ARE ANY. JACCORDING To THE BELT TENSION INDICATION (SEE POINT 7), }12) MOUNT OUTER BELT SCRAPERS, DISCHARGE HOOD, PROTECTION GOVERS OF TAL PULLEY AND. JSuPPORTS FOR THE SIDE COVERS. 13) ADJUSTMENT OF BELT TRACKING (IN MANUAL. OPERATION). JA) WITHOUT MATERIAL IF THE BELT DEVIATES TO ONE SIDE, THE DISTANCE OF THE PULLEY CENTERS HAS TO BE INCREASED ON ie SIDE Y THE PRESSURE SPINOLES AT THE RETURN PULLEY RESP.TO BE DECREASED ON THE loPPOSITE SIDE, DEPENDING ON THE BELT TENSION, 1) SHIFT THE TAIL PULLEY UNIFORMLY (1) TOWARDS OUTSIDE TILL THE BELT HAS THE CORRECT TENSION}We MAINTENANCE INSTRUCTIONS 35 TRANS WEIGH FOR WEIGH FEEDER PAG ivoigy miro BELT TENSION oLoING ROD THE BELT TENSION MUST BE CHECKED REGULARLY & READJUSTED IF NECESSARY, IF1S DNGATEE, HEN THE RETURN ROLLER IS NOT IN CONTACT WITH BELT, SO TO DO THE TENSIONING RAISE HE UPPER NUT OF TENSIONING ROD TILL THE RETURN ROLLER TOUCHES THE BELT TIGHTEND. AFTER TENS! ATME BELT is, IONING RAISE THE SPACER OF THE INDICATING ROD & RAISE THE LOWER NUT THIS AGT AS A LOCK FOR THE TENSIONING ROD. BELT TRACKING CONTROLS [CHECK FUNCTION OF THE LIMIT SWITCHES AND SWITCHING POINT POSITION OF THE LEVER [PULLEY BEARINGS FOR MAINTENANCE PLEASE SEE LUBRIFICATION PLAN juss PIPTYIOLERS ARE TO BE CLEANED AND CHECKED FOR EASY RUNNING, THE 3 CARRIMNG foLERE OF THE MEASURING SECTION HAVE A HIGHER TRUE RUNNING ACCURACY AS THE OTHER CARRYING IDLERS AND MAY SE EXCHANGED AGAINST ONE ANOTHER. THE IDLERS HAVE LIFE. TIME GREASING, PRINCIFAL POSTION OF IDLERS AND PULLEYS,MAINTENANCE INSTRUCTIONS: [TRANSWEIGH FOR WEIGH FEEDER Pace. 818, JiNOVAy LMTED, lpuLLEY scrapER INOT FOR GAGE PULLEYS OR RUBBER-LAGGED PULLEYS), [THE SCRAPERS ON HEAD ANO TAIL PULLEYS FUNCTION FREE OF CONTACT. THE DISTANGE SE TWEEN [BLADE AND PULLEY 1S ABOUT 1 mm. IT CAN BE CHECKED AND ADJUSTED DURING BELT GHANGE. |coversskigr soaRos s WEIGHERS FOR GRANULAR MATERIAL, CHECK THE WEAR OF THE SKIRTBOARDS. A GAP OF AT LEAST mim MUST EXIST BETWEEN BELT AND RUBBER ALADE. WEIGHERS FOR POWDERY MATERIAL. CHECK THE WEAR OF THE SKIRTBOAROS. THE THIN RUCBER JSLAGES ARE RENT BY 80.DEG, AND LIE ON THE BELT WITH THEE WIDE SIDE. WEIGHERS WITH FLEXOWELL BOARD FOR POWDERY MATERIAL 00 NOT HAVE ANY SKIRTBGASDS OR IELSE SKIRTAOARDS AS DESCRIBED ABOVE, ICHECK THE ELECTRICAL CONNECTIONS AND REPLACE DAMAGED CABLES, JOBSERVE LUBRIFICATION PLAN ICLEAN THE WEIGHER, ESPECIALLY INTHE ZONE OF THE MEASURING SECTIONS,DRIVE AND FLEKIGLE JCHECK THE SCREW CONNECTIONS OF PARTS UNDER LOAD OR MOBILE PARTS. ares [ALL OUST PROTECTIONS HAVE TO BE REMOUNTED AFTER THE END OF THE MAINTENANCE WORK,Ww TESTING / ADJUSTING MANUAL [TRANSWEIGH FOR WEIGH FEEDER Pace 22 ova) LivereD le |THE ACCURACY OF THE WEIGHING & INDICATING SYSTEM TO BE ASCERTAINED BY MEANS OF THE [CALIBRATION WEIGHT LAID ON THE EMPTY, RUNNING BELT. AND THE INDICATING CHECKED A’ INST THE THEORETICAL THROUGHPUT AT A PARTICULAR BELT SPEED, THE REPEATABILITY TO SE ASCERTAINED Jb REPEATING THE ABOVE CHECKS THREE TIMES AT THE SAME SETTING AND NOTING THE Gl PEHENGE, |THE INDICATION AT EACH CHECK, [This TEST To BE CARRIED OUT AT 0 HOURS,24 HOURS AND 48 HOURS OF THE TEST PERIOD, JAS SOON AS THE ABOVE TEST AY 2ERO HOURS Is SATISFACTORY, IT SHALL BE ASSUMED THAT THL WEIGHING AND INDICATING SYSTEM IS FUNCTIONING CORRECTLY AND THE INDICATIONS SHALL | THEREAFTER BE USEO TO CHECK THE FEEDBACK CONTROL SYSTEM AS FOLLOWS: MATERIAL SHALL BE FEED AS IN NORMAL OPERATION THROUGH THE FEEDER AND THE STEADINESS OF THE FEED MAINTAINED BY THE FEEDBACK CONTROL AS INDICATED BY THE INDICATION SYSTEM SHALL lBE NOTED PERIODICALLY MANUALLY. lrHis TEST SHALL BE CONTINUED TILL IS NECESSARY TO INTERRUPT THE FLOW OF MATERIAL FOR loARRYING OUT TEST 2 (9) AT 12 HOURS,AND RECOMMENGED IMMEDIATELY THEREAFTER [SHOULD IT NOT BE POSSIBLE TO CONDUCT ‘HE TESTS SPECIFIED HEREIN FOR ANY REASON NOT JATTRIBUTABLE TO THE SUPPLIER, WITHIN 30 DAYS FROM THE SUPPLIER HAVING GIVEN THEIR READINESS [TO CARRY OUT SUCH TESTS TO THE PURCHASERIN WRITING. THE TESTS SHALL BE DEEMED TO HAVE |PEEN CARRIED OUT AND ACCEPTED, APART FROM THE PRELIMINARY AGCEPTANGE TEST FoR THE InvINUIAL EOUIPMENT. THE PERFORMANCE GUARANTEE TEST SHALL BE COMPLETED BY THE [SUPPLIER WITH ALL WEIGHFEEDERS AT A TIME FOR 72 HOURS IN CONTINIICUS OPERATION OF 7H puanr DURING THIS TES 7, THE SUPPLIER SHALL SHOW THE PERFORMANGE GUARANTEE FICK 165 AS OFFERED BY THEM AND SHOULD THEY FAIL TO 00 $0, ON ACCOUNT OF FAULTY DESIGN OR DEFEGTS IN MANUFACTURING OF THE EQUIPMENT, THE NECESSARY CHANGES / MODIFICATIONS SIAL BE CARRIED. Jour BY THEM TO COMPLY WITH THE OFFERED QUARANTEE FIGURES, FREE OF COST.WITHOUT WHICH HE SYSTEM SHALL NOT BE ACCEPTED BY THE PURCHASER,Wr ERECTION INSTRUCTION MANUAL ITRANSWEIGH FOR WEIGH FEEDER owo1A) LiwrED lpace. ERECTION QUALITY CONTROL PLAN FOR WEIGH FEEDER SENS: DESCRIPTION RESPONSE 1 [SUPERVISORY STAFF SHOULD BE WELL TRAINEDIN ENFORCING [ERECTION ISAFETY REGULATION & BE ABLE TO DISTINGUISH SAFE UNSAFE | CONTRACTOR IWORKMANSHIP, 2 WHILE ENGAGING MEN FOR THE JOB THE SUPERVISOR SHOULD ICHECK UP & MAKE SURE THAT THEY ARE SKILLED IN THE PARTICULAR JOB THEY HAVE TO PERFORM. IPACKAGE & EQUIPMENT SHOULD BE CHECK FOR DAMAGE DURING TRANSIT, JQUANTITY SHOULD BE CHECKED AS PER PACKING UST TO. IENSURE COMPLETENESS OF SUPPLY. |SPECIAL CARE SHOULD BE TAKEN SO AS To AVOIO THE DAMAGE TO THE LOAD SENSING MECHANISM OF SUPPLIED EQUIPMENT. lAtt. TE POINTS ENTIONED IN THE ERECTION MANUAL FOR WEIGH FEEDER & BELT WEIGHERS SHOULD RE COMPLIED WITH WIRE ROPE, CLAMS LIFTING TACKLES SHOULD 8F INSPECTED |For THEIR coNDIiON BEFORE USED. ‘THE SAFE WORKING LOAD OF THE ROPES, TACKLES NEEDED TO LIFT THE WEIGHFEEDER & BELT WEIGHER SHOULD NEVER GE lexceeneo, WHEN MOVING THE WEIGH FEEDER.BELT WEIGHER INTO PLACE THE AREA SHOULD BE CORDONED OFF TO PREVENT PERSONS [FROM HITTING AGAINST STRUCTURAL COMPONENT ets