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SECTION 3 MACHINERY
Figure 1 : Direction of the backward blade force resultant taken perpendicular to chord line at radius 0,7R. Ice con-
tact pressure at leading edge is shown with small arrows (1/1/2010)
Shaft direction
Back side
Fb
Direction of
rotation
Table 3 (1/1/2010)
0 3
EAR
IA
IA IB IC F b = 27 n D 0 7 ----------- D 2 kN , when D D limit
Super Z
where: The spindle torque Qsmax around the axis of the blade fit-
ting is to be determined both for the maximum back-
2 ward blade force bF and forward blade force fF, which
D limit = ------------------- H ice m
1 – --- d are applied as in Tab 4 and Tab 5.
-
D
If the above method gives a value which is less than the
f) Loaded area on the blade for ducted propellers default value given by the formula below, the default
Load cases 1 and 3 are to be covered as given in Tab 5 value is to be used.
for all propellers, and an additional load case (load case
Default value Qsmax = 0,25 · F · c0.7 [kNm]
5) is to be considered for an FP propeller, to cover ice
loads when the propeller is reversed. where c0,7 is the length of the blade section at 0,7R
g) Maximum blade spindle torque Qsmax for open and radius and F is either Fb or Ff, whichever has the greater
ducted propellers absolute value.
0,6
R
Load case 2 50% of Fb Uniform pressure applied on the back of the blade
(suction side) on the blade tip area outside of 0,9R
radius
0,9
R
0,6
R
Load case 4 50% of Ff Uniform pressure applied on the blade face (pres-
sure side) of the blade tip area outside of 0,9R
radius 0,9
R
Load case 5 60 % of Ff or Fb, Uniform pressure applied on the blade face (pres-
whichever is the sure side) to an area from 0,6R to the tip and from
greater the trailing edge to 0,2 times the chord length
2c
0,
6R
0,
0,
6R
0,
6R
6R
0,
h) Load distributions for blade loads Propulsion type factor k3, see Tab 8.
The Weibull-type distribution (probability that Fice
exceeds (Fice)max), as given in Fig 2, is used for the fatigue Table 6 (1/7/2020)
design of the blade.
IA
Ice Class IA IB IC
– -----------------------
F
- ln Nice
k Super
F ice
P -------------------
- -------------------- = e
F F ice
max
F ice max F ice max impacts in life/n 9 · 106 6 · 106 3,4 · 106 2,1 · 106
1,E-01
CP propellers (ducted) 1,1 Tn
Weibull distribution/k=1
1,E-02 FP propellers driven by turbine or electric Tn
Weibull distribution/k=0,75
1,E-03
motor
FP propellers driven by diesel engine (open) 0,85 Tn
1,E-04
FP propellers driven by diesel engine (ducted) 0,75 Tn
1,E-05
0 16
h 0 – H ice d P 0 7
f = --------------------
-–1 Q max = 20 7 1 – ---- --------- nD 0 17 D 1 9 H 1 1 ice kNm
D2 D D
where h0 is the depth of the propeller centreline at the when D D limit
lower ice waterline (LIWL) of the ship.
where
For components that are subject to loads resulting from pro- Dlimit = 1,8 · Hice [m]
peller/ice interaction with all the propeller blades, the num-
ber of load cycles (Nice) is to be multiplied by the number of n is the rotational propeller speed at MCR in bollard
condition. If not known, n is to be taken as indicated in
propeller blades (Z).
Tab 10.
2.5.3 Axial design loads for open and ducted
propellers (1/1/2010) Table 10 (1/1/2010)
a) Maximum ice thrust on propeller Tf and Tb for open and Rotational
ducted propellers Propeller type
speed n
The maximum forward and backward ice thrusts are:
CP propellers nn
Tf = 1,1 · Ff [kN]
FP propellers driven by turbine or elec- nn
Tb = 1,1 · Fb [kN]
tric motor
b) Design thrust along the propulsion shaft line for open
FP propellers driven by diesel engine 0,85 nn
and ducted propellers
The design thrust along the propeller shaft line is to be
Here, nn is the nominal rotational speed at MCR in the
calculated with the formulae below. The greater value of
free running open water condition.
the forward and backward direction loads is to be taken
as the design load for both directions. The factors 2,2 For CP propellers, the propeller pitch P0,7 is to corre-
and 1,5 take into account the dynamic magnification spond to MCR in bollard condition. If not known, P0,7 is
resulting from axial vibration. to be taken as 0,7 · P0,7n, where P0,7n is the propeller
pitch at MCR in free running condition.
In a forward direction:
b) Design ice torque on propeller Qmax for ducted propel-
Tr = T + 2,2 · Tf [kN]
lers
In a backward direction:
Qmax is the maximum torque on a propeller during the
Tr = 1,5 · Tb [kN] service life of the ship resulting from ice/propeller inter-
If the hydrodynamic bollard thrust, T, is not known, T is action.
to be taken as indicated in Tab 9.
Figure 3 : Schematic ice torque due to a single blade ice impact as a function of the propeller rotation
angle (1/7/2020)
The total ice torque is obtained by summing the torque The number of impacts is Z·NQ for blade order excitation.
of single blades, while taking account of the phase shift An illustration of all excitation cases for different blade
360 deg./Z, see Fig 4 and Fig 5. At the beginning and numbers is given in Fig 4 and Fig 5.
end of the milling sequence (within the calculated dura-
A dynamic simulation is to be performed for all excitation
tion) linear ramp functions are to be used to increase Cq
cases at the operational rotational speed range. For a fixed
to its maximum value within one propeller revolution pitch propeller propulsion plant, a dynamic simulation is to
and vice versa to decrease it to zero (see the examples also cover the bollard pull condition with a corresponding
of different Z numbers in Fig 4 and Fig 5). rotational speed assuming the maximum possible output of
The number of propeller revolutions during a milling the engine.
sequence are to be obtained from the formula: If a speed drop occurs until the main engine is at a stand-
NQ = 2·Hice still, this indicates that the engine may not be sufficiently
powered for the intended service task. For the consideration
of loads, the maximum occurring torque during the speed
drop process is to be used.
Figure 4 : The shape of the propeller ice torque excitation sequences for propellers with 3 and 4 blades (1/7/2020)
Figure 5 : The shape of the propeller ice torque excitation sequences for propellers with 5 and 6 blades (1/7/2020)
For the time domain calculation, the simulated response f) Frequency domain calculation of torsional response.
torque typically includes the engine mean torque and the For frequency domain calculations, blade order and
propeller mean torque. If this is not the case, the response twice-the-blade-order excitation may be used. The
torques must be obtained using the formula: amplitudes for the blade order and twice-the-blade-
Qpeak = Qemax + Qrtd order sinusoidal excitation have been derived based on
the assumption that the time domain half sine impact
Where Qrtd is the maximum simulated torque obtained sequences were continuous, and the Fourier series com-
from the time domain analysis. ponents for blade order and twice-the-blade-order com-
ponents have been derived. The propeller ice torque is Qpeak = Qemax + Qvib + (Qnmax· Cq0) · Ie/It + Qrf1 + Qrf2
then:
Where:
QF() = Qmax · (Cq0 + Cq1 · sin (Z · E0 · + 1) + Cq2 ·
sin(2 · Z · E0 · + 2)) [kNm] Qnmax is the maximum propeller ice torque at the oper-
ation speed in consideration
Where:
Cq0 is the mean static torque coefficient from Tab 14
Cq0 is mean torque parameter
Qrf1 is the blade order torsional response from the fre-
Cq1 is the first blade order excitation parameter
quency domain analysis
Cq2 is the second blade order excitation parameter Qrf2 is the second order blade torsional response from
1, 2 are phase angles of the excitation component the frequency domain analysis
is the angle of rotation If the prime mover maximum torque, Qemax, is not
E0 is the number of ice blocks in contact known, it is to be taken as given in Tab 12. All the
torque values have to be scaled to the shaft revolutions
The values of the parameters are given in Tab 14 for the component in question.
g) Guidance for torsional vibration calculation
Table 14 (1/7/2020)
The aim of time domain torsional vibration simulations
Torque is to estimate the extreme torsional load for the ship’s
excita- Cq0 Cq1 1 Cq2 2 E0 lifespan. The simulation model can be taken from the
tion normal lumped mass elastic torsional vibration model,
including damping. For a time domain analysis, the
Torque Excitation: Z = 3
model should include the ice excitation at the propeller,
Case 1 0,375 0,3 -90 other relevant excitations and the mean torques pro-
0 0 1
6 vided by the prime mover and hydrodynamic mean
torque in the propeller. The calculations should cover
Case 2 0,7 0,3 -90
0,05 -45 1 variation of phase between the ice excitation and prime
3
mover excitation. This is extremely relevant to propul-
Case 3 0,25 0,2 -90 sion lines with directly driven combustion engines. Time
0 2
5 domain calculations are to be calculated for the MCR
Case 4 0,2 condition, MCR bollard conditions and for resonant
0,2 0 0,05 -90 1 speed, so that the resonant vibration responses can be
5
obtained.
Torque Excitation: Z = 4 For frequency domain calculations, the load should be
Case 1 0,45 0,36 -90 0,06 -90 1 estimated as a Fourier component analysis of the contin-
uous sequence of half sine load sequences. First and
Case 2 0,9375 -90 0,06 -90 1 second order blade components should be used for
0
25 excitation.
Case 3 0,25 0,2 -90 0 0 2 The calculation should cover the entire relevant rpm
5 range and the simulation of responses at torsional vibra-
tion resonances.
Case 4 0,2 0,25 0 0,05 -90 1
Figure 6 : Schematic figure showing a blade failure load and the related spindle torque when the force acts at a dif-
ferent location on the chord line at radius 0.8R. (1/7/2020)
MBL = (0,75 - r/R) · R · F , for relative radius r/R < 0,5 Figure 7 : Two-slope S-N curve (1/1/2010)
amplitude
The following criterion for calculated blade stresses is to
be fulfilled. Slope 10
Stress
s exp
where:
where:
The type of the S-N curve is to be selected to correspond
to the material properties of the blade. If the S-N curve fl = · v · m · exp
is not known, the two-slope S-N curve is to be used. fl = · · v · m · exp
where: m/
m/k G m/k G G m/k G
is the reduction factor fordue to scatter and test spec- k
imen size effect(equal to one standard deviation)
4 24 6,5 1871 9 362880 11, 136,843E
is the reduction factor for test specimen size effect 5 6
v is the reduction factor for variable amplitude loading 4,5 52, 7 5040 9,5 1,133E 12 479,002E
m is the reduction factor for mean stress 3 6 6
exp is the mean fatigue strength of the blade material at 5 120 7,5 1403 10 3,623E
108 cycles to failure in sea water. 4 6
The following values are to be used for the reduction
factors if actual values are not available: g) Acceptability criterion for fatigue
= · = 0,67, v = 0,75, and m = 0,75. The equivalent fatigue stress at all locations on the blade
The coefficients C1, C2 , C3 , and C4 are given in Tab 16. is to fulfil the following acceptability criterion:
The applicable range of Nice for calculating is 5x106
Nice 108. fl
- 1 5
-------
fat
Table 16 (1/7/2020) where
fl = · · v · m · exp
Open propeller Ducted propeller
is the reduction factor due to scatter (equal to one
C1 0,000747 0,000534 standard deviation)
C2 0,0645 0,0533 is the reduction factor for test specimen size effect
v is the reduction factor for variable amplitude loading
C3 -0,0565 -0,0459
m is the reduction factor for mean stress
C4 2,22 2,584
exp is the mean fatigue strength of the blade material at
108 cycles to failure in sea water.
f) Calculation of parameter for constant-slope S-N
curve: The following values are to be used for the reduction
factors if actual values are not available:
for materials with a constant-slope S-N curve - see Fig 8
Fig 8 - the factor is to be calculated with the following = · = 0,67, v = 0,75, and m = 0,75.
formula:
2.6.3 Propeller bossing and CP mechanism
(1/1/2010)
l/m
N ice
= G --------- The blade bolts, the CP mechanism, the propeller boss, and
–l k
ln N ice
NR the fitting of the propeller to the propeller shaft are to be
designed to withstand the maximum and fatigue design
where: loads, as defined in [2.5]. The safety factor against yielding
k is the shape parameter of the Weibull distribution k = is to be greater than 1,3 and that against fatigue greater than
1,0 for ducted propellers and k = 0,75 for open propel- 1,5. In addition, the safety factor for loads resulting from
lers. NR is the reference number of load cycles (=100 loss of the propeller blade through plastic bending as
million). defined in [2.5.5] is to be greater than 1,0 against yielding.
The applicable range of Nice for calculating is 5x106 2.6.4 Propulsion shaft line (1/7/2020)
Nice 108. a) General
Values for the G parameter are given in Tab 17. Linear The shafts and shafting components, such as the thrust
interpolation may be used to calculate the G value for and sterntube bearings, couplings, flanges and sealings,
other m/k ratios than those given in Tab 17. are to be designed to withstand the propeller/ice inter-
action loads as given in [2.5]. The safety factor is to be
Table 17 : : Value for the G parameter for different at least 1,3 against yielding for extreme operational
m/k ratios (1/7/2020) loads, 1,5 for fatigue loads and 1,0 against yielding for
the blade failure load.
m/ b) Shafts and shafting components
m/k G m/k G G m/k G
k The ultimate load resulting from total blade failure as
3 6 5,5 287,9 8 40320 10, 11,899E6 defined in [2.5.5] is not to cause yielding in shafts and
5 shaft components. The loading is to consist of the com-
bined axial, bending and torsion loads, wherever this is
3,5 11, 6 720 8,5 119292 11 39,917E6 significant. The minimum safety factor against yielding
6 is to be 1,0 for bending and torsional stresses.
2.6.5 Azimuthing main propulsors (1/7/2020) unit, and the body of the thruster are to be designed to
a) Design principle withstand the loss of a blade without damage. The loss
In addition to the above requirements, special consider- of a blade is to be considered for the propeller blade ori-
ation is to be given to those loading cases which are entation which causes the maximum load on the com-
extraordinary for propulsion units when compared with ponent being studied. Typically, top-down blade
conventional propellers. The estimation of loading cases orientation places the maximum bending loads on the
is to reflect the way of operation of the ship and the thruster body.
thrusters. In this respect, for example, the loads caused 1) Ice block impact on the thruster body or propeller
by the impacts of ice blocks on the propeller hub of a hub
pulling propeller are to be considered. Furthermore,
loads resulting from the thrusters operating at an 2) Thruster penetration into an ice ridge that has a thick
oblique angle to the flow are to be consideredfor pro- consolidated layer
peller blade dimensioning, azimuthing thrusters are to
3) Vibratory response of the thruster at blade order fre-
be designed for thruster body/ice interaction loads. Load
quency
formulae are given for estimating once in a lifetime
extreme loads on the thruster body, based on the esti- The steering mechanism, the fitting of the unit, and the
mated ice condition and ship operational parameters. body of the thruster are to be designed to withstand the
Two main ice load scenarios have been selected for lossplastic bending of a blade without damage. The loss
defining the extreme ice loads. Examples of loads are of a blade is to be considered for the propeller blade ori-
illustrated in Fig 9. In addition, blade order thruster entation which causes the maximum load on the com-
body vibration responses are to be estimated for propel- ponent being studied. Typically, top-down blade
ler excitation. The following load scenario types are orientation places the maximum bending loads on the
considered:. The steering mechanism, the fitting of the thruster body.
b) Extreme ice impact loads The thruster must withstand the loads occurring when
the design ice block defined in Tab 3 impacts on the
When the ship is operated in ice conditions, ice blocks thruster body when the ship is sailing at a typical ice
formed in channel side walls or from the ridge consoli- operating speed. Load cases for impact loads are given
dated layer may impact on the thruster body and the in Tab 18. The contact geometry is estimated to be hem-
propeller hub. Exposure to ice impact is very much ispherical in shape. If the actual contact geometry dif-
fers from the shape of the hemisphere, a sphere radius
dependent on the ship size and ship hull design, as well
must be estimated so that the growth of the contact area
as the location of the thruster. The contact force will as a function of penetration of ice corresponds as
grow in terms of thruster/ice contact until the ice block closely as possible to the actual geometrical shape pen-
reaches the ship speed. etration.
Table 18 : Load cases for azimuthing thruster ice impact loads (1/7/2020)
The ice impact contact load is to be calculated using the impact on hub; and for the pushing propeller unit, the
below formula. The related parameter values are given longitudinal impact speed is used for load case T1,
in Tab 19. The design operation speed in ice is to be impact on thruster end cap. For the opposite direction,
derived from Tab 20 and Tab 21, or the ship in ques- the impact speed for transversal impact is applied.
tion’s actual design operation speed in ice can be used. Fti = CDMI · 34,5 · Rc0,5 · (mice · vs2)0,333 [KN]
The longitudinal impact speed in Tab 20 and Tab 21
refers to the impact in the thruster’s main operational Where:
direction. For the pulling propeller configuration, the • Rc is the impacting part sphere radius, in m, see Fig
longitudinal impact speed is used for load case T2, 10
• mice is the ice block mass, in Kg Table 20 : Impact speeds for aft centerline
• vs is the ship speed, in m/s, at the time of contact thruster (1/7/2020)
• CDMI is the dynamic magnification factor for impact Aft centreline thruster
loads to be taken from Tab 19, if unknown.
Longitudinal impact 6 m/s 5 m/s 5 m/s 5 m/s
Figure 10 : Dimensions used for Rc (1/7/2020) in main operational
direction
Longitudinal impact 4 m/s 3 m/s 3 m/s 3 m/s
in reversing direc-
tion (pushing unit
propeller hub or
pulling unit cover
end cap impact)
Transversal impact 3 m/s 2 m/s 2 m/s 2 m/s
in bow first opera-
tion
Transversal impact in 4 m/s 3 m/s 3 m/s 3 m/s
stern first operation
(double acting ship)
For impacts on non-hemispherical areas, such as the
impact on the nozzle, the equivalent impact sphere
radius is to be estimated using the equation below.
Table 21: Impact speeds for aft wing, bow center-
line and bow wing thrusters (1/7/2020)
A
R ceq = ---- m
Aft wing, bow centreline and bow wing thruster
Longitudinal impact 6 m/s 5 m/s 5 m/s 5 m/s
If the 2*Rceq is greater than the ice block thickness, the
in main operational
radius is set to half of the ice block thickness. For the direction
impact on the thruster side, the pod body diameter can
be used as a basis for determining the radius. For the Longitudinal impact 4 m/s 3 m/s 3 m/s 3 m/s
impact on the propeller hub, the hub diameter can be in reversing direc-
used as a basis for the radius. tion (pushing unit
propeller hub or
Table 19: Parameter values for ice dimensions and pulling unit cover
dynamic magnification (1/7/2020) end cap impact)
The load magnitude is to be estimated for the load cases Ftr = 32 · vs0,66 · Hr0,9 · At0,74 [KN]
shown in Tab 22, using the below equation. The param-
eter values for calculations are given in Tab 23 and Where:
Tab 24. The loads are to be applied as uniform pressure • vs is the ship speed, in m/s
over the thruster surface. The design operation speed in • Hr is design ridge thickness (the thickness of the con-
ice can be derived from Tab 23 and Tab 24. Alterna- solidated layer is 18% of the total ridge thickness), in m.
tively, the actual design operation speed in ice of the
ship in question can be used. • At is the projected area of the thruster, in m2
50% of Ftr
When calculating the contact area for thruster-ridge Table 23 Parameters for calculating maximum
interaction, the loaded area in the vertical direction is loads when the thruster penetrates an ice ridge.
limited to the ice ridge thickness, as shown in Fig 11. Aft thrusters. Bow first operation (1/7/2020)
0 7 z sections (1/1/2010)
R m 0 65 + ---------
The thickness of the other sections of the blade is to be
determined by means of a smooth curve connecting the
b) Cylindrical sections at the radius of 0,175D points defined by the blade thicknesses calculated by the
for controllable pitch propellers formulae given in [3.2.2] and [3.2.4].
z
R m 0 65 + ---------
0 7 mechanism (1/1/2010)
The strength of the blade-actuating mechanism located
where: inside the controllable pitch propeller hub is to be not less
: width of the expanded cylindrical section of the than 1,5 times that of the blade when a force is applied at
blade at the radius in question, in cm; the radius 0,45 D in the weakest direction of the blade.
t : corresponding maximum blade thickness, in
cm; 3.3 Shafting
: D/H; 3.3.1 Propeller shafts (1/1/2010)
D : propeller diameter, in m; a) Propeller shafts are to be of steel having impact strength
H : blade pitch of propeller, in m, to be taken equal as specified in Pt D, Ch 2, Sec 3, [3.6.4]
to:
b) The diameter of the propeller shaft at its aft bearing is
• the pitch at the radius considered, for fixed not to be less than the value calculated according to
pitch propellers, Pt C, Ch 1, Sec 7, [2.2.3] increased by 5%.
• 70% of the nominal pitch, for controllable
pitch propellers; 3.3.2 Intermediate shafts (1/1/2010)
P : maximum continuous power of propulsion No Rule diameter increase of intermediate and thrust shafts
machinery for which the class notation has is generally required.
been requested, in kW;
n : speed of rotation of propeller, in rev/min, corre- 4 Miscellaneous requirements
sponding to the power P;
t : value, in Nm, of torque corresponding to the 4.1 Sea inlets and cooling water systems of
above power P and speed n, calculated as fol- machinery
lows:
4.1.1 (1/9/2003)
MT = 9550 · P/N
a) The cooling water system is to be designed to ensure the
z : number of propeller blades; supply of cooling water also when navigating in ice.
MG : value, in Nm, of the ice torque, calculated
b) For this purpose, for ships with the notation IAS, IA, IB
according to the formula given in [3.1.1];
or IC, at least one sea water inlet chest is to be arranged
Rm : value, in N/mm2, of the minimum tensile and constructed as indicated hereafter:
strength of the blade material.;
1) The sea inlet is to be situated near the centreline of
3.2.3 Minimum thickness of blades (1/1/2010) the ship and as aft as possible.
When the blade thicknesses, calculated by the formulae 2) As guidance for design, the volume of the chest is to
given in Pt C, Ch 1, Sec 8, [2.2.1] and Pt C, Ch 1, Sec 8, be about one cubic metre for every 750 kW of the
[2.3.1], are higher than those calculated on the basis of the aggregate output of the engines installed on board,
formulae given in [3.2.2], the higher values are to be taken for both main propulsion and essential auxiliary ser-
as Rule blade thickness. vices.
3) The chest is to be sufficiently high to allow ice to 4.2 Systems to prevent ballast water from
accumulate above the inlet pipe. freezing
4) A pipe for discharging the cooling water, having the 4.2.1 (1/7/2007)
same diameter as the main overboard discharge Any ballast tank situated above the LIWL, as defined in
line, is to be connected to the inlet chest. Sec 1, [2.1.1] b), and needed to load down the ship to this
waterline is to be equipped with devices to prevent the
5) The area of the strum holes is to be not less than 4 water from freezing.
times the inlet pipe sectional area.
4.3 Steering gear
For ships with the notation ID, at least one of the largest
4.3.1 (1/7/2020)
sea water inlet chests is to be connected with the cool-
ing water discharge by a pipe having the same diameter a) In the case of ships with the ice class notations IAS and
IA, due regard is to be paid to the excessive loads
as the overboard discharge line. In addition, the
caused by the rudder being forced out of the centreline
arrangement of a bottom sea water inlet, situated as aft
position when backing into an ice ridge.
as possible, is recommended.
b) Effective relief valves are to be provided to protect the
c) Where there are difficulties in satisfying the require- steering gear against hydraulic overpressure.
ments of b) 2) and b) 3) above, two smaller chests may c) The scantlings of steering gear components are to be
be arranged for alternating intake and discharge of cool- such as to withstand a torque causing yield of the
ing water. required diameter rudder stock.
d) Where possible, rudder stoppers working on the blade
d) Heating coils may be installed in the upper part of the
or rudder head are to be fitted.
chests.
e) Arrangements for using ballast water for cooling pur- 4.4 Fire pumps
poses may be accepted as a reserve in ballast conditions 4.4.1 (1/1/2010)
but are not acceptable as a substitute for the sea inlet The suction of at least one fire pump is to be connected to a
chests as described above. sea inlet protected against icing.