SCHEMATIC DIAGRAMS

Index

Index

This electrical diagram index contains the electrical di-

agrams that are applicable to your lift truck. See the
ELECTRICAL / Electrical System section for wire color
codes, power cable codes, and electrical diagram sym-
bols.

Chart 1 - Electrical Diagrams Index

Title Page Number Revision

Electrical Schematic - Access 1 and 4 DIA-1460-033 04 - 7/15

Electrical Schematic - Access 2, 3™, 5, 7 and 8 DIA-1460-034 04 - 7/15
42 inch Distribution Board DIA-1460-035 01 - 2/12
48 inch Distribution Board DIA-1460-036 01 - 2/12
Multi-Task Control Handle DIA-1460-037
Access 3™ and Motors DIA-1460-038 01 - 2/12
Access 2 - HCM DIA-1460-039
42 inch Fuse Panel DIA-1460-040
48 inch Fuse Panel DIA-1460-041
42 inch Access 1 - Display DIA-1460-042
48 inch Access 1 - Display DIA-1460-043 02 - 7/13
Access 4 - VCM DIA-1460-044 02 - 12/12
Access 8 Controller DIA-1460-045 01 - 7/13
42 inch ThermoAssist™ DIA-1460-046
48 inch ThermoAssist™ DIA-1460-047
Brakes and Floorboard DIA-1460-048
Power Unit Hydraulics DIA-1460-049 01 - 2/12
OHG Options and BRES DIA-1460-050
42 inch Access 5 - Electronic Power Steering DIA-1460-051
48 inch Access 5 - Electronic Power Steering DIA-1460-052
Standard Mast Components DIA-1460-053 01 - 2/12
Mast Components with Access 7 DIA-1460-054 01 - 2/12
Mast Components with Access 7 and Camera DIA-1460-055 01 - 2/12
Mast Components with Options DIA-1460-056 01 - 2/12
48 inch Freezer Condition Package DIA-1460-057
42 inch Freezer Condition Package DIA-1460-058
Power Unit Camera Components DIA-1460-059
InfoLink® DIA-1460-060
42 inch Power Cables DIA-1460-061 03 - 7/15

Crown 2011 PF28253-1 Rev. 7/13 DIA-1460-031

05 Rev. 7/15
669
SCHEMATIC DIAGRAMS
Index

Chart 1 - Electrical Diagrams Index

Title Page Number Revision

42 inch Power Cables - Euro DIA-1460-062 03 - 7/15

48 inch Power Cables DIA-1460-063
Wire Harnesses DIA-1460-064 03 - 7/13

DIA-1460-032 Crown 2011 PF28253-2 Rev. 7/15

05 Rev. 7/15
670
 SCHEMATIC DIAGRAMS
Electrical Schematic - ACCESS 1 & 4

Electrical Schematic - ACCESS 1 & 4

A B C
1
FU6 15A K2 1 1
LIGHT/FAN
TP9 TP10
FU5 15A 1 K3A 1 1
ACCY POWER OPTION
FU7 15A 1 K3B 1 1
FREEZER COND & THERMO
FU16 1 1
CAMERA
2A 2
1 1

E
D
C

F
A

ACCESS 1: DISPLAY 1

BNEG POWER BUS

CA405
MODULE POWER

CAN BUS
ED COIL NEG
+BV PRECHARGE
+BV POWER BUS

GND OUT 5 HGTS1/LMS1/ZSS-A PRIMARY RAISE

1 CUTOUTS
HGTS2/LMS2/ZSS-B OR
13 ZONE SELECT
LMS3/ZSS-C
14 SWITCH

3
STATUS ALARM 2
2 CAN HIGH 8
ALM1 TP12
CAN LOW 9
3 [+BV(KYS)] BNEG 4
LGS1 LGT1
ACCESS 4: VEHICLE CONTROL MODULE DOME LIGHT

ED COIL +
ED1 CA411-1

V-COMM CAPACITY DATA

ED2 CA411-33
3 MONITOR 1
HGTRS2
TILT CA411-4 CA406
SVT 1 CA411-30
1 BNEG 2
SIDESHIFT BRES1 1
BRES2 7

2 THIS SCHEMATIC REPRESENTS THE TRUCK IN ITS HOME POSITION WITH NO OPERATOR PRESENT
1 +BV CAN_H
SVS CA411-29 CAN HIGH 3
CA411-14 2
REACH CA411-18 BRS3 6
SVR CA411-28 CAN LOW 4
1 CAN_L
XPRESS CA411-17 BRS2 6
2 PVC2
LOWER CA411-8
CA411-15 BRS1 2
LOWER DMS2 6
SVL CA411-26
ACCESSORY CA411-27 CA411-19 DMS1
SVA
CA411-12 ENS
SV POWER OUT CA410-4
ORS

5 REMOVE J1 JUMPER ON DISTRIBUTION BOARD FOR ACCESS 7 FEATURE

1
CA411-21
BDI +BV
CA412-3
FAN1 SSS
CA411-31
TR3 CR6

MOTOR CA411-23
COMPARTMENT
CA411-32
TBS
HN
-T°

CA410-5 CA411-16
TDS HNS
TP6 TR2
CR5 -t° CA411-5

3 FEATURE PRESENT ON EU-COMPLIANCE TRUCKS

C- C- CA411-35
BRK2 BRK2 VCC LED+ RS
6 LED-
C+ C+ CA412-15 OUT GND
CA411-34
VCC LED+ FS
FU3 CA412-14 OUT LED-
GND
CA410-3 CA412-30

4 I/O PINS RESERVED FOR SPECIALS

CA410-9 CA412-32
FU2
CA412-24
O+ CA410-8 CA412-13

1 THIS FEATURE IS OPTIONAL

I+ CA410-6
BRK1 CA412-8
I- TRACTION
CA410-7
3 O- CA410-12
CA412-7 POT1
1.7K
3
CA412-5

6 48" TRUCKS ONLY

7 42" TRUCKS ONLY
CA412-12
CA412-12 +5V/RED RAISE/LOWER
ED1 CA412-18 POT2
CA412-9 COMM/BLK
CA412-11 A/WHT CA412-16 1.7K
ECR2 CA412-10 B/BLU ACCESSORY
3 SECONDARY CA412-31 POT3
NOTES:

ED2 MAST 1.7K

HEIGHT CA412-23 +12V
COMM
CA412-27 HYDRAULIC
TEMP SIGNAL HRT RETURN DIST BRD
RPS3 + CA412-28
(RPA) CA412-22 CA412-34 PRESSURE SIGNAL TRANSDUCER CAN_H TP7 2
- RPS3 ANALOG SIGNAL
REACH CA412-25
4-20 MA ANALOG 120 OHM J1 TP8
POSITION LS
CAN_L
+12V 5
CA412-26
FLS CAN HIGH
CA412-2 2
CA411-20
CA412-1 CAN LOW
CA410-2 V-COMM
MODULE POWER CA410-10
CA410-1 CA410-11
ED IN
TR1 CA411-2 CA412-4 BDI -BV
-T°
4 KYS
TR4 4
TP2

-T°
START TR5 CR3
FU1 ACC -T° EDS
K1 CR4 TP11 K1
IGN
TP3

TP4

K2
TP5

TP1
OFF
K3
36V
+

A B C

149225 I 1 of 2

Crown 2011 PF28253-3 Rev. 7/15 DIA-1460-033

04 Rev. 7/15
671
SCHEMATIC DIAGRAMS
Electrical Schematic - ACCESS 2, 3, 5, 7 & 8

Electrical Schematic - ACCESS 2, 3, 5, 7 & 8

A B C
ACCESS 5 CA653 TS4
THERM 4 YEL

K
RPS1 STEER MODULE (AC) 16
RPS1 +T°
STEERING + CA651
BRN/BLK
WHEEL ANGLE
-
9 4 COMM 6 COMM/BLK
POSITION +5V 1 +5V/RED
3
RPS2-A CH A 2 A/WHT ECR4
NOTES: +5 V 3 5
+
RPS2 11 6 CH B 3 B/GRN
1 This feature is optional - COMM 4
STEER TILLER RPS2-B
1 POSITION +
U
U
V U M4
1
2 Fuse located in wire harness 143994 10 V V M4
- W
1220 mm (48 in) lift trucks or in wire harness 150135 W
W
1065 mm (42 in) lift trucks B-
FU4
1 +BV KYS 8 V-COMM
15 CAN L
FU12 CAN H
B+ 23

CA401 3 +12V CA630-1 +12V/RED

FAN3 ACCESS 2/3
8 4 COMM CA630-2 COMM/BLK
CH A CA630-3 A/WHT ECR1
ACCESS 3 5
FAN7 TRACTION MODULE (AC) 6 CH B CA630-4 B/BLU
M2 HYDRAULIC TS1
16 THERM CA631-1 BRN

K
A
1 CA631-2 BRN/BLK +T°
TRAVEL ALARM 18
U U
ALM2
V U
V V M1
2 ED COIL NEGATIVE W W
W M1

1 +BV KYS B-
FU10 23 CAN H
+
15 CAN L
2 2
CA402 THERM TS2
ACCESS 2 CA614-1 BRN

K
16
HYDRAULIC CONTROL CA614-2 BRN/BLK
+T°
MODULE
COMM CA613-2 COMM/BLK
4
3 +12V CA613-1 +V/RED
5 CH A CA613-3 A/WHT ECR6

6 CH B CA613-4 B/BLU
U U
V U
V V M2
1 +BV KYS W W M2
W
FU9 B-
+
15 CAN L
23 CAN H

ACCESS 8 CA423
THERM CA641-1 PINK TS5
ACCESSORY HYDRAULIC K
A

3
MODULE (AC) +T°
THERM CA641-2 GRN
6 COMM
CA640-2 COMM/BLK
5 COMM
3 2 +12V
FU22 2 CA640-1 +V/RED 3
CH A CA640-3 A/WHT ECR8
4
CH B CA640-4 B/BLU
1
U U
V U
V V M5
W W
W
FU8
CA422-1 +BV KYS B-

FU15 CA422-10 CAN L

+BF +B CAN H
CA422-5

ACCESS 7 1 CA837
ACCESSORY CONTROL
MODULE 1 CAN L
2 CAN H
16 +BV KYS BNEG 9

SVR REACH 23 + RPS3

REACH POSITION 15 (RPA)
1 - REACH POSITION
SIDESHIFT
SVS 22
+5V SENSOR 5 + RPS4
1 TILT POSITION 14 (TPA)
BNEG POWER BUS

TILT BNEG SENSOR 7 - TILT POSITION

4 SVT
4
MODULE POWER

21
+BV PRECHARGE
+BV POWER BUS

1 XPRESS LOWER FLS

ED COIL NEG

FLS 10 CA835-4 COMM/BLK

PVC1 20 1
RMT RAS
CAN BUS

RES19 (ECR2) REMOTE RAISE 3 1

REMOSTE LOWER 4 RMT LOW 1
RES28 (ECR5) +5V CA835-1 +V/RED PRIMARY
8
19 F/C HEATER CH A CA835-3 A/WHT ECR5 HEIGHT
12
1 ENCODER
E

F
C

D
A

CA835-2 B/BLU
17 13 CH B
LASER LINE
A B C

149225 I 2 of 2

DIA-1460-034 Crown 2011 PF28253-4 Rev. 7/15

04 Rev. 7/15
672
 SCHEMATIC DIAGRAMS
42 inch Distribution Board

42 inch Distribution Board

150834 B

Crown 2011 PF28253-5 Rev. 2/12 DIA-1460-035

01 Rev. 2/12
673
SCHEMATIC DIAGRAMS
48 inch Distribution Board

48 inch Distribution Board

149227 E

DIA-1460-036 Crown 2011 PF28253-6 Rev. 2/12

01 Rev. 2/12
674
 SCHEMATIC DIAGRAMS
Multi-Task Control Handle

Multi-Task Control Handle

146672 B

Crown 2011 PF28253-7 DIA-1460-037

675
SCHEMATIC DIAGRAMS
ACCESS 3 & Motors

ACCESS 3 & Motors

149228 C

DIA-1460-038 Crown 2011 PF28253-8 Rev. 2/12

01 Rev. 2/12
676
 SCHEMATIC DIAGRAMS
ACCESS 2 - HCM

ACCESS 2 - HCM

149229 B

Crown 2011 PF28253-9 DIA-1460-039

677
SCHEMATIC DIAGRAMS
42 inch Fuse Panel

42 inch Fuse Panel

150833 A

DIA-1460-040 Crown 2011 PF28253-10

678
 SCHEMATIC DIAGRAMS
48 inch Fuse Panel

48 inch Fuse Panel

149230 B

Crown 2011 PF28253-11 DIA-1460-041

679
SCHEMATIC DIAGRAMS
42 inch ACCESS 1 - Display

42 inch ACCESS 1 - Display

150835 A

DIA-1460-042 Crown 2011 PF28253-12

680
 SCHEMATIC DIAGRAMS
48 inch ACCESS 1 - Display

48 inch ACCESS 1 - Display

A B C

1 DISPLAY
CA405
1
5955
CA414 1 1 SPECIALS SWITCH INPUT
ACCESS 1
5951 CA203-7 ALM1 DIST BRD 2 ALM1 NEG DRIVER 1 5
2906 CA201-6 +BV (K1) 3 +BV 6 9
514 (CA401) SPLICE04 BATT NEG 4 BATT NEG 10 14
CA413 1 5 D-COMM SUPPLY
595
6 ACCESS
7 123
1
001 CA205-1 DIST BRD 8 CAN H
012 CA205-12 DIST BRD 9 CAN L
10
11
5956 12
CA415 1 13 SPECIALS SW INPUT
CA416 1 14 SPECIALS SW INPUT
5957

CDM OPTION
CA406
2919 CA203-4 +BV (K1) 1 +BV CAPACITY
515 (CA401) SPLICE04 BATT NEG 2 BNEG DATA
12
017 CA204-6 CAN HIGH 3 CAN HI MONITOR
018 CA204-7 CAN LOW 4 CAN LO

2 2
CA417 WIRED NORMALLY OPEN; WHEN
RED MAST IS BELOW STAGING, SWITCH
5930 CA411-4 HGTRS2 INPUT 1
BLK IS HELD CLOSED
583 (CA411) SPLICE03 SW V-COMM 2
HGTRS2
(HEIGHT RESET)

LGS1 CA410
2941 RES1 2942 2951 WHT RED
2916 CA203-9 +BV (K1) 1 1 1
DOME LIGHT
LGT1
BLK
506 (CA404) SPLICE04 BNEG 1

SERVICE CONNECTION
CA440 (CAN DOWNLOAD AND INFOLINK)
5
005 CA205-5 CAN HIGH 1 CAN HIGH
008 CA205-8 CAN LOW 2 CAN LOW
508 (CA404) SPLICE4 BNEG 3 BNEG 210
202 CA404-3 +BV(FU1) 4
5 +BV (AK) +BV KEY INPUT
3 203 CA225-1 +BV TO KYS 6 2 3
2920
2
5931 CA410-5 HORN DRIVER
HORN
2914 CA203-3 +BV HORN +
1

2
5932 CA401-18 TRAVEL ALARM DRIVER
ALM2 (TRAVEL)
2917 CA203-10 +BV (K1) TRAVEL ALARM + 1
1

ORS
565 SPLICE03 V-COMM BNEG

5954 CA411-21 ORS INPUT ACCESS 4

4 4
NOTES:
1 POST FURTHEST FROM MOUNTING PLATE IS +
2 WIRE 210 JUMPER IS REMOVED FOR INFOLINK OPTION

A B C

149231 D

Crown 2011 PF28253-13 Rev. 7/13 DIA-1460-043

02 Rev. 7/13
681
SCHEMATIC DIAGRAMS
ACCESS 4 - VCM

ACCESS 4 - VCM

A B C
CA410
CA411
2909 CA201-9 +BV (K1) 1 MODULE PWR
502 (CA404) SPLICE04 BATT NEG 1 12
2 MODULE BATT NEG
13 23
2944 CA404-11 +BV (ED) FU3 3 FU3 IN(+BV) BRK1-INNER/BRK2/SV 35
24
2930 (CA612) SVA +BV POWER 4 SV POWER OUT (+BV)
5931 (CA440) HORN BATT NEG 5 HORN DRIVER (B/W 3A) WHITE CONNECTOR
(TIN PINS)
2945 CA609-3 +BV (ED) BRK1-I 6 BRK1 INNER +BV
1 5918 CA609-2 BRK1-I BATT NEG 7 BRK1 INNER NEGATIVE 1

GRAY CONNECTOR
12
8 BRK1 OUTER +BV

1
(NICKEL PINS)
2943 CA404-7 +BV (ED) FU2 9 FU2 INPUT (+BV) TO BRK1 OUTER
503 (CA404) SPLICE04 BATT NEG 10 MODULE BATT NEG

CA410
504 (CA404) SPLICE04 BATT NEG 11 MODULE BATT NEG
5917 CA609-1 BRK1-O BATT NEG 12 BRK1 OUTER NEGATIVE
2946 CA609-4 +BV (ED) BRK1-O
CA411

6
2950 (CA404) ED COIL POSITIVE 1 ED COIL POSITIVE DRVR
2905 CA201-5 EDS OUT 2 ED SWITCH IN (+BV=NORM, 0V=EDS ACTIVATED)
3
5930 CA417-1 HGTRS2 INPUT 4 HGTRS2 INPUT (+5V=ABOVE STAGING, 0V=MAST BELOW STAGING)
5910 CA220-11 HNS INPUT 5 HNS INPUT (+5V=NORM, 0V=HNS PRESSED)
59103 CA616-3 SPARE LS DRIVER 6 SPARE LS DRIVER
59102 CA616-3 SPARE LS DRIVER 7 SPARE LS DRIVER
59101 CA616-2 PVC2 NEG 8 PVC2 NEG ACCESS 4
9 VCM
10
11
5916 CA607-5 ENS INPUT 12 ENS INPUT (ENTRY BAR)(0V=NORM, +5V=ACTIVATED)(OPEN)
13
5952 BRES INPUT 14 BRES INPUT (BATT RES)(0V=NORM, +5V=ACTIVATED)(OPEN)
5914 CA607-1 BRS1 INPUT 15 BRS1 INPUT (BRAKE)(+5V=NORM, 0V=ACTIVATED)(ATTENDED)
5911 CA221-5 TDS INPUT 16 TDS INPUT (TILT DOWN)(+5V=NORM, 0V=ACTIVATED)(TDS PRESSED)
2 5920 CA608-1 BRS2 INPUT
5921 CA608-2 BRS3 INPUT
17 BRS2 INPUT (BRAKE)(+5V=NORM, 0V=ACTIVATED)(ATTENDED)
18 BRS3 INPUT (BRAKE)(+5V=NORM, 0V=ACTIVATED)(CTR PEDAL PRESSED)
2
5915 CA607-4 DMS1/2 INPUT 19 DMS1/2 INPUT (OP PRESENCE)(+5V=NORM, 0V=ACTIVATED)(ATTENDED)
5929 CA418-5 FLS INPUT 20 FLS INPUT (FREE LIFT)(0V=BELOW FREE LIFT, +5V=ABOVE FREE LIFT)
5954 (CA440) ORS 21 ORS INPUT (OVER-RIDE)(+5V=NORM, +5V=ACTIVATED)(OP SELECTED)
22
5913 CA221-7 SSS INPUT 23 SSS INPUT (SIDESHIFT)(+5V=NORM, 0V=ACTIVATED)(SSS PRESSED)
24
CA412
25
CAN LOW 1 009 CA205-9 DIST BRD
5904 (CA612) SVL NEG 26 SVL NEG
CAN HIGH 2 004 CA205-4 DIST BRD
5901 (CA612) SVA NEG 27 SVA NEG
BDI +BV INPUT 3 204 (CA404) SPLICE10 +BV BDI
5942 CA676-2 SVR NEG 28 SVR NEG
5943 CA676-3 SVS NEG BDI BATT NEG INPUT 4 505 (CA404) SPLICE04 BNEG BDI
29 SVS NEG
POT1 V-COMM 5
5944 CA676-4 SVT NEG 30 SVT NEG
6 550 CA220-3 POT1 V-COMM
5922 CA824-2 FAN1 NEG 31 MOTOR COMP. FAN DRVR
POT1 WIPER 7 102 CA220-2 POT1 WIPER
5912 CA221-6 TBS INPUT 32 TBS (TILT BACK)(+5V=NORM, 0V=ACTIVATED)
POT1 +5V 8 701 CA220-1 POT1 +5V
33 SWITCH V-COMM OUT
ECR2 (SECONDARY HT) V-COMM 9
2947 CA610-1 BRK2 C+ 34 BRK2 C+
ECR2 (SECONDARY HT) CH. B 10 041 (CA679-4) ECR2 CH B
5947 CA610-2 BRK2 C- 35 BRK2 C-
ECR2 (SECONDARY HT) CH. A 11 042 (CA679-3) ECR2 CH A
ECR2 (SECONDARY HT) +5V 12 707 (CA679-1) ECR2 +5V
599 (CA679-2) ECR2 COMM
582 146 CA679-5 RPS3 (RPA) ANALOG
560 CA607-6 FLRBRD SWITCH V-COMM 554 SPLICE01
V-COMM REF IN & OPTO SUPPLY 13 555 CA221-4 FS/RS V-COMM
561 CA221-8 MTC SWITCH V-COMM
3 562 CA220-10 HORN SWITCH V-COMM
SPLICE03 FS OPTO IN (+5V=NEUTRAL, 0V=ACTIVATED/SELECTED) 14 021 CA221-1 FWD SW 3
RS OPTO IN (+5V=NEUTRAL, 0V=ACTIVATED/SELECTED) 15 022 CA221-2 REV SW
563 CA665 BRES1-2 V-COMM 703 CA221-3 FS/RS +5V
565 ORS-2 (CA440) ORS NEG
POT2&3 V-COMM 16 551 (CA220) SPLICE07 POT2&3
583 CA417-2 HGTRS2 V-COMM 17 V-COMM
585 CA608-4 UPPER FLOORBOARD POT2 WIPER 18 103 CA220-5 POT2 WIPER
586 CA608-5 UPPER FLOORBOARD 104 CA220-8 POT3 WIPER
POT2&3 +5V SUPPLY 19 401 (CA220) SPLICE06 POT2&3 +5V
20
21
22
PT2 +12V SUPPLY 23
SPLICE02

702
+5V REF INPUT & OPTO SUPPLY 24
PT1 LOAD SENSE SIGNAL (4-20 MA) 25 101 CA612-1 LS 0-20 MA
PT1 +12V SUPPLY 26 301 CA612-2 LS +12V
PT2 V-COMM 27 5905 CA682-1 HRT COMM
PT2 TEMP ANALOG IN 28 108 CA682-3 TEMP SIGNAL
SPARE +5V SOURCE 29 109 CA682-4 PRESSURE SIGNAL
556 308 CA682-2 HRT +12V
FS/RS V-COMM 30
POT3 ANALOG IN 31
4 FS/RS +5V SUPPLY 32
704 4
33
CA412
PT2 PRESSURE ANALOG IN 34
35 24 35
23 13
12 1
BLACK CONNECTOR
(GOLD PINS)

A B C

149232 D

DIA-1460-044 Crown 2011 PF28253-14 Rev. 12/12

02 Rev. 12/12
682
 SCHEMATIC DIAGRAMS
ACCESS 8 Controller

ACCESS 8 Controller

A B C

1 1
ACCESS 8
PC420
1 EV1 LS DRIVER
2 EV3 LS DRIVER
3 LED2 LS DRIVER
4 DI 5
5 DI 7
6 DI 9
7 DI 11
1 Wire 307 Will Not be Present on 42 inch Trucks. 8 EV2 LS DRIVER
Black Wire From Fuseholder Will be Inserted 9 LED1 LS DRIVER
Into CA640-1. 10 -BATT
Wire Will Not be Twisted in Harness 11 DI 6
12 DI 8
13 DI 10
14 DI 12
PC421
1 HS DRIVER (PEB)
2 PEV
3 EVP LS DRIVER
4 DI 3
5 LS DRIVER (NEB)
6 NMCC
7 HORN LS DRIVER
8 DI 4

PC422
2 2989 CA404-13 FUSE 8 1 +BV KEY 2
2 DI 1
3 NPOT
4 ANALOG INPUT 1
013 CA204-4 CAN HIGH 5 CAN HIGH
014 CA204-9 CAN LOW 6 DI 0
7 DI 2
8 PPOT
9 ANALOG INPUT 2
Barrel Connector 10 CAN LOW
062007-051
ECR8 ACCESSORY FEEDBACK (M5) 1 PC423
CA640 072
+12V/RED FU22 1 ENC B
307 307
1 BLK 2 +12V
COMM/BLK 5116
2 3 MOTOR THERMAL INPUT
ECR8 A/WHT 071
3 4 ENC A
B/BLU 4 5 ENCODER BNEG
6 MOTOR THERMAL BNEG
TS5 ACCESSORY MOTOR TEMP (M5) CA641
PINK 107
1
T+ GREEN 5117
2

7 14

3 3
CA420
-B W

1 8
ACCESS 8 4 8

W CA421
M5 W
V V
U 1 5
3 U
+B +BF 5 10

CA422

1 6
V U
CA423 3
6
1
4

4 4

A B C

149233 C

Crown 2011 PF28253-15 Rev. 7/13 DIA-1460-045

01 Rev. 7/13
683
SCHEMATIC DIAGRAMS
42 inch ThermoAssist™

42 inch ThermoAssist™

150810 A 1 of 2

DIA-1460-046 Crown 2011 PF28253-16

684
 SCHEMATIC DIAGRAMS
48 inch ThermoAssist™

48 inch ThermoAssist™

150810 A 2 of 2

Crown 2011 PF28253-17 DIA-1460-047

685
SCHEMATIC DIAGRAMS
Brakes & Floorboard

Brakes & Floorboard

146678 B

DIA-1460-048 Crown 2011 PF28253-18

686
 SCHEMATIC DIAGRAMS
Power Unit Hydraulics

Power Unit Hydraulics

149234 C

Crown 2011 PF28253-19 Rev. 2/12 DIA-1460-049

01 Rev. 2/12
687
SCHEMATIC DIAGRAMS
OHG Options & BRES

OHG Options & BRES

149235 B

DIA-1460-050 Crown 2011 PF28253-20

688
 SCHEMATIC DIAGRAMS
42 inch ACCESS 5 - Electronic Power Steering

42 inch ACCESS 5 - Electronic Power Steering

150832 A

Crown 2011 PF28253-21 DIA-1460-051

689
SCHEMATIC DIAGRAMS
48 inch ACCESS 5 - Electronic Power Steering

48 inch ACCESS 5 - Electronic Power Steering

143977 C

DIA-1460-052 Crown 2011 PF28253-22

690
 SCHEMATIC DIAGRAMS
Standard Mast Components

Standard Mast Components

149236 G 1 of 4

Crown 2011 PF28253-23 Rev. 2/12 DIA-1460-053

01 Rev. 2/12
691
SCHEMATIC DIAGRAMS
Mast Components with ACCESS 7

Mast Components with ACCESS 7

149236 G 2 of 4

DIA-1460-054 Crown 2011 PF28253-24 Rev. 2/12

01 Rev. 2/12
692
 SCHEMATIC DIAGRAMS
Mast Components with ACCESS 7 & Camera

Mast Components with ACCESS 7 & Camera

149236 G 3 of 4

Crown 2011 PF28253-25 Rev. 2/12 DIA-1460-055

01 Rev. 2/12
693
SCHEMATIC DIAGRAMS
Mast Components with Options

Mast Components with Options

149236 G 4 of 4

DIA-1460-056 Crown 2011 PF28253-26 Rev. 2/12

01 Rev. 2/12
694
 SCHEMATIC DIAGRAMS
48 inch Freezer/Condition Package

48 inch Freezer/Condition Package

149238 B 1 of 2

Crown 2011 PF28253-27 DIA-1460-057

695
SCHEMATIC DIAGRAMS
42 inch Freezer/Condition Package

42 inch Freezer/Condition Package

149238 B 2 of 2

DIA-1460-058 Crown 2011 PF28253-28

696
 SCHEMATIC DIAGRAMS
Power Unit Camera Components

Power Unit Camera Components

149237 C

Crown 2011 PF28253-29 DIA-1460-059

697
SCHEMATIC DIAGRAMS
InfoLink®

InfoLink®

147258 B

DIA-1460-060 Crown 2011 PF28253-30

698
 SCHEMATIC DIAGRAMS
42 inch Power Cables

42 inch Power Cables

A B C
ITEM 8 W
M2
+B ITEM 7 V HYD
MOTOR POS NEG

CONNECTOR
ITEM 6 U

BATTERY
36 V
TRUCK BATTERY

W
1 1
ITEM 2

+ ACCESS 2 ITEM 4
HCM

V
B-

ITEM 14

800 A
500 A
FU10

FU9

ITEM 3
ITEM 5

2 EMERGENCY
DISCONNECT
2
CONTACTOR
(ED1)

2
ITEM 10 ITEM 1
W V U
ITEM 11

ITEM 13
ITEM 12

ACCESS 3 ITEM 9
TCM
CABLE SIZE PART NO.
PC #10 090963
PC #6 084568
V +B + B-
PC #4 084569
U M1 W
PC #2 084570
TRAC
MOTOR PC #1 084571
PC 1/0 084572
3 PC 2/0 084573
3
PC 3/0 086749
ITEM 18
PC 4/0 137636
ACCESS 5 ACCESS 8
W SCM ACCESSORY HYDRAULICS
W
ITEM 22
B-
ITEM 15
V
ITEM 19
W
B- +B FU15 +BF M5
125A ITEM 21 V HYD
MOTOR
B+
U
ITEM 20
V U
U
ITEM 16
ITEM PART # ITEM PART # ITEM PART #

1. 137636-010 2 9. 084572-361 17. 090963-062

4 ITEM 17
2. 137636-009 10. 084572-344 18. 084569-292
4
FU12 11. 084572-341
3. 143961 BUS BAR 19. 084569-297
50 A
4. 137636-007 12. 084572-342 20. 084569-294
NOTES: 5. 137636-008 13. 084572-343 21. 084569-295
1 US TRUCKS ONLY 6. 084573-308 14. 137634 BUS BAR 22. 084569-296
2 EE Use part number 137636-084 7. 084573-309 15. 090963-064
8. 084573-310 16. 090963-061

A B C

150136 E 1 of 2

Crown 2011 PF28253-31 Rev. 7/15 DIA-1460-061

03 Rev. 7/15
699
SCHEMATIC DIAGRAMS
42 inch Power Cables - Euro

42 inch Power Cables - Euro

A B C
ITEM 8 W
M2
ITEM 7 V HYD
+B

MOTOR POS NEG

CONNECTOR
ITEM 6 U

BATTERY
36 V
TRUCK BATTERY

W
1 1
ITEM 2

+ ACCESS 2 ITEM 4
HCM
V
B-

ITEM 14

800 A
500 A
FU10

FU9

ITEM 3
ITEM 5

2 EMERGENCY
DISCONNECT
2
CONTACTOR
(ED1) ITEM 1

EMERGENCY
DISCONNECT
(ED2)
CONTACTORS

ITEM 10 ITEM 23
W V U
ITEM 11

ITEM 13
ITEM 12

ACCESS 3 ITEM 9
TCM
CABLE SIZE PART NO.
PC #10 090963
PC #6 084568
V +B + B-
PC #4 084569
U M1 W
PC #2 084570
TRAC
MOTOR PC #1 084571
PC 1/0 084572
3 PC 2/0 084573
3
PC 3/0 086749
ITEM 18
PC 4/0 137636
ACCESS 5 ACCESS 8
W SCM ACCESSORY HYDRAULICS
W
ITEM 22
B-
ITEM 15
V
ITEM 19
W
B- +B FU15 M5
125A ITEM 21 V HYD
MOTOR
B+
U
ITEM 20
V U
U
ITEM 16
ITEM PART # ITEM PART # ITEM PART #

1. 137636-079 1 9. 084572-361 17. 090963-062

4 ITEM 17
2. 137636-034 1 10. 084572-344 18. 084569-292
4
FU12 11. 084572-341
3. 143961 BUS BAR 19. 084569-297
50 A
4. 137636-007 12. 084572-342 20. 084569-294
5. 137636-008 13. 084572-343 21. 084569-295
NOTES: 6. 084573-308 14. 137634 BUS BAR 084569-296
22.
1 EMEA llift trucks only 7. 084573-309 15. 090963-064 23. 137636-080
8. 084573-310 16. 090963-061

A B C

150136 E 2 of 2

DIA-1460-062 Crown 2011 PF28253-32 Rev. 7/15

03 Rev. 7/15
700
 SCHEMATIC DIAGRAMS
48 inch Power Cables

48 inch Power Cables

149226 B

Crown 2011 PF28253-33 DIA-1460-063

701
SCHEMATIC DIAGRAMS
Wire Harnesses

Wire Harnesses

Chart 2 - Wire Harnesses

Harness Truck Compatibility Components Connected By:

Part Number

128296 48 inch lift trucks Traction Fan Harness - JC824

Electronic Power Steering Harness - JC650, PC651,
143978 48 inch lift trucks
PC652, PC653, PC654
143981 42 inch lift trucks Battery Restraint Harness - JC665, JC667, BRES1, BRES2
MM Freezer Condition Harness - JC407, JC663, JC664,
48 inch Freezer Condition lift
143982 PC805, PC806, PC807, PC808, PC810, PC816, PC817,
trucks
PC818, PC819, THS4
Mono with Regen Lower Harness - PC201, PC202, PC203,
PC204, PC205, PC220, PC221, PC225, PC401, PC402,
JC404, PC405, PC406, PC407, PC410, PC411, PC412,
JC413, PC414, JC415, PC416, PC417, PC422, PC423,
JC440, PC440, PC446, PC607, PC608, PC609, JC610,
143994 48 inch lift trucks PC612, PC613, PC614, PC616, PC630, PC631, PC640,
PC641, PC650, PC665, PC667, PC672, JC673, PC676,
PC677, PC678, PC679, PC824, PC682, ALM1, ALM2,
BNEG, BRES, ED1, EDS, FAN3, FAN6, HORN, K3, LGS1,
LGT1, ORS, SVA, SVL, (Includes fuse [FU22] 094362-003
and fuse holder 062953)
145090 48 inch lift trucks ThermoAssist Switch Harness - PC438
42 and 48 inch lift trucks ThermoAssist Power Supply Sub-Harness - JC442
145133
with comfort option
Freezer Condition Harness - JC407, PC803, PC804,
42 inch Freezer Condition lift
145191 PC805, PC806, PC807, PC808, PC810, PC812, PC813,
trucks
PC814, JC815, PC816, PC817, JC663, JC664, THS4
146264 48 inch EU lift trucks EU Option Harness - ED1, ED2
146339 42 and 48 inch lift trucks MM Interface Harness - JC821, JC825, PC826, JC830
MM Interface Access 7 Harness - JC828, JC829, JC830,
146340 42 and 48 inch lift trucks
PC831, RES19
MM Reach Carriage Harness - PC827, JC834, PC838,
146341 42 and 48 inch lift trucks
PC839, SVR
MM Reach ACCESS 7 Harness - JC834, PC836, PC837,
146342 42 and 48 inch lift trucks
PC838, PC839, SVR
48 inch lift trucks ThermoAssist Power Supply Harness - PC439, PC442
146425
with comfort option
146725 42 inch EU lift trucks EU Options Harness - ED1, ED2
InfoLink CAN Harness - Alarm, CAN1, CAN2, Module, Prox,
146843 42 and 48 inch lift trucks
RES232, Shock
147289 42 and 48 inch lift trucks Reach Assembly Cable - PC835, JC839, PC880, SVS, SVT

DIA-1460-064 Crown 2011 PF28253-34 Rev. 7/13

03 Rev. 7/13
702
 SCHEMATIC DIAGRAMS
Wire Harnesses

Chart 2 - Wire Harnesses

Harness Truck Compatibility Components Connected By:

Part Number

MM Interface Access 7 Options Harness - JC828, JC829,

147728 42 and 48 inch lift trucks
JC830, PC831, PC832, PVC1, RES19
Reach Access 7 Options Harness - PC833, JC834, PC836,
147732 42 and 48 inch lift trucks
PC837, PC838, PC839, RES28, RMS1, RMS2, SVR
148421 42 and 48 inch lift trucks CIM XMIT Harness - PC842, JC843, PC846
CIM Receiver Harness - PC202, JC417, PC417, PC895,
148422 48 inch lift trucks
PC898, PC899
Operator Fan Harness - JC634, JC851, PC852, PC853,
148653 42 and 48 inch lift trucks
PC854, PC855, PC856
OHG Options Harness - PC202, PC634, PC635, FNS, LGS,
148654 48 inch lift trucks
LGS2, LGT4
148655 42 and 48 inch lift trucks Work Light Harness - JC635
Main Harness - PC201, PC202, PC203, PC204, PC205,
PC220, PC221, PC225, PC401, PC402, JC404, PC405,
PC406, PC407, PC410, PC411, PC412, JC413, PC414,
JC415, PC416, PC417, PC422, JC440, PC440, PC446,
150134 42 inch lift trucks PC607, PC609, PC612, PC613, PC614, PC616, PC630,
PC631, PC651, PC652, PC653, PC654, PC665, PC667,
PC672, JC673, PC676, PC677, PC678, PC679, PC824,
PC682, ED1, EDS, FAN3, FAN4, HORN, LGS1, LGT1,
ORS, SVA, SVL
Accessory Motor Harness - PC423, PC640, PC641, (In-
150135 42 inch lift trucks
cludes fuse [FU22] 094362-003 and fuse holder 062953)
ThermoAssist Switch Harness - PC438, PC439, PC442,
150137 42 inch lift trucks
PHS
150376 42 inch lift trucks CIM Receiver Harness - PC895, JC898, PC899
OHG Options Harness - PC202, PC634, PC635, FNS, LGS,
150386 42 inch lift trucks
LGS2, LGT4
150627 42 and 48 inch lift trucks HSL Secondary Harness - JC616, PVC2
151609 42 and 48 inch lift trucks In-line Fuse Harness - JC446, ALM2
EU 48 inch Main Harness - PC201, PC202, PC203, PC204,
PC205, PC220, PC221, PC225, PC401, PC402, PC405,
PC406, PC407, PC410, PC411, PC412, PC417, PC422,
PC423, PC440, JV440, PC446, PC604, PC607, JC607,
152961 48 inch lift trucks PC608, PC609, PV612, PC613, PC614, PC616, PC630,
PC631, PC640, PC641, PC650, PC676, PC677, PC678,
PC679, PC681, PC824, BNEG, BRES,EDS, ED1, ED Coil,
FAN3, FAN7, Horn, K3, LGS1, LGT, POS/NEG Accy Cable,
ORS, SVA, SVL, SVML, SVMR

Crown 2011 PF28253-35 Rev. 7/13 DIA-1460-065

03 Rev. 7/13
703
SCHEMATIC DIAGRAMS
Wire Harnesses

Chart 2 - Wire Harnesses

EU 42 inch Main Harness - PC201, PC203, PC204, PC205,

PC220, PC221, PC225, PC401, PC402, JC404, PC405,
PC406, PC407, PC410, PC411, PC412,PC417, PC422,
PC423, PC440, JC440, PC446, PC607, PC609, PC612,
152962 42 inch lift trucks PC613, PC614, PC616, PC630, PC631, PC651, PC653,
PC654, PC665, PC672, PC673, PC676, PC677, PC678,
PC679, PC682, PC824, BNEG, BRES, ECR1, ECR2, EDS,
ED1, Fan1/2, FAN3, FAN4, HGTRS, Horn, K3, KYS, LGS1,
LGT1, ORS, SVL, SVML, SVMR, TS1, TS2

DIA-1460-066 Crown 2011 PF28253-36 Rev. 7/13

03 Rev. 7/13
704