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Pt F, Ch 9, Sec 3

SECTION 3 MACHINERY

1 Propulsion c0,7 : chord length of blade section at 0,7R propeller


radius, in m
1.1 Propulsion machinery performance CP : controllable pitch
1.1.1 (1/7/2020) D : propeller diameter, in m
The engine output P is the total maximum output that the d : external diameter of propeller hub (at propeller
propulsion machinery can continuously deliver to the pro- plane), in m
peller. If the output of the machinery is restricted by techni- Dlimit : limit value for propeller diameter, in m
cal means or by any regulations applicable to the ship, P is EAR : expanded blade area ratio;
to be taken as the restricted output. In no case may P be less Fb : maximum backward blade force for the ship's
than the values calculated in accordance with Sec 1, [3.1.2] service life, in kN;
or Sec 1, [3.1.4], as applicable. If additional power sources
Fex : ultimate blade load resulting from blade loss
are available for propulsion power (e.g. shaft motors), in
through plastic bending, in kN
addition to the power of the main engine(s), they are also to
be included in the total engine output. Ff : maximum forward blade force for the ship's ser-
vice life, in kN
2 Class notations IAS, IA, IB and IC Fice : ice load, in kN
(Fice)max : maximum ice load for the ship's service life, in
2.1 Propulsion machinery kN
FP : fixed pitch
2.1.1 Scope (1/7/2020) h0 : depth of the propeller centreline from lower ice
These requirements apply to propulsion machinery cover- waterline, in m
ing open- and ducted-type propellers with controllable hice : thickness of maximum design ice block entering
pitch or fixed pitch design for the ice classes IAS, IA, IB and
propeller, in m
IC. The given loads are the expected ice loads throughout
the ship's service life under normal operational conditions, I : equivalent mass moment of inertia of all parts
including loads resulting from the changing rotational on engine side of component under considera-
direction of FP propellers. However, these loads do not tion, in kgm2
cover off-design operational conditions, for example when It : equivalent mass moment of inertia of the whole
a stopped propeller is dragged through ice. The regulations propulsion system, in kgm2
also apply to azimuthing and fixed thrusters for main pro- k : shape parameter for Weibull distribution
pulsion, considering loads resulting from propeller-ice inter- LIWL : lower ice waterline, in m
action; the given azimuthing thruster body loads are the
expected ice loads for the ship’s service life under normal m : slope for S-N curve in log/log scale, in kNm
operational conditions. The local strength of the thruster MBL : blade bending moment
body is to be sufficient to withstand local ice pressure when MCR : maximum continuous rating
the thruster body is designed for extreme loads. However, n : propeller rotational speed, in rev./s
the load models of the regulations do not include propel- nn : nominal propeller rotational speed at MCR in
ler/ice interaction loads when ice enters the propeller of a
free running condition, in rev./s
turned azimuthing thruster from the side (radially) or the
load case when an ice block hits the propeller hub of a pull- Nclass : reference number of impacts per propeller rota-
ing propeller. Ice loads resulting from ice impacts on the tional speed per ice class
body of thrusters are to be estimated, but ice load formulae Nice : total number of ice loads on propeller blade for
are not available. the ship's service life
The thruster global vibrations caused by blade order excita- NR : reference number of load for equivalent fatigue
tion on the propeller may cause significant vibratory loads. stress (108 cycles)
NQ : number of propeller revolutions during a mill-
2.2 Symbols ing sequence
2.2.1 (1/7/2020) P0,7 : propeller pitch at 0,7R radius, in m
The symbols used in the formulae of this Section have the P0,7n : propeller pitch at 0,7R radius at MCR in free
meaning indicated hereinafter. The loads considered are running condition, in m
defined in Tab 1. P0,7b : propeller pitch at 0,7R radius at MCR in bollard
c : chord length of blade section, in m; condition, in m

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Pt F, Ch 9, Sec 3

Q : torque, in kNm i : duration of propeller blade/ice interaction


Qemax : maximum engine torque, in kNm expressed in rotation angle, in [deg]
Qmax : maximum torque on the propeller resulting  : phase angle of propeller ice torque for blade
from propeller-ice interaction, in kNm order excitation component, in [deg]
 : phase angle of propeller ice torque for twice the
Qmaxn : maximum torque on the propeller resulting
blade order excitation component, in [deg]
from propeller/ice interac-tion reduced to the
rotational speed in question, in kNm ee1 : the reduction factor for fatigue; scatter effect
Qmotor : electric motor peak torque, in kNm e2 : the reduction factor for fatigue; test specimen
size effect
Qn : nominal torque at MCR in free running condi-
v : the reduction factor for fatigue; variable ampli-
tion, in kNm
tude loading effect
Qr : maximum response torque along the propeller
m : the reduction factor for fatigue; mean stress
shaft line, in kNm
effect
Qpeak : maximum of the response torque Qr, in kNm  : a reduction factor for fatigue correlating the
Qsmax : maximum spindle torque of the blade for the maximum stress amplitude to the equivalent
ship's service life, in kNm fatigue stress for 108 stress cycles
Qsex : maximum spindle torque due to blade failure 0,2 : proof yield strength of blade material, in MPa
caused by plastic bending, in kNm exp : mean fatigue strength of blade material at 108
Qvib : vibratory torque at considered component, cycles to failure in sea water, in MPa
taken from frequency domain open water fat : equivalent fatigue ice load stress amplitude for
torque vibration calculation (TVC), in kNm 108 stress cycles, in MPa
R : propeller radius, in m fl : characteristic fatigue strength for blade material,
in MPa
r : blade section radius, in m
ref1 : reference stress ref1 = 0,6 · 0,2 + 0,4 · u, in
T : propeller thrust, in kN
MPa
Tb : maximum backward propeller ice thrust for the ref2 : reference stress, in MPa ref2 = 0,7 · u or
ship's service life, in kN ref2 = 0,6 · 0,2 + 0,4 · u whichever is the lesser
Tf : maximum forward propeller ice thrust for the st : maximum stress resulting from Fb or Ff, in MPa
ship's service life, in kN
u : ultimate tensile strength of blade material, in
Tn : propeller thrust at MCR in free running condi- MPa
tion, in kN; icebmax : principal stress caused by the maximum back-
Tr : maximum response thrust along the shaft line, ward propeller ice load, in MPa
in kN icefmax : principal stress caused by the maximum for-
t : maximum blade section thickness, in m ward propeller ice load, in MPa
Z : number of propeller blades icemax : maximum ice load stress amplitude, in MPa

Table 1 : Definition of loads (1/7/2020)

Definition Use of the load in design process


Fb The maximum lifetime backward force on a propeller blade Design force for strength calculation of the propeller blade.
resulting from propeller/ice interaction, including hydrody-
namic loads on that blade. The direction of the force is per-
pendicular to 0,7R chord line. See Fig 1.
Ff The maximum lifetime forward force on a propeller blade Design force for calculation of strength of the propeller
resulting from propeller/ice interaction, including hydrody- blade.
namic loads on that blade. The direction of the force is per-
pendicular to 0,7R chord line.
Qsmax The maximum lifetime spindle torque on a propeller blade In designing the propeller strength, the spindle torque is auto-
resulting from propeller/ice interaction, including hydrody- matically taken into account because the propeller load is
namic loads on that blade. acting on the blade as distributed pressure on the leading
edge or tip area.
Tb The maximum lifetime thrust on propeller (all blades) result- Is used for estimation of the response thrust Tr. Tb can be used
ing from propeller/ice interaction. The direction of the thrust as an estimate of excitation for axial vibration calculations.
is the propeller shaft direction and the force is opposite to the However, axial vibration calculations are not required in the
hydrodynamic thrust. Rules.

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Pt F, Ch 9, Sec 3

Definition Use of the load in design process


Tf The maximum lifetime thrust on propeller (all blades) result- Is used for estimation of the response thrust Tr. Tf can be used
ing from propeller/ice interaction. The direction of the thrust as an estimate of excitation for axial vibration calculations.
is the propeller shaft direction acting in the direction of hydro- However, axial vibration calculations are not required in the
dynamic thrust. Rules.
Qmax The maximum ice-induced torque resulting from propeller/ice Is used for estimation of the response torque (Qr) along the
interaction on one propeller blade, including hydrodynamic propulsion shaft line and as excitation for torsional vibration
loads on that blade. calculations.
Fex Ultimate blade load resulting from blade loss through plastic Blade failure load is used to dimension the blade bolts, pitch
bending. The force that is needed to cause total failure of the control mechanism, propeller shaft, propeller shaft bearing
blade so that plastic hinge is caused to the root area. The and thrust bearing. The objective is to guarantee that total
force is acting on 0,8R. Spindle arm is to be taken as 2/3 of propeller blade failure will not cause damage to other com-
the distance between the axis of blade rotation and lead- ponents.
ing/trailing edge (whichever is the greater) at the 0,8R radius.
Qr Maximum response torque along the propeller shaft line, tak- Design torque for propeller shaft line components.
ing into account the dynamic behaviour of the shaft line for
ice excitation (torsional vibration) and hydrodynamic mean
torque on the propeller.
Tr Maximum response thrust along shaft line, taking into Design thrust for propeller shaft line components.
account the dynamic behaviour of the shaft line for ice excita-
tion (axial vibration) and hydrodynamic mean thrust on the
propeller.
Fti Maximum response force caused by ice block impacts on the Design load for thruster body and slewing bearings.
thruster body or the propeller hub.
Ftr Maximum response force on the thruster body caused by ice Design load for thruster body and slewing bearings.
ridge/thruster body interaction.

Figure 1 : Direction of the backward blade force resultant taken perpendicular to chord line at radius 0,7R. Ice con-
tact pressure at leading edge is shown with small arrows (1/1/2010)

Shaft direction

Back side

Fb

Direction of
rotation

2.3 Design ice conditions


Table 2 (1/1/2010)
2.3.1 (1/1/2010)
In estimating the ice loads of the propeller for ice classes, Ice class Operation of the ship
different types of operation as given in Tab 2 are taken into
IA Super Operation in ice channels and in level ice
account. For the estimation of design ice loads, a maximum
The ship may proceed by ramming
ice block size is determined. The maximum design ice
block entering the propeller is a rectangular ice block with IA, IB, IC Operation in ice channels
the dimensions Hice 2Hice 3Hice. The thickness of the ice
block (Hice) is given in Tab 3.

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Pt F, Ch 9, Sec 3

Table 3 (1/1/2010)
0 3
EAR
IA
IA IB IC F b = 27   n  D  0 7  -----------  D 2  kN  , when D  D limit
Super Z

Thickness of the design 1,75 m 1,5 m 1,2 m 1,0 m


maximum ice block 0 3
EAR
entering the propeller F b = 23   n  D  0 7  -----------  D  H ice
1 4
 kN  , when D  D limi
Z
(Hice)
where:
2.4 Materials Dlimit = 0,85 · Hice1,4 [m]
n = is the nominal rotational speed (at MCR in free run-
2.4.1 Materials exposed to sea water (1/7/2020)
ning condition) for a CP propeller and 85% of the nomi-
Materials of components exposed to sea water, such as pro-
nal rotational speed (at MCR in free running condition)
peller blades, propeller hubs, and thruster body, are to have
for an FP propeller.
an elongation of not less than 15% on a test specimen, the
gauge length of which is five times the diameter. A Charpy b) Maximum forward blade force Ff for open propellers
V impact test is to be carried out for materials other than
bronze and austenitic steel. An average impact energy value EAR
of 20 J taken from three tests is to be obtained at minus F f = 250  -----------  D 2  kN  , when D  D limit
Z
10ºC. For nodular cast iron, an average impact energy of 10
J at minus 10 ºC is required accordingly.
EAR 1
2.4.2 Materials exposed to sea water F f = 500  -----------  D  -------------------  H ice  kN  , when D  D lim
temperature (1/7/2020) Z  1 – --- d
-
 D
Components exposed to sea water temperature are to be of
ductile material. An average impact energy value of 20 J where:
taken from three tests is to be obtained at minus 10 ºC for
materials other than bronze and austenitic steel. This 2
requirement applies to the propeller shaft, blade bolts, CP D limit = -------------------  H ice  m 
 1 – --- d-
mechanisms, shaft bolts, strut-pod connecting bolts etc.  D
This does not apply to surface-hardened components, such
c) Loaded area on the blade for open propellers
as bearings and gear teeth. The nodular cast iron of a ferrite
structure type may be used for relevant parts other than Load cases 1-4 are to be covered, as given in Tab 4
bolts. The average impact energy for nodular cast iron shall below, for CP and FP propellers. In order to obtain blade
be a minimum of 10 J at minus 10 ºC. ice loads for a reversing propeller, load case 5 is also to
be covered for FP propellers.
2.5 Design loads d) Maximum backward blade ice force Fb for ducted pro-
pellers
2.5.1 (1/7/2020)
The given loads are intended for component strength calcu- 0 3
EAR
lations only and are total loads including ice-induced loads F b = 9 5   n  D  0 7  -----------  D 2  kN  , when D  D limit
and hydrodynamic loads during propeller/ice interaction. Z
The presented maximum loads are based on a worst case
scenario that occurs once during the service life of the ship. 0 3
EAR
Thus, the load level for a higher number of loads is lower. F b = 66  n  D  0 7 -----------  D 0 6  H ice
1 4
 kN  , when D  D limit
Z
The values of the parameters in the formulae in this section
are to be given in the units shown in the symbol list. where:
Dlimit = 4 · Hice [m]
If the propeller is not fully submerged when the ship is in
ballast condition, the propulsion system is to be designed n = is the nominal rotational speed (at MCR in free run-
according to ice class IA for ice classes IB and IC. ning condition) for a CP propeller and 85% of the nomi-
nal rotational speed (at MCR in free running condition)
2.5.2 Design loads on propeller blades (1/1/2010) for an FP propeller.
Fb is the maximum force experienced during the lifetime of e) Maximum forward blade ice force Ff for ducted propel-
the ship that bends a propeller blade backwards when the lers
propeller mills an ice block while rotating ahead. Ff is the
maximum force experienced during the lifetime of the ship
that bends a propeller blade forwards when the propeller EAR
F f = 250  -----------  D 2  kN  , when D  D limit
mills an ice block while rotating ahead. Fb and Ff originate Z
from different propeller/ice interaction phenomena, not act-
ing simultaneously. Hence they are to be applied to one EAR 1
F f = 500  -----------  D  -------------------  H ice  kN  , when D  D limit
blade separately. Z  1 – --- d
-
a) Maximum backward blade force Fb for open propellers  D

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Pt F, Ch 9, Sec 3

where: The spindle torque Qsmax around the axis of the blade fit-
ting is to be determined both for the maximum back-
2 ward blade force bF and forward blade force fF, which
D limit = -------------------  H ice  m 
 1 – --- d are applied as in Tab 4 and Tab 5.
-
 D
If the above method gives a value which is less than the
f) Loaded area on the blade for ducted propellers default value given by the formula below, the default
Load cases 1 and 3 are to be covered as given in Tab 5 value is to be used.
for all propellers, and an additional load case (load case
Default value Qsmax = 0,25 · F · c0.7 [kNm]
5) is to be considered for an FP propeller, to cover ice
loads when the propeller is reversed. where c0,7 is the length of the blade section at 0,7R
g) Maximum blade spindle torque Qsmax for open and radius and F is either Fb or Ff, whichever has the greater
ducted propellers absolute value.

Table 4 : Load cases for open propellers (1/7/2020)

Right handed propeller blade


Force Loaded area
seen from behind
Load case 1 Fb Uniform pressure applied on the back of the blade
(suction side) to an area from 0,6R to the tip and
from the leading edge to 0,2 times the chord length
0,2
c

0,6
R

Load case 2 50% of Fb Uniform pressure applied on the back of the blade
(suction side) on the blade tip area outside of 0,9R
radius
0,9
R

Load case 3 Ff Uniform pressure applied on the blade face (pres-


sure side) to an area from 0,6R to the tip and from
the leading edge to 0,2 times the chord length 0,2
c

0,6
R

Load case 4 50% of Ff Uniform pressure applied on the blade face (pres-
sure side) of the blade tip area outside of 0,9R
radius 0,9
R

Load case 5 60 % of Ff or Fb, Uniform pressure applied on the blade face (pres-
whichever is the sure side) to an area from 0,6R to the tip and from
greater the trailing edge to 0,2 times the chord length
2c
0,

6R
0,

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Pt F, Ch 9, Sec 3

Table 5 : Load cases for ducted propellers (1/7/2020)

Right handed propeller blade


Force Loaded area
seen from behind
Load case 1 Fb Uniform pressure applied on the back of the blade
(suction side) to an area from 0,6R to the tip and 0,2
c
from the leading edge to 0,2 times the chord
length

0,
6R

Load case 3 Ff Uniform pressure applied on the blade face (pres-


sure side) to an area from 0,6R to the tip and from
the leading edge to 0,5 times the chord length 0,5
c

0,
6R

Load case 5 60 % of Ff or Fb, Uniform pressure applied on propeller face (pres-


whichever is the sure side) to an area from 0,6R to the tip and from
greater blade the trailing edge to 0,2 times the chord
2c
length 0,

6R
0,

h) Load distributions for blade loads Propulsion type factor k3, see Tab 8.
The Weibull-type distribution (probability that Fice
exceeds (Fice)max), as given in Fig 2, is used for the fatigue Table 6 (1/7/2020)
design of the blade.
IA
Ice Class IA IB IC
 –  -----------------------
F
-  ln  Nice 
k Super
F ice
P  -------------------
-  -------------------- = e
F    F ice 
max
 
  F ice  max  F ice  max impacts in life/n 9 · 106 6 · 106 3,4 · 106 2,1 · 106

where k is the shape parameter of the spectrum, Nice is


the number of load cycles in the spectrum, and Fice is
the random variable for ice loads on the blade, 0  Fice Table 7 (1/7/2020)
(Fice)max. The shape parameter k=0,75 is to be used for
the ice force distribution of an open propeller and the Pulling propeller
shape parameter k=1,0 for that of a ducted propeller Centre propel- Wing propeller (wing and centre)
blade. ler Bow first op- Bow first operation Bow propeller or
eration Stern first operation
i) Number of ice loads
The number of load cycles per propeller blade in the k1 1 2 3
load spectrum is to be determined according to the for-
mula:
Nice = k1 k2 k3 Nclass n
where: Table 8 (1/1/2010)
Reference number of loads for ice classes Nclass, see
type fixed azimuthing
Tab 6.
Propeller location factor k1, see Tab 7. k3 1 1,2

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Pt F, Ch 9, Sec 3

Figure 2 : The weibull-type distribution (probabil- Table 9 (1/1/2010)


ity that fice exceeds (fice)max that is used for fatigue
design (1/1/2010) Propeller type T
1,E+00
0 0,2 0,4 0,6 0,8 1 CP propellers (open) 1,25 Tn
Propability of exceeding for N=1E7

1,E-01
CP propellers (ducted) 1,1 Tn
Weibull distribution/k=1
1,E-02 FP propellers driven by turbine or electric Tn
Weibull distribution/k=0,75

1,E-03
motor
FP propellers driven by diesel engine (open) 0,85 Tn
1,E-04
FP propellers driven by diesel engine (ducted) 0,75 Tn
1,E-05

Here, Tn is the nominal propeller thrust at MCR in free


1,E-06
running open water condition.
1,E-07
Fice / (Fice ) 2.5.4 Torsional design loads (1/7/2020)
max
a) Design ice torque on propeller Qmax for open propellers
The submersion factor k2 is determined from the equa-
Qmax is the maximum torque on a propeller resulting
tion:
from ice/propeller interaction during the service life of
k2 = 0,8 - f when f < 0 the ship.
= 0,8 - 0,4 · f when 0  f  1
0 16
= 0,6 - 0,2 · f when 1 < f  2,5 d
Q max = 10 9 1 – ----
P 0 7
--------
-  nD  0 17 D 3  kNm 
D D
= 0,1 when f > 2,5
where the immersion function f is: when D  D limit

0 16
h 0 – H ice d P 0 7
f = --------------------
-–1 Q max = 20 7 1 – ---- ---------  nD  0 17 D 1 9 H 1 1 ice  kNm 
D2 D D
where h0 is the depth of the propeller centreline at the when D  D limit
lower ice waterline (LIWL) of the ship.
where
For components that are subject to loads resulting from pro- Dlimit = 1,8 · Hice [m]
peller/ice interaction with all the propeller blades, the num-
ber of load cycles (Nice) is to be multiplied by the number of n is the rotational propeller speed at MCR in bollard
condition. If not known, n is to be taken as indicated in
propeller blades (Z).
Tab 10.
2.5.3 Axial design loads for open and ducted
propellers (1/1/2010) Table 10 (1/1/2010)
a) Maximum ice thrust on propeller Tf and Tb for open and Rotational
ducted propellers Propeller type
speed n
The maximum forward and backward ice thrusts are:
CP propellers nn
Tf = 1,1 · Ff [kN]
FP propellers driven by turbine or elec- nn
Tb = 1,1 · Fb [kN]
tric motor
b) Design thrust along the propulsion shaft line for open
FP propellers driven by diesel engine 0,85 nn
and ducted propellers
The design thrust along the propeller shaft line is to be
Here, nn is the nominal rotational speed at MCR in the
calculated with the formulae below. The greater value of
free running open water condition.
the forward and backward direction loads is to be taken
as the design load for both directions. The factors 2,2 For CP propellers, the propeller pitch P0,7 is to corre-
and 1,5 take into account the dynamic magnification spond to MCR in bollard condition. If not known, P0,7 is
resulting from axial vibration. to be taken as 0,7 · P0,7n, where P0,7n is the propeller
pitch at MCR in free running condition.
In a forward direction:
b) Design ice torque on propeller Qmax for ducted propel-
Tr = T + 2,2 · Tf [kN]
lers
In a backward direction:
Qmax is the maximum torque on a propeller during the
Tr = 1,5 · Tb [kN] service life of the ship resulting from ice/propeller inter-
If the hydrodynamic bollard thrust, T, is not known, T is action.
to be taken as indicated in Tab 9.

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d P 0 7 0 16 two alternatives ways of performing the dynamic analy-


Q max = 7 7 1 – ---- --------
-  nD  0 17 D 3  kNm  sis are accepted:
D D
1) time domain calculation for estimated milling
when D  D limit
sequence excitation; or
0 16
d P 0 7 2) frequency domain calculation for blade orders sinu-
Q max = 14 6 1 – ---- ---------  nD  0 17 D 1 9 H 1 1 ice  kNm 
D D soidal excitation
when D  D limit The frequency domain analysis is generally considered
where: conservative compared to the time domain simulation,
Dlimit = 1,8 · Hice [m] provided that there is a first blade order resonance in
the considered speed range.
n is the rotational propeller speed at MCR in bollard
condition. If not known, n is to be taken as indicated in
Table 12 (1/1/2010)
Tab 11.

Table 11 (1/1/2010) Propeller type Qemax

Propellers driven by electric motor Qmotor


Rotational
Propeller type
speed n CP propellers not driven Qn
by electric motor
CP propellers nn
FP propellers driven by turbine Qn
FP propellers driven by turbine or elec- nn
tric motor FP propellers driven by diesel engine 0,75 Qn
FP propellers driven by diesel engine 0,85 nn
e) Time domain calculation of torsional response
Here, nn is the nominal rotational speed at MCR in free Time domain calculations is to be calculated for the
running condition. MCR condition, MCR bollard conditions and for blade
order resonant rotational speeds so that the resonant
For CP propellers, the propeller pitch P0,7 is to corre- vibration responses can be obtained.
spond to MCR in bollard condition. If not known, P0,7 is
The load sequence described below, for a case where a
to be taken as 0,7 · P0,7n, where P0,7n is the propeller
propeller is milling an ice block, is to be used for the
pitch at MCR in free running condition.
strength evaluation of the propulsion line. The given
c) Design torque for non resonant shaft lines load sequence is not intended for propulsion system
If there is not any relevant first blade order torsional res- stalling analyses.
onance within the designed operating rotational speed The following load cases are intended to reflect the
range extended 20% above the maximum and 20% operational loads on the propulsion system, when the
below the minimum operating speeds, the following
propeller interacts with ice, and the respective reaction
estimation of the maximum torque can be used.
of the complete system. The ice impact and system
• For directly coupled two stroke diesel engines without response causes loads in the individual shaft line com-
flexible coupling:
ponents. The ice torque Qmax may be taken as a con-
Qpeak = Qemax +Qvib+ Qmax · I / It [kNm],
stant value in the complete speed range. When
• For other plants: considerations at specific shaft speeds are performed, a
Qpeak = Qemax+ Qmax·I/It [KNm] relevant Qmax may be calculated using the relevant
where I is the equivalent mass moment of inertia of all speed according to [2.5.4].
parts on the engine side of the component under con- Diesel engine plants without an elastic coupling are to
sideration and It is the equivalent mass moment of iner- be calculated at the least favourable phase angle for ice
tia of the whole propulsion system. versus engine excitation, when calculated in the time
domain. The engine firing pulses are to be included in
All the torques and the inertia moments are to be
reduced to the rotation speed of the component being the calculations and their standard steady state harmon-
examined. ics can be used.
If the maximum torque, Qemax , is not known, it is to be If there is a blade order resonance just above the MCR
taken as indicated in Tab 12. speed, calculations are to cover rotational speeds up to
105% of the MCR speed.
Here, Qmotor is the electric motor peak torque.
The propeller ice torque excitation for shaft line tran-
d) Design torque for shaft lines having resonances sient dynamic analysis in the time domain is defined as
If there is a first blade order torsional resonance within a sequence of blade impacts which are of half sine
the designed operating rotational speed range extended shape. The excitation frequency is to follow the propel-
20% above the maximum and 20% below the minimum ler rotational speed during the ice interaction sequence.
operating speeds, the design torque (Qpeak) of the shaft The torque due to a single blade ice impact as a func-
component is to be determined by means of torsional tion of the propeller rotation angle is then defined using
vibration analysis of the propulsion line. The following the formula:

RINA Rules 2023 91


Pt F, Ch 9, Sec 3

Q() = Cq · Qmax · sin ((180/i)), when  = 0...i Table 13 (1/7/2020)


Q() = 0, when  = i...360
Torque i i i i
Where Propelled/ice
excita- Cq
interaction Z=3 Z=4 Z=5 Z=6
 is the rotation angle from when the first impact occurs tion
and parameters Cq and i are given in Tab 13.
Case 1 Single ice 0,75 90 90 72 60
i is the duration of propeller blade/ice interaction block
expressed in terms of the propeller rotation angle. See
Case 2 Single ice 1,0 135 135 135 135
Fig 3.
block
Case 3 Two ice block 0,5 45 45 36 30
(phase shift
360/2/Z deg.)
Case 4 Single ice 0,5 45 45 36 30
block

Figure 3 : Schematic ice torque due to a single blade ice impact as a function of the propeller rotation
angle (1/7/2020)

The total ice torque is obtained by summing the torque The number of impacts is Z·NQ for blade order excitation.
of single blades, while taking account of the phase shift An illustration of all excitation cases for different blade
360 deg./Z, see Fig 4 and Fig 5. At the beginning and numbers is given in Fig 4 and Fig 5.
end of the milling sequence (within the calculated dura-
A dynamic simulation is to be performed for all excitation
tion) linear ramp functions are to be used to increase Cq
cases at the operational rotational speed range. For a fixed
to its maximum value within one propeller revolution pitch propeller propulsion plant, a dynamic simulation is to
and vice versa to decrease it to zero (see the examples also cover the bollard pull condition with a corresponding
of different Z numbers in Fig 4 and Fig 5). rotational speed assuming the maximum possible output of
The number of propeller revolutions during a milling the engine.
sequence are to be obtained from the formula: If a speed drop occurs until the main engine is at a stand-
NQ = 2·Hice still, this indicates that the engine may not be sufficiently
powered for the intended service task. For the consideration
of loads, the maximum occurring torque during the speed
drop process is to be used.

92 RINA Rules 2023


Pt F, Ch 9, Sec 3

Figure 4 : The shape of the propeller ice torque excitation sequences for propellers with 3 and 4 blades (1/7/2020)

Figure 5 : The shape of the propeller ice torque excitation sequences for propellers with 5 and 6 blades (1/7/2020)

For the time domain calculation, the simulated response f) Frequency domain calculation of torsional response.
torque typically includes the engine mean torque and the For frequency domain calculations, blade order and
propeller mean torque. If this is not the case, the response twice-the-blade-order excitation may be used. The
torques must be obtained using the formula: amplitudes for the blade order and twice-the-blade-
Qpeak = Qemax + Qrtd order sinusoidal excitation have been derived based on
the assumption that the time domain half sine impact
Where Qrtd is the maximum simulated torque obtained sequences were continuous, and the Fourier series com-
from the time domain analysis. ponents for blade order and twice-the-blade-order com-

RINA Rules 2023 93


Pt F, Ch 9, Sec 3

ponents have been derived. The propeller ice torque is Qpeak = Qemax + Qvib + (Qnmax· Cq0) · Ie/It + Qrf1 + Qrf2
then:
Where:
QF() = Qmax · (Cq0 + Cq1 · sin (Z · E0 ·  + 1) + Cq2 ·
sin(2 · Z · E0 ·  + 2)) [kNm] Qnmax is the maximum propeller ice torque at the oper-
ation speed in consideration
Where:
Cq0 is the mean static torque coefficient from Tab 14
Cq0 is mean torque parameter
Qrf1 is the blade order torsional response from the fre-
Cq1 is the first blade order excitation parameter
quency domain analysis
Cq2 is the second blade order excitation parameter Qrf2 is the second order blade torsional response from
1, 2 are phase angles of the excitation component the frequency domain analysis
 is the angle of rotation If the prime mover maximum torque, Qemax, is not
E0 is the number of ice blocks in contact known, it is to be taken as given in Tab 12. All the
torque values have to be scaled to the shaft revolutions
The values of the parameters are given in Tab 14 for the component in question.
g) Guidance for torsional vibration calculation
Table 14 (1/7/2020)
The aim of time domain torsional vibration simulations
Torque is to estimate the extreme torsional load for the ship’s
excita- Cq0 Cq1 1 Cq2 2 E0 lifespan. The simulation model can be taken from the
tion normal lumped mass elastic torsional vibration model,
including damping. For a time domain analysis, the
Torque Excitation: Z = 3
model should include the ice excitation at the propeller,
Case 1 0,375 0,3 -90 other relevant excitations and the mean torques pro-
0 0 1
6 vided by the prime mover and hydrodynamic mean
torque in the propeller. The calculations should cover
Case 2 0,7 0,3 -90
0,05 -45 1 variation of phase between the ice excitation and prime
3
mover excitation. This is extremely relevant to propul-
Case 3 0,25 0,2 -90 sion lines with directly driven combustion engines. Time
0 2
5 domain calculations are to be calculated for the MCR
Case 4 0,2 condition, MCR bollard conditions and for resonant
0,2 0 0,05 -90 1 speed, so that the resonant vibration responses can be
5
obtained.
Torque Excitation: Z = 4 For frequency domain calculations, the load should be
Case 1 0,45 0,36 -90 0,06 -90 1 estimated as a Fourier component analysis of the contin-
uous sequence of half sine load sequences. First and
Case 2 0,9375 -90 0,06 -90 1 second order blade components should be used for
0
25 excitation.
Case 3 0,25 0,2 -90 0 0 2 The calculation should cover the entire relevant rpm
5 range and the simulation of responses at torsional vibra-
tion resonances.
Case 4 0,2 0,25 0 0,05 -90 1

Torque Excitation: Z = 5 2.5.5 Blade failure load (1/7/2020)


The ultimate load resulting from blade failure as a result of
Case 1 0,45 0,36 -90 0,06 -90 1
plastic bending around the blade root is to be calculated
Case 2 1,19 0,17 -90 0,02 -90 1 with the formula below or alternatively by means of an
appropriate stress analysis, reflecting the non-linear plastic
Case 3 0,3 0,25 -90 0,04 -90 2 material behaviour of the actual blade. In such a case, the
8
blade failure area may be outside the root section.. The ulti-
Case 4 0,2 0,25 0 0,05 -90 1 mate load is assumed to be acting on the blade at the 0,8R
radius in the weakest direction of the blade. A blade is
Torque Excitation: Z = 6 regarded as having failed if the tip is bent into an offset posi-
Case 1 0,45 0,36 90 0,05 -90 1 tion by more than 10% of propeller diameter D.

Case 2 1,435 0,1 90 0 0 1


300  c  t 2   ref
Case 3 0,3 0,25 90 0,04 -90 2 F ex = -------------------------------------
- [kN]
0 8  D – 2  r
8
where
Case 4 0,2 0,25 0 0,05 -90 1
ref = 0,6 · 0,2 + 0,4 · u
The design torque for the frequency domain excitation u minimum ultimate tensile strength, to be specified on the
case is to be obtained using the formula: drawing; and

94 RINA Rules 2023


Pt F, Ch 9, Sec 3

0,2 minimum yield or 0.2% proof strength to be specified


on the drawing 4  EAR 3
C spex = C sp  C fex = 0 7   1 –  ------------------- 
  Z  
c, t, and r are, respectively, the length, thickness, and radius
of the cylindrical root section of the blade at the weakest
section outside the root filet.
Csp is a non-dimensional parameter taking account of the

2.5.6 Spindle Torque, Qsex (1/7/2020) spindle arm


Cfex is a non-dimensional parameter taking account of the
The maximum spindle torque due to a blade failure load
reduction of the blade failure force at the location of the
acting at 0.8R is to be determined. The force that causes
maximum spindle torque.
blade failure typically reduces when moving from the pro-
peller centre towards the leading and trailing edges. At a If Cspex is below 0,3, a value of 0,3 is to be used for Cspex
certain distance from the blade centre of rotation, the maxi- CLE0.8 is the leading edge portion of the chord length at
mum spindle torque will occur. This maximum spindle
0.8R
torque is to be defined by an appropriate stress analysis or
using the equation given below. CTE0.8 is the trailing edge portion of the chord length at
0.8R
Qsex = max(CLE0,8;0,8·CTE0,8)·Cspex· Fex [kNm]
Fig 6 illustrates the spindle torque values due to blade fail-
where ure loads across the entire chord length.

Figure 6 : Schematic figure showing a blade failure load and the related spindle torque when the force acts at a dif-
ferent location on the chord line at radius 0.8R. (1/7/2020)

2.6 Design fied formulae can be used in estimating the blade


stresses for all propellers at the root area (r/R < 0,5). The
2.6.1 Design principle (1/1/2010) root area dimensions based on the following formula
The strength of the propulsion line is to be designed accord- can be accepted even if the FEM analysis would show
ing to the pyramid strength principle. greater stresses at the root area.
This means that the loss of the propeller blade is not to
cause any significant damage to other propeller shaft line M BL
components.  st = C 1 --------------------- [MPa]
100  ct
2

2.6.2 Propeller blade (1/4/2021) where


a) Calculation of blade stresses
The blade stresses are to be calculated for the design acutal stress
loads given in [2.5.2]. Finite element analysis is to be constant C 1 is the ---------------------------------------------------------------------------------------------
stress obtained with beam equation
used for stress analysis for final approval for all propel-
lers. When this analysis is carried out by the Designer, it If the actual value is not available, C1 is to be taken as
is to be submitted to the Society. The following simpli- 1,6.

RINA Rules 2023 95


Pt F, Ch 9, Sec 3

MBL = (0,75 - r/R) · R · F , for relative radius r/R < 0,5 Figure 7 : Two-slope S-N curve (1/1/2010)

F is the maximum of Fb and Ff, whichever is greater.


Slope 4,5
b) Acceptability criterion

amplitude
The following criterion for calculated blade stresses is to
be fulfilled. Slope 10

(ref2 / st ) > 1,5

Stress
s exp
where:

st is the calculated stress for the design loads. If FEM


analysis is used in estimating the stresses, von Mises
stresses are to be used. 1,E+0,4 1,E+0,6 1,E+0,8 1,E+10
Numbers of loads
ref2 is the reference stress, defined as:
Figure 8 : Constant-slope S-N curve (1/1/2010)
ref2 = 0,7 · u or

ref2 = 0,6 · 0,2 + 0,4 · u , whichever is the lesser.

c) Fatigue design of propeller blade


amplitude
Slope m=8
The fatigue design of the propeller blade is based on an
Slope m=10
estimated load distribution for the service life of the ship
and the S-N curve for the blade material. An equivalent
Stress

stress that produces the same fatigue damage as the


expected load distribution is to be calculated and the
s exp
acceptability criterion for fatigue is to be fulfilled as
given in this section. The equivalent stress is normalised
for 100 million cycles.
For material with a two-slope F-N curve if the following 1,E+0,4 1,E+0,6 1,E+0,8 1,E+10
criterion is fulfilled, fatigue calculations according to Numbers of loads
this chapter are not required.
d) Equivalent fatigue stress:
exp > B1 · ref2B · log (Nice)B
2 3
the equivalent fatigue stress for 100 million stress cycles
which produces the same fatigue damage as the load
where B1, B2 and B3 coefficients for open and ducted distribution is:
propellers are given in Tab 15.
fat =  · (ice)max
An alternative approach may be accepted by the Society where:
on a case-by-case basis, if deemed equivalent based on
(ice)max = 0,5 ((ice)f max - (ice)b max)
the information provided by the manufacturer.
(ice)max is the mean value of the principal stress ampli-
tudes resulting from design forward and backward blade
Table 15 (1/4/2021) forces at the location being studied
(ice)f max is the principal stress resulting from forward
Open propeller Ducted propeller load
B1 0,00328 0,00223 (ice)b max is the principal stress resulting from backward
load.
B2 1,0076 1,0071
In calculation of (ice)max, case 1 and case 3 (or case 2
B3 2,101 2,471 and case 4) are considered as a pair for (ice)f max, and
(ice)b max calculations. Case 5 is excluded from the
fatigue analysis.
For calculation of equivalent stress, two types of S-N
curves are available. e) Calculation of  parameter for two-slope S-N curve:
The parameter  relates the maximum ice load to the
1) Two-slope S-N curve (slopes 4.5 and 10) (see Fig 7). distribution of ice loads according to the regression for-
mulae.
2) One-slope S-N curve( the slope can be chosen) (see
Fig 8).  = C1 · (ice)max c · fl c · log(Nice)c
2 3 4

where:
The type of the S-N curve is to be selected to correspond
to the material properties of the blade. If the S-N curve fl =  · v · m · exp
is not known, the two-slope S-N curve is to be used. fl =  ·  · v · m · exp

96 RINA Rules 2023


Pt F, Ch 9, Sec 3

where: m/
m/k G m/k G G m/k G
 is the reduction factor fordue to scatter and test spec- k
imen size effect(equal to one standard deviation)
4 24 6,5 1871 9 362880 11, 136,843E
 is the reduction factor for test specimen size effect 5 6
v is the reduction factor for variable amplitude loading 4,5 52, 7 5040 9,5 1,133E 12 479,002E
m is the reduction factor for mean stress 3 6 6
exp is the mean fatigue strength of the blade material at 5 120 7,5 1403 10 3,623E
108 cycles to failure in sea water. 4 6
The following values are to be used for the reduction
factors if actual values are not available: g) Acceptability criterion for fatigue
 =  ·  = 0,67, v = 0,75, and m = 0,75. The equivalent fatigue stress at all locations on the blade
The coefficients C1, C2 , C3 , and C4 are given in Tab 16. is to fulfil the following acceptability criterion:
The applicable range of Nice for calculating  is 5x106 
Nice  108.  fl
-  1 5
-------
 fat
Table 16 (1/7/2020) where
fl =  ·  · v · m · exp
Open propeller Ducted propeller
 is the reduction factor due to scatter (equal to one
C1 0,000747 0,000534 standard deviation)
C2 0,0645 0,0533  is the reduction factor for test specimen size effect
v is the reduction factor for variable amplitude loading
C3 -0,0565 -0,0459
m is the reduction factor for mean stress
C4 2,22 2,584
exp is the mean fatigue strength of the blade material at
108 cycles to failure in sea water.
f) Calculation of  parameter for constant-slope S-N
curve: The following values are to be used for the reduction
factors if actual values are not available:
for materials with a constant-slope S-N curve - see Fig 8
Fig 8 - the  factor is to be calculated with the following  =  ·  = 0,67, v = 0,75, and m = 0,75.
formula:
2.6.3 Propeller bossing and CP mechanism
(1/1/2010)
l/m
N ice
 =  G --------- The blade bolts, the CP mechanism, the propeller boss, and
–l  k
 ln  N ice  
 NR  the fitting of the propeller to the propeller shaft are to be
designed to withstand the maximum and fatigue design
where: loads, as defined in [2.5]. The safety factor against yielding
k is the shape parameter of the Weibull distribution k = is to be greater than 1,3 and that against fatigue greater than
1,0 for ducted propellers and k = 0,75 for open propel- 1,5. In addition, the safety factor for loads resulting from
lers. NR is the reference number of load cycles (=100 loss of the propeller blade through plastic bending as
million). defined in [2.5.5] is to be greater than 1,0 against yielding.
The applicable range of Nice for calculating  is 5x106  2.6.4 Propulsion shaft line (1/7/2020)
Nice  108. a) General
Values for the G parameter are given in Tab 17. Linear The shafts and shafting components, such as the thrust
interpolation may be used to calculate the G value for and sterntube bearings, couplings, flanges and sealings,
other m/k ratios than those given in Tab 17. are to be designed to withstand the propeller/ice inter-
action loads as given in [2.5]. The safety factor is to be
Table 17 : : Value for the G parameter for different at least 1,3 against yielding for extreme operational
m/k ratios (1/7/2020) loads, 1,5 for fatigue loads and 1,0 against yielding for
the blade failure load.
m/ b) Shafts and shafting components
m/k G m/k G G m/k G
k The ultimate load resulting from total blade failure as
3 6 5,5 287,9 8 40320 10, 11,899E6 defined in [2.5.5] is not to cause yielding in shafts and
5 shaft components. The loading is to consist of the com-
bined axial, bending and torsion loads, wherever this is
3,5 11, 6 720 8,5 119292 11 39,917E6 significant. The minimum safety factor against yielding
6 is to be 1,0 for bending and torsional stresses.

RINA Rules 2023 97


Pt F, Ch 9, Sec 3

2.6.5 Azimuthing main propulsors (1/7/2020) unit, and the body of the thruster are to be designed to
a) Design principle withstand the loss of a blade without damage. The loss
In addition to the above requirements, special consider- of a blade is to be considered for the propeller blade ori-
ation is to be given to those loading cases which are entation which causes the maximum load on the com-
extraordinary for propulsion units when compared with ponent being studied. Typically, top-down blade
conventional propellers. The estimation of loading cases orientation places the maximum bending loads on the
is to reflect the way of operation of the ship and the thruster body.
thrusters. In this respect, for example, the loads caused 1) Ice block impact on the thruster body or propeller
by the impacts of ice blocks on the propeller hub of a hub
pulling propeller are to be considered. Furthermore,
loads resulting from the thrusters operating at an 2) Thruster penetration into an ice ridge that has a thick
oblique angle to the flow are to be consideredfor pro- consolidated layer
peller blade dimensioning, azimuthing thrusters are to
3) Vibratory response of the thruster at blade order fre-
be designed for thruster body/ice interaction loads. Load
quency
formulae are given for estimating once in a lifetime
extreme loads on the thruster body, based on the esti- The steering mechanism, the fitting of the unit, and the
mated ice condition and ship operational parameters. body of the thruster are to be designed to withstand the
Two main ice load scenarios have been selected for lossplastic bending of a blade without damage. The loss
defining the extreme ice loads. Examples of loads are of a blade is to be considered for the propeller blade ori-
illustrated in Fig 9. In addition, blade order thruster entation which causes the maximum load on the com-
body vibration responses are to be estimated for propel- ponent being studied. Typically, top-down blade
ler excitation. The following load scenario types are orientation places the maximum bending loads on the
considered:. The steering mechanism, the fitting of the thruster body.

Figure 9 : Examples of load scenario types (1/7/2020)

b) Extreme ice impact loads The thruster must withstand the loads occurring when
the design ice block defined in Tab 3 impacts on the
When the ship is operated in ice conditions, ice blocks thruster body when the ship is sailing at a typical ice
formed in channel side walls or from the ridge consoli- operating speed. Load cases for impact loads are given
dated layer may impact on the thruster body and the in Tab 18. The contact geometry is estimated to be hem-
propeller hub. Exposure to ice impact is very much ispherical in shape. If the actual contact geometry dif-
fers from the shape of the hemisphere, a sphere radius
dependent on the ship size and ship hull design, as well
must be estimated so that the growth of the contact area
as the location of the thruster. The contact force will as a function of penetration of ice corresponds as
grow in terms of thruster/ice contact until the ice block closely as possible to the actual geometrical shape pen-
reaches the ship speed. etration.

98 RINA Rules 2023


Pt F, Ch 9, Sec 3

Table 18 : Load cases for azimuthing thruster ice impact loads (1/7/2020)

Force Loaded area


Load case T1a Fti Uniform pressure
Symmetric longi- applied symmetri-
tudinal ice cally on the
impact on impact area
thruster

Load case T1b 50% of Fti Uniform pressure


Non-symmetric applied on the
longitudinal ice other half of the
impact on impact area.
thruster

Load case T1c Fti Uniform pressure


Non-symmetric applied on the
longitudinal ice impact area. Con-
impact on noz- tact area is equal
zle to the nozzle
thickness (Hnz)*the
contact height
(Hice)

Load case T2a Fti Uniform pressure


Symmetric longi- applied symmetri-
tudinal ice cally on the
impact on pro- impact area.
peller hub

RINA Rules 2023 99


Pt F, Ch 9, Sec 3

Force Loaded area


Load case T2b 50% of Fti Uniform pressure
Non-symmetric applied on the
longitudinal ice other half of the
impact on pro- impact area.
pel-ler hub

Load case T3a Fti Uniform pressure


Symmetric lat- applied symmetri-
eral ice impact cally on the
on thruster body impact area.

Load case T3b Fti Uniform pressure


Non-symmetric applied on the
lateral ice impact area. Noz-
impact on zle contact radius
thruster body or R to be taken from
nozzle the nozzle length
(Lnz)

The ice impact contact load is to be calculated using the impact on hub; and for the pushing propeller unit, the
below formula. The related parameter values are given longitudinal impact speed is used for load case T1,
in Tab 19. The design operation speed in ice is to be impact on thruster end cap. For the opposite direction,
derived from Tab 20 and Tab 21, or the ship in ques- the impact speed for transversal impact is applied.
tion’s actual design operation speed in ice can be used. Fti = CDMI · 34,5 · Rc0,5 · (mice · vs2)0,333 [KN]
The longitudinal impact speed in Tab 20 and Tab 21
refers to the impact in the thruster’s main operational Where:
direction. For the pulling propeller configuration, the • Rc is the impacting part sphere radius, in m, see Fig
longitudinal impact speed is used for load case T2, 10

100 RINA Rules 2023


Pt F, Ch 9, Sec 3

• mice is the ice block mass, in Kg Table 20 : Impact speeds for aft centerline
• vs is the ship speed, in m/s, at the time of contact thruster (1/7/2020)

• CDMI is the dynamic magnification factor for impact Aft centreline thruster
loads to be taken from Tab 19, if unknown.
Longitudinal impact 6 m/s 5 m/s 5 m/s 5 m/s
Figure 10 : Dimensions used for Rc (1/7/2020) in main operational
direction
Longitudinal impact 4 m/s 3 m/s 3 m/s 3 m/s
in reversing direc-
tion (pushing unit
propeller hub or
pulling unit cover
end cap impact)
Transversal impact 3 m/s 2 m/s 2 m/s 2 m/s
in bow first opera-
tion
Transversal impact in 4 m/s 3 m/s 3 m/s 3 m/s
stern first operation
(double acting ship)
For impacts on non-hemispherical areas, such as the
impact on the nozzle, the equivalent impact sphere
radius is to be estimated using the equation below.
Table 21: Impact speeds for aft wing, bow center-
line and bow wing thrusters (1/7/2020)
A
R ceq = ---- m
 Aft wing, bow centreline and bow wing thruster
Longitudinal impact 6 m/s 5 m/s 5 m/s 5 m/s
If the 2*Rceq is greater than the ice block thickness, the
in main operational
radius is set to half of the ice block thickness. For the direction
impact on the thruster side, the pod body diameter can
be used as a basis for determining the radius. For the Longitudinal impact 4 m/s 3 m/s 3 m/s 3 m/s
impact on the propeller hub, the hub diameter can be in reversing direc-
used as a basis for the radius. tion (pushing unit
propeller hub or
Table 19: Parameter values for ice dimensions and pulling unit cover
dynamic magnification (1/7/2020) end cap impact)

IA Transversal impact 4 m/s 3 m/s 3 m/s 3 m/s


IA IB IC
Super
c) Extreme ice loads on thruster hull when penetrating an
Thickness of the 1,17 m 1,0 m 0,8 m 0,67 m
ice ridge
design ice block
impacting thruster In icy conditions, ships typically operate in ice chan-
(2/3 of Hice) nels. When passing other ships, ships may be subject to
loads caused by their thrusters penetrating ice channel
Extreme ice block 8670 5460 2800 1600 kg walls. There is usually a consolidated layer at the ice
mass (mice) kg kg kg surface, below which the ice blocks are loose. In addi-
tion, the thruster may penetrate ice ridges when back-
CDMI (if not known) 1,3 1,2 1,1 1
ing. Such a situation is likely in the case of IA Super
ships in particular, because they may sail independently
in difficult ice conditions. However, the thrusters in
ships with lower ice classes may also have to withstand
such a situation, but at a remarkably lower ship speed.
In this load scenario, the ship is penetrating a ridge in
thruster first mode with an initial speed. This situation
occurs when a ship with a thruster at the bow moves
forward, or a ship with a thruster astern moves in back-
ing mode. The maximum load during such an event is
considered the extreme load. An event of this kind typi-
cally lasts several seconds, due to which the dynamic
magnification is considered negligible and is not taken
into account.

RINA Rules 2023 101


Pt F, Ch 9, Sec 3

The load magnitude is to be estimated for the load cases Ftr = 32 · vs0,66 · Hr0,9 · At0,74 [KN]
shown in Tab 22, using the below equation. The param-
eter values for calculations are given in Tab 23 and Where:
Tab 24. The loads are to be applied as uniform pressure • vs is the ship speed, in m/s
over the thruster surface. The design operation speed in • Hr is design ridge thickness (the thickness of the con-
ice can be derived from Tab 23 and Tab 24. Alterna- solidated layer is 18% of the total ridge thickness), in m.
tively, the actual design operation speed in ice of the
ship in question can be used. • At is the projected area of the thruster, in m2

Table 22 : Load cases for ridge ice loads (1/7/2020)

Force Loaded area


Ftr

Load case T4a


Uniform pressure
Symmetric lon- applied symmetri-
gitudinal ridge cally on the
penetration impact area.
loads

50% of Ftr

Load case T4b


Uniform pressure
Non-symmetric
applied on the
longitudinal
other half of the
ridge penetra- contact area.
tion loads

102 RINA Rules 2023


Pt F, Ch 9, Sec 3

Force Loaded area


Ftr

Load case T4b


Uniform pressure
Non-symmetric applied symmetri-
longitudinal cally on the con-
ridge penetra- tact area.
tion loads

Load case T5b 50% of Ftr Uniform pressure


Non-symmetric applied on the
lateral ridge other half of the
pene-tration contact area.
loads for all azi-
muthing units

When calculating the contact area for thruster-ridge Table 23 Parameters for calculating maximum
interaction, the loaded area in the vertical direction is loads when the thruster penetrates an ice ridge.
limited to the ice ridge thickness, as shown in Fig 11. Aft thrusters. Bow first operation (1/7/2020)

Figure 11 : Schematic figure showing the reduc- IA


tion of the contact area by the maximum ridge IA IB IC
Super
thickness (1/7/2020)
Thickness of the 1,5 m 1,5 m 1,2 m 1,0 m
design ridge consoli-
dated layer
Total thickness of the 8m 8m 6,5 m 5m
design ridge, Hr

Initial ridge penetra- 4 m/s 2 m/s 2 m/s 2 m/s


tion speed (longitudi-
nal loads)
Initial ridge penetra- 2 m/s 1 m/s 1 m/s 1 m/s
tion speed (transver-
sal loads)

RINA Rules 2023 103


Pt F, Ch 9, Sec 3

Table 24 Parameters for calculating maximum 2.7 Alternative design procedure


loads when the thruster penetrates an ice ridge.
Thruster first mode such as double acting 2.7.1 Scope (1/1/2010)
ships. (1/7/2020) As an alternative to [2.5] and [2.6], a comprehensive design
study may be carried out to the satisfaction of the Society.
The study is to be based on ice conditions given for the dif-
IA
IA IB IC ferent ice classes in [2.3]. It is to include both fatigue and
Super
maximum load design calculations and fulfil the pyramid
Thickness of the 1,5 m 1,5 m 1,2 m 1,0 m strength principle, as given in [2.6.1].
design ridge consoli-
dated layer 2.7.2 Loading (1/1/2010)
Loads on the propeller blade and propulsion system are to
Total thickness of the 8m 8m 6,5 m 5m
be based on an acceptable estimation of hydrodynamic and
design ridge, Hr
ice loads.
Initial ridge penetra- 6 m/s 4 m/s 4 m/s 4 m/s
tion speed (longitudi- 2.7.3 Design levels (1/7/2020)
nal loads) The analysis is to indicate that all components transmitting
random (occasional) forces, excluding the propeller blade,
Initial ridge penetra- 3 m/s 2 m/s 2 m/s 2 m/s are not subjected to stress levels in excess of the yield stress
tion speed (transver- of the component material, with a reasonable safety margin.
sal loads)
Cumulative fatigue damage calculations are to indicate a
reasonable safety factor. Due account is to be taken of
d) Acceptability criterion for static loads
material properties, stress raisers, and fatigue enhance-
The stresses on the thruster are to be calculated for the ments.
extreme once in a lifetime loads described in [2.6.5].
Vibration analysis is to be carried out and is to indicate that
The nominal von Mises stresses on the thruster body is
the overall dynamic system is free from harmful torsional
to have a safety margin of 1,3 against the yielding
resonances resulting from propeller/ice interaction.
strength of the material. At areas of local stress concen-
trations, stresses are to have a safety margin of 1,0
against yielding. The slewing bearing, bolt connections 2.8 Starting arrangements for propulsion
and other components are to be able to maintain opera- machinery
bility without incurring damage that requires repair
when subject to the loads given in [2.6.5] b) and c) mul- 2.8.1 In addition to complying with the provisions of Pt C,
tiplied by a safety factor of 1,3. Ch 1, Sec 10, [17.3], ships with the ice class notation IAS
are to have air starting compressors capable of charging the
e) Thruster body global vibration air receivers in half an hour, where their propulsion engines
Evaluating the global vibratory behaviour of the thruster need to be reversed in order to go astern.
body is important, if the first blade order excitations are
in the same frequency range with the thruster global 3 Class notation ID
modes of vibration, which occur when the propeller
rotational speeds are in the high power range of the pro-
pulsion line. This evaluation is mandatory and it must
3.1 Ice torque
be shown that there is either no global first blade order 3.1.1 (1/1/2010)
resonance at high operational propeller speeds (above For the scantlings of propellers, shafting and reverse and/or
50% of maximum power) or that the structure is reduction gearing, the effect of the impact of the propeller
designed to withstand vibratory loads during resonance blades against ice is also to be taken into account.
above 50% of maximum power. The ensuing torque, hereafter defined as ice torque, is to be
When estimating thruster global natural frequencies in taken equal to the value MG, in N m, calculated by the fol-
the longitudinal and transverse direction, the damping lowing formula:
and added mass due to water must be taken into MG = 11000 D2
account. In addition to this, the effect of ship attachment
stiffness is to be modelled. where:
D is the propeller diameter, in m.
2.6.6 Vibrations (1/1/2010)
The propulsion system is to be designed in such a way that 3.2 Propellers
the complete dynamic system is free from harmful torsional,
axial, and bending resonances at a 1-order blade frequency 3.2.1 Material (1/1/2010)
within the designed running speed range, extended by 20 Materials of propellers are to have an elongation of not less
per cent above and below the maximum and minimum than 15% on a test specimen, the gauge length of which is
operating rotational speeds. If this condition cannot be ful- five times the diameter. A Charpy V impact test is to be car-
filled, a detailed vibration analysis is to be carried out in ried out for materials other than bronze and austenitic steel.
order to determine that the acceptable strength of the com- An average impact energy value of 20 J taken from three
ponents can be achieved. tests is to be obtained at minus 10 ºC.

104 RINA Rules 2023


Pt F, Ch 9, Sec 3

3.2.2 Scantlings (1/1/2010) 3.2.4 Minimum thickness at top of blade (1/1/2010)


The width l and the maximum thickness t of the cylindrical The blade tip thickness at the radius 0,5 D is not to be less
sections of the propeller blades are to be such as to satisfy than the value t1, in mm, obtained by the following formula:
the conditions stated in a), b) and c) below.
t1 = (15 + 2D) · (490 / Rm)0,5
a) Cylindrical sections at the radius of 0,125D,
In the formula above, D and Rm have the same meaning as
for fixed pitch propellers specified in [3.2.2].

26 5 2 85M 3.2.5 Blade thickness at intermediate


l  t  ---------------------------------------------------   ---------------------T + 2 24M G
2

 0 7  z  sections (1/1/2010)
R m  0 65 + ---------
   The thickness of the other sections of the blade is to be
determined by means of a smooth curve connecting the
b) Cylindrical sections at the radius of 0,175D points defined by the blade thicknesses calculated by the
for controllable pitch propellers formulae given in [3.2.2] and [3.2.4].

3.2.6 Thickness of blade edge (1/1/2010)


21 1 2 85M
l  t  ---------------------------------------------------   ---------------------T + 2 35M G
2
The thickness of the whole blade edge, measured at a dis-
  z 
R m  0 65 +  ---------
0 7 tance from the edge itself equal to 1,25 t1 (t1 being the blade
  
thickness as calculated by the appropriate formula given in
c) Cylindrical sections at the radius of 0,3D [3.2.4]), is to be not less than 0,5 t1.
both for fixed and controllable pitch propellers For controllable pitch propellers, this requirement is appli-
cable to the leading edge only.
9 3 2 85M
l  t  ---------------------------------------------------   ---------------------T + 2 86M G 3.2.7 Controllable pitch propeller actuating
2

  z 
R m  0 65 +  ---------
0 7 mechanism (1/1/2010)
   The strength of the blade-actuating mechanism located
where: inside the controllable pitch propeller hub is to be not less
 : width of the expanded cylindrical section of the than 1,5 times that of the blade when a force is applied at
blade at the radius in question, in cm; the radius 0,45 D in the weakest direction of the blade.
t : corresponding maximum blade thickness, in
cm; 3.3 Shafting
 : D/H; 3.3.1 Propeller shafts (1/1/2010)
D : propeller diameter, in m; a) Propeller shafts are to be of steel having impact strength
H : blade pitch of propeller, in m, to be taken equal as specified in Pt D, Ch 2, Sec 3, [3.6.4]
to:
b) The diameter of the propeller shaft at its aft bearing is
• the pitch at the radius considered, for fixed not to be less than the value calculated according to
pitch propellers, Pt C, Ch 1, Sec 7, [2.2.3] increased by 5%.
• 70% of the nominal pitch, for controllable
pitch propellers; 3.3.2 Intermediate shafts (1/1/2010)
P : maximum continuous power of propulsion No Rule diameter increase of intermediate and thrust shafts
machinery for which the class notation has is generally required.
been requested, in kW;
n : speed of rotation of propeller, in rev/min, corre- 4 Miscellaneous requirements
sponding to the power P;
t : value, in Nm, of torque corresponding to the 4.1 Sea inlets and cooling water systems of
above power P and speed n, calculated as fol- machinery
lows:
4.1.1 (1/9/2003)
MT = 9550 · P/N
a) The cooling water system is to be designed to ensure the
z : number of propeller blades; supply of cooling water also when navigating in ice.
MG : value, in Nm, of the ice torque, calculated
b) For this purpose, for ships with the notation IAS, IA, IB
according to the formula given in [3.1.1];
or IC, at least one sea water inlet chest is to be arranged
Rm : value, in N/mm2, of the minimum tensile and constructed as indicated hereafter:
strength of the blade material.;
1) The sea inlet is to be situated near the centreline of
3.2.3 Minimum thickness of blades (1/1/2010) the ship and as aft as possible.
When the blade thicknesses, calculated by the formulae 2) As guidance for design, the volume of the chest is to
given in Pt C, Ch 1, Sec 8, [2.2.1] and Pt C, Ch 1, Sec 8, be about one cubic metre for every 750 kW of the
[2.3.1], are higher than those calculated on the basis of the aggregate output of the engines installed on board,
formulae given in [3.2.2], the higher values are to be taken for both main propulsion and essential auxiliary ser-
as Rule blade thickness. vices.

RINA Rules 2023 105


Pt F, Ch 9, Sec 3

3) The chest is to be sufficiently high to allow ice to 4.2 Systems to prevent ballast water from
accumulate above the inlet pipe. freezing
4) A pipe for discharging the cooling water, having the 4.2.1 (1/7/2007)
same diameter as the main overboard discharge Any ballast tank situated above the LIWL, as defined in
line, is to be connected to the inlet chest. Sec 1, [2.1.1] b), and needed to load down the ship to this
waterline is to be equipped with devices to prevent the
5) The area of the strum holes is to be not less than 4 water from freezing.
times the inlet pipe sectional area.
4.3 Steering gear
For ships with the notation ID, at least one of the largest
4.3.1 (1/7/2020)
sea water inlet chests is to be connected with the cool-
ing water discharge by a pipe having the same diameter a) In the case of ships with the ice class notations IAS and
IA, due regard is to be paid to the excessive loads
as the overboard discharge line. In addition, the
caused by the rudder being forced out of the centreline
arrangement of a bottom sea water inlet, situated as aft
position when backing into an ice ridge.
as possible, is recommended.
b) Effective relief valves are to be provided to protect the
c) Where there are difficulties in satisfying the require- steering gear against hydraulic overpressure.
ments of b) 2) and b) 3) above, two smaller chests may c) The scantlings of steering gear components are to be
be arranged for alternating intake and discharge of cool- such as to withstand a torque causing yield of the
ing water. required diameter rudder stock.
d) Where possible, rudder stoppers working on the blade
d) Heating coils may be installed in the upper part of the
or rudder head are to be fitted.
chests.

e) Arrangements for using ballast water for cooling pur- 4.4 Fire pumps
poses may be accepted as a reserve in ballast conditions 4.4.1 (1/1/2010)
but are not acceptable as a substitute for the sea inlet The suction of at least one fire pump is to be connected to a
chests as described above. sea inlet protected against icing.

106 RINA Rules 2023

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