Duplo DBM-120

DC-6000S / 8000S 2 /
10000S Connecting
Kit
Installation Manual

Provided By

http://www.MyBinding.com http://www.MyBindingBlog.com
 DBM-120
CONNECTING KIT
(MODEL: DC-6000S/8000S 2/10000S)

INSTALLATION MANUAL

Specialized person only

TO SERVICING PERSONNEL
Do not leave this Installation Manual at the installation site after installation.
Furthermore, do not leave tools used for the installation, at the installation site.
Retain this Installation Manual for future reference as it will be needed for subsequent
maintenance such as relocation.

TABLE OF CONTENTS
1. Standard Accessories ..................................... 1

2. Installing Procedure ........................................ 2

2-1. Releasing the DBM-120 Lock .................. 2

2-2. Checking the DBM-120 EPROM ............. 2

2-3. Setting the DBM-120 ............................... 4

2-4. Checking the Suction Collator EPROM ... 6

2-5. Setting the DIP Switch of Suction

Collator .................................................... 7
2-6. Connecting the Suction Collator .............. 7

2-7. Connecting the Communication Cable .... 9

1. STANDARD ACCESSORIES
The following parts are enclosed in the connecting kit. Check that you have all of them before
beginning installation.

q w e r

t y

DBM-120
CONNECTING KIT
(MODEL: DC-6000S/8000S 2/10000S)

INSTALLATION MANUAL

Specialized person only

No. Name Qty. No. Name Qty.

q Communication cable 1 r Cable clamp 2

w Connecting plate 1 t Screw (MSKW4 × 8) 2

e Screw (MSKW5 × 10) 4 y Installation manual 1

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2. INSTALLING PROCEDURE
2-1. Releasing the DBM-120 Lock

1 Release the locks securing the bottom

plate of the DBM-120 and movable unit DBM-120

together (2 each at the front and back).

Fixing plate
Loosen the two screws of the fixing plate, and move
the fixing plate down and secure it.

NOTE : Be sure to complete above work before

turning on the power, or the unit may
Movable unit
damage.

2-2. Checking the DBM-120 EPROM

Display

Stop button

Power ON indicator Start button

Lights up when the
DBM-120 is turned ON.

Escape Clear

button button
Function Jog dial/Enter button
button

1 Enter the maintenance menu.

q Press the (Escape) button once at the initial screen of the display on the control panel.

w Turn the jog dial by three clicks towards the right to

display “Number of Sheets” in the display.
Number of Sheets
2

e Press the (Clear) button once. A beep will be sounded.

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 2. INSTALLING PROCEDURE

r Turn the jog dial by 5 clicks towards the left to

display “Fine Adjustment” in the display.
Fine Adjustment
A3

t Press the button once. Two beeps will be Maintenance Menu

sounded, and “Maintenance Menu” will be displayed
in the display.

2 Display the ROM version.

q Press the center of the jog dial.

Select M. Mode
ROM Version

w Press the center of the jog dial again.

The illustration on the right shows the display for

MC ROM Version
the ROM version “11C-80033”. 11C8OO33

3 Check the EPROM version displayed in the display.

If the version of the EPROM of the DBM-120 is 11C-80033 or more, it need not be replaced. If the version is 11C-80032
or less, replace the EPROM.

NOTE : Be sure to replace the EPROM if the version is 11C-80032 or less, or the DBM-120 will not operate.

The EPROM is a service parts.

To return to the initial screen

Press the button three times.

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2. INSTALLING PROCEDURE

2-3. Setting the DBM-120

1 Enter the maintenance menu.

q Press the (Escape) button once at the initial screen of the display on the control panel.

w Turn the jog dial by three clicks towards the right to

display “Number of Sheets” in the display.
Number of Sheets
2

e Press the (Clear) button once. A beep will be sounded.

r Turn the jog dial by 5 clicks towards the left to

display “Fine Adjustment” in the display.
Fine Adjustment
A3

t Press the button once. Two beeps will be Maintenance Menu

sounded, and “Maintenance Menu” will be displayed
in the display.

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 2. INSTALLING PROCEDURE

2 Select “Suction” at the “Select Collator” screen.

q Press the center of the jog dial.

Select M. Mode
ROM Version

w Turn the jog dial to display “Collator” in the display. Collator

DC-1O

The collator displayed in the second

line is currently selected.

e Press the center of the jog dial.

Select Collator
DC-1O DC-6/8 Su

r Turn the jog dial to select “Suction”. The selected collator shifts to
the beginning of the line and
starts blinking.

Select Collator
Suction

t Press the center of the jog dial to confirm the collator

to be connected.
Collator
Suction

NOTE : If the collator set at the control panel of the DBM-120 and the collator actually connected differ, the
DBM-120 will not operate normally.

To return to the initial screen

Press twice the button.

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2. INSTALLING PROCEDURE

2-4. Checking the Suction Collator EPROM

1 Check the version of the EPROM in the ROM number check mode of the suction collator.

(1) Press the numerical keys on the control panel in the following order. 1 → 2 → 3 → 4 → 5 → 6

(2) Press the STOP key. The ROM number will be displayed on the display window as follows.

For the DC-10000S

“A-?” Display the ROM number of Tower A.
↓ Press the STOP key.
“b-?” Display the ROM number of Tower B.
↓ Press the STOP key.
“C-?” Display the ROM number of Tower C.
↓ Press the STOP key.
“d-?” Display the ROM number of Tower D.
↓ Press the STOP key.
“E-?” Display the ROM number of Tower E.
↓ Press the STOP key.
“F-?” Display the ROM number of Tower F.
↓
Release the check mode using the STOP key.

∗ For DC-6000S, up to “C-?” will be displayed. For DC-8000S 2, up to “d-?” will be displayed.

DC-6000S → If the version is 99L-80212 or more, it need not be replaced.

DC-8000S 2 → If the version is 96F-82498 or more, it need not be replaced.
DC-10000S → If the version is 96F-81999 or more, it need not be replaced.

NOTE : The DBM-120 will not operate normally with EPROMs of versions below the versions indicated above.
Use the same EPROM versions for all towers connected.

The EPROM is a service parts.

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 2. INSTALLING PROCEDURE

2-5. Setting the DIP Switch of Suction Collator

1 Push down Pin 6 of DIP switch 2 on the control panel of Tower A of suction collator (to the
number side).

OPEN
DIP switch 1

DIP switch 2
12345678 start
stop
DIP switch 2
DIP switch 4

DIP switch 3

∗ This shows the DC-10000S.

2-6. Connecting the Suction Collator

NOTE : Be sure to turn off the power of the DBM-120 and suction collator and disconnect the power plug from the
outlet first before starting the work.

1 Temporarily secure the connecting plate DBM-120

provided to the DBM-120 cabinet.

<< Parts to be used >>

Connecting plate w ............................................ 1
Screw (MSKW5 × 10) e ................................... 2

DBM-120 cabinet
Connecting plate Screws

2 Temporarily secure the connecting plate Screws

to the LU-HM.
LU-HM
<< Parts to be used >>
Screw (MSKW5 × 10) e ................................... 2

Connecting plate

3 Tighten the screws temporarily secured in step 1, and secure the connecting plate.

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2. INSTALLING PROCEDURE

4 Check that the distance between the

DBM-120 LU-HM
paper in-feed slot of the DBM-120 and the
LU-HM exit is 8 to 12 mm (0.31" to 0.47").
Guide

NOTE : As the above range will not be satisfied if

the ground is not flat, check that the
ground is flat.
Paper ejection rollers
8 to 12 mm
(0.31" to 0.47")

5 Adjust the height of the LU-HM exit so that

DBM-120
the paper in-feed slot of the DBM-120 is 3 LU-HM
to 7 mm (0.12" to 0.28") lower than the
LU-HM exit. Guide

(0.12" to 0.28")
3 to 7 mm Paper ejection rollers

q Loosen the top two screws of the pillars of both the

operating and non-operating sides.

Pillar

Screws

w Loosen the nut fixing the bolt inside the pillar, and
turn the bolt to adjust the height of the LU-HM exit.
Fixing nut
NOTE : Adjust so that the operating and non-
operating sides of the LU-HM exit
become the same height. Down Up

e After adjusting, tighten the nut, secure the bolt, and

tighten the top screws of the pillar.
Bolt

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 2. INSTALLING PROCEDURE

6 Turn on the power supply of the DBM-120, and set to the A3 size.
Refer to “6-1. Basic Operation” in the instruction manual of the DBM-120 for details on
setting the paper size.

7 Adjust at the long holes of the connecting plate so that the A3 mark on the indication label of
the DBM-120 faces the LU-HM exit jam sensor side facing up, and tighten the screws
temporarily secured in step 2 to secure the connecting plate and LU-HM.

LU-HM exit Adjust the A3 mark on the Indication label of DBM-120

jam sensor indication label to this face

A3

2-7. Connecting the Communication Cable

1 Connect the communication cable

Screws
provided to the connector of the DBM-120.
After connecting, be sure to tighten the
screws.

<< Parts to be used >>

Communication cable q .................................... 1 DBM-120

Communication cable

2 Connect the other connector of the

communication cable to the connector (at
the bottom) for connecting the peripheral
devices of the suction collator.
After connecting, be sure to tighten the
screws.
Suction collator
Communication cable

Screws

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2. INSTALLING PROCEDURE

3 Fix the communication cable to connecting Suction collator

plate of LU-HM.

<< Parts to be used >>

Cable clamp r ................................................... 2
Screw (MSKW4 × 8) t ..................................... 2

Connecting plate
Cable clamps

NOTE : Move the DBM-120 unit to and fro when changing the paper size. Move aside the power cord so that it does
not touch the DBM-120 at this time.

This ends the installation procedure.

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