SCHEMATIC DIAGRAMS

Index

Index

This electrical diagram index lists the diagrams with a

portion of the lift truck covered by each diagram.

Title Page Number Revision

Electrical Schematic - AC Traction DC Lift DIA-2045-026 03 - 9/15

Electrical Schematic - AC Traction AC Lift DIA-2045-027 03 - 9/15
Electrical Schematic - AC Traction AC Lift with Options DIA-2045-028 03 - 9/15
Electrical Schematic - Optional LED Lights DIA-2045-029 03 - 9/15
Distribution Panel DIA-2045-030 02 - 9/15
Access 3™ - AC Traction Controller DIA-2045-031 01 - 9/15
Access 2 - AC Lift Controller DIA-2045-032 01 - 9/15
Hydraulic Switch Harness with Tilt Position Assist DIA-2045-033 02 - 11/12
Dashboard with TMM Option DIA-2045-034 02 - 11/12
Access 1 - Display DIA-2045-035
Steering DIA-2045-036 04 - 11/12
Foot Operated Direction Control (FODC) DIA-2045-037
Brake and Accelerator Pedals DIA-2045-038 02 - 9/15
M1, M2, M3, ECR1, ECR2, TMM DIA-2045-039
InfoLink®, Impact Sensor, Proximity Reader DIA-2045-040 01 - 10/10
OHG with LED Tail and Standard Work Lights DIA-2045-041 01 - 10/10
OHG with LED Tail, Work and Turn Signal Lights DIA-2045-042 01 - 10/10
OHG with LED Tail, Mast Mounted Work and Turn Signal Lights DIA-2045-043 01 - 10/10
Freezer Condition DIA-2045-044
Power Cables - AC Traction DC Lift DIA-2045-045
Power Cables - AC Traction AC Lift DIA 2045-046
Wire Harnesses DIA-2045-047 02 - 9/15

Crown 2010 PF17870-1 Rev. 9/15 DIA-2045-025

06 Rev. 9/15
405
SCHEMATIC DIAGRAMS
Electrical Schematic - AC Traction/DC Lift

Electrical Schematic - AC Traction/DC Lift

A B C

FU2 P
M2
500A M2
FU3
M3
150A S M3

1 1

+ P

RAS 16 1
6
TLT ACCESS 1
7 5
(DCM)
2 TBS
8 4 2
CAN H 19
CAN L 18 3
AM1 TLMS
17
15
23
9 2 CR14
+
SV1

S
CR12
SV2
ALM2
1 2
K2A CR6 3

CR5

PS1 CAN T ACCESS 3.

17 (TCM)
CAN H 18
CAN L 19
25 TS1
12 24
RS 30 N THERM P THERM
3 6 U U M1
3
FS
V NEG
+11.3

5 V
W W AB
K2B 4
1
PRK-A 13 ECR1
14
2
3 +
PRK-B
10
16 POT1
15

ACS
ACS 27
7 26 L +
HGTS1 29 +
KYS 9
START TR1 FAN1
FU4 ACC 8 28
IGN -T FU8 BRKS
33 +BV B–
15A OFF K1 5A
CR3 CR2
K1

4 SES
K2 4
HNS

FU1 HN1
500A L + BATT
+

A B C
140580 F 1 of 4

DIA-2045-026 Crown 2010 PF17870-2 Rev. 9/15

03 Rev. 9/15
406
 SCHEMATIC DIAGRAMS
Electrical Schematic - AC Traction/AC Lift

Electrical Schematic - AC Traction/AC Lift

A B C
FU3 M3
150A M3
S
ACCESS 2 (HCM)
CAN H 18
CAN L 19 25 TS2
24
N THERM P THERM
1 U U M2 1
V V

+11.3
NEG
W W AB
1 ECR2
13
14
2

12

30
31

35 29
HSS +
9 FAN2
33 28
FU2 +BV B-

500A

2 RAS
6
2
ACCESS 1
TLT (DCM)
7
5
TBS
8 4
TLMS
CAN H 19 ALM1 3
CAN L 18
15
17 CR14
23
9 2

++ SV1
CR12
S

SV2
ALM2
K2A CR6 2
1
3

CR5
PS1
CAN T ACCESS 3™
17 (TCM)
CAN H
3 CAN L
18
19 25 3
12 24 TS1
RS 30 N THERM P THERM
6 U U
FS M1
NEG
+11.3

5 V V
W W AB
K2B 4 ECR1
1
PRK-A 13
14
2
PRK-B 3 +
10 POT1
16
15
27
7 L +
ACS 26
9 29 +
KYS HGTS1
START TRI FAN1
FU4 ACC 8
-T FU8 BRKS 28
IGN 33 +BV B–
15A K1
OFF CR2 5A
CR3 K1
4 4
K2
SES
HN1

HNS FU1
BATT 500A
L +

A B C
140580 F 2 of 4

Crown 2010 PF17870-3 Rev. 9/15 DIA-2045-027

03 Rev. 9/15
407
SCHEMATIC DIAGRAMS
Electrical Schematic - AC Traction/DC Lift With Options

Electrical Schematic - AC Traction/DC Lift With Options

A B C
FU2 M2
500A M2
FU3 P
M3
150A M3
S OPERATOR
FNS FAN3

4
FRONT WORKLIGHTS
1 7
TMM 5
1 LGT1 LGT2
1
6 2
3

12V POWER FU7 LGS1

SUPPLY 15A LGT3
LGS2
FU5 FU6
15A 15A REAR WORKLIGHT

25 13
24
INFOLINK® LGT5 LGT6
15 MODULE 6 REVERSE BRAKE TAIL TURN REVERSE BRAKE TAIL TURN
4 7 IMPACT
5 8 SENSOR
9

TILT
ASSIST
SWITCHES SV3
STROBE
P LGT4
+
2 RAS SBS
2
6 16 1
13
TLT ACCESS 1 BRES
7 (DCM) 5
TBS
TLMS
8 3
CAN H 19 4
CAN L 18 AXS1
ALM1 14 FAN4 TRACTION
17 SV4
15 MOTOR
10 23
20 CR14 FAN5
9 2 HYDRAULIC
MOTOR
++
SV1 FAN6 TRACTION
MOTOR
S
CR12
SV2
ALM2 TRAVEL
11 2 CR10
K2A CR6 3 ALM3
CR9
CRS

PS1 ACCESS 3™
CAN T 17
(TCM)
3 CAN H 18
CAN L 19 3
25
12 24
30 TS1
RS N THERM P THERM
6 U U M1
FS
V V
+11.3

5 NEG
W W AB
K2B 4 ECR1
1
13
PRK-A 14
2
3 +
PRK-B
10
16 POT1
15
11
AXS2 27
+
7 26 L
ACS
KYS HGTS1 29 +
9
START TR1
FU4 ACC 8 28
-T FU8 BRKS FAN1
33 +BV B–
15A IGN K1 SA
OFF
4 CR3
CR2
K1 4
K2
SES
HNS

FU1 HN1
500A BATT
L
+

A B C
140580 F 3 of 4

DIA-2045-028 Crown 2010 PF17870-4 Rev. 9/15

03 Rev. 9/15
408
 SCHEMATIC DIAGRAMS
Electrical Schematic - Optional LED Lights

Electrical Schematic - Optional LED Lights

A B C
FU2 M2
500A M2
FU3 P
M3
150A S M3
FRONT
WORKLIGHTS
LGT1 LGT2

1 TURN TURN
1
FU5
15A L LGS1
TSS

R
LGT3
FLASHER
MODULE LGS2 REAR
WORKLIGHT

LGT6
LGT5
FU9 REVERSE BRAKE TAIL TURN REVERSE BRAKE TAIL TURN
2A

P
2 RAS
+
2
16 1
6 SBS
TLT 13
7 ACCESS 1
(DCM) BRES
TBS 5
8
TLMS
CAN H 19 3
CAN L 18 4
17 ALM1 AXS1
14
10 15
20 23
9 2 CR14

+ SV1

S
CR12
SV2
ALM2
1 2
K2A CR6 3

CRS

PS1 CAN T 17 ACCESS 3™

3 CAN H
CAN L
18
(TCM)
3
19 25
12 TS1
24
RS 30 N THERM P THERM
6 U U M1
FS
+11.3

5 V V NEG
W W AB
K2B 4 ECR1
1
13
PRK-A 14
2
3 +
PRK-B
10
16 POT1
15
11
AXS2 27
7 26 L +
HGTS1 ACS
29 +
KYS 9
START TRI FAN1
FU4 ACC 8 28
-T FU8 BRKS B–
IGN 33 +BV
15A K1 5A
4 OFF
CR3
CR2
K1
4
K2
SES
HNS

FU1 HN1
500A L + BATT
+

A B C
140580 F 4 of 4

Crown 2010 PF17870-5 Rev. 9/15 DIA-2045-029

03 Rev. 9/15
409
SCHEMATIC DIAGRAMS
Distribution Panel

Distribution Panel

A B C

1 TEST POINT DESCRIPTIONS

TP1 = +BV (FU4)
TP2 = +BV (K1)
TP3 = +BV (K2)
TP4 = -B
2 DISTRIBUTION BOARD JUMPERS

2944 CA632-12 HGTS1 DISP +BU (K1)

218 CA634-4 CAN ACCESS +BV(FU4)

2984 CA402-9 HGTS1 TRAC +BU(K1)

1 J1 PINS 1 AND 2 FOR REAR WORKLIGHT LGT3 FROM LGS2
J1 PINS 2 AND 3 FOR REAR WORKLIGHT LGT3 FROM EXTERNAL RELAY 1

2963 CA402-33 +BV(FU8) TRAC

2965 CA409-12 +BV(FU8) HYD
2943 CA613-2 HGTS1 +BV(K1)
J2 FOR FORWARD TRAVEL ALARM

217 CA602-1 PRK-A +BV(FU4)

219 CA410-1 SES +BV(FU4)

J3 FOR REVERSE TRAVEL ALARM
3 OPTIONAL FEATURES ARE SHOW WITH DASHED LINES

4 FOR LED WORKLIGHTS ADD JUMPER HARNESS WITH RED WIRE BETWEEN

202 CA605-7 +BV

201 CA605-8 +BV
CA206-3 / CA206-4 AND GREEN WIRE BETWEEN CA206-1 / CA2-6-2

534 SPLICE 2 B-
506 BNEG-1 B-
505 BNEG-1 B-
5 SV4 IS FOR INTERNATIONAL TRUCKS ONLY

CA202 1 2 3 4 5 6 7 8 9 10 11 12 13
1 FU4 2
15A
1
TP1
CR3 CR13
1 2 8 K1 1
1 2 CA203
CA201 2
TR1
2 2901 CA601-2 KYS START +BU(FU4) 1 K1 1 1 2
CR2
2 1
1
K2
8
1 2920 CA410-4 SES +BV(FU4) 2
2940 CA661-B FAN3 +BV(FU4) 2 2 2918 CA601-6 FS +BV(K2)
2902 CA601-3 KYS ING +BV(FU4) 3 3X6 4X5 CR7 2919 CA601-5 RS +BV(K2)
3
2904 CA633-4 DISP +BV(K1) 1 FU8 2 2988 CA402-5 FS +BV(K2)
4 4
2905 BRKS-1 +BV(K1) 5 TP2 1 5A 5 2989 VS402-6 RS +BV(K2)
2933 CA634-5 CAN ACCESS +BV(K1) 6 CR8 6 2916 CA605-5 +BV(K1/K2) STEER
29113 SPLICE 1 +BV(K1) 7 1 2 2 1 7 2911 CA633-1 DISP +BU(K1) STEER
TP3
2942 CA631-1 HGTS1 +BV(K1) 8 K2B
B 1 2 CR14
5
9 6 CR12
2906 CA602-2 PRK-B +BV(K1) 1
7 C4
2951 CA625-A PS1 +BV(K2) 10 BLK C4 + 5
BLK
511 CA634-3 CAN PLUG B- 11 SV4
CR10
2 1
2 1
CR9

533 TLMS-1 B- 12 WHT

512 CA605-6 STEER B- WHT
13
520 HN1-2 B- 14 J2 J3
1 1
522 CA651-7 LGT4 B- 15
521 SV2-2 B- 16 2 2
1
CA204
FU5
15A 1 2985 CA402-10 +BV(K2) TRAC
2985
2 2959 CA631-1 +BV(K2) HYD
2 2959
3 2945 CA601-4 +BV(K2) FS/RS
2945
4 536 BRES-1 B-
1
TP4 5 526 CA626-C ALM2 B-
6 509 CA631-10 HYD B-
7 11
11 001 CA633-6 CAND H DISP
3 CA207
8
9
002 CA633-5 CAN L DISP
005 CA402-18 CAN H TRAC 3
SSS CA632-4 DISP B- 1 11 006 CA402-19 CAN L TRAC
006
10
2914 CA627-1 ALM3 +BV(K2) 2 1 1 R1 2 009 CA402-17 CAN H TERM RES
009
2 11
501 CA627-2 ALM3 B- 3 CR11 22.1K 4 2 12
302 CA641-2LGS1 +BV (12V) A
K2A
4 13 12 007 CA634-1 CAN H ACCESS
5 J1 1 3
303 CA641-3 LGS2 +BV (12V) 14 008 CA634-2 CAN L ACCESS
2
502 CA651-6 LGT1 & LGT2 B- 6 15 003 CA409-8 CAN H HYD
3 6
503 CA651-8LGT3 B- 7 16 004 CA409-9 CAN L HYD
1N4004 CR6

16
2 1
CR5
1 2

CA206 1 2 3 4 5 CA205 1 2 3 4 5 6 7 8
4
206 CA641-6 OPT ACCY +BV (FU5)

2910 CA6225-C PS1 NO +BV(K2)

2912 CA602-4 PRK-A +BV(FU4)

2909 CA626-A ALM2 +BV(K2)
2908 CA626-B ALM2 +BV(K2)
524 CA641-1 OPT ACCY -B

FU6 209
2913 SV2-1 +BV(FU4)
523 CA661-A FAN3 -B

+BV
4 15A 4
514
POWER SUPPLY NEG IN
FU7 301
+12V
15A
515
NEG OUT

A B C
140581 F

DIA-2045-030 Crown 2010 PF17870-6 Rev. 9/15

02 Rev. 9/15
410
 SCHEMATIC DIAGRAMS
ACCESS 3 - AC Traction Controller

ACCESS 3 - AC Traction Controller

A B C

ACCESS 3™
CA401
1
(HCM)
1 2 1
3
4
HANDSET
5 1 12
6 13 23
7 24 35
8

CA402
313 CA603-1 ECR1 POS (11.3V) 1 ECR1 POS (11.3V)
4
527 CA603-2 ECR1 NEG (0.2V) 2 ECR1 NEG (0.2V)
310 CA612-A POT1 POS(11.3V) 3
3 POT1 POS (11/3V_
2938 CA625-B PS1 +BV(K2) 4 PRESSURE SENSOR(PS1)(+BV=CLOSED, 0V=OPEN)
2988 CA203-4 FS +BV(K2) 5 FORWARD SWITCH (FS) (+BV=CLOSED,0V=OPEN)
2989 CA203-5 RS +BV(K2) 6 REVERSE SWITCH (RS) (+BV=CLOSED,0V=OPEN)
2917 CA611-C ACS +BV(K1) 7 ACCELERATOR SWITCH(ACS) (+BV=CLOSED, 0V=OPEN)
2975 BRKS-3 +BV(K1) 8 BRAKE SWITCH(BRKS) (+BV=CLOSED,0V=OPEN)
2984 CA202-13 HGTS1 BV(K1)
9 HEIGHT SWITCH(HGS1)(+BV=CLOSED,0V=OPEN)
2 2985 CA204-1 +BV(K2) ENABLE 10 ENABLE - SEAT (K2)(+BV=CLOSED,0V=OPEN) 2
2946 CA631-7 AXS2 +BV(K2) 11 ACCESSORY SWITCH(AXS2) (+BV=CLOSED,0V=OPEN)
2897
12 ENABLE INPUT (+BV=CLOSED,0V=OPEN)
010 CA603-4 ECR1 CH A 13 ECR1 CH A (0.2V-11.3V)
4
011 CA603-3 ECR1 CH B 14 ECR1 CA B (0.2V-11.3V)
508 CA612-C POT1 NEG(0.2V) 15 POT1 NEG (0.2V)
101 CA612-B POT1 WIPER 3
16 POT1 WIPER (0.2V-11.3V)
009 CA204-11 CAN T 17 CAN_T
1
005 CA204-9 CAN H 18 CAN_H
006 CA204-10 CAN L 19 CAN_L
20
21
22
23
103 CA603-6 TS1 2EG (0.2V) 24 TS1 NEG (M1 THERMAL)(0.2V)
2
102 CA603-5 TS1 SIGNAL 25 TS1 SIGNAL (M1 THERMAL)
5906 CA605-2 LINE NEG 26 LINE CONTACTOR NEG (L)
2960 CA605-1 LINE POS 27 LINE CONTACTOR POS (L)
5902
2 28 FAN1 NEG
FAN 1 2968
1 29 FAN1 POS
+
CA406 30 +BV COMMON
31
32
2963 CA202-9 +BV(FU8) 33 KEYSWITCH(KYS)(+BV=CLOSED, 0V=OPEN)
3 34 3
35

505 CA202-2 B-
B- TERMINAL
506 CA202-1 B-

4 4

A B C
140586 D 1 of 2

Crown 2010 PF17870-7 Rev. 9/15 DIA-2045-031

01 Rev. 9/15
411
SCHEMATIC DIAGRAMS
ACCESS 2 - AC Lift Controller

ACCESS 2 - AC Lift Controller

A B C

1 1

CA403
ACCESS 2 (HCM)
1
2
3
HANDSET 4
5
6 1 12
7 13 23
24 35
8

CA404
1 ECR2 POS (11.3V)
2 ECR2 NEG (0.2V)
3
2 4
5
2
6
7 HIGH SPEED SWITCH (HSS) (+BV-CLOSED, 0V=OPEN)
8
9
10
11
12 ENABLE INPUT (+BV-CLOSED, 0V=OPEN)
CA409 13 ECR2 CH A (0.2V-11.3V)
316
315 CA6-4-1 ECR2 POS (11.3V) 1 14 ECR2 CH B (0.2V-11.3V)
5 8 531
528 CA604-2 ECR2 NEG (0.2V) 2 15
012 CA604-3 ECR2 CH A 018
3 16
013 CA604-4 ECR2 CH B 019
4 17
2958 CA631-2 HSS +BV(K2) 2991
5 18 CAN_H
6 19 CAN_L
7 20
020
003 CA204-15 CAN H 8 21
6 021 9
004 CA204-16 CAN L 9 22
105 CA604-6 TS2 NEG (.2V) 109
10 23
104 CA604-5 TS2 SIGNAL 7 110 10
11 24 TS2 NEG (M2 THERMAL) (0.2V)
2965 CA202-10 +BV(FU8) 2992
12 25 TS2 SIGNAL (M2 THERMAL)
26
FAN2 CA405 27 FAN2 NEG
5915
3 2
1
28 FAN2 POS
29 +BV COMMON
3
+ 2907 2932
30
31 MODE SELECT (HYDRAULIC)
32
33 KEYSWITCH(KYS) (+BV=CLOSED, OV=OPEN)
34
513
35 B-

4 4

A B C
140586 D 2 of 2

DIA-2045-032 Crown 2010 PF17870-8 Rev. 9/15

01 Rev. 9/15
412
 SCHEMATIC DIAGRAMS
Hydraulic Switch Harness With Tilt Position Assist

Hydraulic Switch Harness With Tilt Position Assist

140584 F

Crown 2010 PF17870-9 Rev. 11/12 DIA-2045-033

02 Rev. 11/12
413
SCHEMATIC DIAGRAMS
Dashboard with TMM Option

Dashboard with TMM Option

A B C

533 CA201-12 BNEG

TLMS
5908 CA632-3 TLMS BNEG
1 3 1
BRES 4
536 CA204-4 BNEG
5907 CA632-5 BRES DISP BNEG
558 CA410-3 SBS BNEG

5 CA613 CA614 HGTS1

2942 CA201-8 +BV (K1) 1 BLK 1
2943 CA202-11 HGTS1 +BV (K1) 2 WHT 2
C2
ACCESSORY
CABLE
3 CA642
CA641 1
2 524 CA205-2 BNEG 1 516 2 2
302 CA207-4 +12V (FU5/POWER SUPPLY) 2 306 LGS1
303 CA207-5 +12V (FU5/POWER SUPPLY) 3 307 1
304 CA651-3 +12V LGT1 & LGT2 4 LGS2
308
305 CA651-4 +12V LGT3 5 309
206 CA205-1 OPT ACCY +BV (FU5) 6 207

5
3 OPERATOR LOW SPEED
FAN RED 1
557 1 BLK BLU 1
CA661 FAN3 HIGH SPEED
523 CA205-3 BNEG A 519 1
2940 CA201-2 +BV (K1) B 2947 29140
1
29168 CA653-A +BV (K1) C 2948 FNS
3 29142 3
2
1
29141
29143
NOTES:
1 LGS1 IS RIGHT SLOT ON DASH, LGS2 IS CENTER SLOT ON DASH
2 LEFT SLOT ON DASH IS FOR FNS, IF NO FAN THEN JUMPER BETWEEN PINS B & C
3 OPTIONAL FETURES
4 WHEN BRES IS NOT PRESENT, JUMPER IS INSTALLED
5 EE ONLY
CA208
5935 CA604-11 PUMP TEMP BNEG 1 5932 3
5936 CA604-9 PUMP BRUSH WEAR BNEG 2 5937
TRUCK
4 5931 CA604-10 PUMP BRUSH WEAR BNEG 3 5938
MANAGEMENT 4
5933 CA604-7 STEER BRUSH WEAR BNEG 4 5941
5934 CA604-8 STEER BRUSH WEAR BNEG 5 5942 MODULE (TMM)
704 CA632-10 TMM POS (+5V) DISP 6 701
703 CA633-2 TMM INPUT DISP 7 702
8
5
A B C

140588 G

DIA-2045-034 Crown 2010 PF17870-10 Rev. 11/12

02 Rev. 11/12
414
 SCHEMATIC DIAGRAMS
ACCESS 1 - Display

ACCESS 1 - Display

140585 C

Crown 2010 PF17870-11 DIA-2045-035

415
SCHEMATIC DIAGRAMS
Steering

Steering

A B C
CA410
219 CA202-8 +BV (FU4) 1 214
220 2 216 SES
558 (CA613) BRES BNEG 3 BLK FLEXSEAT™
2920 CA203-1 SES +BV (FU4) 4 2977
5 RED
5925 CA633 SBS BNEG 6 WHT
1 SBS 1
CA410 1
219 CA202-8 +BV (FU4) 1 901 903 1 BLK SUSPENSION SEAT
220 2 902 2 GRY (INTERNATIONAL)
558 (CA613) BRES BNEG 3 3 BLU
2920 CA203-1 SES +BV (FU4) 4 904 4 SES
5 5
5925 CA633 SBS BNEG 6 6

CA410 1
219 CA202-8 +BV (FU4) 901
1 902 903 1 BLK
220 2 2 GRY SUSPENSION SEAT
(DOMESTIC[ANSII])
558 (CA613) BRES BNEG 3 BLK 3 BLU
2920 CA203-1 SES +BV (FU4) 4 904 4 SES
5 5
5925 CA633 SBS BNEG 6 BLU 6 BACK VIEW OF KYS
SBS KYS
START
BATT ACC BATT ACC
START
IGN
OFF IGN GND
2 CA601 2
203 CA634-6 +BV (FU4) CAN ACCESS 1 274 1 204
2901 CA201-1 KYS ACC +BV (FU4) 2 29122 2 2922
2902 CA201-3 KYS IGN +BV (FU4) 3 29123 3 2923 L R 2925
2945 CA204-3 +BV (K2) 4 29124 4 2924 RS
2919 CA203-3 RS +BV (K2) 5 29126 5 2926 L R HNS
2918 CA203-2 FS +BV (K2) 6 29127 6 2927 FS 3
7 29128 7 2928
29130 3
2969 CA651-2 +BV (K2) BACKUP LGTS 8 8 2930
9 29196 9 210
HN1 4 10 10 205
FU10 29197
+ 11 11 29115 HNS2
520 CA201-14 BNEG 2929 2A 12 12 WHT
BLK 3 4
RS 29125
29169 L R FS
L R 1

29170 FOOT OPERATED

29116 DIRECTION CONTROL
3 3
2
PRK-A
CA602
217 CA202-6 +BV (FU4) 1 208 PRK-B
2906 CA201-9 +BV (K1) 2 2971
2970 CA611-A ACS +BV (K1) 3 2972
2912 CA205-8 PRK-A +BV (FU4) 4 2973

CA602
217 CA202-6 +BV (FU4) 1 2980 1
2906 CA201-9 +BV (K1) 2
2970 CA611-A ACS +BV (K1) 3 2981 AUTO PARK BRAKE
2912 CA205-8 PRK-A +BV (FU4) 4
NOTES: FLASHER 1
OPTIONAL FEATURES MODULE TURN
1 SIGNAL
+
2 SWITCHES ARE SHOWN WITH PARKING BRAKE APPLIED RED BLK

4 3 BRUSH SLIP RINGS 4

1 2
CA654
4 EE TRUCKS ONLY
TSS L
CA653 49A
FU9 29178
29168 CA661-3 +BV (K1) A 29166 R
29118 CA651-9 +BV TSS R B 29179
29167 CA651-10 +BV TSS L C 29182

A B C

140582 L

DIA-2045-036 Crown 2010 PF17870-12 Rev. 11/12

04 Rev. 11/12
416
 SCHEMATIC DIAGRAMS
Foot Operated Direction Control (FODC)

Foot Operated Direction Control (FODC)

140589 B

Crown 2010 PF17870-13 DIA-2045-037

417
SCHEMATIC DIAGRAMS
Brake and Accelerator Pedals

Brake and Accelerator Pedals

A B C

140583 H
CA611
ACS
2934
2970 CA602-3 PRK-B +BV(K1) A
2935
B
2917 CA402-7 ACS +BV(K1) C 2936
2936
C

1 1

PEDAL
1 OPTIONAL FEATURES SHOWN WITH
DASHED LINES
CA612 2 EE ONLY
CA612
310 CA402-3 POS(11.3V) A POT1
101 CA402-16 WIPER 3
B 5K
508 CA402-15 NEG(0.2V) CC

BRKS
2905 CA201-5 +BV(K1)
2949 CA651-1 +BV(K1)
2975 CA402-8 BRKS +BV(K1)
2957 CA651-5 BRKS LGTS +BV(K1)

2 2
+
2913 CA205-7 PRK-A +BV(FU4) SV2
SVSSV2

521 CA201-16 B-

PS1
CA625
2951 CA201-10 +BV(K1) A BLK
2938 CA402-4 PS1 +BV(K1) RED
B
2910 CA205-6 PS1 +BV(K1) C GRN
C

3 2909 CA205-5 +BV(K2)

CA626
A 2939 11 + 3
2908 CA205-4 +BV(K2) 2941 33 ALM2
B
526 CA204-5 B- C 532
C 22 –

1
1 + -– 2
2

3
SHOWN FROM BACK

2 CA627 ALM3
FU15
FU15 BLK +
2914 CA207-2 +BV(K2) 11 TRAVEL
501 CA207-3 B- 2A
2A WHT
WHT
22 ALARM
C1
+
29202
29202
TRACTION
FAN4
TRACTION MOTOR
599

SPLICE
CA407
4 29113 CA201-7 +BV(K1)
1 1
SPLICE 2993
2993
547
1 ++ 4
534 CA202-3 B- 22
SPLICE 2
29201
29201 FANS
+ HYDRAULIC MOTOR
598 FAN6
FAN6
TRACTION MOTOR

A B C
140583 H

DIA-2045-038 Crown 2010 PF17870-14 Rev. 9/15

02 Rev. 9/15
418
 SCHEMATIC DIAGRAMS
M1, M2, M3, ECR1, ECR2, TMM

M1, M2, M3, ECR1, ECR2, TMM

140587 C

Crown 2010 PF17870-15 DIA-2045-039

419
SCHEMATIC DIAGRAMS
InfoLink®, Impact Sensor, Proximity Reader

InfoLink®, Impact Sensor, Proximity Reader

143463 E

DIA-2045-040 Crown 2010 PF17870-16 Rev. 10/10

01 Rev. 10/10
420
 SCHEMATIC DIAGRAMS
OHG with LED Tail & Standard Work Lights

OHG with LED Tail & Standard Work Lights

145749 E 1 of 3

Crown 2010 PF17870-17 Rev. 10/10 DIA-2045-041

01 Rev. 10/10
421
SCHEMATIC DIAGRAMS
OHG with LED Tail, Work & Turn Signal Lights

OHG with LED Tail, Work & Turn Signal Lights

145749 E 2 of 3

DIA-2045-042 Crown 2010 PF17870-18 Rev. 10/10

01 Rev. 10/10
422
 SCHEMATIC DIAGRAMS
OHG with LED Tail, Mast Mounted Work & Turn Lights

OHG with LED Tail, Mast Mounted Work & Turn Lights

145749 E 3 of 3

Crown 2010 PF17870-19 Rev. 10/10 DIA-2045-043

01 Rev. 10/10
423
SCHEMATIC DIAGRAMS
Freezer Condition

Freezer Condition

141820 D

DIA-2045-044 Crown 2010 PF17870-20

424
 SCHEMATIC DIAGRAMS
Power Cables - AC Traction/DC Lift

Power Cables - AC Traction/DC Lift

140593 B 1 of 2

Crown 2010 PF17870-21 DIA-2045-045

425
SCHEMATIC DIAGRAMS
Power Cables - AC Traction/AC Lift

Power Cables - AC Traction/AC Lift

140593 B 2 of 2

DIA-2045-046 Crown 2010 PF17870-22

426
 SCHEMATIC DIAGRAMS
Wire Harnesses

Wire Harnesses

The chart below lists the wire harness part number and
also indicates the components connected by each wire
harness.

Wire Harness Chart

124540 Accelerator: CA611, ACS

127272-001 Height Switch: JC613, PC614 (1)
through -011
127342 Accessory: JC642, Accessory.
146012-002 Mast Mounted Work Lights (1)
through -009
127511 5th Function: AXS3, Mast Control Cable PC615
127515 5th Function: Mast Control Cable JC615
145606 Tail Lights: +BV(K1), Batt Neg, +BV(RS), +BV(BRKS)
Overhead Guard: JC651, PC801, PC802, PC803, PC804, PC805, PC806, PC816, PC817,
145605
PC818, PC819, PC820
128343 Park Brake: JC602, PRK-A, PRK-B
128344 Light Switch: JC641, PC642, LGS1, LGS2
128345 Brake Alarm: JC626, ALM2
128720 Freezer Condition Front: JC813, RES2, RES3, THS1, THS2
128721 Freezer Condition Rear: PC811, PC812, PC813, Batt Neg, +BV, +BV(K1), RES1
128722 12V Power supply: PC206, Batt Neg in, +12V, Batt Neg out, +BV in
129901 Operator Fan: JC661, Diode, FNS, FAN3
130117-001 Freezer/Corrosion Wire Harness RES 36V Trucks
130117-002 Freezer/Corrosion Wire Harness RES 48V Trucks
130583 Foot Operated Direction Control F/C 36V Truck: JC813, PC813, PC814, RES4, RES5
Foot Operated Direction Control F/C 48V Truck: JC813, PC813, PC814, RES4, RES5, RES6,
130584
RES7
146087-003 Travel Alarm (ALM3) CA627
133529 Tilt Position Assist Harness to 141600
139686 Accelerator: CA611, ACS
144485 Impact Sensor Harness: JC902, PC902
Main Harness: PC611, PC612, PC632, PC633, PC601, PC634, PC602, PC661, HN1, BRKS,
FAN5, PC641, PC613, PC626, PC651, TLMS, PC603, PC631, PC625, SV2, BRES, PC201,
147346
PC207, PC202, PC204, PC205, PC203, PC208, FAN 1, B-, PC402, PC410, PC409, PC627,
FAN4, PC604, PC605, JC634
141045 Steering: JC601, FIL, FS, HN1, HNS, KYS, RS

Crown 2010 PF17870-23 Rev. 9/15 DIA-2045-047

02 Rev. 9/15
427
SCHEMATIC DIAGRAMS
Wire Harnesses

Wire Harness Chart

141046 TMM DC Lift: JC604, Lift Motor M2 Temperature & Brush Wear, Steer Motor M3 Brush Wear
141047 Hydraulic Switch Harness: CA636, JC631, AXS1, AXS2, AXS3, HSS, RAS, SV1, TBS, TLT
141050 Access 2 Hydraulic Controller: JC409, PC404, FAN2
141051 DC Contactor Lift Harness: JC605, +BV, L, P, S, PC405
147347 Access 1 Display: JC632, JC633, PC630
141600 Lower Tilt Position Assist Harness: SV3, TBS, TLT, VTS
141601 Foot Operated Directional Control: JC601, PC601, FS, RS
141624 Foot Operated Directional Control F/C: JC601, JC813, PC601, FS, HR1, HR2, RS
142299 TMM AC Lift: JC604, Lift Motor ECR2, Steer M3 Brush Wear, TS2
140290-001 InfoLink Harness: JC634, MODULE, PROX, PROG, SHOCK
143502 Auto Park Brake: JC602
145890 Jumper Harness
145762 Overhead Guard LED Light Harness
145624 Turn Signal Harness
149720-001 Cable Asm InfoLink
149722 Prox Extender Harness: PROX

(1) Choice of dash number depends on col-

lapsed or lift height. To determine dash num-
ber, refer to the following chart.

Dash Number Chart

Collapsed Height Lift Height Dash Number Dash Number

mm in mm in P/N 127272 P/N 146012

2995 & 3200 118 & 126

2110 83 -011 -002
4570 & 4775 180 & 188
3300 & 3505 130 & 138
2260 89 -001 -003
5030 & 5230 198 & 206
3605 & 3810 142 & 150
2415 95 -002 -004
5285 & 5485 208 & 216
2565 101 5665 & 5865 223 & 231 -003 -005
2718 107 6045 & 6250 238 & 246 -004 -006
2870 113 6350 & 6555 250 & 258 -005 -007
3025 119 6805 & 7010 268 & 276 -006 -008
3175 125 7190 & 7390 283 & 291 -007 -009

DIA-2045-048 Crown 2010 PF17870-24 Rev. 9/15

02 Rev. 9/15
428